Rockwell Automation 25-COMM-P User Manual

0 (0)
Rockwell Automation 25-COMM-P User Manual

User Manual

PowerFlex 25-COMM-P PROFIBUS DPV1 Adapter

Important User Information

Solid-state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (publication SGI-1.1 available from your local Rockwell Automation® sales office or online at http://www.rockwellautomation.com/literature/) describes some important differences between solid-state equipment and hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid-state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited.

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.

ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.

SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage may be present.

BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may reach dangerous temperatures.

IMPORTANT Identifies information that is critical for successful application and understanding of the product.

Allen-Bradley, Rockwell Automation, Rockwell Software, PowerFlex, Studio 5000 and Connected Components Workbench are trademarks of Rockwell Automation, Inc.

Trademarks not belonging to Rockwell Automation are property of their respective companies.

 

Table of Contents

 

Preface

 

Overview

Recommended Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5

 

Manual Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5

 

Chapter 1

 

Getting Started

Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7

 

Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8

 

Understanding Parameter Types. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8

 

Compatible Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9

 

Required Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9

 

Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10

 

Quick Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11

 

Chapter 2

 

Installing the Adapter

Preparing for an Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13

 

Commissioning the Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13

 

Connecting the Adapter to the Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

15

 

Connecting the Adapter to the Network . . . . . . . . . . . . . . . . . . . . . . . . . . .

18

 

Network Termination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

20

 

Applying Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

20

 

Chapter 3

 

Configuring the Adapter

Configuration Tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

23

 

Using the Drive Keypad Interface to Access Parameters . . . . . . . . . . . . .

23

 

Using the PowerFlex 4-Class HIM to Access Parameters. . . . . . . . . . . . .

25

 

Setting the Node Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

25

 

Using Master-Slave Hierarchy (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . .

26

 

Setting a Fault Action . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

27

 

Resetting the Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

28

 

Restoring Adapter Parameters to Factory Defaults . . . . . . . . . . . . . . . . . .

29

 

Viewing the Adapter Status Using Parameters . . . . . . . . . . . . . . . . . . . . . .

29

 

Updating the Adapter Firmware. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29

 

Chapter 4

 

Configuring the PROFIBUS Master

Example Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

31

 

Configuring the MVI69-PDPMV1 PROFIBUS DPV1 Master . . . . . .

32

 

Installing GSD Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

34

 

Configuring the Adapter as a Slave. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

36

 

Chapter 5

 

Using the I/O

About I/O Messaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

41

 

Understanding the I/O Image . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

42

 

Using Logic Command/Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

42

Rockwell Automation Publication 520COM-UM004A-EN-E - November 2013

3

Table of Contents

 

 

 

Using Reference/Feedback . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

42

 

Using Datalinks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

43

 

I/O Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

44

 

Chapter 6

 

Using Acyclic Messaging

About Acyclic Messaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

47

 

Acyclic Messaging for DPV1 Class . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

49

 

Acyclic Messaging Examples. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

49

 

Chapter 7

 

Using Multi-Drive Mode

Single-Drive Mode vs. Multi-Drive Mode . . . . . . . . . . . . . . . . . . . . . . . . . .

55

 

System Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

57

 

Understanding the I/O Image . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

57

 

Configuring the RS-485 Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

58

 

Multi-Drive Ladder Logic Program for Generic Profile . . . . . . . . . . . . . .

60

 

CompactLogix Controller Example. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

61

 

Multi-Drive Mode Acyclic Messaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

67

 

Additional Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

68

 

Chapter 8

 

Troubleshooting

Understanding the Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

69

 

PORT Status Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

70

 

MOD Status Indicator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

70

 

NET A Status Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

70

 

Viewing Adapter Diagnostic Items. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

71

 

Viewing and Clearing Events . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

71

 

Appendix A

 

Specifications

Communications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

75

 

Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

75

 

Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

75

 

Environmental . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

75

 

Regulatory Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

75

 

Appendix B

 

Adapter Parameters

Device Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

77

 

Appendix C

 

Logic Command/Status Words:

Logic Command Word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

81

PowerFlex 520-Series Drives

Logic Status Word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

82

 

Glossary

 

Index

 

 

4

Rockwell Automation Publication 520COM-UM004A-EN-E - November 2013

Preface

Recommended

Documentation

Overview

For information on…

See page…

Recommended Documentation

5

 

 

Manual Conventions

5

 

 

All the recommended documentation listed in this section is available online at http://www.rockwellautomation.com/literature.

The following publications provide additional information:

For...

See...

Publication

 

 

 

PROFIBUS

PROFIBUS Standard

http://

 

 

www.profibus.com/

 

PROFIBUS Installation Guideline

 

 

 

 

 

 

Prosoft Configuration Builder

http://www.prosoft-

 

 

technology.com/

 

 

Products/ProSoft-

 

 

Software/ProSoft-

 

 

Configuration-Builder

 

PROFIBUS DP-V1 Master Network Interface Module for

http://www.prosoft-

 

CompactLogix (Prosoft MVI69-PDPMV1)

technology.com/

 

 

Products/Rockwell-

 

Important: This manual does not cover all the steps required to

Automation-In-

 

chassis/Platform/

 

setup a PROFIBUS DP Master module. Make sure to see module’s

 

CompactLogix/

 

user manual for detailed instructions.

 

PROFIBUS-DP-V1-

 

 

 

 

Master-Network-

 

 

Interface-Module-

 

 

for-CompactLogix

PowerFlex®520-Series Drives

PowerFlex 520-Series Adjustable Frequency AC Drive User Manual

520-UM001

 

 

 

 

PowerFlex 520-Series AC Drive Specifications Technical Data

520-TD001

 

 

 

 

PowerFlex 520-Series Communication Adapters Installation

520COM-IN001

 

Instructions

 

PowerFlex 4-Class HIM

PowerFlex 4-Class Human HIM (DSI) Quick Reference

22HIM-QR001

 

 

 

RSLogix™ 5000

RSLogix 5000 online help(1)

Connected Components

Website containing information on the Connected Components

http://

Workbench

Workbench software tool, and includes a link for free software

ab.rockwellautomatio

 

download.

n.com/

 

 

Programmable-

 

 

Controllers/

 

 

Connected-

 

 

Components-

 

 

Workbench-Software

 

Connected Components Workbench online help(1)

(1) The online help is installed with the software.

Manual Conventions

This manual provides information about the PowerFlex 25-COMM-P adapter and using it with PowerFlex 520-series drives for network communication.

Rockwell Automation Publication 520COM-UM004A-EN-E - November 2013

5

Preface Overview

The following conventions are used throughout this manual:

Parameter names are shown in the format axxx [*]. The a represents the parameter group. The xxx represents the parameter number. The * represents the parameter name— for example C175 [DSI I/O Cfg].

Menu commands are shown in bold type face and follow the format Menu > Command. For example, if you read “Select File > Open,” you should click the File menu and then click the Open command.

RSLogix 5000 (version 20) was used for the screen captures in this manual. Different versions of the software may differ in appearance and procedures.

The Studio 5000™ Engineering and Design Environment combines engineering and design elements into a common environment. The first element in the Studio 5000 environment is the Logix Designer application. The Logix Designer application is the rebranding of RSLogix 5000 software and will continue to be the product to program Logix 5000 controllers for discrete, process, batch, motion, safety, and drive-based solutions. The Studio 5000 environment is the foundation for the future of Rockwell Automation engineering design tools and capabilities. It is the one place for design engineers to develop all the elements of their control system.

6

Rockwell Automation Publication 520COM-UM004A-EN-E - November 2013

Chapter 1

Getting Started

Components

The 25-COMM-P adapter is intended for installation into a PowerFlex 520-series drive and is used for network communication.

Topic

Page

Components

7

 

 

Features

8

 

 

Understanding Parameter Types

8

 

 

Compatible Products

9

 

 

Required Equipment

9

 

 

Safety Precautions

10

 

 

Quick Start

11

 

 

Components of the Adapter

25-COMM-P

 

 

 

 

 

 

Item

Part

Description

 

 

 

Node Address

Switches for setting the node address of the

 

 

 

switches

adapter. See Setting the Endianness and

 

 

 

 

Node Address Using the DIP Switches on

 

 

 

 

page 14.

 

 

Endianness Selection

Sets the endianness of data transmitted over

 

 

 

 

 

 

switch (Switch 8)

network.See Setting the Endianness and

 

 

 

 

Node Address Using the DIP Switches on

 

 

 

 

page 14.

 

 

 

Adapter-to-Drive

A 40-pin, double-row shrouded female

 

 

 

header

header. An interface connector is used to

 

 

 

 

connect this header to a header on the drive.

 

 

 

Status indicators

Three LEDs that indicate the status of the

 

 

 

 

connected drive, adapter and network. See

 

 

 

 

Troubleshooting on page 69.

 

 

 

CS1/CS2 terminals

Provides a clean ground for the

 

 

 

communication bus cable shields.

 

 

 

 

 

 

 

CS1 or CS2 should be connected to a clean

 

 

 

 

ground or PE ground on the drive.

 

 

 

PROFIBUS DB9

PROFIBUS connector for the PROFIBUS

 

 

 

Female connector

network cable.

Rockwell Automation Publication 520COM-UM004A-EN-E - November 2013

7

Chapter 1

Getting Started

 

 

Features

Understanding Parameter

Types

The features of the adapter include:

Mounting onto a PowerFlex 520-series drive Control Module back cover for installation into the drive.

Switches to set a node address before applying power to the PowerFlex drive. Alternatively, you can disable the switches and use parameters to configure these functions.

Compatibility with various configuration tools to configure the adapter and host drive, including the following:

PowerFlex 520-series drive built-in keypad

PowerFlex 22-HIM-A3 or 22-HIM-C2S HIM (Human Interface Module)

Connected Components Workbench (version 3 or greater)

ControlFLASH software (version 7 or greater)

Third-party PROFIBUS configuration software, such as Prosoft Configuration Builder

Status indicators that report the status of the adapter and network communications.

Parameter-configured 16-bit Datalinks in the I/O to meet application requirements (four Datalinks to write data and four Datalinks to read data).

Acylic Messaging support.

Master-Slave hierarchy that can be configured to transmit data to and from a controller on the network.

Multi-drive mode which allows up to five drives to share a single PROFIBUS node.

User-defined fault actions to determine how the adapter and its host PowerFlex 520-series drive respond to the following:

I/O messaging communication disruptions (Comm Flt Action)

Controllers in idle mode (Idle Flt Action)

This manual references two types of parameters:

Device parameters are used to configure the adapter to operate on the network. These parameters reside on the adapter.

Host parameters are used to configure the drive, including the datalink configuration for the datalinks used by the adapter. These parameters reside on the drive.

8

Rockwell Automation Publication 520COM-UM004A-EN-E - November 2013

Getting Started

Chapter 1

 

 

You can view adapter Device parameters and Host parameters with any of the following drive configuration tools:

Compatible Products

PowerFlex 520-series drive built-in keypad

PowerFlex 22-HIM-A3 or 22-HIM-C2S HIM

Connected Components Workbench software – click the tab for the adapter at the bottom of the window, and click the Parameters icon in the tool bar.

At the time of publication, the adapter is compatible with the following:

PowerFlex 523 drives (all firmware revisions)

PowerFlex 525 drives (all firmware revisions)

Required Equipment

Equipment Shipped with the Adapter

When you unpack the adapter, verify that the package includes the following:

One PowerFlex 25-COMM-P PROFIBUS DPV1 adapter

(installed in a PowerFlex 520-series drive control module back cover)

Two interface connectors

(one for connecting the adapter to PowerFlex 523 drives, one for connecting the adapter to PowerFlex 525 drives)

One Installation Instructions leaflet, publication 520COM-IN001

User-Supplied Equipment

The Device and Host parameters can be configured using the PowerFlex 520series drive built-in keypad (see Using the Drive Keypad Interface to Access Parameters on page 23). In addition, you must supply:

A small screwdriver

PROFIBUS cable; only use cable that conforms to PROFIBUS cable standards (Belden #3079A PROFIBUS cable or equivalent is recommended)

One 9-pin, male D-Sub PROFIBUS connector

PROFIBUS connectors are available from a variety of sources and in various sizes. As such, there may be mechanical limitations that prohibit the use of some connectors. Phoenix SUBCON-PLUS-PROFIB/AX/SC (Part # 2744380), Siemens 6GK1500-0FC00, or Brad BM5G60PP4Mxxx are recommended for use with PowerFlex 520-series drives.

Configuration tool, such as the following:

PowerFlex 22-HIM-A3 or 22-HIM-C2S HIM

Connected Components Workbench (version 3 or greater)

Connected Components Workbench is the recommended stand-alone software tool for use with PowerFlex drives. You can obtain a free copy by downloading it or requesting a DVD. Both options are available at http://ab.rockwellautomation.com/Programmable-Controllers/Connected-Components-Workbench-Software.

Controller configuration software RSLogix 5000 (version 20 or greater) or Logix Designer (version 21 or greater)

A computer connection to the PROFIBUS DPV1 network

Rockwell Automation Publication 520COM-UM004A-EN-E - November 2013

9

Chapter 1

Getting Started

 

 

Safety Precautions

Please read the following safety precautions carefully.

ATTENTION: Risk of injury or death exists. The PowerFlex drive may contain high voltages that can cause injury or death. Remove all power from the PowerFlex drive, and then verify power has been removed before installing or removing an adapter.

ATTENTION: Risk of injury or equipment damage exists. Only personnel familiar with drive and power products and the associated machinery should plan or implement the installation, start up, configuration, and subsequent maintenance of the drive using this PROFIBUS adapter. Failure to comply may result in injury and/or equipment damage.

ATTENTION: Risk of equipment damage exists. The adapter contains ESD (Electrostatic Discharge) sensitive parts that can be damaged if you do not follow ESD control procedures. Static control precautions are required when handling the adapter. If you are unfamiliar with static control procedures, see Guarding Against Electrostatic Damage (publication 8000-4.5.2)

ATTENTION: Risk of injury or equipment damage exists. If the adapter is transmitting control I/O to the drive, the drive may fault when you reset the adapter. Determine how your drive will respond before resetting the adapter.

ATTENTION: Risk of injury or equipment damage exists. Device parameters

11 [Comm Flt Action] and 12 [Idle Flt Action] let you determine the action of the adapter and drive if I/O communication is disrupted or the controller is idle. By default, these parameters fault the drive. You may configure these parameters so that the drive continues to run, however, precautions should be taken to ensure that the settings of these parameters do not create a risk of injury or equipment damage. When commissioning the drive, verify that your system responds correctly to various situations (for example, a disconnected cable or a controller in idle state).

ATTENTION: Risk of injury or equipment damage exists. When a system is configured for the first time, there may be unintended or incorrect machine motion. Disconnect the motor from the machine or process during initial system testing.

ATTENTION: Risk of injury or equipment damage exists. The examples in this publication are intended solely for purposes of example. There are many variables and requirements with any application. Rockwell Automation, Inc. does not assume responsibility or liability (to include intellectual property liability) for actual use of the examples shown in this publication.

10

Rockwell Automation Publication 520COM-UM004A-EN-E - November 2013

Getting Started

Chapter 1

 

 

Quick Start

This section is provided to help experienced users quickly start using the adapter. If you are unsure how to complete a step, refer to the referenced chapter.

Step

Action

See...

 

 

 

1

Review the safety precautions for the adapter.

Throughout this manual

 

 

 

2

Verify that the PowerFlex drive is properly installed.

PowerFlex 520-Series

 

 

Adjustable Frequency AC

 

 

Drive User Manual,

 

 

publication 520-UM001

3

Commission the adapter.

PowerFlex 520-Series

 

Set a unique node address using the switches on the adapter. If desired, you can

Communication Adapters

 

disable the switches and use parameter settings instead.

Installation Instructions,

 

 

publication

4

Install the adapter.

520COM-IN001 and

 

Verify that the PowerFlex drive is not powered. Then, connect the adapter to the drive

 

Chapter 2,

 

using the appropriate interface connector (included with adapter).

Installing the Adapter

5

Connect the adapter to the PROFIBUS network.

 

 

Verify that the PROFIBUS network is not powered. Then, connect the adapter to the

 

 

network using a PROFIBUS cable.

 

6

Apply power to the drive and to the network.

 

 

The adapter receives power from the drive.

 

 

a. Verify that the adapter is installed correctly and then apply power to the drive.

 

 

The status indicators should be green. If they flash red, there is a problem.

 

 

See Troubleshooting on page 69.

 

 

b. Configure and verify key drive parameters.

 

7

Configure the adapter for your application.

Chapter 3,

 

Set adapter parameters for the following functions as required by your application:

Configuring the Adapter

 

Node address

 

 

I/O configuration

 

 

Master-Slave hierarchy

 

 

Fault actions

 

8

Configure the PROFIBUS Master to communicate with the adapter.

Chapter 4,

 

Use controller configuration tools such as Prosoft Configuration Builder software for

Configuring the

 

PROFIBUS and RSLogix 5000 or Logix Designer software to configure the master on the

PROFIBUS Master

 

PROFIBUS network to recognize the adapter and drive.

 

9

Configure the I/O.

Chapter 5,

 

Use a controller configuration tool such as RSLogix 5000 or Logix Designer software

Using the I/O

 

that enables you to control the adapter and connected drive using I/O.

 

Rockwell Automation Publication 520COM-UM004A-EN-E - November 2013

11

Chapter 1

Getting Started

 

 

Notes:

12

Rockwell Automation Publication 520COM-UM004A-EN-E - November 2013

 

 

Chapter 2

 

Installing the Adapter

 

 

 

This chapter provides instructions for installing the adapter in a

 

 

 

PowerFlex 520-series drive.

 

 

 

 

 

 

 

Topic

Page

 

 

 

 

 

 

Preparing for an Installation

13

 

 

 

 

 

 

Commissioning the Adapter

13

 

 

 

 

 

 

Connecting the Adapter to the Drive

15

 

 

 

 

 

 

Connecting the Adapter to the Network

18

 

 

 

 

 

 

Network Termination

20

 

 

 

 

 

 

Applying Power

20

 

Preparing for an Installation

 

 

 

Before installing the adapter, do the following:

 

 

 

• Read the PROFIBUS Installation Guideline for details on PROFIBUS

 

networks.

 

 

 

• Verify that you have all required equipment.

 

 

 

See Required Equipment on page 9.

 

 

Commissioning the Adapter

To commission the adapter, you must set the Endianness and a unique node

address that is used by the network. See the Glossary on page 85 for details about node addresses.

There are two methods for configuring the adapter’s Endianness and node address:

• Using the onboard DIP Switches;

• Using adapter parameters – Use adapter parameters when you want more flexibility in setting up the node address. To set the node address using adapter parameters, see Setting the Node Address on page 25.

IMPORTANT Regardless of the method used to set the adapter’s node address, each node on the network must have a unique node address.

ATTENTION: Risk of equipment damage exists. The adapter contains ESD (Electrostatic Discharge) sensitive parts that can be damaged if you do not follow ESD control procedures. Static control precautions are required when handling the adapter. If you are unfamiliar with static control procedures, see Guarding Against Electrostatic Damage (publication 8000-4.5.2)

Rockwell Automation Publication 520COM-UM004A-EN-E - November 2013

13

Chapter 2 Installing the Adapter

Setting the Endianness and Node Address Using the DIP Switches

Node Address

Byte Swap

switches (1...7)

switch (8)

Set the Endianness of the adapter with Byte Swap switch 8. The Byte Swap switch can be set to either OFF ‘0’ (Little Endian) or ON ‘1’ (Big Endian) data formats for the data exchanged on the network. The data consists of the following items:

CTRL: Logic Command Word (four bytes)

REF: Speed Reference (two bytes)

STAT: Logic Status Word (four bytes)

FEEDBACK: Speed Feedback (two bytes)

zero to eight Datalinks (two bytes each)

Acyclic messaging

Depending on the setting of the Byte Swap switch 8, the two bytes for each of the above data items are swapped.

IMPORTANT Each node on the PROFIBUS network must have a unique address. Set the node address before power is applied because the adapter detects the node address during initialization (Power On Reset). Unless using the Set Slave Address service in which the address change occurs without requiring a power cycle.

Set the Node Address by setting the Node Address switches 1 through 7 to their binary equivalent, where ‘0’ and ‘1’ indicate switch positions ‘OFF’ and ‘ON’ respectively. Node Address Switch Settings on page 15 lists node addresses and the corresponding Node Address switch settings required to set that respective address.

14

Rockwell Automation Publication 520COM-UM004A-EN-E - November 2013

Installing the Adapter

Chapter 2

 

 

Connecting the Adapter to the Drive

Node Address Switch Settings

Node

Node Address Switch

 

 

 

Address

 

 

 

 

 

 

 

7

6

5

4

3

2

1

 

00

0

0

0

0

0

0

0

 

 

 

 

 

 

 

 

01

0

0

0

0

0

0

1

 

 

 

 

 

 

 

 

02

0

0

0

0

0

1

0

 

 

 

 

 

 

 

 

03

0

0

0

0

0

1

1

 

 

 

 

 

 

 

 

04

0

0

0

0

1

0

0

 

 

 

 

 

 

 

 

05

0

0

0

0

1

0

1

 

 

 

 

 

 

 

 

06

0

0

0

0

1

1

0

 

 

 

 

 

 

 

 

07

0

0

0

0

1

1

1

 

 

 

 

 

 

 

 

08

0

0

0

1

0

0

0

 

 

 

 

 

 

 

 

09

0

0

0

1

0

0

1

 

 

 

 

 

 

 

 

10

0

0

0

1

0

1

0

 

 

 

 

 

 

 

 

11

0

0

0

1

0

1

1

 

 

 

 

 

 

 

 

12

0

0

0

1

1

0

0

 

 

 

 

 

 

 

 

13

0

0

0

1

1

0

1

 

 

 

 

 

 

 

 

14

0

0

0

1

1

1

0

Description of Node Address Switches

Node

Node Address Switch

 

 

 

Address

 

 

 

 

 

 

 

7

6

5

4

3

2

1

 

15

0

0

0

1

1

1

1

 

 

 

 

 

 

 

 

16

0

0

1

0

0

0

0

 

 

 

 

 

 

 

 

17

0

0

1

0

0

0

1

 

 

 

 

 

 

 

 

18

0

0

1

0

0

1

0

 

 

 

 

 

 

 

 

19

1

0

1

0

0

1

1

 

 

 

 

 

 

 

 

20

0

0

1

0

1

0

0

 

 

 

 

 

 

 

 

...

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

120

1

1

1

1

0

0

0

 

 

 

 

 

 

 

 

121

1

1

1

1

0

0

1

 

 

 

 

 

 

 

 

123

1

1

1

1

0

1

0

 

 

 

 

 

 

 

 

124

1

1

1

1

0

1

1

 

 

 

 

 

 

 

 

125

1

1

1

1

1

0

0

 

 

 

 

 

 

 

 

126

1

1

1

1

1

0

1

 

 

 

 

 

 

 

 

127

1

1

1

1

1

1

1

 

 

 

 

 

 

 

 

Node Address Value

Description

00 or 127

If the Node Address switches are set to ‘00’ (the default setting) or 127, the adapter uses Device

 

parameter 05 [Net Addr Cfg] to set the Node Address. See Setting the Node Address on

 

page 25.

01...126

Node Address used by the adapter.

 

 

The switch settings can be verified by viewing the Device parameter 06 [Net Addr Act], a read-only parameter, with any of the following drive configuration tools:

PowerFlex 520-series drive built-in keypad

PowerFlex 22-HIM-A3 or 22-HIM-C2S HIM

Connected Components Workbench software (version 3 or greater)

ATTENTION: Risk of injury or death exists. The PowerFlex drive may contain high voltages that can cause injury or death. Remove power from the drive, and then verify power has been discharged before connecting the adapter to the network.

1.Remove power from the drive.

2.Use static control precautions.

3.Separate the drive’s control module from the power module.

Rockwell Automation Publication 520COM-UM004A-EN-E - November 2013

15

Chapter 2 Installing the Adapter

a.Press and hold down the catch on both sides of the frame cover, then pullout and swing upwards to remove (Frames B...E only).

b.Press down and slide out the top cover of the control module to unlock it from the power module.

c.Hold the sides and top of the control module firmly, then pull out to separate it from the power module.

16

Rockwell Automation Publication 520COM-UM004A-EN-E - November 2013

Installing the Adapter

Chapter 2

 

 

4.Insert the interface connector for the adapter into the header located at the back of the control module.

For PowerFlex 523

Communication adapter interface connector

For PowerFlex 525

Communication adapter interface connector

Rockwell Automation Publication 520COM-UM004A-EN-E - November 2013

17

Chapter 2 Installing the Adapter

5.Align the Communication card-Drive header on the adapter with the interface connector. Then, press down firmly around the adapter. The adapter snaps into the back of the control module.

Connecting the Adapter to the Network

IMPORTANT The CS1/CS2 terminals on the adapter provide a clean ground for the communication bus cable shields. You should connect the CS1 or CS2 terminal to a clean ground or PE ground on the drive.

6. Attach the control module to the power module.

ATTENTION: Risk of injury or death exists. The PowerFlex drive may contain high voltages that can cause injury or death. Remove power from the drive, and then verify power has been discharged before connecting the adapter to the network.

1.Remove power from the network.

2.Use static control precautions.

3.Connect a PROFIBUS connector to the cable.

PROFIBUS connectors are available from a variety of sources and in various sizes. As such, there may be mechanical limitations that prohibit the use of some connectors.

Phoenix SUBCON-PLUS-PROFIB/AX/SC (Part #2744380), Siemens 6GK1500-0FC00, or Brad BM5G60PP4Mxxxx are recommended for use with PowerFlex 520-series drives.

18

Rockwell Automation Publication 520COM-UM004A-EN-E - November 2013

Installing the Adapter

Chapter 2

 

 

PROFIBUS Connector

4.Connect the PROFIBUS cable to the adapter and secure it with the two screws on the connector.

IMPORTANT PROFIBUS communication may not operate correctly if the cable shield does not make full contact with the connector housing.

Network Wiring Diagram

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B

 

A

 

B

 

A

 

 

 

B

 

A

 

B

A

 

 

 

 

B

 

A

 

B

 

A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Terminal

Signal

Function

 

 

 

Housing

Shield

Bus cable shield (outer screen that surrounds A and B conductors)

 

 

 

1

Not connected

 

 

 

2

Not connected

 

 

 

3

B-LINE

Positive RxD/TxD according to RS485 specification

 

 

 

4

RTS

Request to send

 

 

 

5

GND BUS

Network Zero Volt Reference (isolated from drive side)

 

 

 

6

+5V BUS

+5V output to network (isolated from drive side)

 

 

 

7

Not connected

 

 

 

8

A-LINE

Negative RxD/TxD according to RS485 specification

 

 

 

9

Not connected

 

 

 

5.Ground the shield to reduce electrostatic pickup. However, shielding is only effective when the shield is properly connected to ground. See the PROFIBUS Installation Guideline for instructions to correctly ground the shield.

Rockwell Automation Publication 520COM-UM004A-EN-E - November 2013

19

Chapter 2 Installing the Adapter

Wiring Example

CompactLogix controller with MVI69-PDPMV1 in slot 1

PROFIBUS

PowerFlex 525 with 25-COMM-P

Esc

PowerFlex 525 with 25-COMM-P

Esc

Network Termination

PROFIBUS network

6.Connect the other end of the PROFIBUS cable to the PROFIBUS network.

The first and last node on a PROFIBUS DP Network segment should be terminated.

Rockwell Automation recommends that the user select one of the aforementioned PROFIBUS connectors with built-in termination.

Applying Power

ATTENTION: Risk of equipment damage, injury, or death exists. Unpredictable operation may occur if you fail to verify that parameter settings are compatible with your application. Verify that settings are compatible with your application before applying power to the drive.

1.Make sure that the adapter will have a unique address on the network and Endianness is set. If a new address is needed, reset its switches (see Commissioning the Adapter on page 13).

2.Apply power to the drive. The adapter receives its power from the connected drive.

3.If the parameter settings for the Endianness and node address are to be used, a configuration tool such as Connected Components Workbench (version 3 or greater) can be used to adjust the respective parameters in the adapter. See Configuring the Adapter on page 23.

Start-Up Status Indication

After power has been applied, the status indicators can be viewed on the front of the drive. When you apply power to the product and network for the first time, the status indicators should be green after an initialization. If the status indicators go red, there is a problem. See Troubleshooting on page 69.

20

Rockwell Automation Publication 520COM-UM004A-EN-E - November 2013

Installing the Adapter

Chapter 2

 

 

Drive and Adapter Status Indicators

25-COMM-P

PowerFlex 525 Frame A shown

 

FWD

 

ENET LINK

 

EtherNet/IP

 

Esc

Sel

 

 

 

Item

Status Indicator

Status(1)

Description

 

PORT

Green

Normal operation. The adapter is properly

 

 

 

connected and is communicating with the

 

 

 

drive.

 

 

Flashing green

The adapter is in the process of establishing a

 

 

 

connection to the drive. This status indicator

 

 

 

will turn solid green or red.

 

MOD

Green

Normal operation. The adapter is operational

 

 

 

and is transferring I/O data.

 

 

Flashing green

Normal operation. The adapter is operational

 

 

 

but is not transferring I/O data.

 

NET A

Green

Normal operation. The adapter is properly

 

 

 

connected and communicating on the

 

 

 

network.

 

 

Flashing green

The adapter is properly connected but is not

 

 

 

communicating with any devices on the

 

 

 

network.

 

NET B

Off

Not used for PROFIBUS network.

 

 

 

 

(1) If all status indicators are off, the adapter is not receiving power. If any other conditions occur, see Troubleshooting on page 69.

Configuring/Verifying Key Drive Parameters

The PowerFlex 520-series drive can be separately configured for the control and Reference functions in various combinations. For example, you could set the drive to have its control come from a peripheral or terminal block with the Reference coming from the network. Or you could set the drive to have its control come from the network with the Reference coming from another peripheral or terminal block. Or you could set the drive to have both its control and Reference come from the network.

Configuring the Host parameters can be done using the drive’s keypad, a HIM, Logix Designer or Connected Components Workbench. In the following example, the drive will receive the Logic Command and Reference from the network.

1.Set the value of Host parameter P046 [Start Source 1] to 4“Network Opt”.

2.Set the value of Host parameter P047 [Speed Reference1] to 4 “Network Opt”.

Rockwell Automation Publication 520COM-UM004A-EN-E - November 2013

21

Chapter 2 Installing the Adapter

TIP

The PowerFlex 520-series drive supports up to three control functions

 

and three Reference functions.

For more information on how to set different combinations of the control and Reference functions, see the PowerFlex 520-Series Adjustable Frequency AC Drive User Manual, publication 520-UM001.

22

Rockwell Automation Publication 520COM-UM004A-EN-E - November 2013

Chapter 3

Configuration Tools

Using the Drive Keypad Interface to Access Parameters

Configuring the Adapter

This chapter provides instructions and information for setting the parameters to configure the adapter.

Topic

Page

 

 

Configuration Tools

23

 

 

Using the Drive Keypad Interface to Access Parameters

23

 

 

Using the PowerFlex 4-Class HIM to Access Parameters

25

 

 

Setting the Node Address

25

 

 

Using Master-Slave Hierarchy (Optional)

26

 

 

Setting a Fault Action

27

 

 

Resetting the Adapter

28

 

 

Restoring Adapter Parameters to Factory Defaults

29

 

 

Viewing the Adapter Status Using Parameters

29

 

 

Updating the Adapter Firmware

29

 

 

For a list of parameters, see Adapter Parameters on page 77. For definitions of terms in this chapter, see the Glossary on page 85.

The adapter parameters can be configured using the drive keypad interface (see page 23) or a PowerFlex 4-class HIM (Human Interface Module, see page 25).

Connected Components Workbench (version 3 or greater) can also be used to access the adapter parameters.

The following is an example of basic integral keypad and display functions. This example provides basic navigation instructions and illustrates how to program a parameter.

IMPORTANT The adapter Device parameters can be accessed on the drive keypad via the “N” (Network) group. Note that the parameters in the “N” group will appear offset from the Device parameter numbers referenced in this manual by 1000 (decimal) on the LCD display.

Rockwell Automation Publication 520COM-UM004A-EN-E - November 2013

23

Chapter 3 Configuring the Adapter

Step

Key(s)

Example Display

1.

When power is applied, the last user-selected

 

 

 

Basic Display Group parameter number is briefly

 

FWD

 

 

 

 

displayed with flashing characters. The display

 

HERTZ

 

 

 

 

then defaults to that parameter’s current value.

 

 

 

(Example shows the value of b001 [Output

 

 

 

Freq] with the drive stopped.)

 

 

2.

Press Esc to display the Basic Display Group

 

 

 

parameter number shown on power-up. The

 

FWD

 

parameter number will flash.

Esc

 

3.

Press Esc to enter the parameter group list. The

 

 

 

parameter group letter will flash.

 

FWD

 

 

Esc

 

4.

Press the Up Arrow or Down Arrow to scroll

 

or

 

through the group list (b, P, t, C, L, d, A, f, N, M,

 

 

 

FWD

 

and Gx).

 

 

5.

Press Enter or Sel to enter a group. The right

 

 

 

digit of the last viewed parameter in that group

or

FWD

 

will flash.

Sel

6.

Press the Up Arrow or Down Arrow to scroll

 

or

 

through the parameter list.

 

 

 

FWD

7. Press Enter to view the value of the parameter.

Or

FWD

 

Press Esc to return to the parameter list.

8.

Press Enter or Sel to enter Program Mode and

 

 

 

 

edit the value. The right digit will flash and the

 

or Sel

FWD

 

word Program on the LCD display will light up.

 

PROGRAM

9.

Press the Up Arrow or Down Arrow to change

 

or

 

 

the parameter value.

 

FWD

 

 

 

 

 

 

 

PROGRAM

10. If desired, press Sel to move from digit to digit

 

 

 

 

or bit to bit. The digit or bit that you can change

Sel

 

FWD

 

will flash.

 

 

PROGRAM

11. Press Esc to cancel a change and exit Program

 

 

 

 

Mode.

 

 

FWD

 

 

 

 

 

Or

Esc

or

or

 

Press Enter to save a change and exit Program

 

 

 

 

 

 

 

Mode.

 

 

FWD

 

The digit will stop flashing and the word

 

 

 

 

Program on the LCD display will turn off.

 

 

 

12.

Press Esc to return to the parameter list.

 

 

 

 

Continue to press Esc to back out of the

 

 

FWD

 

programming menu.

Esc

 

 

 

If pressing Esc does not change the display, then

 

 

 

 

b001 [Output Freq] is displayed. Press Enter or

 

 

 

 

Sel to enter the group list again.

 

 

 

24

Rockwell Automation Publication 520COM-UM004A-EN-E - November 2013

Configuring the Adapter

Chapter 3

 

 

Using the PowerFlex 4-Class HIM to Access Parameters

The PowerFlex 4-class HIM can be used to access parameters in the adapter (see basic steps shown below). It is recommended that you read through the steps for your HIM before performing the sequence. For additional HIM information, refer to the HIM Quick Reference card, publication 22HIM-QR001.

Step

Key(s)

Example Display

1.

Power up the drive. Then connect the HIM

 

 

Parameters

 

 

 

to the DSI port of the drive. The Parameters

 

 

tab for the drive will be displayed.

 

 

 

Groups

 

 

 

 

 

 

 

 

 

 

 

 

Linear List

 

 

 

Changed Params

DIAG PARAM DSEL MEM SEL

2. Press Sel until the DSEL tab is selected.

 

 

 

Sel

Device Select

 

 

 

 

 

 

 

 

 

 

 

 

DSI Devices

 

 

 

 

DIAG PARAM DSEL MEM SEL

3. Select DSI Device in the DSEL tab if it is not

 

 

 

 

 

and

DSI Devices

already selected using the Up Arrow or

 

Down Arrow.

 

 

 

 

 

 

 

PowerFlex 525

Press Enter to select DSI Device.

 

 

 

 

 

 

25-COMM-P

 

 

 

 

 

 

 

4. Press the Up Arrow or Down Arrow to scroll

 

 

 

 

 

 

 

 

 

 

 

 

Sel

DSI Devices

to 25-COMM-P.

 

 

 

 

 

 

Press Enter to reload the HIM to browse

 

 

 

 

 

 

 

 

 

PowerFlex 525

only the communication adapter

 

 

 

 

 

 

 

 

 

 

25-COMM-P

(25-COMM-P) parameters.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

To display the Host parameters, repeat steps 1 through 3 and select “PowerFlex 525” at step 3.

Setting the Node Address

The value of Device parameter 05 [Net Addr Cfg] determines the node address if

 

the adapter’s Node Address switches are set to ‘00’ (Program). When the Node

 

Address switches are in any other combination of positions, the switches

 

determine the node address.

1. Set the value of Device parameter 05 [Net Addr Cfg] to a unique node address.

2. Reset the adapter by power cycling the drive.

Rockwell Automation Publication 520COM-UM004A-EN-E - November 2013

25

Chapter 3 Configuring the Adapter

Using Master-Slave Hierarchy (Optional)

This procedure is only required if Datalinks are used to write or read data of the drive. A hierarchy determines the type of device with which the adapter exchanges data. In a Master-Slave hierarchy, the adapter exchanges data with a PROFIBUS master, such as a Prosoft MVI69-PDPMV1 Master Network Interface module for CompactLogix.

Configuring a Master-Slave Hierarchy

The controller I/O image can have anywhere from zero to eight (four In and four Out) additional 16-bit parameters called Datalinks. They are configured using

Host parameters C161 [Opt Data In 1] through C164 [Opt Data In 4], and C165 [Opt Data Out 1] through C168 [Opt Data Out 4]. The number of Datalinks actively used is controlled by the connection size in the controller and the in/out parameters. See the respective controller example sections in Configuring the PROFIBUS Master on page 31 for more information on setting the connection size.

When using a ControlLogix or CompactLogix controller and the Generic Profile, or a MicroLogix 1100/1400 controller, configure the Datalink parameters now as described in this section.

Enabling Datalinks To Write Data

IMPORTANT Always use the Datalink parameters in consecutive numerical order, starting with the first parameter. For example, use Host parameters C165, C166, and C167 to configure three Datalinks to write data. Otherwise, the network I/O connection will be larger than necessary, which needlessly increases controller response time and memory usage.

Host parameters C165 [Opt Data Out 1] through C168 [Opt Data Out 4] control which parameters in the drive send values to the network. To configure these parameters, set them to the drive parameter number you want to correlate them to.

The following steps are required to enable Datalinks to write data:

1.Set the values of only the required number of contiguous drive-to-network Datalinks needed to write data to the network and that are to be included in the network I/O connection.

2.Reset the adapter by power cycling the drive.

After the above steps are complete, the adapter is ready to send output data and transfer status data to the master (controller). Next, configure the controller to recognize and transmit I/O to the adapter. See Configuring the PROFIBUS Master on page 31.

26

Rockwell Automation Publication 520COM-UM004A-EN-E - November 2013

Configuring the Adapter

Chapter 3

 

 

Setting a Fault Action

Enabling Datalinks To Read Data

IMPORTANT Always use the Datalink parameters in consecutive numerical order, starting with the first parameter. For example, use Host parameters C161, C162, and C163 to configure three Datalinks to read data. Otherwise, the network I/O connection will be larger than necessary, which needlessly increases controller response time and memory usage.

Host parameters C161 [Opt Data In 1] through C164 [Opt Data In 4] configure which parameters in the drive receive values from the network. To configure these parameters, set them to the parameter number you wish to correlate them to.

The following steps are required to enable Datalinks to read data:

1.Set the values of only the required number of contiguous network-to-drive Datalinks needed to read data from the network and that are to be included in the network I/O connection.

2.Reset the adapter by power cycling the drive.

After the above steps are complete, the adapter is ready to receive input data from the master (controller). Next, configure the controller to recognize and transmit I/O to the adapter. See Configuring the PROFIBUS Master on page 31.

By default, when communications are disrupted (the network cable is disconnected) and/or the controller is idle (in program mode or faulted), the drive responds by faulting if it is using I/O from the network. You can configure a different response to these events:

Disrupted I/O communication by using Device parameter

11 [Comm Flt Action].

An idle controller by using Device parameter 12 [Idle Flt Action].

ATTENTION: Risk of injury or equipment damage exists. Device parameters 11 [Comm Flt Action] and 12 [Idle Flt Action] respectively let you determine the action of the adapter and drive if communications are disrupted or the controller is idle. By default, these parameters fault the drive. You may configure these parameters so that the drive continues to run, however, precautions should be taken to ensure that the settings of these parameters do not create a risk of injury or equipment damage. When commissioning the drive, verify that your system responds correctly to various situations (a disconnected network cable or a controller in idle state).

Rockwell Automation Publication 520COM-UM004A-EN-E - November 2013

27

Chapter 3 Configuring the Adapter

Changing the Fault Action

Set the values of Device parameters 11 [Comm Flt Action] and 12 [Idle Flt

Action] to the desired responses:

Value

Action

Description

 

 

 

0

Fault

The drive is faulted and stopped. Datalink data is no longer sent to the drive. (Default)

 

 

 

1

Stop

The drive is stopped as per Host parameter P045 [Stop Mode] setting. Datalink data sent to

 

 

the drive remains unchanged.

2

Zero Data

The drive is sent “0” values for all Reference and Datalink data. This does not command a stop.

 

 

 

3

Hold Last

The drive continues in its present state.

 

 

 

4

Send Flt Cfg

The drive is sent the Reference and Datalink data that you set in the fault configuration

 

 

parameters (Device parameters 13 [Flt Cfg Logic], 14 [Flt Cfg Ref], and 15 [Flt Cfg DL 1]

 

 

through 18 [Flt Cfg DL 4]).

Changes to these parameters take effect immediately. A reset is not required.

If communication is disrupted and then re-established again, the drive will automatically receive commands over the network again.

Setting the Fault Configuration Parameters

When setting Device parameters 11 [Comm Flt Action] and 12 [Idle Flt Action] to 4 “Send Flt Cfg,” the values in the following parameters are sent to the drive after a communications fault and/or idle fault for drive control occurs. You must set these parameters to values required by your application.

Device Parameter

Description

13

[Flt Cfg Logic]

A 16-bit integer value sent to the drive for Logic Command.

 

 

 

14

[Flt Cfg Ref]

A 16-bit integer value sent to the drive for Reference.

 

 

 

15

[Flt Cfg DL 1] through

A 16-bit integer value sent to the drive for a Datalink.

18

[Flt Cfg DL 4]

 

Resetting the Adapter

Changes to these parameters take effect immediately. A reset is not required.

Changes to switch settings on some adapter parameters require that you reset the

adapter before the new settings take effect. You can reset the adapter by cycling power to the drive or by using Device parameter 19 [Reset Module].

ATTENTION: Risk of injury or equipment damage exists. If the adapter is transmitting control I/O to the drive, the drive may fault when you reset the adapter. Determine how your drive will respond before resetting the adapter.

Set Device parameter 19 [Reset Module] to 1 “Reset Module”.

Value

Description

 

 

0

Ready (Default)

 

 

1

Reset Module

 

 

2

Set Defaults

28

Rockwell Automation Publication 520COM-UM004A-EN-E - November 2013

Configuring the Adapter

Chapter 3

 

 

Restoring Adapter Parameters to Factory Defaults

When you enter 1 “Reset Module”, the adapter will be immediately reset. An alternate method to reset the adapter is by power cycling the drive.

Set Device parameter 19 [Reset Module] to 2 “Set Defaults”.

Value

Description

 

 

0

Ready (Default)

 

 

1

Reset Module

 

 

2

Set Defaults

Viewing the Adapter Status

Using Parameters

When you enter 2 “Set Defaults”, the adapter will set all of its parameters to their factory default values.

IMPORTANT When performing a “Set Defaults” action, the drive may detect a conflict and then not allow this function to occur. If this happens, first resolve the conflict and then repeat a “Set Defaults” action. Common reasons for a conflict include the drive running or a controller in Run mode.

After performing a “Set Defaults” action, you must enter 1 “Reset Module” or power cycle the drive so that the new values take effect. Thereafter, this parameter will be restored to a value of 0 “Ready”.

The following Device parameters provide information about the status of the adapter. You can view these parameters at any time using the PowerFlex 22-HIM-A3 or 22-HIM-C2S HIM or Connected Components Workbench.

PROFIBUS DP Adapter Status Parameters

Name

Description

02

[DLs From Net Act]

Displays the number of network-to-drive Datalinks that the drive is using based on the I/O

 

 

connection opened by the controller.

03

[DLs To Net Act]

Displays the number of drive-to-network Datalinks that the controller is using based on the

 

 

I/O connection opened by the controller.

04

[Net Addr Src]

Displays the source from which the adapter’s node address is taken. This will be either the

 

 

Node Address switches (see Setting the Endianness and Node Address Using the DIP Switches

 

 

on page 14) or the value of Device parameter 05 [Net Addr Cfg].

06

[Net Addr Act]

Displays the actual network node address used by the adapter, which can be one of the

 

 

following:

The address set with the Node Address switches (see Setting the Endianness and Node Address Using the DIP Switches on page 14).

The Set Slave Address service, sets the value of the new address into the Device parameter 05 [Net Addr Cfg]. It is saved in Non-volatile memory, but takes effect immediately.

An old address from the switches or parameter. (If either has been changed, but the adapter has not been reset, the new address will not be in effect.)

Updating the Adapter

Firmware

The adapter firmware can be updated over the network or through DSI using a tool such as the 1203-USB serial converter.

When updating firmware over the network or DSI, you can use the Allen-Bradley ControlFLASH software tool.

Rockwell Automation Publication 520COM-UM004A-EN-E - November 2013

29

Loading...
+ 65 hidden pages