Rockwell Automation 22D User Manual [en, de, es, fr, it]

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Adjustable Frequency AC Drive Drehzahlveränderbarer Frequenzumrichter Variateur de vitesse c.a.

Inverter CA a frequenza variabile Variador de Frecuencia Ajustable de CA Inversor CA de Freqüência Ajustável

FRN 1.xx - 2.xx

Quick Start

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Guide de mise en route

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www.abpowerflex.com

PowerFlex® 40P Adjustable Quick Start

Frequency AC Drive

FRN 1.xx - 2.xx

This Quick Start guide summarizes the basic steps needed to install, start-up and program the PowerFlex 40P Adjustable Frequency AC Drive. The information provided Does Not replace the User Manual and is intended for qualified drive service personnel only.

For detailed PowerFlex 40P information including EMC instructions, application considerations and related precautions, refer to the PowerFlex 40P User Manual, Publication 22D-UM001… at www.rockwellautomation.com/literature.

General Precautions

ATTENTION: The drive contains high voltage capacitors which take

!time to discharge after removal of mains supply. Before working on drive, ensure isolation of mains supply from line inputs [R, S, T (L1, L2, L3)]. Wait three minutes for capacitors to discharge to safe voltage levels. Failure to do so may result in personal injury or death.

Darkened display LEDs is not an indication that capacitors have discharged to safe voltage levels.

ATTENTION: Equipment damage and/or personal injury may result if parameter A092 [Auto Rstrt Tries] or A094 [Start At PowerUp] is used in an inappropriate application. Do not use this function without considering applicable local, national and international codes, standards, regulations or industry guidelines.

ATTENTION: Only qualified personnel familiar with adjustable frequency AC drives and associated machinery should plan or implement the installation, start-up and subsequent maintenance of the system. Failure to comply may result in personal injury and/or equipment damage.

ATTENTION: This drive contains ESD (Electrostatic Discharge) sensitive parts and assemblies. Static control precautions are required when installing, testing, servicing or repairing this assembly. Component damage may result if ESD control procedures are not followed. If you are not familiar with static control procedures, reference A-B publication 8000-4.5.2, “Guarding Against Electrostatic Damage” or any other applicable ESD protection handbook.

ATTENTION: An incorrectly applied or installed drive can result in component damage or a reduction in product life. Wiring or application errors, such as, undersizing the motor, incorrect or inadequate AC supply, or excessive ambient temperatures may result in malfunction of the system.

ATTENTION: Risk of injury or equipment damage exists. Drive does not contain user-serviceable components. Do not disassemble drive chassis.

English-2

Mounting Considerations

• Mount the drive upright on a flat, vertical and level surface.

Frame

Screw Size

Screw Torque

DIN Rail

 

 

 

 

B

M4 (#8-32)

1.56-1.96 N-m (14-17 lb.-in.)

35 mm

 

 

 

 

C

M5 (#10-24)

2.45-2.94 N-m (22-26 lb.-in.)

 

 

 

 

• Protect the cooling fan by avoiding dust or metallic particles.

• Do not expose to a corrosive atmosphere.

• Protect from moisture and direct sunlight.

Minimum Mounting Clearances

See page 20 for mounting dimensions.

120 mm

(4.7 in.)

120 mm

(4.7 in.)

25 mm

(1.0 in.)

Closest object that may restrict air flow through the drive heat sink and chassis

120 mm

(4.7 in.)

120 mm

(4.7 in.)

Mounting Option A Mounting Option B

No clearance required between drives.

Ambient Operating Temperatures

Ambient Temperature

Enclosure Rating

Minimum Mounting

 

 

 

Clearances

Minimum

Maximum

 

 

40°C (104°F)

IP 20/Open Type

Use Mounting Option A

-10°C (14°F)

 

 

IP 30/NEMA 1/UL Type 1(1)

Use Mounting Option B

 

50°C (122°F)

IP 20/Open Type

Use Mounting Option B

(1) Rating requires installation of the PowerFlex 40P IP 30/NEMA 1/UL Type 1 option kit.

English-3

Typical Grounding

 

RUN

 

REV

 

FAULT

R/L1

U/T1

S/L2

V/T2

T/L3

W/T3

SHLD

Disconnecting MOVs

To prevent drive damage, the MOVs connected to ground shall be disconnected if the drive is installed on an ungrounded distribution system where the line-to-ground voltages on any phase could exceed 125% of the nominal line-to-line voltage. To disconnect these devices, remove the jumper shown in the figures below.

1.Turn the screw counterclockwise to loosen.

2.Pull the jumper completely out of the drive chassis.

3.Tighten the screw to keep it in place.

Jumper Location

Phase to Ground MOV Removal

Three-Phase R/L1

AC Input S/L2

T/L3

 

 

 

 

 

1

 

2

 

3

 

4

Jumper

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Important: Tighten screw after jumper removal.

English-4

CE Conformity

Refer to the PowerFlex 40P User Manual for details on how to comply with the Low Voltage (LV) and Electromagnetic Compatibility (EMC) Directives.

Specifications, Fuses and Circuit Breakers

Drive Ratings

Catalog

Output Ratings

Input Ratings

 

Branch Circuit Protection

 

 

 

 

 

 

 

 

 

 

Number(1)

kW (HP)

Amps

Voltage

kVA

Amps

Fuses

140M Motor

Contactors

 

Range

Protectors

200 - 240V AC (±10%) – 3-Phase Input, 0 - 230V 3-Phase Output

 

 

 

22D-B2P3

0.4

(0.5)

2.3

180-264

1.15

2.5

6

140M-C2E-B40

100-C07

 

 

 

 

 

 

 

 

 

22D-B5P0

0.75 (1.0)

5.0

180-264

2.45

5.7

10

140M-C2E-C10

100-C09

 

 

 

 

 

 

 

 

 

 

22D-B8P0

1.5

(2.0)

8.0

180-264

4.0

9.5

15

140M-C2E-C16

100-C12

 

 

 

 

 

 

 

 

 

 

22D-B012

2.2

(3.0)

12.0

180-264

5.5

15.5

25

140M-C2E-C16

100-C23

 

 

 

 

 

 

 

 

 

 

22D-B017

3.7

(5.0)

17.5

180-264

8.6

21.0

30

140M-F8E-C25

100-C23

 

 

 

 

 

 

 

 

 

 

22D-B024

5.5

(7.5)

24.0

180-264

11.8

26.1

40

140M-F8E-C32

100-C37

 

 

 

 

 

 

 

 

 

 

22D-B033

7.5

(10.0)

33.0

180-264

16.3

34.6

60

140M-G8E-C45

100-C60

 

 

 

 

 

 

 

 

 

380 - 480V AC (±10%) – 3-Phase Input, 0 - 460V 3-Phase Output

 

 

 

22D-D1P4

0.4

(0.5)

1.4

342-528

1.4

1.8

3

140M-C2E-B25

100-C07

 

 

 

 

 

 

 

 

 

22D-D2P3

0.75 (1.0)

2.3

342-528

2.3

3.2

6

140M-C2E-B40

100-C07

 

 

 

 

 

 

 

 

 

 

22D-D4P0

1.5

(2.0)

4.0

342-528

4.0

5.7

10

140M-C2E-B63

100-C09

 

 

 

 

 

 

 

 

 

 

22D-D6P0

2.2

(3.0)

6.0

342-528

5.9

7.5

15

140M-C2E-C10

100-C09

 

 

 

 

 

 

 

 

 

 

22D-D010

4.0

(5.0)

10.5

342-528

10.3

13.0

20

140M-C2E-C16

100-C23

 

 

 

 

 

 

 

 

 

 

22D-D012

5.5

(7.5)

12.0

342-528

11.8

14.2

25

140M-D8E-C20

100-C23

 

 

 

 

 

 

 

 

 

 

22D-D017

7.5

(10.0)

17.0

342-528

16.8

18.4

30

140M-D8E-C20

100-C23

 

 

 

 

 

 

 

 

 

22D-D024

11.0 (15.0)

24.0

342-528

23.4

26.0

50

140M-F8E-C32

100-C43

 

 

 

 

 

 

 

 

 

460 - 600V AC (±10%) – 3-Phase Input, 0 - 575V 3-Phase Output

 

 

 

 

 

 

 

 

 

 

 

 

22D-E1P7

0.75 (1.0)

1.7

414-660

2.1

2.3

6

140M-C2E-B25

100-C09

 

 

 

 

 

 

 

 

 

 

22D-E3P0

1.5

(2.0)

3.0

414-660

3.65

3.8

6

140M-C2E-B40

100-C09

 

 

 

 

 

 

 

 

 

 

22D-E4P2

2.2

(3.0)

4.2

414-660

5.2

5.3

10

140M-C2E-B63

100-C09

 

 

 

 

 

 

 

 

 

 

22D-E6P6

4.0

(5.0)

6.6

414-660

8.1

8.3

15

140M-C2E-C10

100-C09

 

 

 

 

 

 

 

 

 

 

22D-E9P9

5.5

(7.5)

9.9

414-660

12.1

11.2

20

140M-C2E-C16

100-C16

 

 

 

 

 

 

 

 

 

 

22D-E012

7.5

(10.0)

12.2

414-660

14.9

13.7

25

140M-C2E-C16

100-C23

 

 

 

 

 

 

 

 

 

22D-E019

11.0 (15.0)

19.0

414-660

23.1

24.1

40

140M-D8E-C25

100-C30

 

 

 

 

 

 

 

 

 

 

(1)Ratings apply to all drive types; Panel Mount (N104), Flange Mount (F104), and Plate Drive (H204).

English-5

Category

Specification

 

 

 

 

Agency

 

 

 

 

C U® L US

Listed to UL508C and CAN/CSA-22.2

Certification

 

 

 

 

 

 

 

 

 

 

 

 

 

Certified to AS/NZS, 1997 Group 1, Class A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Marked for all applicable European Directives

 

 

 

 

 

 

 

 

 

 

 

 

 

 

EMC Directive (89/336)

 

 

 

 

 

 

 

EN 61800-3, EN 50081-1, EN 50082-2

 

 

 

 

 

 

 

Low Voltage Directive (73/23/EEC)

 

 

 

 

 

 

 

EN 50178, EN 60204

 

 

 

 

 

 

Functional

Certified to EN 954-1, Category 3.

 

 

 

 

 

 

Bauart geprüft

Meets Functional Safety (FS) when used with the

 

TUV

 

 

 

TUV

Safety

 

..

 

 

EN 50178 ..

 

 

 

 

Product Safety

Production inspected

Rheinland

Type approved

DriveGuard Safe-Off Option (Series B).

 

Rheinland

EWC

 

 

 

 

 

 

 

 

 

 

 

 

The drive is also designed to meet the appropriate portions of the following specifications:

 

NFPA 70 - US National Electrical Code

 

 

 

NEMA ICS 3.1 - Safety standards for Construction and Guide for Selection, Installation and

 

Operation of Adjustable Speed Drive Systems.

 

 

IEC 146 - International Electrical Code.

 

 

Protection

Bus Overvoltage Trip

 

 

 

 

 

200-240V AC Input:

 

 

405V DC bus (equivalent to 290V AC incoming line)

 

380-460V AC Input:

 

 

810V DC bus (equivalent to 575V AC incoming line)

 

460-600V AC Input:

 

 

1005V DC bus (equivalent to 711V AC incoming line)

 

Bus Undervoltage Trip

 

 

 

 

 

200-240V AC Input:

 

 

210V DC bus (equivalent to 150V AC incoming line)

 

380-480V AC Input:

 

 

390V DC bus (equivalent to 275V AC incoming line)

 

460-600V AC Input

 

 

 

 

 

P042 = 3 “High Voltage”:

 

487V DC bus (equivalent to 344V AC incoming line)

 

P042 = 2 “Low Voltage”:

 

390V DC bus (equivalent to 275V AC incoming line)

 

Power Ride-Thru:

 

 

100 milliseconds

 

Logic Control Ride-Thru:

 

 

0.5 seconds minimum, 2 seconds typical

 

Electronic Motor Overload Protection:

I2t protection - 150% for 60 seconds, 200% for 3

 

 

 

 

 

 

 

seconds (Provides Class 10 protection)

 

Overcurrent:

 

 

200% hardware limit, 300% instantaneous fault

 

Ground Fault Trip:

 

 

Phase-to-ground on drive output

 

Short Circuit Trip:

 

 

Phase-to-phase on drive output

Environment

Altitude:

 

 

1000 m (3300 ft) max. without derating. Above 1000 m

 

 

 

 

 

 

 

(3300 ft) derate 3% for every 305 m (1000 ft).

 

Maximum Surrounding Air Temperature

 

 

 

without derating:

 

 

 

 

 

IP20, Open Type:

 

 

–10 to 50° C (14 to 122° F)

 

IP30, NEMA Type 1, UL Type 1:

 

–10 to 40° C (14 to 104° F)

 

Flange and Plate Mount:

 

 

Heatsink:

–10 to 40° C (14 to 104° F)

 

 

 

 

 

 

 

Drive:

–10 to 50° C (14 to 122° F)

 

Cooling Method

 

 

 

 

 

Convection:

 

 

0.4 kW (0.5 HP) drives and all Flange and Plate drives

 

Fan:

 

 

 

 

 

All other drive ratings

 

Storage Temperature:

 

 

–40 to 85 degrees C (–40 to 185 degrees F)

 

Atmosphere:

 

 

Important: Drive must not be installed in an area

 

 

 

 

 

 

 

where the ambient atmosphere contains volatile or

 

 

 

 

 

 

 

corrosive gas, vapors or dust. If the drive is not going

 

 

 

 

 

 

 

to be installed for a period of time, it must be stored in

 

 

 

 

 

 

 

an area where it will not be exposed to a corrosive

 

 

 

 

 

 

 

atmosphere.

 

 

Relative Humidity:

 

 

0 to 95% non-condensing

 

Shock (operating):

 

 

15G peak for 11ms duration (±1.0 ms)

 

Vibration (operating):

 

 

1G peak, 5 to 2000 Hz

Electrical

Voltage Tolerance:

 

 

200-240V ±10%

 

 

 

 

 

 

 

380-480V ±10%

 

 

 

 

 

 

 

460-600V ±10%

 

Frequency Tolerance:

 

 

48-63 Hz

 

 

Input Phases:

 

 

Three-phase input provides full rating. Single-phase

 

 

 

 

 

 

 

operation provides 35% rated current.

 

Displacement Power Factor:

 

 

0.98 across entire speed range

 

Maximum Short Circuit Rating:

 

100,000 Amps Symmetrical

 

Actual Short Circuit Rating:

 

 

Determined by AIC Rating of installed fuse/circuit

 

 

 

 

 

 

 

breaker

 

 

Transistor Type:

 

 

Isolated Gate Bipolar (IGBT)

English-6

Category

Specification

 

Control

Method:

 

Sinusoidal PWM, Volts/Hertz, and Sensorless Vector

 

Carrier Frequency

2-16 kHz, Drive rating based on 4 kHz.

 

Frequency Accuracy

 

 

Digital Input:

Within ±0.05% of set output frequency

 

Analog Input:

Within 0.5% of maximum output frequency, 10-Bit

 

Analog Output:

resolution

 

±2% of full scale, 10-Bit resolution

 

Speed Regulation

 

 

Open Loop with Slip Compensation:

±1% of base speed across a 80:1 speed range

 

With Encoder:

±0.3% of base speed across a 80:1 speed range

 

 

 

±0.05% of base speed across a 20:1 speed range

 

Output Frequency:

0-500 Hz (programmable)

 

Efficiency:

 

97.5% (typical)

 

Stop Modes:

 

Multiple programmable stop modes including - Ramp,

 

 

 

Coast, DC-Brake, and Ramp-to-Stop

 

Accel/Decel:

 

Four independently programmable accel and decel

 

 

 

times. Each time may be programmed from 0 - 600

 

 

 

seconds in 0.1 second increments.

 

Intermittent Overload:

150% Overload capability for up to 1 minute

 

 

 

200% Overload capability for up to 3 seconds

 

Electronic Motor Overload Protection

Class 10 protection with selectable speed sensitive

 

 

 

response and power-down overload retention function

 

 

 

when enabled.

Control Inputs

Digital:

Bandwidth:

10 Rad/Secs for open and closed loop

 

 

Quantity:

(2) Semi-programmable

 

 

 

(5) Programmable

 

 

Current:

6 mA

 

 

Type

 

 

 

Source Mode (SRC):

18-24V = ON, 0-6V = OFF

 

 

Sink Mode (SNK):

0-6V = ON, 18-24V = OFF

 

Analog:

Quantity:

(2) Isolated, –10 to 10V and 4-20mA

 

 

Specification

 

 

 

Resolution:

10-bit

 

 

0 to 10V DC Analog:

100k ohm input impedance

 

 

4-20mA Analog:

250 ohm input impedance

 

 

External Pot:

1-10k ohm, 2 Watt minimum

Encoder

Type:

 

Incremental, dual channel

 

Supply:

 

12V, 250 mA. 12V, 10 mA minimum inputs isolated

 

 

 

with differential transmitter, 250 kHz maximum.

 

Quadrature:

 

90°, ±27 degrees at 25 degrees C.

 

Duty Cycle:

 

50%, +10%

 

Requirements:

Encoders must be line driver type, quadrature (dual

 

 

 

channel) or pulse (single channel), 3.5-26V DC output,

 

 

 

single-ended or differential and capable of supplying a

 

 

 

minimum of 10 mA per channel. Allowable input is DC

 

 

 

up to a maximum frequency of 250 kHz. The encoder

 

 

 

I/O automatically scales to allow 5V, 12V and 24V DC

 

 

 

nominal voltages.

Control Outputs

Relay:

Quantity:

(1) Programmable Form C

 

 

Specification

 

 

 

Resistive Rating:

3.0A at 30V DC, 3.0A at 125V, 3.0A at 240V AC

 

 

Inductive Rating:

0.5A at 30V DC, 0.5A at 125V, 0.5A at 240V AC

 

Opto:

Quantity:

(2) Programmable

 

 

Specification:

30V DC, 50mA Non-inductive

 

Analog:

Quantity:

(1) Non-Isolated 0-10V or 4-20mA

 

 

Specification

 

 

 

Resolution:

10-bit

 

 

0 to 10V DC Analog:

1k ohm minimum

 

 

4-20mA Analog:

525 ohm maximum

 

 

 

 

 

 

English-7

Power Wiring

 

 

 

 

Power Wire Rating

 

 

 

Recommended Copper Wire

Unshielded 600V, 75°C (167°F) THHN/THWN

 

15 Mils insulated, dry location

Shielded 600V, 75°C or 90°C (167°F or 194°F) RHH/

Anixter OLF-7xxxxx,

Belden 29501-29507 or

RHW-2

 

 

 

 

 

 

 

 

 

 

equivalent

 

 

 

 

 

 

Shielded Tray rated 600V, 75°C or 90°C (167°F or

 

Anixter 7V-7xxxx-3G

 

Shawflex 2ACD/3ACD or

194°F) RHH/RHW-2

 

 

 

 

 

 

equivalent

 

 

 

 

 

 

Power Terminal Block

 

 

 

 

B Frame

 

 

 

C Frame

R/L1 S/L2

T/L3

U/T1

V/T2 W/T3

R/L1

S/L2 T/L3 U/T1 V/T2 W/T3 P2 P1

DC-

DC+

BR+

BR-

 

 

DCDC+ BR+ BR-

Terminal (1)

 

Description

 

 

 

R/L1, S/L2

 

1-Phase Input (2)

 

 

 

R/L1, S/L2, T/L3

3-Phase Input

 

 

 

U/T1

 

To Motor U/T1

 

 

Switch any two motor

 

 

 

 

=

 

V/T2

 

To Motor V/T2

 

leads to change

W/T3

 

To Motor W/T3

 

 

forward direction.

 

 

 

 

 

DC Bus Inductor Connection (C Frame drives only.)

P2, P1

The C Frame drive is shipped with a jumper between

Terminals P2 and P1. Remove this jumper only when a DC

 

Bus Inductor will be connected. Drive will not power up

 

without a jumper or inductor connected.

DC+, DC-

DC Bus Connection

 

 

BR+, BR-

Dynamic Brake Resistor Connection

 

 

 

Safety Ground - PE

(1)Important: Terminal screws may become loose during shipment. Ensure that all terminal screws are tightened to the recommended torque before applying power to the drive.

(2)Single-phase operation requires a 65% derate of drive rated current.

Power Terminal Block Specifications

Frame

Maximum Wire Size (1)

Minimum Wire Size (1)

Torque

B

5.3 mm2 (10 AWG)

1.3 mm2 (16 AWG)

1.7-2.2 N-m (16-19 lb.-in.)

C

8.4 mm2 (8 AWG)

1.3 mm2 (16 AWG)

2.9-3.7 N-m (26-33 lb.-in.)

(1)Maximum/minimum sizes that the terminal block will accept - these are not recommendations.

English-8

Input Power Conditions

Input Power Condition

Corrective Action

 

 

 

Low Line Impedance (less than 1% line reactance)

Install Line Reactor(2)

 

or Isolation Transformer

Greater than 120 kVA supply transformer

or Bus Inductor – 5.5 & 11 kW

 

 

 

(7.5 & 15 HP) drives only

 

 

 

Line has power factor correction capacitors

Install Line Reactor

 

or Isolation Transformer

Line has frequent power interruptions

 

 

 

 

 

Line has intermittent noise spikes in excess of

 

 

6000V (lightning)

 

 

 

 

 

Phase to ground voltage exceeds 125% of normal

Remove MOV jumper to ground.

line to line voltage

or Install Isolation Transformer

 

 

with grounded secondary if

Ungrounded distribution system

 

 

necessary.

 

 

 

 

 

240V open delta configuration (stinger leg)(1)

Install Line Reactor

(1)For drives applied on an open delta with a middle phase grounded neutral system, the phase opposite the phase that is tapped in the middle to the neutral or earth is referred to as the “stinger leg,” “high leg,” “red leg,” etc. This leg should be identified throughout the system with red or orange tape on the wire at each connection point. The stinger leg should be connected to the center Phase B on the reactor. Refer to the PowerFlex 40P User Manual for specific line reactor part numbers.

(2)Refer to Appendix B of the PowerFlex 40P User Manual for accessory ordering information.

Common Bus/Precharge Notes

If drives with internal precharge are used with a disconnect switch to the common bus, then an auxiliary contact on the disconnect must be connected to a digital input of the drive. The corresponding input (parameter A051-A054) must be set to option 29, “Precharge Enable.” This provides the proper precharge interlock, guarding against possible damage to the drive when connected to a common DC bus.

 

 

 

 

English-9

 

 

 

 

 

 

 

 

 

 

 

I/O Wiring Recommendations

 

 

Signal and Control Wire Types

 

 

 

 

 

 

 

 

Signal Type/

Belden Wire Type(s)(1)

 

Min. Insulation

 

Where Used

(or equivalent)

Description

Rating

 

Analog I/O & PTC

8760/9460

0.750 mm2(18AWG), twisted

300V,

 

 

 

pair, 100% shield with drain (3)

75-90° C

 

 

 

 

(167-194° F)

 

Remote Pot

8770

0.750 mm2 (18AWG), 3

 

 

 

cond., shielded

 

 

Encoder/Pulse I/O

89730(2)

0.196 mm2 (24AWG),

 

 

 

 

individually shielded pairs

 

(1)Stranded or solid wire.

(2)9728 or 9730 are equivalent and may be used but may not fit in the drive wire channel.

(3)If the wires are short and contained within a cabinet which has no sensitive circuits, the use of shielded wire may not be necessary, but is always recommended.

Recommended Control Wire for Digital I/O

 

 

 

 

 

 

Minimum

Type

Wire Type(s)

 

Description

 

Insulation Rating

Unshielded

Per US NEC or applicable

 

300V,

 

national or local code

 

 

 

60 degrees C

Shielded

Multi-conductor shielded

 

0.750 mm2 (18AWG), 3

(140 degrees F)

 

cable such as Belden

 

conductor, shielded.

 

 

8770(or equiv.)

 

 

 

 

I/O Terminal Block Specifications

 

 

 

 

 

 

 

 

 

Frame

Maximum Wire Size (1)

 

Minimum Wire Size (1)

Torque

B & C

1.3 mm2 (16 AWG)

 

0.2 mm2 (24 AWG)

0.5-0.8 N-m (4.4-7 lb.-in.)

(1)Maximum/minimum sizes that the terminal block will accept - these are not recommendations.

Refer to the PowerFlex 40P User Manual for recommendations on maximum power and control cable length.

English-10

Control Terminal Block

Control Wiring Block Diagram

Enable Jumper (6)

Typical

Typical

Stop (1)(6)

SRC Wiring

SNK Wiring

 

 

 

01

 

 

 

Start/Run FWD (2)

 

 

 

02

 

 

 

Direction/Run REV (3)

 

 

 

03

SNK

SRC

 

Digital Common

 

 

 

04

 

 

 

Digital Input 1

 

 

 

05

 

 

 

Digital Input 2

 

 

 

06

 

 

 

Digital Input 3

 

 

 

07

 

 

 

Digital Input 4

 

 

 

08

 

 

 

Opto Common

 

 

 

09

 

 

+24V

+24V DC

 

 

 

11

 

 

 

 

 

+10V

12

+10V DC

 

 

 

 

 

 

 

 

 

 

0-10V (or ±10V) Input (4)

 

 

 

 

 

 

 

 

13

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

14

Analog Common

 

 

 

 

 

 

 

 

 

 

 

 

Pot must be

 

 

 

 

 

 

 

 

 

4-20mA Input

 

Relay N.O.

 

 

 

 

 

 

15

 

1-10k ohm

R1

 

 

0-10V

 

 

 

 

 

2 Watt Min.

Relay Common

 

 

 

 

 

Analog Output

R2

 

 

0/4-20mA

16

(5)

 

 

 

 

 

 

 

 

 

 

 

 

 

Relay N.C.

 

 

 

 

 

 

 

 

Opto Output 1

 

Common

R3

 

 

 

 

 

17

 

24V

 

 

 

 

 

 

 

 

 

 

 

 

 

30V DC

 

 

 

18

Opto Output 2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

50mA

 

 

 

 

 

RS485 Shield

 

 

 

 

 

Non-inductive

 

 

19

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0-10V

Analog Output Select

 

 

 

 

 

 

 

 

0-20mA

+/ 10V

 

(4)

 

 

 

 

 

 

 

10V

 

 

 

 

 

 

 

 

 

 

-

 

 

 

 

 

Voltage Range Select

 

R1 R2 R3

 

 

 

 

 

 

 

 

ENBL

Enable (6)

 

SNK

01

02

03

04

05

 

 

Jumper

 

 

 

06

07

08

09

 

 

 

 

 

 

 

 

 

SRC

 

 

 

 

 

 

 

 

 

 

RS485

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

11

12

13

14

15

16

17

18

19

(DSI)

 

 

 

 

 

 

 

 

(1)

 

 

 

 

 

 

 

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30V DC

125V AC

240V AC

 

 

 

 

 

 

 

 

 

 

Resistive

3.0A

3.0A

3.0A

 

 

 

 

 

 

 

 

 

 

Inductive

0.5A

0.5A

0.5A

 

 

 

 

 

 

 

 

 

 

See Control Wiring Block Diagram Notes on next page.

English-11

Control Wiring Block Diagram Notes

(1)Important: I/O Terminal 01 is always a coast to stop input except when P036 [Start Source] is set to “3-Wire”, “2-W Lvl Sens” or “Momt FWD/REV” control. In three wire control, I/O Terminal 01 is controlled by P037 [Stop Mode]. All other stop sources are controlled by P037 [Stop Mode].

P036 [Start Source]

Stop

I/O Terminal 01 Stop

 

 

 

3-Wire

Per P037

Per P037(6)

2-Wire

Per P037

Coast

 

 

 

2-W Lvl Sens

Per P037

Per P037(6)

2-W Hi Speed

Per P037

Coast

 

 

 

RS485 Port

Per P037

Coast

 

 

 

Momt FWD/REV

Per P037

Per P037(6)

Important: The drive is shipped with a jumper installed between I/O Terminals 01 and

11. Remove this jumper when using I/O Terminal 01 as a stop or enable input.

(2)Two wire control shown. For three wire control use a momentary input on I/O

Terminal 02 to command a start. Use a maintained input for I/O Terminal 03 to change direction.

(3)The function of I/O Terminal 03 is fully programmable. Program with E202 [Digital Term 3].

(4)Match the Voltage Range Select DIP switch setting with the control scheme for proper Uni-Polar or Bipolar operation.

(5)When using an opto output with an inductive load such as a relay, install a recovery diode parallel to the relay as shown, to prevent damage to the output.

(6)When the ENBL enable jumper is removed, I/O Terminal 01 will always act as a hardware enable, causing a coast to stop without software interpretation.

English-12

Control I/O Terminal Designations

No.

Signal

Default

Description

Param.

 

 

 

 

 

R1

Relay N.O.

Fault

Normally open contact for output relay.

A055

 

 

 

 

 

R2

Relay Common

Common for output relay.

 

 

 

 

 

 

R3

Relay N.C.

Fault

Normally closed contact for output relay.

A055

 

 

 

 

 

 

 

 

 

Analog Output Select

0-10V

Sets analog output to either voltage or current. Setting must match

DIP Switch

 

A065 [Analog Out Sel].

 

 

 

 

Sink/Source

Source (SRC)

Inputs can be wired as Sink (SNK) or Source (SRC) via DIP Switch

DIP Switch

 

setting.

 

 

 

 

 

 

 

 

 

 

 

01

Stop (1)

Coast

The factory installed jumper or a normally closed

P036 (1)

 

 

 

input must be present for the drive to start.

 

 

 

 

 

 

02

Start/Run FWD

Not Active

I/O Terminal 03 is fully programmable. Program with

P036, P037

 

 

 

E202 [Digital Term 3]. To disable reverse operation,

 

03

Digital Term 3

Not Active

P036, P037,

see A095 [Reverse Disable].

 

 

 

A095, E202

 

 

 

 

 

 

 

 

 

04

Digital Common

For digital inputs. Electronically isolated with digital

 

 

 

 

inputs from analog I/O and opto outputs.

 

 

 

 

 

 

05

Digital Input 1

Preset Freq

Program with A051 [Digital In1 Sel].

A051

 

 

 

 

 

06

Digital Input 2

Preset Freq

Program with A052 [Digital In2 Sel].

A052

 

 

 

 

 

07

Digital Input 3

Local

Program with A053 [Digital In3 Sel].

A053

 

 

 

 

 

08

Digital Input 4

Jog Forward

Program with A054 [Digital In4 Sel].

A054

 

 

 

 

 

09

Opto Common

For opto-coupled outputs. Electronically isolated with

 

 

 

 

opto outputs from analog I/O and digital inputs.

 

 

 

 

 

 

11

+24V DC

Referenced to Digital Common.

 

 

 

 

Drive supplied power for digital inputs.

 

 

 

 

Maximum output current is 100mA.

 

 

 

 

 

 

12

+10V DC

Referenced to Analog Common.

P038

 

 

 

Drive supplied power for 0-10V external

 

 

 

 

potentiometer.

 

 

 

 

Maximum output current is 15mA.

 

 

 

 

 

 

13

±10V In (2)

Not Active

For external 0-10V (unipolar) or ±10V (bipolar) input

P038,

 

 

 

supply (input impedance = 100k ohm) or

A051-A054,

 

 

 

potentiometer wiper.

A123, A132

 

 

 

 

 

14

Analog Common

For 0-10V In or 4-20mA In. Electronically isolated

 

 

 

 

with analog inputs and outputs from digital I/O and

 

 

 

 

opto outputs.

 

 

 

 

 

 

15

4-20mA In (2)

Not Active

For external 4-20mA input supply

P038,

 

 

 

(input impedance = 250 ohm).

A051-A054,

 

 

 

 

A132

 

 

 

 

 

16

Analog Output

OutFreq 0-10

The default analog output is 0-10V. To covert to a

A065, A066

 

 

 

current value, change the Analog Output Select DIP

 

 

 

 

Switch to 0-20mA. Program with A065 [Analog Out

 

 

 

 

Sel]. Max analog value can be scaled with A066

 

 

 

 

[Analog Out High].

 

 

 

 

Maximum Load: 4-20mA = 525 ohm (10.5V)

 

 

 

 

0-10V = 1k ohm (10mA)

 

 

 

 

 

 

17

Opto Output 1

MotorRunning

Program with A058 [Opto Out1 Sel]

A058, A059,

 

 

 

 

A064

 

 

 

 

 

18

Opto Output 2

At Frequency

Program with A061 [Opto Out2 Sel]

A061, A062,

 

 

 

 

A064

 

 

 

 

 

19

RS485 (DSI) Shield

Terminal should be connected to safety ground - PE

 

 

 

 

when using the RS485 (DSI) communications port.

 

 

 

 

 

 

(1)See Footnotes (1) and (6) on page 11.

(2)0-10V In and 4-20mA In are distinct input channels and may be connected simultaneously. Inputs may be used independently for speed control or jointly when operating in PID mode.

English-13

Encoder Interface

The PowerFlex 40P Encoder Interface can source 5 or12 volt power and accept 5, 12 or 24 volt single ended or differential inputs.

12V

+V Cm B- B A- A

5V

Terminal Description

No.

Signal

Description

 

 

 

+V

5V-12V Power (1)

Internal power source 250 mA (isolated).

Cm

Power Return

 

 

 

 

B-

Encoder B (NOT)

Quadrature B input.

 

 

B

Encoder B

 

 

 

 

A-

Encoder A (NOT)

Single channel, pulse train, or quadrature A input.

 

 

A

Encoder A

 

 

 

 

 

 

 

 

Output

DIP switch selects 12 or 5 volt power supplied at terminals “+V”

 

 

and “Cm” for the encoder.

 

 

 

(1)When using 12V Encoder power, 24V I/O power, maximum output current at I/O Terminal 11 is 50 mA.

Important: A quadrature encoder provides rotor speed and direction. Therefore, the encoder must be wired such that the forward direction matches the motor forward direction. If the drive is reading encoder speed but the position regulator or other encoder function is not working properly, remove power to the drive and swap the A and B encoder channels or swap any two motor leads. Drives using FRN 2.xx and greater will fault when an encoder is incorrectly wired and E216 [Motor Fdbk Type] is set to option 5 “Quad Check”.

English-14

Prepare For Drive Start-Up

ATTENTION: Power must be applied to the drive to perform the ! following start-up procedures. Some of the voltages present are at

incoming line potential. To avoid electric shock hazard or damage to equipment, only qualified service personnel should perform the following procedure. Thoroughly read and understand the procedure before beginning. If an event does not occur while performing this procedure, Do Not Proceed. Remove All Power including user supplied control voltages. User supplied voltages may exist even when main AC power is not applied to the drive. Correct the malfunction before continuing.

Before Applying Power to the Drive

1. Confirm that all inputs are connected to the correct terminals and are secure.

2. Verify that AC line power at the disconnect device is within the rated value of the drive.

3. Verify that any digital control power is 24 volts.

4. Verify that the Sink (SNK)/Source (SRC) Setup DIP Switch is set to match your control wiring scheme. See page 10 for location.

Important: The default control scheme is Source (SRC). The Stop terminal is jumpered to allow starting from comms. If the control scheme is changed to Sink (SNK), the jumper must be removed from I/O Terminals 01 and 11 and installed between I/O Terminals 01 and 04.

5. Verify that the Stop input is present or the drive will not start.

Important: If I/O Terminal 01 is used as a stop input, the jumper between I/O Terminals 01 and 11 must be removed.

Applying Power to the Drive

6. Apply AC power and control voltages to the drive.

Start, Stop, Direction and Speed Control

Factory default parameter values allow the drive to be controlled from comms. No programming is required to start, stop, change direction and control speed directly from comms.

Important: To disable reverse operation, see A095 [Reverse Disable].

If a fault appears on power up, refer to page 19 for an explanation of the fault code. For complete troubleshooting information, refer to the PowerFlex 40P User Manual.

English-15

Display/Fault Reset

 

 

 

 

Menu

 

Description

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Basic Display Group (View Only)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Commonly viewed drive operating

 

 

 

 

 

 

 

 

conditions.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

REV

 

 

 

 

 

 

Advanced Display Group (View Only)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Consists of advanced drive operating

 

RUN

 

 

 

 

 

 

 

 

 

FAULT

 

 

 

 

 

 

conditions.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fault Designator

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Consists of list of codes for specific fault

 

 

 

 

 

 

 

 

conditions. Displayed only when fault is

 

 

 

 

 

 

 

 

present.

 

 

 

 

 

 

 

 

 

 

No.

LED

LED State

Description

 

 

 

 

 

 

 

 

 

 

 

 

Run Status

Steady Red

Indicates drive is running.

 

 

Flashing Red

Drive has been commanded to change direction.

 

 

 

 

 

 

 

 

 

 

Direction Status

Steady Red

Indicates drive is running in reverse direction.

 

 

 

 

 

 

 

 

 

 

 

Flashing Red

Drive has been commanded to change direction and motor is

 

 

 

decelerating to zero.

 

 

 

 

 

 

 

 

 

 

 

 

Fault Status

Flashing Red

Indicates drive is faulted.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

No.

Key

Name

Description

 

 

 

 

 

 

 

 

 

 

 

 

 

Up Arrow

Scroll: Press and release to scroll through user-selectable

 

 

 

Display Group and parameters.

 

 

 

Reset: Press and hold for three seconds to clear active fault.

 

 

 

 

 

 

 

 

 

 

Drive Programming Tools

For additional drive programming and control, a DSI remote HIM or PC programming tools (DriveExplorer™ or DriveTools™ SP) should be used.

Description

Catalog Number

Serial Converter Module

22-SCM-232

 

 

DriveExplorer Software(1)

9306-4EXP02ENE

DriveTools SP Software(1)

9303-4DTS01ENE

Remote Panel Mount, LCD Display

22-HIM-C2S

 

 

Remote Handheld, LCD Display

22-HIM-A3

 

 

(1) Requires a Serial Converter Module.

 

Set Parameter Display Option

E201 [LED Display Opt]

Selects which parameters can be viewed by the drive’s LED interface.

E201 Option Parameter Set

0All Basic Display (Group b) and Advanced Display (Group d) parameters

1All Basic Display Group (b001-b029) parameters

2Basic Display Group parameters b001-b007 and b010

3Basic Display Group parameter b001-b004

Values

Default:

2

 

Min/Max:

0/3

 

 

 

 

Display:

1

 

 

 

English-16

Basic Display Group

Output Voltage

b004

Contrl In Status

b013

Analog In 4-20mA

b021

 

 

DC Bus Voltage

b005

Dig In Status

b014

Output Power

b022

 

 

Drive Status

b006

Comm Status

b015

Output Powr Fctr

b023

 

 

Fault 1 Code

b007

Control SW Ver

b016

Drive Temp

b024

 

 

Fault 2 Code

b008

Drive Type

b017

Counter Status

b025

Output Freq

b001

Fault 3 Code

b009

Elapsed Run Time

b018

Timer Status

b026

Commanded Freq

b002

Process Display

b010

Testpoint Data

b019

Stp Logic Status

b028

Output Current

b003

Control Source

b012

Analog In 0-10V

b020

Torque Current

b029

 

 

 

 

 

 

 

Basic Program Group

Motor NP Volts

P031

Minimum Freq

P034

Accel Time 1

P039

 

 

Motor NP Hertz

P032

Maximum Freq

P035

Decel Time 1

P040

 

 

Motor OL Current

P033

Start Source

P036

Reset To Defalts

P041

 

 

 

 

Stop Mode

P037

Voltage Class

P042

 

 

 

 

Speed Reference

P038

Motor OL Ret

P043

 

 

 

 

 

 

 

Advanced Program Group

Jog Frequency

A078

Anlg Out Setpt

A109

Stp Logic 0

A140

 

 

Jog Accel/Decel

A079

Anlg In 0-10V Lo

A110

Stp Logic 1

A141

 

 

DC Brake Time

A080

Anlg In 0-10V Hi

A111

Stp Logic 2

A142

 

 

DC Brake Level

A081

Anlg In4-20mA Lo

A112

Stp Logic 3

A143

 

 

DB Resistor Sel

A082

Anlg In4-20mA Hi

A113

Stp Logic 4

A144

Digital In1 Sel

A051

S Curve %

A083

Slip Hertz @ FLA

A114

Stp Logic 5

A145

Digital In2 Sel

A052

Boost Select

A084

Process Time Lo

A115

Stp Logic 6

A146

Digital In3 Sel

A053

Start Boost

A085

Process Time Hi

A116

Stp Logic 7

A147

Digital In4 Sel

A054

Break Voltage

A086

Bus Reg Mode

A117

Stp Logic Time 0

A150

Relay Out Sel

A055

Break Frequency

A087

Current Limit 2

A118

Stp Logic Time 1

A151

Relay Out Level

A056

Maximum Voltage

A088

Skip Frequency

A119

Stp Logic Time 2

A152

Opto Out1 Sel

A058

Current Limit 1

A089

Skip Freq Band

A120

Stp Logic Time 3

A153

Opto Out1 Level

A059

Motor OL Select

A090

Stall Fault Time

A121

Stp Logic Time 4

A154

Opto Out2 Sel

A061

PWM Frequency

A091

Analog In Loss

A122

Stp Logic Time 5

A155

Opto Out2 Level

A062

Auto Rstrt Tries

A092

10V Bipolar Enbl

A123

Stp Logic Time 6

A156

Opto Out Logic

A064

Auto Rstrt Delay

A093

Var PWM Disable

A124

Stp Logic Time 7

A157

Analog Out Sel

A065

Start At PowerUp

A094

Torque Perf Mode

A125

EM Brk Off Delay

A160

Analog Out High

A066

Reverse Disable

A095

Motor NP FLA

A126

EM Brk On Delay

A161

Accel Time 2

A067

Flying Start En

A096

Autotune

A127

MOP Reset Sel

A162

Decel Time 2

A068

Compensation

A097

IR Voltage Drop

A128

DB Threshold

A163

Internal Freq

A069

SW Current Trip

A098

Flux Current Ref

A129

 

 

Preset Freq 0

A070

Process Factor

A099

PID Trim Hi

A130

 

 

Preset Freq 1

A071

Fault Clear

A100

PID Trim Lo

A131

 

 

Preset Freq 2

A072

Program Lock

A101

PID Ref Sel

A132

 

 

Preset Freq 3

A073

Testpoint Sel

A102

PID Feedback Sel

A133

 

 

Preset Freq 4

A074

Comm Data Rate

A103

PID Prop Gain

A134

 

 

Preset Freq 5

A075

Comm Node Addr

A104

PID Integ Time

A135

 

 

Preset Freq 6

A076

Comm Loss Action

A105

PID Diff Rate

A136

 

 

Preset Freq 7

A077

Comm Loss Time

A106

PID Setpoint

A137

 

 

 

 

Comm Format

A107

PID Deadband

A138

 

 

 

 

Language

A108

PID Preload

A139

 

 

 

 

 

 

 

 

 

Enhanced Program Group

Comm Write Mode

E207

Motor Fdbk Type

E216

Step Units 0

E230

 

 

Power Loss Mode

E208

Motor NP Poles

E217

Step Units 1

E232

 

 

Half Bus Enable

E209

Encoder PPR

E218

Step Units 2

E234

 

 

Max Traverse

E210

Pulse In Scale

E219

Step Units 3

E236

 

 

Traverse Inc

E211

Ki Speed Loop

E220

Step Units 4

E238

LED Display Opt

E201

Traverse Dec

E212

Kp Speed Loop

E221

Step Units 5

E240

Digital Term 3

E202

P Jump

E213

Positioning Mode

E222

Step Units 6

E242

Accel Time 3

E203

Sync Time

E214

Find Home Freq

E223

Step Units 7

E244

Decel Time 3

E204

Speed Ratio

E215

Find Home Dir

E224

Pos Reg Filter

E246

Accel Time 4

E205

 

 

Encoder Pos Tol

E225

Pos Reg Gain

E247

Decel Time 4

E206

 

 

Counts Per Unit

E226

Enh Control Word

E248

 

 

 

 

 

 

Cmd Stat Select

E249

 

 

 

 

 

 

 

Advanced Display Group

Drive Status 2

d301

Slip Hz Meter

d303

Units Traveled H

d308

 

 

Fibers Status

d302

Speed Feedback

d304

Units Traveled L

d309

 

 

 

 

Encoder Speed

d306

 

 

 

 

 

 

 

 

 

 

English-17

Display Group Parameters

No.

Parameter

Min/Max

Display/Options

 

 

b001

[Output Freq]

0.00/[Maximum Freq]

0.01

Hz

 

 

 

 

 

 

 

 

 

 

 

b002

[Commanded Freq]

0.00/[Maximum Freq]

0.01

Hz

 

 

 

 

 

 

 

 

 

 

 

b003

[Output Current]

0.00/(Drive Amps × 2)

0.01

Amps

 

 

 

 

 

 

 

 

 

 

b004

[Output Voltage]

0/Drive Rated Volts

1 VAC

 

 

 

 

 

 

 

 

 

 

b005

[DC Bus Voltage]

Based on Drive Rating

1 VDC

 

 

 

 

 

 

 

 

 

 

 

b006

[Drive Status]

0/1 (1 = Condition True)

Bit 3

 

Bit 2

Bit 1

Bit 0

 

 

 

Decelerating

Accelerating

Forward

Running

b007-

[Fault x Code]

F2/F122

F1

 

 

 

 

b009

 

 

 

 

 

 

 

b010

[Process Display]

0.00/9999

0.01 – 1

 

 

 

 

 

 

 

 

b012

[Control Source]

0/112

Digit 2&3 = Speed Command

Digit 1 = Start Command

 

 

 

(See P038; 9 = “Jog Freq”)

(See P036; 9 = “Jog”)

b013

[Contrl In Status]

0/1 (1 = Input Present)

Bit 3

 

Bit 2

Bit 1

Bit 0

 

 

 

DB Trans On

Stop Input

Dir/REV In

Start/FWD In

b014

[Dig In Status]

0/1 (1 = Input Present)

Bit 3

 

Bit 2

Bit 1

Bit 0

 

 

 

Digital In 4

Digital In 3

Digital In 2

Digital In 1

b015

[Comm Status]

0/1 (1 = Condition True)

Bit 3

 

Bit 2

Bit 1

Bit 0

 

 

 

Comm Error

DSI Option

Transmitting

Receiving

b016

[Control SW Ver]

1.00/99.99

0.01

 

 

 

 

 

 

 

 

 

 

 

 

b017

[Drive Type]

1001/9999

1

 

 

 

 

 

 

 

 

 

 

 

b018

[Elapsed Run Time]

0/9999 Hrs

1 = 10 Hrs

 

 

 

 

 

 

 

 

 

 

b019

[Testpoint Data]

0/FFFF

1 Hex

 

 

 

 

 

 

 

 

 

 

b020

[Analog In 0-10V]

0.0/100.0%

0.1%

 

 

 

 

 

 

 

 

 

 

b021

[Analog In 4-20mA]

0.0/100.0%

0.1%

 

 

 

 

 

 

 

 

 

 

b022

[Output Power]

0.00/(Drive Power × 2)

0.01 kW

 

 

 

b023

[Output Powr Fctr]

0.0/180.0 deg

0.1 deg

 

 

 

 

 

 

 

 

 

 

b024

[Drive Temp]

0/120 degC

1 degC

 

 

 

 

 

 

 

 

 

 

 

b025

[Counter Status]

0/9999

1

 

 

 

 

 

 

 

 

 

 

 

b026

[Timer Status]

0.0/9999 Secs

0.1 Secs

 

 

 

 

 

 

 

 

 

 

 

b028

[Stp Logic Status]

0/8

1

 

 

 

 

 

 

 

 

 

 

 

 

b029

[Torque Current]

0.00/(Drive Amps × 2)

0.01

Amps

 

 

 

Smart Start-Up with Basic Program Group Parameters

The PowerFlex 40P is designed so that start up is simple and efficient. The Program Group contains the most commonly used parameters.

= Stop drive before changing this parameter.

No.

Parameter

Min/Max

Display/Options

Default

P031

[Motor NP Volts]

20/Drive Rated Volts

1 VAC

Based on Drive Rating

 

 

 

 

 

Set to the motor nameplate rated volts.

P032 [Motor NP Hertz]

15/500 Hz

1 Hz

60 Hz

 

 

 

 

Set to the motor nameplate rated frequency.

P033

[Motor OL Current]

0.0/(Drive Rated Amps× 2)

0.1 Amps

Based on Drive Rating

 

Set to the maximum allowable motor current.

 

 

P034

[Minimum Freq]

0.00/500.0 Hz

0.01 Hz

0.00 Hz

 

Sets the lowest frequency the drive will output

 

 

 

continuously.

 

 

 

P035

[Maximum Freq]

0.00/500.0 Hz

0.01 Hz

60.00 Hz

Sets the highest frequency the drive will output.

P036 [Start Source]

1/6

1 = “3-Wire”

5

Sets the control scheme used to start the drive.

2 = “2-Wire”

 

3

= “2-W Lvl Sens”

 

 

 

 

 

 

4

= “2-W Hi Speed”

 

 

 

5

= “Comm Port”

 

 

 

6

= “Momt FWD/REV”

 

English-18

= Stop drive before changing this parameter.

No.

Parameter

Min/Max

Display/Options

Default

P037

[Stop Mode]

0/9

0

= “Ramp, CF”(1)

0

 

Active stop mode for all stop sources [e.g. run

1

= “Coast, CF”(1)

 

 

2

= “DC Brake, CF”(1)

 

 

forward (I/O Terminal 02), run reverse (I/O

3

= “DCBrkAuto,CF”(1)

 

 

Terminal 03), RS485 port] except as noted.

4

= “Ramp”

 

 

Important: I/O Terminal 01 is always a coast to

 

 

5

= “Coast”

 

 

stop input except when P036 [Start Source] is set

 

 

for “3-Wire” control. When in three wire control, I/O

6

= “DC Brake”

 

 

Terminal 01 is controlled by P037 [Stop Mode].

7

= “DC BrakeAuto”

 

 

8

= “Ramp+EM B,CF”

 

 

 

 

 

 

 

 

9

= “Ramp+EM Brk”

 

 

 

 

(1) Stop input also clears active fault.

 

P038

[Speed Reference]

1/9

1

= “InternalFreq”

5

 

Sets the source of the speed reference to the

2

= “0-10V Input”

 

 

3

= “4-20mA Input”

 

 

drive.

 

 

 

 

4

= “Preset Freq”

 

 

Important: When A051 or A052 [Digital Inx Sel] is

 

 

set to option 2, 4, 5, 6, 13 or 14 and the digital

5

= “Comm Port”

 

 

6

= “Stp Logic”

 

 

input is active, A051, A052, A053 or A054 will

 

 

7

= “Anlg In Mult”

 

 

override the speed reference commanded by this

 

 

parameter. Refer to Chapter 1 of the PowerFlex

8

= “Encoder”

 

 

9

= “Positioning”

 

 

40P User Manual for details.

 

 

 

 

 

P039

[Accel Time 1]

0.0/600.0 Secs

0.1 Secs

10.0 Secs

 

 

 

 

 

 

Sets the rate of accel for all speed increases.

P040 [Decel Time 1]

0.0/600.0 Secs

0.1 Secs

10.0 Secs

 

 

 

 

Sets the rate of decel for all speed decreases.

P041

[Reset To Defalts]

0/1

0

= “Ready/Idle”

0

 

Resets all parameter values to factory defaults.

1

= “Factory Rset”

 

 

 

 

 

P042

[Voltage Class]

2/3

2

= “Low Voltage” (480V)

3

 

Sets the voltage class of 600V drives.

3

= “High Voltage” (600V)

 

P043

[Motor OL Ret]

0/1

1 = “Enabled”

0 = “Disabled”

 

Enables/disables the Motor Overload Retention function.

 

Advanced Display Group Parameters

No.

Parameter

Min/Max

Display/Options

 

 

 

 

d301

[Drive Status 2]

0/1

1

 

 

 

 

d302

[Fibers Status]

0/1

1

 

 

 

 

d303

[Slip Hz Meter]

0.0/25.0 Hz

0.1 Hz

 

 

 

 

d304

[Speed Feedback]

0/64000 RPM

1 RPM

 

 

 

 

d305

[Speed Feedback F]

0.0/0.9

0.1

 

 

 

 

d306

[Encoder Speed]

0/64000

1

 

 

 

 

d307

[Encoder Speed F]

0.0/0.9

0.1

 

 

 

 

d308

[Units Traveled H]

0/64000

1

 

 

 

 

d309

[Units Traveled L]

0.00/0.99

0.01

 

 

 

 

Program Group Parameters

Refer to the PowerFlex 40P User Manual supplied with the drive for complete listing of parameters.

English-19

Fault Codes

To clear a fault, press the Stop key, cycle power or set A100 [Fault Clear] to 1 or 2.

No.

Fault

Description

F2

Auxiliary Input(1)

Check remote wiring.

 

 

Verify communications programming for intentional fault.

F3

Power Loss

Monitor the incoming AC line for low voltage or line power interruption.

 

 

Check input fuses.

F4

UnderVoltage(1)

Monitor the incoming AC line for low voltage or line power interruption.

F5

OverVoltage(1)

Monitor the AC line for high line voltage or transient conditions. Bus overvoltage can also be

 

 

caused by motor regeneration. Extend the decel time or install dynamic brake option.

F6

Motor Stalled(1)

Increase [Accel Time x] or reduce load so drive output current does not exceed the current set

 

 

by parameter A089 [Current Limit].

F7

Motor Overload(1)

An excessive motor load exists. Reduce load so drive output current does not exceed the

 

 

current set by parameter P033 [Motor OL Current]. Verify A084 [Boost Select] setting.

F8

Heatsink OvrTmp(1)

Check for blocked or dirty heat sink fins. Verify that ambient temperature has not exceeded

 

 

40°C (104°F) for IP 30/NEMA 1/UL Type 1 installations or 50°C (122°F) for Open type installations.

 

 

Check fan.

F12

HW OverCurrent

Check programming. Check for excess load, improper DC boost setting, DC brake volts set too

 

 

high or other causes of excess current.

F13

Ground Fault

Check the motor and external wiring to the drive output terminals for a grounded condition.

F29

Analog Input Loss(1)

An analog input is configured to fault on signal loss. A signal loss has occurred.

 

 

Check parameters. Check for broken/loose connections at inputs.

F33

Auto Rstrt Tries

Correct the cause of the fault and manually clear.

 

 

 

F38

Phase U to Gnd

Check the wiring between the drive and motor.

 

 

Check motor for grounded phase.

F39

Phase V to Gnd

Replace drive if fault cannot be cleared.

F40

Phase W to Gnd

 

F41

Phase UV Short

Check the motor and drive output terminal wiring for a shorted condition.

 

 

Replace drive if fault cannot be cleared.

F42

Phase UW Short

 

F43

Phase VW Short

 

 

 

 

F48

Params Defaulted

The drive was commanded to write default values to EEPROM.

 

 

Clear the fault or cycle power to the drive. Program the drive parameters as needed.

F63

SW OverCurrent(1)

Check load requirements and A098 [SW Current Trip] setting.

F64

Drive Overload

Reduce load or extend Accel Time.

F70

Power Unit

Cycle power. Replace drive if fault cannot be cleared.

F71

Net Loss

The communication network has faulted.

 

 

Cycle power. Check communications cabling.

 

 

Check network adapter setting. Check external network status.

F80

SVC Autotune

The autotune function was either cancelled by the user of failed. Restart procedure.

F81

Comm Loss

If adapter was not intentionally disconnected, check wiring to the port. Replace wiring, port

 

 

expander, adapters or complete drive as required.

 

 

Check connection.

 

 

An adapter was intentionally disconnected. Turn off using A105 [Comm Loss Action].

 

 

Connecting I/O Terminal 04 to ground may improve noise immunity.

F91

Encoder Loss

Requires differential encoder. One of the 2 encoder channel signals is missing.

 

 

Check Wiring.

 

 

If P038 [Speed Reference] = 9 “Positioning” and E216 [Motor Fdbk Type] = 5 “Quad Check”

 

 

swap the Encoder channel inputs (see page 13) or swap any two motor leads.

 

 

Replace encoder.

F100

Parameter Checksum

Restore factory defaults.

F111

Enable Hardware

DriveGuard Safe-Off Option (Series B) board is installed and the ENBL enable jumper has not

 

 

been removed.

 

 

Remove the ENBL enable jumper. Cycle power.

 

 

DriveGuard Safe-Off Option (Series B) board has failed.

 

 

Remove power to the drive. Replace DriveGuard Safe-Off Option (Series B) board.

 

 

Hardware Enable circuitry has failed.

 

 

Replace drive.

F122

I/O Board Fail

Cycle power. Replace drive if fault cannot be cleared.

(1)Auto-Reset/Run type fault. Configure with parameters A092 and A093.

Rockwell Automation 22D User Manual

English-20

Drive Dimensions

PowerFlex 40P Frames – Ratings are in kW and (HP)

Frame

240V AC – 3-Phase

480V AC – 3-Phase

600V AC – 3-Phase

B

0.4 (0.5)

2.2 (3.0)

0.4

(0.5)

2.2 (3.0)

0.75 (1.0)

4.0 (5.0)

 

0.75 (1.0)

3.7 (5.0)

0.75 (1.0)

4.0 (5.0)

1.5

(2.0)

 

 

1.5 (2.0)

 

1.5

(2.0)

 

2.2

(3.0)

 

C

5.5 (7.5)

 

5.5

(7.5)

11.0 (15.0)

5.5 (7.5)

11.0 (15.0)

 

7.5 (10.0)

 

7.5

(10.0)

 

7.5

(10.0)

 

PowerFlex 40P AC Drive

a

d

RUN

REV

FAULT

20A-DG01

e

b

c

 

Dimensions are in millimeters and (inches).

 

f

 

Weights are in kilograms and (pounds).

 

 

 

g

Frame

a

b

c

d

e

f

g

Weight

 

 

 

 

 

 

 

 

 

Ship

 

 

B

100

180

148

87

168

136

87.4

2.2

 

 

 

(3.94)

(7.09)

(5.83)

(3.43)

(6.61)

(5.35)

(3.44)

(4.9)

 

 

C

130

260

192

116

246

180

4.3

 

 

 

(5.1)

(10.2)

(7.56)

(4.57)

(9.7)

(7.1)

 

(9.5)

5.5 (0.22)

Communication, RFI Filter, IP 30/NEMA 1/UL Type 1 Option Kits

 

 

 

b

79.1 (3.11)

 

107.0 (4.21)

28.5

 

 

 

 

64.1 (2.52)

 

66.0 (2.60)

(1.12)

a

 

 

 

40.6 (1.60)

 

24.0 (0.94)

22.2

 

 

 

 

 

 

 

 

 

 

25.6 (1.01)

22.2

 

(0.87)

 

 

 

 

 

 

 

 

 

 

 

(0.87)

 

 

 

 

 

c

 

 

 

152.2

 

 

 

 

109.9

 

(5.99)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(4.33)

 

 

 

 

 

 

 

74.3

 

111.2

 

 

 

 

 

 

(4.38)

 

 

 

 

 

(2.93)

 

 

 

 

 

 

B Frame - 22-JBAB

 

C Frame - 22-JBAC

 

 

 

d

 

 

 

108.7 (4.28)

 

 

 

 

 

 

92.2 (3.63)

 

 

 

 

 

 

 

 

 

 

 

 

77.5 (3.05)

 

69.2 (2.72)

28.5

Dimension

Option

Drive

Drive

50.0 (1.97)

 

45.7 (1.80)

(1.12)

22.5 (0.89)

22.2

22.2 (0.87)

22.2

 

 

 

 

 

 

(0.87)

 

 

 

 

 

(0.87)

 

 

 

B Frame

C Frame

 

 

 

 

 

 

 

 

 

a

Comm Cover

25 (0.98)

25 (0.98)

 

 

 

 

b

EMC Line Filter

50 (1.97)

60 (2.36)

 

134.3

 

179.8

c

EMC Line Filter

229 (9.02)

309 (12.17)

 

 

(7.08)

 

(5.29)

 

144.8

d

IP30/NEMA 1/UL

33 (1.30)

60 (2.36)

 

 

 

 

105.3

 

(5.70)

 

Type 1

 

 

 

(4.15)

 

109.8

 

IP30/NEMA 1/UL

64 (2.52)

60 (2.36)

 

76.3

 

 

 

 

(4.32)

 

Type 1 for Comm

 

 

 

(3.00)

 

 

 

 

 

 

 

 

 

 

Cover

 

 

 

 

 

 

 

 

 

 

B Frame - 22-JBCB

 

C Frame - 22-JBCC

 

 

 

 

 

(used with Comm Cover)

(used with Comm Cover)

 

U.S. Allen-Bradley Drives Technical Support

Tel: (1) 262.512.8176, Fax: (1) 262.512.2222, Email: support@drives.ra.rockwell.com, Online: www.ab.com/support/abdrives

Publication 22D-QS001C-EN-P – October 2008

Supersedes May 2007

Copyright © 2008 Rockwell Automation, Inc. All rights reserved.

Frequenzumrichter Kurzanleitung

PowerFlex® 40P

FRN 1.xx – 2.xx

In dieser Kurzanleitung werden die grundlegenden Schritte für die Einrichtung, Inbetriebnahme und Programmierung des

Frequenzumrichters PowerFlex 40P beschrieben. Die hierin enthaltenen

Informationen sind jedoch kein Ersatz für das Benutzerhandbuch und sind nur für qualifiziertes FU-Wartungspersonal vorgesehen.

Genauere Informationen über den PowerFlex 40P, einschließlich EMV-Hinweise, Anwendungsaspekte und die entsprechenden sicherheitstechnischen Hinweise, finden Sie im

PowerFlex 40P-Benutzerhandbuch, Publikation 22D-UM001…, unter www.rockwellautomation.com/literature.

Allgemeine Vorsichtshinweise

ACHTUNG: Der FU enthält Hochspannungskondensatoren, die sich erst

!Frequenzumrichter muss sichergestellt werden, dass die Netzspannung von den Netzanschlüssen [R, S, T (L1, L2, L3)] getrennt ist. Drei Minuten warten, bis die Kondensatoren sich auf eine ungefährliche Spannung entladen haben. Nichtbeachtung kann schwere oder tödliche Verletzungen zur Folge haben.

Eine dunkle LED-Anzeige bedeutet nicht, dass sich die Kondensatoren auf eine ungefährliche Spannung entladen haben.

ACHTUNG: Die sachwidrige Verwendung des Parameters A092

[Fhl Neustartvers] oder A094 [Autostart] kann zu Schäden am Gerät und/ oder Verletzungen führen. Diese Funktionen sind nur unter Beachtung der lokal, national und international geltenden Gesetze, Standards, Vorschriften und der in der Industrie geltenden Bestimmungen anzuwenden.

ACHTUNG: Die Planung und Ausführung der Installation sowie die Inbetriebnahme und spätere Wartung des Systems sollte nur von qualifiziertem Fachpersonal ausgeführt werden, das mit

Frequenzumrichtern und den daran angeschlossenen Maschinen vertraut ist. Zuwiderhandlungen können zu Personenund/oder Sachschäden führen.

ACHTUNG: Dieser FU enthält Teile und Baugruppen, die empfindlich auf elektrostatische Entladung reagieren. Bei der Installation, Prüfung und Wartung oder Reparatur des Geräts müssen deshalb Vorsichtsmaßnahmen getroffen werden, um solch eine elektrostatische Entladung zu verhindern, da Komponenten andernfalls beschädigt werden können. Sollten Sie mit dem Verfahren zur Verhinderung statischer Entladung nicht vertraut sein, ziehen Sie bitte die A-B-Publikation 8000-4.5.2, „Guarding Against Electrostatic Damage“ oder ein entsprechendes Handbuch heran.

ACHTUNG: Wird ein FU nicht ordnungsgemäß eingesetzt bzw. installiert, können Komponenten beschädigt und dadurch die Lebensdauer des Produkts verkürzt werden. Verdrahtungsbzw. Anwendungsfehler,

wie z.B. unzureichende Motorgröße, falsche oder unzureichende Netzversorgung und zu hohe Umgebungstemperaturen, können zu Fehlfunktionen im System führen.

ACHTUNG: Es besteht die Gefahr von Verletzungen bzw. von

Schäden am Gerät. Der FU enthält keine vom Anwender zu wartenden Komponenten. Nehmen Sie das Chassis des FUs nicht auseinander.nach gewisser Zeit nach dem Trennen vom Netz entladen. Vor Arbeiten am

Deutsch-2

Erläuterungen zum Aufstellen des FUs

• Befestigen Sie den FU aufrecht auf einer flachen, senkrechten und ebenen Fläche.

Baugröße

Schraubengröße

Anzugsmoment

DIN-Schiene

B

M4

(#8-32)

1,56–1,96 Nm

35 mm

 

 

 

 

 

C

M5

(#10-24)

2,45–2,94 Nm

• Das Kühlgebläse vor Staub und Metallpartikeln schützen.

• FU keiner korrosiven Umgebung aussetzen.

• FU vor Feuchtigkeit und direktem Sonnenlicht schützen.

Beim Aufstellen zu beachtende Mindestabstände

Einbauabmessungen finden Sie auf Seite 21.

120 mm

120 mm

25 mm

Nächstes Objekt, das den Luftstrom durch den Kühlkörper und das Gehäuse des FUs blockieren könnte

120 mm 120 mm

Befestigungsoption A Befestigungsoption B

Kein Abstand zwischen FUs erforderlich.

Umgebungs-/Betriebstemperatur

Umgebungstemperatur

Schutzart

Beim Aufstellen zu beachtende

 

 

 

Mindestabstände

Minimum

Maximum

 

 

40 °C

IP 20/offen

Befestigungsoption A verwenden

–10 °C

IP 30/NEMA 1/UL-Typ 1(1)

Befestigungsoption B verwenden

 

 

50 °C

IP 20/offen

Befestigungsoption B verwenden

(1)Nennwert erfordert die Installation des PowerFlex 40P-Optionskits IP 30/NEMA 1/UL-Typ 1.

Deutsch-3

Allgemeine Voraussetzungen für die Erdung

 

RUN

 

REV

 

FAULT

R/L1

U/T1

S/L2

V/T2

T/L3

W/T3

SHLD

Entfernen von MOVs

Um Schäden am FU zu vermeiden, sollten die MOV-Verbindungen zur Erde bei Installation des FUs in einem nicht geerdeten Verteilungssystem, in dem die Spannungen zwischen einer der Phasen 125 % der Nenn-Leiter-/Leiter-Spannung übersteigen könnten,

unterbrochen werden. Dazu sind die in den nachstehenden Abbildungen aufgeführten Brücken zu entfernen.

1.Zum Lösen der Schraube, diese gegen den Uhrzeigersinn drehen.

2.Brücke abziehen und aus dem FU-Gehäuse enfernen.

3.Schraube fest ziehen.

Brückenposition

Entfernung des Leiter/Erde-MOV

Three-Phase R/L1

AC Input S/L2

T/L3

 

 

 

 

 

1

 

2

 

3

 

4

Jumper

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Wichtig: Ziehen Sie die Schraube nach dem Entfernen der Brücke fest.

Deutsch-4

Einhaltung der EU-Richtlinien

Einzelheiten zur Einhaltung der Niederspannungsund der EMV-Richtlinie finden Sie im PowerFlex 40P-Benutzerhandbuch.

Sicherungen und Leistungsschalter –

Technische Daten

FU-Nennwerte

Bestellnum-

Ausgangsnennwerte

Eingangsnennwerte

 

Netzstromleitungsschutz

 

mer(1)

kW (HP)

A

Spannungs-

kVA

A

Sicherun-

Motorschutzschal-

Überbrück-

 

bereich

gen

ter 140M

ungsschütze

200–240 V AC (±10 %) – Dreiphaseneingang, 0–230-V-Dreiphasenausgang

 

 

22D-B2P3

0,4

(0,5)

2,3

180–264

1,15

2,5

6

140M-C2E-B40

100-C07

 

 

 

 

 

 

 

 

 

22D-B5P0

0,75 (1,0)

5,0

180–264

2,45

5,7

10

140M-C2E-C10

100-C09

 

 

 

 

 

 

 

 

 

 

22D-B8P0

1,5

(2,0)

8,0

180–264

4,0

9,5

15

140M-C2E-C16

100-C12

 

 

 

 

 

 

 

 

 

 

22D-B012

2,2

(3,0)

12,0

180–264

5,5

15,5

25

140M-C2E-C16

100-C23

 

 

 

 

 

 

 

 

 

 

22D-B017

3,7

(5,0)

17,5

180–264

8,6

21,0

30

140M-F8E-C25

100-C23

 

 

 

 

 

 

 

 

 

 

22D-B024

5,5

(7,5)

24,0

180–264

11,8

26,1

40

140M-F8E-C32

100-C37

 

 

 

 

 

 

 

 

 

 

22D-B033

7,5

(10,0)

33,0

180–264

16,3

34,6

60

140M-G8E-C45

100-C60

 

 

 

 

 

 

 

 

 

380–480 V AC (±10 %) – Dreiphaseneingang, 0–460-V-Dreiphasenausgang

 

 

22D-D1P4

0,4

(0,5)

1,4

342–528

1,4

1,8

3

140M-C2E-B25

100-C07

 

 

 

 

 

 

 

 

 

22D-D2P3

0,75 (1,0)

2,3

342–528

2,3

3,2

6

140M-C2E-B40

100-C07

 

 

 

 

 

 

 

 

 

 

22D-D4P0

1,5

(2,0)

4,0

342–528

4,0

5,7

10

140M-C2E-B63

100-C09

 

 

 

 

 

 

 

 

 

 

22D-D6P0

2,2

(3,0)

6,0

342–528

5,9

7,5

15

140M-C2E-C10

100-C09

 

 

 

 

 

 

 

 

 

 

22D-D010

4,0

(5,0)

10,5

342–528

10,3

13,0

20

140M-C2E-C16

100-C23

 

 

 

 

 

 

 

 

 

 

22D-D012

5,5

(7,5)

12,0

342–528

11,8

14,2

25

140M-D8E-C20

100-C23

 

 

 

 

 

 

 

 

 

 

22D-D017

7,5

(10,0)

17,0

342–528

16,8

18,4

30

140M-D8E-C20

100-C23

 

 

 

 

 

 

 

 

 

22D-D024

11,0 (15,0)

24,0

342–528

23,4

26,0

50

140M-F8E-C32

100-C43

 

 

 

 

 

 

 

 

 

460–600 V AC (±10 %) – Dreiphaseneingang, 0–575-V-Dreiphasenausgang

 

 

 

 

 

 

 

 

 

 

 

22D-E1P7

0,75 (1,0)

1,7

414–660

2,1

2,3

6

140M-C2E-B25

100-C09

 

 

 

 

 

 

 

 

 

 

22D-E3P0

1,5

(2,0)

3,0

414–660

3,65

3,8

6

140M-C2E-B40

100-C09

 

 

 

 

 

 

 

 

 

 

22D-E4P2

2,2

(3,0)

4,2

414–660

5,2

5,3

10

140M-C2E-B63

100-C09

 

 

 

 

 

 

 

 

 

 

22D-E6P6

4,0

(5,0)

6,6

414–660

8,1

8,3

15

140M-C2E-C10

100-C09

 

 

 

 

 

 

 

 

 

 

22D-E9P9

5,5

(7,5)

9,9

414–660

12,1

11,2

20

140M-C2E-C16

100-C16

 

 

 

 

 

 

 

 

 

 

22D-E012

7,5

(10,0)

12,2

414–660

14,9

13,7

25

140M-C2E-C16

100-C23

 

 

 

 

 

 

 

 

 

22D-E019

11,0 (15,0)

19,0

414–660

23,1

24,1

40

140M-D8E-C25

100-C30

 

 

 

 

 

 

 

 

 

 

(1)Nennwerte gelten für alle FU-Ausführungen; Schrankmontage (N104), Flanschmontage (F104) und Plattenantrieb (H204).

 

 

 

 

 

 

 

 

 

Deutsch-5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Kategorie

Spezifikation

 

 

 

 

 

 

Zulassungen

 

 

 

 

U® L

 

 

Zugelassen nach UL508C und CAN/CSA-22.2

 

 

 

 

 

 

US

 

 

 

 

 

 

 

 

C

 

 

 

 

 

 

 

 

 

 

 

Zertifiziert gemäß AS/NZS, 1997, Gruppe 1, Klasse A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Für alle anwendbaren europäischen Richtlinien

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

gekennzeichnet

 

 

 

 

 

 

 

 

EMV-Richtlinie (89/336)

 

 

 

 

 

 

 

 

EN 61800-3, EN 50081-1, EN 50082-2

 

 

 

 

 

 

 

 

Niederspannungsrichtlinie (73/23/EEC)

 

 

 

 

 

 

 

 

EN 50178, EN 60204

 

 

 

 

 

 

Functional

Zertifiziert nach EN 954-1, Kategorie 3.

 

 

 

 

 

 

 

Bauart geprüft

Erfüllt Funktionssicherheit (FS) bei Verwendung

 

TUV

 

 

 

TUV

 

Safety

 

..

 

 

EN 50178 ..

 

 

 

 

 

 

Product Safety

Production inspected

Rheinland

Type approved

in Verbindung mit der Option DriveGuard Safe-Off

 

Rheinland

EWC

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(Serie B).

 

 

 

Der FU ist so konstruiert, dass er die entsprechenden Teile der folgenden Spezifikationen erfüllt:

 

NFPA 70 – US National Electrical Code

 

 

 

 

NEMA ICS 3.1 – Sicherheitsnormen für Konstruktion und Leitfaden für Auswahl, Installation

 

und Betrieb von drehzahlveränderbaren Antriebssystemen.

 

IEC 146 – International Electrical Code.

 

 

 

Schutzvorrich-

DC-Bus-Überspannungsauslösung

 

 

 

tungen

200–240-V-AC-Eingang:

 

 

 

405 V DC Busspannung (entspricht 290 V AC

 

380–460-V-AC-Eingang:

 

 

 

Eingangsleitung)

 

460–600-V-AC-Eingang:

 

 

 

810 V DC Busspannung (entspricht 575 V AC

 

 

 

 

 

 

 

 

Eingangsleitung)

 

 

 

 

 

 

 

 

1005 V DC Busspannung (entspricht 711 V AC

 

 

 

 

 

 

 

 

Eingangsleitung)

 

DC-Bus-Unterspannungsauslösung

 

 

 

 

200–240-V-AC-Eingang:

 

 

 

210 V DC Busspannung (entspricht 150 V AC

 

380–480-V-AC-Eingang:

 

 

 

Eingangsleitung)

 

460–600-V-AC-Eingang

 

 

 

390-V-DC-Bus (entsprechend 275 V AC am Eingang)

 

P042 = 3 „Hochspannung“:

 

 

 

 

 

 

P042 = 2 „Niederspannung“:

 

 

487 V DC Busspannung (entspricht 344 V AC

 

 

 

 

 

 

 

 

Eingangsleitung)

 

 

 

 

 

 

 

 

390-V-DC-Busspannung (entspricht 275 V AC

 

 

 

 

 

 

 

 

Eingangsleitung)

 

Fehlerfreie Netzausfallüberbrückung:

100 ms

 

 

 

Steuervermögen bei Netzausfall:

 

 

Mindestens 0,5 s, typisch 2 s

 

 

Elektronischer Motorüberlastschutz:

I2t-Überlastschutz – 150 % für 60 s, 200 % für 3 s

 

 

 

 

 

 

 

 

 

(bietet Schutz gem. Klasse 10)

 

Überstrom:

 

 

 

200 % Hardwaregrenze, 300 % Impulsgrenze

 

 

Erdschlussauslösung:

 

 

 

Phase-Erde am FU-Ausgang

 

 

Kurzschlussauslösung:

 

 

 

Phase-Phase am FU-Ausgang

 

Umgebungsbe-

Aufstellhöhe:

 

 

 

Max. 1000 m ohne Leistungsminderung. Über 1000 m

 

dingungen

 

 

 

 

 

 

 

Leistungsminderung um 3 % alle 305 m.

 

Maximale Umgebungslufttemperatur

 

 

 

 

ohne Leistungsminderung:

 

 

 

 

 

 

 

IP20, offener Typ:

 

 

 

–10 bis 50 °C

 

IP30, NEMA-Typ 1, UL-Typ 1:

 

 

–10 bis 40 °C

 

Flanschund Plattenmontage:

 

 

Kühlung:

–10 bis 40 °C

 

 

 

 

 

 

 

 

FU:

–10 bis 50 °C

 

Kühlmethode

 

 

 

 

 

 

 

Konvektion:

 

 

 

0,4-kW-Antriebe sowie alle Flanschund

 

Lüfter:

 

 

 

Plattenantriebe

 

 

 

 

 

 

 

 

Alle anderen FU-Nennwerte

 

Lagertemperatur:

 

 

 

–40 bis 85 °C

 

 

Atmosphäre:

 

 

 

Wichtig: Der FU darf nicht in einem Bereich

 

 

 

 

 

 

 

 

 

aufgestellt werden, in dem die Umgebungsluft

 

 

 

 

 

 

 

 

flüchtige oder korrosive Gase, Dämpfe oder Staub

 

 

 

 

 

 

 

 

enthält. Wenn der FU erst nach einiger Zeit eingebaut

 

 

 

 

 

 

 

 

werden soll, muss er in einem Bereich gelagert

 

 

 

 

 

 

 

 

werden, in dem er keiner korrosiven Atmosphäre

 

 

 

 

 

 

 

 

ausgesetzt ist.

 

Relative Luftfeuchtigkeit:

 

 

 

0 bis 95 %, nicht kondensierend

 

 

Erschütterung (Betrieb):

 

 

 

15 g Spitze über eine Dauer von 11 ms (±1,0 ms)

 

 

Schwingung (Betrieb):

 

 

 

1 g Spitze, 5 bis 2000 Hz

 

Deutsch-6

Kategorie

Spezifikation

 

Elektrische

Spannungstoleranz:

200–240 V ±10 %

Daten

 

 

380–480 V ±10 %

 

 

 

460–600 V ±10 %

 

Frequenztoleranz:

48–63 Hz

 

Eingangsphasen:

Dreiphasen-Eingang für gesamten Nennstrom.

 

 

 

Einphasen-Betrieb für 35% des Nennstroms.

 

Verschiebungsfaktor:

0,98 über den gesamten Drehzahlbereich

 

Maximaler Kurzschluss-Nennwert:

100 000 A, symmetrisch

 

Kurzschluss-Istwert:

Durch AIC-Nennwert der eingebauten Sicherung/des

 

 

 

Leistungsschalters vorgegeben

 

Transistortyp:

Bipolar mit isoliertem Gate (IGBT)

Steuerung

Methode:

 

Sinuscodierte PWM, Volt/Hertz und sensorloser Vektor

 

Taktfrequenz:

2–16 kHz, FU-Nennleistung beruht auf 4 kHz.

 

Frequenzgenauigkeit

 

 

Digitaleingang:

Innerhalb ±0,05 % der eingestellten

 

Analogeingang:

Ausgangsfrequenz

 

Innerhalb 0,5 % der maximalen Ausgangsfrequenz,

 

Analogausgang:

10-Bit-Auflösung

 

±2 % der vollen 10-Bit-Auflösung

 

Drehzahlregelung

 

 

Offener Regelkreis mit

±1 % der Grunddrehzahl über einen

 

Schlupfkompensation:

Drehzahlbereich von 80:1

 

Mit Encoder:

±0,3 % der Grunddrehzahl über einen

 

 

 

Drehzahlbereich von 80:1

 

 

 

±0,05 % der Grunddrehzahl über einen

 

 

 

Drehzahlbereich von 20:1

 

Ausgangsfrequenz:

0–500 Hz (programmierbar)

 

Wirkungsgrad:

97,5 % (typisch)

 

Stoppmodi:

 

Mehrere programmierbare Stoppmodi, wie Rampe,

 

 

 

Auslauf, DC-Bremse und Rampe bis Stillstand

 

Beschleunigung/Verzögerung:

Vier voneinander unabhängig programmierbare

 

 

 

Beschleunigungsund Verzögerungszeiten.

 

 

 

Jede Zeit in 0,1-s-Inkrementen von 0–600 s

 

 

 

programmiert werden.

 

Intermittierende Überlast:

150 % Überlastfähigkeit für max. 1 Minute

 

 

 

200 % Überlastfähigkeit für max. 3 Sekunden

 

Elektronischer Motorüberlastschutz

Schutz der Klasse 10 mit wählbarer

 

 

 

drehzahlempfindlicher Reaktion und

 

 

 

Abschalt-Überlastverzögerungsfunktion

 

 

 

bei Aktivierung.

Steuereingänge

Digital:

Bandbreite:

10 rad/s bei offenem und geschlossenem Regelkreis

 

 

Anzahl:

(2) teilprogrammierbar

 

 

 

(5) programmierbar

 

 

Strom:

6 mA

 

 

Typ

 

 

 

SRC-Modus:

18–24 V = EIN, 0–6 V = AUS

 

 

SNK-Modus:

0–6 V = EIN, 18–24 V = AUS

 

Analog:

Anzahl:

(2) isoliert, –10 bis 10 V und 4–20 mA

 

 

Spezifikation

 

 

 

Auflösung:

10 Bit

 

 

0 bis 10 V DC analog:

100 kOhm Eingangsimpedanz

 

 

4 bis 20 mA analog:

250 Ohm Eingangsimpedanz

 

 

Externer Poti:

1–10 kOhm, min. 2 Watt

Encoder

Typ:

 

Inkremental, Zweikanal

 

Versorgung:

 

12 V, 250 mA. Eingänge mit minimal 12 V, 10 mA

 

 

 

isoliert mit Differenzialsender, maximal 250 kHz.

 

Quadratur:

 

90°, ±27 Grad bei 25° C.

 

Arbeitszyklus:

50 %, +10 %

 

Anforderungen:

Encoder müssen leitungsgesteuert sein, Quadratur

 

 

 

(Zweikanal) oder Impuls (Einkanal), 3,5–26 V DC

 

 

 

Ausgang, Single-Ended oder differenzial, sowie

 

 

 

geeignet für eine Versorgung von mindestens

 

 

 

10 mA pro Kanal. Am Eingang ist Gleichstrom

 

 

 

mit einer Frequenz von bis zu 250 kHz zulässig.

 

 

 

Die Encoder-E/A werden automatisch für

 

 

 

Nennspannungen von 5 V, 12 V und 24 V DC skaliert.

 

 

 

Deutsch-7

 

 

 

 

 

 

 

 

 

 

Kategorie

Spezifikation

 

 

Steueraus-

Relais:

Anzahl:

(1) programmierbar, Form C

 

gänge

 

 

 

 

 

Spezifikation

 

 

 

 

Ohmsche Last:

3,0 A bis 30 V DC, 3,0 A bei 125 V, 3,0 A bei 240 V AC

 

 

Induktivlast:

0,5 A bis 30 V DC, 0,5 A bei 125 V, 0,5 A bei 240 V AC

 

Opto:

Anzahl:

(2) programmierbar

 

 

 

Spezifikation:

30 V DC, 50 mA, nicht induktiv

 

 

Analog:

Anzahl:

(1) nicht isoliert, 0 bis 10 V oder 4–20 mA

 

 

 

Spezifikation

 

 

 

 

Auflösung:

10 Bit

 

 

0 bis 10 V DC analog:

1 kOhm min.

 

 

4 bis 20 mA analog:

525 Ohm max.

 

Netzanschluss

Verdrahtungsnennwerte

 

Empfohlener Kupferdraht

Nicht abgeschirmt, 600 V, 75 °C THHN/THWN

0,4 mm, isoliert, für

trockene Standorte

 

 

 

 

 

 

 

 

 

 

Anixter OLF-7xxxxx,

Abgeschirmt, 600 V, 75 °C bzw. 90 °C RHH/RHW-2

Belden 29501-29507

 

 

 

 

 

oder gleichwertig

Abgeschirmter Kabelkanal mit Nennwert 600 V,

Anixter 7V-7xxxx-3G

Shawflex 2ACD/3ACD

75 °C bzw. 90 °C RHH/RHW-2

 

 

oder gleichwertig

 

 

 

 

 

Klemmenleiste für den Netzanschluss

 

Baugröße B

 

 

Baugröße C

R/L1 S/L2

T/L3

U/T1

V/T2 W/T3

R/L1

S/L2 T/L3 U/T1 V/T2 W/T3 P2 P1

DC-

DC+

BR+

BR-

 

DCDC+ BR+ BR-

Klemme (1)

 

Beschreibung

 

 

R/L1, S/L2

 

1-Phasen-Eingang (2)

 

R/L1, S/L2, T/L3

3-Phasen-Eingang

 

U/T1

 

Zu Motor U/T1

 

Zwei Motorkabel

V/T2

 

Zu Motor V/T2

=

vertauschen, um

 

Drehrichtung zu

 

 

 

 

 

W/T3

 

Zu Motor W/T3

 

ändern.

 

 

DC-Bus-Induktoranschluss (nur bei FUs der Baugröße C).

 

 

Beim FU der Baugröße C ist bei Anlieferung zwischen den

P2, P1

 

Klemmen P2 und P1 eine Brücke installiert. Entfernen Sie

 

 

diese Brücke nur, wenn ein DC-Bus-Induktor angeschlossen

 

 

werden soll. Der FU kann nicht ohne eine angeschlossene

 

 

Brücke oder einen angeschlossenen Induktor gestartet werden.

DC+, DC–

 

DC-Busverbindung

 

BR+, BR–

 

Anschluss des Widerstands für den Brems-Chopper

Schutzerde – PE

(1)Wichtig: Klemmenschrauben können sich während des Transports lösen. Stellen Sie vor dem Einschalten des FUs sicher, dass alle Klemmenschrauben mit dem empfohlenen Drehmoment angezogen sind.

(2)Für Einphasen-Betrieb ist eine Minderung des FU-Nennstroms um 65 % erforderlich.

Deutsch-8

Klemmenleiste für den Netzanschluss – Technische Daten

Baugröß

Maximaler

 

Minimaler

 

e

Leiterquerschnitt

(1)

Leiterquerschnitt (1)

Moment

B

5,3 mm2 (10 AWG)

1,3 mm2 (AWG 16)

1,7–2,2 Nm

C

8,4 mm2 (8 AWG)

 

1,3 mm2 (AWG 16)

2,9–3,7 Nm

(1)Der angegebene Leiterquerschnitt bezeichnet Maximalbzw. Minimalgrößen, die in die Klemmenleiste passen – es handelt sich nicht um Empfehlungen.

Netzeigenschaften

Netzeigenschaften

Abhilfemaßnahme

 

 

 

Niedrige Impedanz (weniger als 1 % Reaktanz)

Netzdrossel(2)

 

oder Trenntransformator

Größer als 120 kVA Netztransformator

oder Businduktor installieren –

 

 

 

nur bei FUs zwischen 5,5 und

 

 

11 kW (7,5 bzw. 15 HP)

 

 

 

Leitung verfügt über

Netzdrossel

Blindleistungskompensationskondensatoren

oder Trenntransformator

 

 

installieren

Häufige Netzunterbrechungen

 

 

 

 

 

 

Kurzfristige Spannungsspitzen von mehr als

 

 

6000 V (Blitzschlag)

 

 

 

 

Leiter-Erde-Spannung überschreitet 125 % der

MOV-Brücke zu Erde entfernen

normalen Leiter-Leiter-Spannung

und Trenntransformator mit

 

 

geerdeter Sekundärwicklung

Ungeerdetes Verteilungssystem

 

 

installieren.

 

 

 

 

 

Offene Delta-Konfiguration (240 V)(1)

Netzdrossel installieren

(1)Für FUs, die in offenen Delta-Konfigurationen mit einem neutralen System eingesetzt werden, bei dem die mittlere Phase geerdet ist, wird die Phase gegenüber der

in der Mitte der Masse oder Erdung abgenommen Phase als „Hauptzweig“, „Spannungszweig“, „roter Zweig“ o. Ä. bezeichnet. Dieser Zweig sollte im gesamten System jeweils am Anschlusspunkt mit rotem oder orangefarbenem Klebeband gekennzeichnet werden. Der Hauptzweig sollte an der mittleren Phase B der Drossel angeschlossen werden. Die genauen Artikelnummern der Netzdrosseln sind dem PowerFlex 40P-Benutzerhandbuch zu entnehmen.

(2)Bestellinformationen für Zubehörteile sind Anhang B des PowerFlex 40P-Benutzerhandbuch zu entnehmen.

Hinweise zum gemeinsamen Bus und zur Vorladung

Wenn FUs mit interner Vorladung über einen Trennschalter an den gemeinsamen Bus angeschlossen werden, muss ein Hilfskontakt des Trennschalters mit einem Digitaleingang des FUs verbunden werden. Der entsprechende Eingang (Parameter A051–A054) muss auf Option 29, „Precharge Enable“, gesetzt werden. Auf diese Weise wird die erforderliche Vorladungsverriegelung erreicht und der

FU gegen mögliche Schäden beim Anschluss an einen gemeinsamen DC-Bus geschützt.

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