Rockwell Automation 20-COMM-E User Manual

4.8 (5)
Rockwell Automation 20-COMM-E User Manual

PowerFlex 20-COMM-E EtherNet/IP Adapter

Series A FRN 2.xxx

Series B FRN 4.xxx

User Manual

20-COMM-E EtherNet/IP Adapter User Manual

Important User Information Solid state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application,

Installation and Maintenance of Solid State Controls (Publication SGI-1.1 available from your local Rockwell Automation sales office or online at http:// www.rockwellautomation.com/literature) describes some important differences

between solid state equipment and hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc. is prohibited.

Throughout this manual, when necessary we use notes to make you aware of safety considerations.

WARNING: Identifies information about practices or

!

circumstances that can cause an explosion in a hazardous

 

 

environment, which may lead to personal injury or death, property

 

damage, or economic loss.

 

 

Important: Identifies information that is critical for successful application and understanding of the product.

ATTENTION: Identifies information about practices or

!

circumstances that can lead to personal injury or death, property

 

 

damage, or economic loss. Attentions help you identify a hazard,

 

avoid a hazard, and recognize the consequences.

 

 

Shock Hazard labels may be located on or inside the equipment (e.g., drive or motor) to alert people that dangerous voltage may be present.

Burn Hazard labels may be located on or inside the equipment (e.g., drive or motor) to alert people that surfaces may be at dangerous temperatures.

Allen-Bradley, Rockwell Software, Rockwell Automation, TechConnect, PowerFlex, SMC Flex, DPI, SCANport, Connected Components

Workbench, DriveExplorer, DriveExecutive, and DriveTools are trademarks of Rockwell Automation, Inc.

Trademarks not belonging to Rockwell Automation are property of their respective companies.

20-COMM-E EtherNet/IP Adapter User Manual

20-COMM-E EtherNet/IP Adapter User Manual

Summary of Changes

The information below summarizes the changes made to this manual since its last release (October 2012):

Description of Changes

Page

 

 

Added information about the compatible products.

Throughout

 

manual

Added information for use with PowerFlex Digital DC drives.

 

 

 

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soc-ii Summary of Changes

Notes:

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Publication 20COMM-UM010G-EN-P

Table of Contents

Preface

About This Manual

 

 

Conventions Used in This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

P-1

 

Rockwell Automation Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

P-2

 

Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

P-2

Chapter 1

Getting Started

 

 

Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-1

 

Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-2

 

Compatible Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-3

 

Required Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-3

 

Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-5

 

Quick Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-6

Chapter 2

Installing the Adapter

 

 

Preparing for an Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-1

 

Setting the Web Pages Switch (only Series B Adapter, Firmware 3.xxx or Later). . . . . .

2-2

 

Connecting the Adapter to the Drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-3

 

Connecting the Adapter to the Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-6

 

Applying Power. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-6

 

Commissioning the Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-8

Chapter 3

Configuring the Adapter

 

 

Configuration Tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-1

 

Using the PowerFlex 7-Class HIM to Access Parameters . . . . . . . . . . . . . . . . . . . . . . . .

3-2

 

Using BOOTP Server to Set the IP Address, Subnet Mask, and Gateway Address . . . . .

3-3

 

Using Parameters to Set the IP Address, Subnet Mask, and Gateway Address . . . . . . . .

3-5

 

Setting the Data Rate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-7

 

Setting the I/O Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-7

 

Selecting Master-Slave or Peer-to-Peer Hierarchy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-8

 

Setting the Reference Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-13

 

Setting a Fault Action . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-14

 

Setting Web Access Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-15

 

Resetting the Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-16

 

Viewing the Adapter Status Using Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-17

 

Updating the Adapter Firmware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-17

Chapter 4

Configuring the I/O

 

 

Using RSLinx Classic Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-1

 

ControlLogix Controller Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-2

 

Limitations Using a PLC-5, SLC 500, or MicroLogix 1100/1400 Controller . . . . . . . .

4-22

 

PLC-5 Controller Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-23

 

SLC 500 Controller Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-31

 

MicroLogix 1100/1400 Controller Example. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-39

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Chapter 5

Using the I/O

 

 

About I/O Messaging. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-1

 

Understanding the I/O Image. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-2

 

Using Logic Command/Status. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-6

 

Using Reference/Feedback . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-6

 

Using Datalinks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-9

 

Example Ladder Logic Program Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-11

 

ControlLogix Controller Example. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-11

 

PLC-5, SLC 500, or MicroLogix 1100/1400 Controller Example . . . . . . . . . . . . . . . . .

5-21

Chapter 6

Using Explicit Messaging

 

 

About Explicit Messaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-2

 

Performing Explicit Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-3

 

ControlLogix Controller Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-4

 

PLC-5 Controller Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-23

 

SLC 500 Controller Examples. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-29

 

MicroLogix 1100/1400 Controller Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-53

Chapter 7

Troubleshooting

 

 

Understanding the Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-1

 

PORT Status Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-2

 

MOD Status Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-2

 

NET A Status Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-3

 

NET B Status Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-3

 

Viewing Adapter Diagnostic Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-4

 

Viewing and Clearing Events. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-6

Chapter 8

Viewing the Adapter Web Pages

 

 

Enabling the Adapter Web Pages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8-1

 

Viewing the Web Pages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8-1

 

Process Display Pop-up Window. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8-4

 

TCP/IP Configuration Web Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8-5

 

Configure E-mail Notification Web Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8-6

 

Device Information Pages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8-9

Chapter 9

Using the Adapter in a DPI External Comms Kit (20-XCOMM-DC-BASE)

 

 

Installing the Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9-1

 

I/O Board Option (20-XCOMM-IO-OPT1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9-2

 

Understanding the I/O Image (Drive + I/O Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9-2

 

Configuring the Adapter to Use the Optional I/O Data . . . . . . . . . . . . . . . . . . . . . . . . . . .

9-3

 

Viewing Optional I/O Diagnostic Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9-4

Appendix A

Specifications

 

 

Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A-1

 

Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A-1

 

Mechanical. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A-2

 

Environmental . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A-2

 

Regulatory Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A-2

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Appendix B Adapter Parameters

Parameter List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1

Appendix C EtherNet/IP Objects

Identity Object. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-2

Assembly Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-3

Register Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-4

Parameter Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-5

Parameter Group Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-7

PCCC Object. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-8

DPI Device Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-13

DPI Parameter Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-16

DPI Fault Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-22

DPI Alarm Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-24

DPI Diagnostic Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-26

DPI Time Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-28

Host DPI Parameter Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-30

TCP/IP Interface Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-36

Ethernet Link Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-37

Appendix D Logic Command/Status Words

PowerFlex 70/700/700H, and 700L (with 700 Control) Drives . . . . . . . . . . . . . . . . . . . . D-1 PowerFlex 700S (Phase II Control) and 700L (with 700S Control) Drives . . . . . . . . . . . D-3 PowerFlex 750-Series Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-5 PowerFlex Digital DC Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-7

Glossary

Index

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Table of Contents

 

 

20-COMM-E EtherNet/IP Adapter User Manual

Publication 20COMM-UM010G-EN-P

Preface

About This Manual

Topic

Page

 

 

Conventions Used in This Manual

P-1

 

 

Rockwell Automation Support

P-2

 

 

Additional Resources

P-2

 

 

Conventions Used in This

Manual

This manual provides information about the adapter and using it with PowerFlex 7-Class (Architecture-Class) drives. The adapter can be used with other products that support a DPI™ adapter, such as the DPI External Comms Kit (20-XCOMM-DC-BASE). See the documentation for your product for specific information about how it works with the adapter.

The following conventions are used throughout this manual:

Parameter names are shown in the format Parameter xx - [*]. The xx represents the parameter number. The * represents the parameter name— for example Parameter 01 - [DPI Port].

Menu commands are shown in bold type face and follow the format Menu > Command. For example, if you read ‘Select File > Open’, you should click the File menu and then click the Open command.

The firmware revision number (FRN) is displayed as FRN X.xxx, where ‘X’ is the major revision number and ‘xxx’ is the minor revision number.

The screen images in this manual resulted from using the following software:

RSLinx® Classic software, version 2.51

RSLogix™ 5 software, version 7.20

RSLogix 500 software, version 7.20

RSLogix 5000 software, version 16.00

Different versions of the software may have screens that vary in appearance, and differences in procedures.

20-COMM-E EtherNet/IP Adapter User Manual

Publication 20COMM-UM010G-EN-P

P-2 About This Manual

Rockwell Automation

Support

Rockwell Automation offers support services worldwide, with over 75 sales and support offices, over 500 authorized distributors, and over 250 authorized systems integrators located through the United States alone. In addition, Rockwell Automation representatives are in every major country in the world.

Local Product Support

Contact your local Rockwell Automation representative for the following:

Sales and order support

Product technical training

Warranty support

Support service agreements

Technical Product Assistance

For technical assistance, please review the information in Chapter 7, Troubleshooting, first. If you still have problems, then access the Allen-Bradley Technical Support website at www.ab.com/support/abdrives or contact Rockwell Automation.

Additional Resources

These documents contain additional information concerning related

 

products from Rockwell Automation.

 

 

 

 

Resource

 

 

Description

 

 

PowerFlex 7-Class DPI (Drive Peripheral Interface) Network Communication Adapter Installation

Information on the installation of PowerFlex® 20-COMM-x

Instructions, publication 20COMM-IN004

 

 

Network Communication Adapters.

 

 

 

EtherNet/IP Media Planning and Installation Manual, ODVA publication 148 (1)

 

Information on the planning, installation, and techniques used

 

 

 

to implement an EtherNet/IP network.

EtherNet/IP Network Infrastructure Guidelines, ODVA publication 35 (1)

 

 

 

Ethernet Design Considerations Reference Manual, publication ENET-RM002

 

 

 

 

Connected Components Workbench website http://www.ab.com/support/abdrives/webupdate/

Information on the Connected Components Workbench™

software.html, and online help

 

 

software tool—and includes a link for free software download.

 

 

 

DriveExplorer website http://www.ab.com/drives/driveexplorer/, and online help (2)

 

Information on using the DriveExplorer™ software tool.

DriveExecutive website http://www.ab.com/drives/drivetools/, and online help (2)

 

Information on using the DriveExecutive™ software tool.

PowerFlex 20-HIM-A3/-A5/-C3S/-C5S HIM Quick Reference, publication 20HIM-QR001

Information on using the PowerFlex 20-HIM-A3, 20-HIM-A5,

 

 

 

20-HIM-C3S, and 20-HIM-C5S HIMs.

 

 

 

PowerFlex 20-HIM-A6/-C6S HIM (Human Interface Module) User Manual, publication

20HIM-UM001

Information on installing and using the PowerFlex 20-HIM-A6

 

 

 

and 20-HIM-C6S HIMs.

 

 

 

PowerFlex 70 User Manual, publication 20A-UM001

 

Information on installing and programming PowerFlex 70

PowerFlex 70/700 Reference Manual, publication PFLEX-RM001

 

standard control and enhanced control drives.

PowerFlex 70 Enhanced Control and 700 Vector Control Reference Manual, publication

PFLEX-RM004

 

 

 

 

PowerFlex 700 Series A User Manual, publication 20B-UM001

 

Information on installing and programming PowerFlex 700

PowerFlex 700 Series B User Manual, publication 20B-UM002

 

standard control and vector control Series A drives, and

PowerFlex 70/700 Reference Manual, publication PFLEX-RM001

 

PowerFlex 700 vector control Series B drives.

PowerFlex 70 Enhanced Control and 700 Vector Control Reference Manual, publication

PFLEX-RM004

 

 

 

 

PowerFlex 700H Installation Instructions, publication PFLEX-IN006

 

Information on installing and programming PowerFlex 700H

PowerFlex 700H Programming Manual, publication 20C-PM001

 

drives.

 

 

 

 

20-COMM-E EtherNet/IP Adapter User Manual

Publication 20COMM-UM010G-EN-P

 

About This Manual

P-3

 

 

 

 

 

 

Resource

Description

 

 

 

 

PowerFlex 700S w/Phase I Control Installation Manual (Frames 1…6), publication 20D-IN024

Information on installing and programming PowerFlex 700S

 

PowerFlex 700S w/Phase I Control Installation Manual (Frames 9 and 10), publication PFLEX-IN006

drives.

 

PowerFlex 700S w/Phase I Control User Manual (All Frame Sizes), publication 20D-UM001

 

 

PowerFlex 700S w/Phase I Control Reference Manual, publication PFLEX-RM002

 

 

PowerFlex 700S w/Phase II Control Installation Manual (Frames 1…6), publication 20D-IN024

 

 

PowerFlex 700S w/Phase II Control Installation Manual (Frames 9…14), publication PFLEX-IN006

 

 

PowerFlex 700S w/Phase II Control Programming Manual (All Frame Sizes), publication 20D-PM001

 

 

PowerFlex 700S w/Phase II Control Reference Manual, publication PFLEX-RM003

 

 

 

 

 

PowerFlex 700L User Manual, publication 20L-UM001

Information on installing and programming PowerFlex 700L

 

 

Liquid-Cooled AC drives.

 

 

 

 

PowerFlex 750-Series Drive Installation Instructions, publication 750-IN001

Information on installing and programming PowerFlex

 

PowerFlex 750-Series Drive Programming Manual, publication 750-PM001

750-Series AC drives.

 

PowerFlex 20-750-ENETR Dual-port EtherNet/IP Option Module, publication 750COM-UM008

 

 

PowerFlex 755 Drive Embedded EtherNet/IP Adapter User Manual, publication 750COM-UM001

 

 

20-750-20COMM and 20-750-20COMM-F1 Communication Carrier Cards Installation Instructions,

 

 

publication 750COM-IN001

 

 

 

 

PowerFlex Digital DC Drive User Manual, publication 20P-UM001

Information on installing and programming PowerFlex Digital

 

DC drives.

 

 

 

 

Getting Results with RSLinx Guide, publication LINX-GR001, and online help (2)

Information on using RSLinx Classic software.

 

RSLogix Emulate 5/500 Getting Results Guide, publication EMULAT-GR002, and online help

Information on installing and navigating the RSLogix Emulate

 

software for ladder logic programming with Allen-Bradley®

 

 

PLC-5® and SLC™ 500 processors.

 

RSLogix 500 Getting Results Guide, publication LG500-GR002, and online help (2)

Information on using RSLogix 500 software tool.

 

RSLogix 5000 PIDE Autotuner Getting Results Guide, publication PIDE-GR001, and online help (2)

Information on using RSLogix 5000 software tool.

 

EtherNet/IP Modules in Logix5000 Control Systems User Manual, publication ENET-UM001

Information on using the ControlLogix® 1756-ENBT or

 

 

1756-EN2T EtherNet/IP communication modules with the

 

 

Logix5000 controller and communicating with various devices

 

on the EtherNet/IP network.

 

 

 

Enhanced and Ethernet PLC-5 Programmable Controllers User Manual, publication 1785-UM012

Information to help design, operate and maintain an Enhanced

 

and Ethernet PLC-5 programmable controller system.

 

 

 

SLC 500 Modular Hardware Style User Manual, publication 1747-UM011

Information on installing, using, and troubleshooting the SLC

 

500 controller with 1747-L5-xxx module.

 

 

 

 

MicroLogix 1100 Programmable Controllers User Manual, publication 1763-UM001

Information on installing, using, and troubleshooting the

 

MicroLogix 1400 Programmable Controllers User Manual, publication 1766-UM001

MicroLogix™ 1100 and MicroLogix 1400 controllers.

 

 

 

 

(1)Use this link to the ODVA EtherNet/IP library: http://odva.org/Home/ODVATECHNOLOGIES/EtherNetIP/EtherNetIPLibrary/tabid/76/Default.aspx

(2)The online help is installed with the software.

Documentation can be obtained online at http:// literature.rockwellautomation.com. To order paper copies of technical documentation, contact your local Rockwell Automation distributor or sales representative.

To find your local Rockwell Automation distributor or sales representative, visit http://www.rockwellautomation.com/locations.

For information such as firmware updates or answers to drive-related questions, go to the Drives Service & Support website at http:// www.ab.com/support/abdrives and click the Downloads or Knowledgebase link.

20-COMM-E EtherNet/IP Adapter User Manual

Publication 20COMM-UM010G-EN-P

P-4 About This Manual

Notes:

20-COMM-E EtherNet/IP Adapter User Manual

Publication 20COMM-UM010G-EN-P

Chapter 1

Getting Started

The adapter is intended for installation in a PowerFlex 7-Class drive and is used for network communication. The 20-COMM-E Series B adapter, firmware 3.xxx or later, can also be installed in an External DPI Comms Kit (20-XCOMM-DC-BASE).

For PowerFlex 750-Series drives, we recommend using the 20-750-ENETR Dual-port EtherNet/IP option module or the embedded EtherNet/IP adapter (only in PowerFlex 755 drives) instead of the 20-COMM-E adapter.

However, this manual does include information about using the 20-COMM-E adapter with PowerFlex 750-Series drives—but there are operating limitations. For details, see Compatible Products on page 1-3.

Topic

Page

 

 

Components

1-1

 

 

Features

1-2

 

 

Compatible Products

1-3

 

 

Required Equipment

1-3

 

 

Safety Precautions

1-5

 

 

Quick Start

1-6

 

 

Components

 

 

 

 

 

 

Not provided on Series A adapter

 

 

 

 

Item

Part

 

Description

 

 

 

 

 

Status Indicators

 

Four status indicators that indicate the status of the DPI, the

 

 

 

adapter, and network connection. See Chapter 7, Troubleshooting.

 

 

 

 

 

DPI Connector

 

A 20-pin, single-row shrouded male header. An Internal Interface

 

 

 

cable is connected to this connector and a connector on the drive.

 

 

 

 

Ethernet Connector

RJ-45 connector for the Ethernet network cable. The connector is

 

 

 

CAT-5 compliant to ensure reliable data transfer on 100Base-TX

 

 

 

Ethernet connections.

 

 

 

 

Web Pages Switch

Enables or disables the adapter web pages. See Setting the Web

 

(SW2)

 

Pages Switch (only Series B Adapter, Firmware 3.xxx or Later) on

 

 

 

page 2-2. SW1 is unused.

 

 

 

 

20-COMM-E EtherNet/IP Adapter User Manual

Publication 20COMM-UM010G-EN-P

1-2 Getting Started

Features

The features of the adapter include the following:

Typical mounting in a PowerFlex 7-Class drive. The 20-COMM-E Series B adapter, firmware 3.xxx or later, can also be installed in a DPI External Comms Kit and used with the kit’s optional I/O board. See Chapter 9, Using the Adapter in a DPI External Comms Kit (20-XCOMM-DC-BASE) for more information.

DPI External Comms Kit Compatibility

20-COMM-E Adapter

Operation With

 

 

 

 

 

Firmware

DPI External Comms Kit

Optional I/O Board

Series

Revision

(20-XCOMM-DC-BASE)

(20-XCOMM-IO-OPT1)

 

 

 

 

A

2.xxx and earlier

No

No

 

 

 

 

B

3.xxx and later

Yes

Yes

 

 

 

 

Captive screws to secure and ground the adapter to the drive or, when mounted in a DPI External Comms Kit, to the kit’s metal enclosure.

Compatibility with various configuration tools to configure the adapter and connected host drive, including the following tools:

PowerFlex HIM (Human Interface Module) on the drive, if available

Connected Components Workbench software, version 1.02 or later

DriveExplorer software, version 2.01 or later

DriveExecutive software, version 3.01 or later

Additionally, you can use a BOOTP server to configure the network address for the adapter.

Status indicators that report the status of the drive communications, the adapter, and network. They are visible when the drive cover is open or closed.

Parameter-configured I/O (Logic Command/Reference and up to four pairs of Datalinks) to accommodate application requirements.

Explicit Messaging support.

Master-Slave or Peer-to-Peer hierarchy that can be configured to transmit data to and from either a controller or another PowerFlex drive on the network.

User-defined fault actions to determine how the adapter and connected PowerFlex drive respond to the following:

I/O messaging communication disruptions (Comm Flt Action)

Controllers in idle mode (Idle Flt Action)

Web pages, viewed by using a web browser, that show information about the adapter, its connected host drive, and DPI devices connected to the drive.

Configurable e-mail messaging to desired addresses when selected drive faults occur and/or are cleared, and/or when the adapter takes a communication or idle fault action.

Access to any PowerFlex drive and its connected peripherals on the network to which the adapter is connected.

20-COMM-E EtherNet/IP Adapter User Manual

Publication 20COMM-UM010G-EN-P

Getting Started

1-3

 

 

Compatible Products

At the time of publication, the adapter is compatible with the following

 

products:

 

 

 

 

 

PowerFlex 70 drives with standard or enhanced control

PowerFlex 750-Series drives (1)

 

PowerFlex 700 drives with standard or vector control

PowerFlex Digital DC drives

 

PowerFlex 700H drives

DPI External Comms Kit

 

PowerFlex 700S drives with Phase I or Phase II control

SMC™ Flex smart motor controllers

 

PowerFlex 700L drives with 700 vector control or 700S control

SMC-50 smart motor controllers

(1)The 20-COMM-E adapter can be used with PowerFlex 750-Series drives, but the drive must have firmware revision 4.001 or later. Also, the 20-COMM-E adapter has the following limitations and differences:

-Only the first 16 bits of the Logic Command and Logic Status words are used.

-Speed Reference and Feedback scaling are Hz (or RPM) x 1000 (depending on the setting of drive parameter 300 - [Speed Units].

Instead of using the 20-COMM-E adapter with the PowerFlex 753 drive, the 20-750-ENETR Dual-port EtherNet/IP option module should be used whenever possible. Please see the PowerFlex 750-Series AC Drives Programming Manual, publication 750-PM001, for drive parameter information and t he 20-750-ENETR Dual-Port EtherNet/IP Option Module User Manual, publication 750COM-UM008, for network communication module information. For a PowerFlex 755 drive, it is recommended to use its embedded EtherNet/IP adapter instead of the 20-COMM-E adapter and its inherent limitations.

Required Equipment

Some of the equipment that is required for use with the adapter is shipped

 

with the adapter, but some you must supply yourself.

 

Equipment Shipped with the Adapter

 

When you unpack the adapter, verify that the package includes the following:

 

One 20-COMM-E EtherNet/IP adapter

 

One 2.54 cm (1 in.) long and one 15.24 cm (6 in.) long Internal

 

Interface cable (only one cable is needed to connect the adapter to the

 

drive; for which cable to use, see Figure 2.2 on page 2-4)

 

One PowerFlex 7-Class DPI (Drive Peripheral Interface) Network

 

Communication Adapter Installation Instructions, publication

 

20COMM-IN004

 

TIP: When mounting the 20-COMM-E adapter in a PowerFlex 750-Series

 

drive, you must use a 20-750-20COMM or 20-750-20COMM-F1

 

Communication Carrier Card, publication 750COM-IN001—and the

 

20-COMM-E adapter must have firmware revision 4.001 or later.

 

User-Supplied Equipment

 

To install and configure the adapter, you must supply the following:

 

A small flathead screwdriver

 

Ethernet cable (for details, see the EtherNet/IP Media Planning and

 

Installation Manual, ODVA publication 148 available on the ODVA

 

website at http://odva.org/Home/ODVATECHNOLOGIES/EtherNetIP/

 

EtherNetIPLibrary/tabid/76/Default.aspx)

20-COMM-E EtherNet/IP Adapter User Manual

Publication 20COMM-UM010G-EN-P

1-4 Getting Started

Ethernet switch (for details, see the Ethernet Design Considerations Reference Manual, publication ENET-RM002)

Drive and adapter configuration tool, such as the following:

PowerFlex 20-HIM-xx HIM

Connected Components Workbench software, version 1.02 or later

Connected Components Workbench is the recommended stand-alone software tool for use with PowerFlex drives. You can obtain a free copy by:

Internet download at http://www.ab.com/support/abdrives/ webupdate/software.html

Requesting a DVD at http://www.ab.com/onecontact/controllers/ micro800/

Your local distributor may also have copies of the DVD available.

Connected Components Workbench software cannot be used to configure SCANport-based drives or Bulletin 160 drives.

DriveExplorer software, version 2.01 or later

This software tool has been discontinued and is now available as freeware at http://www.ab.com/support/abdrives/webupdate/ software.html. There are no plans to provide future updates to this tool and the download is being provided ‘as-is’ for users that lost their DriveExplorer CD, or need to configure legacy products not supported by Connected Components Workbench software.

DriveExecutive software, version 3.01 or later

A Lite version of DriveExecutive software ships with RSLogix 5000, RSNetWorx MD, FactoryTalk AssetCentre, and ItelliCENTER software. All other versions are purchasable items:

9303-4DTE01ENE Drive Executive software

9303-4DTS01ENE DriveTools SP Suite (includes DriveExecutive and DriveObserver software)

9303-4DTE2S01ENE DriveExecutive software upgrade to DriveTools SP Suite (adds DriveObserver software)

DriveExecutive software updates (patches, and so forth) can be obtained at http://www.ab.com/support/abdrives/webupdate/ software.html. It is highly recommended that you periodically check for and install the latest update.

– BOOTP Server, version 2.1 or later, for network setup only

Controller configuration tool, such as RSLogix 5, RSLogix500, or RSLogix 5000 software

A computer connection to the EtherNet/IP network

20-COMM-E EtherNet/IP Adapter User Manual

Publication 20COMM-UM010G-EN-P

Getting Started

1-5

 

 

Safety Precautions

Please read the following safety precautions carefully.

!

!

!

!

!

!

!

ATTENTION: Risk of injury or death exists. The PowerFlex drive may contain high voltages that can cause injury or death. Remove all power from the PowerFlex drive, and then verify power has been discharged before installing or removing an adapter.

ATTENTION: Risk of injury or equipment damage exists. Only personnel familiar with drive and power products and the associated machinery should plan or implement the installation, start up, configuration, and subsequent maintenance of the product using an adapter. Failure to comply may result in injury and/or equipment damage.

ATTENTION: Risk of equipment damage exists. The adapter contains electrostatic discharge (ESD) sensitive parts that can be damaged if you do not follow ESD control procedures. Static control precautions are required when handling the adapter. If you are unfamiliar with static control procedures, see Guarding Against Electrostatic Damage, publication 8000-4.5.2.

ATTENTION: Risk of injury or equipment damage exists. If the adapter is transmitting control I/O to the drive, the drive may fault when you reset the adapter. Determine how your drive will respond before resetting an adapter.

ATTENTION: Risk of injury or equipment damage exists.

Parameters 21 - [Comm Flt Action], 22 - [Idle Flt Action], and

41 - [Peer Flt Action] let you determine the action of the adapter and connected drive if communication is disrupted or the controller is idle. By default, these parameters fault the drive. You may configure these parameters so that the drive continues to run, however, precautions should be taken to verify that the settings of these parameters do not create a risk of injury or equipment damage. When commissioning the drive, verify that your system responds correctly to various situations (for example, a disconnected cable or a controller in idle state).

ATTENTION: Risk of injury or equipment damage exists. When a system is configured for the first time, there may be unintended or incorrect machine motion. Disconnect the motor from the machine or process during initial system testing.

ATTENTION: Risk of injury or equipment damage exists. The examples in this publication are intended solely for purposes of example. There are many variables and requirements with any application. Rockwell Automation does not assume responsibility or liability (to include intellectual property liability) for actual use of the examples shown in this publication.

20-COMM-E EtherNet/IP Adapter User Manual

Publication 20COMM-UM010G-EN-P

1-6 Getting Started

Quick Start

This section is provided to help experienced users quickly start using the

 

adapter. If you are unsure how to complete a step, refer to the referenced

 

chapter.

 

 

 

 

 

 

Step

Action

See

 

 

 

 

 

1

Review the safety precautions for the adapter.

Throughout this manual

 

 

 

 

 

2

Verify that the PowerFlex drive is properly installed.

Drive User Manual

 

 

 

 

 

3

Install the adapter.

PowerFlex 7-Class DPI

 

 

a. Verify that the PowerFlex drive is not powered.

NetworkCommunication

 

 

Adapter Installation

 

 

b. Connect the adapter to the drive with the Internal Interface

 

 

Instructions, publication

 

 

cable.

20COMM-IN004, and

 

 

c. Use the captive screws to secure and ground the adapter to

Chapter 2,

 

 

the drive.

Installing the Adapter

 

 

d. Connect the adapter to the network with an Ethernet cable.

 

 

 

NOTE: When installing the adapter in either of the following

 

 

 

products, see the listed publication for instructions:

 

 

 

DPI External Comms Kit—see the 20-XCOMM-DC-BASE

 

 

 

Installation Instructions, publication 20COMM-IN001, supplied

 

 

 

with the kit.

 

 

 

PowerFlex 750-Series drive—see the 20-750-20COMM and

 

 

 

20-750-20COMM-F1 Communication Carrier Cards

 

 

 

Installation Instructions, publication 750COM-IN001, supplied

 

 

 

with the card.

 

 

 

 

 

 

4

Apply power to the adapter.

Chapter 2,

 

 

a. Verify that the adapter is installed correctly.

Installing the Adapter

 

 

 

 

 

The adapter receives power from the drive.

 

 

 

b. Apply power to the drive.

 

 

 

The status indicators should be green. If they flash red, there

 

 

 

is a problem. See Chapter 7, Troubleshooting.

 

 

 

c. Configure and verify key drive parameters.

 

 

 

 

 

 

5

Configure the adapter for your application.

Chapter 3,

 

 

Set adapter parameters for the following functions as required by

Configuring the Adapter

 

 

 

 

 

your application:

 

 

 

IP address, subnet mask, and gateway address

 

 

 

Data rate

 

 

 

I/O configuration

 

 

 

Master-Slave or Peer-to-Peer hierarchy

 

 

 

Fault actions

 

 

6

Configure the controller to communicate with the adapter.

Chapter 4,

 

 

Use a controller configuration tool, such as RSLogix software, to

Configuring the I/O

 

 

 

 

 

configure the master on the network to recognize the adapter and

 

 

 

drive.

 

 

 

 

 

 

7

Create a ladder logic program.

Chapter 5,

 

 

Use a controller configuration tool, such as RSLogix software, to

Using the I/O

 

 

 

 

 

create a ladder logic program that enables you to do the

Chapter 6,

 

 

following:

Using Explicit

 

 

Control the connected drive, via the adapter, by using I/O.

Messaging

 

 

 

 

 

Monitor or configure the drive by using explicit messages.

 

20-COMM-E EtherNet/IP Adapter User Manual

Publication 20COMM-UM010G-EN-P

Chapter 2

Installing the Adapter

This chapter provides instructions for installing the adapter in a PowerFlex 7-Class drive. The 20-COMM-E Series B adapter, firmware revision 3.xxx or later, can also be installed in a DPI External Comms Kit. In this case, see Chapter 9 or the 20-XCOMM-DC-BASE Installation Instructions, publication 20COMM-IN001, supplied with the kit.

Topic

Page

 

 

Preparing for an Installation

2-1

 

 

Setting the Web Pages Switch (only Series B Adapter, Firmware 3.xxx or Later)

2-2

 

 

Connecting the Adapter to the Drive

2-3

 

 

Connecting the Adapter to the Network

2-6

 

 

Applying Power

2-6

 

 

Commissioning the Adapter

2-8

 

 

Preparing for an Installation Before installing the adapter, do the following:

Make sure the Ethernet switch is the correct type. A ‘managed’ switch that supports IGMP snooping is usually recommended. An ‘unmanaged’ switch can be used instead if RSLogix 5000 software, version 18.00 or later, is used and all devices on the network are configured for ‘unicast’ I/O. For more details, see the following documents:

EtherNet/IP Media Planning and Installation Manual, ODVA publication 148

EtherNet/IP Network Infrastructure Guidelines, ODVA publication 35

Ethernet Design Considerations Reference Manual, publication ENET-RM002

Understand IGMP Snooping/Ethernet Switches

The 20-COMM-E adapter is a multicast device. In most situations, an IGMP snooping (managed) switch is required. If more than one or two 20-COMM-E adapters are connected to the switch, a managed switch is required—otherwise the drive may fault on a DPI Port x network loss. The 20-COMM-E Series B adapter, firmware 4.001 or later, RSLogix 5000 software, version 18.00 or later, and a ControlLogix or CompactLogix controller will support unicast. Unicast setup is required when adding the drive to the I/O. When all adapters are set up as unicast devices, then an IGMP snooping (managed) switch is not needed.

20-COMM-E EtherNet/IP Adapter User Manual

Publication 20COMM-UM010G-EN-P

2-2 Installing the Adapter

Setting the Web Pages Switch (only Series B Adapter, Firmware 3.xxx or Later)

Much of EtherNet/IP implicit (I/O) messaging uses IP multicast to distribute I/O control data, which is consistent with the CIP producer/ consumer model. Historically, most switches have treated multicast packets the same as broadcast packets. That is, all multicast packets are re-transmitted to all ports.

IGMP snooping constrains the flooding of multicast traffic by dynamically configuring switch ports so that multicast traffic is forwarded only to ports associated with a particular IP multicast group.

Switches that support IGMP snooping (managed switches) ‘learn’ which ports have devices that are part of a particular multicast group and only forward the multicast packets to the ports that are part of the multicast group.

Be careful as to what level of support a switch has of IGMP snooping. Some layer 2 switches that support IGMP snooping require a router (which could be a layer 3 switch) to send out IGMP polls to learn what devices are part of the multicast group. Some layer 2 switches can use IGMP snooping without a router sending polls. If your control system is a standalone network or is required to continue performing if the router is out of service, make sure the switch you are using supports IGMP snooping without a router being present.

See Appendix A for the number of CIP connections supported by the 20-COMM-E adapter.

Verify that you have all required equipment. See Required Equipment on page 1-3.

To use the adapter web pages, the Web Pages Switch (not supplied on the Series A adapter) must be set to its ‘Enable Web’ position. For information to enable or disable web pages for a Series A adapter, see Setting Web Access Control on page 3-15.

ATTENTION: Risk of equipment damage exists. The adapter

!contains electrostatic discharge (ESD) sensitive parts that can be

damaged if you do not follow ESD control procedures. Static control precautions are required when handling the adapter. If you are unfamiliar with static control procedures, see Guarding Against Electrostatic Damage, publication 8000-4.5.2.

Important: A new switch setting is recognized only when power is applied to the adapter, or the adapter is reset. If you change a switch setting, cycle power or reset the adapter to apply the change.

Set the Web Pages Switch (SW2 in Figure 2.1) to enable or disable the adapter web pages. By default, the adapter web pages are disabled. For complete details on adapter web pages, see Viewing the Adapter Web Pages on page 8-1.

20-COMM-E EtherNet/IP Adapter User Manual

Publication 20COMM-UM010G-EN-P

Installing the Adapter

2-3

 

 

Figure 2.1 Setting Web Pages Switch (only Series B Adapter)

Unused

Web Pages

Switch

Switch

O N

1

2

Enable Web

Position

 

Disable Web

 

Position

 

 

SW2 Setting

Description

 

 

Down (OFF) position

Disables the adapter web pages (default setting)

 

 

Up (ON) position

Enables the adapter web pages

 

 

Connecting the Adapter to

the Drive

!

ATTENTION: Risk of injury or death exists. The PowerFlex

 

 

drive may contain high voltages that can cause injury or death.

 

 

 

Remove power from the drive, and then verify power has been

 

 

 

 

 

 

discharged before installing or removing the adapter.

 

 

 

 

1.Remove power from the drive.

2.Use static control precautions.

3.Remove the drive cover or open the drive door.

4.Connect the Internal Interface cable to the DPI port on the drive and then to the DPI connector on the adapter (see Figure 2.2).

5.Secure and ground the adapter to the drive (see Figure 2.3) by doing the following:

On a PowerFlex 70 drive, fold the Internal Interface cable behind the adapter and mount the adapter on the drive using the four captive screws.

On a PowerFlex 700, PowerFlex 700H or PowerFlex 700S drive, mount the adapter on the drive using the four captive screws.

Important: Tighten all screws to properly ground the adapter.

Recommended torque is 0.9 N•m (8.0 lb•in).

20-COMM-E EtherNet/IP Adapter User Manual

Publication 20COMM-UM010G-EN-P

2-4 Installing the Adapter

Figure 2.2 DPI Ports and Internal Interface Cables

20-COMM-E Adapter

 

 

 

 

PowerFlex 70 - All Frames

PowerFlex 700 Frames 0 and 1

PowerFlex 700 Frames 2 and Larger

PowerFlex 700S Frames 0 and 1

PowerFlex 700S Frames 2 through 6

HIM panel opens to

 

allow access to DPI

 

interface. To open

 

panel, remove screws

X2

on left side of HIM

 

panel and swing open.

X1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PowerFlex 700H Frames 9 and Larger

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PowerFlex 700S Frames 9 and Larger

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Item

Description

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

15.24 cm (6 in.) Internal Interface cable

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DPI Connector

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Ethernet cable

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2.54 cm (1 in.) Internal Interface cable

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

20-COMM-E EtherNet/IP Adapter User Manual

Publication 20COMM-UM010G-EN-P

Installing the Adapter

2-5

 

 

Figure 2.3 Mounting and Grounding the Adapter

0.9 N•m

(8.0 lb•in)

4 Places

PowerFlex 70 - All Frame Sizes

(Adapter mounts in drive.)

0.9 N•m

(8.0 lb•in)

4 Places

Drive

Adapter

Internal Interface Cable folded behind the adapter and in front of the drive.

Ground Tab Detail

Verify metal ground tab is bent 90° and is under the adapter before tightening screw. After tightening the screw, verify continuity exists between the head of the screw and drive ground.

PowerFlex 700 Frames 0 and 1

PowerFlex 700 Frames 2 and Larger

PowerFlex 700S Frames 0 and 1

PowerFlex 700S Frames 2 through 6

(Adapter mounts on door.)

(Adapter mounts in drive.)

 

Ground Tab Detail

X2

0.9 N•m

(8.0 lb•in)

4 Places

PowerFlex 700H Frames 9 and Larger PowerFlex 700S Frames 9 and Larger (Adapter mounts behind HIM panel.)

Verify metal ground tab is bent 90° and is under the adapter before tightening screw. After tightening the screw, verify continuity exists between the head of the screw and drive ground.

NOTE: When installing the adapter in a PowerFlex 750-Series drive, see the 20-750-20COMM and 20-750-20COMM-F1 Communication Carrier Cards Installation Instructions, publication 750COM-IN001, supplied with the card.

20-COMM-E EtherNet/IP Adapter User Manual

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2-6 Installing the Adapter

Connecting the Adapter to

 

 

 

 

 

ATTENTION: Risk of injury or death exists. The PowerFlex

the Network

!

drive may contain high voltages that can cause injury or death.

 

 

 

 

 

Remove power from the drive, and then verify power has been

 

 

 

discharged before installing or removing the adapter.

 

 

 

 

1.Remove power from the drive.

2.Use static control precautions.

3.Connect one end of an Ethernet cable to the network.

See Figure 2.4 for an example of wiring to an EtherNet/IP network.

Figure 2.4 Connecting the Ethernet Cable to the Network

Controller

PowerFlex 7-Class Drives

(ControlLogix shown with

(each with a 20-COMM-E Adapter)

1756-ENBT Bridge)

 

Ethernet

Switch

4.Route the other end of the Ethernet cable through the bottom of the PowerFlex drive (Figure 2.3) and insert its Ethernet cable plug into the mating adapter connector.

Applying Power

ATTENTION: Risk of equipment damage, injury, or death

!exists. Unpredictable operation may occur if you fail to verify

that parameter settings are compatible with your application. Verify that settings are compatible with your application before applying power to the drive.

Install the drive cover or close the drive door, and apply power to the drive. The adapter receives its power from the connected drive. When you apply power to the adapter for the first time, its topmost ‘PORT’ status indicator should be steady green or flashing green after an initialization. If it is red, there is a problem. See Chapter 7, Troubleshooting.

Start-Up Status Indications

Status indicators for the drive and communication adapter can be viewed on the front of the drive (Figure 2.5) after power has been applied. Possible start-up status indications are shown in Table 2.A.

20-COMM-E EtherNet/IP Adapter User Manual

Publication 20COMM-UM010G-EN-P

Installing the Adapter

2-7

 

 

Figure 2.5 Drive and Adapter Status Indicators (location on drive may vary)

PORT

MOD

NET A

NET B

STS

Table 2.A Drive and Adapter Start-Up Status Indications

Item

Name

Color

State

 

Description

 

 

 

 

 

 

 

 

 

 

 

Drive STS Indicator

 

 

 

 

 

 

 

STS

Green

Flashing

 

Drive ready but not running, and no faults are present.

 

(Status)

 

 

 

 

 

 

Steady

 

Drive running, no faults are present.

 

 

 

 

 

 

 

 

 

 

 

 

Yellow

Flashing,

 

An inhibit condition exists – the drive cannot be started. Check drive

 

 

 

drive stopped

 

Parameter 214 - [Start Inhibits].

 

 

 

 

 

 

 

 

 

Flashing,

 

An intermittent type 1 alarm condition is occurring. Check drive

 

 

 

drive running

 

Parameter 211 - [Drive Alarm 1].

 

 

 

 

 

 

 

 

 

Steady,

 

A continuous type 1 alarm condition exists. Check drive Parameter

 

 

 

drive running

 

211 - [Drive Alarm 1].

 

 

 

 

 

 

 

 

Red

Flashing

 

A fault has occurred.

 

 

 

 

 

 

 

 

 

Steady

 

A non-resettable fault has occurred.

 

 

 

 

 

 

 

 

 

 

Adapter Status Indicators

 

 

 

 

 

 

 

PORT

Green

Flashing

 

Normal operation. The adapter is establishing an I/O connection to

 

 

 

 

 

the drive. It will turn steady green or red.

 

 

 

 

 

 

 

 

 

Steady

 

Normal operation. The adapter is properly connected and

 

 

 

 

 

communicating with the drive.

 

 

 

 

 

 

 

MOD

Green

Flashing

 

Normal operation. The adapter is operating but is not transferring I/O

 

 

 

 

 

data to a controller.

 

 

 

 

 

 

 

 

 

Steady

 

Normal operation. The adapter is operating and transferring I/O data

 

 

 

 

 

to a controller.

 

 

 

 

 

 

 

NET A

Off

 

Normal operation. BOOTP is enabled or a valid IP address is not set.

 

 

 

 

 

 

 

 

Green

Flashing

 

Normal operation. BOOTP is disabled, the adapter is properly

 

 

 

 

 

connected, has an IP address, and is connected to an EtherNet/IP

 

 

 

 

 

network but does not have an I/O connection.

 

 

 

 

 

 

 

 

 

Steady

 

Normal operation. The adapter is properly connected and

 

 

 

 

 

communicating on the network to a controller.

 

 

 

 

 

 

 

NET B

Off

 

Normal operation. The adapter is properly connected but is idle.

 

 

 

 

 

 

 

 

Green

Flashing

 

Normal operation. The adapter is properly connected, BOOTP is

 

 

 

 

 

enabled, and the adapter is transmitting data packets on the network.

 

 

 

 

 

 

For more details on status indicator operation, see page 7-2 and page 7-3.

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Publication 20COMM-UM010G-EN-P

2-8 Installing the Adapter

Configuring and Verifying Key Drive Parameters

The PowerFlex 7-Class drive can be separately configured for the control and Reference functions in various combinations. For example, you could set the drive to have its control come from a peripheral or terminal block with the Reference coming from the network. Or you could set the drive to have its control come from the network with the Reference coming from another peripheral or terminal block. Or you could set the drive to have both its control and Reference come from the network.

The following steps in this section assume that the drive will receive the

Logic Command and Reference from the network.

1.Use drive Parameter 090 - [Speed Ref A Sel] to set the drive speed Reference to ‘22’ (DPI Port 5).

2.If hard-wired discrete digital inputs are not used to control the drive, verify that unused digital input drive Parameters 361 - [Dig In1 Sel] and 362 - [Dig In2 Sel] are set to ‘0’ (Not Used).

3.Verify that drive Parameter 213 - [Speed Ref Source] is reporting that the source of the Reference to the drive is ‘22’ (DPI Port 5).

This ensures that any Reference commanded from the network can be monitored by using drive Parameter 002 - [Commanded Speed]. If a problem occurs, this verification step provides the diagnostic capability to determine whether the drive/adapter or the network is the cause.

TIP: For PowerFlex 750-Series drives, use drive Parameter 545 - [Speed Ref A Sel] to set the drive speed Reference:

a.Set the Port field to ‘0 - PowerFlex 75x’.

b.Set the Parameter field to point to the port (slot) in which the 20-COMM-E adapter/20-750-20COMM Communication Carrier Card are installed (for this example, ‘876 - Port 6 Reference’).

The number ‘876’ in the Parameter field of the example is the parameter in the drive that points to the port.

Commissioning the Adapter To commission the adapter, you must set a unique IP address on the network. See the Glossary for details about IP addresses. After installing the adapter and applying power, you can set the IP address by using a BOOTP server or adapter parameters. See Using Parameters to Set the IP Address, Subnet Mask, and Gateway Address on page 3-5 for details.

By default, the adapter is configured so that you must set the IP address using a BOOTP server. To use adapter parameters, you must disable the BOOTP feature. For details, see Disable the BOOTP Feature on page 3-5.

Important: New settings for some adapter parameters (for example,

Parameters 04 - [IP Addr Cfg 1] through 07 - [IP Addr Cfg 4]) are recognized only when power is applied to the adapter or it is reset. After you change parameter settings, cycle power or reset the adapter.

20-COMM-E EtherNet/IP Adapter User Manual

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Chapter 3

Configuring the Adapter

This chapter provides instructions and information for setting the parameters in the adapter.

Topic

Page

 

 

Configuration Tools

3-1

 

 

Using the PowerFlex 7-Class HIM to Access Parameters

3-2

 

 

Using BOOTP Server to Set the IP Address, Subnet Mask, and Gateway Address

3-3

 

 

Using Parameters to Set the IP Address, Subnet Mask, and Gateway Address

3-5

 

 

Setting the Data Rate

3-7

 

 

Setting the I/O Configuration

3-7

 

 

Selecting Master-Slave or Peer-to-Peer Hierarchy

3-8

 

 

Setting the Reference Adjustment

3-13

 

 

Setting a Fault Action

3-14

 

 

Setting Web Access Control

3-15

 

 

Resetting the Adapter

3-16

 

 

Viewing the Adapter Status Using Parameters

3-17

 

 

Updating the Adapter Firmware

3-17

 

 

For a list of parameters, see Appendix B, Adapter Parameters. For definitions of terms in this chapter, see the Glossary.

Configuration Tools

The adapter stores parameters and other information in its own nonvolatile

 

storage (NVS) memory. You must, therefore, access the adapter to view and

 

edit its parameters. The following tools can be used to access the adapter

 

parameters.

 

 

 

 

 

Tool

See

 

 

 

 

PowerFlex 7-Class HIM

page 3-2

 

 

 

 

BOOTP Server

page 3-3

 

 

 

 

Connected Components Workbench

http://www.ab.com/support/abdrives/webupdate/

 

software, version 1.02 or later

software.html, or online help (installed with the software)

 

 

 

 

DriveExplorer software,

http://www.ab.com/drives/driveexplorer, or online help

 

version 2.01 or later

(installed with the software)

 

 

 

 

DriveExecutive software,

http://www.ab.com/drives/drivetools, or online help

 

version 3.01 or later

(installed with the software)

 

 

 

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3-2 Configuring the Adapter

Usingthe PowerFlex7-Class HIM to Access Parameters

If your drive has either an LED or LCD HIM (Human Interface Module), it can be used to access parameters in the adapter as shown below. We recommend that you read through the steps for your HIM before performing the sequence. For additional information, see the drive documentation or the PowerFlex 7-Class HIM Quick Reference, publication 20HIM-QR001.

Using an LED HIM

Step

Example Screens

 

 

1. Press the ALT key and then the Device Sel

(Sel) key to

display the Device Screen.

 

2. Press the or key to scroll to the adapter.

Letters represent files in the drive, and numbers represent ports. The adapter is usually connected to port 5.

3.Press the (Enter) key to enter your selection.

A parameter database is constructed, and then the first parameter is displayed.

4.Edit the parameters using the same techniques that you use to edit drive parameters.

Using an LCD HIM

Step

 

 

 

 

Example Screens

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1.

In the main menu, press the

or

key to scroll to

 

 

 

 

 

 

 

Device Select.

 

 

 

 

 

F->

Stopped

 

Auto

 

2.

Press the

 

 

(Enter) key to enter your selection.

 

 

0.00

Hz

 

 

 

 

Main Menu:

 

 

 

3.

Press the

or

key to scroll to the adapter

 

 

 

 

 

Diagnostics

 

 

 

 

(20-COMM-E).

 

 

 

 

 

Parameter

 

 

 

4.

Press the

 

 

(Enter) key to select the adapter.

 

Device Select

 

 

 

 

 

 

 

 

 

 

 

 

A parameter database is constructed, and then the main

 

 

 

 

 

 

 

 

Port 5 Device

 

 

 

 

menu for the adapter is displayed.

 

 

 

 

 

 

 

 

 

 

20-COMM-E

 

 

 

5.

Edit the parameters using the same techniques that you use

 

 

 

 

 

Main Menu:

 

 

 

 

to edit drive parameters.

 

 

 

 

 

 

 

 

 

 

Diagnostics

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Parameter

 

 

 

 

 

 

 

 

 

 

 

 

Device Select

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NOTE: All configuration procedures throughout this chapter use the PowerFlex 7-Class LCD HIM to access parameters in the adapter and show example LCD HIM screens.

TIP: When using a PowerFlex 20-HIM-A6 or 20-HIM-C6S HIM, see its User Manual, publication 20-HIM-UM001.

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