Schneider Electric ATV61 Modbus integrated [EN]

5 (1)

Altivar 71

Integrated Modbus

User's manual

11/2009

1755863

www.schneider-electric.com

Contents

Before you begin_____________________________________________________________________________________________ 4

Documentation structure_______________________________________________________________________________________ 5

Introduction_________________________________________________________________________________________________ 6 Presentation _____________________________________________________________________________________________ 6 Notation ________________________________________________________________________________________________ 6

Bus connection ______________________________________________________________________________________________ 7 Connecting to the Altivar 71 _________________________________________________________________________________ 7 RJ45 connector pinouts ____________________________________________________________________________________ 7 Wiring recommendations ___________________________________________________________________________________ 8 RS485 standard __________________________________________________________________________________________ 8 Modbus standard schematic_________________________________________________________________________________ 9 Connection via RJ45 wiring system __________________________________________________________________________ 10 Connection via junction boxes ______________________________________________________________________________ 12 Connection onto screw terminals ____________________________________________________________________________ 14

Configuration ______________________________________________________________________________________________ 15 Configuring communication parameters_______________________________________________________________________ 15 Control-signal configuration ________________________________________________________________________________ 16 Configuring the communication scanner ______________________________________________________________________ 19 Configuring monitored parameters ___________________________________________________________________________ 20 Configuring communication fault management _________________________________________________________________ 21

Diagnostics ________________________________________________________________________________________________ 22 LEDs__________________________________________________________________________________________________ 22 Communication diagnostics ________________________________________________________________________________ 23 Control-signal diagnostics__________________________________________________________________________________ 25 Communication faults _____________________________________________________________________________________ 27

Modbus protocol ____________________________________________________________________________________________ 28 RTU mode _____________________________________________________________________________________________ 28 Principle _______________________________________________________________________________________________ 28 Altivar 71 Integrated Modbus _______________________________________________________________________________ 29 Addresses______________________________________________________________________________________________ 29 Modbus functions ________________________________________________________________________________________ 30 Read N output words: Function 3 ____________________________________________________________________________ 30 Write one output word: Function 6 ___________________________________________________________________________ 31 Diagnostics: Function 8 ___________________________________________________________________________________ 32 Write N output words: Function 16 (16#10) ____________________________________________________________________ 33 Identification: Function 43 (16#2B)___________________________________________________________________________ 34 Read/write N words: Function 23 (16#17) _____________________________________________________________________ 36 Communication scanner ___________________________________________________________________________________ 37 Exception responses _____________________________________________________________________________________ 39 Read non-existent or protected parameters ____________________________________________________________________ 39

Appendix: Non-standard schematics ____________________________________________________________________________ 41 UNI-TELWAY schematic __________________________________________________________________________________ 41 Jbus schematic__________________________________________________________________________________________ 42 Use of UNI-TELWAY slaves in a standard schematic ____________________________________________________________ 43 Recommendations for setting up a Modbus network using non-standard devices_______________________________________ 44

While every precaution has been taken in the preparation of this document, Schneider Electric SA assumes no liability for any omissions or errors it may contain, nor for any damages resulting from the application or use of the information herein.

The products and options described in this document may be changed or modified at any time, either from a technical point of view or in the way they are operated. Their description can in no way be considered contractual.

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Before you begin

Read and understand these instructions before performing any procedure with this drive.

DANGER

HAZARDOUS VOLTAGE

Read and understand this manual before installing or operating the Altivar 71 drive. Installation, adjustment, repair, and maintenance must be performed by qualified personnel.

The user is responsible for compliance with all international and national electrical standards in force concerning protective grounding of all equipment.

Many parts in this variable speed drive, including printed wiring boards, operate at line voltage. DO NOT TOUCH. Use only electrically insulated tools.

DO NOT touch unshielded components or terminal strip screw connections with voltage present.

DO NOT short across terminals PA and PC or across the DC bus capacitors.

Install and close all covers before applying power or starting and stopping the drive.

Before servicing the variable speed drive:

-Disconnect all power

-Place a "DO NOT TURN ON" label on the variable speed drive disconnect

-Lock the disconnect in the open position

Disconnect all power including external control power that may be present before servicing the drive. WAIT 15 MINUTES for the DC bus capacitors to discharge. Then follow the DC bus voltage measurement procedure given in the Installation Manual to verify that the DC voltage is less than 45 Vdc. The drive LEDs are not accurate indicators of the absence of DC bus voltage.

Electric shock will result in death or serious injury

CAUTION

DAMAGED EQUIPMENT

Do not operate or install any drive that appears damaged.

Failure to follow this instruction can result in equipment damage.

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Documentation structure

Installation manual

This manual describes:

How to assemble the drive

How to connect the drive

Programming manual

This manual describes:

The functions

The parameters

How to use the drive display terminal (integrated display terminal and graphic display terminal)

Communication parameters manual

This manual describes:

The drive parameters with specific information (addresses, formats, etc.) for use via a bus or communication network

The operating modes specific to communication (status chart)

The interaction between communication and local control

Modbus, CANopen, Ethernet, Profibus, INTERBUS, Uni-Telway, FIPIO, DeviceNet, Modbus Plus manuals ...

These manuals describe:

Connection to the bus or network

Configuration of the communication-specific parameters via the integrated display terminal or the graphic display terminal

Diagnostics

Software setup

The communication services specific to the protocol

Altivar 58/58F migration manual

This manual describes the differences between the Altivar 71 and the Altivar 58/58F.

It explains how to replace an Altivar 58 or 58F, including how to replace drives communicating on a bus or network.

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5

Introduction

Presentation

Two integrated communication ports mean that the Modbus protocol can be accessed directly:

One RJ45 Modbus HMI connector port, located on the drive front panel, which is used to connect:

-The graphic display terminal

-A Magelis industrial HMI terminal

-The PowerSuite software workshop

One RJ45 Modbus network port, located on the drive control terminals, which is dedicated to control and signaling by a PLC or other type of controller. It also supports the connection of a terminal or the PowerSuite software workshop when the terminal port is not available.

The two Modbus ports on the Altivar 71 can be used for the following functions:

Configuration

Adjustment

Control

Monitoring

The Altivar 71 supports:

The 2-wire RS485 physical layer

The RTU transmission mode

This manual describes how to set up the Altivar 71 drive on Modbus and also describes the Modbus services that are available on this drive.

Notation

Drive terminal displays

The graphic display terminal menus are shown in square brackets.

Example: [1.9 COMMUNICATION].

The integrated 7-segment display terminal menus are shown in round brackets.

Example: (COM-).

Parameter names are displayed on the graphic display terminal in square brackets.

Example: [Fallback speed]

Parameter codes are displayed on the integrated 7-segment display terminal in round brackets.

Example: (LFF).

Formats

In this manual, hexadecimal values are written as follows: 16#.

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Schneider Electric ATV61 Modbus integrated

Bus connection

Connecting to the Altivar 71

Connection accessories should be ordered separately (please consult our catalogs).

Connect the RJ45 cable connector to either of the RJ45 connectors on the Altivar 71:

Modbus

HMI

Modbus network

RJ45 connector pinouts

 

 

 

View from underneath

Modbus network

Modbus HMI

 

Pin

Signal

Pin

Signal

 

1

CAN_H (1)

1

Not connected

 

2

CAN_L (1)

2

Not connected

 

3

CAN_GND (1)

3

Not connected

 

4

D1

4

D1

 

5

D0

5

D0

8........................1

6

Not connected

6

Not connected

7

VP (2)

7

VP (2)

 

 

8

Common

8

Common

(1)CANopen signal.

(2)Power supply (c 10 V 20 mA) for an RS232/RS485 converter (to PowerSuite) or for the graphic display terminal.

Note: Avoid using pins marked “Not connected”.

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Bus connection

Wiring recommendations

Use the Schneider-Electric cable with 2 pairs of shielded twisted conductors (catalog number: TSXCSA100, TSXCSA200 or TSXCSA500).

Keep the Modbus cable away from the power cables (30 cm minimum).

If it is necessary for the Modbus cable and the power cables to cross each other, be sure they cross at right angles.

Whenever possible, connect the cable shielding to the protective ground, e.g., to the ground of each device if this ground is connected to the protective ground.

Install a line terminator at both ends of the line.

Ensure the correct polarization of the line.

Connect the common polarity (“Common” signal) to the protective ground at one or more points on the bus.

For more information, please refer to the TSX DG KBL E guide: "Electromagnetic compatibility of industrial networks and fieldbuses".

RS485 standard

The RS485 standard allows variants of different characteristics:

Polarization

Line terminator

Distribution of a reference potential

Number of slaves

Length of bus

The new Modbus specification published on www.modbus.org in 2002 contains precise details of all these characteristics. They are also summarized in the next paragraph (standard schematic). The new Schneider-Electric devices conform to this specification.

Some devices comply with earlier specifications. The two most widespread are described in the appendices:

"Uni-Telway schematic" page 41

"Jbus schematic" page 42

Requirements enabling different types of protocol to coexist are given in the appendix:

• "Mixed schematic" page 43

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Bus connection

Modbus standard schematic

The standard schematic corresponds to the Modbus specification published in 2002 on www.modbus.org (Modbus_over_serial_line_V1.pdf, Nov 2002) and in particular to the schematic of the 2-wire multidrop serial bus.

The ATV71 drive conforms to this specification.

Schematic diagram:

Master

R

T

5 V

 

650 Ω

650 Ω

0 V

 

D1

120 Ω

120 Ω

1n F

1n F

 

D0

 

Common

R

T

R

T

 

 

Slave 1 Slave n

Type of trunk cable

Maximum length of bus

Maximum number of stations (without repeater)

Maximum length of tap links

Bus polarization

Line terminator

Common polarity

Shielded cable with 1 twisted pair and at least a 3rd conductor

1000 m at 19200 bps with the Schneider-Electric TSX CSAp cable

32 stations, i.e., 31 slaves

20 m for one tap link

40 m divided by the number of tap links on a multiple junction box

One 450 to 650 Ω pulldown resistor at 5 V (650 Ω or thereabouts recommended)

One 450 to 650 Ω pulldown resistor at Common

(650 Ω or thereabouts recommended) This polarization is recommended for the master.

One 120 Ω 0.25 W resistor in series with a 1nF 10 V capacitor

Yes (Common), connected to the protective ground at one or more points on the bus

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Bus connection

 

 

 

 

Connection via RJ45 wiring system

 

 

 

 

 

 

1.

Master (PLC, PC or communication module)

 

 

 

1

 

 

2.

Modbus cable depending on the type of master (see table)

 

 

 

 

 

 

 

2

3

4

6

4

6 5

3.

Modbus splitter block LU9 GC3

 

 

 

 

 

 

 

 

4.

Modbus drop cables VW3 A8 306 Rpp

 

5

 

 

 

 

5.

Line terminators VW3 A8 306 RC

 

4

4

4

 

 

 

 

 

 

 

7

 

 

 

 

 

6.

Modbus T-junction boxes VW3 A8 306 TFpp (with cable)

 

 

 

 

 

 

 

 

 

 

 

 

 

7.

Modbus cable (to another splitter block) TSX CSAp00

 

ATV 71

 

 

 

 

 

 

Connection accessories

Description

 

 

Code

Catalog number

Modbus splitter

 

10 RJ45 connectors and 1 screw terminal block

3

LU9 GC3

 

block

 

 

 

 

 

 

 

 

 

 

 

 

Modbus T-junction boxes

With integrated cable (0.3 m)

6

VW3 A8

306

TF03

 

 

 

 

 

 

 

 

 

With integrated cable (1 m)

6

VW3 A8

306

TF10

 

 

 

 

 

 

Line

For RJ45 connector

R = 120 Ω, C = 1 nF

5

VW3 A8

306 RC

terminators

 

 

 

 

 

 

 

R = 150 Ω (specific to "Jbus schematic" page 42)

5

VW3 A8

306

R

 

 

 

 

 

 

 

 

 

Connecting cables

Description

Length (m)

Connectors

Code

Catalog number

Cables for

3

1 RJ45 connector and 1 stripped end

 

VW3 A8 306 D30

Modbus bus

 

 

 

 

0.3

2 RJ45 connectors

4

VW3 A8 306 R03

 

 

 

 

 

 

 

1

2 RJ45 connectors

4

VW3 A8 306 R10

 

 

 

 

 

 

3

2 RJ45 connectors

4

VW3 A8 306 R30

 

 

 

 

 

RS 485 double

100

Supplied without connector

7

TSX CSA 100

shielded twisted

 

 

 

 

200

Supplied without connector

7

TSX CSA 200

pair cables

 

 

 

 

 

500

Supplied without connector

7

TSX CSA 500

 

 

 

 

 

10

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Bus connection

Type of master

Master interface

Modbus connection accessories for RJ45 wiring system

 

 

 

 

 

 

 

Description

Catalog number

Twido PLC

Adaptor or mini-DIN

3 m cable equipped with a mini-DIN connector and an RJ45

TWD XCA RJ030

 

RS485 interface module

connector

 

 

 

 

 

 

Adaptor or screw

3 m cable equipped with an RJ45 connector and stripped at

VW3 A8 306 D30

 

terminal RS485

the other end

 

 

interface module

 

 

 

 

 

 

TSX Micro PLC

Mini-DIN RS485

3 m cable equipped with a mini-DIN connector and an RJ45

TWD XCA RJ030

 

connector port

connector

 

 

 

 

 

 

PCMCIA card (TSX

Stripped cable

TSX SCP CM 4030

 

SCP114)

 

 

 

 

 

 

TSX Premium PLC

TSX SCY 11601 or TSX

Cable equipped with a SUB-D 25 connector and stripped at

TSX SCY CM 6030

 

SCY 21601 module

the other end (for connection to the screw terminals of the

 

 

(SUB-D 25 socket)

LU9GC3 splitter block)

 

 

 

 

 

 

PCMCIA card

Stripped cable

TSX SCP CM 4030

 

(TSX SCP114)

 

 

 

 

 

 

Ethernet bridge

Screw terminal RS485

3 m cable equipped with an RJ45 connector and stripped at

VW3 A8 306 D30

(174 CEV 300 10)

 

the other end

 

 

 

 

 

Profibus DP gateway

RJ45 RS485

1 m cable equipped with 2 RJ45 connectors

VW3 P07 306 R10

(LA9P307)

 

 

 

 

 

 

 

Fipio (LUFP1) or

RJ45 RS485

0.3 m cable equipped with 2 RJ45 connectors or

VW3 A8 306 R03 or

Profibus DP (LUFP7) or

 

1 m cable equipped with 2 RJ45 connectors or

VW3 A8 306 R10 or

DeviceNet (LUFP9)

 

3 m cable equipped with 2 RJ45 connectors

VW3 A8 306 R30

gateway

 

 

 

 

 

 

 

Serial port PC

Male SUB-D 9

RS232/RS485 converter and 3 m cable equipped with an

TSX SCA 72 and

 

RS232 serial port PC

RJ45 connector and stripped at the other end (for

VW3 A8 306 D30

 

 

connection to the screw terminals of the LU9GC3 splitter

 

 

 

block)

 

 

 

 

 

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Bus connection

Connection via junction boxes

1. Master (PLC, PC or communication module)

1

2.Modbus cable depending on the type of master

3.Modbus cable TSX CSAp00

2

5

3

4

 

 

 

 

4.

Junction box TSX SCA 50

 

 

6

7 5.

Subscriber sockets TSX SCA 62

 

 

 

6.

Modbus drop cables VW3 A8 306

 

 

 

7.

Modbus drop cable VW3 A8 306 D30

ATV 71

Connection accessories

Description

Code

Catalog number

Tap junction

4

TSX SCA 50

3 screw terminals and an RC line terminator, to be connected using cable VW3 A8 306 D30

 

 

 

 

 

Subscriber socket

5

TSX SCA 62

2 female 15-way SUB-D connectors, 2 screw terminals, and an RC line terminator, to be connected

 

 

using cable VW3 A8 306 or VW3 A8 306 D30

 

 

 

 

 

Connecting cables

Description

Length (m)

Connectors

Code

Catalog number

Cables for Modbus bus

3

1 RJ45 connector and one stripped end

7

VW3 A8

306 D30

 

 

 

 

 

 

 

3

1 RJ45 connector and 1 male 15-way SUB-D connector for

6

VW3 A8

306

 

 

TSX SCA 62

 

 

 

RS 485 double shielded 100

twisted pair cables

200

 

 

500

Supplied without connector

3

TSX CSA 100

Supplied without connector

3

TSX CSA 200

Supplied without connector

3

TSX CSA 500

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Bus connection

Type of master

Master interface

Modbus connection accessories for junction boxes using screw

 

 

terminals

 

 

 

Description

Catalog number

Twido PLC

Adaptor or screw terminal

Modbus cable

TSX CSA100 or

 

RS485 interface module

 

TSX CSA200 or

 

 

 

TSX CSA500

 

 

 

 

TSX Micro PLC

Mini-DIN RS485

Tap junction

TSX P ACC 01

 

connector port

 

 

 

 

 

 

 

PCMCIA card

Cable equipped with a special connector and

TSX SCP CU 4030

 

(TSX SCP114)

stripped at the other end

 

 

 

 

 

TSX Premium PLC

TSX SCY 11601 or TSX SCY

Cable equipped with a SUB-D 25 connector

TSX SCY CM 6030

 

21601 module

and stripped at the other end

 

 

(SUB-D 25 socket)

 

 

 

 

 

 

 

PCMCIA card

Cable equipped with a special connector and

TSX SCP CU 4030

 

(TSX SCP114)

stripped at the other end

 

 

 

 

 

Ethernet bridge

Screw terminal RS485

Modbus cable

TSX CSA100 or

(174 CEV 300 10)

 

 

TSX CSA200 or

 

 

 

TSX CSA500

 

 

 

 

Profibus DP gateway

RJ45 RS485

3 m cable equipped with an RJ45 connector

VW3 A8 306 D30

(LA9P307)

 

and stripped at the other end

 

 

 

 

 

Fipio (LUFP1) or

RJ45 RS485

3 m cable equipped with an RJ45 connector

VW3 A8 306 D30

Profibus DP (LUFP7) or

 

and stripped at the other end

 

DeviceNet (LUFP9) gateway

 

 

 

 

 

 

 

Serial port PC

Male SUB-D 9

RS232/RS485 converter and

TSX SCA 72 and

 

RS232 serial port PC

Modbus cable

TSX CSA100 or

 

 

 

TSX CSA200 or

 

 

 

TSX CSA500

 

 

 

 

Type of master

Master interface

Modbus connection accessories for junction boxes using

 

 

SUB-D 15

 

 

 

Description

Catalog number

Twido PLC

Adaptor or screw terminal RS485

-

-

 

interface module

 

 

 

 

 

 

TSX Micro PLC

Mini-DIN RS485 connector port

-

-

 

 

 

 

 

PCMCIA card (TSX SCP114)

Cable equipped with a special connector and a

TSX SCY CU

 

 

SUB-D 25 connector

4530

 

 

 

 

TSX Premium PLC

TSX SCY 11601 or TSX SCY

Cable equipped with a SUB-D 25 connector and

TSX SCP CU

 

21601 module (SUB-D 25

stripped at the other end

4530

 

socket)

 

 

 

 

 

 

 

PCMCIA card (TSX SCP114)

Cable equipped with a special connector and

TSX SCY CU

 

 

stripped at the other end

4530

 

 

 

 

Ethernet bridge

Screw terminal RS485

-

-

(174 CEV 300 10)

 

 

 

 

 

 

 

Profibus DP gateway

RJ45 RS485

-

-

(LA9P307)

 

 

 

 

 

 

 

Fipio gateway (LUFP1) or

RJ45 RS485

3 m cable equipped with an RJ45 connector and

VW3 A8 306

Profibus DP gateway (LUFP7)

 

a SUB-D 25 connector

 

 

 

 

 

Serial port PC

Male SUB-D 9 RS232 serial port

-

-

 

PC

 

 

 

 

 

 

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Bus connection

Connection onto screw terminals

Connection accessories

Description

 

 

 

Catalog number

Line

For screw terminals

R = 120

Ω, C = 1 nF

VW3 A8

306 DRC

terminators

 

 

 

 

 

 

R = 150

Ω

VW3 A8

306 DR

 

 

 

 

(specific to "Jbus schematic" page 42)

 

 

 

 

 

 

 

 

Connecting cables

Description

Length (m)

Connectors

Catalog number

Cables for

3

1 RJ45 connector

VW3 A8 306 D30

Modbus bus

 

and one stripped end

 

 

 

 

 

RS 485 double shielded

100

Supplied without connector

TSX CSA 100

twisted pair cables

 

 

 

200

Supplied without connector

TSX CSA 200

 

 

 

 

 

 

500

Supplied without connector

TSX CSA 500

 

 

 

 

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