Schneider Electric ATV61 User Manual

Altivar 61

Transition manual

Migration from ATV38 V ATV61

This document has been designed to assist you when replacing an Altivar 38 with an Altivar 61 version V1.1 ie01 or later. Scope of application:

- Variable-torque applications

- Replacement of Altivar 38 on three-phase 380 V 460 V ranges

The Altivar 61 and its various options or accessories can be selected on the basis of the hardware configuration used on the Altivar 38. The fundamental expansions offered by the Altivar 61 affect features such as the number of I/O, application functions, operating

temperature, etc. This manual also outlines assembly, installation and wiring instructions. Migrating an Altivar 38 to an Altivar 61 software configuration is made simple by the use of the PowerSuite v2.20 software workshop.

Table of contents

Determining catalog numbers____________________________________________________________________________________ 6

Choosing the Altivar 61 catalog number _____________________________________________________________________ 6 Selecting the power circuit options _________________________________________________________________________ 7 Mounting accessories ___________________________________________________________________________________ 8 Control circuit options ___________________________________________________________________________________ 9 Selecting I/O extension cards (VW3A58201, VW3A58202) _____________________________________________________ 10 Selecting communication channels ________________________________________________________________________ 12

Drive implementation _________________________________________________________________________________________ 14

Installation ___________________________________________________________________________________________ 14 Comparison of dimensions ______________________________________________________________________________ 17 Mounting the RFI filter __________________________________________________________________________________ 20 NEMA mounting kits ___________________________________________________________________________________ 24 Separate control card power supply _______________________________________________________________________ 26 Remote display terminal ________________________________________________________________________________ 26 Power cables _______________________________________________ __________________________________________ 27

Implementation of the Altivar 61 communication option cards __________________________________________________________ 37

General _____________________________________________________________________________________________ 37 Communication via Modbus network _______________________________________________________________________ 39 Communication via Unitelway/Modbus network and VW3 A3 303 option card _______________________________________ 42 Communication via CANopen network _____________________________________________________________________ 43 Communication via Profibus DP network ___________________________________________________________________ 45 Communication via Fipio network - VW3 A3 311 option card ____________________________________________________ 47 Communication via Interbus network _______________________________________________________________________ 49 Communication via Modbus Plus network ___________________________________________________________________ 50 Communication via DeviceNet network _____________________________________________________________________ 52 Communication via Ethernet network ______________________________________________________________________ 61 AS-i ________________________________________________________________________________________________ 70 Application-specific option cards __________________________________________________________________________ 73

Implementation procedure

Migration from ATV 38 ATV 61

b 1 Identifying the existing ATV 38

Steps 3 and 4 must be performed with the power off.

v Make an inventory of your Altivar 38 installation.

b 2 Selecting the ATV 61

v Determine the Altivar 61 catalog number. v Choose the various options required.

b 3 Mounting

v Mount the drive in accordance with the

instructions in this document, using the substitution kit.

v Install any internal and external options.

b 4 Wiring

v Connect the motor, ensuring that its

connections correspond to the voltage.

v Connect the control. v Connect the speed reference. v Connect the line supply, after making sure

that the power is off.

b 5 Configuration

v Drive v Communication cards

Altivar 38 hardware identification

Before selecting the Altivar 61, the Altivar 38 hardware configuration needs to be determined carefully.

Measure the line voltage and indicate the type of power supply:

Line voltage:_________V Three-phase

ATV38HD16N4

Input V : 380/460V-50/60Hz Input phase : 3

Note down the drive catalog number, which appears on the Altivar 38 nameplate:

ATV38______________________

Note down the catalog number of any EMC filter installed under the drive:

Input I : 35.4/28 A Input fuse : Type J : 60A Max

Cu AWG 6 : 75˚C : 20lb-in/2.26 Nm

LISTED 170M IND.CONT.EQ

Serial N . 1703001070 France - 6W 0202

VW3A584 ___________________

Note down the catalog number of any option cards installed in the Altivar 38; this can be found on the label attached to the card:

Motor Rating : 11 kW / 15HP

Output 3 Ph : 380/460V Output I : 22A Output I max. transient (1mn) : 24.2A Output frequency : 0.1-500Hz

N998

Motor Protective Device AIC 22000 A Protection type Classe 20

VW3A58_____________________

Note down whether the operator terminal is used:

VW3A58101: YES NO

Is the operator terminal connected remotely on the enclosure door?

Note down the catalog number of the NEMA type 1 mounting kit, if used:

VW3A5885___________________

Note down the catalog number of the control card fan kit, if used:

VW3A5882___________________

Make sure you have the diagrams for the existing installation.

YES NO

1. Determining catalog numbers

1. 1. Choosing the Altivar 61 catalog number

Required information (refer to page 5): type of use, line voltage, Altivar 38 catalog number

1. 1. 1. Your catalog number starts with ATV38H

Power supply 380…460 V three-phase

ATV38 catalog

number

ATV38HU18N4 0.75 1 ATV 61H075N4 (1) VW3 A9 302

ATV38HU29N4 1.5 2 ATV 61HU15N4 (1) VW3 A9 302 ATV38HU41N4 2.2 3 ATV 61HU22N4 (1) VW3 A9 304 ATV38HU54N4 3.0 - ATV 61HU30N4 (1) VW3 A9 304 ATV38HU72N4 4.0 5 ATV 61HU40N4 (1) VW3 A9 304 ATV38HU90N4 5.5 7.5 ATV 61HU55N4 (1) VW3 A9 305 ATV38HD12N4 7.5 10 ATV 61HU75N4 (1) VW3 A9 306 ATV38HD16N4 11 15 ATV 61HD11N4 (1) VW3 A9 307 ATV38HD23N4 15 20 ATV 61HD15N4 (1) VW3 A9 308 ATV38HD25N4 (X) 18.5 25 ATV 61HD18N4 (2) VW3 A9 309 ATV38HD28N4 (X) 22 30 ATV 61HD22N4 (2) VW3 A9 310 ATV38HD33N4 (X) 30 40 ATV 61HD30N4 (2) VW3 A9 312 ATV38HD46N4 (X) 37 50 ATV 61HD37N4 (2) VW3 A9 312 ATV38HD54N4 (X) 45 60 ATV 61HD45N4 (2) VW3 A9 312 ATV38HD64N4 (X) 55 75 ATV 61HD55N4 (2) VW3 A9 312 ATV38HD79N4 (X) 75 100 ATV 61HD75N4 (2) VW3 A9 312 ATV38HC10N4 (X) 90 125 ATV 61HD90N4 (2) ATV38HC13N4 (X) 110 150 ATV 61HC11N4 (2) ATV38HC15N4 (X) 132 200 ATV 61HC13N4 (2) ATV38HC19N4 (X) 160 250 ATV 61HC16N4 (2) ATV38HC23N4 (X) 200 300 ATV 61HC22N4 (2) ATV38HC25N4 (X) 220 350 ATV 61HC22N4 (2) ATV38HC28N4 (X) 250 400 ATV 61HC25N4 (2) ATV38HC31N4 (X) 280 450 ATV 61HC31N4 (2) ATV38HC33N4 (X) 315 500 ATV 61HC31N4 (2)

Power

kW HP

ATV 61 catalog number Substitution kit

Substitution kit: This kit consists of a metal support plate that makes it possible to re-use the same mounting holes as the ATV38.

(1)Drive supplied with a graphic display terminal that can be connected remotely. To order a drive without a graphic display terminal, add

the letter Z at the end of the catalog number. The drive will then be equipped with the integrated 7-segment display terminal.

(2)On ATV38 catalog numbers ending with X, the RFI filter is disconnected in the event of use on an IT system (page 27

implementation).

1. 1. 2. Your catalog number starts with ATV38ED

You must install the Altivar 61 in an enclosure and customize the control devices yourself.

1. Determining catalog numbers

1. 2. Selecting the power circuit options

1. 2. 1. Radio interference filters (VW3A684x)

The filters previously installed on the ATV38 are not compatible with the ATV 61 and must, therefore, be replaced.

No kit for substitution (mounting) between the 2 filter ranges.

Drive catalog number Filter catalog number

ATV 61H075N4, U15N4, U22N4 VW3 A4 401 ATV 61HU30N4, U40N4 VW3 A4 402 ATV 61HU55N4, U75N4 VW3 A4 403 ATV 61HD11N4 VW3 A4 404 ATV 61HD15N4, D18N4 VW3 A4 405 ATV 61HD22N4 VW3 A4 406 ATV 61HD30N4, D37N4 VW3 A4 407 ATV 61HD45N4, D55N4, D75N4 VW3 A4 408 ATV 61HD90N4, C11N4, C13N4, C16N4 VW3 A4 410 ATV61HC22N4, C25N4, C31N4 VW3 A4 411

1. 2. 2. Line chokes

VZ1L0xxxMxx, VW3A5850x, VW3A6650x, VW3A6850x

The line chokes used with the ATV38 can be re-used with the ATV 61 and do not, therefore, need to be replaced.

1. 2. 3. Output filters (LR filters, LC filters)

VW3A584 5x, VW3A6641x, VW3A6642x

The output filters used with the ATV38 can be re-used with the ATV 61 and do not, therefore, need to be replaced.

1. 2. 4. Motor chokes

VW3A6650x, VW3A6855x

The motor chokes used with the ATV38 can be re-used with the ATV 61 and do not, therefore, need to be replaced.

1. 2. 5. Braking resistors

VW3A5870x, VW3A5873x, VW3A6670x

The braking resistors used with the ATV38 can be re-used with the ATV 61 and do not, therefore, need to be replaced.

1. Determining catalog numbers

1. 3. Mounting accessories

1. 3. 1. Removable power terminal kit (VW3A5881x)

There is no equivalent to this kit for the Altivar 61.

1. 3. 2. Air exchanger kit (VW3A5880x)

There is no equivalent to this kit for the Altivar 61. Alternative solution: Mount the power part outside the enclosure using the ATV 61 VW3 A9 5xx flange-mounting kit. This solution can be

used to reduce the heat dissipated inside the enclosure.

1. 3. 3. NEMA type 1 mounting kit

Required information: Altivar 61 catalog number Catalog number selectio n gu ide:

ATV 61 catalog number NEMA kit

ATV 61H075N4 VW3 A9 201 ATV 61HU15N4 VW3 A9 201 ATV 61HU22N4 VW3 A9 201 ATV 61HU30N4 VW3 A9 202 ATV 61HU40N4 VW3 A9 202 ATV 61HU55N4 VW3 A9 203 ATV 61HU75N4 VW3 A9 203 ATV 61HD11N4 VW3 A9 204 ATV 61HD15N4 VW3 A9 205 ATV 61HD18N4 VW3 A9 205 ATV 61HD22N4 VW3 A9 206 ATV 61HD30N4 VW3 A9 207 ATV 61HD37N4 VW3 A9 207 ATV 61HD45N4 VW3 A9 209 ATV 61HD55N4 VW3 A9 209 ATV 61HD75N4 VW3 A9 209

1. Determining catalog numbers

1. 4. Control circuit options

1. 4. 1. Control card fan kit (VW3A5882x)

Required information: Altivar 61 catalog number At an ambient temperature between 50°C and 60°C, the Altivar 61 has a higher operati ng capacity than the Altivar 38. The control card fan kit is required for the following ATV 61 ratings if t he ambient temperature is between 50 and 60°C.

ATV 61 catalog number Control card fan kit

ATV 61HD22N4 VW3 A9 404 ATV 61HD30N4 VW3 A9 405 ATV 61HD37N4 VW3 A9 405 ATV 61HD45N4 VW3 A9 407 ATV 61HD55N4 VW3 A9 407 ATV 61HD75N4 VW3 A9 407

1. 4. 2. Separate control card power supply kit (VW3A5860x)

This kit serves no purpose as the ATV 61 integrates this function as standard and requires the presence of an external 24 V DC (30 W) supply.

1. 4. 3. Remote display terminal (VW3A58103)

Remote connection of the Altivar 61 graphic display terminal on the enclosure door

IP54 version Remote mounting kit : VW3 A1 102

3-meter cable : VW3 A1 104 R30

IP65 version Remote mounting kit : VW3 A1 102

IP65 door : VW3 A1 103 3-meter cable : VW3 A1 104 R30

RJ45 female/female adapter : VW3 A1 105 This should be used in the above two instances.

Note: Order an Altivar 61 with graphic display terminal (without Z at the end of the catalog number).

Other connection cable lengths are available:

Cable 1 m VW3 A1 104 R10

5 m VW3 A1 104 R50 10 m VW3 A1 104 R100

Note: The graphic display terminal catalog number is VW3 A1 101.

1. Determining catalog numbers

1. 5. Selecting I/O extension cards (VW3A58201, VW3A58202)

1. 5. 1. ATV38 and I/O option cards (VW3A58201, VW3A58202)

Required information: Connection diagram, presence of an I/O extension card As standard the ATV 61 has more I/O than the ATV38.

• If the ATV38 is not equipped with an I/O extension card, there is no need to add a card to the Altivar 61. Ignore this section.

• If the ATV38 is equipped with an I/O extension card, it is important to know which inp uts/outputs are used as wel l as the function assigned to AI3 (VW3A58201 card) and to encoder input A, A

The tables below can be used to ascertain what was used previously and, therefore, to find the equivalent on ATV 61 with or without an option card.

Scenario 1: Replacing an ATV38 with or without a VW3A58201 option card:

Used: Becomes:

ATV38 ATV 61 Description VW3A58201 VW3 A3 201 VW3 A3 202 Description

R1A/R1B/

R1C

R2A/R2C R2A/R2C Programmable relay (R2)

AO 1 AO 1 0-20 mA analog output -10 -10 -10 -10 V output COM COM Analog input common TH1+ TH2+ PTC probe

AI 1 AI 1+ 0…10 V analog input TH1- TH2- PTC probe +10 +10

AI 2 AI 2

LI 1 LI 1

LI 2 LI 2

LI 3 LI 3

LI 4 LI 4

+24 +24 Logic input power supply LO 2 LO 4 Logic output

R1A/R1B/

R1C

LI 5

LI 6

Fault relay (R1) COM 0 V 0 V Common

1 to 10 kΩ potentiometer

power supply

Analog input

0…10 V 0..4/20 mA

24 V DC run forward logic

inputs

24 V DC programmable

logic input

24 V DC programmable

logic input

24 V DC programmable

logic input

24 V DC programmable

logic input

24 V DC programmable

logic input

, B, B (VW3A58201 card).

+24 +24 +24 Logic input power supply

LI 5 also on control card

LI 6 also on control card

LO LO 1 LO 3 Logi c output

LO + CLO CLO Logic output power supply

AI 3A/AI3 B

AO AO 2

+10 +10 V output

R3A/R3B/

R3C

LI 7 LI 11

LI 8 LI 12

LI 9 LI 13

LI10 LI 14

AI3 +/AI3 -

R4A/R4B/

R4C

Current

AI4 Programmable analog input

AO 3

FP Pulse input

Programmable relay

24 V DC programmable

logic input

24 V DC programmable

logic input

24 V DC programmable

logic input

24 V DC programmable

logic input

Programmable analog input

Programmable analog

output

Programmable analog

output

g Review of the various instances of use of the AI3 input on the VW3A58201 card: AI3 assignment

PTC Use LI6 on ATV 61 control card in PTC mode and adjust SW2 (see page xx

Use the TH inputs on the VW3 A3 201 or VW3 A3 202 option cards (see page xx

Speed reference Two different options

ATV38 ATV 61

AI3 (0..10 V) AI1 or AI2 if available AI3 (+/- 10 V) AI1

)

1. Determining catalog numbers

PI feedback or summed reference: Three different options

ATV38 ATV 61

AI3 (0..10 V) AI1 or AI2 if available

AI4 on VW3 A3 202 option card

AI3 (+/- 10 V) AI1

Tachometer: Totally incompatible. Alternative solution: use an incremental encoder. Scenario 2: Replacing an ATV38 with or without a VW3A58202 option card:

Used: Becomes:

ATV38 ATV 61 Description VW3A58202

R1A/R1B/

R1C

R2A/R2C R2A/R2C

AO 1 AO 1 COM COM Analog input common TH1+ TH2+ PTC probe

AI 1 AI 1+ 0…10 V analog input TH1- TH2- PTC probe +10 +10

AI 2 AI 2

LI 1 LI 1

LI 2 LI 2

LI 3 LI 3

LI 4 LI 4

+24 +24

R1A/R1B/

R1C

LI 5 LI 6

Fault relay (R1) COM 0 V 0 V Common

Programmable relay

(R2)

0-20 mA

analog output

1 to 10 kΩ

potentiometer power

supply

0…10 V 0..4/20 mA

analog input

24 V DC run forward

logic inputs

24 V DC programmable

logic input

24 V DC programmable

logic input

24 V DC programmable

logic input

Logic input power

supply

24 V DC programmable

logic input

24 V DC programmable

logic input

-10 -10 -10 -10 V output

+24 +24 +24

LI 5 also on control card

LI 6 also on control card

LO LO 1 LO 3 Logic output

LO + CLO CLO

AO AO 2

A3 201 A3 202 A3 407

R3A/R3B/

R3C

LI 7 LI 11

LI 8 LI 12

LI 9 LI 13

LI 10 LI 14

LO 2 LO 4 Logic output

VW3... card

R4A/R4B/

R4C

Current

AI3 +/AI3 -

AI4

AO 3

FP Pulse input

Description

Programmable relay

Logic input power

programmable logic

24 V DC programmable

programmable logic

Logic output power Programmable analog Programmable analog Programmable analog Programmable analog

24 V DC

logic input

24 V DC

supply

input

supply

input

input output output

A A

A- A-

B B

B- B-

Examples:

- If only LI5 and LI6 are used on the VW3A58202 card ª An option card is not needed with the ATV 61 because Li5 and Li6 are features of the standard product.

- If only the incremental encoder inputs are used on the VW3A58202 card ª Use the VW3 A3 407 encoder card.

Incremental encoder

input

Incremental encoder

input

Incremental encoder

input

Incremental encoder

input

0 V Encoder 0 V

PES Encoder 5 V

1. Determining catalog numbers

1. 6. Selecting communication channels

1. 6. 1. Communication via Modbus network

With this type of communication, there are several possible scenarios:

1) The Altivar 38 was connected via the connector port using the RS485 connection kit (VW3A58306): The connection cable should be replaced because the ATV61 has an RJ45 type Modbus port, but the port on the ATV38 is a 9-way SUB-D.

ATV38 connected to Catalog number Description

TSXSCA50 junction box or other screw terminals VW3 A8 306 D30 Length 3 m, an RJ45 connector at one end and stripped at the

TSXSCA62 subscriber socket VW3 A8 306 Length 3 m, an RJ45 connector at one end and a 15-way

other

SUB-D connector at the other

The integrated Modbus port does not have any pulldown resistors, but d epending on the type of subscriber and the master modul e present on the bus, it may be necessary to match these pulldown resistors (see page 39

2) The Altivar 38 was connected via the VW3A58303 card to a Unitelway or 4-wire Modbus RTU/Jbus/ASCII network. The Altivar 61’s integrated Modbus port does not support these network services and it is, therefore, necessary to use an option card.

Card catalog number

ATV38 ATV 61

VW3A58303 VW3 A3 303

In this example, keep the existing connections.

If the VW3A58303 card was used with the 2-wire Modbus RTU protocol, connec tion on t he Alti var 61’s RJ45 port is pos sible, as this is compatible with the presence of the graphic displa y terminal . Only the di agnosti c service (08) is restri cted to subcodes 00, 0A, 0C, 0E. Use the connection method described in Point 1.

1. 6. 2. Communication with Profibus bus (VW3A58307)

Card catalog number

ATV38 ATV 61 VW3A58307 VW3 A3 307

Installation and connection

For the Altivar 61, keep the existing connections.

1. 6. 3. Communication with DeviceNet bus (VW3A58309)

Card catalog number

ATV38 ATV 61 VW3A58309 VW3 A3 309

Installation and connection

For the Altivar 61, keep the existing connections.

1. 6. 4. Communication via Modbus Plus bus (VW3A58302)

Card catalog number

ATV38 ATV 61 VW3A58302 VW3 A3 302

Installation and connection

For the Altivar 61, keep the existing connections.

1. Determining catalog numbers

1. 6. 5. Communication with Metasys N2 bus VW3A58354U

Card catalog number

ATV38 ATV 61 VW3A58354U VW3 A3 313

1. 6. 6. Communication with INTERBUS bus (VW3A58304(E))

Card catalog number

ATV38 ATV 61

VW3A58304 VW3 A3 304 VW3A58304E VW3 A3 304

Installation and connection

For the Altivar 61, keep the existing connections. It is essential to use the Altivar 61 control card’s external power supply function so that the bus token can circulate continuously (see

page 26

1. 6. 7. Communication via Ethernet network (VW3A58310)

Card catalog number

ATV38 ATV 61 VW3A58310 VW3 A3 310

Installation and connection

For the Altivar 61, keep the existing connections.

1. 6. 8. Communication via Fipio bus VW3A58311

Card catalog number

ATV38 ATV 61

VW3A58311 VW3 A3 311

Installation and connection

If a TSX FP ACC12 connector is used to link the Altivar to the bus, keep the existing connections. However, it is necessary to alter the position of the cable(s) when using a TSX FP ACC2 connector (see page 47

1. 6. 9. Communication via CANopen bus (VW3A58308)

Card catalog number

The Altivar 61 integrates the ATV38 CANopen communication card’s connection and services as standard (VW3A58308). It is however necessary to modify the wiring.

ATV38 ATV 61

Screw terminals 9-way Sub-D

To adapt the wiring, order:

- 9-way Sub-D connector (1 per drive): VW3 CAN KCDF 180T

- 9-way Sub-D/RJ45 adapter (1 per drive): VW3 CAN A71

1. 6. 10. Communication via AS-i bus (VW3A58305)

Card catalog number

Although the AS-i communication card has not been continued in the Altivar 61 offer, there is a solution for substitution using a 4-input/ 4-output module on the AS-i bus.

ATV38 ATV 61

VW3A58305 ASI 20M T4I4OS

2. Drive implementation

2. 1. Installation

2. 1. 1. Using catalog numbers starting with ATV38H

The dimensions given in the following sections can be used to compare those of an Al tivar 38 equipped with an optio n card and its operator terminal with an Altivar 61 also equipped with an opti on card and operator terminal.

These tables only include examples where the Altivar 61 takes up more space than the Altivar 38, as well as the proposed solutions.

2. Drive implementation

2. 1. 1. 1. Three-phase supply 380…480 V (for catalog numbers starting with ATV38H)

Comparison of dimensions

Width (1) Height (2) Depth (3)

ATV38HU18N4 150 226 184

ATV 61H075N4 130 230 195

ATV38HU29N4 150 226 184

ATV 61HU15N4 130 230 195

ATV38HU41N4 150 226 184

ATV 61HU22N4 130 230 195

ATV38HU54N4 175 285 184

ATV 61HU22N4 155 260 207

ATV38HU72N4 175 285 184

ATV 61HU40N4 155 260 207

ATV38HU90N4 175 285 184

ATV 61HU55N4 175 295 207

ATV38HD12N4 230 325 210

ATV 61HU75N4 175 295 187

ATV38HD16N4 230 325 210

ATV 61HD11N4 210 295 213

ATV38HD23N4 230 415 210

ATV 61HD15N4 230 400 213

ATV38HD28N4 (X) 240 550 283

ATV 61HD15N4 230 400 213

ATV38HD25N4 (X) 240 550 283

ATV 61HD18N4 230 400 213

ATV38HD33N4 (X) 240 550 283

ATV 61HD30N4 240 550 266

ATV38HD46N4 (X) 240 550 283

ATV 61HD37N4 240 550 266

(1) No problem if space is left between 2 drives. Width incompatible if the ATV38 drives are mounted side by side. (2) This difference is easily made up by the space required for the drive wiring. (3) The depth of enclosures is usually considerably greater than that of the products.

If the enclosure depth poses a problem, it is alwa ys possible to order an Alt ivar 61 wit h a Z at the end of th e catalog numbe r. Your drive wi ll be supplied without a graphic display terminal and will, therefore , be 23 mm slimmer, e.g., ATV 61H075N4Z.

2. Drive implementation

2. 1. 1. 2. Three-phase supply 380…480 V for catalog numbers starting with ATV38H.

Comparison of dimensions

Width (1) Height (2) Depth (3)

ATV38HD54N4 (X) 350 650 304

ATV 61HD45N4 320 630 290

ATV38H64N4(X) 350 650 304

ATV 61HD55N4 320 630 290

ATV38HD79N4 (X) 350 650 304

ATV 61HD75N4 320 630 290

ATV38HC10N4 (X) 370 630 360

ATV 61HD90N4 320 920 377

ATV38HC13N4 (X) 480 680 400

ATV 61HC11N4 320 920 377

ATV38HC15N4 (X) 480 680 400

ATV 61HC13N4 360 1022 377

ATV38HC19N4 (X) 480 680 400

ATV 61HC16N4 340 1190 377

ATV38HC23N4 (X) 660 950 440

ATV 61HC22N4 440 1190 377

ATV38HC25N4 (X) 660 950 440

ATV 61HC22N4 440 1190 377

ATV38HC28N4 (X) 660 950 440

ATV 61HC25N4 440 1190 377

ATV38HC31N4 (X) 660 950 440

ATV 61HC31N4 440 1190 377

ATV38HC33N4 (X) 660 950 440

ATV 61HC31N4 440 1190 377

2. Drive implementation

2. 2. Comparison of dimensions

2. 2. 1. Dimensions

ATV38Hppp product on heatsink

ATV-38H a b c G H Ø

U18N4, U29N4, U41N4 150 230 184 133 210 5 U54N4, U72N4, U90N4 175 286 184 155 270 5.5 D12N4, D16N4 230 325 210 200 310 5.5 D23N4 230 415 210 200 400 5.5 D25N4p, D28N4p, D33N4p, D46N4p 240 550 283 205 530 7 D54N4p, D64N4p, D79N4p 350 650 304 300 619 9

ATV 61H

No option card

ppp y 15 kW without graphic display terminal, with and without option cards

With 1 option card

With 2 option cards

4 x

G a

ATV 61H a

mm (in.)

075N4, U15N4,U22N4

U30N4, U40N4

U55N4, U75N4

D11N4

D15N4

130

(5.12)

155

(6.10)

175

(6.89)

210

(8.27)

230

(9.05)

b mm (in.)

230

(9.05)

260

(10.23)

295

(11.61)

295

(11.61)

400

(15.75)

c mm (in.)

149

(5.87)

161

(6.34)

161

(6.34)

187

(7.36)

187

(7.36)

c1 mm (in.)

172

(6.77)

184

(7.25)

184

(7.25)

210

(8.27)

210

(8.27)

c2 mm (in.)

195

(7.68)

207

(8.15)

207

(8.15)

233

(9.17)

233

(9.17)

G mm (in.)

113.5 (4.47)

138

(5.43)

158

(6.22)

190

(7.48)

210

(8.26)

H mm (in.)

220

(8.66)5(0.20)5(0.20)

249

(9.80)4(0.16)5(0.20)

283

(11.14)6(0.24)6(0.24)

283

(11.14)6(0.24)6(0.24)

386

(15.20)8(0.31)6(0.24)

h mm (in.)

Ø mm (in.)

For

screws

M4 3

M4 4

M5 5.5

M5 7

M6 9

Weight

(lb.)

(6.61)

(8.82)

(12.13)

(15.43)

(19.84)

2. Drive implementation

ATV 61Hppp y 15 kW with graphic display terminal, with and without option cards

No option card

With 1 option card (1)

With 2 option cards (1)

4 x

ATV 61H a

075N4, U15N4,U22N4 U30N4, U40N4 U55N4, U75N4 D11N4 D15N4, D18N4 D22N4 D30N4, D37N4 D45N4, D55N4, D75N4

ATV 61H

No option card

ppp y 75 kW with graphic display terminal, with and without option cards

(5.12) (6.10) (6.89) (8.27) (9.05) (9.45) (9.45)

(12.60)

With 1 option card (1)

(in.)

130 155 175 210 230 240 240 320

b mm (in.)

230

(9.05)

260

(10.23)

295

(11.61)

295

(11.61)

400

(15.75)

420

(16.54)

550

(21.65)

630

(24.80)

c mm (in.)

172

(6.77)

184

(7.25)

184

(7.25)

210

(8.27)

210

(8.27)

210

(8.27)

240

(9.45)

290

(11.42)

With 2 option cards (1)

c1 mm (in.)

195

(7.68)

207

(8.15)

207

(8.15)

233

(9.17)

233

(9.17)

243

(9.57)

263

(10.35)

315

(12.40)

c2 mm (in.)

218

(8.58)

230

(9.06)

230

(9.06)

256

(10.08)

256

(10.08)

266

(10.47)

286

(11.25)

335

(13.19)

(in.)

113.5 (4.47)

138

(5.43)

158

(6.22)

190

(7.48)

210

(8.26)

206

(8.11)

206

(8.11)

280

(11.02)

4 x

H mm (in.)

220

(8.66)5(0.20)5(0.20)

249

(9.80)4(0.16)5(0.20)

283

(11.14)6(0.24)6(0.24)

283

(11.14)6(0.24)6(0.24)

386

(15.20)8(0.31)6(0.24)

403

(15.87)11(0.45)

531.5

(20.93)11(0.45)

604.5

(23.80)15(0.59)9(0.22)

h mm (in.)

Ø mm (in.)

5.5

(0.22)

5.5

(0.22)

For

screw

M4 3 M4 4 M5 5.5 M5 7 M6 9 M6 30 M6 37 M8 45

Weight

(lb.)

(6.61)

(8.82) (12.13) (15.43) (19.84) (66.14) (81.57) (99.21)

ATV 61H a

(in.)

075N4, U15N4,U22N4 U30N4, U40N4 U55N4, U75N4 D11N4 D15N4, D18N4 D22N4 D30N4, D37N4 D45N4, D55N4, D75N4

130

(5.12)

155

(6.10)

175

(6.89)

210

(8.27)

230

(9.05)

240

(9.45)

240

(9.45)

320

(12.60)

b mm (in.)

230

(9.05)

260

(10.23)

295

(11.61)

295

(11.61)

400

(15.75)

420

(16.54)

550

(21.65)

630

(24.80)

c mm (in.)

172

(6.77)

184

(7.25)

184

(7.25)

210

(8.27)

210

(8.27)

210

(8.27)

240

(9.45)

290

(11.42)

c1 mm (in.)

195

(7.68)

207

(8.15)

207

(8.15)

233

(9.17)

233

(9.17)

243

(9.57)

263

(10.35)

315

(12.40)

c2 mm (in.)

218

(8.58)

230

(9.06)

230

(9.06)

256

(10.08)

256

(10.08)

266

(10.47)

286

(11.25)

335

(13.19)

(in.)

113.5 (4.47)

138

(5.43)

158

(6.22)

190

(7.48)

210

(8.26)

206

(8.11)

206

(8.11)

280

(11.02)

H mm (in.)

220

(8.66)5(0.20)5(0.20)

249

(9.80)4(0.16)5(0.20)

283

(11.14)6(0.24)6(0.24)

283

(11.14)6(0.24)6(0.24)

386

(15.20)8(0.31)6(0.24)

403

(15.87)11(0.45)

531.5

(20.93)11(0.45)

604.5

(23.80)15(0.59)9(0.22)

h mm (in.)

Ø mm (in.)

5.5

(0.22)

5.5

(0.22)

For

screw

M4 3 M4 4 M5 5.5 M5 7 M6 9 M6 30 M6 37 M8 45

Weight

(lb.)

(6.61)

(8.82) (12.13) (15.43) (19.84) (66.14) (81.57) (99.21)

2. Drive implementation

ATV 38Hppp > 75 kW and y 315 kW - Product on heatsink

ATV 61H a

C10N4X C13N4X, C15N4X, C19N4X C23N4X, C25N4X, C28N4X,

C31N4X, C33N4X

ATV 61H

ppp > 75 kW and y 315 kW with graphic display terminal, with and without option cards

With 2 option cards (1)With 0 or 1 option card (1) ATV61H C25N4 to C31N4 with braking unit

(14.57) (18.90) (25.98)

mm (in.)

370 480 660

b mm (in.)

630

(24.80)

680

(26.77)

950

(37.40)

ATV61H D55M3X to D90M3X ATV61H D90N4 to C31N4

(14.17) (15.75) (17.32)

c mm (in.)

360 400 440

G mm (in.)

317.5

(12.50)

426

(16.77)

598

(23.54)

H mm (in.)

609

(23.98)

652

(25.67)

920

(36.22)

670 (26.37)

Ø mm (in.)

(0.47)

(0.59)

HK1KK2

540 mm (21.26 in)

Ø mm (in.)

11.5

(0.45)

11.5

(0.45)

11.5

(0.45)

11.5

(0.45)

For

Weight

screws

M10 80

M10 110

M10 140

M10

(lb.)

(176)

(242)

(309)

140

(309)

mm (in.)

(14.17)

(13.39)

(17.32)

392 mm

(40.23)

(46.62)

(in.)

1022

1190

G mm (in.)

298

(11.73)

285

(11.22)

350

(13.78)

==G

(in.)

758

(29.84)

920

(36.22)

920

(36.22)

K mm (in.)

(in.)

K2 mm (in.)

150

(5.91)72(2.83)30(1.18)

150

(5.91)75(2.95)30(1.18)

150

(5.91)75(2.95)30(1.18)

377 mm

ATV61H a

C13N4 360

C16N4 340

C22N4 440

C25N4

595

C31N4 215

(23.43)

1190

(46.62)

540

(21.26)

920

(36.22)

150

(5.91)75(2.95)30(1.18)

(474)

2. Drive implementation

2. 3. Mounting the RFI filter

The dimensions given in the following sections can be used to compare the dimensions of the Altivar 38 RFI filters with those used on the Altivar 61.

These tables only include examples where the Altivar 61 filters take up more space than those fitted on the Altivar 38, as well as the proposed solutions.

It is important to remember that, without ex ception, it will be necessary to adapt the mounting as the mounting di mensions are not the same.

2. 3. 0. 1. Three-phase supply 400 V for catalog numbers starting with ATV38H

Drive Filter

ATV38HU18N4 VW3A58402 150 276 60 133 260 ATV 61H075N4 VW3 A4 401 130 290 40 105 260

ATV38HU29N4 VW3A58402 150 276 60 133 260 ATV 61HU15N4 VW3 A4 401 130 290 40 105 260

ATV38HU41N4 VW3A58402 150 276 60 133 260 ATV 61HU22N4 VW3 A4 401 130 290 40 105 260

ATV38HU90N4 VW3A58403 175 340 60 153 320 ATV 61HU55N4 VW3 A4 403 175 370 60 150 355

ATV38HD23N4 VW3A58405 230 480 60 200 460 ATV 61HD15N4 VW3 A4 405 230 498.5 62 190 460

ATV38HD54N4 (X) VW3A58408 350 770 110 300 770 ATV 61HD45N4 VW3 A4 408 320 750 119 280 725

ATV38HD64N4 (X) VW3A58408 350 770 110 300 770 ATV 61HD45N4 VW3 A4 408 320 750 119 280 725

ATV38HD79N4 (X) VW3A58408 350 770 110 300 770 ATV 61HD55N4 VW3 A4 408 320 750 119 280 725

ATV38HC10N4 (X) VW3A68401 204 243 88 90 80

ATV 61HD90N4 VW3 A4 410 800 261 139 120 235

Width Height Depth Mounting

a b c G H

ATV38HC13N4 (X) VW3A68402 204 295 89 90 90 ATV 61HC11N4 VW3 A4 410 800 261 139 120 235

ATV38HC15N4 (X) VW3A68402 204 295 89 90 90 ATV 61HC13N4 VW3 A4 410 800 261 139 120 235

ATV38HC19N4 (X) VW3A68402 204 295 89 90 90 ATV 61HC16N4 VW3 A4 410 800 261 139 120 235

ATV38HC23N4 (X) VW3A68403 224 295 89 90 90 ATV 61HC22N4 VW3 A4 411 800 261 139 120 235

ATV38HC25N4 (X) VW3A68403 224 295 89 90 90 ATV 61HC22N4 VW3 A4 411 800 261 139 120 235

ATV38HC28N4 (X) VW3A68403 224 295 89 90 90 ATV 61HC25N4 VW3 A4 411 800 261 139 120 235

ATV38HC31N4 (X) VW3A68403 224 295 89 90 90 ATV 61HC31N4 VW3 A4 411 800 261 139 120 235

ATV38HC33N4 (X) VW3A68403 224 295 89 90 90 ATV 61HC31N4 VW3 A4 411 800 261 139 120 235

2. Drive implementation

2. 3. 0. 2. Three-phase supply 400…460 V for catalog numbers starting with ATV38H

Drive Filter

ATV38HC10N4 (X) VW3A68415 260 386 115 235 240

ATV 61HD90N4 VW3 A4 410 800 261 139 120 235

ATV38HC13N4 (X) VW3A68435 260 386 115 235 240

ATV 61HC11N4 VW3 A4 410 800 261 139 120 235

ATV38HC15N4 (X) VW3A68435 260 386 115 235 240

ATV 61HC13N4 VW3 A4 410 800 261 139 120 235

ATV38HC19N4 (X) VW3A68435 260 386 115 235 240

ATV 61HC16N4 VW3 A4 410 800 261 139 120 235

ATV38HC23N4 (X) VW3A68465 260 386 135 235 240

ATV 61HC22N4 VW3 A4 411 800 261 139 120 235

ATV38HC25N4 (X) VW3A68465 260 386 135 235 240

ATV 61HC22N4 VW3 A4 411 800 261 139 120 235

ATV38HC28N4 (X) VW3A68465 260 386 135 235 240

ATV 61HC25N4 VW3 A4 411 800 261 139 120 235

Width Height Depth Mounting

a b c G H

ATV38HC31N4 (X) VW3A68465 260 386 135 235 240

ATV 61HC31N4 VW3 A4 411 800 261 139 120 235

ATV38HC33N4 (X) VW3A68465 260 386 135 235 240

ATV 61HC31N4 VW3 A4 411 800 261 139 120 235

2. Drive implementation

2. 3. 1. Comparison of dimensions

2. 3. 1. 1. RFI filters

VW3 a (mm) b (mm) c (mm) G (mm) H (mm) H1 (mm) Ø (mm) A4 401 130 290 40 105 275 – 4.5 A4 402 155 324 50 130 309 – 4.5 A4 403 175 370 60 150 355 – 5.5 A4 404 210 380 60 190 365 – 5.5 A4 405 230 498.5 62 190 479.5 460 6.6 A4 409 230 498.5 62 190 479.5 460 6.6

a (mm) b (mm) c (mm) G (mm) H (mm) J (mm) Ø (mm)

VW3

A4 406 240 522 79 200 502.5 40 6.6 A4 407 240 650 79 200 631 40 6.6 A4 408 320 750 119 280 725 80 9

c10

GG==

6xØ12

VW3

a (mm) a1 (mm) b (mm) b1 (mm) c (mm) G (mm) H (mm)

A4 410 800 302 261 219 139 120 235 A4 411 800 302 261 219 139 120 235

2. Drive implementation

Mounting under the drive

4 x

ATV 38

Side mounting against the ATV 61

ATV 61

Filter

Drive

Filter - Drive connection

Power connection

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