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Advantys FTB CANopen IP67 monobloc input/output splitter box
User guide
1606218 02 eng |
3.0 |
1606218 02
www.telemecanique.com
2 |
1606218 02 08/2006 |
Table of Contents
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
About the Book . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Chapter 1 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Presentation of the CANopen Advantys FTB I/O Splitter Box Range . . . . . . . . . 12
Overview of the Accessories Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Chapter 2 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Installing the Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Grounding of the Advantys FTB Splitter Box. . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
EMC Compatibility. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Chapter 3 Splitter Box Characteristics and Wiring . . . . . . . . . . . . . . . . . . 27
Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Advantys FTB Splitter Box Environment Properties . . . . . . . . . . . . . . . . . . . . . . 28
Electrical Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Connecting the Actuators and Sensors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Power Supply Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Chapter 4 CANopen Network Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 4.1 Wiring on the CANopen Bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Introduction to Wiring on the CANopen Bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 Topology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Choice of system cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 Connecting the Field Bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 Configuring the Address and Transmission Speed . . . . . . . . . . . . . . . . . . . . . . . 46 4.2 General Principles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 About CANopen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 The Device Profile. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
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CANopen "Boot-Up". . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 Process Data Object (PDO) Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 Inhibit Time and Event Timer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 Access to Data by Explicit Exchanges (SDO) . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 "Node-Guarding" and "Life-Guarding" Monitoring Protocols. . . . . . . . . . . . . . . . 62 The "Heartbeat" Error Monitoring Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
4.3 Behavior of FTB CANopen Splitter boxes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 Presentation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 Behavior at Power-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 Behavior in the Case of Communication Error. . . . . . . . . . . . . . . . . . . . . . . . . . . 68 Saving / Restoring Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 List of Saved Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Chapter 5 Application-Specific Functions . . . . . . . . . . . . . . . . . . . . . . . . 71
Presentation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 List of Objects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 Description of the Discrete Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 Description of Discrete Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 Description of Configurable Discrete I/Os . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 List of Advantys FTB 1CN08E08SP0 Splitter Box I/O Objects . . . . . . . . . . . . . . 78 List of Advantys FTB 1CN12E04SP0 Splitter Box I/O Objects . . . . . . . . . . . . . . 81 List of Advantys FTB 1CN16EP0 and FTB 1CN16EM0 Splitter Box I/O Objects 85 List of Advantys FTB 1CN16CP0 and FTB 1CN16CM0 Splitter Box I/O Objects 87 List of Advantys FTB 1CN08E08CM0 Splitter Box I/O Objects . . . . . . . . . . . . . . 91
Chapter 6 Software Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Presentation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97 6.1 Introduction to Software Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 6.2 Product Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101 At A Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101 Characteristics of an EDS File. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102 Existing EDS File for CANopen Advantys FTB Splitter Box . . . . . . . . . . . . . . . 103 Creating a New EDS and DCF Configuration File . . . . . . . . . . . . . . . . . . . . . . . 104
6.3 Network Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107 Setting the Network Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107 6.4 PLC Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114 Presentation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114 Integration and Use under PL7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115 Examples of SDO Requests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
Chapter 7 Diagnostics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
Presentation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123 Power Supply Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124 Field Bus Status Diagnostics LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125 LED Status Diagnostics for I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
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CANopen Objects Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127 Behavior in the Event of Short-circuit / Overload / Under-voltage. . . . . . . . . . . 130
Chapter 8 The Object Dictionary. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131 8.1 The Object Dictionary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133 The Object Dictionary. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133 8.2 Objects of the Communication Profile 1000H to 1FFFH . . . . . . . . . . . . . . . . . 134 At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134 Object 1000H: Device Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135 Object 1001H: Error Register . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136 Object 1002H: Manufacturer Status Register . . . . . . . . . . . . . . . . . . . . . . . . . . 137 Object 1003H: Pre-defined Error Field . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138 Object 1005H: COB-ID SYNC Message . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140 Object 1006H: Communication Cycle Period . . . . . . . . . . . . . . . . . . . . . . . . . . 141 Object 1008H: Manufacturer Device Name. . . . . . . . . . . . . . . . . . . . . . . . . . . . 142 Object 100AH: Manufacturer Software Version (MSV) . . . . . . . . . . . . . . . . . . . 143 Object 100CH: Guard Time. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144 Object 100DH: Life Time Factor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145 Object 1010H: Store Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146 Object 1011H: Restore Default Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . 148 Object 1014H: COB-ID Emergency Message (EMCY) . . . . . . . . . . . . . . . . . . . 150 Object 1016H: Consumer Heartbeat Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151 Object 1017H: Producer Heartbeat Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152 Object 1018H: Identity Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153 Object 1200H: Server SDO Parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154 Object 1400H: 1st Receive PDO Communication Parameter . . . . . . . . . . . . . . 155 Object 1405H: 2nd Receive PDO Communication Parameter . . . . . . . . . . . . . 156 Object 1600H: 1st Receive PDO Mapping Parameter . . . . . . . . . . . . . . . . . . . 157 Object 1605H: 2nd Receive PDO Mapping Parameter . . . . . . . . . . . . . . . . . . . 159 Object 1800H: 1st Transmit PDO Communication Parameter. . . . . . . . . . . . . 161 Object 1805H: 2nd Transmit PDO Communication Parameter . . . . . . . . . . . . 164 Object 1A00H: 1st Transmit PDO Mapping Parameter. . . . . . . . . . . . . . . . . . . 167 Object 1A05H: 2nd Transmit PDO Mapping Parameter . . . . . . . . . . . . . . . . . . 169
8.3 Manufacturer-specific Zone Objects 2000H to 5FFFH . . . . . . . . . . . . . . . . . . . 171 At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171 Object 2000H: Input / Diag Parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172 Object 2001H: Input/Output Parameter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173 Object 3000H: Manufacturer Specific Diagnostic . . . . . . . . . . . . . . . . . . . . . . . 174
8.4 Hardware Profile Objects 6000H to 9FFFH . . . . . . . . . . . . . . . . . . . . . . . . . . . 175 At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175 Object 6000H: Read Inputs 8 Bits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176 Object 6100H: Read Input 16 Bits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177 Object 6102H: Polarity Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178 Object 6103H: Filter Constant Input 16 Bits . . . . . . . . . . . . . . . . . . . . . . . . . . . 179 Object 6200H: Write Outputs 8 Bits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180
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Object 6300H: Write Outputs 16 Bits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
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Object 6302H: Polarity Outputs 16 Bits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
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Object 6306H:Fallback Mode 16 Bits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
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Object 6307H: Fallback Value 16 Bits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
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Object 6308H: Filter Mask Output 16 Bits . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
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Appendices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
Appendix A IEC Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189
Glossary of Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189
Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
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Safety Information
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Important Information
NOTICE |
Read these instructions carefully, and look at the equipment to become familiar with |
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the device before trying to install, operate, or maintain it. The following special |
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messages may appear throughout this documentation or on the equipment to warn |
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of potential hazards or to call attention to information that clarifies or simplifies a |
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procedure. |
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The addition of this symbol to a Danger or Warning safety label indicates |
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that an electrical hazard exists, which will result in personal injury if the |
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instructions are not followed. |
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This is the safety alert symbol. It is used to alert you to potential personal |
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injury hazards. Obey all safety messages that follow this symbol to avoid |
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possible injury or death. |
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DANGER |
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DANGER indicates an imminently hazardous situation, which, if not avoided, |
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WARNING |
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WARNING indicates a potentially hazardous situation, which, if not avoided, can |
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result in death, serious injury, or equipment damage. |
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CAUTION |
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CAUTION indicates a potentially hazardous situation, which, if not avoided, can |
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result in injury or equipment damage. |
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Safety Information
PLEASE NOTE Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material.
© 2006 Schneider Electric. All Rights Reserved.
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About the Book
At a Glance
Document Scope This user guide contains the information required to install an Advantys FTB CANopen monobloc IP67 splitter box.
It has been designed to facilitate rapid familiarization with the system, while optimizing the system's features for the most advanced technology available.
To install Advantys FTB CANopen splitter boxes, the relevant communication protocol pre-requisites are necessary, and it should only be installed by qualified personnel. Special points and warnings regarding safety are highlighted in the different chapters.
The early chapters provide information for designers and installers on installing the mechanical and electrical elements of the system.
The following chapters, from the section on "network interface", are specific to the communication protocol. They contain information on specific wiring for the network interface and all the necessary information for the software application programmer, and for the end user (diagnostics).
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About the Book
Chapter |
Subject covered |
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Introduction |
General presentation of system components |
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Installation |
Dimensions |
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Safe practice for installation |
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I/O splitter box characteristics |
Physical and electrical characteristics |
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and wiring |
Wiring information |
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CANopen network interface |
Wiring the splitter box on the network |
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Reminder on the communication protocol |
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System behavior |
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Application functions |
Description of application functions (Advantys FTB |
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CANopen splitter box I/O functions) |
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Software implementation |
Software installation help |
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Diagnostics |
Performing diagnostics |
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Object dictionary |
Description of the objects accessible for communication |
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Appendices |
Presentation |
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Appendix A: List of IEC symbols |
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Glossary |
Acronyms |
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Definitions |
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Related |
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Instruction sheet |
1693627 |
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CANopen hardware installation manual |
35010859 |
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User Comments We welcome your comments about this document. You can reach us by e-mail at techpub@schneider-electric.com
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Introduction
1
Presentation
Introduction |
This chapter provides a general overview of Advantys IP 67 FTB CANopen IP67 I/ |
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O splitter boxes. |
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Advantys FTB CANopen splitter boxes comply with the following specifications: |
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CiA DS301 V4.02 (CANopen application layer and communication profile) |
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CiA DS401 V2.1 (CANopen device profile generic I/O modules) (see CANopen |
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Profiles, p. 50) |
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Note: The information in this manual is primarily intended for people with some |
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practical knowledge of the CANopen standard applied to the CANopen field bus. |
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CANopen equipment installers and users are advised to read the standard |
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documentation before any equipment installation or handling. All detailed |
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CANopen specifications may be found at http://www.can-cia.de. |
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What's in this |
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This chapter contains the following topics: |
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Presentation of the CANopen Advantys FTB I/O Splitter Box Range |
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Overview of the Accessories Range |
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Introduction
Presentation of the CANopen Advantys FTB I/O Splitter Box Range
The CANopen |
The splitter boxes in the CANopen Advantys FTB ranges come in the following |
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Advantys FTB |
forms: |
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Product Range |
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CANopen plastic unit |
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CANopen metal unit |
Configurable |
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Each CANopen Advantys FTB splitter box contains eight connectors used to link the |
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Connectors |
sensors or actuators. |
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Each of these connectors supports two channels. Depending on the splitter box |
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reference, and on its configuration, each channel is either: |
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an input channel, |
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an output channel, |
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a DESINA standard diagnostics channel. |
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Splitter Box |
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The configuration of the I/O connector channels depends on the splitter box model. |
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Inputs and |
The table below shows the I/O connector channels available for each model: |
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Outputs
Distribution of available inputs/outputs |
Unit type |
Product reference |
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8 input / diagnostics channels + 8 output |
Plastic |
FTB 1CN08E08SP0 |
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channels |
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4 input channels + 4 output channels + 8 input |
Plastic |
FTB 1CN12E04SP0 |
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/ diagnostics channels |
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8 input channels + 8 input / diagnostics |
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Plastic |
FTB 1CN16EP0 |
channels |
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Metal |
FTB 1CN16EM0 |
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8 input / output channels + 8 input / output / |
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Plastic |
FTB 1CN16CP0 |
diagnostics channels |
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Metal |
FTB 1CN16CM0 |
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8 input / output channels + 8 input / |
Metal |
FTB 1CN08E08CM0 |
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diagnostics channels |
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12 |
1606218 02 08/2006 |
Introduction
Overview of the Accessories Range
Cables for Connecting the Bus to the Splitter Box
Different cables can be used to connect the splitter box to the field bus. These are available in different lengths.
4 |
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8 |
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24 V |
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FTB 1CN |
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Element |
Reference |
Function |
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1 |
FTX CN3203 |
Cables fitted with 2 M12-type elbow connectors, 5 pins, at both ends for connecting the |
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FTX CN3206 |
bus between two splitter boxes. |
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FTX CN3210 |
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FTX CN3220 |
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FTX CN3230 |
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FTX CN3250 |
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2 |
FTX DP2206 |
Cables fitted with 2 7/8-type connectors, 5 pins, at both ends for daisy-chaining 24 VDC |
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FTX DP2210 |
supplies to two splitter boxes. |
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FTX DP2220 |
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FTX DP2250 |
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3 |
FTX DP2115 |
Cables fitted with 1 7/8-type connector, 5 pins, with one free end and the other for |
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FTX DP2130 |
connecting 24 VDC supplies. |
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FTX DP2150 |
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4 |
FTXCN12M5 |
Male and female M12-type connectors, 5 pins, for CANopen bus cables (encoding A). |
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FTXCN12F5 |
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5 |
FTXCNCT1 |
Connection T fitted with 2 7/8-type connectors, 5 pins, for power supply cables. |
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6 |
FTX CNTL12 |
Line terminators fitted with 1 M12-type connector. |
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7 |
FTX CY1208 |
Distribution Y for connecting 2 M8-type connectors to the M12 connector of the splitter |
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FTX CY1212 |
box. |
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Distribution Y for connecting 2 M12-type connectors to the M12 connector of the splitter |
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box. |
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8 |
FTX C78B |
Sealing plug for 7/8 connector. |
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9 |
FTX CM12B |
Sealing plugs for M12-type connectors. |
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1606218 02 08/2006 |
13 |
Introduction
14 |
1606218 02 08/2006 |
Installation
2
Presentation
Introduction |
This chapter provides all required information for installing an FTB splitter box on a |
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field bus. |
Note: The graphic representations of the splitter boxes in this chapter may not correspond to those really used. However, the dimensions are exact whatever the case.
What's in this |
This chapter contains the following topics: |
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Chapter? |
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Topic |
Page |
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Overview |
16 |
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Installing the Unit |
17 |
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Grounding of the Advantys FTB Splitter Box |
21 |
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EMC Compatibility |
23 |
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1606218 02 08/2006 |
15 |
Installation
Overview
Introduction |
This section gives a detailed technical description of the Advantys FTB CANopen |
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splitter box. |
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Description |
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The illustrations below show the plastic units (left) and metal units (right) of the |
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Advantys FTB CANopen splitter. |
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Mounting holes |
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2 |
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M12 connector for the inputs and outputs |
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3 |
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Label |
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4 |
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Display elements (diagnostics and status LED) |
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5 |
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Power supply connectors (PWR IN) |
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6 |
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Power supply distribution connector (PWR OUT) |
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7 |
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Bus connector (BUS IN) |
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8 |
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Bus connector (BUS OUT) |
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9 |
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Transmission speed and addressing rotary selector switch |
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16 |
1606218 02 08/2006 |
Installation
Installing the Unit
Introduction
Description
Types of Screws
and Tightening
Torques
This section gives a detailed technical description of Advantys FTB splitter boxes.
The Advantys FTB splitter box can be mounted directly onto a wall or a machine. Two mounting holes have been provided for this purpose inside the splitter box.
Note: When mounting the unit, the support must be flat and smooth so as to prevent any undue stress on the unit, which may lead to a loss of sealing.
Plastic unit
The plastic splitter box is mounted using two 4 mm (0.16 in.) diameter screws and two washers. The tightening torque is 1.5 Nm (13.3 lb-in).
Metal unit
The metal splitter box is mounted using two 6 mm (0.24 in.) diameter screws and two washers. The tightening torque is 9 Nm (79.7 lb-in).
Note: For metal units, wire the ground terminal before attaching the splitter box to its support. See Grounding of the Advantys FTB Splitter Box, p. 21.
1606218 02 08/2006 |
17 |
Installation
Plastic Unit |
The dimensions of the plastic unit (front and side views) are given in the following |
Dimensions |
illustrations: |
18 |
1606218 02 08/2006 |
|
Installation |
|
|
Metal Unit |
The dimensions of the metal unit (front and side views) are given in the following |
Dimensions |
illustrations: |
1606218 02 08/2006 |
19 |
Installation
Method |
Follow the steps below: |
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Step |
Action |
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1 |
Position the splitter box on the support. |
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2 |
Mount the splitter box using the screws and washers. |
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CAUTION
RISK OF EQUIPMENT DAMAGE AND NON-COMPLIANCE WITH IP67.
Unused connectors must not be left unprotected. If a connector is not correctly connected to the end of another connector or to a standard cable, fit a sealing plug in order to ensure that the product is IP67 standard compliant. To ensure the IP67 protection index, check that the cover is screwed onto the base splitter box and that all connectors are fitted with cables or sealing plugs.
Failure to follow this instruction can result in injury or equipment damage.
20 |
1606218 02 08/2006 |
Installation
Grounding of the Advantys FTB Splitter Box
Description |
The ground connection is connected internally to pin 1 of the M12 connector of the |
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field bus connector. |
WARNING
RISK OF UNINTENDED EQUIPMENT OPERATION
Check that the splitter box is correctly connected to the earth in compliance with the instructions provided in his section. If the splitter box is not grounded, or if the ground connection is made with an unsuitable cable, the product will be sensitive to electromagnetic disturbances. See EMC Compatibility, p. 23.
Failure to follow this instruction can result in death, serious injury, or equipment damage.
Position of the The following figure shows the position of the ground electrode on the plastic boxes.
Ground Electrode on the Plastic Unit
Note: Use a grounding strip or a conductor with a cross-section of 1 to 1.5 mm2 (AWG18, AWG16) and a length of ≤ 3 m (9.84 ft) long. The maximum recommended length for the grounding strip is 3 m (9.84 ft).
1606218 02 08/2006 |
21 |
Installation
Method for |
Follow the steps below to connect the ground to the unit: |
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Plastic Units |
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Step |
Action |
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1 |
Remove the label located above the symbol representing the ground. |
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2 |
Insert the end of the grounding strip into the grounding terminal of the splitter |
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box. |
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3 |
Screw in the ground connection screw. |
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Position of the |
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The following figure shows the position of the ground electrode on the metal boxes. |
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Ground |
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Electrode on the |
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Metal Unit |
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Note: Use a grounding strip or a conductor with a cross-section of 1 to 1.5 mm2 (AWG18, AWG16) and a length of ≤ 3 m (9.84 ft) long. The maximum recommended length for the grounding strip is 3 m (9.84 ft).
Method for Metal |
Follow the steps below to connect the unit to the ground electrode: |
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Units |
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Step |
Action |
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1 |
Crimp the lug on the ground cable. |
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2 |
Screw in the lug with the ground conductor connection screw (supplied with the |
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product). |
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Mounting the |
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Once these steps have all been completed (see table above), the product can be |
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Metal Unit |
mounted on its support. |
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22 |
1606218 02 08/2006 |
Installation
EMC Compatibility
Product
Compliance e
This product complies with the European directive 89/336/CEE on "electromagnetic compatibility".
The products described in this manual meet all the conditions regarding electromagnetic compatibility and are compliant with the applicable standards. However, this does not mean that the electromagnetic compatibility of your installation is assured.
This is why it is strongly recommended to follow all indications concerning an EMC compliant installation. Only in these conditions and thanks to the exclusive use of CE approved components, will the devices used be deemed as compliant with the EMC directives.
When handling the products, ensure that all safety measures related to electromagnetic compatibility and all conditions for the use of the products are complied with by all persons concerned. This is especially important when handling products sensitive to electrostatic discharges.
WARNING
RISK OF ELECTROMAGNETIC INTERFERENCE AND UNINTENDED EQUIPMENT OPERATION
The products described in this manual contain highly complex semiconductors that can be damaged or destroyed by electrostatic discharges (ESD). If, for example, they are used within the vicinity of devices rated as class A or B according to IEC 6100-4-4, the level of electromagnetic interference may be enough to cause the device to operate unexpectedly, and/or to damage it.
Damage may not necessarily cause a failure or malfunction that is immediately detectable. It may occur sporadically or in a delayed manner.
If there is a risk of electromagnetic interference, the system designer must implement the necessary protective measures.
Failure to follow this instruction can result in death, serious injury, or equipment damage.
1606218 02 08/2006 |
23 |
Installation
Grounding |
A low impedance connection with a maximum length of 3 m (9.84 ft) must be |
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installed between the splitter box's ground electrode and the reference ground in |
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order to discharge the noise voltages. The inductance of standard grounding cables |
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(PE) presents a risk of high impedance when high frequency noise voltages are |
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present. It is therefore advisable to use grounding strips. If this solution is not |
|
possible, use a ground conductor with a large cable cross-section and a ground |
|
connection that is as short as possible. |
WARNING
RISK OF UNINTENDED EQUIPMENT OPERATION
If the box is not connected to the ground, or if the ground connection is made using an inappropriate cable, the product will be sensitive to electromagnetic disturbances. This may lead to unexpected equipment operation.
Failure to follow this instruction can result in death, serious injury, or equipment damage.
Cable Routing Make sure that the following basic wiring rules are followed:
Keep the data wire and the power cables apart from one another, in so far as is possible.
Make sure there is a space of at least 10 cm (3.94 inches) between the data wires and the power cables.
The data wires and power cables must only cross at a right angle to one another.
It is advisable to route the data wires and power cables through separate shielded ducts.
When laying the cables, the noise voltage from other devices or wires must be considered. This particularly applies to frequency converters, motors and other devices or cables generating high frequency disturbances. High frequency sources and the cables described in this manual must be as far apart from each other as possible.
WARNING
RISK OF UNINTENDED EQUIPMENT OPERATION
Please read and comply with the cabling rules listed above. Failure to comply with these wiring rules is a common cause of EMC problems! This may lead to unexpected equipment operation.
Failure to follow this instruction can result in death, serious injury, or equipment damage.
24 |
1606218 02 08/2006 |
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Installation |
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Control of |
The outputs of the devices described in this manual are equipped with an integrated |
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Inductive Loads |
protective system against the high noise voltages that may be generated by |
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inductive loads. |
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Integrated protective system against the high noise voltages generated by inductive |
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loads |
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Inductive load |
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Varistor |
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e.g. electromagnetic |
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valve |
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The varistor rapidly discharges the energy accumulated in the magnetic field of the inductive load.
The high voltages arising from the disconnection of inductive loads create large fields in the wires that may cause disturbances in nearby circuits or devices. It is advisable to provide an anti-interference device at the load level. In this way, the voltage peak generated by the inductive load is short-circuited directly at the point at which it occurs.
1606218 02 08/2006 |
25 |
Installation
26 |
1606218 02 08/2006 |
Splitter Box Characteristics and
Wiring |
3 |
|
Presentation
Introduction |
This chapter provides an overall description of all Advantys FTB splitter boxes. |
||
|
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|
Note: The "-" in the tables corresponds to values that are not applicable. |
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What's in this |
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|
||
This chapter contains the following topics: |
|
||
Chapter? |
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|
Topic |
Page |
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|||
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Advantys FTB Splitter Box Environment Properties |
28 |
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Electrical Characteristics |
29 |
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Connecting the Actuators and Sensors |
30 |
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Power Supply Connection |
32 |
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1606218 02 08/2006 |
27 |
Splitter Box Characteristics and Wiring
Advantys FTB Splitter Box Environment Properties
Environment
Properties
Characteristic |
Description |
Reference standard |
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Product certification |
cULus |
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- |
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Operating temperature |
-20°C...+60°C (-4°F...+140°F) |
- |
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Storage temperature |
-25°C...+70°C (-13°F...+158°F) |
- |
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Degree of protection |
IP67 |
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According to IEC 60529 |
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Altitude |
0m |
2,000 m (6,561 ft) |
- |
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Vibration withstand capacity |
Constant amplitude: 0.35 mm (0.0138 in) |
According to IEC 68-2-6, Fc |
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for plastic units |
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10 Hz≤ f ≤ 57 Hz |
test |
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Constant acceleration: 5.0 gn |
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57 Hz≤ f ≤ 150 Hz |
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Vibration resistance capacity |
Constant amplitude: 1.5 mm (0.06 in) |
According to IEC 68-2-6, Fc |
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for metal units |
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5 Hz ≤ f ≤ 70 Hz |
test |
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Constant acceleration: 15 gn |
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70 Hz ≤ f ≤ 500 Hz |
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Shock resistance capacity for |
30 gn, duration: 11 ms |
According to IEC 68-2-27, Fc |
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plastic units |
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test |
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Shock withstand capacity for |
50 gn, duration: 11 ms |
- |
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metal units |
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Resistance capacity for |
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Contact: +/- 4 kV |
According to IEC 61000-4-2 |
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electrostatic discharges |
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Air: +/- 8kV |
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Withstand capacity for |
10 V/m (3.05 V/ft) |
According to IEC 61000-4-3 |
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radiated fields |
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Withstand capacity for fast |
Power supply: +/- 2 kV |
According to IEC 61000-4-4 |
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transients |
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Signal: +/- 2 kV |
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Withstand capacity for surge |
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Power supply: |
According to IEC 61000-4-5 |
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symmetrical: +/-500VDC |
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asymmetrical: +/-1,000 VDC |
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Signals: |
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symmetrical: +/-500VDC |
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asymmetrical: +/-1,000 VDC |
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Ground : +/-500VDC |
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Withstand capacity for duct |
10 Vrms |
According to IEC 61000-4-6 |
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fields |
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Withstand capacity for 50 Hz |
30 A/m (9.15 A/ft) |
According to IEC 61000-4-8 |
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magnetic fields |
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Mounting |
In all positions |
- |
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28 |
1606218 02 08/2006 |
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Splitter Box Characteristics and Wiring |
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Electrical Characteristics |
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Splitter Box |
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Characteristics |
Characteristic |
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Description |
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Splitter box's internal consumption |
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120 mA |
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Splitter power supply voltage |
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18...30VDC |
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Splitter and sensor supply current |
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≤ 8 A |
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Actuator supply current |
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≤ 8 A |
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Under-voltage detection |
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yes |
Input |
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Characteristics |
Characteristic |
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Description |
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Compliance with IEC 1131-2 |
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Type 2 |
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Compliance with 2-wire/3-wire sensor |
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Yes |
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Rated power voltage |
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24 VDC |
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Maximum current |
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200 mA (for 2 diagnostics input channels) |
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Logic |
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Positive PNP Sink |
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Filtering input |
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1 ms |
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Protection against reverse polarity and short- |
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Yes |
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circuit in sensor power supply |
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Overload and over-voltage protection |
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Yes |
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Output |
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characteristics |
Characteristic |
Description |
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Output type |
Transistors |
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Output voltage |
24 VDC |
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Output current |
1.6 A |
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Over-voltage protection |
Yes (transient diode) |
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Maximum switching cycle |
20 Hz |
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Maximum lamp load |
10 W |
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Connection for outputs / cable lengths |
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0.75mm2: 10 m maximum (AWG 19 / 32.8 ft) |
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0.34 mm2: 5 m maximum (AWG 23 / 16.4 ft) |
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Protection against short-circuits |
yes |
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1606218 02 08/2006 |
29 |
Splitter Box Characteristics and Wiring
Connecting the Actuators and Sensors
Description
Characteristics of the Connections
The actuators and sensors are connected to the FTB splitter box using M12-type connectors.
The maximum admissible load for the FTB splitter boxes is limited to:
1.6 A per output (actuator current),
200 mA for both inputs (sensor current).
WARNING
RISK OF EQUIPMENT DAMAGE AND NON-COMPLIANCE WITH IP67
Unused M12 connectors must not be left unprotected. If an M12 connector is not correctly connected to the end of another connector or standard cable, fit a sealing plug in order to ensure that the product is IP67 standard compliant. To ensure the IP67 protection index, check that the cover is screwed onto the base splitter box and that all connectors are fitted with cables or sealing plugs.
Failure to follow this instruction can result in death, serious injury, or equipment damage.
Assignment of The following diagram shows the front view of a 5-pin M12 connector and the M12 Connector convention for numbering the pins:
Pins
Pin |
Assignment |
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1 |
+24 VDC |
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2 |
Channel 10 to 17: diagnostics input or functional input or output |
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3 |
0 VDC |
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4 |
Channel 00 to 07: functional input or output |
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5 |
Ground |
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30 |
1606218 02 08/2006 |
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