Schneider Electric 312 User Manual

2354235 11/2008

Altivar 312

Variable speed drives for asynchronous motors

PROFIBUS DP communication manual

10/2009

S1A10386

www.schneider-electric.com

Contents

Important Information __________________________________________________________________________________________ 4 Before you begin______________________________________________________________________________________________ 5 Documentation structure________________________________________________________________________________________ 6 Introduction__________________________________________________________________________________________________ 7 Hardware setup ______________________________________________________________________________________________ 8 Configuration _______________________________________________________________________________________________ 14 Diagnostics _________________________________________________________________________________________________ 18 PROFIBUS DP mapping_______________________________________________________________________________________ 20 Integration of the ATV312 in a PROFIBUS DP network controlled by a Modicon TSX P57 354M ______________________________ 24 Integration of the ATV312 in a PROFIBUS DP network controlled by a Simatic S7©________________________________________ 30 Supervision and control in LINE mode ____________________________________________________________________________ 33

S1A10386 10/2009 3

Important Information

The addition of this symbol to a Danger or Warning safety label indicates that an electrical hazard exists, which will result in personal injury if the instructions are not followed.

This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

NOTICE

Read these instructions carefully, and look at the equipment to become familiar with the device before trying to install, operate, or maintain it. The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure.

DANGER

DANGER indicates an imminently hazardous situation, which, if not avoided, will result in death or serious injury.

WARNING

WARNING indicates a potentially hazardous situation, which, if not avoided, can result in death, serious injury or

equipment damage.

CAUTION

CAUTION indicates a potentially hazardous situation, which, if not avoided, can result in injury or equipment

damage.

CAUTION

CAUTION, used without the safety alert symbol, indicates a potentially hazardous situation which, if not avoided, can result in equipment damage.

PLEASE NOTE

The word "drive" as used in this manual refers to the controller portion of the adjustable speed drive as defined by NEC.

Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this product.

4 S1A10386 10/2009

Before you begin

Read and understand these instructions before performing any procedure with this drive.

DANGER

HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH

• Read and understand this manual before installing or operating the Altivar 312 drive. Installation, adjustment, repair, and maintenance must be performed by qualified personnel.

• The user is responsible for compliance with all international and national electrical code requirements with respect to grounding of all equipment.

• Many parts of this drive, including the printed circuit boards, operate at the line voltage. DO NOT TOUCH. Use only electrically insulated tools.

• DO NOT touch unshielded components or terminal strip screw connections with voltage present.

• DO NOT short across terminals PA/+ and PC/– or across the DC bus capacitors.

• Before servicing the drive:

- Disconnect all power, including external control power that may be present.

- Place a “DO NOT TURN ON” label on all power disconnects.

- Lock all power disconnects in the open position.

- WAIT 15 MINUTES to allow the DC bus capacitors to discharge.

- Measure the voltage of the DC bus between the PA/+ and PC/– terminals to ensure that the voltage is less than 42 Vdc.

- If the DC bus capacitors do not discharge completely, contact your local Schneider Electric representative. Do not repair or operate the drive.

• Install and close all covers before applying power or starting and stopping the drive.

Failure to follow these instructions will result in death or serious injury.

DANGER

UNINTENDED EQUIPMENT OPERATION

• Read and understand this manual before installing or operating the Altivar 312 drive.

• Any changes made to the parameter settings must be performed by qualified personnel.

Failure to follow these instructions will result in death or serious injury.

WARNING

DAMAGED DRIVE EQUIPMENT

Do not operate or install any drive or drive accessory that appears damaged.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

WARNING

LOSS OF CONTROL

• The designer of any control scheme must

- consider the potential failure modes of control paths and, for certain critical control functions,

- provide a means to achieve a safe state during and after a path failure.

Examples of critical control functions are emergency stop and overtravel stop.

• Separate or redundant control paths must be provided for critical control functions.

• System control paths may include communication links. Consideration must be given to the implications of unanticipated transmission delays or failures of the link.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

a. For additional information, refer to NEMA ICS 1.1 (latest edition), “Safety Guidelines for the Application, Installation, and Maintenance of Solid State Control” and to

NEMA ICS 7.1 (latest edition), “Safety Standards for Construction and Guide for Selection, Installation and Operation of Adjustable-Speed Drive Systems.”

S1A10386 10/2009 5

Documentation structure

The following Altivar 312 technical documents are available on the Schneider Electric website (www.schneider-electric.com) as well as on DVD-ROM (reference VW3A8200).

Installation manual

This manual describes how to install and wire the drive.

Programming manual

This manual describes the functions, parameters and use of the drive terminal (integrated display terminal, optional graphic display terminal and optional remote terminal). The communication functions are not described in this manual, but in the manual for the bus or network used.

Simplified manual

This manual is an extract from programming and installation manual. This manual is delivered with the drive.

Quick Start sheet

The Quick Start describes how to wire and configure the drive to start motor quickly and simply for simple applications. This document is delivered with the drive.

Communication manuals: CANopen, DeviceNet, Modbus and PROFIBUS DP

These manuals describe the assembly, connection to the bus or network, signaling, diagnostics, and configuration of the communicationspecific parameters. They also describe the protocol communication services.

Communication variables guide

This manual defines the drive control processes and the drive variables which can be accessed by the communication buses.

6 S1A10386 10/2009

Introduction

Presentation

This guide contains information on installation and describes the PROFIBUS DP services available. The "communication variables" guide describes the operating modes, as well as the Altivar 312 variables and parameters which can be accessed via the communication bus.

The PROFIBUS DP communication card (catalog number VW3 A312 07) is used to connect an Altivar 312 drive to a PROFIBUS DP bus.

Data is exchanged in order to make use of all the Altivar 312 functions:

• Configuring functions

• Uploading adjustment parameters

• Control-signaling

• Monitoring

• Diagnostics

The PROFIBUS DP card has an open style connector.

The cable for connection to the PROFIBUS DP bus must be ordered separately.

Drive terminal displays

The graphic display terminal menus, available with the remote graphic display terminal option, are shown in square brackets. Example: [MOTOR CONTROL] (drC-).

The integrated 7-segment display terminal menus are shown in round brackets. Example: (COM-).

Parameter names are displayed on the graphic display terminal in square brackets. Example: [Fallback speed]

Parameter codes are displayed on the integrated 7-segment display terminal in round brackets. Example: (LFF).

Formats

In this manual, hexadecimal values are written as follows: 16#.

S1A10386 10/2009 7

Hardware setup

Addressing

switches, SW1

LEDs

RJ45 socket

Line termination switches, SW2

Relay outputs

Logic inputs

Analog inputs

PROFIBUS DP

Presentation

Receipt

• Check that the card catalog number marked on the label is the same as that on the delivery note corresponding to the purchase order.

• Remove the option card from its packaging and check that it has not been damaged in transit.

Installing the card in the drive

DANGER

UNINTENDED EQUIPMENT OPERATION

• Do not plug or unplug the terminal board while drive is powered.

• Check the tightening of the fixing screw after any manipulation on the terminal board.

Failure to follow these instructions will result in death or serious injury.

DANGER

HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH

Do not touch the terminal board before:

• removing power on the drive,

• removing any voltage on input and output terminals.

Failure to follow these instructions will result in death or serious injury.

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Hardware setup

Install the card in ATV312 as follows:

1. Open the ATV312 front cover.

2 & 3. Remove the terminal board fixing screw and take off the ATV312 standard terminal board.

(Be careful not to lose the terminal board fixing screw when removed since it may be used again.)

This step does not apply if you are using an ATV312.... B (product without standard IO terminal).

4. Install the PROFIBUS DP card and secure it with the board fixing screw (M3 tapping screw tightening torque: 0.7 to 0.8Nm).

5. Stick the new cabling label above the PROFIBUS DP option card. Stick the PROFIBUS DP card nameplate near the ATV312 nameplate. (Be careful not to cover slits on the ATV312 enclosure)

6. Perform wiring on the PROFIBUS DP card (see page 11

7. Wire and screw the EMC clamps for the PROFIBUS DP cables (and control wires if required).

Note: To install or remove the terminal board, make it slide in or out in parallel with board.

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Hardware setup

Characteristics and functions of the terminals

Terminal Function Electrical characteristics

R2A R2B R2C

COM Analog I/O common 0 V +10 Power supply for reference

AI2 Analog voltage input Bipolar analog input 0 ± 10 V (maximum safe voltage ± 30 V)

AI3 Analog current input Analog current input X-Y mA by programming X and Y from 0 to 20 mA:

+24 Logic input power supply • + 24 V protected against short-circuits and overloads, minimum 19 V, maximum 30 V

LI1 LI2 LI3

RJ45 Communication port Connection for SoMove software, Modbus, remote display, loader tools. SW1 Addressing switches See page 14 SW2 Line termination switches See page 11 PROFIBUS DPCommunication PROFIBUS DP open style connector for connection to the fieldbus, see page 11

Configurable relay outputs: 1 relay logic output, one “N/C” contact and one “N/O” contact with common point.

potentiometer (2.2 to 10 k

Logic inputs Programmable logic inputs

• Minimum switching capacity: 10 mA for 5 V

• Maximum switching capacity on resistive load (cos ϕ = 1 and L/R = 0 ms): 5 A for 250 V

• Maximum switching capacity on inductive load (cos ϕ = 0.4 and L/R = 7 ms): 2 A for 250 V

• Sampling time: 8 ms

• Service life: 100,000 operations at maximum switching power

• +10 V (+ 8% - 0%)

Ω)

• 10 mA max

• Protected against short-circuits and overloads

The + or - polarity of the voltage on AI2 affects the direction of the setpoint and therefore the direction of operation.

• Impedance: 30 k

• Resolution: 0.01 V, 10-bit + sign converter

• Precision ± 4.3%, linearity ± 0.2%, of maximum value

• Sampling time: 8 ms

• Operation with shielded cable 100 m maximum

• Impedance: 250

• Maximum customer current available: 100 mA

• Impedance: 3.5 k

• + 24 V internal or 24 V external power supply (min. 19 V, max. 30 V)

• Max. current: 100 mA

• Max. sampling time: 4 ms Source position: Positive logic State 0 if < 5 V or logic input not wired, state 1 if > 11 V

a and 30 V c

. .

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Hardware setup

8........................1

PROFIBUS DP

connector

EMC clamps

Connection to the Modbus base port

1 Not connected

2 Not connected

3 Not connected

4D1

5D0

6 Not connected

7VP (1)

8 Common

(1) Reserved for RS232/RS485 converter

Connection to the PROFIBUS DP network

SW1 description, see page 14.

(1): pins A and pins B are internally connected.

Number Terminal Electrical characteristics

1 DGND Data Ground: Not Connected 2 A RxD/TxD-N: Receive/Transmit-Data-N 3 B RxD/TxD-P: Receive/Transmit-Data-P 4 A RxD/TxD-N: Receive/Transmit-Data-N 5 B RxD/TxD-P: Receive/Transmit-Data-P 6 SHLD SHIELD

7 SCR SCREEN: Connect to the ground

The line termination is activated with the switches SW2 (dip switches 1 and 2 to ON position).

S1A10386 10/2009 11

Note: If EMC clamp is not connected, wire the PROFIBUS DP cable shield to SHLD.

Hardware setup

PROFIBUS DP communication module: TSX-PBY100

TSX PREMIUM PLC

Altivar 312

Connector with line

terminator

490 NAD 911 03

PROFIBUS DP connection

cable TSX PBS CA

p00

(100 or 400 m)

On the last module,

you must activate the

line termination, by setting SW2 to ON

(dip switches 1 and 2

to ON position)

Connection accessories

PROFIBUS DP bus connection cables

Description Length Catalog number

PROFIBUS DP connection cables 100 m TSX PBS CA 100

400 m TSX PBS CA 400

Example of connection:

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+ 25 hidden pages