Schneider Electric ION8800 User Manual

PowerLogic® ION8800

Energy & Power Quality Meter

Installation Guide 05/2007

Danger

This symbol indicates the presence of dangerous voltage within and outside the product enclosure that may constitute a risk of electric shock, serious injury or death to persons if proper precautions are not followed.

Caution

This symbol alerts the user to the presence of hazards that may cause minor or moderate injury to persons, damage to property or damage to the device itself, if proper precautions are not followed. Consult this document whenever this symbol is used on the meter, to determine the nature of the potential hazard and any actions which need to be taken.

Note

This symbol directs the user’s attention to important installation, operating and maintenance instructions.

Installation Considerations

Installation and maintenance of the ION 8800 meter should only be performed by qualified, competent personnel that have appropriate training and experience with high voltage and current devices. The meter must be installed in accordance with all local and national electrical codes.

If this equipment is used in a manner not specified by the manufacturer, the protection from electric shock, fire, etc. provided by this equipment may be impaired.

DANGER

Failure to observe the following instructions may result in severe injury or death.



During normal operation of the ION 8800 meter, hazardous voltages are present on its connector pins, and throughout the connected potential transformer (PT), current transformer (CT), direct connect without PTs, digital (status) input, control power and external I/O circuits. PT and CT secondary circuits are capable of generating lethal voltages and currents with their primary circuit energized. Follow standard safety precautions while performing any installation or service work (i.e. removing PT fuses, shorting CT secondaries, etc).

Do not use digital output devices for primary protection functions. These include applications where the

devices perform energy limiting functions or provide protection of people from injury. Do not use the ION

8800

in situations where failure of the devices can cause injury or death, or cause sufficient energy to be

released that can start a fire. The meter can be used for secondary protection functions.

The ION 8800 meter’s chassis ground must be properly connected to a good earth ground for safety, and

for the noise and surge protection circuitry to function correctly. Failure to do so will void the warranty, and create a risk of electric shock, injury or death.

When installing the meter, all voltage paths (measurement voltage and all auxiliary circuits such as the

power supply and the tariff control voltage) must be fused according to applicable local safety standards.

CAUTION

Observe the following instructions, or permanent damage to the meter may occur.



The ION 8800 meter offers a range of hardware options that affect input ratings. The ION 8800 meter’s serial number label lists all equipped options. Applying current levels incompatible with the current inputs will permanently damage the meter. This document provides installation instructions applicable to each hardware option.

Do not HIPOT/Dielectric test the digital (status) inputs, digital outputs, power supply terminals or commu-

nications terminals. Refer to the label on the ION 8800 meter for the maximum voltage level the device can withstand.

Replacing the meter battery with the wrong type or voltage rating could result in damage to the meter. Use

only a lithium LiSOCl2 battery with a rated voltage of 3.6 V, and the same construction as the original battery, as a replacement.

Network Compatibility Notice for the Internal Modem

The internal modem in meters equipped with this option is compatible with the telephone systems of most countries in the world. Use in some countries may require modification of the internal modem’s initialization strings. If problems using the modem on your phone system occur, please contact Schneider Electric Technical Support.

Standards Compliance

Made by Power Measurement Ltd.

PowerLogic, ION, ION Enterprise, MeterM@il and Modbus are either trademarks or registered trademarks of Schneider Electric.

Covered by one or more of the following patents:

U.S. Patent No's 7010438, 7006934, 6990395, 6988182, 6988025, 6983211, 6961641, 6957158, 6944555, 6871150, 6853978, 6825776, 6813571, 6798191, 6798190, 6792364, 6792337, 6751562, 6745138, 6737855, 6694270, 6687627, 6671654, 6671635, 6615147, 6611922, 6611773, 6563697, 6493644, 6397155, 6236949, 6186842, 6185508, 6000034, 5995911, 5828576, 5736847, 5650936, D505087, D459259, D458863, D443541, D439535, D435471, D432934, D429655, D427533.

ION8800 Models

Feature Set Description

Available Options

Basic Tariff/Energy revenue meter

Feature Set C + EN50160 and IEC 61000-4-30 Class A compliant power quality monitoring

Feature Set B + power quality analysis (waveforms and transient capture with 1024 samples/cycle resolution)

Logging and

Recording

 5 MB memory  10 MB memory

I/O Options

Ordering

Code

Before You Begin

Before installing the meter, familiarize yourself with the steps in this guide and read the safety precautions presented on the “Installation Considerations” page.

Current

Inputs

 Low Current

(In=1A, 2A)

 High Current

(In=5A)

 8 digital Form A solid-state outputs  1 Form C mechanical relay  4 Form C solid-state outputs

 1 Form C mechanical relay  4 Form C solid-state outputs

 IRIG-B

 1 Form C mechanical relay  4 Form C solid-state outputs  IRIG-B

 Optical IEC 1107  RS-485 and optical IEC 1107  Communications Module (RS-485,

RS-232, modem, 10-Base-T Ethernet, 10-Base-FL Fiber Ethernet)

Outputs Digital Inputs Com

Communications Security

 Standard  Hardware

locked

None

3 Low voltage None

3 High voltage None

3 Low voltage

3 High voltage

One RS-485 port on Essailec connector

Meter Overview

Meter Front (Cover Closed)

Operational LEDs

Display

Optical Communications Port

Operational LEDs

Display

Optical Communications Port

Slot-head Screw

varh Pulsing Port

Cover Seal

Meter Front (Cover Open)

Wh Pulsing Port

Navigation Buttons

Slot-head Screw

Sealed Buttons

Navigation Buttons

Battery Cover

Slot-head Screw

varh Pulsing Port

Cover Seal

Wh Pulsing Port

Slot-head Screw

Meter Back

Communications Module Cover Plate

Essailec Connector

Ground Te rm i n al

Front Panel Button Functions

ALT/ENTER: Press this button once to enter ALT mode. Press and hold to enter

Setup mode. In Setup mode, press this button to accept changes.

NAVIGATION: Press the UP / DOWN arrow buttons to highlight menu items, or

increment / decrement numbers. Press and hold to shift cursor left and right.

DEMAND RESET: Press this button to reset all maximum demand registers. Not

accessible when cover is sealed.

TEST MODE: Press this button to enter Test Mode. Billable quantities do not

accumulate when meter is in Test Mode. Not accessible when cover is sealed.

ALT CONFIG: Press this button to enter the Alternate Configuration menu. Not

accessible when cover is sealed.

MASTER RESET: Press this button to reset meter quantities. Not accessible when

cover is sealed.

SPARE: This button is not currently implemented. Not accessible when cover is

sealed.

Meter Labels

Front of Meter (Cover Closed)

Voltage and Current Ratings

Transformer Factors and Energy Pulse

Nameplate Removable User Label

Weigh t Factor s Removable User Label

Removable User Labels

Insert user labels between bezel label and plastic lid while cover is open.

50.0 mm (1.97“)

13.0 mm (0.51“)

60.0 mm (2.36“)

44.0 mm (1.73“)

Unit Dimensions

Meter dimensions conform to DIN standard 43862.

132.2 mm (5.21“)

Front View of Meter

190.5 mm (7.50“)

202.1 mm (7.96“)

4.6 mm (0.18“)

M3 Thread Screw

57.2 mm (2.25“)

38.4 mm (1.51“)

Side View of Meter

Front of Rack View

482.0 mm (18.98“) to fit 19 inch rack

461.0 - 469.0 mm (18.15 - 18.46“)

260.0 mm (10.24“)

111.8 mm (4.40“)

132.5 mm (5.22“) 3U high

Essailec Connections

Voltage, current, power supply, I/O and communication connections are made via the Essailec connector on the rear of the meter. Meters can be ordered with multiple connector configurations.

Order Options B/C Circuit & Pinout Diagrams

This pinout drawing details the various pins on the meter side of the connector. The table below maps the pins to their corresponding inputs and outputs in the meter.

Code 07 Code 05 Code 03 Code 01

Code 13 Code 17 Code 15 Code 13

Rack

Meter

ABCDE

Order Option A Circuit & Pinout Diagrams

This pinout drawing details the various pins on the meter side of the connector. The table below maps the pins to their corresponding inputs and outputs in the meter.

Code 07 Code 05 Code 03 Code 01

Rack

Code 15 Code 17 Code 15 Code 13

Meter

ABCDE

Current Measurement Inputs

Voltage Measurement Inputs

Form A Outputs

Form C Solid-state Relays

Unused

Form A Outputs

Form C Mechanical Relay

Digital Inputs or RS-485 Com

Power Supply Inputs (AC/DC)

Order Options A/B/C Essailec Connector Arrangement

Meter Port Essailec Connector Pin Description

I11 A01 standard I12 A1 standard I21 A02 standard I22 A2 standard I31 A03 standard I32 A3 standard I41 A04 optional I42 A4 optional Uref B0 standard U1 B1 standard U2 B2 standard U3 B3 standard DO7 & DO8 K B4 standard; Common DO5 & DO6 K B5 standard; Common DO5 B6 standard; NO DO6 B7 standard; NO DO7 B8 standard; NO DO8 B9 standard; NO DO1 & DO2 K C0 standard; Common DO1 C1 standard; NO DO1 C2 standard; NC DO2 C3 standard; NO DO2 C4 standard; NC DO3 & DO4 K C5 standard; Common DO3 C6 standard; NO DO3 C7 standard; NC DO4 C8 standard; NO DO4 C9 standard; NC

-D0 Unused

-D1 Unused

-D2 Unused

-D3 Unused DO11 & DO12 K D4 standard; Common DO9 & DO10 K D5 standard; Common DO9 D6 standard; NO DO10 D7 standard; NO DO11 D8 standard; NO DO12 D9 standard; NO Alarm K E0 standard; Common Alarm E1 standard; NO Alarm E2 standard; NC DI-SCOM (or RS-485

Shield) DI1 (or RS-485 +) E6 RS-485 + DI2 (or RS-485 -) E7 RS-485 DI3 (or unused) E8 standard

-E3 Unused Power Supply N/- E4 Power Supply neutral (-) Power Supply L/+ E9 Power Supply line (+)

E5 standard; Common

+ 25 hidden pages