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PowerLogic® ION8800
Energy & Power Quality Meter
Installation Guide 05/2007
Danger
This symbol indicates the presence of dangerous voltage within and outside the product enclosure that may constitute a risk of electric shock, serious injury or death to persons if proper precautions are not followed.
Caution
This symbol alerts the user to the presence of hazards that may cause minor or moderate injury to persons, damage to property or damage to the device itself, if proper precautions are not followed. Consult this document whenever this symbol is used on the meter, to determine the nature of the potential hazard and any actions which need to be taken.
Note
This symbol directs the user’s attention to important installation, operating and maintenance instructions.
Installation Considerations
Installation and maintenance of the ION 8800 meter should only be performed by qualified, competent personnel that have appropriate training and experience with high voltage and current devices. The meter must be installed in accordance with all local and national electrical codes.
If this equipment is used in a manner not specified by the manufacturer, the protection from electric shock, fire, etc. provided by this equipment may be impaired.
DANGER
Failure to observe the following instructions may result in severe injury or death.
During normal operation of the ION 8800 meter, hazardous voltages are present on its connector pins, and throughout the connected potential transformer (PT), current transformer (CT), direct connect without PTs, digital (status) input, control power and external I/O circuits. PT and CT secondary circuits are capable of generating lethal voltages and currents with their primary circuit energized. Follow standard safety precautions while performing any installation or service work (i.e. removing PT fuses, shorting CT secondaries, etc).
Do not use digital output devices for primary protection functions. These include applications where the devices perform energy limiting functions or provide protection of people from injury. Do not use the ION 8800 in situations where failure of the devices can cause injury or death, or cause sufficient energy to be released that can start a fire. The meter can be used for secondary protection functions.
The ION 8800 meter’s chassis ground must be properly connected to a good earth ground for safety, and for the noise and surge protection circuitry to function correctly. Failure to do so will void the warranty, and create a risk of electric shock, injury or death.
When installing the meter, all voltage paths (measurement voltage and all auxiliary circuits such as the power supply and the tariff control voltage) must be fused according to applicable local safety standards.
CAUTION
Observe the following instructions, or permanent damage to the meter may occur.
The ION 8800 meter offers a range of hardware options that affect input ratings. The ION 8800 meter’s serial number label lists all equipped options. Applying current levels incompatible with the current inputs will permanently damage the meter. This document provides installation instructions applicable to each hardware option.
Do not HIPOT/Dielectric test the digital (status) inputs, digital outputs, power supply terminals or communications terminals. Refer to the label on the ION 8800 meter for the maximum voltage level the device can withstand.
Replacing the meter battery with the wrong type or voltage rating could result in damage to the meter. Use only a lithium LiSOCl2 battery with a rated voltage of 3.6 V, and the same construction as the original
battery, as a replacement.
3
Network Compatibility Notice for the Internal Modem
The internal modem in meters equipped with this option is compatible with the telephone systems of most countries in the world. Use in some countries may require modification of the internal modem’s initialization strings. If problems using the modem on your phone system occur, please contact Schneider Electric Technical Support.
Standards Compliance
Made by Power Measurement Ltd.
PowerLogic, ION, ION Enterprise, MeterM@il and Modbus are either trademarks or registered trademarks of Schneider Electric.
Covered by one or more of the following patents:
U.S. Patent No's 7010438, 7006934, 6990395, 6988182, 6988025, 6983211, 6961641, 6957158, 6944555, 6871150, 6853978, 6825776, 6813571, 6798191, 6798190, 6792364, 6792337, 6751562, 6745138, 6737855, 6694270, 6687627, 6671654, 6671635, 6615147, 6611922, 6611773, 6563697, 6493644, 6397155, 6236949, 6186842, 6185508, 6000034, 5995911, 5828576, 5736847, 5650936, D505087, D459259, D458863, D443541, D439535, D435471, D432934, D429655, D427533.
4
ION8800 Models
Feature Set |
Description |
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CBasic Tariff/Energy revenue meter
BFeature Set C + EN50160 and IEC 61000-4-30 Class A compliant power quality monitoring
AFeature Set B + power quality analysis (waveforms and transient capture with 1024 samples/cycle resolution)
Available Options
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Logging and |
Current |
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Communications |
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Security |
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Recording |
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Inputs |
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5 MB memory |
Low Current |
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Optical IEC 1107 |
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Standard |
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10 MB memory |
(In=1A, 2A) |
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RS-485 and optical IEC 1107 |
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Hardware |
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High Current |
Communications Module (RS-485, |
locked |
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(In=5A) |
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RS-232, modem, 10-Base-T Ethernet, |
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10-Base-FL Fiber Ethernet) |
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I/O Options |
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Ordering |
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Outputs |
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Digital Inputs |
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Com |
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Code |
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A |
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8 digital Form A solid-state outputs |
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One RS-485 port on |
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1 Form C mechanical relay |
None |
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Essailec connector |
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4 Form C solid-state outputs |
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B |
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8 digital Form A solid-state outputs |
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1 Form C mechanical relay |
3 Low voltage |
None |
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4 Form C solid-state outputs |
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C |
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8 digital Form A solid-state outputs |
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1 Form C mechanical relay |
3 High voltage |
None |
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4 Form C solid-state outputs |
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1 Form C mechanical relay |
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One RS-485 port on |
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D |
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4 Form C solid-state outputs |
3 Low voltage |
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Essailec connector |
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IRIG-B |
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E |
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1 Form C mechanical relay |
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One RS-485 port on |
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4 Form C solid-state outputs |
3 High voltage |
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IRIG-B |
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Essailec connector |
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Before You Begin |
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Before installing the meter, familiarize yourself with the steps in this guide and read the safety precautions presented on the “Installation Considerations” page.
© 2007 Schneider Electric. All rights reserved. |
5 |
Meter Overview
Meter Front (Cover Closed)
Operational
LEDs Navigation
Buttons
Display 
Optical
Communications
Port
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Slot-head |
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varh |
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Cover |
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Wh |
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Screw |
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Pulsing |
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Seal |
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Pulsing |
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Port |
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Port |
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Meter Front (Cover Open)
Operational
LEDs
Display 
Optical
Communications
Port
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Slot-head |
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varh |
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Cover |
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Wh |
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Screw |
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Pulsing |
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Seal |
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Pulsing |
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Port |
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Port |
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Meter Back
Communications
Module Cover
Plate
Essailec
Connector
Slot-head
Screw
Sealed
Buttons
Navigation
Buttons
Battery
Cover
Slot-head
Screw
Ground
Terminal
6 |
© 2007 Schneider Electric. All rights reserved. |
Front Panel Button Functions
ALT/ENTER: Press this button once to enter ALT mode. Press and hold to enter Setup mode. In Setup mode, press this button to accept changes.
NAVIGATION: Press the UP / DOWN arrow buttons to highlight menu items, or increment / decrement numbers. Press and hold to shift cursor left and right.
DEMAND RESET: Press this button to reset all maximum demand registers. Not accessible when cover is sealed.
TEST MODE: Press this button to enter Test Mode. Billable quantities do not accumulate when meter is in Test Mode. Not accessible when cover is sealed.
ALT CONFIG: Press this button to enter the Alternate Configuration menu. Not accessible when cover is sealed.
MASTER RESET: Press this button to reset meter quantities. Not accessible when cover is sealed.
SPARE: This button is not currently implemented. Not accessible when cover is sealed.
Meter Labels
Front of Meter (Cover Closed)
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Voltage and |
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Current |
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Ratings |
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Transformer |
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Factors and |
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Energy Pulse |
Nameplate |
Weight Factors |
Removable |
Removable |
User Label |
User Label |
Removable User Labels |
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Insert user labels between bezel label and |
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plastic lid while cover is open. |
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50.0 mm |
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(1.97“) |
13.0 mm |
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(0.51“) |
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60.0 mm |
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(2.36“) |
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44.0 mm |
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(1.73“) |
© 2007 Schneider Electric. All rights reserved. |
7 |
Unit Dimensions
Meter dimensions conform to DIN standard 43862.
Front View of Meter
132.2 mm (5.21“)
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4.6 mm |
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(0.18“) |
190.5 mm |
M3 Thread |
(7.50“) |
Screw |
202.1 mm |
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(7.96“) |
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38.4 mm |
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Side View of Meter |
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(1.51“) |
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260.0 mm |
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(10.24“) |
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111.8 mm (4.40“)
Front of Rack View
482.0 mm (18.98“)
to fit 19 inch rack
57.2 mm |
132.5 mm |
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(5.22“) |
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(2.25“) |
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3U high |
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461.0 - 469.0 mm |
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(18.15 - 18.46“) |
8 |
© 2007 Schneider Electric. All rights reserved. |
Essailec Connections
Voltage, current, power supply, I/O and communication connections are made via the Essailec connector on the rear of the meter. Meters can be ordered with multiple connector configurations.
Order Options B/C Circuit & Pinout Diagrams
Rack |
Meter |
This pinout drawing details the various pins on the meter side of the connector. The table below maps the pins to their corresponding inputs and outputs in the meter.
Code |
13 Code |
07 |
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Code |
17 Code |
05 |
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Code |
15 Code |
03 |
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Code |
13 Code |
01 |
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E
D
C
B
A
© 2007 Schneider Electric. All rights reserved. |
9 |
Order Option A Circuit & Pinout Diagrams
Rack |
Meter |
This pinout drawing details the various pins on the meter side of the connector. The table below maps the pins to their corresponding inputs and outputs in the meter.
Code |
15 Code |
07 |
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Code |
17 Code |
05 |
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Code |
15 Code |
03 |
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Code |
13 Code |
01 |
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E
D
C
B
A
10 |
© 2007 Schneider Electric. All rights reserved. |
Order Options A/B/C Essailec Connector Arrangement
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Meter Port |
Essailec Connector Pin |
Description |
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I11 |
A01 |
standard |
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I12 |
A1 |
standard |
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I21 |
A02 |
standard |
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Current |
I22 |
A2 |
standard |
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Measurement Inputs |
I31 |
A03 |
standard |
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I32 |
A3 |
standard |
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I41 |
A04 |
optional |
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I42 |
A4 |
optional |
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Uref |
B0 |
standard |
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Voltage |
U1 |
B1 |
standard |
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Measurement Inputs |
U2 |
B2 |
standard |
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U3 |
B3 |
standard |
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DO7 & DO8 K |
B4 |
standard; Common |
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DO5 & DO6 K |
B5 |
standard; Common |
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Form A Outputs |
DO5 |
B6 |
standard; NO |
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DO6 |
B7 |
standard; NO |
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DO7 |
B8 |
standard; NO |
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DO8 |
B9 |
standard; NO |
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DO1 & DO2 K |
C0 |
standard; Common |
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DO1 |
C1 |
standard; NO |
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DO1 |
C2 |
standard; NC |
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DO2 |
C3 |
standard; NO |
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Form C Solid-state |
DO2 |
C4 |
standard; NC |
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Relays |
DO3 & DO4 K |
C5 |
standard; Common |
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DO3 |
C6 |
standard; NO |
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DO3 |
C7 |
standard; NC |
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DO4 |
C8 |
standard; NO |
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DO4 |
C9 |
standard; NC |
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- |
D0 |
Unused |
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Unused |
- |
D1 |
Unused |
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- |
D2 |
Unused |
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- |
D3 |
Unused |
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DO11 & DO12 K |
D4 |
standard; Common |
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DO9 & DO10 K |
D5 |
standard; Common |
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Form A Outputs |
DO9 |
D6 |
standard; NO |
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DO10 |
D7 |
standard; NO |
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DO11 |
D8 |
standard; NO |
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DO12 |
D9 |
standard; NO |
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Form C Mechanical |
Alarm K |
E0 |
standard; Common |
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Alarm |
E1 |
standard; NO |
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Relay |
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Alarm |
E2 |
standard; NC |
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DI-SCOM (or RS-485 |
E5 |
standard; Common |
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Shield) |
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Digital Inputs or |
DI1 (or RS-485 +) |
E6 |
RS-485 + |
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RS-485 Com |
DI2 (or RS-485 -) |
E7 |
RS-485 - |
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DI3 (or unused) |
E8 |
standard |
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- |
E3 |
Unused |
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Power Supply Inputs |
Power Supply N/- |
E4 |
Power Supply neutral (-) |
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(AC/DC) |
Power Supply L/+ |
E9 |
Power Supply line (+) |
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© 2007 Schneider Electric. All rights reserved. |
11 |
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