Schneider Electric ALTIVAR 58 TRX User Manual

ALTIVAR® 58 TRX

AC DRIVES

File 8806 / 8839 / 8998

Catalog

03

CONTENTS

Description

Page

Drives Product Support and Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Altivar® 58 TRX AC Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Class 8839 58M Enclosed AC Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143

Class 8839 Econoflex™ AC Drives. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185

Class 8998 Motor Control Centers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211

DRIVES PRODUCT SUPPORT AND CONTACTS

Drives Product Support Group

The Product Support Group is available 24 hours a day, 365 days a year. We will work with you over the telephone to diagnose application or product problems and to advise the correct course of action.

Telephone: [phone]

Fax: [phone]

E-mail: [e-mail]

Field Services

Square D Field Services is committed to providing quality on-site service. No matter how routine or complex the task, we have the engineering and technical expertise to provide service for any manufacturer’s equipment. Our coordination center will respond to your requests 24 hours a day, seven days a week. Simply call our toll-free number to arrange onsite service.

Telephone: [phone]

Training

Square D offers a variety of instructor-led and self-paced skill enhancing and product training programs for our employees, distributors, customers, and suppliers. For more information, call the Square D Organizational Development Department.

Telephone: [phone]

Conditions of Sale

Refer to the Digest.

Customer Information Center

Serving all Square D authorized distributors and customers in the U.S., Monday through Friday, 8:00 a.m. to 8:00 p.m. EST.

Telephone: 888-SquareD (1-888-778-2733)

Customer Literature Center

To obtain hard copy support literature for your product or application needs, contact the Square D Customer Literature Center.

Telephone: [phone]

Fax: [phone]

Square D Website

Visit the virtual work zone at the Square D website to quickly find and download technical literature and marketing collateral. The website offers a variety of solutions for your drive applications. It includes software tools, new product information, and product selection information.

Web Address: http://www.SquareD.com

Square D/Schneider Electric Sales Offices

Visit www.SquareD.com for the location of the sales office nearest you.

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© 2000–2003 Schneider Electric All Rights Reserved

09/2003

Altivar® 58 TRX AC Drives

Contents

DESCRIPTION

PAGE

PRODUCT OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

USER INTERFACE OPTIONS AND ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

ATV58 TRX TYPE H DRIVE CONTROLLERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

ATV58 TRX TYPE E DRIVE CONTROLLERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

ATV58 TRX TYPE F DRIVE CONTROLLERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

ATV58 TRX TYPE N DRIVE CONTROLLERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

ATV58 TYPE FVC DRIVE CONTROLLERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

TERMINAL LOCATIONS FOR ATV58 TRX TYPE H AND TYPE FVC DRIVES . . . . . . . . . . . . 18

DESCRIPTION OF POWER TERMINALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

CONDUIT CONNECTIONS FOR TYPE E AND TYPE F DRIVE CONTROLLERS . . . . . . . . . . 20

DESCRIPTION OF CONTROL TERMINALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

DESCRIPTION OF ATV58 TYPE FVC CONTROL TERMINALS . . . . . . . . . . . . . . . . . . . . . . . 22

KEYPAD DISPLAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

ATV58 TRX Fam10827Retouced.tif

Altivar 58 TRX AC Drives POWERSUITE OPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

MAGELIS TERMINAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

SUMMARY OF USER INTERFACE OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

I/O EXTENSION CARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

COMMUNICATION OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

VENTILATION KITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

CONDUIT ENTRY KITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

DYNAMIC BRAKING RESISTOR KITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

ELECTROMAGNETIC COMPATIBILITY (EMC) KITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

RFI FILTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

LINE REACTORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

MOTOR PROTECTING OUTPUT FILTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

MACRO-CONFIGURATION PROGRAMMING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

DRIVE CONTROLLER IDENTIFICATION SCREEN: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

DISPLAY PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

ADJUSTMENT PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

DRIVE AND MOTOR CONFIGURATION PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

DRIVE CONTROL PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

CONFIGURABLE I/O FUNCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

FUNCTION COMPATIBILITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

ASSIGNMENT OF LOGIC INPUTS (LIx) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

ASSIGNMENT OF ANALOG INPUTS (AIx) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

ASSIGNMENT OF ANALOG INPUTS (AIx) WITH ANALOG I/O EXTENSION CARD . . . . . . . 60

ASSIGNMENT OF LOGIC OUTPUTS (R2 OR LOx) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

ASSIGNMENT OF ANALOG OUTPUTS (AOx) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

FAULT MANAGEMENT PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

ADDITIONAL FUNCTIONALITY PROVIDED IN THE ATV58 TYPE FVC DRIVE . . . . . . . . . . . 68

ATV58 TYPE FVC ADJUSTMENT PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

ATV58 TYPE FVC ANALOG INPUTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

ATV58 TYPE FVC ANALOG OUTPUTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

ATV58 TYPE FVC LOGIC OUTPUTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

PARAMETER SUMMARY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

MENU OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

COMMUNICATION PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

POWER SECTION CONSTRUCTION INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

PERFORMANCE INFORMATION (CONSTANT TORQUE RATED PRODUCTS) . . . . . . . . . . 95

SPEED REGULATION (CONSTANT TORQUE RATED PRODUCTS) . . . . . . . . . . . . . . . . . . . 97

INSTALLATION RECOMMENDATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

WIRING RECOMMENDATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

ATV58 TRX TYPE H SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115

ATV58 TRX TYPE FVC SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118

DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120

WEIGHTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126

SELECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127

SUGGESTED SPECIFICATIONS FOR ATV58 TRX TYPE H CONTROLLERS . . . . . . . . . . . 137

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09/2003		© 2000–2003 Schneider Electric All Rights Reserved

Altivar® 58 TRX AC Drives

Product Overview

ATV58 TRX Fam10827Retouced.tif

ATV58 TRX Type H Product Family

ATV58Family.tif

ATV58 Type FVC Product Family

TypeEF_Family.tif

ATV58 TRX Type E and Type F Product

Family

TypeN_Family.tif

ATV58 TRX Type N Product Family

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© 2000–2003 Schneider Electric All Rights Reserved

PRODUCT OVERVIEW

Altivar® 58 (ATV58) TRX AC drive controllers offer superior performance in a compact package. ATV58 TRX drive controllers are designed for modularity, allowing you to customize the product to your exact needs. A variety of multilingual operator interface options, I/O extension cards, communication cards, and hardware options are available.

ATV58 TRX drive controllers incorporate sensorless flux vector control for three-phase asynchronous squirrel cage AC motors. They are available in the following configurations:

•Type H

•Type FVC

•Type E

•Type F

•Type N

The ATV58 TRX Type H drive controller can be used in variable torque or constant torque applications. Each ATV58 TRX drive controller incorporates random switching frequency modulation to reduce motor noise. For variable torque applications, the ATV58 TRX Type H controller includes features for additional energy savings and quiet motor operation. For constant torque applications, the ATV58 TRX Type H drive controller features a 1:100 speed range with excellent torque performance through the entire range.

The ATV58 Type FVC drive controller offers the highest level of AC drive performance. It is for use in constant torque applications requiring a 1:1000 speed range and torque at zero speed, or where response time to a change in load is critical to the application.

The Type H and Type FVC drive controllers can be mounted in an enclosure integrating other equipment, or wall-mounted using the optional conduit entry kits.

The Type E, Type F, and Type N configurations offer a packaged product ready to mount in a variety of environments.

•The ATV58 TRX Type E drive controller is Type 1 rated and has an integrated output contactor.

•The ATV58 TRX Type F drive controller is Type 12 rated and contains integrated line fuses.

•The ATV58 TRX Type N drive controller is Type 4/4X rated.

Each ATV58 TRX drive controller has an integrated RS-485 port. This port has a variety of uses to fit your application requirements, including:

•Use as a multidrop Modbus® port

•Connection for a keypad

•Connection for Magelis® terminals

•Connection of PC or Pocket PC commissioning software

09/2003

keypad photo.tif

OpInterfaceNew.tif

Keypad Display (Left) and

Remote Mounting Kit (Right)

PC Conn Kit.tif

PowerSuite Software

IO_cards.tif

I/O Option Boards

ComCards.tif

Communication Option Boards

Altivar® 58 TRX AC Drives

User Interface Options and Accessories

USER INTERFACE OPTIONS AND ACCESSORIES

Keypad Display

The operator keypad display can be mounted directly to the drive or connected via a remote mounting kit. It can be used to operate the drive, or to display, configure, and adjust parameters. It can also be used to upload and download configurations.

PowerSuite™ Software

This Windows® -based PC and Pocket PC software can be used to display, configure, and adjust parameters as well as upload and download configurations. It can also be used to operate the drive and view fault history. The software may be used in a stand-alone mode to create or modify a configuration and transfer it to an ATV58 TRX drive controller.

I/O Option Boards

A variety of option boards are available to expand the I/O to match the needs of the installation. The option boards mount internally without requiring additional panel space.

Communication Option Boards

Individual communication cards are available to integrate the ATV58 TRX drive controller into many industrial and building automation communication protocols. These allow the user to control, adjust, and obtain the status of an ATV58 TRX drive controller. The communication card mounts internally without requiring additional space.

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09/2003		© 2000–2003 Schneider Electric All Rights Reserved

Altivar® 58 TRX AC Drives

User Interface Options and Accessories

VentKits.tif

Ventilation Kits

CondEntKits.tif

Conduit Entrance Kits

DynBrake.tif

Dynamic Braking Resistor Kits

6

© 2000–2003 Schneider Electric All Rights Reserved

Ventilation Kits

Ventilation fan kits are available for packaging the drive in a smaller enclosure. The ventilation fan is powered internally and mounts on top of the ATV58 TRX drive controller without requiring additional panel space.

Conduit Entrance Kits

Conduit entrance kits are available for wall-mount applications. The kits attach to the bottom of the ATV58 TRX drive controller and are provided with multiple conduit knockouts.

Dynamic Braking Resistor Kits

Dynamic braking resistors packaged in Type 1 enclosures are available for applications requiring fast cycle times. These kits mount separately.

09/2003

ATV58 TRX Fam10827Retouced.tif

ATV58 TRX Type H Product Family

The ATV58 TRX series of adjustable frequency AC drive controllers is a Transparent ReadyTM product line providing extended functionality and an extended horsepower range for the ATV58 AC drive family. The ATV58 TRX series includes an analog output, expanded firmware capabilities, and a horsepower range up to 500 hp. As a Transparent Ready product equipped with an Ethernet communication card, the ATV58 TRX product line can be configured, controlled, monitored, and diagnosed over an Ethernet network with a standard Web browser. No special software or drivers are needed.

Altivar® 58 TRX AC Drives

Type H Drive Controllers

ATV58 TRX TYPE H DRIVE CONTROLLERS

Features

The ATV58 TRX Type H drives are used for controlling three-phase asynchronous motors ranging from:

•1 to 350 hp CT (1 to 500 hp VT), 400/460 Vac, three-phase input

•0.5 to 7.5 hp CT (0.5 to 30 hp VT), 208/230 Vac, single-phase input

•2 to 40 hp CT (2 to 50 hp VT), 208/230 Vac, three-phase input

The ATV58 TRX Type H drive controller uses the latest in AC drive technology. Power modules are used on the entire product family. The modules contain insulated gate bipolar transistors (IGBTs) to produce a pulse width modulated (PWM) output waveform to the motor. The power modules minimize part count and improve reliability.

The Type H drive controllers integrate third-generation sensorless flux vector control for three-phase asynchronous squirrel cage AC motors. This allows the drive controller to deliver needed torque with excellent dynamic response over a wide speed range.

ATV58 TRX Type H drive controllers are capable of:

•Producing transient torque of 200% (±10%) of nominal motor torque for 2 seconds

•Producing transient torque of 170% (±10%) of nominal motor torque for 60 seconds

•Producing 160% of rated motor torque at 0.6 Hz with encoder feedback, or at 1 Hz without tachometer or encoder feedback (open loop)

•Regulating rated motor speed within 1% without tachometer or encoder feedback, or within ±0.02% with an encoder feedback circuit (option card)

Each Type H drive controller has a selectable switching frequency that can be adjusted to match the application requirements. The switching frequency can be programmed to fold back in the event of excessive heat. The drive controller reverts back to the programmed choice upon reaching the normal thermal state.

In addition, each 15 hp (CT) to 50 hp (VT) 208/230 Vac Type H controller and each 25 hp (CT) to 100 hp (VT) 400/460 Vac Type H controller includes a line reactor integrated into the heatsink plenum. The line reactor improves reliability and reduces input currents to the drive controller.

Most ATV58 TRX drive controllers are available with an integrated EMC filter. This filter reduces conducted and radiated emissions, and complies with IEC product standards IEC 61800-3 and EN 61800-3 for drive controllers.

Compliance with these standards meets the requirements of the European directive on EMC.

Configuration tools, operator interfaces, I/O extension options, and communication options are shared throughout the product range.

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09/2003		© 2000–2003 Schneider Electric All Rights Reserved

Altivar® 58 TRX AC Drives

Type H Drive Controllers

▼Refer to page 127 for a complete list of catalog numbers. An “X” in the catalog number indicates that the product does not have an internal EMC filter. If an internal EMC filter is required, delete the “X” from the catalog number.

■When these drive controllers are used with a single-phase input, a line reactor (3% minimum) must be used.

▼Refer to page 127 for a complete list of catalog numbers. An “X” in the catalog number indicates that the product does not have an internal EMC filter. If an internal EMC filter is required, delete the “X” from the catalog number.

■When these drive controllers are used with a single-phase input, a line reactor (3% minimum) must be used.

Ratings

ATV58 TRX Type H drive controllers may be rated for constant torque (CT), variable torque (VT), and variable torque low noise (VTLN) applications.

•CT applications usually require 100% of motor-rated torque through the entire speed range, high transient torque capability, and speed regulation.

•VT applications, such as centrifugal fans and centrifugal pumps, do not require high transient torque capability. This typically allows a drive to be rated for additional horsepower and additional current as compared to the constant torque rating.

•VTLN applications, such as centrifugal fans and centrifugal pumps, do not require high transient torque capability. However, this rating uses a higher switching frequency for quieter motor operation. As a result, the drive may be rated at the same horsepower and current as the constant torque rating, particularly at large horsepower sizes.

The 125–500 hp drive controllers are listed in this catalog with ratings typically used for VT applications. With proper selection, this range of controllers can also be used in CT applications, such as compressors, conveyors, and extruders, where high performance is not required at low speeds. The 125–500 hp product ratings in this catalog are for applications that require 100% rated torque down to 6 Hz. If the application requires more than 110% transient torque for one minute, select the appropriate horsepower product. For assistance with selecting the proper AC drive controller for constant torque applications, consult your local Square D drives specialist.

Application information is also available in product data bulletin SC100, Adjustable Frequency Controllers Application Guide, available at www.SquareD.com, or the NEMA Standards Publication:

Application Guide For AC Adjustable Speed Drive Systems.

Ratings for ATV58 TRX Type H Constant Torque; 208/230 Vac, Single-Phase Input with 3-Phase Output; Switching Frequency at 4 kHz

	Drive Controller		Motor Power			Rated	Transient	Total Dissipated
Frame Size			208/230 Vac			Output Current	Output Current	Power at Rated Load
	Catalog Number▼
			kW		HP	A	A	W
1	ATV58HU09M2ZU		0.37		0.5	2.3	3.1	42
1	ATV58HU18M2ZU		0.75		1	4.1	5.6	64
2	ATV58HU29M2ZU		1.5		2	7.8	10.6	107
2	ATV58HU41M2ZU		2.2		3	11	15.0	156
3	ATV58HU72M2ZU■		3		4	13.7	18.6	160
4	ATV58HU90M2ZU■		4		5	18.2	24.8	176
4	ATV58HD12M2ZU■		5.5		7.5	24.2	32.9	204

Ratings for ATV58 TRX Type H Variable Torque, Low Noise; 208/230 Vac, Single-Phase Input with 3-Phase Output; Switching Frequency: ATV58HU09M2–D12M2 at 8 kHz; ATV58HD16M2–D46M2 at 4 KHz

	Drive Controller		Motor Power		Rated	Transient	Total Dissipated
Frame Size			208/230 Vac		Output Current	Output Current	Power at Rated Load
	Catalog Number▼
			kW	HP	A	A	W
1	ATV58HU09M2ZU		0.37	0.5	2.5	2.8	42
1	ATV58HU18M2ZU		0.75	1	4.8	5.3	64
2	ATV58HU29M2ZU		1.5	2	7.8	8.6	107
2	ATV58HU41M2ZU		2.2	3	11	12.1	156
3	ATV58HU72M2ZU■		3	4	14.3	15.7	160
4	ATV58HU90M2ZU■		4	5	17.5	19.3	176
4	ATV58HD12M2ZU■		5.5	7.5	25.3	27.8	204
6	ATV58HD16M2XZU■		7.5	10	30.8	33.9	323
6	ATV58HD23M2XZU■		11	15	46.2	50.8	550
7	ATV58HD28M2XZU■		15	20	60	66.0	745
7	ATV58HD33M2XZU■		18.5	25	75	82.5	895
7	ATV58HD46M2XZU■		22	30	88	96.8	900

8

© 2000–2003 Schneider Electric All Rights Reserved		09/2003

▼Refer to page 127 for a complete list of catalog numbers. An “X” in the catalog number indicates that the product does not have an internal EMC filter. If an internal EMC filter is required, delete the “X” from the catalog number.

▼Refer to page 127 for a complete list of catalog numbers. An “X” in the catalog number indicates that the product does not have an internal EMC filter. If an internal EMC filter is required, delete the “X” from the catalog number.

▼Refer to page 127 for a complete list of catalog numbers. An “X” in the catalog number indicates that the product does not have an internal EMC filter. If an internal EMC filter is required, delete the “X” from the catalog number.

Altivar® 58 TRX AC Drives

Type H Drive Controllers

Ratings for ATV58 TRX Type H Constant Torque 208/230 Vac, 3-Phase Input with 3-Phase Output

Switching Frequency: ATV58HU29M2–D23M2 at 4 kHz, ATV58HD28M2–D46M2 at 2 kHz

	Drive Controller	Motor Power		Rated	Transient	Total Dissipated
Frame Size		208/230 V		Output Current	Output Current	Power at Rated Load
	Catalog Number▼
		kW	HP	A	A	W
2	ATV58HU29M2ZU	1.5	2	7.8	10.6	107
2	ATV58HU41M2ZU	2.2	3	11	15	160
3	ATV58HU54M2ZU	3	4	13.7	18.6	190
3	ATV58HU72M2ZU	4	5	18.2	24.8	240
4	ATV58HU90M2ZU	5.5	7.5	24.2	32.9	255
4	ATV58HD12M2ZU	7.5	10	31	42.2	350
6	ATV58HD16M2XZU	11	15	47	63.9	745
6	ATV58HD23M2XZU	15	20	60	81.6	895
7	ATV58HD28M2XZU	18.5	25	75	102	900
7	ATV58HD33M2XZU	22	30	88	119.7	1030
7	ATV58HD46M2XZU	30	40	116	157.8	1315
Ratings for ATV58 TRX Type H Variable Torque
208/230 Vac, 3-Phase Input with 3-Phase Output
Switching Frequency: ATV58HU29M2–D23M2 at 4 kHz, ATV58HD28M2–D46M2 at 2 kHz
	Drive Controller	Motor Power		Rated	Transient	Total Dissipated
Frame Size		208/230 Vac		Output Current	Output Current	Power at Rated Load
	Catalog Number▼
		kW	HP	A	A	W
2	ATV58HU29M2ZU	1.5	2	7.5	8.3	107
2	ATV58HU41M2ZU	2.2	3	10.6	11.7	158
3	ATV58HU54M2ZU	3	4	14.3	15.7	190
3	ATV58HU72M2ZU	4	5	16.7	18.4	198
4	ATV58HU90M2ZU	5.5	7.5	24.2	26.6	235
4	ATV58HD12M2ZU	7.5	10	30.8	33.9	323
6	ATV58HD16M2XZU	11	15	46.2	50.1	550
6	ATV58HD16M2XZU	15	20	60	66	745
6	ATV58HD23M2XZU	18.5	25	75	82.5	895
7	ATV58HD28M2XZU	22	30	88	96.8	900
7	ATV58HD33M2XZU	30	40	116	127.6	1030
7	ATV58HD46M2XZU	37	50	143	157.3	1315
Ratings for ATV58 TRX Type H Variable Torque, Low Noise
208/230 Vac, 3-Phase Input with 3-Phase Output
Switching Frequency: ATV58HU29M2–D23M2 at 8 kHz, ATV58HD28M2–D46M2 at 4 kHz
	Drive Controller	Motor Power		Rated Output	Transient	Total Dissipated
Frame Size		208/230 V		Current	Output Current	Power at Rated Load
	Catalog Number▼
		kW	HP	A	A	W
2	ATV58HU29M2ZU	1.5	2	7.5	8.3	107
2	ATV58HU41M2ZU	2.2	3	10.6	11.7	158
3	ATV58HU54M2ZU	3	4	14.3	15.7	190
3	ATV58HU72M2ZU	4	5	16.7	18.4	198
4	ATV58HU90M2ZU	5.5	7.5	24.2	26.6	235
4	ATV58HD12M2ZU	7.5	10	30.8	33.9	323
6	ATV58HD16M2XZU	11	15	46.2	50.1	745
6	ATV58HD23M2XZU	15	20	60	66	890
7	ATV58HD28M2XZU	18.5	25	75	82.5	980
7	ATV58HD33M2XZU	22	30	88	96.8	975
7	ATV58HD46M2XZU	30	40	116	127.6	1215

9

09/2003		© 2000–2003 Schneider Electric All Rights Reserved

Altivar® 58 TRX AC Drives

Type H Drive Controllers

▼Refer to page 127 for a complete list of catalog numbers. An “X” in the catalog number indicates that the product does not have an internal EMC filter. If an internal EMC filter is required, delete the “X” from the catalog number.

▼Refer to page 127 for a complete list of catalog numbers. An “X” in the catalog number indicates that the product does not have an internal EMC filter. If an internal EMC filter is required, delete the “X” from the catalog number.

Ratings for ATV58 TRX Type H Constant Torque 400 /460 Vac, 3-Phase Input with 3-Phase Output

Switching Frequency: ATV58HU18N4–D46N4 at 4 kHz, ATV58HD54N4–D79N4 at 2 kHz

	Drive Controller		Motor Power		Rated	Transient	Total Dissipated
Frame Size			400/460 Vac		Output Current	Output Current	Power at Rated Load
	Catalog Number▼
			kW	HP	A	A	W
2	ATV58HU18N4ZU		0.75	1	2.3	3.1	57
2	ATV58HU29N4ZU		1.5	2	4.1	5.6	97
2	ATV58HU41N4ZU		2.2	3	5.8	7.9	120
3	ATV58HU54N4XZU		3	4	7.8	10.6	170
3	ATV58HU72N4XZU		4	5	10.5	14.3	210
3	ATV58HU90N4XZU		5.5	7.5	13	17.7	295
4	ATV58HD12N4XZU		7.5	10	17.6	23.9	360
4	ATV58HD16N4XZU		11	15	24.2	32.9	480
5	ATV58HD23N4XZU		15	20	33	44.9	590
6	ATV58HD28N4XZU		18.5	25	40.7	55.4	421
6	ATV58HD33N4XZU		22	30	48.4	65.8	491
6	ATV58HD46N4XZU		30	40	66	89.8	625
7	ATV58HD54N4XZU		37	50	79.2	107.7	677
7	ATV58HD64N4XZU		45	60	93.5	127.2	837
7	ATV58HD79N4XZU		55	75	115.5	157.1	1090
Ratings for ATV58 TRX Type H Variable Torque, Low Noise
400/460 Vac, 3-Phase Input with 3-Phase Output
Switching Frequency: ATV58HU18N4–D46N4 at 8 kHz, ATV58HD54N4–D79N4 at 4 kHz
	Drive Controller		Motor Power		Rated	Transient	Total Dissipated
Frame Size			400/460 Vac		Output Current	Output Current	Power at Rated Load
	Catalog Number▼
			kW	HP	A	A	W
2	ATV58HU18N4ZU		0.75	1	2.1	2.3	57
2	ATV58HU29N4ZU		1.5	2	3.4	3.7	97
2	ATV58HU41N4ZU		2.2	3	4.8	5.3	119
3	ATV58HU54N4XZU		—	5	7.6	8.4	209
3	ATV58HU72N4XZU		—	7.5	11	12.1	291
3	ATV58HU90N4XZU		—	10	14	15.4	352
4	ATV58HD12N4XZU		—	15	21	23.1	472
4	ATV58HD16N4XZU		—	20	27	29.7	584
5	ATV58HD23N4XZU		—	25	34	37.4	654
6	ATV58HD28N4XZU		18.5	25	34	37.4	502
6	ATV58HD33N4XZU		22	30	40	44	584
6	ATV58HD46N4XZU		30	40	52	57.2	714
7	ATV58HD54N4XZU		37	50	65	71.5	732
7	ATV58HD64N4XZU		45	60	77	84.7	904
7	ATV58HD79N4XZU		55	75	96	105.6	1183

10

© 2000–2003 Schneider Electric All Rights Reserved		09/2003

▼Refer to page 127 for a complete list of catalog numbers. An “X” in the catalog number indicates that the product does not have an internal EMC filter.

■The ATV58HD28N4 is rated for 8 kHz operation at 25 hp.

Altivar® 58 TRX AC Drives

Type H Drive Controllers

Ratings for ATV58 TRX Type H Variable Torque 400/460 Vac, 3-Phase Input with 3-Phase Output

Switching Frequency: ATV58HU18N4–D23N4 at 8 kHz, ATV58HD28N4-D46N4 at 4 kHz, ATV58HD54N4–C33N4X at 2 kHz

	Drive Controller	Motor Power		Rated	Transient	Total Dissipated
Frame Size		400/460 Vac		Output Current	Output Current	Power at Rated Load
	Catalog Number▼
		kW	HP	A	A	W
2	ATV58HU18N4ZU	0.75	1	2.1	2.3	57
2	ATV58HU29N4ZU	1.5	2	3.4	3.7	97
2	ATV58HU41N4ZU	2.2	3	4.8	5.3	119
3	ATV58HU54N4XZU	3	4	6.2	6.8	170
3	ATV58HU72N4XZU	4	5	7.6	8.4	209
3	ATV58HU90N4XZU	5.5	7.5	11	12.1	291
4	ATV58HD12N4XZU	7.5	10	14	15.4	352
4	ATV58HD16N4XZU	11	15	21	23.1	472
5	ATV58HD23N4XZU	15	20	27	29.7	584
6	ATV58HD28N4XZU■	18.5	25	34	37.4	474
6	ATV58HD28N4XZU	22	30	40	44	618
6	ATV58HD33N4XZU	30	40	52	57.2	713
6	ATV58HD46N4XZU	37	50	65	71.5	770
7	ATV58HD54N4XZU	45	60	77	84.7	987
7	ATV58HD64N4XZU	55	75	96	105.6	1075
7	ATV58HD79N4XZU	75	100	124	136.4	1439
8	ATV58HC10N4XZU	90	125	156	172	2250
9	ATV58HC13N4XZU	110	150	180	198	2750
9	ATV58HC15N4XZU	132	200	240	264	3300
9	ATV58HC19N4XZU	160	250	302	332	4000
10	ATV58HC23N4XZU	200	300	361	397	5000
10	ATV58HC25N4XZU	220	350	414	455	5500
10	ATV58HC28N4XZU	250	400	477	525	6250
10	ATV58HC31N4XZU	280	450	515	567	7000
10	ATV58HC33N4XZU	315	500	590	649	7875

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09/2003		© 2000–2003 Schneider Electric All Rights Reserved

Altivar® 58 TRX AC Drives

Type E Drive Controllers

ATV58NEMAb_w no back.tif

ATV58 TRX Type E Product Family

12

© 2000–2003 Schneider Electric All Rights Reserved

ATV58 TRX TYPE E DRIVE CONTROLLERS

The ATV58 TRX family of adjustable-frequency AC drive controllers is used to control three-phase asynchronous motors. The ATV58 TRX Type E model contains an ATV58 TRX Type H drive controller packaged in a compact, Type 1 enclosure. It is for use in mechanical rooms, OEM equipment, and factory floor applications. The following Type E drive controller models are available:

•1 to 7½ hp (0.75 to 5.5 kW), 400/460 Vac, three-phase input

•½ to 3 hp (0.37 to 2.2 kW), 200/240 Vac, single-phase input

•2 to 3 hp (1.5 to 2.2 kW), 200/240 Vac, three-phase input

Each ATV58 TRX Type E drive controller contains:

•A GV2 manual motor starter, ATV58 TRX drive controller, and an output contactor

•A three-position selector switch wired for “RUN FORWARD”

•A manual speed potentiometer mounted on the front of the enclosure

•Space for two additional 16-mm operators

•Four conduit openings that are closed with plugs

•A transparent plastic door for viewing the status LEDs and a separatelysupplied keypad

All ATV58 TRX communication and I/O options can be used in the Type E controllers. The Type E drive controllers can be used on constant or variable torque applications. The ratings are shown in the tables below.

200 Vac -10% / 240 Vac +10% at 50/60 Hz ±5%, Single-Phase Input with 3-Phase Output

Frame	Drive Controller	Motor Power▼			Rated	Transient
					Output Current
Size	Catalog Number					Output Current
		kW		HP	A	A
1	ATV58EU09M2ZU		0.37	0.5	2.3	3.1
1	ATV58EU18M2ZU		0.75	1	4.1	5.6
2	ATV58EU29M2ZU		1.5	2	7.8	10.6
3	ATV58EU41M2ZU■		2.2	3	11	15
200 Vac -10% / 240 Vac +10% at 50/60 Hz ±5%, 3-Phase Input with 3-Phase Output
Frame	Drive Controller	Motor Power▼			Rated	Transient
					Output Current
Size	Catalog Number					Output Current
		kW		HP	A	A
2	ATV58EU29M2ZU		1.5	2	7.8	10.6
3	ATV58EU41M2ZU		2.2	3	11	15
400 Vac -10% / 460 Vac +10% at 50/60 Hz ±5%, 3-Phase Input with 3-Phase Output
Frame	Drive Controller	Motor Power▼			Rated	Transient
					Output Current	Output Current
Size	Catalog Number
		kW		HP	A	A
2	ATV58EU18N4ZU		0.75	1	2.3	3.1
2	ATV58EU29N4ZU		1.5	2	4.1	5.6
2	ATV58EU41N4ZU		2.2	3	5.8	7.9
3	ATV58EU54N4ZU		3	–	7.8	10.6
3	ATV58EU72N4ZU		4	5	10.5	14.3
3	ATV58EU90N4ZU		5.5	7.5	13	17.7

▲ For dimensions, see page 122; for wiring diagrams, see pages 109 and 110.

▼Power indicated is for a switching frequency between 0.5 and 4 kHz, and at steady state. For switching frequency between 8 and 16 kHz, use the next largest size drive controller. (For example, for 2 hp, order drive controller ATV58EU41M2ZU.) If the duty cycle (that is, the drive controller run time) does not exceed 60% (36 second maximum for a 60 second cycle), this is not necessary.

For 60 seconds.

■ A line reactor (3% minimum) must be used with this drive controller.

09/2003

ATV58NEMAb_w no back.tif

ATV58 TRX Type F Product Family

09/2003

Altivar® 58 TRX AC Drives

Type F Drive Controllers

ATV58 TRX TYPE F DRIVE CONTROLLERS

The ATV58 TRX family of adjustable-frequency AC drive controllers is used to control three-phase asynchronous motors. ATV58 TRX Type F models contain an ATV58 TRX Type H drive controller packaged in a compact Type 12 enclosure. They are for use in mechanical rooms, OEM equipment, and factory floor applications requiring a local load break switch and input line fusing. The following models are available:

•1 to 7.5 hp (0.75 to 5.5 kW), 400/460 Vac, three-phase input

•½ to 3 hp (0.37 to 2.2 kW), 200/240 Vac, single-phase input

•2 to 3 hp (1.5 to 2.2 kW), 200/240 Vac, three-phase input

Each ATV58 TRX Type F drive controller contains:

•A Vario load break switch, input line fuses, and an ATV58 TRX drive controller

•Start Stop push buttons

•A manual speed potentiometer mounted on the front of the enclosure

•Space for one additional 16-mm operator

•Four conduit openings that are closed with plugs

•A transparent plastic door to allow viewing of status LEDs and a separately supplied keypad

All ATV58 TRX communications and I/O options can be used in the Type F drive controllers. The Type F drive controllers can be used on constant or variable torque applications. The ratings are shown in the tables below.

200 Vac -10% / 240 Vac +10% at 50/60 Hz ±5%, Single-Phase Input with 3-Phase Output

Frame	Drive Controller	Motor Power▼			Rated	Transient
					Output Current	Output Current
Size▲	Catalog Number
		kW		HP	A	A
1	ATV58EU09M2FZU		0.37	0.5	2.3	3.1
1	ATV58EU18M2FZU		0.75	1	4.1	5.6
2	ATV58EU29M2FZU		1.5	2	7.8	10.6
3	ATV58EU41M2FZU■		2.2	3	11	15
200 Vac -10% / 240 Vac +10% at 50/60 Hz ±5%, 3-Phase Input with 3-Phase Output
Frame	Drive Controller	Motor Power▼			Rated	Transient
					Output Current	Output Current
Size▲	Catalog Number
		kW		HP	A	A
2	ATV58EU29M2FZU		1.5	2	7.8	10.6
3	ATV58EU41M2FZU		2.2	3	11	15
400 Vac -10% / 460 Vac +10% at 50/60 Hz ±5%, 3-Phase Input with 3-Phase Output
Frame	Drive Controller	Motor Power▼			Rated	Transient
					Output Current	Output Current
Size▲	Catalog Number
		kW		HP	A	A
2	ATV58EU18N4FZU		0.75	1	2.3	3.1
2	ATV58EU29N4FZU		1.5	2	4.1	5.6
2	ATV58EU41N4FZU		2.2	3	5.8	7.9
3	ATV58EU54N4FZU		3	–	7.8	10.6
3	ATV58EU72N4FZU		4	5	10.5	14.3
3	ATV58EU90N4FZU		5.5	7.5	13	17.7

▲ For dimensions, see page 122; for wiring diagrams, see pages 111 and 112.

▼Power indicated is for a switching frequency between 0.5 and 4 kHz, and at steady state. For switching frequency between 8 and 16 kHz, use the next largest size drive controller. (For example, for 2 hp, order drive controller ATV58EU41M2FZU.) If the duty cycle (that is, the drive controller run time) does not exceed 60% (36

second maximum for a 60 second cycle), this is not necessary.For 60 seconds.

■ A line reactor (3% minimum) must be used with this drive controller.

13

© 2000–2003 Schneider Electric All Rights Reserved

Altivar® 58 TRX AC Drives

Type N Drive Controllers

ATV58NEMA4Xb_w no back.tif

ATV58 TRX Type N Product Family

ATV58 TRX TYPE N DRIVE CONTROLLERS

The ATV58 TRX family of adjustable-frequency AC drive controllers is used to control three-phase asynchronous motors.The ATV58 TRX Type N models contain an ATV58 TRX Type H drive controller packaged in a Type 4/4x stainless steel enclosure. They are for use in food and beverage wash-down applications. The Type N drive controller was tested for corrosion resistance per UL-50 and exceeds this standard. The UL-50 corrosion test was conducted using ASTM B117-1985.

The following models are available:

•1 to 10 hp (0.75 to 7.5 kW), 400/460 Vac, 3-phase input.

•½ to 3 hp (0.37 to 2.2 kW), 208/230 Vac, single-phase input.

•½ to 5 hp (0.37 to 4.0 kW), 208/230 Vac, 3-phase input.

Each Type N drive controller is furnished with four conduit openings that are closed with Type 4/4x plugs. The drive is available with a keypad mounted behind a transparent boot to allow viewing and operation of the keypad while maintaining the Type 4/4x rating. If a keypad is not required, a closing plate can be installed to maintain the Type 4/4x rating. All ATV58 TRX communication and I/O options can be used in the Type N controllers. The Type N drive controllers can be used on constant or variable torque applications. The ratings are shown in the tables below.

208 to 230 Vac, Single-Phase Input with 3-Phase Output

Frame	Drive Controller	Motor Power			Rated Output	Transient Output
					Current	Current
Size	Catalog Number
		kW	HP		A	A
1	ATV58NU09M2•	0.37	0.5		2.3	3.1
1	ATV58NU18M2•	0.75	1		4.1	5.6
2	ATV58NU29M2•	1.5	2		7.8	10.6
2	ATV58NU41M2•	2.2	3		11	15
208 to 230 Vac, 3-Phase Input with 3-Phase Output
Frame	Drive Controller	Motor Power			Rated Output	Transient Output
					Current	Current
Size	Catalog Number
		kW	HP		A	A
2	ATV58NU29M2•	1.5	2		7.8	10.6
2	ATV58NU41M2•	2.2	3		11	15
3	ATV58NU54M2•	3	–		13.7	18.6
3	ATV58NU72M2•	4	5		18.2	24.7
400 to 460 Vac, 3-Phase Input with 3-Phase Output
Frame	Drive Controller	Motor Power			Rated	Transient Output
					Output Current	Current
Size	Catalog Number
		kW	HP		A	A
2	ATV58NU18N4•	0.75	1		2.3	3.1
2	ATV58NU29N4•	1.5	2		4.1	5.6
2	ATV58NU41N4•	2.2	3		5.8	7.9
3	ATV58NU54N4•	3	–		7.8	10.6
3	ATV58NU72N4•	4	5		10.5	14.3
3	ATV58NU90N4•	5.5	7.5		13	17.7
4	ATV58ND12N4•	7.5	10		17.6	24

Complete the catalog number by entering KU for ATV58 Type N drive controllers with factory-installed keypad, or ZU for controllers without a factory-installed keypad. For dimensions, see page 122; for wiring diagrams, see page 108.

Power indicated is for a switching frequency between 0.5 and 4 kHz, and at steady state. For switching frequency between 8 and 16 kHz, derate the drive controller by one horsepower size (for example, for ½ hp,

order drive controller ATV58NU18M2). If the duty cycle (i.e., drive controller run time) does not exceed 60% (36 second maximum for a 60 second cycle), derating is not required for operation above 8 kHz.

For 60 seconds.

When these drive controllers are used with a single-phase input, a line reactor (3% minimum) must be used.

14

© 2000–2003 Schneider Electric All Rights Reserved		09/2003

ATV58Family.tif

ATV58 Type FVC Product Family

The ATV58 Type FVC series of adjustable frequency AC drive controllers is a Transparent ReadyTM product line providing extended functionality. The ATV58 Type FVC series includes an analog output, expanded firmware capabilities, and a horsepower range up to 75 hp. As a Transparent Ready product equipped with an Ethernet communication card, the ATV58 Type FVC product line can be configured, controlled, monitored, and diagnosed over an Ethernet network with a standard Web browser. No special software or drivers are needed.

Altivar® 58 TRX AC Drives

Type FVC Drive Controllers

ATV58 TYPE FVC DRIVE CONTROLLERS

Features

The ATV58 Type FVC family of adjustable frequency AC drive controllers are used for controlling three-phase asynchronous motors ranging from

1 to 75 hp (constant torque), 400/460 Vac, 3-phase input.

The ATV58 TRX operator interfaces, configuration tools, I/O extension options, and communication options are shared throughout the product range, except the general purpose option card which is not for use with the ATV58 Type FVC controllers.

The ATV58 Type FVC drive controller uses the latest in AC drive technology. Intelligent Power Modules (IPMs) are used on the entire product family. The IPMs contain insulated gate bipolar transistors (IGBTs) to produce a pulse width modulated (PWM) output waveform to the motor. IPMs minimize part count and improve reliability.

The ATV58 Type FVC drive controller integrates fourth-generation sensorless flux vector control for 3-phase asynchronous squirrel cage AC motors. This allows the drive controller to deliver needed torque with excellent dynamic response over a wide speed range.

ATV58 Type FVC drive controllers are capable of:

•Producing transient torque of 200% (typical value ±10%) of nominal motor torque for 2 seconds

•Producing transient torque of 170% (typical value ±10%) of nominal motor torque for 60 seconds

•Producing 160% of rated motor torque at 0 Hz with encoder feedback (closed loop) or at 0.5 Hz without tachometer or encoder feedback (open loop)

•Regulating rated motor speed within 1% without tachometer or encoder feedback or within ±0.01% with an encoder feedback circuit

Every Type FVC drive controller has selectable switching frequency that can be adjusted to match the application needs. The switching frequency can be programmed to fold-back in the event of excessive heat. The drive controller reverts back to the programmed choice upon reaching the normal thermal state.

In addition, each 25 hp to 75 hp 400/460 Vac drive controller includes a line reactor integrated into the heatsink plenum. This line reactor improves product reliability and reduces input currents to the drive controller.

Every ATV58 Type FVC drive controller is supplied with an integrated EMC filter. This filter reduces conducted and radiated emissions, and complies with IEC product standards IEC 61800-3 and EN 61800-3 for drive controllers. Compliance with these standards meets the requirements of the European directive on EMC.

15

09/2003		© 2000–2003 Schneider Electric All Rights Reserved

Altivar® 58 TRX AC Drives

Type FVC Drive Controllers

Applications

The ATV58 Type FVC product is recommended in place of the ATV58 TRX Type H drive controllers in the following applications:

•Applications that require encoder feedback and the installation of an I/O extension card or a communication card

•Applications that require PID regulation of a process loop

•Applications requiring improved open loop torque performance at low speed

•Applications requiring high torque performance at low speed with encoder feedback

•Applications requiring holding torque at zero speed

The ATV58 Type FVC product has the following hardware not supplied with the ATV58 TRX Type H base product:

•Differential analog input, +/- 10 Vdc (+10 Vdc supplied from drive)

•RS422 encoder input, 5 V (max. frequency input: 200 kHz)

•Encoder power supply (5 V, 200 mA)

•A keypad is supplied with the drive controller

The ATV58 Type FVC product has the following software features not supplied with the ATV58 TRX Type H base product:

•Faster motor control algorithm in open loop and closed loop

•PID regulator with trim input

•Motor pre-fluxing options; continuous or by logic input

•Ability to customize the shape of the acceleration and deceleration ramps. Selectable acceleration and deceleration ramp increments are 0.1seconds or 0.01 seconds.

•Ability to use +/- speed trim around a speed reference input

•PI and IP mode of operation for matching initial response time vs.ability to suppress speed overshoot

•Variable torque macro has been removed. No variable torque ratings.

The ATV58 Type FVC drive controller is rated for Constant Torque (CT) applications. Constant Torque applications usually require motor-rated torque through the entire speed range, high transient torque capability, and precise speed regulation.

16

© 2000–2003 Schneider Electric All Rights Reserved		09/2003

Altivar® 58 TRX AC Drives

Type FVC Drive Controllers

Ratings

Ratings for ATV58 Type FVC Constant Torque 400 /460 Vac, 3-Phase Input with 3-Phase Output

Switching Frequency: ATV58FHU18N4–D46N4 at 4 kHz, ATV58FHD54N4–D79N4 at 2 kHz

	Drive Controller	Motor Power		Rated	Transient	Total Dissipated
Frame Size		400/460 Vac		Output Current	Output Current	Power at Rated Load
	Catalog Number
		kW	HP	A	A	W
2	ATV58FHU18N4KU	0.75	1	2.3	3.1	57
2	ATV58FHU29N4KU	1.5	2	4.1	5.6	97
2	ATV58FHU41N4KU	2.2	3	5.8	7.9	120
3	ATV58FHU54N4KU	3	4	7.8	10.6	170
3	ATV58FHU72N4KU	4	5	10.5	14.3	210
3	ATV58FHU90N4KU	5.5	7.5	13	17.7	295
4	ATV58FHD12N4KU	7.5	10	17.6	23.9	360
4	ATV58FHD16N4KU	11	15	24.2	32.9	480
5	ATV58FHD23N4KU	15	20	33	44.9	590
6	ATV58FHD28N4KU	18.5	25	40.7	55.4	421
6	ATV58FHD33N4KU	22	30	48.4	65.8	491
6	ATV58FHD46N4KU	30	40	66	89.8	625
7	ATV58FHD54N4KU	37	50	79.2	107.7	677
7	ATV58FHD64N4KU	45	60	93.5	127.2	837
7	ATV58FHD79N4KU	55	75	115.5	157.1	1090

17

09/2003		© 2000–2003 Schneider Electric All Rights Reserved

Altivar® 58 TRX AC Drives

Terminal Locations for Type H and Type FVC Drives

TERMINAL LOCATIONS FOR ATV58 TRX TYPE H AND TYPE FVC DRIVES

NOTE: These illustrations show the locations of the major terminal

groups.
	FrameSize1.eps
Control Terminals	Ground Terminal
Power Terminals

FrameSize23.eps

FrameSize45.eps

Ground Terminal

Control Terminals

Ground Terminal

Power Terminals

Power Terminals

Control Terminals

Frame Size 1

Frame Sizes 2 and 3

Frame Sizes 4 and 5

FrameSize6.eps

FrameSize7.eps

Control Terminals	Control Terminals
Power Terminals	Power Terminals

	Ground Terminal
Ground Terminal
Frame Size 6	Frame Size 7
18
© 2000–2003 Schneider Electric All Rights Reserved	09/2003

Altivar® 58 TRX AC Drives

Terminal Locations for Type H and Type FVC Drives

TERMINAL LOCATIONS FOR ATV58 TRX TYPE H DRIVES

Dwg1Conn.eps

Dwg2Conn.eps

DANGER

Control Terminals

Ground Terminals

Control Terminals

R/L1

S/L2

T/L3

PB

PA

PC

Power Terminals

P0

PA

PA

PO

PC

PB

U/T1

V/T2

W/T3

Power Terminals

R/L1

S/L2

T/L3

U/T1

V/T2

W/T3

Ground Terminals

Frame Size 8

Frame Size 9

Dwg3Conn.eps

Control Terminals

Ground Terminals

R/L1

S/L2

T/L3

PC

PB

PO

PA

PA

U/T1

V/T2

W/T3

Power Terminals

Frame Size 10

19

09/2003		© 2000–2003 Schneider Electric All Rights Reserved

Altivar® 58 TRX AC Drives

Description of Power Terminals

ATV58*U09M2 - U18M2

PowrTermsNew.eps

L1

L2

+

–

U

V

W

ATV58*U29M2 - D12M2

ATV58*U18N4 - D23N4

L1

L2

L3

PA

PB

U

V

W

ATV58*D16M2 - D46M2

ATV58*U28N4 - D79N4

L1

L2

L3

+

–

PA

PB

U

V

W

ATV58HC10N4X

PA PA PC

(+) (–)

L1 L2 L3 U V W

ATV58HC13N4X–C19N4X

L1

L2

L3

PA

PC

U

V

W

(+)

(–)

ATV58HC23N4X–C33N4X

L1

L2

L3

PC

PA

PA

U

V

W

(–)

(+)

ATV58Exxxxxxx

1

2

3

4

5

6

7

8

J2B

U V W K13K14 PA PB

4 3 2 1

J2A

L3 L2 L1

ATV58EU09M2ZU and ATV58EU18M2ZU (single-phase input only)

1

2

3

4

5

6

7

8

J2B

U V W K13K14 + –

J2A * 3 2 1

L3 L2 L1

* L3 is not used

ATV58 TRX Power Terminals

20

© 2000–2003 Schneider Electric All Rights Reserved

DESCRIPTION OF POWER TERMINALS

As shown in the drawing to the left, the ATV58 TRX power terminal arrangements differ from model to model. The locations of the power terminals are shown on pages 18–19. The following tables describe the characteristics of the power terminals and list maximum wire sizes and tightening torques for the various ATV58 TRX models.

Function of Power Terminals

	Terminal				Function		Found On
					Ground terminal (2 provided on some models).		All ATV58 TRX models.
	L1						All models.
	L2				Input power.
	L3						All models except U09M2• and U18M2•
	+				Connection for DB module.		Models U09M2• and U18M2•.
	–
	PA				Connection for DB resistor.		All models except U09M2•, U18M2•, and
	PB						C10N4–C33N4.
	U
	V				Output connections to motor.		All models.
	W
	K13				N.O. auxiliary contact on controller’s output		ATV58EU09M2ZU – U90N4FZ4.
	K14				contactor. Maximum rating is 10 A at 600 Vac.

Power Terminal Wire Size and Torque

	Type FVC, Type H, and Type N Models	Maximum Wire Size		Torque
		AWG (mm2)		lb-in (N•m)
	U09M2, U18M2	14 (1.5)		5.0 (0.55)
	U29M2, U41M2, U18N4, U29N4, U41N4	8	(6)	7.5 (0.85)
	U54M2, U72M2, U54N4, U72N4, U90N4	8	(6)	7.5 (0.85)
	U90M2, D12M2, D12N4, D16N4, D23N4	6	(10)	20 (2.25)
	D16M2, D23M2, D28N4, D33N4, D46N4	2/0 (35)		88 (10)
	D28M2, D33M2, D46M2, D54N4, D64N4, D79N4	4/0 (70)		170 (19)
	C10N4X–C19N4X	500 MCM		375 (42)
	C23N4X–C33N4X	Supply crimp style lugs to fit selected wire size.
	Type E and Type F Models
	All models	10 (4)		5.0 (0.55)
	75 °C copper.

CONDUIT CONNECTIONS FOR TYPE E AND TYPE F DRIVE CONTROLLERS

The ATV58 TRX Type E and Type F drive controllers are furnished with four conduit openings at the bottom of the device. The conduit openings are closed with Type 1 rated plugs. The holes are intended for input and output power wiring, control wiring, and connection to external components such as DB resistors or line reactors. To maintain the enclosure rating, do not remove the plugs from unused conduit holes. Conduit holes are pre-drilled for the conduit listed in the table below.

	Type E and Type F Models	Conduit Hole Size	Conduit Size	Hub Catalog No.
	ATV58EU09M2ZU	7/8 inch	1/2 inch	25211-16102
	ATV58EU18M2ZU
	All other ATV58 Type E and Type F	1 and 3/32 inch	3/4 inch	25211-24102
	Drive Controllers

Flexible conduit must be used up to the drive controller to facilitate removal of the terminal block cover. A minimum of 2 feet is recommended.

09/2003

Terminal.eps

R1A

R1B

R1C

R2A

R2C

AO1

COM

AI1

+10

AI2

LI1

LI2

LI3

LI4

+24

S

ATV58 TRX Control Terminals

Altivar® 58 TRX AC Drives

Description of Control Terminals

DESCRIPTION OF CONTROL TERMINALS

All ATV58 TRX Type E, Type F, Type H, and Type N models have the same control terminals, shown in the figure to the left. The locations of the control terminals varies from model to model as shown on pages 18 and 19.

The control terminal strip contains two pull-apart terminal blocks, one for the relay outputs and one for the low-level inputs and outputs. The S terminal is used for the shield connection. Maximum wire size for all control terminals is 14 AWG (1.5 mm2). Tightening torque is 3.5 lb-in (0.4 N•m). The characteristics of the control terminals are shown in the table below.

	Terminal	Function	Characteristics
		R1A to R1C is a N.O. contact. When the
	R1A	drive controller is powered with no fault,
		the contact is closed.
	R1B
		R1B to R1C is a N.C. contact. When the	Min.: 10 mA, 24 Vdc
	R1C
			Max. inductive load: 1.5 A for 250 Vac and 30 Vdc
		drive controller is powered with no fault,
			Max. resistive load: 5 A for 250 Vac or 30 Vdc
		the contact is open.
	R2A	N.O. programmable relay R2
	R2C
	S	Shield connection
	COM	Common for logic and analog inputs
		Analog current output	Maximum load impedance = 500 Ω
			Resolution: 0.04 mA (9 bits)
		X–Y mA analog output, with X and Y
	AO1		Linearity: +/- 0.1 mA
		programmable from 0–20 mA.
			Accuracy: +/- 0.2 mA
		Factory setting: 0–20 mA.
			The analog output is updated every 2 mS, maximum.
			0 to 10 Vdc, Impedance = 30 kΩ
			Frequency resolution analog reference:
		Analog input 1 (voltage)	(high speed/1024) Hz (10 bit)
	AI1		Accuracy ±1%, linearity ±0.5% of the maximum output
		Used for speed reference input
			frequency
			Sampling time: 5 ms
			Optically isolated
	+10	Supply for reference potentiometer	10 V ± 1%, protected against short circuits and overloads
		(1 to 10 kΩ )	10 mA maximum
			X to Y mA, with X and Y being programmable from
			0 to 20 mA (factory setting: 0 to 20 mA)
			Impedance = 100 Ω
		Programmable analog input	Frequency resolution analog reference:
	AI2	Used for speed reference input or	(high speed/1024) Hz (10 bit)
		feedback, depending on configuration.	Accuracy ±1%, linearity ±0.5% of the maximum output
			frequency
			Sampling time: 5 ms
			Optically isolated
			Supplied by +24 Vdc
	LI1		State 0 if < 5 V, state 1 if > 11 V
	LI2	Programmable logic inputs	Vmax = 30 V
	LI3	Function depends on configuration.	Impedance = 3.5 kΩ
	LI4		Sampling time: 5 ms
			Optically isolated
			+24 V protected against short circuits and overloads
	+24	Power supply for logic inputs	Minimum 20 V, maximum 30 V
			200 mA maximum

21

09/2003		© 2000–2003 Schneider Electric All Rights Reserved

Altivar® 58 TRX AC Drives

Description of Type FVC Control Terminals

DESCRIPTION OF ATV58 TYPE FVC CONTROL TERMINALS

The ATV58 Type FVC control terminals are shown below. The location of the control terminal strip varies from model to model. See page 18.

The control terminal strip contains four pull-apart terminal blocks, one for the relay outputs and three for the low-level inputs and outputs. The S terminals are used to connect shield wires of multi-conductor control cables for the low level inputs, outputs, and encoder. Maximum wire size for all control terminals is 16 AWG (1.5 mm2). Tightening torque is 2.2 lb-in (0.25 N•m). The characteristics of the control terminals are shown in the table below.

S

R1A

R1B

R1C

R2A

R2C

COM

AI 1A

AI1B

+ 10

AI 2

A01

LI 1

LI 2

LI 3

LI 4

+ 24

A

A-

B

B-

5 V

0 V

S

arrange of terms copy.eps

	Shielding connection screw for	Shielding connection
	analog I/O and logic inputs
		screw for encoder
		cable

Function of Terminals

Terminals	Function	Electrical Characteristics
R1A	R1A to R1C is a N.O.	•	Minimum switching capacity: 10mA for 24 Vdc.
R1B	contact. When the drive	•	Maximum switching capacity on inductive load: 1.5 A for 250 V Vac (cos ϕ 0.4) and
R1C	controller is powered with no		30 Vdc (L/R 7 ms).
	fault, the contact is closed.	•	Maximum response time: 20 ms.
	R1B to R1C is a N.C.
	contact. When the drive
	controller is powered with no
	fault, the contact is open.
R2A	N.O. contact of R2
R2C	programmable relay
COM	Common for logic and
	analog inputs
AI1A	Differential analog input	•	± 10V, impedance 40 k Ω in differential mode, 20 kΩ in common mode.
AI1B		•	Maximum permissible voltage ± 30 V.
		•	Resolution 11 bits + sign.
		•	Accuracy ± 0.5% of maximum value.
		•	Linearity ± 0.2% of maximum value.
		•	Sampling time 2 ms maximum.
+ 10	Supply for reference	•	Voltage + 10 V (-0 + 10%) 10 mA maximum protected against short circuits and
	potentiometer (1 to 10 kΩ)		overloads.
AI2	Programmable analog input	•	Input 0-20 MA, programmable for X-Y mA by configuring X and Y (0 to 20).
		•	Impedance 100 Ω.
		•	Maximum permissible current 50 mA.
		•	Resolution 0.02 mA.
		•	Accuracy ± 1% of maximum value.
		•	Linearity ± 5% of maximum value.
		•	Sampling time 2 ms maximum.
AO1	Programmable analog	•	Output 0-20 MA, programmable for X-Y mA by configuring X and Y (0 to 20).
	output	•	Load impedance 500 Ω maximum.
		•	Resolution 0.02 mA.
		•	Accuracy ± 1% of maximum value.
		•	Linearity ± 5% of maximum value.
		•	Sampling time 2 ms maximum.
LI1	Programmable logic inputs	•	Impedance 3.5 kΩ .
LI2	function depends on	•	Power supply + 24 V (maximum 30 V).
LI3	configuration	•	State 0 if < 5 V, state 1 if > 11V.
LI4		•	Sampling time 2 ms maximum.
+ 24	Power supply for logic inputs	•	Voltage + 24 V protected against short circuits and overload, minimum 18 V,
			maximum 30 V.
		•	Maximum current 120 mA.
A	Encoder inputs	•	For Incremental optical encoder with RS422-compatible differential outputs.
A-		•	Impedance 330 Ω .
B		•	Maximum 5000 pulses/rev., minimum 100 pulses/rev.
B-		•	Maximum frequency 200 kHZ at high speed (HSP).
+ 5 V	Power supply for encoder	•	Voltage 5 V (maximum 5.5 V) protected against short circuits and overloads.
0 V		• Maximum current 200 mA.

22

© 2000–2003 Schneider Electric All Rights Reserved		09/2003

			KeypadFront.eps
	LOC	PROG	Top row
			Four 7-segment LCDs
			16-character LCD display
			(shows messages in plain
	ESC		language)
			Thumbscrew to secure
	ENT		unit to the drive controller
FWD	RUN	STOP	Command keys
REV		RESET

The Front of the Keypad Display Showing the LCDs and Command Keys

Altivar® 58 TRX AC Drives

Keypad Display

KEYPAD DISPLAY

The backlit keypad display is shown to the left.

•The four 7-segment LCDs display codes, parameter values, and run-time data. They are readable from a distance of three feet.

•The 16-character LCD display defines in plain language the name of the parameter being viewed, adjusted, assigned, or configured. This line also describes fault messages.

•The top row provides the following status information:

When flashing, this indicates the commanded direction of motor rotation. When steady, it indicates the actual direction of motor rotation.

LOC This indicates when the drive controller is in keypad command mode.

PROG This appears when the access control switch (located on the rear of the unit, see the figure to the lower left) is in partial lock position or total unlock position when “PROG” is flashing, a parameter was modified but not yet saved.

The functions of the keys are explained below:

		Press to move within menus or among the parameters, or to
		adjust a displayed value up or down.
	ESC	Press to return to the previous menu, or abandon an adjustment
		in progress and return to the original value.
	ENT	Press to select a menu, or validate and save a choice
		or adjustment.

If command by the keypad is selected, the following keys are active:

FWD REV

RUN

STOP RESET

Press to change direction of motor rotation.

Press to start the motor.

Press to stop the motor or reset a fault. The STOP key can also stop the drive controller in terminal block command mode.

23

09/2003		© 2000–2003 Schneider Electric All Rights Reserved

Altivar® 58 TRX AC Drives

Keypad Display

KeypadRear.eps

Connector:

-for direct connection to drive controller

-for remote mounting, the keypad can be connected using a cable provided in kit VW3A58103

Locked Position: Display only; adjustment and configuration parameters are not accessible

Partial Lock Position: Adjustment parameters accessible

Total Unlock Position: Adjustment and configuration parameters accessible

The Back of the Keypad Display Showing the Access Control Switch and Connector

Subsequent	Initial
Power-Ups	Power-Up		C h o i c e
			o f language
	DIALOGUE
			MenuFlow.eps

DISPLAY OF

MACRO-CONFIGURATION

Power , voltage

DRIVE

IDENTIFICATION

ESC

DISPLAY MODE

Displayed during operation

Configuration File Storage

The keypad can store four configuration files. This is useful for configuring multiple drives and verifying configurations.

Access Control

On the back of the keypad display is a three-position, access control switch and a connector (see the figure to the left). Access may also be controlled by using an access code.

The switch setting can deter unwanted tampering with adjustment and/or configuration parameters. PROG is displayed in the upper right-hand corner of the display when the switch is in partial lock position or total unlock position.

The following section describes the operations allowed for the various access control switch settings.

Accessing Menus

When a keypad display is the user interface, access is controlled by the three-position switch on the back of the keypad.

•With the switch in the locked position, the user can:

—Select the dialog language

—Display the macro-configuration

—Identify the ATV58 TRX drive controller

—Display the state of the controller, the electrical values, and the fault register

•With the switch in the partially locked position, the user can:

—Perform the operations possible when the switch is in locked position

—Modify settings

•With the switch in the total unlock position, the user can:

—Perform the operations possible when the switch is in locked or partial locked positions

—Change the macro-configuration

—Modify the motor power

—Modify all configuration parameters

—Enable control via the keypad display buttons

—Store, load, or protect the parameter files

When a PC is the user interface, no access restrictions exist unless an access code is configured (in which case, the access code must be entered to perform any actions.)

MAIN MENU

Menu Structure

24

© 2000–2003 Schneider Electric All Rights Reserved		09/2003

Altivar® 58 TRX AC Drives

		PowerSuite™ Software Option and Magelis® Terminal
	POWERSUITE OPTION
	PowerSuite software is a Windows® -based program providing an intuitive, graphical user interface for
	the Altivar 11, Altivar 28, and Altivar 58 TRX drive controllers, and Altistart® 48 softstart controllers. The
	software is designed to run on:
	•	Any PC using the Microsoft® Windows 95, Windows 98, Windows NT® , or Windows XP® operating
		system
PowersuiteScreen150.eps	•	HP® Jornada® 520 or 540 series Pocket PC (PPC) using the Windows CE V3.0 operating system
	•	HP Jornada 560 series PPC or Compaq® iPAQ™ 3800 and 3900 series PPC, using the Windows CE
		V3.0 2002 operating system. PowerSuite V1.5 or later is needed for iPAQ PPCs.

The PowerSuite commissioning software allows you to:

•Create, modify, and store controller configurations

•Transfer data to and from the controller

•Print a hard copy of the controller configuration for reference

In addition, for ATV28, ATV58, and ATS48 controllers:

•Operate the controller to verify proper commissioning

•Display and view run time data

•Display and view faults and fault history

When using the PC software, no access restrictions exist unless an access code has been configured.

MAGELIS TERMINAL

The Magelis terminal offers a unique solution for upgrading the user interface to one drive or multiple drives. The Magelis terminal can be used to connect up to 8 drive controllers via a Modbus RS-485 multi-drop link. The Magelis terminal can be used with ATV28 and ATV58 TRX drive controllers. The display is 240 x 64 pixel monochrome matrix backlit display.

The Magelis terminal has a factory loaded HMI application.This is easily modified with the XBT-L1003 software package to customize and configure the display. The terminal can be used to monitor, make adjustments to, and diagnose the drive controller. Drive status, operating parameters, and I/O status can be viewed.

The terminal requires a 24 Vdc power supply. A cable, (XBTZ908) is included for connection to a TSXSCA62 tap. The ATV58 TRX drive can be connected to the tap with the RS-485 Connection Kit (VW3A58306U) cable.

25

09/2003		© 2000–2003 Schneider Electric All Rights Reserved

Altivar® 58 TRX AC Drives

Summary of User Interface Options and I/O Extension Cards

IO_cards.tif

SUMMARY OF USER INTERFACE OPTIONS

The following table lists the various user interface options and provides a catalog number for ordering.

	User Interface Option	Description		Catalog Number
	Keypad Display	This plug-in terminal is inserted into a slot on the front panel of the ATV58 TRX controller.		VW3A58101U
	Kit for Remote Location of	This kit may be used to locate the keypad display remotely (for example, on the door of the
		enclosure). The kit includes a 3-meter (9.8 foot) cable with connectors; a translucent protective		VW3A58103
	Keypad Display
		cover for the keypad; and seals and screws for IP65 mounting on an enclosure door.
	PowerSuite Software	PowerSuite commissioning software on CD		VW3A8104
		Includes the following to connect a PC to an ATV11, ATV28, ATV58, or ATS48 controller:
		•	1 m cable with RJ45 connectors	VW3A8106
	PC Connection Kit	•	RS-232 to RS-485 adapter with RJ45 and DB9 female connectors
		•	RJ45 to DB9 adapter for use with an ATV58 controller
		•	Cable adapter for use with an ATV11 controller, VW3A11301
		Includes the following to connect a Jornada or iPAQ PPC to an ATV11, ATV28, ATV58, or ATS48
		controller:
	PPC Connection Kit	•	1/2 m cable with RJ45 connectors	VW3A8111
		•	RS-232 to RS-485 adapter with RJ45 and DB9 female connectors
		•	RJ45 to DB9 adapter for use with an ATV58 controller
		•	Cable adapter for use with an ATV11 controller, VW3A11301
		This kit allows RS-485 multidrop serial link connection to PLCs, man-machine terminals. It is
		connected in place of the keypad display, and therefore prevents the use of the keypad display
	RS-485 Connection Kit	at the same time that the ATV58 TRX controller is connected to PLCs. The kit includes a 3-meter		VW3A58306U
		(9.8 foot) cable with one male 9-pin SUB-D connector and one male 15-pin SUB-D connector;
		and a manual.
	Magelis Terminal	This option is used with RS-485 connection kit. A cable, XBT2908 is included in the kit.		XBTHM017010A8

I/O EXTENSION CARDS

Overview of I/O Extension Cards

The ATV58 TRX controller can be specially adapted for certain applications by installing an I/O extension card. One I/O extension card can be mounted into the ATV58 TRX drive controller. Space is already provided in the controller for the card; no retrofitting or additional panel space is required. Three models are available:

I/O Extension Cards	•	I/O Extension Card with Analog Input (VW3A58201U).
	• I/O Extension Card with Encoder Inputs (VW3A58202U).
	•	Pump Switching Option Card (VW3A58210U).

If these I/O extension cards do not meet your needs, Schneider Electric can design and supply customer-specific I/O extension cards, incorporating both hardware functions (I/O) and software functions.

A 115 Vac logic input module (VW3A58275U) is available for applications requiring 115 Vac control circuits.

The following sections describe the I/O options in greater detail.

26

© 2000–2003 Schneider Electric All Rights Reserved		09/2003

COM

AI 3A

AI 3B

+ 10

- 10

AO

LI 5

LI 6

+ 24

LO

LO+

Terminals for the I/O Extension Card with Analog Inputs

AnalogIOTerms.eps

Altivar® 58 TRX AC Drives

I/O Extension Cards

I/O Extension Card with Analog Inputs (VW3A58201U)

This model includes two 24 Vdc logic inputs, one 24 Vdc open collector logic output, one 0 to 20 mA X-Y configurable analog output, and one bipolar ±10 Vac analog input. The analog input may be used for speed correction with a tachogenerator, for feedback of the PI function, for processing of PTC motor protection probes, or for summing the frequency reference.

The figure to the left shows the location of the terminals for this I/O card. The following tables describe the terminal functions and characteristics. See page 50 for a summary of configurable I/O functions.

Functions and Characteristics of Terminals

	Terminal	Function	Characteristics
	COM	Common for analog inputs and outputs	0 V
	AI3A	Differential analog input	± 10 V, impedance = 30 kΩ
	AI3B	Differential analog input
	+10	Supply for analog inputs	+ 10 V, Is = 10 mA maximum
	-10	Supply for analog inputs	- 10 V, Is = 10 mA maximum
	AO	Analog output	0 - 20 mA, (x - y configurable)
			Load impedance = 500 Ω maximum
	LI5		2 logic inputs
		Logic inputs	Impedance = 3.5 kΩ
	LI6
			Supplied by +24 V
	+24	Supply for logic inputs	+24 V, Is = 200 mA maximum
	LO	Logic output	Open collector output
	LO+	Supply for logic output	+24 V supply, Is = 20 mA maximum

The 200 mA is the sum of the current supplied by the +24 on the control board and the +24 on the I/O extension card.

Specifications

Protected against short circuits and overloads

1 output +10 V ± 1%, Is = 10 mA maximum Available internal supplies 1 output -10 V ±1%, Is = 10 mA maximum

1 output +24 V (20 V min., 30 V max.), Is = 200 mA maximum

2 reassignable logic inputs. Impedance = 3.5 kΩ . Compatible with level 1 PLCs according to IEC 65A-68. Maximum shielded cable length: 330 ft (100 m).

Logic Inputs LI Supply: +24 Vac (11 V min., 30 V max.) State 0 if < 5 V, state 1 if > 11 V.

The logic inputs are sampled every 5 ms, maximum.

1 reassignable open collector logic output, compatible with level 1 PLCs according to IEC 65A-68.

Logic Output LO Supply: +24 V (12 V min., 30 V max.),

maximum current = 20 mA with internal source or 200 mA with external source. The logic output is updated every 5 ms, maximum.

1 reassignable 0 - 20 mA analog output, (x - y configurable). Maximum load impedance = 500 Ω .

Analog Output AO

Resolution: 0.04 mA (9 bits)

Linearity: ± 0.1 mA

Accuracy: ± 0.2 mA

The analog output is updated every 5 ms, maximum.

1 reassignable 0 ± 10 V bipolar differential input. Impedance = 30 kΩ . Adjustable gain.

Maximum allowable voltage: ± 30 V

Freq. reference resolution: 0.1 Hz for 100 Hz (0.1% of max. freq.), 10 bits plus sign.

Analog Input AI

Accuracy: ± 0.5%

Linearity: ± 0.2% of the maximum output frequency The analog input is sampled every 5 ms, maximum. Maximum length of shielded cable: 66 ft (20 m)

If configured for thermal sensors, use 750 Ω maximum at 20 °C (68 °F) (three 250 Ω sensors in series).

The 200 mA is the sum of the current supplied by the +24 on the control board and the +24 on the I/O extension card.

27

09/2003		© 2000–2003 Schneider Electric All Rights Reserved

Altivar® 58 TRX AC Drives

I/O Extension Cards

DigitalIOTerms.eps

COM

A

A –

B

B –

AO

LI 5

LI 6

+ 24

LO

LO+

Terminals for the I/O Extension Card with Encoder Inputs

I/O Extension Card with Encoder Inputs (VW3A58202U)

This card includes two 24 Vdc logic inputs, one 24 Vdc open collector logic output, one 0 to 20 mA X-Y configurable analog output, and A+, A–, B+, B– inputs which may be used for speed correction with an incremental encoder or with an inductive or photoelectric sensor.

The figure to the left shows the location of the terminals for this I/O card, while the tables below describe the terminals. See page 50 for a summary of configurable I/O functions.

Functions and Characteristics of Terminals

	Terminal	Function	Characteristics
			0 V
	COM	Common	At the same potential as COM on the
			main control board.
	A
	A–	Incremental logic inputs	Nominal voltage 24 Vdc,
	B		Input impedance 785 Ω ±10%
	B–
	AO	Analog output	0 - 20 mA, (x - y configurable)
			Max. Load impedance = 500 Ω
	LI5		2 logic inputs
		Logic inputs	Impedance = 3.5 kΩ
	LI6
			Supplied by +24 V
	+24	Supply for logic inputs	+24 V, Is = 200 mA maximum
	LO	Logic output	Open collector output
	LO+	Supply for logic output	+24 V supply, Is = 20 mA maximum

The 200 mA is the sum of the current supplied by the +24 on the control board and the +24 on the I/O extension card.

Specifications

Protected against short circuits and overloads

1 output +10 V ± 1%, Is = 10 mA maximum Available internal supplies 1 output -10 V ±1%, Is = 10 mA maximum

1 output +24 V (20 V min., 30 V max.), Is = 200 mA maximum

2 reassignable logic inputs. Impedance = 3.5 kΩ . Compatible with level 1 PLCs according to IEC 60065A-68. Maximum shielded cable length: 330 ft (100 m).

Logic Inputs LI Supply: +24 Vac (11 V min., 30 V max.) State 0 if < 5 V, state 1 if > 11 V.

The logic inputs are sampled every 2 ms, maximum.

1 reassignable open collector logic output, compatible with level 1 PLCs according to IEC 60065A-68.

Logic Output LO Supply: +24 V (12 V min., 30 V max.),

maximum current = 20 mA with internal source or 200 mA with external source. The logic output is updated every 2 ms, maximum.

1 reassignable 0 - 20 mA analog output, (x - y configurable). Maximum load impedance = 500 Ω .

Analog Output AO

Resolution: 0.04 mA (9 bits)

Linearity: ± 0.1 mA

Accuracy: ± 0.2 mA

The analog output is updated every 2 ms, maximum.

For incremental encoder (TTL, line driver, push pull) or open collector type (NPN detector, three-wire inductive, or photoelectric sensor).

Nominal voltage: 24 Vdc (19.2 to 30 V). Logic Inputs A, A-, B, B- Input impedance: 785 Ω ±10%.

Maximum signal frequency: 33 kHz with motor operating at drive controller high speed setting (HSP).

It is preferable to use an external 24 V external supply for the incremental encoder.

The 200 mA is the sum of the current supplied by the +24 on the control board and the +24 on the I/O extension card.

28

© 2000–2003 Schneider Electric All Rights Reserved		09/2003

Altivar® 58 TRX AC Drives

I/O Extension Cards

Pump Switching Option Card (VW3A58210U)

The pump switching option card can control a complete pumping installation using a single ATV58 TRX drive controller. It provides:

•Constant pressure in the system whatever the flow rate

•A simple method for installing and diagnosing the installation using the ATV58 TRX drive controller

The pump switching option card can operate up to four fixed speed pumps and one variable speed pump (the variable speed pump cannot provide the full flow range required on its own). A PI regulator is used for drive control and a pressure sensor is required to provide system feedback.

To prevent uneven wear of the pumps, the card allows pump switching according to operating time. The variable speed pump can be included in the swapping procedure.

Application Example (with 3 auxiliary pumps and one variable pump)

In this example, the auxiliary pumps are switched on and off according to the flow rate required by the installation. The variable pump is controlled to compensate for any flow rate variations.

Control of auxiliary pumps

VW3A58210 card

Pressure measurement

3PompesFixes.eps

ATV58

M

PV

M1 P1

M2 P2

M3 P3

PV: variable pump

P1, P2, P3: auxiliary pumps M, M1, M2, M3: motors

Flow rate at constant pressure

Flow rate					CourbeFonctionnement1.eps
demand
				PV
			PV	P3
		PV	P2	P2
	PV	P1	P1	P1
					Number of pumps required
0	1	2	3		4

The ATV58 drive controller controls the pumps via logic outputs DO1, DO2,

DO3 etc., depending on the operating mode programmed.

The logic inputs indicate the state of the pumps.

•If LI = 1, the pump is ready to start and used in the automatic sequencing.

•If LI = 0, the pump is not ready and will not be used in the automatic sequencing.

Internal elapsed timers are used to keep track of the accumulated operating time of each pump.

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09/2003		© 2000–2003 Schneider Electric All Rights Reserved

Altivar® 58 TRX AC Drives

I/O Extension Cards

	VW3A58210	Locations.eps
		Terminal
	COM AI3A AI3B -10 +10 AO COMDI DO1 DO2 DO3 DI5 DI6 DI7 DO4 DO+

Terminals for the

Pump Switching Option Card

30

© 2000–2003 Schneider Electric All Rights Reserved

The following table describes the functions and characteristics of the pump switching option card control terminals.

	Function	Characteristics
	Available DC Power Supplies	Protected against short circuits and overloads
		2 outputs, +10 Vdc and -10 Vdc
	+10 and -10
		Maximum current = 10 mA each
		3 reassignable logic inputs. Impedance = 3.5 kΩ . Compatible with
		Level 1 PLCs according to IEC 60065A-68. Maximum shielded
	Digital Logic Inputs	cable length: 330 ft (100 m).
	DI5, DI6, DI7	Supply: +24 V (11 V min., 30 V max.)
		State 0 if < 5 V, state 1 if > 11 V.
		The logic inputs are sampled every 2 ms, maximum.
		4 reassignable open collector logic output, compatible with Level 1
	Logic Outputs	PLCs according to IEC 60065A-68.
		Supply: +24 V (12 V min., 30 V max.),
	DO1, DO2, DO3, DO4
		maximum current = 200 mA each with external source.
		The logic output is updated every 2 ms, maximum.
		1 reassignable 0–20 mA analog output
	Analog Output	Maximum load impedance = 500 Ω .
		Resolution: 0.04 mA (9 bits)
	AO	Linearity: ± 0.1 mA
		Accuracy: ± 0.2 mA
		The analog output is updated every 2 ms, maximum.
		1 reassignable, ±10 V bipolar differential input.
		Input Impedance: AI3A to AI3B > 300 kΩ .
		AI3A to COM 30 kΩ
		AI3B to COM > 600 kΩ
	Analog Input	Maximum allowable voltage: ± 30 V.
		Frequency reference resolution: 0.1 Hz for 100 Hz (0.1% of
	AI3A, AI3B
		maximum frequency), 10 bits plus sign.
		Accuracy: ± 0.5%.
		Linearity: ± 0.2% of the maximum output frequency.
		The analog input is sampled every 2 ms, maximum.
		Maximum length of shielded cable: 66 ft (20 m).
	COM	0 Vdc
		Common for analog input signal
	COM DI	0 Vdc
		Common for logic inputs, logic outputs, and analog output
	External Logic Output Power	Input: +24 Vdc nominal (12 Vdc min., 30 Vdc max.)
	DO+	Maximum current = 200 mA per logic output.

[1]Maximum wire size capacity 1.5 mm2 (AWG 14). Recommended tightening torque is 3.54 lb-in (0.4 N•m).

NOTE: There is no +24 Vdc power supply output on this option card; therefore, it is necessary to connect an external +24 Vdc power source between terminals DO+ (+) and COMDI (-).

09/2003