Application
MA40-704X
MA40-707X
MA40-715X
MA41-707X
MA41-715X
DuraDrive™ Direct Coupled Actuators are designed to be used in both damper and valve control applications. The follow general instructions are for damper applications, refer to the Applicable Literature table for valve literature.
The MA40-704X, MA4X-707X and MA4X-715X series spring return actuators are used for the on-off, fail safe control of dampers and valves in HV AC systems.
Features
MA40-704X Series,
MA4X-707X Series,
MA4X-715X Series
DuraDrive Series Spring Return
Two-Position Actuators
General Instructions
• Two-position actuator controlled by SPST controller
• 133 lb-in (15 N-m), 60 lb-in (7 N-m), and 35 lb-in
(4 N-m) torque models
• 24 Vac/DC, 120 Vac, and 230 Vac models
• Rugged die cast housings rated for NEMA 2 / IP54
• Overload protection throughout rotation
• Optional built-in auxiliary switch to provide for
interfacing or signaling
• Provides 95° of rotation
• Visual position indicator provided
• Provides true mechanical clockwise or
counterclockwise spring return operation for reliable
fail safe application and positive close-off in air tight
damper applications
• Direct mount to round or square dam pe r sh afts
• Rotation limiting available
• MA4X-7153 series actuators can be double-
mounted (gang mounting) to accommodate high
torque application requirements
• Five year warranty
• MA41-707X-XXX and MA41-715X-XXX equipped
with manual override
Printed in U.S.A. 1/10 © Copyright 2010 Schneider Electric All Rights Reserved. F-26642-8
Applicable Literature
F-Number Description Audience Purpose
Describes the globe valve
actuator/linkage assembly’s features,
specifications, and possible applications.
Provides step-by-step mounting
instructions.
Describes the actuator/linkage/ball valve
assembly’s features, specifications, and
possible applications. Provides step-bystep mounting instructions.
Provides actuator specifications and part
number cross referencing of phased out
actuators with the new TAC direct-coupled
actuators.
Provides part number cross referencing of
phased out globe and ball valve
assemblies with the new TAC directcoupled actuators.
Describes TAC approved water treatment
practices.
Provides charts, equations, and diagrams
to assist in the configuration of valve
system applications. TOOL-150, valve
sizing slide rule may be purchased
separately.
F-26750
F-26751
F-26646
F-26752
F-26080 EN-205 Water System Guidelines
F-13755 CA-28 Control Valve Sizing
F-11080 Valve Selection Chart Water
F-11366 Valve Selection Chart Steam (two-way valves only)
MX40-6XXX-2XX, MX4X-7XXX-2XXSeries
Actuator/Linkage Assemblies General Instructions
VX-2000 Series Ball Valve Assembly Installations
Instructions
MX4X-7XXX, MX40-6XXX Series TAC DuraDrive
Actuator Selection Guide
VX-2000, VX-7000 Series
Ball/Linked Globe Linked Valve Assemblies
Actuator/Linkage Assemblies Selection Guide
– Sales Personnel
– Application Engineers
– Installers
– Service Personnel
– Start-up Technicians
– Sales Personnel
– Application Engineers
– Installers
– Service Personnel
– Start-up Technicians
– Sales Personnel
– Application Engineers
– Installers
– Service Personnel
– Start-up Technicians
– Sales Personnel
– Application Engineers
– Installers
– Service Personnel
– Start-up Technicians
– Application Engineers
– Installers
– Service Personnel
– Start-up Technicians
– Application Engineers
– Installers
– Service Personnel
– Start-up Technicians
2 © Copyright 2010 Schneider Electric All Rights Reserved. F-26642-8
SPECIFICATIONS
Actuator Inputs
Control Signal: On-off, spring return. SPST control contacts or Triacs (500 mA rated). Power Input: See Table-1. All 24 Vac circuits are Class 2. All circuits 30 V ac and above are
Class 1. Connections: 3 ft. (91 cm) appliance cables, 1/2 in. conduit connector. For M20 Metric
conduit, use AM-756 adaptor.
Actuator Outputs
Electrical:
Auxiliary Switches,
MA4X-715X-502 and MA4X-707X-502 Two SPDT 7A (2.5A) @250 Vac, UL listed;
one fixed @ 5° and one adjustable 25 to 85°. MA40-7040-501 and MA40-7041 -501 One SPDT 6A (1.5A) @250 Vac, UL listed; adjustable 0 to 95° (0 to 1 scale). MA40-7043-501 One SPDT 6A (1.5A) @24 Vac, UL listed; adjustable 0 to 95° (0 to 1 scale).
Mechanical:
Stroke, Angle of rotation 95° ± 5° maximum. Adjustable 30° to 95° with AM-689 installed
on MA4X-715X or MA4X-707X series. Stroke limiter is standard on MA40-704X series.
Damper Shaft Clamp,
MA40-704X The factory installed universal clamp is used for shafts up to 5/8”
(15 mm) diameter or up to 1/2" (13 mm) square. AM-710 accessory clamp is required when mounting actuators to shafts up to 3/4" (19 mm) diameter or up to 1/2" (13 mm) square. MA4X-715X or MA4X-707X The factory installed universal clamp is used for shafts up to 3/4" (19 mm) diameter or up to 1/2" (13 mm) square. AM-687 accessory clamp is required when mounting actuators to shafts up to 1.05" (27 mm) in diameter or up to 5/8" (15 mm) square.
Position Indicator, Visual indicator.
MA4X-715X and MA4X-707X, -5 to 90°
MA40-704X, 0 to 1 (0 is spring return position).
Nominal Damper Area, Actuator sizing should be done in accordance with damper
manufacturer’s specification. Direction of Rotation, Clockwise or counterclockwise rotation determined by actuator mounting. Manual Override, MA41-707X and MA41-715X rotation is adjustable from -5 using manual override crank.
(-5° is spring return position).
o
to 85o
Environment
Ambient Temperature Limits:
Shipping & Storage, -40 F to 160°F (-40 to 71°C). Operating, -22 to 140°F (-30 to 60°C).
Humidity: 15 to 95% RH, non-condensing. Location:
MA4X-715X and MA4X-707X, NEMA 1 (IEC IP30). NEMA 2 (IEC IP54) with conduit
connector in the down position.
MA40-704X, NEMA 2 (IEC IP54) no restrictions.
Agency Listings
UL 873: Underwriters Laboratories (File # E9429 Category Temperature-Indicating and
Regulating Equipment).
CUL: UL Listed for use in Canada by Underwriters Laboratories. Canadian Standards
C22.2 No. 24.
European Community: EMC Directive (89/336/EEC). Low Voltage Directive (72/23/EEC).
Australia: This product meets requirements to bear the C-T ick Mark according to the terms
specified by the Communications Authority under th e Radiocommunications Act 1992.
F-26642-8 © Copyright 2010 Schneider Electric All Rights Reserved. 3
Table-1 Model Chart.
Approximate
Actuator Power Input
Part Numbers
Voltage
VA Watts
Running
50 Hz
60
Hz
50 Hz60
Hz
DC
Amps
Holding
50 Hz 60 Hz
MA40-7153
MA40-7153-
502
MA41-7153 No Yes
MA41-7153-
24 Vac
± 20%
22-30
Vdc
9.8 9.7 7.5 7.5 0.29 2.8 2.8
502
MA40-7150
MA40-7150-
502
MA41-7150 No Yes
120 Vac
±10%
11.7 10.0 8.8 8.4 — 3.6 5.0
MA41-7150502
MA40-7151
MA40-7151-
502
MA41-7151 No Yes
230 Vac
±10%
15.5 10.6 9.5 8.5 — 4.6 3.3
MA41-7151502
MA40-7073
MA40-7073-
502
MA41-7073 No Yes
MA41-7073-
24 Vac
± 20%
22-30
Vdc
4.8 4.8 3.2 3.2 0.13 0.8 0.8
502
MA40-7070
MA40-7070-
502
MA41-7070 No Yes
120 Vac
±10%
10.7 5.6 4.2 3.6 — 2.0 1.2
MA41-7070502
MA40-7071
MA40-7071-
502
MA41-7071 No Yes
230 Vac
±10%
17.0 8.0 5.1 4.0 — 2.7 1.4
MA41-7071502
MA40-7043 24 Vac
MA40-7043-
501
MA40-7040
MA40-7040501
MA40-7041
MA40-7041-
501
a
Timing was measured with no load applied to the actuator.
b
De-rating is required at low temperatures.
c
One adjustable from 25 to 85° rotation and one set to operate @ 5° fixed.
d
One adjustable from 0 to 95° rotation (0 to 1 scale).
± 20%
22-30
Vdc
120 Vac
±10%
230 Vac
±10%
4.4 4.4 2.9 2.9 0.11 0.8 0.8
6.4 4.3 3.8 3.4 — 1.6 1.2
5.8 4.6 4.1 3.9 — 1.5 1.2
Auxiliary
Switch
No
c
Two
c
Two
No No
c
Two
c
Two
No No
c
Two
c
Two
No
c
Two
c
Two
No No
c
Two
c
Two
No No
c
Two
c
Two
No
d
One
No No
d
One
No No
d
One
Timing in
Seconds @ 70°
Powered
(21°C)
a
Spring
Return
<190 <30 133 (15) 350 (40)
<80 <40 60 (7) 250 (28)
<50 <26 35 (4) 150 (17)
Output Torque
Rating
lb-in (N-m)
Minimum
b
Maximum
Stall
Manual
Override
No
No
Yes
No
Yes
No
Yes
No
No
Yes
No
Yes
No
Yes
No
No
No
No
4 © Copyright 2010 Schneider Electric All Rights Reserved. F-26642-8
ACCESSORIES
For use with MA4X-7XXX:
AM-671 Universal Mounting Bracket, AM-693 is required
AM-672 Universal Mounting Bracket, AM-693 is required
AM-673 Mounting Bracket
AM-674 Weather Shield
AM-675 Base Mounting Plate for AM-674
AM-676 Universal Shaft Extension
AM-714 Weather Shield (polycarbonate)
AM-756 Metric Conduit Adapter M20 x 1.5 to 1/2" NPT
AM-761 7-inch Anti-rotation Bracket
AM-762 9-inch Anti-rotation Bracket
For use with MA40-7043:
AM-709 Position Indicator and Stroke Limiter
AM-710 Universal Clamp for up to 3/4" diameter shafts
AM-711 Crankarm for up to 1/2" round shaft
AM-712 Crankarm Adapter Kit
AM-713 Mounting Bracket for Honeywell Mod IV, M6415
AM-715 Crankarm Adapter Kit for Honeywell Mod IV,
For use with MX4X-7073, MX4X-7153
AM-686 Damper Position Indicator
AM-687 Universal Clamp for up to 1.05" (27 mm) diameter
AM-688 Replacement Universal Clamp
AM-689 Rotation Limiter
AM-690 Crankarm for round shafts up to 3/4" (19 mm)
AM-691 Crankarm for jackshafts up to 1.05" (27 mm)
AM-692 V-bolt Kit for AM-690 and AM-691 Crankarm
AM-693 Damper Linkage Kit
AM-758 Short "U" Mounting Bracket
AM-759 Tall "U" Mounting Bracket
AM-760 Slotted "L" Mounting Bracket
AM-763 1/8" Hex Crank for Manual Override
type actuators and new installations
M6415 type actuators and new installations
shafts
F-26642-8 © Copyright 2010 Schneider Electric All Rights Reserved. 5
TYPICAL APPLICATIONS (wiring diagrams)
MA4X-7153
MA4X-7073
MA4X-7153-502
MA4X-7073-502
2
1
1 Provide overload protection and disconnect as required.
2 Actuators mounted on separate shafts may be wired in
parallel. All actuator black wires are connected to the
transformer common and all red wires are connected to
the hot lead. Power consumption must be observed.
3 For end position indication, interlock control, fan startup,
etc., MA4X-715X-502, and MA4X-707X-502 models
incorporate two built-in auxiliary switches.
24 Vac Transformer
or 22-30 Vdc
Blk
Red
Com
Hot (+DC)
Line
Volts
Grn/Yel
SPST Control Contact
2
1
MA4X-7150
MA4X-7151
MA4X-7070
MA4X-7071
MA4X-7150-502
MA4X-7151-502
MA4X-7070-502
MA4X-7071-502
Wire No. 1
Wire No. 2
Com
Hot
L1 N
L2 H
120 Vac or
230 Vac
Grn/Yel
Org/Wht
Vio/Wht
Yel/Wht
NC
NO
3
Org
Vio
Yel
NC
NO
Com
Com
Aux Switch 1
Aux Switch 2
25 to 85°
Adjustable
5° Fixed
Aux Switches
MA4X-7XXX-502
Optional Auxiliary
Switches
120 Vac White Black
230 Vac Blue
Brown
Voltage Wire 1 Wire 2
Figure-1 Typical Wiring Diagram for 24 Vac Basic and Double Auxiliary Switch Models.
MX40-707X-502 and MX40-715X-502 units manufactured prior to the date code 0141
(October 6, 2001) used the following color coding for the auxiliary switches:
Auxiliary Switch 1
Orange: Fixed auxiliary switch common (com)
Yellow: Fixed auxiliary switch normally closed (NC)
Violet: Fixed auxiliary switch normally open (NO)
Auxiliary Switch 2
Orange/white: Adjustable auxiliary switch common (com)
Violet/white: Adjustable auxiliary switch normally closed (NC)
Yellow/white: Adjustable auxiliary switch normally open (NO)
The label information on these units is incorrect. If replacing these units, the auxiliary switch
operation of the replacement actuator will be per the product label.
Figure-1 through Figure-3 illustrate typical wiring diagrams for spring return floating
actuators. See Table-1 for model selection.
6 © Copyright 2010 Schneider Electric All Rights Reserved. F-26642-8
INSTALLATION
MA40-7040
MA40-7041
MA40-7040-501
MA40-7041-501
120 Vac or
230 Vac
Wire No. 1
Wire No. 2
Neutral
Hot
2
2
Wire No. 2
Wire No. 1
Neutral
Hot
L1 N
L2 H
L1 N
L2 H
1
1
3
Orange
Violet
Yellow
N.C.
COM.
N.O.
Auxiliary Switch 1
1 Provide overload protection and disconnect as
required.
2 Actuators may be wired in parallel. Power
consumption must be observed.
3 For end position indication, interlock control, fan
startup, etc., MA40-704X-501 model incorporates
one built-in auxiliary switch. See Specifications
section for details.
120 Vac or
230 Vac
Green/Yellow
Green/Yellow
Voltage Wire 1 Wire 2
120 Vac White Black
230 Vac Light Blue Brown
0 to 1 Scale
Adjustable
Figure-2 Typical Wiring Diagram for 120 Vac or 230 Vac Basic and Single Auxiliary Switch Models.
MA40-7043
MA40-7043-501
24 Vac
2
2
Red
Black
Common
Hot
1
1
(1)
(2)
3
Orange
Violet
Yellow
N.C.
N.O.
Auxiliary Switch 1
Line
Volts
1 Provide overload protection and disconnect as
required.
2 Actuators may be wired in parallel. Power
consumption must be observed. Actuator may also
be powered by 24 Vdc.
3 For end position indication, interlock control, fan
startup, etc., MA40-7043-501 model incorporates
one built-in auxiliary switch. See Specifications
section for details.
24 Vac
Black
Red
Common
Hot
Line
Volts
SPST Control Contact
SPST Control Contact
Green/Yellow
Green/Yellow
0 to 1 Scale
Adjustable
Figure-3 Typical Wiring Diagram for 24 Vac Basic and Single Auxiliary Switch Models.
Inspection
Requirements • Job wiring diagrams
Inspect the package for damage. If damaged, notify the appropriate carrier immediately. If
undamaged, open the package and inspect the device for obvious damage. Return
damaged products.
• Tools (not provided):
– #8 sheet metal screws
F-26642-8 © Copyright 2010 Schneider Electric All Rights Reserved. 7
– 10mm open end wrench or socket wrench
– 7/16 inch, open end wrench or socket wrench
– 1/8 inch, allen wrench
– Appropriate screwdriver(s)
• Appropriate accessories
• Training: Installer must be a qualified, experienced technician
Precautions General
Warning:
• Electrical shock hazard! Disconnect the power supply (line power) before installation to
prevent electric shock and equipment damage.
• Make all connections in accordance with the job wiring diagram and in accordance
with national and local electrical codes. Use copper conductors only.
Caution:
• Avoid electrical noise interference. Do not install near large contactors, electrical
machinery, or welding equipment.
• Do not drill holes in actuator body. Six pre-drilled holes are located on each side, under
the label, to accept #10-24 thread-forming screws for mounting accessories.
Caution: The MX41-707X and MX41-715X actuators are equipped with a manual
override.
• The manual override is to be used only when power is not applied to the unit.
• If the universal clamp is not set to 0° on the position indicator, manually wind the
actuator in the direction indicate d w it h he x wrench from -5° to 0° and lock with a
screwdriver.
• When operating manual override, back off 5° from full open mechanical stop to ensure
proper release.
• Do not attempt to use the manual override with actuators mounted in tandem. Damage
to the gear train may occur.
Federal Communications Commission (FCC)
Note: This equipment has been tested and found to comply with the limits for a Class B
digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide
reasonable protection against harmful interference in residential installations. This
equipment generates, uses, and can radiate radio frequency energy and may cause
harmful interference if not installed and used in accordance with the instructions. Even
when instructions are followed, there is no guarantee that interference will not occur in a
particular—Which can be determined by turning the equipment off and on—the user is
encouraged to try to correct the interference by one or more of the following measures:
• Reorient or relocate the receiving antenna.
• Increase the separation between the equ i pment and receiver.
• Connect the equipment to an outlet on a circuit different from that to which the receiver
is connected.
• Consult the dealer or an experienced radio/television technician for help .
Canadian Department of Communications (DOC)
Note: This Class B digital apparatus meets all requirements of the Canadian InterferenceCausing Equipment Regulations.
Cet appareil numerique de la classe B respecte toutes les exigences du Reglement sur le
material broilleur du Canada.
European Standard EN 55022
Warning: This is a Class B digital (European Classifica tion) product. In a domestic
environment this product may cause radio interference in which case the user may be
required to take adequate measures.
Location Caution: Avoid locations where excessive moisture, corrosive fumes, vibration, or
explosive vapors are present.
8 © Copyright 2010 Schneider Electric All Rights Reserved. F-26642-8
Mounting Caution: To remain in NEMA 2/IP54 compliance, the MA4X-715X and MA4X-707X series
Shaft Rotates
Clockwise
To Open
Shaft Rotates
Counterclockwise
To Open
A - Left
A - Right
This step determines
shaft rotation. Linkage
may change damper direction.
Long Shaft
Short Shaft
Min. 3 1/2" (90 mm)
3/8" to 3/4" Diameter (10 mm to 20 mm)
3/8" to 1/2" Square (10 mm to 13 mm)
Min. 3/4" (20 mm)
Move the damper to its normal position. Verify the controller action is set to match the
damper application.
Normally closed damper: when damper is closed, actuator position indicator should
be at 0°. When damper is open, actuator position indicator should be at 90°.
Normally opened damper: when damper is open, actuator position indicator should
be at 0°. When damper is closed, actuator position indicator should be at 90°.
actuators should be mounted with conduit end down.
Mount the TAC DuraDrive Actuator directly on the damper shaft in locations that clear the
maximum dimensions of the actuator case and allow the actuator to be mounted flush to the
surface of the terminal box and perpendicular to the damper shaft.
Note: Some terminal boxes have sheet metal screw heads or other protrusions near the
damper shaft. In these cases, a spacer or shim may be added under the anti-rotation
bracket of the actuator to make the actuator perpendicular to the shaft.
Damper Actuator Sizing
Correct sizing of the actuator is necessary for proper control of dampers. The area of
damper that can be controlled by a given actuator is dependent upon the type of damper,
the quality of the damper, the pressure drop across the damper in the closed position, and
the velocity of the air flow through the damper. T o obtain actual damper torque requirements,
contact the damper manufacturer.
Damper Shaft Sizing
Use the “Long Damper Shaft” mounting instructions if the damper shaft is at least 3-1/2"
(90 mm) long.
Use the “Short Damper Shaft” mounting instructions if the damper shaft is shorter than 3-1/2"
(90 mm) or the area around the damper shaft is too narrow to allow standard mounting, as
described in the “Short Damper Shaft” mounting section.
MA40-704X Series Installation
Note: The MA40-704X series actuator comes equipped with standard universal mounting
clamp. For damper shafts larger than 5/8" (16 mm) in diameter, the AM-710 universal
mounting clamp is required (order separately). The AM-710 clamp accommodates shafts
sizes up to 3/4" (19 mm) diameter shafts.
F-26642-8 © Copyright 2010 Schneider Electric All Rights Reserved. 9
U
l
m
.
.
l
.
.
B - Left - Long Shaft
R
niversa
ounting clamp
Retaining clip
2
1
"L" Marker
2
B - Right - Long Shaft
2
L
3
2
1
1
4
"R" Marker
1. Assemble mounting clamp.
2. Assemble retaining clip.
3. Place actuator over shaft.
4. Hand tighten clamp nuts.
.4
.2
0
Correct clamp mounting
position if actuator is
L
in normal spring
return position
(before preload)
.4
.2
0
R
niversa
ounting clamp
Retaining clip
B - Left - Short Shaft
"L" Marker
4
1
1
1 Universal clamp.
2 Retaining clip.
3 Damper position indicator.
B - Right - Short Shaft
B
A
R
L
2
3
4
1
L
A
R
1
1 Universal clamp.
A. Assemble damper position indicator.
B. Assemble retaining clip.
2 Retaining clip.
3 Damper position indicator.
1. Position mounting clamp.
2. Assemble retaining clip.
3. Slide actuator over shaft.
4. Hand tighten clamp nuts.
.4
.2
0
Correct pointer mounting
position if actuator is
in normal spring
L
return position
(before preload)
.4
.2
0
R
B
2
3
"R" Marker
10 © Copyright 2010 Schneider Electric All Rights Reserved. F-26642-8
C - Left and Right
1/2
1/2
Center the
Universal Bracket in the Slot
6
x 2
5. Center bracket in slot.
6. Drill two holes.
7. Start one screw.
8. Swing bracket down.
x 1
7
8
#8 S
l
w
1
1
.8
.6
.4
.2
0
D- Right
C
11
L
Centerline
14
13
5°
9
12
9. Loosen clamp nuts.
10. Check that the shaft is in full zero position.
11. Swing actuator
5° in the direction of travel. Do not move shaft.
12. Tighten clamp nuts to 4 to 6 lb-ft (5.4 to 8.2 N-m) of torque.
13. Move bottom of actuator back into position.
14. Pivot bracket back into position.
11
C
L
Centerline
14
13
5°
1
.8
.6
.4
.2
0
1
.8
.6
.4
.2
0
R
10
0°
12
1
.8
.6
.4
.2
0
1
.8
.6
.4
.
2
0
9
12
0°
10
L
D- Left
5
heet Meta
cre
F-26642-8 © Copyright 2010 Schneider Electric All Rights Reserved. 11
E- Left
E - Right
15. Tighten bracket screws.
x 2
15
9
1
.8
.6
.4
.2
0
R
x 2
15
12
1
.8
.6
.4
.2
0
L
Correct clamp mounting
position
(after 5˚ preload)
L
.4
.2
0
R
.4
.2
0
MA4X-707X and MA4X-715X Series Installation
Caution: Do not drill additional holes in the actuator body. Six pre-drilled holes are located
on each side, under the label, to accept #10-24 thread-forming screws for mounting
accessories.
Note: The MA40-707X and MA40-715X series actuators come equipped with standard
universal mounting clamp installed. For damper shafts larger than 3/4" (19 mm) in
diameter, the AM-687 universal mounting clamp is required (order separately). The AM-687
clamp accommodates round shaft sizes up to 1.05" (27 mm) in diameter or 5/8" (16 mm)
square shafts.
Caution: The MA41-707X and MA41-715X actuators are equipped with a manual
override.
• The manual override to be used only when power is not applied to the unit.
• If the universal clamp is not set to 0° on the position indicator, manually wind the
actuator in the direction indicated with hex wrench from -5° to 0° and lock with a
screwdriver.
• When operating manual override, back off 5° from full open mechanical stop to ensure
proper release.
• Do not attempt to use the manual override with actuators mounted in tandem. Damage
to the gear train could occur.
• Using power tools to adjust the manual override will cause damage to the gears.
• To unlock manual override without power, crank the manual override in the direction
indicated a minimum of 5°.
12 © Copyright 2010 Schneider Electric All Rights Reserved. F-26642-8
B
Shaft Rotates
Clockwise
To Open
Shaft Rotates
Counterclockwise
To Open
A - Left
A - Right
This step determines
shaft rotation. Linkage
may change damper direction.
For MA41-707X and MA41-715X only (manual override).
For MA40-707X and MA40-715X, proceed to step C.
R
R
L
L
O
C
K
R
L
LOCK
If position indicator does not point to zero:Unlock the actuator.
Insert hex wrench into manual override.
Crank the actuator so the indicator points to
0°
.
Lock the actuator.
Caution: Do not crank the manual
override if power is applied
to the actuator.
Manual Override
Unlock
Long Shaft
Short Shaft
Min. 3 1/2" (90 mm)
3/8" to 3/4" Diameter (10 mm to 20 mm)
3/8" to 1/2" Square (10 mm to 13 mm)
Min. 3/4" (20 mm)
Move the damper to its normal position. Verify the controller action is set to match the
damper application.
Normally closed damper: when damper is closed, actuator position indicator should
be at 0°. When damper is open, actuator position indicator should be at 90°.
Normally opened damper: when damper is open, actuator position indicator should
be at 0°. When damper is closed actuator position indicator should be at 90°.
Fully engage hex wrench
into manual override before
winding.
F-26642-8 © Copyright 2010 Schneider Electric All Rights Reserved. 13
C - Left
C - Right - Long Shaft
1. Assemble mounting clamp.
2. Assemble retaining clip.
3. Place actuator over shaft.
4. Hand tighten clamp nuts.
R
20
10
0
-5
30
40
L
20
10
0
-5
30
40
Correct clamp mounting
position if actuator is
locked with 5° preload.
R
"L" Marker
1
2
L
20
1
0
0
-5
30
4
0
R
20
10
0
-
5
30
40
Correct clamp mounting
position if actuator is
in normal spring
return position
:
sal
.
.
3
1
4
2
L
"R" Marker
1
2
L
O
CK
l
.
.
2
3
R
L
L
O
C
K
- Long Shaft
R
1 Universal clamp.
2 Retaining clip.
3 Damper position indicator.
3
L
"R" Marker
1
1
A
4
C - Left - Short Shaft
C - Right - Short Shaft
1 Universal clamp.
2 Retaining clip.
3 Damper position indicator.
R
"L" Marker
2
3
A
1
4
L
A. Assemble damper position indicator.
B. Assemble retaining clip.
1. Position mounting clamp.
2. Assemble retaining clip.
3. Slide actuator over shaft.
4. Hand tighten clamp nuts.
Correct pointer mounting
position if actuator is
in normal spring
return position
R
20
10
0
-
5
3
0
4
0
L
20
10
0
-5
30
40
For MA40-707X and MA40-715X actuators:
For MA41-707X and MA41-715X actuators:
R
20
10
0
-5
30
4
0
L
20
10
0
-5
3
0
40
Correct pointer mounting
position if actuator is
locked at 5° preload.
B
B
niver
ounting clamp
Retaining clip
For MA40-707X and MA40-715X actuators
niversa
mounting clamp
Retaining clip
14 © Copyright 2010 Schneider Electric All Rights Reserved. F-26642-8
E- Left E- Right
C
12
R
L
Centerline
15
10
R
R
0°
14
5°
9
11
9. Loosen clamp nuts.
10. Check that the shaft is in full zero position.
For MA41-707X and MA41-715X only:
11. Tighten clamp nuts to 8 - 10 ft-lb (11 - 14 Nm).
This completes the installation for MA41-704X
and MA41-715X.
For MA40-707X and MA40-715X only:
12. Swing actuator
5° in the direction of travel. Do
not move shaft.
13. Tighten clamp nuts to 8 - 10 ft-lb (11 - 14 Nm).
14. Move bottom of actuator back into position.
15. Pivot bracket back into position.
12
R
C
L
Centerline
15
14
5°
L
0°
L
9
11
10
D - Left and Right
R
x 1
7
8
1/2
1/2
Center the
Universal Bracket in the Slot
5
6
x 2
5. Center bracket in slot.
6. Drill two holes.
7. Start one screw.
For MA41-707X and MA41-715X actuators, insert and tighten both screws.
8. Swing bracket down (MA40 actuator only).
#8 Sheet Metal
Screw
1
1
13
13
F-26642-8 © Copyright 2010 Schneider Electric All Rights Reserved. 15
F- Left
F- Right
L
x 2
16
For MA40-707X and MA40-715X only:
16. Tighten bracket screws.
For MA40-707X and MA40-715X actuators:
40
30
20
10
0
-5
L
Correct pointer position
after mounting.
R
x 2
16
40
30
20
1
0
0
-5
R
For MA41-707X and MA41-715X actuators:
40
3
0
20
10
0
-5
Correct pointer position
after mounting.
L
40
0
3
2
0
10
0
-5
R
The lock on MA41-707X and MA41-715X will release on first power-up.
16 © Copyright 2010 Schneider Electric All Rights Reserved. F-26642-8
Jackshaft Installation
(MA40-704X Series)
The MA40-704X actuator is designed for use with jackshafts up to 3/4" (19 mm) in diameter .
In most applications, the MA40-704X actuator may be mounted in the same manner as a
standard damper shaft application. If the jackshaft diameter is larger than 5/8" (16 mm) in
diameter, the optional AM-710 universal clamp must be used.
(MA4X-715X and MA4X-707X Series)
The MA4X-715X and MA4X-707X actuators are designed for use with jackshafts up to 1.05"
(27 mm) in diameter. In most applications, the actuator may be mounted in the same manner
as a standard damper shaft application. If the jackshaft diameter is larger than 3/4" (19 mm)
in diameter, the optional AM-687 universal clamp must be used.
Multiple Actuator Mounting
If more torque is required than one actuator can provide a second actuator may be mounted
to the damper shaft, using the AM-673 multiple mounting bracket. See Figure-4.
Multiple actuators may be powered from one transformer provided the following rules are
followed:
• The total current draw of the actuators (VA rating) is less than or equal to the rating of
the transformer and less than the rating of the control circuit.
• Polarity on the secondary of the transformer is strictly followed.
– All L2 wires from all actuators are connected to the common lead on the
transformer.
– All L1 wires from all actuators are connected to the hot lead.
Caution: Mixing the L2 and L1 wires on one lead of the transformer may result in erratic
operation or failure of the actuator and/or controls.
Caution: Do not attempt to use the manual override with actuators mounted in tandem.
Damage to the gear train may occur.
Multiple actuators positioned by the same control signal may be powered from multiple
transformers provided the following rules are followed:
• The transformers are properly sized.
• All L2 wires from all actuators are tied together and tied to the negative lead of the
control signal.
Table-2 Power Wiring Color Code.
Part Number L1 L2
MA4X-7XX3
MA4X-7XX3-502
MA4X-7XX0
MA4X-7XXX-502
MA4X-7XX1
MA4X-7XXX-502
Red Black
Black White
Brown Light Blue
F-26642-8 © Copyright 2010 Schneider Electric All Rights Reserved. 17
Wiring Requirements Control and Power Leads
SIEBE
MA-7501-502
AM-673
Figure-4 Mounting Multiple Actuators.
See Table-3 for power wiring data. Refer to Figure-1 through Figure-3 for typical wiring
applications.
Note: Class 2 control and power lead wiring must be routed separately from line voltage
wiring and any other non-class 2 circuits. Line voltage, auxiliary switch, and auxiliary switch
leads must be connected to a class 1 circuit.
Table-3 Power Wiring Data.
Actuator Voltage Part Number
24 Vac
22-30 Vdc
24 Vac
22-30 Vdc
24 Vac
22-30 Vdc
MA4X-7153
MA4X-7153-502
MA40-7043
MA40-7043-501
MA4X-7073
MA4X-7073-502
Maximum Wire Run in ft. (m) (5% Voltage Drop)
14 AWG 16 AWG 18 AWG
330 (101) 200 (61) 130 (40)
1100 (335) 700 (213) 440 (134)
600 (183) 500 (152) 254 (77)
18 © Copyright 2010 Schneider Electric All Rights Reserved. F-26642-8
Auxiliary Switches The MA40-704X-501 series actuators include one built-in SPDT auxiliary switch which can
be used for interfacing or signaling (e.g., for fan start-up). The switch is adjustable between
0° and 95° of rotation (0 to 1 scale).
The MA4X-715X-502 and MA4X-707X-502 series actuators include two built-in SPDT
auxiliary switches which can be used for interfacing or signaling (e.g., for fan start-up). The
switch position near the normal (spring return) position is fixed at 5°. The other is adjustable
between 25° and 85° of rotation.
Adjusting the Switching Point
Refer to Table-4 for auxiliary switch rating.
Adjusting the switching point for MA40-704X-501
1. The actuator must be in its normal (spring return) position.
2. Use a flat screw driver to rotate the switch pointer until it is at the desired switch position on the 0 to 1 scale.
Adjusting the switching point for MA4X-715X-502 or MA4X-707X-502
1. The actuator must be in its normal (spring return) position.
2. Insert a 1/8" allen wrench into the hex hole located in the center of the adjustable switch pointer.
3. Rotate the wrench until the switch pointer is at the desired switch position in degrees,
from 25 to 85°.
Table-4 Auxiliary Switch Rating.
Part Number Voltage Resistive Load Inductive Load
MA40-7043-501 24 Vac 6A 1.5A
MA40-7040-501
MA40-7041-501
MA4X-707X-502
MA4X-715X-502
250 Vac 6A 1.5A
250 Vac 7A 2.5A
Rotation Limit a tion Rotation Limitation for MA40-704X Series
The Stop Block is used in conjunction with the tab on the universal clamp or the AM-709
position indicator. In order to function properly, the clamp or indicator must be mounted
correctly.
The Stop Block controls the rotational output of the MA40-704X and MF40-704X-501
actuators. It is used in applications where a damper has a designed rotation that is less than
90°, for example with a 45° or 60° rotating damper.
1. Determine the amount of damper rotation required. The actuator stop block provides
limited rotation from 40° to 95°.
2. Loosen the screw securing the stop block to the actuator.
Note: The actuator is shipped with the Stop Block mounted to the “L” side. If the damper
application requires the “R” side face the installer, simply remove the Stop Block and screw
and move it to the new location.
3. Slide the stop block into position, so that its edge lines up with the degree graduation on the actuator face which corresponds with the required rotation. See Figure-5.
4. Secure the stop block in place.
5. Test the damper rotation by applying power. Re-adjust if necessary.
F-26642-8 © Copyright 2010 Schneider Electric All Rights Reserved. 19
Rotation Limitation for MA4X-715X and MA4X-707X Series
0
.2
R
.4
.6
.8
1
0
.2
R
.4
.6
.8
1
0
.2
L
.4
.6
.8
1
Figure-5 Adjusting Stop Block for Limited Rotation.
30
40
50
60
70
80
90
Screw secured at
these cross hairs.
30
40
50
60
70
80
90
Angle of rotation
is now set at 40.
30
40
50
60
70
80
90
Figure-6 Securing the AM-689 Rotation Limiter.
The AM-689 rotation limiter is used in conjunction with the tab on the universal clamp or the
AM-686 position indicator which comes with the AM-689. In order to function properly, the
clamp or indicator must be mounted correctly.
The AM-689 rotation limiter controls the rotational output of the MA4X-715X, MA4X-715X502, MA4X-707X, and MA4X-707X-502 actuators. It is used in applications where a damper
has a designed rotation that is less than 90°, for example with a 45° or 60° rotating damper.
1. Determine the amount of damper rotation required.
2. Locate the AM-689 rotation limiter on the actu ator so that its edge lines up with the degree graduation on the actuator face which corresponds with the required rotation. See Figure-6.
3. Find the appropriate cross-hair location through the slot of the rotation limiter. This is the mounting location for the retaining screw.
4. Pierce through the label material to allow easy fastening of the retaining screw.
5. Position the rotation limiter back to the desired position, making sure the locating “teeth” on the rotation limiter are engaged into the locating holes on the actuator.
6. Fasten the rotation limiter to the actuator using the self-tapping screw provided.
7. Test the damper rotation by applying power. Re-adjust if necessary.
20 © Copyright 2010 Schneider Electric All Rights Reserved. F-26642-8
CHECKOUT
After the entire system has been installed and the actuator has been powered up, the
following check can be made for proper system operation. Check for correct operation of the
damper while actuator is being stroked.
1. Apply power to the actuator. Actuator and damper should be driven to their p owered position.
2. On the MA4X-7XXX-50X models, check for correct auxiliary switch operation.
3. Break power to the actuator. Actuator and damper should return to their normal, or spring return position.
Table-5 Power Wiring Color Code.
Part Number L1 L2
MA4X-7XX3
MA4X-7XX3-502
MA4X-7XX0
MA4X-7XXX-502
MA4X-7XX1
MA4X-7XXX-502
Red Black
Black White
Brown Light Blue
THEORY OF OPERATION
The actuators are mounted directly onto a damper shaft using a universal V-clamp. When
power is applied, the actuator rotates 95° to its powered position, at the same time tensing
the spring return safety mechanism. When power is removed, the spring returns the actuator
to its normal position. The actuators provide true mechanical spring return operation for
reliable, positive close-off on air tight dampers.
The MA4X-707X, MA4X-707X-502, MA4X-715X, and MA4X-715X-502 actuators are
equipped with a graduated position indicator showing -5° to 90°. The MA40-704X and
MA40-704X-501 are equipped with a graduated position indicator showing 0 to 1.
The MA40-704X-501 models are provided with 1 built in auxiliary switch. The SPDT switch
is provided for interfacing or signaling, for example, fan start-up. The switching function is
adjustable between 0° to 95° rotation (0 to 1 scale).
The MA4X-715X-502 and MA4X-707X-502 models are provided with 2 built in auxiliary
switches. The SPDT switches are provided for interfacing or signaling, for example, fan
start-up. The switching function is adjustable on one switch between 25° to 85° rotation and
the other switch is fixed at 5°.
The MA41-707X-XXX and MA41-715X-XXX actuators are equipped with a manual override
mechanism. This allows the actuator to be manually positioned at any point between -5o and
85o. This mechanism is accessible on both sides of the actuator and can be used to ensure
tight close-offs for valves and dampers. The manual override should not be used while a unit
is powered or on units that are mounted in tandem.
MAINTENANCE Regular maintenance of the total system is recommended to assure sustained optimum
performance. The actuators are maintenance free.
FIELD REPAIR None. Replace with a functional actuator.
F-26642-8 © Copyright 2010 Schneider Electric All Rights Reserved. 21
DIMENSIONAL DATA
2-25/64
(61)
4
(103)
10-1/2 (267)
3-1/2
(89)
2-7/64
(53)
Dimensions shown
are in inches (mm).
6 Holes for
#10-24 Screws
7-1/2 (191)
Note: These are not through holes. Use hardware supplied in
TAC approved AM kits.
1
1
Figure-7 MA4X-707X or MA4X-715X Series Mounting Dimensions.
Figure-7 and Figure-8 dimensions are in inches (mm).
22 © Copyright 2010 Schneider Electric All Rights Reserved. F-26642-8
s
3 Holes for
#10-24 Screws
6-13/64 (157)
3-21/32 (93)
4
(103)
2
(50)
47/64 (19)
4-57/64 (125)
6-51/64 (172)
3-5/32 (80)
13/32 (10)
3-1/2 (62)
1/4 (6.4)
49/64 (19)
1
(25)
2-13/32
(61)
Dimensions shown
are in inches (mm).
1
Note: These are not through holes. Use hardware supplied in
TAC approved AM kits.
1
Figure-8 MA40-704X Series Mounting Dimensions.
F-26642-8 © Copyright 2010 Schneider Electric All Rights Reserved. 23
On O c tober 1s t, 2009, TAC beca m e the Buildings busines s of its parent company S ch neider E lectric . This docu m ent reflects th e v isual identity of Schneider Electric,
howev e r th er e re m ai ns re f erenc es to TAC as a cor p ora t e br and in th e body copy . As ea c h doc um e nt is upda t e d, th e bo dy copy will be changed to reflect appropriate
co r porate brand ch anges.
Copyright 2010, Schneider Electric
All brand names, trademarks and registered
trademarks are the property of their respective
owners. Information contained within this
document is subject to change without notice.
F-26642-8
Schneider Electric
1354 Clifford Avenue
P.O. Box 2940
Loves Park, IL 61132-2940
www.schneider-electric.com/buildings
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