Rockwell Automation 1794-IA8, 1794-IA8I, 1794-IA16 User Manual

4 (1)

FLEX I/O ac Digital Input Modules

Cat. Nos. 1794-IA8, -IA8K, IA8I, -IA16

(Modules with a K in the last position of the catalog number are conformally coated to meet noxious gas requirements of ISA/ANSI-71.040 1985 Class G3 Environment.)

Important User Information

Solid state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (Publication SGI-1.1 available from your local Rockwell Automation sales office or online at http://www.ab.com/manuals/gi) describes some important differences between solid state equipment and hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc. is prohibited.

Throughout this manual we use notes to make you aware of safety considerations.

 

Identifies information about practices or circumstances that can cause

WARNING

an explosion in a hazardous environment, which may lead to personal

 

injury or death, property damage, or economic loss.

IMPORTANT

Identifies information that is critical for successful application and understanding of the product.

Identifies information about practices or circumstances that can lead

ATTENTION

to personal injury or death, property damage, or economic loss.

 

 

Attentions help you:

identify a hazard

avoid a hazard

recognize the consequence

Environment and Enclosure

ATTENTION

This equipment is intended for use in a Pollution Degree 2

industrial environment, in overvoltage Category II applications (as defined in IEC publication 60664-1), at altitudes up to 2000 meters without derating.

This equipment is considered Group 1, Class A industrial equipment according to IEC/CISPR Publication 11. Without appropriate precautions, there may be potential difficulties ensuring electromagnetic compatibility in other environments due to conducted as well as radiated disturbance.

This equipment is supplied as "open type" equipment. It must be mounted within an enclosure that is suitably designed for those specific environmental conditions that will be present and appropriately designed to prevent personal injury resulting from accessibility to live parts. The interior of the enclosure must be accessible only by the use of a tool. Subsequent sections of this publication may contain additional information regarding specific enclosure type ratings that are required to comply with certain product safety certifications.

See NEMA Standards publication 250 and IEC publication 60529, as applicable, for explanations of the degrees of protection provided by different types of enclosure. Also, see the appropriate sections in this publication, as well as the Allen-Bradley publication 1770-4.1 ("Industrial Automation Wiring and Grounding Guidelines"), for additional installation requirements pertaining to this equipment.

Installation Instructions

 

 

 

 

When you insert or remove the module while backplane power is on,

 

WARNING

an electrical arc can occur. This could cause an explosion in

 

 

 

 

hazardous location installations. Be sure that power is removed or the

 

 

 

 

area is nonhazardous before proceeding.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

If you connect or disconnect wiring while the field side power is on,

 

 

WARNING

an electrical arc can occur. This could cause an explosion in

 

 

 

 

hazardous location installations. Be sure that power is removed or the

 

 

 

 

area is nonhazardous before proceeding..

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FLEX I/O is grounded through the DIN rail to chassis ground. Use

ATTENTION

zinc plated yellow-chromate steel DIN rail to assure proper grounding.

 

 

 

 

The use of other DIN rail materials (e.g. aluminum, plastic, etc.) that

 

 

 

 

can corrode, oxidize, or are poor conductors, can result in improper or

 

 

 

 

intermittent grounding.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Preventing Electrostatic Discharge

 

ATTENTION

This equipment is sensitive to electrostatic discharge, which can cause

 

 

 

 

 

 

 

 

internal damage and affect normal operation. Follow these guidelines

 

 

 

 

when you handle this equipment:

Touch a grounded object to discharge potential static.

Wear an approved grounding wriststrap.

Do not touch connectors or pins on component boards.

Do not touch circuit components inside the equipment.

If available, use a static-safe workstation.

North American Hazardous Location Approval

The following input modules are North American Hazardous Location approved: 1794-IA8, -IA8K, -IA8I and 1794-IA16.

.

 

The following information applies when operating this

 

Informations sur l’utilisation de cet équipement en

 

equipment in hazardous locations:

 

environnements dangereux :

 

Products marked “CL I, DIV 2, GP A, B, C, D” are suitable for use

 

Les produits marqués "CL I, DIV 2, GP A, B, C, D" ne

 

in Class I Division 2 Groups A, B, C, D, Hazardous Locations and

 

conviennent qu’à une utilisation en environnements de Classe I

 

nonhazardous locations only. Each product is supplied with

 

Division 2 Groupes A, B, C, D dangereux et non dangereux.

 

markings on the rating nameplate indicating the hazardous

 

Chaque produit est livré avec des marquages sur sa plaque

 

location temperature code. When combining products within a

 

d’identification qui indiquent le code de température pour les

 

system, the most adverse temperature code (lowest “T”

 

environnements dangereux. Lorsque plusieurs produits sont

 

number) may be used to help determine the overall temperature

 

combinés dans un système, le code de température le plus

 

code of the system. Combinations of equipment in your system

 

défavorable (code de température le plus faible) peut être

 

are subject to investigation by the local Authority Having

 

utilisé pour déterminer le code de température global du

 

Jurisdiction at the time of installation.

 

système. Les combinaisons d’équipements dans le système

 

 

 

 

 

 

 

sont sujettes à inspection par les autorités locales qualifiées

 

 

 

 

 

 

 

au moment de l’installation.

 

 

 

 

 

EXPLOSION HAZARD

 

 

 

 

 

RISQUE D’EXPLOSION

 

 

WARNING

 

Do not disconnect equipment unless

 

AVERTISSEMENT

 

Couper le courant ou s’assurer que

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

power has been removed or the area is

 

 

 

 

 

l’environnement est classé non

 

 

 

 

 

known to be nonhazardous.

 

 

 

 

 

dangereux avant de débrancher

 

 

 

 

 

Do not disconnect connections to this

 

 

 

 

 

l'équipement.

 

 

 

 

 

 

 

 

 

 

Couper le courant ou s'assurer que

 

 

 

 

 

equipment unless power has been

 

 

 

 

 

 

 

 

 

 

removed or the area is known to be

 

 

 

 

 

l’environnement est classé non

 

 

 

 

 

nonhazardous. Secure any external

 

 

 

 

 

dangereux avant de débrancher les

 

 

 

 

 

connections that mate to this

 

 

 

 

 

connecteurs. Fixer tous les connecteurs

 

 

 

 

 

equipment by using screws, sliding

 

 

 

 

 

externes reliés à cet équipement à

 

 

 

 

 

latches, threaded connectors, or other

 

 

 

 

 

l'aide de vis, loquets coulissants,

 

 

 

 

 

means provided with this product.

 

 

 

 

 

connecteurs filetés ou autres moyens

 

 

 

 

 

Substitution of components may

 

 

 

 

 

fournis avec ce produit.

 

 

 

 

 

 

 

 

 

 

La substitution de composants peut

 

 

 

 

 

impair suitability for Class I,

 

 

 

 

 

 

 

 

 

 

Division 2.

 

 

 

 

 

rendre cet équipement inadapté à une

 

 

 

 

 

If this product contains batteries, they

 

 

 

 

 

utilisation en environnement de Classe

 

 

 

 

 

 

 

 

 

 

I, Division 2.

 

 

 

 

 

must only be changed in an area known

 

 

 

 

 

S’assurer que l’environnement est

 

 

 

 

 

to be nonhazardous.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

classé non dangereux avant de changer

 

 

 

 

 

 

 

 

 

 

 

les piles.

FLEX I/O is a trademark of Rockwell Automation

 

DeviceNet is a trademark of ODVA, Inc.

Publication 1794-IN102B-EN-P - June 2004

Rockwell Automation 1794-IA8, 1794-IA8I, 1794-IA16 User Manual

2

European Hazardous Location Approval

The following module is European Zone 2 approved: 1794-IA8K.

European Zone 2 Certification (The following applies when the product bears the EEx Marking)

This equipment is intended for use in potentially explosive atmospheres as defined by European Union Directive 94/9/EC.

The LCIE (Laboratoire Central des Industries Electriques) certifies that this equipment has been found to comply with the Essential Health and Safety Requirements relating to the design and construction of Category 3 equipment intended for use in potentially explosive atmospheres, given in Annex II to this Directive. The examination and test results are recorded in confidential report No. 28 682 010.

Compliance with the Essential Health and Safety Requirements has been assured by compliance with EN 50021.

IMPORTANT

Observe the following additional Zone 2 certification requirements.

This equipment is not resistant to sunlight or other sources of UV

 

 

radiation.

 

 

The secondary of a current transformer shall not be open-circuited

 

 

when applied in Class I, Zone 2 environments.

 

Equipment of lesser Enclosure Type Rating must be installed in an

 

 

enclosure providing at least IP54 protection when applied in Class I,

 

 

Zone 2 environments.

 

 

This equipment shall be used within its specified ratings defined by

 

Allen-Bradley.

 

 

Provision shall be made to prevent the rated voltage from being

 

 

exceeded by transient disturbances of more than 40% when

 

 

applied in Class I, Zone 2 environments

 

Installing Your ac Digital Input Module

 

 

 

7

 

 

 

3

1

 

 

 

2

 

 

 

6

4

 

5

 

 

 

 

The module mounts on a 1794 terminal base.

During mounting of all devices, be sure that all debris ATTENTION (metal chips, wire strands, etc.) is kept from falling

into the module. Debris that falls into the module could cause damage on power up.

1.Rotate the keyswitch (1) on the terminal base (2) clockwise to position 8 as required for this type of module.

2.Make certain the flexbus connector (3) is pushed all the way to the left to connect with the neighboring terminal base/adapter. You cannot install the module unless the connector is fully extended.

3.Make sure the pins on the bottom of the module are straight so they will align properly with the connector in the terminal base.

 

 

 

If you remove or insert the module while the backplane

WARNING

power is on, an electrical arc can occur. This could cause an

 

 

 

 

 

 

explosion in hazardous location installations. Be sure that

 

 

 

power is removed or the area is nonhazardous before

 

 

 

proceeding..

 

 

 

 

 

 

 

4.Position the module (4) with its alignment bar (5) aligned with the groove (6) on the terminal base.

5.Press firmly and evenly to seat the module in the terminal base unit. The module is seated when the latching mechanism (7) is locked into the module.

Connecting Wiring for the 1794-IA8 and -IA8K

1.For 1794-TB2, -TB3, or -TB3S - Connect individual input wiring to even numbered terminals on the 0-15 row (A) as indicated in the table below .

For 1794-TBN - Connect individual input wiring to numbered terminals on the 16-33 row (B) as indicated in the table below.

2.For 1794-TB2 - Connect the associated 120V ac power lead (L1) of the input device to the corresponding odd numbered terminals on the 0-15 row A for each input as indicated in the table below. (The odd numbered terminals on row A are internally connected to 120V ac L1.)

For 1794-TB3, or -TB3S - Connect the associated 120V ac power lead (L1) of the input device to the corresponding odd numbered terminals on the 34-51 row (C) or to the corresponding terminal on row (C) for each input as indicated in the table below. (The odd numbered terminals on row (A) and the terminals of row (C) are internally connected to 120V ac power L1.)

For 1794-TBN - Connect the associated 120V ac power lead (L1) of the input device to the corresponding odd numbered terminal on the 34-51 row (C) for each input as indicated in the table below. (The 120V ac power terminals of row (C) are internally connected together.)

3.Connect 120V ac power (L1) to terminal 34 on the 34-51 row (C).

4.Connect 120V ac common (L2) to terminal 16 on the 16-33 row (B).

5.If daisychaining power to the next terminal base, connect a jumper from terminal 51 (+120V ac L1) on this base unit to terminal 34 on the next base unit

6. .If continuing ac common to the next base unit, connect a jumper from terminal 33 (120V common L2) on this base unit to terminal 16 on the next base unit.

Wiring Connections for the 1794-IA8 and -IA8K

Input

1794-TB2,-TB3, -TB3S

1794-TBN

 

Input

120V ac

Input

120V ac

 

Terminal

Supply

Terminal

Supply

Input 0

A-0

A-11/C-35

B-0

C-12

Input 1

A-2

A-31/C-36

B-2

C-32

Input 2

A-4

A-51/C-37

B-4

C-52

Input 3

A-6

A-71/C-38

B-6

C-72

Input 4

A-8

A-91/C-39

B-8

C-92

Input 5

A-10

A-111/C-40

B-10

C-112

Input 6

A-12

A-131/C-41

B-12

C-132

Input 7

A-14

A-151/C-42

B-14

C-152

A = Input terminals (Even numbered terminals

B = Even numbered Input terminals

0 thru 14)

 

 

0-14, ac common terminals 16 and 33

B = Common terminals

 

C = Power terminals C-34 and C-51, and

C = Power terminals (C-34 and C-51 on -TB2; C-34

odd numbered input terminals 1 thru 15

thru C-51 on -TB3 and -TB3S)

 

 

 

1A-1, 3, 5, 7, 9, 11, 13 and 15 on the 1794-TB2, -TB3 and -TB3S are internally connected in the module to 120V ac L1.

2C-1, 3, 5, 7, 9, 11, 13 and 15 on the 1794-TBN are internally connected in the module to 120V ac L1.

Publication 1794-IN102B-EN-P - June 2004

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