HEIDENHAIN ND 281 B User Manual v.2

4 (1)

User’s Manual

ND 281B

Measured Value Displays

English (en) 10/2002

Display of actual value and input

Numeric keypad

(9 decades with algebraic sign)

with decimal point

 

 

 

 

 

 

 

 

7

8

9

 

 

 

 

 

 

 

 

4

5

6

REF

1

2

SET

START

PRINT inch

MOD

1

2

3

< = >

 

MIN

ACTL

MAX

DIFF

 

 

 

 

 

 

 

CL

0

.

HEIDENHAIN

 

 

 

 

 

 

 

 

Status display with indicators

2

Key Function

Set datum

Transfer input value

Set display to value from P79 (P80!)

Leave parameter list

• Select datum

• Page backwards in parameter list

MOD

• Select parameter after switch-on

• Page forward in parameter list

 

 

• Start series of measurements1)

 

• Switch display for measurement series1)

 

• Start measured value output “PRINT”

 

• Delete entry

 

• Set display to zero (P80!)

 

• CL plus MOD: select parameter list

 

• CL plus number: select parameter

 

• Delete parameter input and show

 

parameter number

 

• Algebraic sign

 

• Reduce parameter value

 

• Decimal point

 

• Increase parameter value

 

Indicator

Meaning

REF

If the decimal point is also blinking:

 

 

 

 

 

 

 

Display is waiting for reference mark

 

 

 

 

 

 

 

traversing. If decimal point is not blinking:

 

 

 

 

 

 

 

Reference mark has been traversed—display

 

 

 

 

 

 

 

stores datum points in nonvolatile memory

 

 

 

 

 

 

 

Blinking: display is waiting for ENT or

 

 

 

 

 

 

 

CL to be depressed

 

 

 

 

 

 

 

 

inch

Position values in inches

 

 

 

 

 

 

 

 

 

1 /

 

2

 

Selected datum point

 

 

 

 

 

 

 

 

 

 

 

PRINT

"Linear measurement”

 

 

 

 

 

 

 

Blinking: Display is waiting for ENT to

 

 

 

 

 

 

 

be pressed for data output

 

 

 

 

 

 

 

“Angular measurement”

 

 

 

 

 

 

 

Measured value output with MOD key

 

 

 

 

 

 

 

 

SET

Blinking: Display is waiting for input values

 

 

 

 

 

 

 

 

< / = / >

Sorting and tolerance checking:

 

 

 

 

 

 

 

measured value smaller than lower limit /

 

 

 

 

 

 

 

within the limits / greater than upper limit

MIN / MAX /

DIFF / ACTL1)

Series of measurements: Minimum / maximum / greatest difference (MAX–MIN) / current measured value

Blinking: Confirm selection or deselect function

1) Only in linear measurement mode.

START 1)

Series of measurements is running

 

Blinking: Display is waiting for signal to

start series of measurements

3

 

Items Supplied

4

Items supplied with ND 281 B

ND 281 B

Measured value display unit,

 

benchtop model

Encoder input

 

11 µAPP/1 VPP

Id. Nr. 344 996-xx

Power cord

3 m (9.9 ft)

 

 

User's Manual

ND 281B

 

 

Adhesive plug-in feet

For stacking ND 281B units

 

 

This manual is for the ND 281 B measured value display with the following software number or higher:

349 797-04

The software number is indicated on a label on the rear panel.

Contents

Working with the ND Display Units

Encoders

6

Reference Marks

7

 

 

Switch-On,Traversing the Reference Marks

8

 

 

Datum Setting

9

 

 

Finding Minimum and MaximumValues 1)

10

Sorting andTolerance Checking

13

 

 

MeasuredValue Output

14

 

 

Display Freeze

15

 

 

Error Messages

16

1) Only in linear measurement mode

Installation and Specifications

Rear Panel, Accessories

17

Mounting

19

 

 

Power Connection

20

Linear/Angular Measuring Modes

21

Operating Parameters

22

List of Operating Parameters

24

 

 

Linear Encoders

28

 

 

Angle Encoders

33

 

 

MultipointAxis Error Compensation

34

Switching Inputs and Outputs EXT (X41)

38

Locking the Keypad

43

Displaying the Software Version

44

 

 

Distance-to-Go Mode

45

 

 

RS-232-C/V.24 Data Interface (X31)

46

 

 

Input/Output of Parameter and

51

Compensation-Value Lists

 

 

 

Output Format of the Parameter List

53

Output Format of the Compensation-ValueTable

57

Remote Operation over the RS-232-C/V.24

60

Data Interface

 

 

 

Specifications

63

Dimensions

64

Contents

5

Position Encoders

Position Encoders

The ND 281 B display unit is designed for use with photoelectrical linear or angular encoders with sinusoidal signals: primarily for HEIDENHAIN MT length gauges.

When shipped by HEIDENHAIN, the display units are set to the linear measurement mode.

You can switch between the linear and angular modes by entering the code number 41 52 63 (see “Linear/Angular Measurement Modes”).

On the back of the display you will find two flange sockets for connecting the encoder: X1 for encoders with 11 µAPP sinusoidal current signals and X2 for 1 VPP sinusoidal voltage signals.

Before shipping, HEIDENHAIN activates the encoder connection X1 for 11 µAPP sinusoidal current signals. With parameter P02 you can activate the encoder input that matches your encoder (see “Operating Parameters”).

6

Reference Marks

The MT length gauges have one reference mark. The scales of other photoelectric linear or angular encoders can contain one reference mark or many distance-coded reference marks.

If there is an interruption of power, the relationship between the position of the length gauge and the displayed position value is lost. The reference marks on the position encoders and the REF reference mark evaluation feature enable the display unit to quickly reestablish this relationship again when the power is restored.

When a reference mark is crossed over, a signal is generated which identifies that position as a reference point. At the same time, the display unit restores the relationship between length gauge position and display values which you last defined by setting the datum.

To restore the datum on scales with distance-coded reference marks, you only need to traverse a maximum of 20 mm for linear encoders, and 10° or 20° for angle encoders, depending on the model.

Scale in

Distance-coded

linear encoder

reference marks

Reference mark

Reference marks on linear encoders

Reference Marks

7

Switch-On, Traversing the Reference Marks

Switch-On, Traversing the Reference Marks

0 ä1

ENT...CL

Turn on the power.

(Switch located on rear panel.)

ND 281 B appears for two seconds.

ENT ... CL 1) appears.

REF indicator starts blinking.

Switch-on the reference mark evaluation function.

The position value that was last assigned to the reference mark position is displayed.

REF indicator lights.

Decimal point starts blinking.

5 , 6 9 7

 

 

Cross over the reference mark.

Û

Move the plunger until the display starts

counting and the decimal point stops blink-

 

 

 

 

ing. The display is now ready for operation.

 

 

 

 

 

For automation purposes, crossing over the reference marks and the display ENT ... CL can be disabled with parameter P82.

REF mode

Crossing over the reference marks automatically switches the display to REF mode: The last assignment of display values to length gauge positions is stored in nonvolatile memory.

1)Press the CL key if you choose not to traverse the reference marks. Note that, in this case, the relationship between length gauge position and display value will be lost if the power is interrupted or if the unit is switched off.

8

Datum Setting

The datum setting procedure assigns a display value to a known position. With the ND 200 series, you can set two separate datum points.

There are several ways to set the datum:

Enter a numerical value, or

Transfer a value from an operating parameter (see P79, P80), or

By external signal

Select datum 1 or 2.

Enter a numerical value (here, 5).

SET starts blinking.

5

Z

?

?

?

?

?

Without datum setting: unknown assignment of measured values to positions

Confirm the entered numerical value.

You can switch between datums 1 and 2 as desired. Datum 2 can be used, for example, for working with incremental dimensions.

When you switch back to datum 1, the display unit resumes display of the encoder's actual position.

After datum setting: Assignment of measured values to positions

Datum Setting

9

Finding Minimum and Maximum Values

10

Finding Minimum and Maximum Values from a Series of Measurements1)

After a series of measurements has been started, the display transfers the first measured value to the memory for minimum and maximum values. Every 0.55 ms, the display compares the current measured value with the memory contents: A new value is stored if it is greater than the stored maximum value or smaller than the stored minimum value. At the same time, the display calculates and stores the difference DIFF between the current MIN and MAX values.

Display

Meaning

MIN

Minimum value from the series of measurements

 

 

MAX

Maximum value from the series of measurements

 

 

DIFF

Difference MAX – MIN

 

 

ACTL

Current measured value

 

 

Starting the measurement series and selecting the display

You can start the series of measurements either by pressing MOD and selecting the desired display—as described on the following pages—or by external signal over the switching inputs at the D-sub connection EXT (X41, see “Switching Inputs and Outputs”).

When a series of measurements is started, the internal MIN/ MAX/DIFF memory is reset.

1) Only in the linear measurement mode.

MAX

ACTL

DIFF

MIN

Series of measurements: The MIN, MAX and DIFF values of an uneven surface

Example: Measurement series for determining eccentricity e

Starting a series of measurements

Switching between MIN, MAX, DIFF and ACTL displays

Repeatedly

MOD

MAX

Select the display for a series of measurements.

The selected indicator starts blinking (here, MAX).

Confirm selection.

It is not possible to switch between the displays as described below if the switching input for external control of the series of measurements (pin 6 on D-sub connection EXT) is active.

As an alternative, you can select the display with operating parameter P21 (see "Operating Parameters").

Repeatedly

... until the START indicator starts blinking.

 

MOD

 

START

 

Repeatedly

MOD

MIN

Select the new display of a series of measurements.

The selected indicator starts blinking (here, MIN).

Start the series of measurements.

Indicator preselection

Press MOD to start the series of measurements and select the display with the indicators.

Operating parameter P86 allows you to define which indicator is displayed first when MOD is pressed.

Confirm the change.

The display now shows the smallest value measured during the current series of measurements.

Finding Minimum and Maximum Values

11

Finding Minimum and Maximum Values

12

Starting a new series of measurements

Repeatedly

MOD

START

Select the indicator START.

The START indicator starts blinking.

 

Start a new series of measurements.

Ending a series of measurements

Repeatedly

Select the active indicator (MIN, ACTL,

 

MOD

MAX, DIFF).

 

The indicator that lit up last starts blinking.

or

Repeatedly

MOD

START

End the series of measurements.

Select the indicator START.

The START indicator starts blinking.

End the series of measurements.

Sorting and Tolerance Checking

 

 

Checking

In the sorting and tolerance checking mode, the display unit

 

 

 

 

 

compares the displayed value with the programmed upper and

 

 

 

lower sorting limits. The sorting and tolerance checking mode is

 

 

 

enabled and disabled with operating parameter P17.

 

 

Tolerance

Entering sorting limits

Part 1

 

 

 

Sorting limits are entered in operating parameters P18 and P19

 

Accept

 

(see operating parameters).

 

 

and

Sorting signals

 

 

 

 

 

The indicators and switching outputs at D-sub connection EXT

Part 2

 

Sorting

(see section on X41) sort the display value into one of three

 

 

 

 

classes.

 

 

 

 

Display

Meaning

 

Rework

 

=

Measured value is within sorting limits

 

 

 

 

 

<

Measured value is smaller than lower sorting limit

 

 

 

>

Measured value is greater than upper sorting limit

 

 

 

Operating parameters for sorting and tolerance checking

 

 

 

P17 CLASS

Sorting ON/OFF

Part 3

 

 

 

 

 

 

P18 L.CLASS. Lower sorting limit

 

Reject

 

 

 

 

 

P19 U.CLASS. Upper sorting limit

 

 

 

Example: Upper sorting limit = 26.02 mm

13

 

Lower sorting limit = 26.00 mm

 

Measured Value Output

Measured Value Output

For technical information on the RS-232-C/V.24 data interface (X31), information on the data format, etc., see the chapter “RS-232-C/V.24 Data Interface (X31).”

Measured values can be transmitted over the RS-232-C/V.24 interface (X31), for example to a printer or PC.

There are several ways to start measured value output:

äIn the linear measurement mode:

Press MOD repeatedly until the PRINT indicator starts blinking, then start measured value output with ENT. In the angular measurement mode:

Press the MOD key (this feature can be disabled with operating parameter 86).

or

äInput the command STX (Ctrl B) over the RXD input of the

RS-232-C/V.24 interface (X31); or

äInput a signal for measured data output (Pulse or Contact) at the D-sub connection EXT (X41).

 

 

 

 

 

 

 

 

 

 

 

PC

 

 

 

 

 

 

 

 

 

7

8

9

 

 

 

 

 

 

 

 

 

4

5

6

REF

 

1

2

SET

START PRINT

in.

MOD

1

2

3

<

=

>

MIN

ACTL

MAX

DIFF

CL

0

.

HEIDENHAIN

 

 

 

 

 

 

 

 

The RS-232-C/V.24 interface (X31) enables you to connect a printer or a PC to your display unit

14

HEIDENHAIN ND 281 B User Manual v.2

Display Freeze

With the latch command, the display can be stopped for any period of time. The internal counter remains active. Parameter P23 selects the “display freeze” mode and offers three settings:

Concurrent display, no display freeze—the display value is the current measured value.

Frozen display—display value is frozen and is updated with each signal for measured value output.

Frozen/concurrent display—display remains frozen as long as the latch signal is present; after the signal, the display resumes continuous display of the current measured values.

Position

Latch signal

Frozen

display

Frozen/ concurrent display

Display Freeze

15

Error Messages

Error Messages

Display

Effect/Cause

RS232 FAST

Command for measured value

 

output followed too quickly by

 

another. 1)

SIGNAL

Encoder signal is too weak.

 

The scale may be contaminated.1)

DSR.MISSING

The connected device has not sent

 

a DSR signal.1)

REF. ERR.

The spacing of the reference marks

 

as defined in P43 is not the actual

 

spacing.1)

FORMAT ERR.

Data format, baud rate, etc. do not

 

match.1)

FREQUENCY

Input frequency too high for encoder

 

input. Traversing speed may be

 

too fast.1)

MEMORY ERR.

Checksum error: Check the datum,

 

operating parameters and compen-

 

sation values for multipoint axis

 

error compensation. If this error

 

recurs, contact your service

 

agency!

1)These errors are important for the attached device. The error signal (pin 19) at D-sub connection EXT is active.

Display

Effect/Cause

REC. ERROR

Error during reception of param-

 

eter and compensation-value lists.

 

 

Other Error displays

If “OVERFLOW” appears, the measured value is too large or too small:

äSet a new datum. or

äTraverse back.

If all sorting signals light up, the upper sorting limit is smaller than the lower limit:

ä Change operating parameters P18 and/or P19.

To clear error messages:

Once you have removed the cause of the error: ä Clear the error message with the CL key.

16

Rear Panel

Ports X1, X2, X31 and X41 comply with the recommendations in EN 50 178 for separation from line power.

Encoder input X1

HEIDENHAIN flange socket

9-pin

 

Input signals

11 µAPP

 

Maximum encoder cable length

30 m (98.5 ft)

 

 

 

Maximum input frequency

100 kHz

 

 

 

 

 

 

 

 

 

Encoder input X2

 

 

 

 

 

 

 

HEIDENHAIN flange socket

12-pin

 

 

 

 

 

Input signals

1 VPP

 

Maximum encoder cable length

60 m (197 ft)

 

 

 

 

 

Maximum input frequency

500 kHz

 

 

 

 

Rear Panel, Accessories

17

Rear Panel, Accessories

Rear Panel

Ports X1, X2, X31 and X41 comply with the recommendations in EN 50 178 for separation from line power.

RS-232-C/V.24 data interface (X31)

25-pin D-sub connection (female)

Switching inputs and outputs EXT (X41)

Data interface

 

D-sub

 

 

 

 

connection

 

 

 

 

 

 

 

 

 

 

 

 

25-pin D-sub connection (male)

Power switch

Accessories

Connecting elements

Connector (female)

25-pin for D-sub connection X41

 

Id. Nr. 249 154 ZY

Ground connection

Input X1 for one HEIDENHAIN 11 µAPP encoder

Input X2 for one HEIDENHAIN

1 VPP encoder

Connector (male)

25-pin for D-sub connection X31

 

Id. Nr. 245 739 ZY

 

 

Data interface cable,

3 m (9.9 ft), 25-pin for D-sub con-

complete

nection X31, Id. Nr. 274 545-01

 

 

18

Mounting

172 ± 0.2

You can fasten the ND 281 B from below by using M4 screws 6.77 ± .008" (see illustration at right).

 

 

 

 

 

 

Mounting

 

 

 

 

 

 

 

 

 

 

 

140 ± 0.2

 

5.51 ± .008"

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ND 281 B display units are stackable. Adhesive plug-in feet (supplied with your unit) prevent the stacked units from being moved out of place.

Hole positions for mounting the ND display unit

15°

 

Alternatives of stacking the display units

19

Power Connection

Power Connection

The rear panel of the ND 281 B contains a connecting jack for a power cord with Euro connector (power cord supplied with the delivery).

Minimum cross section of the power cord: 0.75 mm2

Power supply: 100 Vac to 240 Vac (–15% to +10%) 50 Hz to 60 Hz (± 2 Hz)

A voltage selector is therefore not necessary.

Danger of electrical shock!

Unplug the power cord before opening the housing. Connect the grounding conductor. Do not interrupt the grounding conductor.

Danger to internal components!

Do not engage or disengage any connections while the unit is under power. Use only original replacement fuses.

To increase noise immunity, connect the ground terminal on the rear panel to the central ground point of the machine.

(Minimum cross-section: 6 mm2)

20

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