HEIDENHAIN TNC 370D User Manual

4.3 (3)

Technical Information

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˜ ˜••¬˜ ˜

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NC Software 286 02x xx

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Contents

1

Specifications

1–1

2

Components

2–4

3

Mounting and Electrical Installation

3–6

3.1

Electrical Noise Immunity

3–6

 

 

 

3.2

Heat Generation and Cooling

3–7

 

 

 

3.3

Humidity

3–7

3.4

Mechanical Vibration

3–7

3.5

Degree of Protection

3–7

 

 

 

3.6

Mounting Position

3–8

 

 

 

3.7

Connection Overview

3–10

3.7.1

LE 370 D

3–10

3.7.2

Power Supply

3–11

3.7.3

Measuring System Inputs

3–13

 

 

 

3.7.4

Reference Signal for the Spindle

3–14

3.7.5

Supply voltage for "Control-is-ready"

3–14

3.7.6

Analog Nominal Value Output

3–15

3.7.7

Switching Inputs 24 Vdc for the PLC

3–17

 

 

 

3.7.8

Switching Outputs 24 Vdc for the PLC

3–20

3.7.9

Machine Operating Panel

3–23

3.7.10

TNC Keyboard

3–24

3.7.11

Visual Display Unit

3–26

 

 

 

3.7.12

PLC input/output unit PL 410 B/ PL 405 B

3–27

3.7.13

Touch Trigger Probes

3–28

3.7.14

RS-232-C/V.24 Data Interface

3–31

3.7.15

Handwheel Input

3–32

 

 

 

3.7.16

Analog Inputs

3–37

 

 

 

3.8

Visual Display Unit BF 370 B

3–40

3.9

Mounting Dimensions

3–41

3.10

Cable overview

3–44

 

 

 

3.11

Grounding plan

3–45

4.1

What Is a Machine Parameter?

4–47

4.2

Input and Output of Machine Parameters

4–48

 

 

 

4.2.1

Input Format

4–48

4.2.2

Activating the Machine Parameter Settings

4–48

4.2.3

Changing the Input Values

4–49

4.3

List of Machine Parameters

4–52

 

 

 

4.3.1

Encoders and Machine

4–52

4.4

Positioning

4–57

4.5

Operation with Velocity Feedforward

4–59

4.6

Operation with Servo Lag

4–60

 

 

 

4.7

Main Spindle

4–60

 

 

 

4.8

Integrated PLC

4–64

July 02

Specifications

TNC 370 D

1–1

4.9

Adaptation of the Data Interfaces

4–66

4.10

3-D Touch Probe

4–67

4.11

Tool Measurement with TT 130

4–68

4.12

Tapping

4–70

 

 

 

4.13

Display and Operation

4–71

 

 

 

4.14

Machining and Program Run

4–75

4.15

Hardware

4–79

5

List of Markers and Words

5–81

5.1

List of Markers

5–81

5.2

List of Words

5–85

6

List of Modules

6–88

1–2

TNC 370 D

Specifications

July 02

1 Specifications

Axes

3 or 4 and spindle S;

 

 

All axes can be defined as NC or PLC axes

 

 

 

Program memory

128 KB (64 NC programs with a total of approx. 6000 blocks)

 

 

 

Input resolution and

1 µm for linear axes

display step

0.001 degrees for rotary axes

 

 

 

 

Interpolation

 

 

 

 

 

 

Linear interpolation

3 of 4 axes

 

 

 

 

Circular interpolation

2 of 4 axes

 

 

 

 

Helix

Superimposition of circular arcs and straight lines

 

 

 

 

Tapping without

Yes

 

floating tap holder1)

 

 

Block processing time2)

6 ms

Axis control

Velocity feedforward control;

 

 

Operation with servo lag

 

 

 

 

Position control

Fehler!

 

resolution

 

 

 

 

 

 

Cycle time path

6 ms

 

interpolation

 

 

 

 

 

Error compensation

 

Linear axis error

 

 

 

Multipoint axis error

 

 

 

Backlash

 

 

Reversal spikes during circular motion

 

 

 

Thermal expansion

 

 

 

Offset

 

 

Data interface

RS–232–C/ V.24, max. 115 200 baud

 

 

 

 

1)This function must be implemented by the machine manufacturer.

2)3-D straight lines without radius compensation

July 02

Specifications

TNC 370 D

1–1

Integral PLC

 

 

 

 

 

 

 

 

PLC memory

Approx. 8 000 commands

 

 

 

 

 

 

 

 

 

 

 

 

 

PLC cycle time

24 ms

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LE

LE + PL 410 B

LE + 2 PL 410 B

 

 

 

 

 

 

 

 

 

 

Analog input PT 100

Analog input PT 100

 

 

 

without

 

with

without

 

with

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PLC inputs 24 Vdc

56

119

 

119

183

 

183

 

 

 

 

 

 

 

 

 

 

PLC outputs 24 Vdc

31

62

 

62

93

 

93

 

 

 

 

 

 

 

 

 

 

Analog inputs 10 V

3 (option)

 

7

 

11

 

 

 

 

 

 

 

 

 

 

Inputs for PT100 thermistors

2 (option)

 

6

 

10

 

 

 

 

 

 

 

 

 

 

"Control-is-ready" signal output

1

2

 

 

3

 

 

 

 

 

 

 

 

 

 

 

 

"Control-is-ready" signal input

1

1

 

 

1

 

 

 

 

 

 

 

 

 

 

Power supply for logic

400 Vac 10 %

 

 

 

 

 

Power supply for PLC

24 Vdc

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Weight

6 kg

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1–2

TNC 370 D

Specifications

July 02

User Functions

Program input

In HEIDENHAIN conversational programming and according to ISO

Position data

Nominal positions in Cartesian or polar coordinates, dimensional data

 

absolute or incremental, display and input in mm or inches

 

 

Subprogramming

Program section repeat, subprograms, program calls

 

 

Parallel operation

Creation of a program while another program is being run

 

 

Fixed cycles

Peck drilling, tapping, slot milling, rectangular and circular pockets,

 

contour pockets

 

OEM cycles

 

 

 

Coordinate

Shift, rotation, mirror, scaling (axis-specific)

transformation

 

 

 

 

Q parameters

Mathematical functions =, +,–, *, /, sin , cos , angle from sin and

for programming using

cos , ,a,

,a² + b², tan , arc sin, arc cos, arc tan, an, en, ln, log,

variables

absolute value of a number, the constant , negation, truncation

 

before or after decimal point

 

Logical comparisons (=, , <, >)

 

Parentheses

 

Tools

Compensation

Tool radius in the working plane

 

 

and tool length

 

 

 

 

Management

Tool table for max. 256 tools with

 

 

flexible pocket coding, tool-life

 

 

monitoring and sister tool

 

 

organization

 

 

FK free contour

FK free contour programming in

programming

HEIDENHAIN plain language with

 

graphic support for non NC-

 

dimensioned workpieces

 

 

 

Return to contour/

Possible

 

Mid-program startup

 

 

 

 

Position capture

Actual positions are transferred

 

directly to the NC programs

 

 

Datum tables

Tables with 256 datums

 

 

Pattern

Tables with 256 datums

 

 

Test graphics

Graphic simulation of machining

Display modes

process

 

Plan view

view in three planes3-D view

Detail enlargement

July 02

Specifications

TNC 370 D

1–3

 

2

Components

 

 

 

 

 

 

 

 

 

 

LE 370 D logic unit

 

LE in M design for analog axis control with integrated power

 

 

Id. Nr. 337 526-xx

 

supply

 

 

 

BF 370 B visual display unit

Visual display unit with flat-panel display

 

 

 

Id. Nr. 288 708-04

 

(monochrome, 192 mm x 120 mm)

 

 

 

TE 370 keyboard unit

 

Keyboard unit with integrated handwheel and machine

 

 

 

Id. Nr. 288 713-01

 

operating keys

 

 

 

 

 

 

 

 

 

Accessories

 

 

 

 

 

 

 

 

 

 

PLC input/output unit PL 410 B

64 inputs 24 Vdc

 

 

 

Id. Nr. 263 371 12

 

31 outputs 24 Vdc

 

 

 

PLC input/output unit PL 410 B

64 inputs 24 Vdc

 

 

 

Id. Nr. 263 371-02

 

31 outputs 24 Vdc

 

 

 

 

 

 

4 analog inputs 10 V

 

 

 

 

 

 

4 inputs for PT100 thermistors

 

 

 

PLC input/output unit PL 405 B

32 inputs 24 Vdc

 

 

 

Id. Nr. 263 371 21

 

15 outputs 24 Vdc

 

 

 

 

 

 

 

 

 

TS 220 touch probe

 

Triggering touch probe, transmission via cable

 

 

 

Id. Nr. 293 488-xx

 

 

 

 

 

TS 220/LE adapter cable

 

Adapter cable for connecting the touch probe to the logic unit

 

 

Id. Nr. 274 543-xx

 

 

 

 

 

TS 630 touch probe

 

Triggering touch probe, infrared transmission, omnidirectional

 

 

Id. Nr. 293 714-xx

 

transmission

 

 

 

EA 550 receiver unit

 

Receiver unit for trigger signals

 

 

 

Id. Nr. 262 904-01

 

 

 

 

 

EA 550/LE adapter cable

 

Adapter cable for connecting the EA 550 receiver unit to the

 

 

Id. Nr. 310 197-xx

 

logic unit

 

 

 

TT 130 touch probe

 

Triggering touch probe, transmission via cable, for tool

 

 

 

Id.-Nr. 296 537-xx

 

measurement

 

 

 

TS 130/LE adapter cable

 

Adapter cable for connecting the touch probe to the logic unit

 

 

Id. Nr. 335 332-xx

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2–4

TNC 370 D

Components

July 02

 

HR 410 handwheel

Portable electronic handwheel

Id. Nr. 296 469-xx

 

Connecting cable to handwheel

Spiral cable 3m

Id. Nr. 312 879-01

 

Adapter cable HR 410/LE

Adapter cable for connecting the spiral cable, emergency stop

Id. Nr. 296 466-xx

and permissive keys

HR 130 handwheel

Integral handwheel

Id. Nr. 254 040-05

 

 

 

July 02

Components

TNC 370 D

2–5

3 Mounting and Electrical Installation

3.1 Electrical Noise Immunity

Location for Use

This device corresponds to Class A according to EN 55022 and is intended primarily for operation in industrially zoned areas.

Remember that the vulnerability of electronic equipment to noise increases with faster signal processing and higher sensitivity. Protect your equipment by observing the following rules and recommendations.

Noise voltages are mainly produced and transmitted by capacitive and inductive coupling. Electrical noise can be picked up by the inputs and outputs to the equipment, and the cabling.

Likely sources of interference are:

Strong magnetic fields from transformers and electric motors

Relays, contactors and solenoid valves

High-frequency equipment, pulse equipment and stray magnetic fields from switch-mode power supplies

Mains leads and leads to the above equipment

Electrical interference can be avoided by:

A minimum distance of 20 cm between the logic unit (and its leads) and interfering equipment.

A minimum distance of 10 cm between the logic unit (and its leads) and cables carrying interference signals. (Where signal cables and cables that carry interference signals are laid together in metallic ducting, adequate decoupling can be achieved by using a grounded separation shield.)

Shielding according to IEC 742 EN 50 178

Potential compensating lines — 6 mm²/10 mm² (see Grounding Plan)

Use of original HEIDENHAIN cables, connectors and couplings.

3–6

TNC 370 D

Mounting and Electrical Installation

July 02

3.2 Heat Generation and Cooling

Please note that the reliability of electronic equipment is greatly reduced by continuous operation at high temperatures. Be sure to make the necessary arrangements to keep within the permissible ambient temperature range.

Permissible ambient temperature in operation: 0 °C to 45 °C (32 to 113 °F)

The following means may be employed to ensure adequate heat removal:

Provide sufficient space for air circulation.

Build in a fan to circulate the air inside the control cabinet. The fan must reinforce the natural convection. It must be mounted so that the warm air is extracted from the logic unit

and no pre-warmed air is blown into the unit. The warmed air should flow over surfaces that have good thermal conductivity to the external surroundings (for example sheet metal).

For a closed steel housing without assisted cooling, the figure for heat conduction is 3 Watt/m² of surface per °C air temperature difference between inside and outside.

Use of a heat exchanger with separate internal and external circulation.

Cool by blowing external air through the control cabinet to replace the internal air. In this case the fan must be mounted so that the warm air is extracted from the control

cabinet and only filtered air can be drawn in. HEIDENHAIN advises against this method of cooling, since the function and reliability of electronic assemblies are adversely affected by contaminated air (fine dust, vapors, etc.). Besides these disadvantages, a filter that is not adequately serviced leads to a loss in cooling efficiency. Regular servicing is therefore vital.

3.3 Humidity

Permissible humidity:

< 75% in continuous operation,

 

< 95% for not more than 30 days p.a. (randomly distributed).

In tropical areas it is recommended that the TNC not be switched off, so that condensation is avoided on the circuit boards. The heat generation prevents condensation and has no further disadvantages.

3.4 Mechanical Vibration

Permissible vibration: < 0.5 m/s2

3.5 Degree of Protection

Visual display unit when mounted Keyboard unit when mounted HR 410 handwheel

Protection class IP54 Protection class IP54 Protection class IP54

IP54 = Protection against dust and splashwater

July 02

Mounting and Electrical Installation

TNC 370 D

3–7

3.6 Mounting Position

Note the following fundamental points on mounting:

Mechanical accessibility

Permissible environmental conditions

Electrical noise immunity

The electrical regulations that are in force in your country

Visual Display Unit BF 370 B

The required clearance for air circulation is shown in the dimension drawing in the Appendix!

3–8

TNC 370 D

Mounting and Electrical Installation

July 02

HEIDENHAIN TNC 370D User Manual

Mounting Position of LE 370 D

Free space for air circulation!

Leave space for servicing

Free space for air circulation and servicing

Leave space for servicing.

Connecting cables must be laid in a way that allows the LE to be opened!

Id. Nr.

July 02

Mounting and Electrical Installation

TNC 370 D

3–9

3.7 Connection Overview

3.7.1 LE 370 D

X1 to

X4 Position encoder

X6 Encoder for spindle position

X8 Nominal value output

X12 Triggering touch probe for workpiece measurement

X13 Triggering touch probe for tool measurement

X21 RS-232-C/V24 data interface

X23 Handwheel input

X30 Reference signal for spindle

X41 PLC output

X42 PLC input

X44 PLC power supply

X43 Flat-panel display BF 370 B

X45 TNC keyboard

X46 Machine operating panel

X47 PLC expansion PL410B/PL405B

X48 PLC analog input

X31 NC power supply

B Signal ground

Protective ground (YL/GN)

3–10

TNC 370 D

Mounting and Electrical Installation

July 02

3.7.2 Power Supply

X31 NC Power Supply

Terminal

Assignment

 

X31

 

 

 

 

 

PE

Protective ground (YL/GN)

 

 

 

 

U1

L1

330 Vac to 450 Vac;

U2

L2

50 to 60 Hz

–UZ

Do not use

 

+UZ

Do not use

 

Danger to internal components!

Do not engage or disengage any connections while the unit is under power.

July 02

Mounting and Electrical Installation

TNC 370 D 3–11

X44 PLC Power Supply

Terminal

Assignment

Fuse

 

 

 

 

1

+ 24

Vdc can be switched off via EMERGENCY STOP

F 3,15 A

 

 

 

 

2

+ 24

Vdc cannot be switched off via EMERGENCY STOP

F 2 A

 

 

 

 

3

0 V

 

 

 

 

 

 

HEIDENHAIN recommends that you operate the PLC of the LE (and the PL 410B/PL 405B) with a 24 V control voltage that is generated as per VDE 0551. The control voltage must be smoothed with approx. 150µF / A (at 15 A, this corresponds to a smoothing capacity of 2250 µF), where a minimum capacity of 1000µF (63V) is to be ensured.

The 0 V line of the PLC power voltage must be connected by a grounding line ( 6 mm2) with the central signal ground of the machine.

Supply

Voltage range,

Max. current consumption

Current

voltage

mean dc voltage

(when half of the outputs

consumption

 

 

 

 

 

are on simultaneously)

(when half of the

 

 

 

 

 

 

outputs are on

 

 

 

 

 

 

simultaneously)

 

 

 

 

24 Vdc

Lower limit

LE 370 D: 2 A

LE 370 D: 48 W

 

19,2 V - - -,

 

 

 

 

 

 

 

 

EN 61 131-

Upper limit

 

 

2: 1994;

30 V - - -,

 

 

 

 

 

 

 

VDE 0411 Part

 

 

 

 

 

 

500

 

 

 

 

 

 

 

 

 

 

 

 

 

Besides the voltage tolerance, a dc component with a peak value of 5% of the rated voltage is permissible. The absolute limits lie at 30 V/19.2 V.

Danger to internal components!

Use only original replacement fuses.

3–12

TNC 370 D

Mounting and Electrical Installation

July 02

3.7.3 Measuring System Inputs

HEIDENHAIN TNC contouring controls are designed for use with incremental linear and angular encoders as measuring systems.

However, HEIDENHAIN recommends using encoders with distance-coded reference marks because they significantly reduce the traverse distance required to establish the absolute position.

Maximum current load per encoder input:

200 mA

Use only original HEIDENHAIN encoder cables, connectors and couplings. For maximum cable lengths see “Cable Overview.”

Encoder for Position with 1 VSS

Maximum input frequency: 350 kHz (via MP 115.1 switchable to 50 kHz)

X1, X2, X3, X4 and X6 (Spindle) Encoder (1 VPP) (via MP 115.0 switchable to 11µA)

 

Logic unit

D-sub

 

Assignment

 

terminal

 

 

(male) 15-pin

 

 

 

 

1

 

+ 5 V (UP)

2

 

0 V (UN)

3

 

A+

 

 

 

4

 

A–

 

 

 

5

 

0 V

 

 

 

6

 

B+

 

 

 

7

 

B–

 

 

 

8

 

0 V

 

 

 

9

 

+ 5 V

 

 

 

10

 

R+

 

 

 

11

 

0 V

 

 

 

12

 

R–

 

 

 

13

 

0 V

 

 

 

14

 

Do not use

 

 

 

15

 

Do not use

 

 

 

Housing

 

External shield

 

 

 

Encoder cable

D-sub

 

 

connector

 

(female) 15-pin

 

 

 

1

Brown/Green

 

 

2

White/Green

 

 

3

Brown

 

 

4

Green

 

 

5

 

 

 

6

Gray

 

 

7

Pink

 

 

8

 

 

 

9

Blue

 

 

10

Red

 

 

11

White

 

 

12

Black

 

 

13

 

 

 

14

Violet

 

 

15

 

 

 

Housing

External shield

 

 

For the spindle position, HEIDENHAIN recommends the ROD 486 with 1024 or 2048 lines. The 1 VPP signals are interpolated by a factor of 1024.

July 02

Mounting and Electrical Installation

TNC 370 D 3–13

3.7.4 Reference Signal for the Spindle

Usually, the reference mark of the spindle encoder is evaluated as a reference signal for the spindle. In special cases, a 24 V signal on terminal X30 can be evaluated as a reference signal for the spindle or as a reference signal release (see chapter “Spindle”). For reliable evaluation, the signal must last for at least 3 milliseconds.

X30 Spindle Reference Signal

Terminal

Assignment

 

 

1

+24 V input

 

 

2

0 V

 

 

3.7.5 Supply voltage for Control-is-Ready Signal

The power supply for the control-is-ready signal is taken from the 24 V power supply of the PLC.

X34 power supply for control-is-ready signal

Connecting terminal

Assignment

 

 

1

+24 V PLC

 

 

2

0 V

 

 

3–14

TNC 370 D

Mounting and Electrical Installation

July 02

3.7.6 Analog Nominal Value Output

Maximum loading of the analog outputs:

2 mA

Maximum capacitance:

2 nF

X8 Nominal Value Output

 

 

Logic unit

D-sub terminal

 

Assignment

 

(female) 15-pin

 

 

 

 

 

 

1

 

Nominal value output 1

 

 

 

2

 

Analog input

 

 

 

3

 

Nominal value output 2

 

 

 

4

 

Do not use

 

 

 

5

 

Nominal value output 3

 

 

 

6

 

Do not use

 

 

 

7

 

Nominal value output 4

 

 

 

8

 

Nominal value output 5

 

 

 

 

9

 

0V

Nominal value output 1

 

 

 

 

10

 

0V

Analog input

 

 

 

 

11

 

0V

Nominal value output 2

 

 

 

12

 

Do not use

 

 

 

 

13

 

0V

Nominal value output 3

 

 

 

 

14

 

0V

Nominal value output 4

 

 

 

 

15

 

0V

Nominal value output 5

 

 

 

Housing

 

External shield

 

 

 

 

Connecting Cable

D-sub

 

Color

 

connector

 

 

(male) 15-pin

 

 

 

 

 

1

 

BN

 

 

 

2

 

BN/GN

 

 

 

3

 

YL

 

 

 

4

 

RD/BL

 

 

 

5

 

PK

 

 

 

6

 

GY/PK

 

 

 

7

 

RD

 

 

 

8

 

VI

 

 

 

9

 

WH

 

 

 

10

 

WH/GY

 

 

 

11

 

GN

 

 

 

12

 

 

 

 

 

13

 

GY

 

 

 

14

 

BL

 

 

 

15

 

BK

 

 

 

Housing

 

External shield

 

 

 

The connecting cables to the nominal value outputs must not have more than one intermediate terminal.

If it is necessary to branch to physically separate servo inputs, the connection must be made in a grounded terminal box. Suitable terminal boxes are available from HEIDENHAIN (Id. Nr. 251 249 01).

The chassis of the terminal box must be electrically connected with frame of the machine.

The 0 V connection of the nominal-value-difference inputs must be connected with signal ground. Required cross section Ø 6 mm².

Use only original HEIDENHAIN connecting cables and connecting elements.

July 02

Mounting and Electrical Installation

TNC 370 D 3–15

The following wiring plan is suggested for shielding in the terminal box :

LE

1

2

3

4

5

6

7

8

9 10 11 12 13 14 15 16

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

X

 

Y

 

Z

 

IV

 

 

 

S

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SERVO

 

 

 

 

 

Insulated against housing

Insulated against housing

Leads are provided with en sleeves.

Cable screens are led onto 0.14 mm2

insulated strands via crimp eyelets.

Leads are provided with end sleeves

Cable shields are led onto 0.14 mm² insulated wires via crimp eyelets.

Connection

Assignment

 

terminal

 

 

 

 

 

1

Nominal value output

X axis

 

 

 

2

Nominal value output 0 V

X axis

 

 

 

3

Nominal value output

Y axis

 

 

 

4

Nominal value output 0 V

Y axis

 

 

 

5

Nominal value output

Z axis

 

 

 

6

Nominal value output 0 V

Z axis

 

 

 

7

Nominal value output

IV axis

 

 

 

8

Nominal value output 0 V

IV axis

 

 

 

9

Not used

 

 

 

 

10

Not used

 

 

 

 

11

Nominal value output

S axis

 

 

 

12

Nominal value output 0 V

S axis

 

 

 

13

Shield connection

 

 

 

 

14

Shield connection

 

 

 

 

15

Shield connection

 

 

 

 

16

Shield connection

 

 

 

 

3–16

TNC 370 D

Mounting and Electrical Installation

July 02

3.7.7 Switching Inputs 24 Vdc for the PLC

Voltage ranges:

Logic unit

 

PL 410 B/PL 405 B

 

 

 

 

“1” signal: Ui

 

13 V to 30.2 V

 

 

 

“0” signal: Ui

 

–20 V to 3.2 V

 

 

 

 

Current ranges:

 

 

 

 

 

 

“1” signal: Ii

3.8 mA to 8.9 mA

2.5 mA to 6 mA

 

 

 

“0” signal: Ii when Ui = 3.2 V

1.0 mA

0.65 mA

 

 

 

 

Address

No. of inputs

Device

 

 

 

 

 

I0 to I31

31 + control-is-ready signal

Logic unit X42

(PLC input)

 

 

 

 

I128 to I152

25

Logic unit X46

(machine operating panel)

 

 

 

I64 to I127

64

First PLC input/output board PL 410 B

 

 

 

I92 to I255

64

Second PLC input/output board PL 410 B

 

 

 

 

I64 to I95

32

PL 405 B

 

 

 

 

 

July 02

Mounting and Electrical Installation

TNC 370 D 3–17

X42 PLC Input at the LE

Logic unit

 

 

D-sub connector

 

Assignment

 

(female) 37-pin

 

 

1

 

D-sub connection (female) 37-pin

 

 

 

2

 

I1

 

 

 

3

 

I2

 

 

 

4

 

I3 acknowledge "control-is-ready"; main processor

 

 

 

5

 

I4

 

 

 

6

 

I5

 

 

 

7

 

I6

 

 

 

8

 

I7

 

 

 

9

 

I8

 

 

 

10

 

I9

 

 

 

11

 

I10

 

 

 

12

 

I11

 

 

 

13

 

I12

 

 

 

14

 

I13

 

 

 

15

 

I14

 

 

 

16

 

I15

 

 

 

17

 

I16

 

 

 

18

 

I17

 

 

 

19

 

I18

 

 

 

20

 

I19

 

 

 

21

 

I20

 

 

 

22

 

I21

 

 

 

23

 

I22

 

 

 

24

 

I23

 

 

 

25

 

I24

 

 

 

26

 

I25

 

 

 

27

 

I26

 

 

 

28

 

I27

 

 

 

29

 

I28

 

 

 

30

 

I29

 

 

 

31

 

I30

 

 

 

32

 

I31

 

 

 

33

 

I32 (do not use)

 

 

 

34

 

Do not use

 

 

 

35

 

0 V (PLC) Test output; Do not use

 

 

 

36

 

0 V (PLC) Test output; Do not use

 

 

 

37

 

0 V (PLC) Test output; Do not use

 

 

 

Housing

 

External shield

 

 

 

Con. cable Id.-Nr 244 005 .. / Id. Nr. 263 954 ..

D-sub connector

 

(male) 37-pin

 

1

Gray/Red

 

 

2

Brown/Black

 

 

3

White/Black

 

 

4

Green/Black

 

 

5

Brown/Red

 

 

6

White/Red

 

 

7

White/Green

 

 

8

Red/Blue

 

 

9

Yellow/Red

 

 

10

Gray/Pink

 

 

11

Black

 

 

12

Pink/Brown

 

 

13

Yellow/Blue

 

 

14

Green/Blue

 

 

15

Yellow

 

 

16

Red

 

 

17

Gray

 

 

18

Blue

 

 

19

Pink

 

 

20

White/Gray

 

 

21

Yellow/Gray

 

 

22

Green/Red

 

 

23

White/Pink

 

 

24

Gray/Green

 

 

25

Yellow/Brown

 

 

26

Gray/Brown

 

 

27

Yellow/Black

 

 

28

White/Yellow

 

 

29

Gray/Blue

 

 

30

Pink/Blue

 

 

31

Pink/Red

 

 

32

Brown/Blue

 

 

33

Pink/Green

 

 

34

Brown

 

 

35

Yellow/Pink

 

 

36

Violet

 

 

37

White

 

 

Housing

External shield

 

 

3–18

TNC 370 D

Mounting and Electrical Installation

July 02

PLC Input at the PL 410 B/PL 405 B

X3

Connection terminal

Assignment

 

1st PL 410 B

 

2nd PL 410 B

 

 

 

PL 405 B

 

 

 

 

 

 

1

I64

 

I192

 

 

 

 

2

I65

 

I193

 

 

 

 

3

I66

 

I194

 

 

 

 

4

I67

 

I195

 

 

 

 

5

I68

 

I196

 

 

 

 

6

I69

 

I197

 

 

 

 

7

I70

 

I198

 

 

 

 

8

I71

 

I199

 

 

 

 

9

I72

 

I200

 

 

 

 

10

I73

 

I201

 

 

 

 

11

I74

 

I202

 

 

 

 

12

I75

 

I203

 

 

 

 

13

I76

 

I204

 

 

 

 

14

I77

 

I205

 

 

 

 

15

I78

 

I206

 

 

 

 

16

I79

 

I207

 

 

 

 

X5

 

 

 

 

 

Connection terminal

Assignment

 

1st PL 410 B

 

2nd PL 410 B

 

 

 

 

 

 

1

I96

 

I224

 

 

 

 

2

I97

 

I225

 

 

 

 

3

I98

 

I226

 

 

 

 

4

I99

 

I227

 

 

 

 

5

I100

 

I228

 

 

 

 

6

I101

 

I229

 

 

 

 

7

I102

 

I230

 

 

 

 

8

I103

 

I231

 

 

 

 

9

I104

 

I232

 

 

 

 

10

I105

 

I233

 

 

 

 

11

I106

 

I234

 

 

 

 

12

I107

 

I235

 

 

 

 

13

I108

 

I236

 

 

 

 

14

I109

 

I237

 

 

 

 

15

I110

 

I238

 

 

 

 

16

I111

 

I239

 

 

 

 

X4

Connection terminal

Assignment

 

1st PL 410 B

 

2nd PL 410 B

 

 

 

PL 405 B

 

 

 

 

 

 

1

I80

 

I208

 

 

 

 

2

I81

 

I209

 

 

 

 

3

I82

 

I210

 

 

 

 

4

I83

 

I211

 

 

 

 

5

I84

 

I212

 

 

 

 

6

I85

 

I213

 

 

 

 

7

I86

 

I214

 

 

 

 

8

I87

 

I215

 

 

 

 

9

I88

 

I216

 

 

 

 

10

I89

 

I217

 

 

 

 

11

I90

 

I218

 

 

 

 

12

I91

 

I219

 

 

 

 

13

I92

 

I220

 

 

 

 

14

I93

 

I221

 

 

 

 

15

I94

 

I222

 

 

 

 

16

I95

 

I223

 

 

 

 

X6

 

 

 

 

 

Connection terminal

Assignment

 

1st PL 410 B

 

2nd PL 410 B

 

 

 

 

 

 

1

I112

 

I240

 

 

 

 

2

I113

 

I241

 

 

 

 

3

I114

 

I242

 

 

 

 

4

I115

 

I243

 

 

 

 

5

I116

 

I244

 

 

 

 

6

I117

 

I245

 

 

 

 

7

I118

 

I246

 

 

 

 

8

I119

 

I247

 

 

 

 

9

I120

 

I248

 

 

 

 

10

I121

 

I249

 

 

 

 

11

I122

 

I250

 

 

 

 

12

I123

 

I251

 

 

 

 

13

I124

 

I252

 

 

 

 

14

I125

 

I253

 

 

 

 

15

I126

 

I254

 

 

 

 

16

I127

 

I255

 

 

 

 

July 02

Mounting and Electrical Installation

TNC 370 D 3–19

3.7.8 Switching Outputs 24 Vdc for the PLC

Transistor outputs with current limiting

 

Logic unit

PL 410 B/PL 405 B

 

 

 

Min. output voltage for “1” signal

3 V below supply voltage

 

 

 

 

Nominal operating current per output

0.125 A with simultaneity

1.2 A with simultaneity

 

factor of 0.5

factor of 0.5;

 

 

2 A with max. current

 

 

consumption of 20 A

 

 

 

Permissible load: resistive load; inductive load only with quenching diode parallel to the inductance.

No more than one output may be shorted on the logic unit at any time. Short circuit of one output does not cause an overload.

No more than half the PLC outputs may be driven at the same time (simultaneity factor 0.5).

Address

No. of outputs

Device

 

 

 

O0 to O30

31

Logic unit X41 (PLC output)

 

 

 

O0 to O7

 

Logic unit X46 (machine operating panel)

 

 

 

O32 to O62

31

First PL 410 B

 

 

 

O64 to O94

31

Second PL 410 B

 

 

 

O48 to O62

15

PL 405 B

 

 

 

X44 Power Supply for the outputs of the LE

Terminal

Assignment

PLC outputs

 

 

 

 

 

 

1

+24

Vdc can be switched off via EMERGENCY

O0 to O23

 

 

STOP

 

 

 

 

 

 

 

2

+24

Vdc cannot be switched off via EMERGENCY

O24 to O30

 

 

STOP

 

 

 

 

 

 

 

3

0V

 

 

 

 

 

 

 

Power Supply for the outputs on the PL 410 B/ PL 405 B

 

 

 

 

 

 

Terminal

Assignment

1st PL 410 B

2nd PL 410 B

 

 

 

Pl 405 B

 

 

 

 

 

 

X9

0 V

 

 

 

 

 

 

 

 

X10

+24

Vdc power supply for logic and for control-is-ready signal

 

 

 

 

 

 

X11

+24

Vdc power supply for outputs

O32 to O39

O64 to O71

 

 

 

 

 

X12

+24

Vdc power supply for outputs

O40 to O47

O72 to O79

 

 

 

 

 

X13

+24

Vdc power supply for outputs

O48 to O55

O80 to O87

 

 

 

 

 

X14

+24

Vdc power supply for outputs

O56 to O62

O88 to O94

 

 

 

 

 

For connecting the PL 410 B to the LE, see section 3.9.14.

3–20

TNC 370 D

Mounting and Electrical Installation

July 02

X41 PLC Outputs on the LE

 

 

Logic unit

D-sub terminal

 

Assignment

 

(female) 37-pin

 

 

1

 

O0

2

 

O1

 

 

 

3

 

O2

 

 

 

4

 

O3

 

 

 

5

 

O4

6

 

O5

 

 

 

7

 

O6

 

 

 

8

 

O7

 

 

 

9

 

O8

10

 

O9

 

 

 

11

 

O10

 

 

 

12

 

O11

 

 

 

13

 

O12

14

 

O13

 

 

 

15

 

O14

 

 

 

16

 

O15

 

 

 

17

 

O16

18

 

O17

19

 

O18

 

 

 

20

 

O19

 

 

 

21

 

O20

 

 

 

22

 

O21

23

 

O22

 

 

 

24

 

O23

 

 

 

25

 

O24

 

 

 

26

 

O25

27

 

O26

 

 

 

28

 

O27

 

 

 

29

 

O28

 

 

 

30

 

O29

31

 

O30

 

 

 

32

 

Do not use

 

 

 

33

 

Do not use

 

 

 

34

 

Control-is-ready signal

35

 

24 V (PLC) test output; Do not use

 

 

 

36

 

24 V (PLC) test output; Do not use

 

 

 

37

 

24 V (PLC) test output; Do not use

 

 

 

Housing

 

External shield

Connecting cable

Id. Nr 244 005 .. / Id. Nr. 263 954 ..

D-sub connector

 

(male) 37-pin

 

1

Gray/Red

2

Brown/Black

 

 

3

White/Black

 

 

4

Green/Black

 

 

5

Brown/Red

6

White/Red

 

 

7

White/Green

 

 

8

Red/Blue

 

 

9

Yellow/Red

10

Gray/Pink

 

 

11

Black

 

 

12

Pink/Brown

 

 

13

Yellow/Blue

14

Green/Blue

 

 

15

Yellow

 

 

16

Red

 

 

17

Gray

18

Blue

19

Pink

 

 

20

White/Gray

 

 

21

Yellow/Gray

 

 

22

Green/Red

23

White/Pink

 

 

24

Gray/Green

 

 

25

Yellow/Brown

 

 

26

Gray/Brown

27

Yellow/Black

 

 

28

White/Yellow

 

 

29

Gray/Blue

 

 

30

Pink/Blue

31

Pink/Red

 

 

32

Brown/Blue

 

 

33

Pink/Green

 

 

34

Brown

35

Yellow/Pink

 

 

36

Violet

 

 

37

White

 

 

Housing

External shield

July 02

Mounting and Electrical Installation

TNC 370 D 3–21

PLC Outputs on the PL 410 B/PL405 B

X7

Connection terminal

Assignment

 

1st PL 410 B

 

2nd PL 410 B

 

 

 

 

 

 

1

O32

 

O64

 

 

 

 

2

O33

 

O65

 

 

 

 

3

O34

 

O66

 

 

 

 

4

O35

 

O67

 

 

 

 

5

O36

 

O68

 

 

 

 

6

O37

 

O69

 

 

 

 

7

O38

 

O70

 

 

 

 

8

O39

 

O71

 

 

 

 

9

O40

 

O72

 

 

 

 

10

O41

 

O73

 

 

 

 

11

O42

 

O74

 

 

 

 

12

O43

 

O75

 

 

 

 

13

O44

 

O76

 

 

 

 

14

O45

 

O77

 

 

 

 

15

O46

 

O78

 

 

 

 

16

O47

 

O79

 

 

 

 

X8

Connection terminal

Assignment

 

1st PL 410 B

 

2nd PL 410 B

 

 

 

PL 405 B

 

 

 

 

 

 

1

O48

 

O80

 

 

 

 

2

O49

 

O81

 

 

 

 

3

O50

 

O82

 

 

 

 

4

O51

 

O83

 

 

 

 

5

O52

 

O84

 

 

 

 

6

O53

 

O85

 

 

 

 

7

O54

 

O86

 

 

 

 

8

O55

 

O87

 

 

 

 

9

O56

 

O88

 

 

 

 

10

O57

 

O89

 

 

 

 

11

O58

 

O90

 

 

 

 

12

O59

 

O91

 

 

 

 

13

O60

 

O92

 

 

 

 

14

O61

 

O93

 

 

 

 

15

O62

 

O94

 

 

 

 

16

Control-is-ready signal

 

 

 

 

3–22

TNC 370 D

Mounting and Electrical Installation

July 02

3.7.9 Machine Operating Panel

Logic unit

 

Connecting cable Id. Nr. 263 954 ..

 

 

TE 370

D-sub terminal

 

Assignment

 

D-sub

 

D-sub connector

 

X3 D-sub

 

Key

 

 

 

 

 

(female) 37-pin

 

 

 

connector

 

(female) 37-pin

 

connector

 

 

 

 

 

 

(male) 37-pin

 

 

 

(female) 37-pin

 

 

 

 

 

 

 

 

 

 

 

 

1

 

I128

 

1

Gray/Red

1

 

1

 

Coolant ON

 

 

 

 

 

 

 

 

 

 

 

2

 

I129

 

2

Brown/Black

2

 

2

 

Coolant OFF

 

 

 

 

 

 

 

 

 

 

 

3

 

I130

 

3

White/Black

3

 

3

 

Spindle OFF

 

 

 

 

 

 

 

 

 

 

 

4

 

I131

 

4

Green/Black

4

 

4

 

NC STOP

 

 

 

 

 

 

 

 

 

 

 

5

 

I132

 

5

Brown/Red

5

 

5

 

NC START

 

 

 

 

 

 

 

 

 

 

 

6

 

I133

 

6

White/Red

6

 

6

 

X-

 

 

 

 

 

 

 

 

 

 

 

7

 

I134

 

7

White/Green

7

 

7

 

Y-

 

 

 

 

 

 

 

 

 

 

 

8

 

I135

 

8

Red/Blue

8

 

8

 

Z-

 

 

 

 

 

 

 

 

 

 

 

9

 

I136

 

9

Yellow/Red

9

 

9

 

Z+

 

 

 

 

 

 

 

 

 

 

 

10

 

I137

 

10

Gray/Pink

10

 

10

 

Y+

 

 

 

 

 

 

 

 

 

 

 

11

 

I138

 

11

Black

11

 

11

 

X+

 

 

 

 

 

 

 

 

 

 

 

12

 

I139

 

12

Pink/Brown

12

 

12

 

4+

 

 

 

 

 

 

 

 

 

 

 

13

 

I140

 

13

Yellow/Blue

13

 

13

 

4-

 

 

 

 

 

 

 

 

 

 

 

14

 

I141

 

14

Green/Blue

14

 

14

 

Rapid traverse

 

 

 

 

 

 

 

 

 

 

 

15

 

I142

 

15

Yellow

15

 

15

 

Spindle ON

 

 

 

 

 

 

 

 

 

 

 

16

 

I143

 

16

Red

16

 

16

 

-

 

 

 

 

 

 

 

 

 

 

 

17

 

I144

 

17

Gray

17

 

17

 

-

 

 

 

 

 

 

 

 

 

 

 

18

 

I145

 

18

Blue

18

 

18

 

-

 

 

 

 

 

 

 

 

 

 

 

19

 

I146

 

19

Pink

19

 

19

 

-

 

 

 

 

 

 

 

 

 

 

 

20

 

I147

 

20

White/Gray

20

 

20

 

KEY F5

 

 

 

 

 

 

 

 

 

 

 

21

 

I148

 

21

Yellow/Gray

21

 

21

 

KEY F1

 

 

 

 

 

 

 

 

 

 

 

22

 

I149

 

22

Green/Red

22

 

22

 

KEY F2

 

 

 

 

 

 

 

 

 

 

 

23

 

I150

 

23

White/Pink

23

 

23

 

KEY F3

 

 

 

 

 

 

 

 

 

 

 

24

 

I151

 

24

Gray/Green

24

 

24

 

KEY F4

 

 

 

 

 

 

 

 

 

 

 

25

 

I152

 

25

Yellow/Brown

25

 

25

 

-

 

 

 

 

 

 

 

 

 

 

 

26

 

O0

 

26

Gray/Brown

26

 

26

 

 

 

 

 

 

 

 

 

 

 

 

 

27

 

O1

 

27

Yellow/Black

27

 

27

 

 

 

 

 

 

 

 

 

 

 

 

 

28

 

O2

 

28

White/Yellow

28

 

28

 

 

 

 

 

 

 

 

 

 

 

 

 

29

 

O3

 

29

Gray/Blue

29

 

29

 

 

 

 

 

 

 

 

 

 

 

 

 

30

 

O4

 

30

Pink/Blue

30

 

30

 

 

 

 

 

 

 

 

 

 

 

 

 

31

 

O5

 

31

Pink/Red

31

 

31

 

 

 

 

 

 

 

 

 

 

 

 

 

32

 

O6

 

32

Brown/Blue

32

 

32

 

 

 

 

 

 

 

 

 

 

 

 

 

33

 

O7

 

33

Pink/Green

33

 

33

 

 

 

 

 

 

 

 

 

 

 

 

 

34

 

0 V (PLC)

 

34

Brown

34

 

34

 

 

 

 

 

 

 

 

 

 

 

 

 

35

 

0 V (PLC)

 

35

Yellow/Pink

35

 

35

 

 

 

 

 

 

 

 

 

 

 

 

 

36

 

+24 V (PLC)

 

36

Violet

36

 

36

 

 

 

 

 

 

 

 

 

 

 

 

 

37

 

+24 V (PLC)

 

37

White

37

 

37

 

 

 

 

 

 

 

 

 

 

 

 

 

Housing

 

External

 

Housing

External shield

Housing

 

Housing

 

 

 

 

shield

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

July 02

Mounting and Electrical Installation

TNC 370 D 3–23

3.7.10 TNC Keyboard

The TNC keyboard is connected by cable with the logic unit, and by flat cable with the soft keys of the visual display unit. The flat cable is included with the visual display unit.

X1 on the TNC Keyboard for Connecting the Soft Keys of the Visual Display Unit

Connecting element

Assignment

(male) 9-pin

 

 

 

1

SL0

 

 

2

SL1

 

 

3

SL2

 

 

4

SL3

 

 

5

Do not use

 

 

6

RL15

 

 

7

RL14

 

 

8

RL13

 

 

9

RL12

 

 

3–24

TNC 370 D

Mounting and Electrical Installation

July 02

X45 TNC Keyboard (TE 370)

 

 

Logic unit

 

Connecting cable Id. Nr. 263 954 ..

 

TE 420

D-sub terminal

 

Assignment

 

D-sub

 

D-sub connector

 

X2 D-sub terminal

 

 

 

 

(female) 37-pin

 

 

 

connector

 

(female) 37-pin

 

(male) 37-pin

 

 

 

 

(male) 37-pin

 

 

 

 

1

 

RL0

 

1

Gray/Red

1

 

1

 

 

 

 

 

 

 

 

 

2

 

RL1

 

2

Brown/Black

2

 

2

 

 

 

 

 

 

 

 

 

3

 

RL2

 

3

White/Black

3

 

3

 

 

 

 

 

 

 

 

 

4

 

RL3

 

4

Green/Black

4

 

4

 

 

 

 

 

 

 

 

 

5

 

RL4

 

5

Brown/Red

5

 

5

 

 

 

 

 

 

 

 

 

6

 

RL5

 

6

White/Red

6

 

6

 

 

 

 

 

 

 

 

 

7

 

RL6

 

7

White/Green

7

 

7

 

 

 

 

 

 

 

 

 

8

 

RL7

 

8

Red/Blue

8

 

8

 

 

 

 

 

 

 

 

 

9

 

RL8

 

9

Yellow/Red

9

 

9

 

 

 

 

 

 

 

 

 

10

 

RL9

 

10

Gray/Pink

10

 

10

 

 

 

 

 

 

 

 

 

11

 

RL10

 

11

Black

11

 

11

 

 

 

 

 

 

 

 

 

12

 

RL11

 

12

Pink/Brown

12

 

12

 

 

 

 

 

 

 

 

 

13

 

RL12

 

13

Yellow/Blue

13

 

13

 

 

 

 

 

 

 

 

 

14

 

RL13

 

14

Green/Blue

14

 

14

 

 

 

 

 

 

 

 

 

15

 

RL14

 

15

Yellow

15

 

15

 

 

 

 

 

 

 

 

 

16

 

RL15

 

16

Red

16

 

16

 

 

 

 

 

 

 

 

 

17

 

RL16

 

17

Gray

17

 

17

 

 

 

 

 

 

 

 

 

18

 

RL17

 

18

Blue

18

 

18

 

 

 

 

 

 

 

 

 

19

 

RL18

 

19

Pink

19

 

19

 

 

 

 

 

 

 

 

 

20

 

SL0

 

20

White/Gray

20

 

20

 

 

 

 

 

 

 

 

 

21

 

SL1

 

21

Yellow/Gray

21

 

21

 

 

 

 

 

 

 

 

 

22

 

SL2

 

22

Green/Red

22

 

22

 

 

 

 

 

 

 

 

 

23

 

SL3

 

23

White/Pink

23

 

23

 

 

 

 

 

 

 

 

 

24

 

SL4

 

24

Gray/Green

24

 

24

 

 

 

 

 

 

 

 

 

25

 

SL5

 

25

Yellow/Brown

25

 

25

 

 

 

 

 

 

 

 

 

26

 

SL6

 

26

Gray/Brown

26

 

26

 

 

 

 

 

 

 

 

 

27

 

SL7

 

27

Yellow/Black

27

 

27

 

 

 

 

 

 

 

 

 

28

 

RL19

 

28

White/Yellow

28

 

28

 

 

 

 

 

 

 

 

 

29

 

RL20

 

29

Gray/Blue

29

 

29

 

 

 

 

 

 

 

 

 

30

 

Not used

 

30

Pink/Blue

30

 

30

 

 

 

 

 

 

 

 

 

31

 

RL21

 

31

Pink/Red

31

 

31

 

 

 

 

 

 

 

 

 

32

 

RL22

 

32

Brown/Blue

32

 

32

 

 

 

 

 

 

 

 

 

33

 

RL23

 

33

Pink/Green

33

 

33

 

 

 

 

 

 

 

 

 

34

 

Spindle override (wiper)

 

34

Brown

34

 

34

 

 

 

 

 

 

 

 

 

35

 

Feed rate override (wiper)

 

35

Yellow/Pink

35

 

35

 

 

 

 

 

 

 

 

 

36

 

+5 V override potentiometer

 

36

Violet

36

 

36

 

 

 

 

 

 

 

 

 

37

 

0 V override potentiometer

 

37

White

37

 

37

 

 

 

 

 

 

 

 

 

July 02

Mounting and Electrical Installation

TNC 370 D 3–25

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