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Technical Manual
Inverter Systems and
Motors
for the Contouring Controls
TNC 410 M
TNC 426 M
TNC 430 M iTNC 530 MANUALplusM
MANUALplus 4110 CNC PILOT 4290
July 2002
208 962-21 · 3 · 7/2002 · S · Printed in Germany · Subject to change without notice (208 962-E3)
Foreword
This Technical Manual has been written for all machine tool manufacturers. It contains all of the information necessary for the mounting and electrical installation of HEIDENHAIN inverter systems and HEIDENHAIN motors. With each update, you will receive a set of supplementary pages free-of- charge. Always sort these pages into your Technical Manual immediately. In this way, your manual will always be up-to-date.
You can use extracts from this manual to supplement your machine documentation. If you increase the size of the manual format (17 cm x 24 cm) by the factor 1.225, you will have DIN A4 format.
No documentation can be perfect. To stay up to date, documentation must change constantly. It also thrives on your comments and suggestions for improvement. Please help us by sending us your ideas.
DR. JOHANNES HEIDENHAIN GmbH
E/P Department
Dr.-Johannes-Heidenhain-Str. 5
83301 Traunreut
July 2002
208 962-21 · 3 · 7/2002 · S · Printed in Germany · Subject to change without notice (208 962-E3)
1 Update Information No. 3
1.1General Information
New SM 110 voltage protection module for use with synchronous spindle motors
Temperature sensor on the PW 1x0
Double-row configuration of the HEIDENHAIN inverter system
1.2Compact Inverters
UE 241B no longer available
New regenerative compact inverters
• UR 230: Continuous load on axes: 2 x 7.5 A Continuous load on spindle: 25 A
• UR 240: Continuous load on axes: 3 x 7.5 A Continuous load on spindle: 35 A
• UR 242: Continuous load on axes: 3 x 7.5 A; 1 x 25 A Continuous load on spindle: 35 A
New connections for controlling the motor brakes: X344, X392 and X393
1.3Modular Inverter
New UV 150 regenerative power supply unit with KDR 150 commutation reactor
UV 150: DC-link full-load power: 50 kW
New UM 115 power module
New variants of the UV 1xx power units
Current consumptions from the 15-V and 24-V power supply of the inverter system must be inspected
New connections for controlling the motor brakes: X344 and X392
1.4Motors
QSY 96, QSY 116, QSY 155 with EQN 1325 absolute multiturn rotary encoder
New QSY 155B synchronous motors with nN = 2000 rpm and QSY 155C
Designation |
Stall torque M0 |
Rated speed nN |
QSY 155B |
13 Nm |
2000 rpm |
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QSY 155C |
17.7 Nm |
3000 rpm |
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Input values for the digital current controller
July 2002 |
Update Information No. 3 |
1 – 1 |
1.5 Replacing Instructions
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Page |
Title |
New date of issue |
February 99 |
July 2002 |
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Chapter 1 |
Update Information |
– |
Update |
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Info. 3 |
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Chapter 2 |
Printing errors corrected |
Entire chapter |
Entire |
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UE 241 B removed |
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chapter |
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UR 2xx, UV 150, KDR 150 and UM 115 added |
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Continuous load and short term rating for different |
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PWM frequencies |
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Peak performances for 0.2 s |
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Current consumption of the 15-V and 24-V supply |
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Covers included in the items supplied with the |
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compact inverters |
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Selection tables for ribbon cables and covers revised |
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SM 110 voltage protection module added |
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Double-row configuration of inverter systems |
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Chapter 3 |
Performance overview of a drive system added |
Entire chapter |
Entire |
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chapter |
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Chapter 4 |
Note on radio interferences |
Entire chapter |
Entire |
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Cross sections of the power cables |
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chapter |
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HEIDENHAIN recommends use of the three-phase |
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current capacitor |
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Note on leakage current |
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Chapter 5 |
Printing errors corrected |
Entire chapter |
Entire |
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UE 241B removed |
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chapter |
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UR 2xx added |
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New connections for controlling the motor brakes: |
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X344, X392 and X393 |
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Line fuse for UE 2xx, UV 102, UE 2xxB |
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Temperature switch on the PW 110B |
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Additional voltage to X70, X71, X72 |
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Tightening torque of the electrical screw connections |
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added |
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Dimensions only in mm |
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Chapter 6 |
New connections for controlling the motor brakes: |
Entire chapter |
Entire |
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X344 and X392 |
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chapter |
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Printing errors corrected |
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Line fuse for UV 1x0 |
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Temperature switch on the PW 110B |
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Additional voltage to X70, X71, X72 |
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Tightening torque of the electrical screw connections |
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added |
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Dimensions only in mm |
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1 – 2 |
HEIDENHAIN Technical Manual for Inverter Systems and Motors |
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Chapter 7 |
Printing errors corrected |
Entire chapter |
Entire |
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Bend radii of the power and encoder cables |
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chapter |
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Calculation of the maximum torque of a drive |
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Pin layout for speed encoders with EnDat interface |
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Note on differences between internal connections, ID |
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label and motor tables of QAN 30 and QAN 4S |
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Power modules for QAN 3M: UM 111B, UM 121B |
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Turning radius for connectors changed |
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Incorrect assignment for the fan connection on QAN |
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104 and QSY 112D |
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QSY 96, QSY 116, QSY 155 with EQN 1325 absolute |
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multiturn rotary encoder added |
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QSY 155B (nN = 2000 rpm) and QSY 155C added |
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Specifications for QSY 155B revised |
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Characteristic curves revised |
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Bearing service life for QSY 041B, QSY 071B, |
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QSY 090B, QSY 093B and QSY 112 series |
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Bearing service life for QAN 104, QAN 134 and |
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QAN 164B |
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Dimensions only in mm |
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Input values for the digital current controller |
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Chapter 8 |
Keyword index |
Entire chapter |
Entire |
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chapter |
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July 2002 |
Update Information No. 3 |
1 – 3 |
1 – 4 |
HEIDENHAIN Technical Manual for Inverter Systems and Motors |
2 Introduction
2.1 |
General Information ........................................................................... |
2–2 |
2.2 |
Designations of the Inverters and Motors........................................ |
2–2 |
2.3 |
Compact Inverters .............................................................................. |
2–3 |
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2.3.1 Components of the Compact Inverter ......................................... |
2–3 |
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2.3.2 UE 2xx compact inverter ............................................................. |
2–4 |
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2.3.3 UE 2xxB and UR 2xx Compact Inverters ..................................... |
2–5 |
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2.3.4 UV 102 power supply unit ......................................................... |
2–12 |
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2.3.5 Toroidal Cores ........................................................................... |
2–13 |
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2.3.6 Ribbon Cables and Covers (Only for UE 2xxB, UR 2xx) ............ |
2–13 |
2.4 Modular Inverter ............................................................................... |
2–16 |
2.4.1 Components of the Modular Inverter ........................................ |
2–16 |
2.4.2 UV 1x0 power supply unit ......................................................... |
2–17 |
2.4.3 UM 1xx power modules ............................................................ |
2–19 |
2.4.4 Current Consumption of the Entire Inverter System ................. |
2–24 |
2.4.5 Ribbon cables and covers .......................................................... |
2–24 |
2.5 Accessories for Compact Inverters and Modular Inverters........... |
2–29 |
2.5.1 PW 210, PW 110(B), PW 120 Braking Resistor ........................ |
2–29 |
2.5.2 KDR 1x0 commutating reactor and line filter ............................ |
2–31 |
2.5.3 UP 110 braking resistor module ................................................ |
2–33 |
2.5.4 SM 110 Voltage Protection Module .......................................... |
2–34 |
2.5.5 Double-Row Configuration of HEIDENHAIN Components ........ |
2–35 |
July 2002 |
2 – 1 |
2 Introduction
2.1 General Information
This Technical Manual describes all of the inverter components and motors that are necessary for a complete drive system. The drive systems can be used in connection with the HEIDENHAIN TNC 4xx M contouring controls, as well as the controls equipped with a CC 42x controller unit.
You will find the specifications for the controls in the corresponding Technical Manuals.
2.2 Designations of the Inverters and Motors
Designation |
Device |
UE 2xx |
Non-regenerative compact inverter for up to |
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4 axes and spindle (internal PWM interfaces) |
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UE 2xxB |
Non-regenerative compact inverter for up to |
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4 axes and spindle (external PWM interfaces), |
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an additional UM 111 power module can be |
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connected |
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UR 2xx |
Regenerative compact inverter for up to 4 axes |
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and spindle, an additional UM 111 power |
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module can be connected |
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UV 102 |
Power supply unit for operating the LE 426M |
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with the UE 2xx compact inverter (old) |
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PW 210 |
Braking resistor without fan |
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PW 110(B), PW 120 |
Braking resistor with fan |
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UV 130 |
Non-regenerative power module of the |
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modular inverter system |
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UV 120, UV 140, UV 150 |
Energy-recovery power modules of the |
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modular inverter system |
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KDR 120, KDR 140, |
Commutating reactors for the UV 120, UV 140 |
KDR 150 |
and UV 150 energy-recovery power modules |
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Line filters |
Line filters for the UV 120, UV 140 and UV 150 |
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energy-recovery power modules |
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UP 110 |
UP 110 braking resistor module for the modular |
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inverter system with regenerative power |
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supply. |
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UM 1xx (B) |
Power module for the modular inverter system |
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for up to 2 axes or spindle |
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SM 110 |
Voltage protection module for synchronous |
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motors |
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QSY |
Synchronous motor |
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QAN |
Asynchronous motor |
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2 – 2 |
HEIDENHAIN Technical Manual for Inverter Systems and Motors |
2.3 Compact Inverters
For up to 4 axes and spindle, or up to 5 axes.
2.3.1 Components of the Compact Inverter
For operation with the non-regenerative HEIDENHAIN UE 2xx compact inverters, you need the following components:
UE 2xx compact inverter
If required, PW 210 (or PW 110(B), PW 120) braking resistor
Toroidal cores
UV 102 power module (only LE 426 M)
For operation with the non-regenerative HEIDENHAIN UE 2xxB compact inverters, you need the following components:
UE 2xxB Compact inverter
If required, PW 210 (or PW 110(B), PW 120) braking resistor
Toroidal cores
One UM 111 power module (optional)
Ribbon cables for PWM signals and supply voltage (and optional unit bus)
Covers for the ribbon cables
For operation with the regenerative HEIDENHAIN UR 2xx compact inverters, you need the following components:
UR 2xx compact inverter
KDR 120 commutating reactor
EPCOS 35 A line filter
If required, UP 110 braking resistor module
Toroidal cores
One UM 111 power module (optional)
Ribbon cables for PWM signals and supply voltage (and optional unit bus)
Covers for the ribbon cables
July 2002 |
Compact Inverters |
2 – 3 |
2.3.2 UE 2xx compact inverter
With UE 2xx compact inverters, the power electronics for all of the axes and the spindle, as well as the power supply for the control are all contained in a single unit.
The PWM signals are transferred via internal 20-pin ribbon cables.
If you are using a LE 426 M, you will require in addition the
UV 102 power supply unit.
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UE 212 |
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Specifications |
UE 210 |
UE 212 |
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UE 230 |
UE 240 |
UE 242 |
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Power supply |
400 Vac ± 10 % |
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50 Hz to 60 Hz |
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Power consumption |
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Rated power |
13 kW |
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20 kW |
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Peak power |
18 kW |
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27.5 kW |
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Power loss |
Approx. |
Approx. |
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Approx. |
Approx. |
Approx. |
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435 W |
555 W |
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510 W |
580 W |
760 W |
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dc-link voltage |
565 Vdc (at 400 V power supply) |
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Continuous load |
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3 axes |
7.5 A |
7.5 A |
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2 x 7.5 A |
7.5 A |
7.5 A |
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1 axis |
– |
14 A |
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– |
– |
23 A |
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spindle |
19 A |
19 A |
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31 A |
31 A |
31 A |
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Short-time loada |
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3 axes |
15 A |
15 A |
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2 x 15 A |
15 A |
15 A |
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1 axis |
– |
28.5 A |
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– |
– |
46 A |
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spindle |
28.5 A |
28.5 A |
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46 A |
46 A |
46 A |
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Continuous power of the |
1 kW |
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– |
– |
– |
integral braking resistor |
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Peak power of the integral |
23 kW |
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– |
– |
– |
braking resistorb |
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Degree of protection |
IP 20 |
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Weight |
20 kg |
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23 kg |
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ID number |
313 500-xx |
313 501-xx |
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329 037-xx |
313 502-xx |
313 503-xx |
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a.40 % cyclic duration factor for duration of 10 minutes (S6-40 %) or for 0.2 s at standstill
b.0.4 % cyclic duration factor for duration of 120 s
2 – 4 |
HEIDENHAIN Technical Manual for Inverter Systems and Motors |
2.3.3 UE 2xxB and UR 2xx Compact Inverters
With UE 2xxB and UR 2xx compact inverters, the power electronics for all of the axes and the spindle, as well as the power supply for the control are all contained in a single unit. An additional UM 111 power module of the modular inverter system can be connected via conductor bar.
There are regenerative (UR 2xx) and non-regenerative (UE 2xxB) compact inverters.
The PWM signals are transferred via external 20 pin ribbon cables.
UE 242 B
July 2002 |
Compact Inverters |
2 – 5 |
Specifications |
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UE 210B |
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UE 211B |
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(non-regenerative) |
(non-regenerative) |
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3 axes |
Spindle/Axis |
2 axes |
1 axis |
Spindle/Axis |
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Power supply |
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400 Vac ±10 % (50 Hz to 60 Hz) |
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dc-link voltage |
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565 Vdc (at 400 V power supply) |
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DC-link power |
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Rated power |
15 kW |
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15 kW |
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Peak powera |
23 kW |
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23 kW |
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Peak powerb |
40 kW |
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40 kW |
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Power loss |
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Approx. 475 W |
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Approx. 525 W |
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Continuous load at a PWM |
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frequency of |
3333 Hz |
9.0 A |
24.5 |
A/18.4 A |
9.0 A |
18.4 A |
24.5 |
A/18.4 A |
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4000 Hz |
8.3 A |
22.5 |
A/16.9 A |
8.3 A |
16.9 A |
22.5 |
A/16.9 A |
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5000 Hz |
7.5 A |
20.0 |
A/15.0 A |
7.5 A |
15.0 A |
20.0 |
A/15.0 A |
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6666 Hz |
6.4 A |
17.0 |
A/12.8 A |
6.4 A |
12.8 A |
17.0 |
A/12.8 A |
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8000 Hz |
5.3 A |
14.5 |
A/10.9 A |
5.3 A |
10.9 A |
14.5 |
A/10.9 A |
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10000 Hz |
4.5 A |
12.0 |
A/9.0 A |
4.5 A |
9.0 A |
12.0 |
A/9.0 A |
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Short-time loadc at a PWM |
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frequency of |
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3333 Hz |
15.0 A |
30.0 |
A |
15.0 A |
30.0 A |
30.0 |
A |
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4000 Hz |
15.0 A |
30.0 |
A |
15.0 A |
30.0 A |
30.0 |
A |
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5000 Hz |
15.0 A |
30.0 |
A |
15.0 A |
30.0 A |
30.0 |
A |
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6666 Hz |
12.8 A |
25.5 |
A |
12.8 A |
25.6 A |
25.5 |
A |
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8000 Hz |
10.6 A |
21.8 |
A |
10.6 A |
21.8 A |
21.8 |
A |
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10000 Hz |
9.0 A |
18.0 |
A |
9.0 A |
18.0 A |
18.0 |
A |
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Continuous power of the |
1 kW |
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1 kW |
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integral braking resistor |
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Peak power of the integral |
23 kW |
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23 kW |
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braking resistord |
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Degree of protection |
IP 20 |
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IP 20 |
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Weight |
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Approx. 20 kg |
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Approx. 20 kg |
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ID number |
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337 042-xx |
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337 043-xx |
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a.40% cyclic duration factor for duration of 10 minutes (S6-40%)
b.0.2 s cyclic duration factor for duration of 5 s
c.40 % cyclic duration factor for duration of 10 minutes (S6-40 %) or for 0.2 s at standstill
d.0.4 % cyclic duration factor for duration of 120 s
2 – 6 |
HEIDENHAIN Technical Manual for Inverter Systems and Motors |
Specifications |
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UE 212B |
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UE 230B |
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(non-regenerative) |
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(non-regenerative) |
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3 axes |
1 axis |
Spindle/Axis |
2 axes |
Spindle/Axis |
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Power supply |
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400 Vac ±10 % (50 Hz to 60 Hz) |
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dc-link voltage |
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565 Vdc (at 400 V power supply) |
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DC-link power |
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Rated power |
15 kW |
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22 kW |
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Peak powera |
23 kW |
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30 kW |
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Peak powerb |
40 kW |
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45 kW |
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Power loss |
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Approx. 595 W |
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Approx. 520 W |
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Continuous load at a PWM |
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frequency of |
3333 Hz |
9.0 A |
18.4 A |
24.5 |
A/18.4 A |
9.0 A |
38.0 |
A/28.2 A |
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4000 |
Hz |
8.3 A |
16.9 A |
22.5 |
A/16.9 A |
8.3 A |
35.0 |
A/26.0 A |
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5000 |
Hz |
7.5 A |
15.0 A |
20.0 |
A/15.0 A |
7.5 A |
31.0 |
A/23.0 A |
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6666 |
Hz |
6.4 A |
12.8 A |
17.0 |
A/12.8 A |
6.4 A |
26.0 |
A/19.3 A |
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8000 |
Hz |
5.3 A |
10.9 A |
14.5 |
A/10.9 A |
5.3 A |
22.5 |
A/16.7 A |
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10000 |
Hz |
4.5 A |
9.0 A |
12.0 |
A/9.0 A |
4.5 A |
19.0 |
A/14.1 A |
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Short-time loadc at a PWM |
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frequency of |
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3333 |
Hz |
15.0 A |
30.0 A |
30.0 |
A |
15.0 A |
46.0 |
A |
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4000 |
Hz |
15.0 A |
30.0 A |
30.0 |
A |
15.0 A |
46.0 |
A |
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5000 |
Hz |
15.0 A |
30.0 A |
30.0 |
A |
15.0 A |
46.0 |
A |
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6666 |
Hz |
12.8 A |
25.6 A |
25.5 |
A |
12.8 A |
38.6 |
A |
|
8000 |
Hz |
10.6 A |
21.8 A |
21.8 |
A |
10.6 A |
33.4 |
A |
|
10000 |
Hz |
9.0 A |
18.0 A |
18.0 |
A |
9.0 A |
28.2 |
A |
|
|
|
|
|
|
|
|
|
|
Degree of protection |
|
IP 20 |
|
|
|
IP 20 |
|
|
|
|
|
|
|
|
|
|
|
||
Weight |
|
|
Approx. 23 kg |
|
|
Approx. 23 kg |
|
||
|
|
|
|
|
|
|
|
|
|
ID number |
|
|
337 044-xx |
|
|
|
337 038-xx |
|
|
|
|
|
|
|
|
|
|
|
|
a.40% cyclic duration factor for duration of 10 minutes (S6-40%)
b.0.2 s cyclic duration factor for duration of 5 s
c.40 % cyclic duration factor for duration of 10 minutes (S6-40 %) or for 0.2 s at standstill
July 2002 |
Compact Inverters |
2 – 7 |
Specifications |
|
|
UE 240B |
|
|
UE 242B |
|
|
|
|
|
|
(non-regenerative) |
(non-regenerative) |
|
|
|||
|
|
|
2 axes |
Spindle/Axis |
3 axes |
1 axis |
Spindle/Axis |
||
Power supply |
|
|
400 Vac ±10 % (50 Hz to 60 Hz) |
|
|
|
|||
|
|
|
|
|
|
|
|||
dc-link voltage |
|
|
565 Vdc (at 400 V power supply) |
|
|
|
|||
|
|
|
|
|
|
|
|
|
|
DC-link power |
|
|
|
|
|
|
|
|
|
|
Rated power |
22 kW |
|
|
22 kW |
|
|
|
|
|
Peak powera |
30 kW |
|
|
30 kW |
|
|
|
|
|
Peak powerb |
45 kW |
|
|
45 kW |
|
|
|
|
Power loss |
|
|
Approx. 520 W |
|
Approx. 770 W |
|
|
||
|
|
|
|
|
|
|
|
||
Continuous load at a PWM |
|
|
|
|
|
|
|
||
frequency of |
3333 Hz |
9.0 A |
38.0 |
A/28.2 A |
9.0 A |
28.2 A |
38.0 |
A/28.2 A |
|
|
4000 |
Hz |
8.3 A |
35.0 |
A/26.0 A |
8.3 A |
26.0 A |
35.0 |
A/26.0 A |
|
5000 |
Hz |
7.5 A |
31.0 |
A/23.0 A |
7.5 A |
23.0 A |
31.0 |
A/23.0 A |
|
6666 |
Hz |
6.4 A |
26.0 |
A/19.3 A |
6.4 A |
19.3 A |
26.0 |
A/19.3 A |
|
8000 |
Hz |
5.3 A |
22.5 |
A/16.7 A |
5.3 A |
16.7 A |
22.5 |
A/16.7 A |
|
10000 |
Hz |
4.5 A |
19.0 |
A/14.1 A |
4.5 A |
14.1 A |
19.0 |
A/14.1 A |
|
|
|
|
|
|
|
|
||
Short-time loadc at a PWM |
|
|
|
|
|
|
|
||
frequency of |
|
|
|
|
|
|
|
|
|
|
3333 |
Hz |
15.0 A |
46.0 |
A |
15.0 A |
46.0 A |
46.0 |
A |
|
4000 |
Hz |
15.0 A |
46.0 |
A |
15.0 A |
46.0 A |
46.0 |
A |
|
5000 |
Hz |
15.0 A |
46.0 |
A |
15.0 A |
46.0 A |
46.0 |
A |
|
6666 |
Hz |
12.8 A |
38.6 |
A |
12.8 A |
38.6 A |
38.6 |
A |
|
8000 |
Hz |
10.6 A |
33.4 |
A |
10.6 A |
33.4 A |
33.4 |
A |
|
10000 |
Hz |
9.0 A |
28.2 |
A |
9.0 A |
28.2 A |
28.2 |
A |
|
|
|
|
|
|
|
|
|
|
Degree of protection |
|
IP 20 |
|
|
IP 20 |
|
|
|
|
|
|
|
|
|
|
|
|
||
Weight |
|
|
Approx. 23 kg |
|
Approx. 23 kg |
|
|
||
|
|
|
|
|
|
|
|
|
|
ID number |
|
|
337 039-xx |
|
|
337 041-xx |
|
|
|
|
|
|
|
|
|
|
|
|
|
a.40% cyclic duration factor for duration of 10 minutes (S6-40%)
b.0.2 s cyclic duration factor for duration of 5 s
c.40 % cyclic duration factor for duration of 10 minutes (S6-40 %) or for 0.2 s at standstill
2 – 8 |
HEIDENHAIN Technical Manual for Inverter Systems and Motors |
Specifications |
|
|
UR 230 |
|
|
|
|
(regenerative) |
|
|
|
|
2 axes |
Spindle/Axis |
Power supply |
|
|
400 Vac ±10 % (50 Hz to 60 Hz) |
|
|
|
|
|
|
dc-link voltage |
|
|
650 Vdc |
|
|
|
|
|
|
DC-link power |
|
|
|
|
|
Rated power |
22 kW |
|
|
|
Peak powera |
30 kW |
|
|
|
Peak powerb |
40 kW |
|
|
Power loss |
|
|
Approx. 680 W |
|
|
|
|
||
Continuous load at a PWM |
|
|
||
frequency of |
3333 Hz |
9.0 A |
30.5 A |
|
|
4000 |
Hz |
8.3 A |
28.5 A |
|
5000 |
Hz |
7.5 A |
25.0 A |
|
6666 |
Hz |
6.4 A |
21.0 A |
|
8000 |
Hz |
5.3 A |
18.0 A |
|
10000 |
Hz |
4.5 A |
15.5 A |
|
|
|
||
Short-time loadc at a PWM |
|
|
||
frequency of |
|
|
|
|
|
3333 |
Hz |
15.0 A |
50.0 A |
|
4000 |
Hz |
15.0 A |
50.0 A |
|
5000 |
Hz |
15.0 A |
50.0 A |
|
6666 |
Hz |
12.8 A |
42.0 A |
|
8000 |
Hz |
10.6 A |
36.0 A |
|
10000 |
Hz |
9.0 A |
31.0 A |
|
|
|
|
|
Degree of protection |
|
IP 20 |
|
|
|
|
|
|
|
Weight |
|
|
Approx. 22.5 kg |
|
|
|
|
|
|
ID number |
|
|
362 593-xx |
|
|
|
|
|
|
a.40% cyclic duration factor for duration of 10 minutes (S6-40%)
b.0.2 s cyclic duration factor for duration of 5 s
c.40 % cyclic duration factor for duration of 10 minutes (S6-40 %) or for 0.2 s at standstill
July 2002 |
Compact Inverters |
2 – 9 |
Specifications |
|
|
UR 240 |
|
|
UR 242 |
|
|
|
|
|
|
(regenerative) |
|
(regenerative) |
|
|
||
|
|
|
3 axes |
Spindle/Axis |
3 axes |
1 Axis/ |
Spindle/Axis |
||
|
|
|
|
|
|
|
Spindle |
|
|
Power supply |
|
|
400 Vac ±10 % (50 Hz to 60 Hz) |
|
|
|
|||
|
|
|
|
|
|
|
|
|
|
dc-link voltage |
|
|
650 Vdc |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
DC-link power |
|
|
|
|
|
|
|
|
|
|
Rated power |
22 kW |
|
|
22 kW |
|
|
|
|
|
Peak powera |
30 kW |
|
|
30 kW |
|
|
|
|
|
Peak powerb |
40 kW |
|
|
40 kW |
|
|
|
|
Power loss |
|
|
Approx. 750 W |
|
Approx. 930 W |
|
|
||
|
|
|
|
|
|
|
|
||
Continuous load at a PWM |
|
|
|
|
|
|
|
||
frequency of |
3333 Hz |
9.0 A |
42.5 |
A/30.4 A |
9.0 A |
30.5 A |
42.5 |
A/30.4 A |
|
|
4000 |
Hz |
8.3 A |
39.5 |
A/28.3 A |
8.3 A |
28.5 A |
39.5 |
A/28.3 A |
|
5000 |
Hz |
7.5 A |
35.0 |
A/25.0 A |
7.5 A |
25.0 A |
35.0 |
A/25.0 A |
|
6666 |
Hz |
6.4 A |
29.5 |
A/21.1 A |
6.4 A |
21.0 A |
29.5 |
A/21.1 A |
|
8000 |
Hz |
5.3 A |
25.0 |
A/17.9 A |
5.3 A |
18.0 A |
25.0 |
A/17.9 A |
|
10000 |
Hz |
4.5 A |
21.5 |
A/15.4 A |
4.5 A |
15.5 A |
21.5 |
A/15.4 A |
|
|
|
|
|
|
|
|
||
Short-time loadc at a PWM |
|
|
|
|
|
|
|
||
frequency of |
|
|
|
|
|
|
|
|
|
|
3333 |
Hz |
15.0 A |
50.0 |
A |
15.0 A |
50.0 A |
50.0 |
A |
|
4000 |
Hz |
15.0 A |
50.0 |
A |
15.0 A |
50.0 A |
50.0 |
A |
|
5000 |
Hz |
15.0 A |
50.0 |
A |
15.0 A |
50.0 A |
50.0 |
A |
|
6666 |
Hz |
12.8 A |
42.1 |
A |
12.8 A |
42.0 A |
42.1 |
A |
|
8000 |
Hz |
10.6 A |
35.7 |
A |
10.6 A |
36.0 A |
35.7 |
A |
|
10000 |
Hz |
9.0 A |
30.7 |
A |
9.0 A |
31.0 A |
30.7 |
A |
|
|
|
|
|
|
|
|
|
|
Degree of protection |
|
IP 20 |
|
|
IP 20 |
|
|
|
|
|
|
|
|
|
|
|
|
||
Weight |
|
|
Approx. 22.5 kg |
|
Approx. 22.5 kg |
|
|
||
|
|
|
|
|
|
|
|
|
|
ID number |
|
|
367 558-xx |
|
|
367 559-xx |
|
|
|
|
|
|
|
|
|
|
|
|
|
a.40% cyclic duration factor for duration of 10 minutes (S6-40%)
b.0.2 s cyclic duration factor for duration of 5 s
c.40 % cyclic duration factor for duration of 10 minutes (S6-40 %) or for 0.2 s at standstill
2 – 10 |
HEIDENHAIN Technical Manual for Inverter Systems and Motors |
Changes to the UE 2xxB
337 xxx-02 |
First issue UE 2xxB |
|
|
337 xxx-03 |
Only UE 230B and UE 24xB: |
|
New connections for motor brakes and |
|
sliding switches |
|
|
|
|
Changes to UR 230 |
|
362 593-02 |
Initial version |
|
|
|
|
Changes to UR 24x |
|
367 55x-02 |
First issue UR 24x |
|
|
July 2002 |
Compact Inverters |
2 – 11 |
2.3.4 UV 102 power supply unit
The UV 102 power supply unit is necessary if you are using a UE 2xx (not UE 2xxB) compact inverter with an LE 426 M. It supplies the power to the LE 426 M and leads the external PWM connections of the logic unit to the UE 2xx compact inverter.
UV 102
Specifications |
UV 102 |
Power supply |
400 Vac ± 10 % |
|
50 Hz to 60 Hz |
|
|
Power consumption |
Approx. 100 W |
|
|
Degree of protection |
IP 20 |
|
|
Weight |
3 kg |
|
|
ID number |
317 559-02 |
|
|
2 – 12 |
HEIDENHAIN Technical Manual for Inverter Systems and Motors |
2.3.5 Toroidal Cores
To suppress occurrence of interference, toroidal cores must be mounted in the motor leads, in the voltage supply lead and in the lead to the braking resistor (only UE 21x).
Terminal on the compact inverter |
Toroidal core |
Power supply (X31) |
87 mm (309 694-02) |
|
|
Braking resistor (X89)a |
42 mm (309 694-01) |
Axes 1 to 3 (X81 to X83) |
42 mm (309 694-01) |
|
|
Axis 4 (X84) |
59 mm (309 694-03) |
|
|
Spindle (X80) |
59 mm (309 694-03) |
|
|
a.only for UE 21x
2.3.6Ribbon Cables and Covers (Only for UE 2xxB, UR 2xx)
50-line ribbon cable (power supply to the control)
20-line ribbon cable (PWM signals)
40-line ribbon cable (unit bus)
The 50-line ribbon cable connects the UE 2xxB or UR 2xx to the control and is responsible for the power supply. It is available as an accessory with the compact inverter (length 300 mm, Id. Nr. 325 816-01).
The 20-line ribbon cable connects the PWM outputs of the control with the PWM connections on the compact inverter. One 20-line ribbon cable is required for each axis/spindle. The 20-line ribbon cables for the connections on the compact inverter are supplied as accessories with the UE 2xxB (length 200 mm, Id. Nr. 250 479-08; length 400 mm, Id. Nr. 250 479-10). If you are using an additional UM 111 power module, you will need an additional 20-line ribbon cable:
PWM connection on the |
Length of the 20-line |
ID number |
UM 111 power module |
ribbon cable |
|
X111, X112 |
100 mm |
250 479-07 |
|
|
|
The 40-line ribbon cable serves as the unit bus. It is required if an additional UM 111 power module is being operated with the compact inverter.
Unit bus connection |
Length of the 40-line |
ID number |
|
ribbon cable |
|
X79 |
50 mm |
325 817-09 |
|
|
|
July 2002 |
Compact Inverters |
2 – 13 |
Ribbon cable covers The ribbon cables must be covered to protect them against interference.
The covers for the LE 4xx M and CC 42x are supplied with the LE 4xx M and CC 42x, respectively.
The cover for the compact inverter is included in the standard set (197.5 mm, Id. Nr. 325 808-07).
The plastic lateral termination cap has the Id. Nr. 325 810-01.
If you are using an additional power module, the cover for this module must be ordered separately:
Additional power module |
Length of |
ID number |
|
the cover |
|
UM 111 |
50 mm |
329 031-05 |
|
|
|
2 – 14 |
HEIDENHAIN Technical Manual for Inverter Systems and Motors |
July 2002 |
Compact Inverters |
2 – 15 |
2.4 Modular Inverter
2.4.1 Components of the Modular Inverter
For operation with the modular HEIDENHAIN non-regenerative inverters, the following components are required:
UV 130 Power Supply Unit
UM 1xx power modules, depending on version
PW 210 (or PW 110(B), PW 120) braking resistor
Ribbon cables for PWM signals, unit bus and power supply
Covers for the ribbon cables
For operation with the modular HEIDENHAIN regenerative inverters, the following components are required:
UV 120, UV 140 or UV 150 power supply unit
KDR 120, KDR 140 or KDR 150 commutating reactor
Line filters
If required, UP 110 braking resistor module
UM 1xx (B) power modules, depending on version
Ribbon cables for PWM signals, unit bus and power supply
Covers for the ribbon cables
2 – 16 |
HEIDENHAIN Technical Manual for Inverter Systems and Motors |
2.4.2 UV 1x0 power supply unit
The UV 1x0 power supply units supply the dc-link voltage as well as the power for the electronics of the control and power modules.
During braking, the motors feed energy into the dc-link. This energy is converted into heat by the UV 130 through the PW 210 or PW 1x0(B) braking resistor, or returned to the power line through the UV 120 or
UV 140.
The UV 120 and UV 140 can be driven only with commutating reactor and line filter.
|
|
|
|
UV 140 |
|
|
|
|
|
|
|
Specifications |
UV 120 |
UV 130 |
UV 140 |
UV 150 |
|
|
(regenerative) |
(non-regenerative) |
(regenerative) |
(regenerative) |
|
Power supply |
400 Vac ±10 % (50 Hz to 60 Hz) |
|
|
|
|
|
|
|
|
|
|
DC-link power |
|
|
|
|
|
Rated power |
22 kW |
30 kW |
45 kW |
50 kW |
|
Peak powera |
30 kW |
40 kW |
65 kW |
75 kW |
|
Peak powerb |
40 kW |
50 kW |
80 kW |
110 kW |
|
Power loss |
Approx. 300 W |
Approx. 140 W |
Approx. 570 W |
Approx. 640 W |
|
|
|
|
|
|
|
dc-link voltage |
650 Vdc |
565 Vdc |
650 Vdc |
650 Vdc |
|
|
|
(with 400 V power |
|
|
|
|
|
voltage) |
|
|
|
|
|
|
|
|
|
Current consumptionc |
|
|
|
|
|
15 V |
270 mA/ |
240 mA |
380 mA |
350 mA |
|
24 V |
310 mA |
410 mA |
310 mA |
540 mA |
|
|
|
|
|
|
|
Degree of protection |
IP 20 |
|
|
|
|
|
|
|
|
|
|
Weight |
Approx. 12.0 kg |
Approx. 9.8 kg |
Approx. 20.0 kg |
Approx. 20.0 kg |
|
|
|
|
|
|
|
ID number |
344 504-xx |
324 998-xx |
335 009-xx |
361 170-xx |
|
|
|
|
|
|
|
a.40% cyclic duration factor for duration of 10 minutes (S6-40%)
b.0.2 s cyclic duration factor for duration of 5 s
c.After making your selection, check the current consumption of the 25-V and 24-V supply of the entire modular inverter system. See page 2 - 24.
July 2002 |
Modular Inverter |
2 – 17 |
Changes to UV 120
344 504-01 |
Initial version |
|
|
344 504-02 |
Power supply revised (grounding safety) |
|
|
|
|
Changes to UV 130 |
|
324 998-01 |
Initial version |
|
|
324 998-02 |
Modification |
|
|
324 998-03 |
Modification |
|
|
|
|
Changes to UV 140 |
|
335 009-01 |
Initial version |
|
|
335 009-02 |
Modification |
|
|
335 009-03 |
Power supply revised (grounding safety) |
|
|
|
|
Changes to UV 150 |
|
361 170-02 |
Initial version |
|
|
2 – 18 |
HEIDENHAIN Technical Manual for Inverter Systems and Motors |
2.4.3 UM 1xx power modules
The power modules differ in the number of axes and the permissible maximum currents. They can be combined at random. The PWM signals are transferred from the control via external 20-line ribbon cables.
UM 121B
July 2002 |
Modular Inverter |
2 – 19 |
Specifications |
UM 111 |
UM 111B |
|
UM 112 |
|
|
Axis |
Axis |
Spindle |
Axis |
Spindle |
Continuous load at a |
|
|
|
|
|
PWM frequency of |
|
|
|
|
|
3333 Hz |
|
|
|
|
|
4000 Hz |
9.0 A |
18.4 A |
24.5 A |
28.2 A |
38.0 A |
5000 Hz |
8.3 A |
16.9 A |
22.5 A |
26.0 A |
35.0 A |
6666 Hz |
7.5 A |
15.0 A |
20.0 A |
23.0 A |
31.0 A |
8000 Hz |
6.4 A |
12.8 A |
17.0 A |
19.3 A |
26.0 A |
10000 Hz |
5.3 A |
10.9 A |
14.5 A |
16.7 A |
22.5 A |
|
4.5 A |
9.0 A |
12.0 A |
14.1 A |
19.0 A |
|
|
|
|
|
|
Short-time loada at a |
|
|
|
|
|
PWM frequency of |
|
|
|
|
|
3333 Hz |
|
|
|
|
|
4000 Hz |
15.0 A |
30.0 A |
|
46.0 A |
|
5000 Hz |
15.0 A |
30.0 A |
|
46.0 A |
|
6666 Hz |
15.0 A |
30.0 A |
|
46.0 A |
|
8000 Hz |
12.8 A |
25.6 A |
|
38.6 A |
|
10000 Hz |
10.6 A |
21.8 A |
|
33.4 A |
|
|
9.0 A |
18.0 A |
|
28.2 A |
|
|
|
|
|
|
|
Power loss |
Approx. 70 W |
Approx. |
Approx. |
Approx. |
Approx. |
|
|
120 W |
160 W |
180 W |
270 W |
|
|
|
|
|
|
Current |
|
|
|
|
|
consumptionb |
120 mA |
150 mA |
|
170 mA |
|
15 V |
60 mA |
170 mA |
|
170 mA |
|
24 V |
|
|
|
|
|
|
|
|
|
|
|
Degree of protection |
IP 20 |
IP 20 |
|
IP 20 |
|
|
|
|
|
|
|
Weight |
Approx. |
Approx. 5.5 kg |
|
Approx. 9 kg |
|
|
5.5 kg |
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ID number |
325 000-xx |
336 948-xx |
|
325 001-xx |
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a.40 % cyclic duration factor for duration of 10 minutes (S6-40 %) or for 0.2 s at standstill
b.After making your selection, check the current consumption of the 25-V and 24-V supply of the entire modular inverter system. See page 2 - 24.
2 – 20 |
HEIDENHAIN Technical Manual for Inverter Systems and Motors |
Specifications |
UM 113 |
|
UM 114 |
|
UM 115 |
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|
Axis |
Spindle |
Axis |
Spindle |
Axis |
Spindle |
Continuous load at a |
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PWM frequency of |
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3333 Hz |
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|
4000 Hz |
39.0 A |
61.0 A |
58.6 A |
91.5 A |
85.4 A |
122.0 A |
5000 Hz |
36.2 A |
56.5 A |
54.4 A |
85.0 A |
79.1 A |
113.0 A |
6666 Hz |
32.0 A |
50.0 A |
48.0 A |
75.0 A |
70.0 A |
100.0 A |
8000 Hz |
26.9 A |
42.0 A |
40.3 A |
63.0 A |
58.5 A |
84.0 A |
10000 Hz |
23.0 A |
36.0 A |
34.6 A |
54.0 A |
50.4 A |
72.0 A |
|
19.5 A |
30.5 A |
29.4 A |
46.0 A |
42.7 A |
61.0 A |
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Short-time loada at a |
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PWM frequency of |
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3333 Hz |
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4000 Hz |
64.0 A |
|
96.0 A |
|
140.0 A |
|
5000 Hz |
64.0 A |
|
96.0 A |
|
140.0 A |
|
6666 Hz |
64.0 A |
|
96.0 A |
|
140.0 A |
|
8000 Hz |
53.8 A |
|
80.6 A |
|
117.6 A |
|
10000 Hz |
46.0 A |
|
69.2 A |
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100.8 A |
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39.0 A |
|
58.8 A |
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85.4 A |
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Power loss |
Approx. |
Approx. |
Approx. |
Approx. |
Approx. |
Approx. |
|
280 W |
430 W |
420 W |
650 W |
610 W |
870 W |
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Current |
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consumptionb |
170 mA |
|
250 mA |
|
270 mA |
|
15 V |
250 mA |
|
420 mA |
|
420 mA |
|
24 V |
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Degree of protection |
IP 20 |
|
IP 20 |
|
IP 20 |
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Weight |
Approx. 9.0 kg |
Approx. 12.0 kg |
Approx. 19.0 kg |
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ID number |
325 002-xx |
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325 005-xx |
|
359 385-xx |
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a.40 % cyclic duration factor for duration of 10 minutes (S6-40 %) or for 0.2 s at standstill
b.After making your selection, check the current consumption of the 25-V and 24-V supply of the entire modular inverter system. See page 2 - 24.
July 2002 |
Modular Inverter |
2 – 21 |
Specifications |
UM 121 |
UM 121Ba |
|
UM 122a |
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|
|
Axes |
Axis |
Spindle |
Axis |
|
Spindle |
Continuous load at a |
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|
PWM frequency of |
|
|
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|
3333 Hz |
|
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|
4000 Hz |
9.0 A |
18.4 A |
24.5 A |
28.2 A |
|
38.0 A |
5000 Hz |
8.3 A |
16.9 A |
22.5 A |
26.0 A |
|
35.0 A |
6666 Hz |
7.5 A |
15.0 A |
20.0 A |
23.0 A |
|
31.0 A |
8000 Hz |
6.4 A |
12.8 A |
17.0 A |
19.3 A |
|
26.0 A |
10000 Hz |
5.3 A |
10.9 A |
14.5 A |
16.7 A |
|
22.5 A |
|
4.5 A |
9.0 A |
12.0 A |
14.1 A |
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19.0 A |
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Short-time loadb at a |
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PWM frequency of |
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3333 Hz |
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4000 Hz |
15.0 A |
30.0 A |
|
46.0 A |
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5000 Hz |
15.0 A |
30.0 A |
|
46.0 A |
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|
6666 Hz |
15.0 A |
30.0 A |
|
46.0 A |
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8000 Hz |
12.8 A |
25.6 A |
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38.6 A |
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10000 Hz |
10.6 A |
21.8 A |
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33.4 A |
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9.0 A |
18.0 A |
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28.2 A |
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Power loss |
Approx. 140 W |
2 axes: Approx. 240 W |
2 axes: Approx. 360 W |
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1 axis, 1 spindle: |
1 axis, 1 spindle: |
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Approx. 280 W |
Approx. 450 W |
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Current consumptionc |
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15 V |
120 mA |
150 mA |
|
170 mA |
|
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24 V |
60 mA |
170 mA |
|
170 mA |
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Degree of protection |
IP 20 |
IP 20 |
|
IP 20 |
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Weight |
Approx. 5.5 kg |
Approx. 5.5 kg |
Approx. 9.0 kg |
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||
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|
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ID number |
325 000-xx |
336 948-xx |
|
325 001-xx |
|
|
|
|
|
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|
|
|
a.for this power module only the lower PWM connection can be used to control the spindle
b.40 % cyclic duration factor for duration of 10 minutes (S6-40 %) or for 0.2 s at standstill
c.After making your selection, check the current consumption of the 25-V and 24-V supply of the entire modular inverter system. See page 2 - 24.
2 – 22 |
HEIDENHAIN Technical Manual for Inverter Systems and Motors |
Changes to UM 1x1
xxx xxx-01 |
Initial version |
|
|
xxx xxx-02 |
New connections for motor brakes |
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Changes to UM 1x1B |
|
xxx xxx-02 |
Initial version |
|
|
xxx xxx-03 |
New connections for motor brakes |
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Changes to UM 1x2 |
|
xxx xxx-01 |
Initial version |
|
|
xxx xxx-02 |
New connections for motor brakes |
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Changes to UM 113 and UM 114 |
|
xxx xxx-01 |
Initial version |
|
|
xxx xxx-02 |
New connections for motor brakes |
|
|
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Changes to UM 115 |
|
359 385-01 |
Initial version |
|
|
July 2002 |
Modular Inverter |
2 – 23 |
2.4.4 Current Consumption of the Entire Inverter System
The current consumption by the power modules from the 15-V and 24-V supply unit strongly depends on their performance. If several highperformance power modules are used, the maximum permissible current for the supply unit can be exceeded. Therefore the current consumption must be controlled separately for the 15-V and 24-V supply units, especially when the UV 150 is used with a UM 115. The intrinsic needs of the supply unit must also be taken into account. The current consumption of the individual components is listed in the specifications table.
The following limit values apply:
15-V supply unit: Max. 1.5 A
24-V supply unit: Max. 2.0 A
If the total current consumption exceeds one limit value, please contact
HEIDENHAIN.
Example:
Device |
15 V power supply |
24 V power supply |
UV 140 |
0.38 A |
0.31 A |
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|
|
UM 114 |
0.25 A |
0.42 A |
|
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|
UM 121B |
0.25 A |
0.17 A |
|
|
|
UM 121 |
0.20 A |
0.21 A |
|
|
|
UM 111 |
0.12 A |
0.06 A |
|
|
|
Total |
1.20 A |
1.17 A |
2.4.5 Ribbon cables and covers
50-line ribbon cable (power supply to the control)
The 50-line ribbon cable connects the UV 1x0 with the control and serve as voltage supply. This cable is only required once.
Ribbon cable length |
ID number |
300 mm |
325 816-01 |
|
|
400 mm |
325 816-02 |
|
|
500 mm |
325 816-03 |
|
|
600 mma |
325 816-04 |
700 mma |
325 816-05 |
800 mma |
325 816-06 |
a.With lengths of 600 mm and longer, the ribbon cable is led doubled to increase the line cross section.
How to select the cable length:
Add the widths of all modules (including UP 110) between
•UV 1x0 and LE 4xx M or CC 42x
•UV 1x0 and UV 105
Select the next-longer cable length, unless there is an exact match.
2 – 24 |
HEIDENHAIN Technical Manual for Inverter Systems and Motors |
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