HEIDENHAIN Inverter Systems and Motors Technical Manual

Technical Manual

Inverter Systems and

Motors

for the Contouring Controls

TNC 410 M

TNC 426 M

TNC 430 M iTNC 530 MANUALplusM

MANUALplus 4110 CNC PILOT 4290

Januar 2010

Ver08

208 962-21 (208 962-E8) · 12/2010 · pdf

Foreword

This Technical Manual has been written for all machine tool manufacturers. It contains all of the information necessary for the mounting and electrical installation of HEIDENHAIN inverter systems and HEIDENHAIN motors. With each update, you will receive a set of supplementary pages free of charge. Always sort these pages into your Technical Manual immediately. In this way, your manual will always be up-to-date.

You can use extracts from this manual to supplement your machine documentation. If you increase the size of the manual format (17 cm x 24 cm) by the factor 1.225, you will have DIN A4 format.

No documentation can be perfect. To stay up to date, documentation must change constantly. It is also thrives on your comments and suggestions for improvement. Please help us by telling us your ideas.

DR. JOHANNES HEIDENHAIN GmbH

E/P Department

Dr.-Johannes-Heidenhain-Str. 5

83301 Traunreut

April 2007

Ve 06 208 962-21 (208 962-E6) · 3 · 4/2007 · S · Printed in Germany · Subject to change without notice

1 Update Information No. 1

1.1Compact Inverters

New compact inverters

•UE 211B: Continuous load on axes: 2 x 7.5 A; 1 x 15 A

Continuous load on spindle: 20 A

• UE 241B: Continuous load on axes: 2 x 7.5 A; 1 x 23 A Continuous load on spindle: 31 A

New connections on the bottom of the UE 2xxB compact inverter. These connections are reserved for future applications and must not be wired.

New sliding switch on the front of the UE 2xxB compact inverter. This enables the spindle unit of the compact inverters to be used as an axis.

1.2Modular Inverters

New UV 120 regenerative power supply unit with KDR 120 commutation reactor

UV 120: DC-link full-load power: 22 kW

New line filters for UV 120 and UV 140 Note the dimensions of the new line filter!

New UP 110 braking resistor module

The UP 110 braking resistor module is required so that, if the power supply from the UV 120 and UV 140 power supply modules fails, the braking energy from the motors can be dissipated.

1.3Motors

New synchronous motors QSY 96G, QSY 112D, the QSY 116 series, and QSY 155

Designation	Stall torque M0	Rated speed nN
QSY 96G	5.2 Nm	4500 rpm
QSY 116C	5.2 Nm	3000 rpm
QSY 116E	7.2 Nm	3000 rpm
QSY 116J	10.0 Nm	3000 rpm
QSY 155A	8.3 Nm	3000 rpm
QSY 155B	12.2 Nm	3000 rpm
QSY 155D	21.6 Nm	3000 rpm
QSY 155F	26.1 Nm	3000 rpm
QSY 112D	72.0 Nm	2000 rpm

New QAN 164B asynchronous motor

•Rated speed nN: 1350 rpm

•Power rating PN: 31.5 kW

This Technical Manual lists the input values for the machine parameters of the current controller of the TNC and MANUALplusM for HEIDENHAIN motors.

April 2000

Update Information No. 1

1 – 1

1.4 Replacing Instructions

Page	Change	Remove	Insert
		Page	Page
Title	New date of issue	August 99	April 2000
Chapter 1	Update Information	–	Update Info. 1
Chapter 2	Printing errors corrected	Entire chapter	Entire chapter
	Documentation of changes in the
	variants
	UE 211B, UE 241B have been added
	UV 120, KDR 120 have been added
	New line filter
	UP 110 has been added
Chapter 3	First issue of the chapter	Entire chapter	Entire chapter
Chapter 4	Printing errors corrected	Entire chapter	Entire chapter
Chapter 5	Printing errors corrected	Entire chapter	Entire chapter
	UE 211B, UE 241B have been added
Chapter 6	Printing errors corrected	Entire chapter	Entire chapter
	UV 120, KDR 120 have been added
	New line filter
	UP 110 has been added
Chapter 7	Description changed	Entire chapter	Entire chapter

QSY 96G, QSY 112D, QSY 116 series and QSY 155 have been added

QAN 164B has been added

New input values for current controller

Chapter 8

Subject Index

Entire chapter

Entire chapter

1 – 2

HEIDENHAIN Technical Manual for Inverter Systems and Motors

1 Update Information No. 2

1.1Compact inverter

Length of ribbon cable delivered with the UE 2xxB changed

1.2Modular Inverters

New EPCOS 35 A line filter added for the regenerative UV 120 power supply unit

New connections on the bottom of the UM 1xx power module. These connections are reserved for future applications and must not be wired.

If disturbances in the line power supply net occur with the regenerative power supply units even though HEIDENHAIN commutating reactors and line filters are being used, the new three-phase current capacitor must be used.

1.3Motors

QSY 96A has been added

Power and torque characteristic for QAN 134D has been added

Machine parameters for the current controller for QAN 134D have been added

New power cable with UL certification

February 2001

Update Information No. 2

1 – 1

1.4 Replacing Instructions

Page	Change	Remove	Insert
		Page	Page
Title	New date of issue	August 99	February 2001
Chapter 1	Update Information	–	Update Info. 2
Chapter 2	Printing errors corrected	Entire chapter	Entire chapter

New Id. Nr. for the UE 2xxB ribbon cable

UE 2xxB power consumption corrected

EPCOS 35 A line filter added, FINMOTOR removed

Selection tables for ribbon cables and covers revised

Chapter 3	Printing errors corrected	Entire chapter	Entire chapter
	Selection of the braking resistor
Chapter 4	Printing errors corrected	Entire chapter	Entire chapter

Demands of the line power supply

New three-phase current capacitor

PW 210 mounting instructions modified

Chapter 5	Printing errors corrected	Entire chapter	Entire chapter
Chapter 6	Printing errors corrected	Entire chapter	Entire chapter

EPCOS 35 A line filter added, FINMOTOR removed

Notes for connecting the motor brake

New connections for the power modules

Chapter 7

Printing errors corrected

Entire chapter

Entire chapter

Notes for connecting the motor brake

New power cable with UL certification

QSY 96A has been added

Terminal box illustration corrected

Rotatable flange sockets modified

Power and torque characteristic for QAN 134D has been added

Input values for the current controller on the QAN 134D have been added

Chapter 8

Subject Index

Entire chapter

Entire chapter

1 – 2

HEIDENHAIN Technical Manual for Inverter Systems and Motors

1 Update Information No. 3

1.1General Information

New SM 110 voltage protection module for use with synchronous spindle motors

Temperature sensor on the PW 1x0

Double-row configuration of the HEIDENHAIN inverter system

1.2Compact Inverters

UE 241B no longer available

New regenerative compact inverters

• UR 230: Continuous load on axes: 2 x 7.5 A Continuous load on spindle: 25 A

• UR 240: Continuous load on axes: 3 x 7.5 A Continuous load on spindle: 35 A

• UR 242: Continuous load on axes: 3 x 7.5 A; 1 x 25 A Continuous load on spindle: 35 A

New connections for controlling the motor brakes: X344, X392 and X393

1.3Modular Inverter

New UV 150 regenerative power supply unit with KDR 150 commutation reactor

UV 150: DC-link full-load power: 50 kW

New UM 115 power module

New variants of the UV 1xx power units

Current consumptions from the 15-V and 24-V power supply of the inverter system must be inspected

New connections for controlling the motor brakes: X344 and X392

1.4Motors

QSY 96, QSY 116, QSY 155 with EQN 1325 absolute multiturn rotary encoder

New QSY 155B synchronous motors with nN = 2000 rpm and QSY 155C

Designation	Stall torque M0	Rated speed nN
QSY 155B	13 Nm	2000 rpm
QSY 155C	17.7 Nm	3000 rpm

Input values for the digital current controller

July 2002

Update Information No. 3

1 – 1

1.5 Replacing Instructions

Page	Change	Remove	Insert
		Page	Page
Title	New date of issue	February 99	July 2002
Chapter 1	Update Information	–	Update
			Info. 3
Chapter 2	Printing errors corrected	Entire chapter	Entire
	UE 241 B removed		chapter
	UR 2xx, UV 150, KDR 150 and UM 115 added
	Continuous load and short term rating for different
	PWM frequencies
	Peak performances for 0.2 s
	Current consumption of the 15-V and 24-V supply
	Covers included in the items supplied with the
	compact inverters
	Selection tables for ribbon cables and covers revised
	SM 110 voltage protection module added
	Double-row configuration of inverter systems
Chapter 3	Performance overview of a drive system added	Entire chapter	Entire
			chapter
Chapter 4	Note on radio interferences	Entire chapter	Entire
	Cross sections of the power cables		chapter
	HEIDENHAIN recommends use of the three-phase
	current capacitor
	Note on leakage current
Chapter 5	Printing errors corrected	Entire chapter	Entire
	UE 241B removed		chapter
	UR 2xx added
	New connections for controlling the motor brakes:
	X344, X392 and X393
	Line fuse for UE 2xx, UV 102, UE 2xxB
	Temperature switch on the PW 110B
	Additional voltage to X70, X71, X72
	Tightening torque of the electrical screw connections
	added
	Dimensions only in mm
Chapter 6	New connections for controlling the motor brakes:	Entire chapter	Entire
	X344 and X392		chapter
	Printing errors corrected
	Line fuse for UV 1x0
	Temperature switch on the PW 110B
	Additional voltage to X70, X71, X72
	Tightening torque of the electrical screw connections
	added
	Dimensions only in mm

1 – 2

HEIDENHAIN Technical Manual for Inverter Systems and Motors

Page	Change	Remove	Insert
		Page	Page
Chapter 7	Printing errors corrected	Entire chapter	Entire
	Bend radii of the power and encoder cables		chapter

Calculation of the maximum torque of a drive

Pin layout for speed encoders with EnDat interface

Note on differences between internal connections, ID label and motor tables of QAN 30 and QAN 4S

Power modules for QAN 3M: UM 111B, UM 121B

Turning radius for connectors changed

Incorrect assignment for the fan connection on QAN 104 and QSY 112D

QSY 96, QSY 116, QSY 155 with EQN 1325 absolute multiturn rotary encoder added

QSY 155B (nN = 2000 rpm) and QSY 155C added

Specifications for QSY 155B revised

Characteristic curves revised

Bearing service life for QSY 041B, QSY 071B, QSY 090B, QSY 093B and QSY 112 series

Bearing service life for QAN 104, QAN 134 and QAN 164B

Dimensions only in mm

Input values for the digital current controller

Chapter 8 Keyword index	Entire chapter	Entire
		chapter

July 2002

Update Information No. 3

1 – 3

1 – 4

HEIDENHAIN Technical Manual for Inverter Systems and Motors

1 Update Information No. 4

1.1General Information

New axis-enabling module (Id. Nr. 341 518-01) that allows you to switch off power modules in modular inverter systems group-by-group. The axisenabling module is mounted onto the power module and separates the unit bus. All power modules that are connected after the axis-enabling module to the unit bus are switched of via X72 of the unit bus, and no longer via X72 of the UV(R) 1x0.

1.2Modular Inverter

New variant of the UV 140 power supply unit (Id. Nr. 335 009-04) with improved PCB and improved housing.

New UVR 150 power supply unit (Id. Nr. 384 708-01) with new power supply unit and additional connections for supplying the CC 42x with +5 V and 0 V.

1.3Motors

New QSY 116J EcoDyn, QSY 155B EcoDyn, QSY 155C EcoDyn, QSY 155F EcoDyn synchronous motors

The following NC software versions are required for controlling these motors in the EcoDyn operating mode:

•iTNC 530: 340 420-06 and later

•MANUALplus 4110: 354 809-11 and later

•CNC PILOT 4290: 340 460-14, 362 796-10 and later

Designation	Stall torque M0	Rated speed nN
QSY 116J EcoDyn	10.0 Nm	3000 rpm
QSY 116J EcoDyn	13.0 Nm	3000 rpm
QSY 155C EcoDyn	17.7 Nm	3000 rpm
QSY 155C EcoDyn	21.6 Nm	3000 rpm
QSY 155C EcoDyn	26.1 Nm	3000 rpm
New QAN 200M, QAN 200L, QAN 200U asynchronous motors
Designation	Rated speed nN	Rated power output PN
QAN 200M	1500 rpm	5.5 kW
QAN 200M	1500 rpm	7.5 kW
QAN 200M	1500 rpm	10 kW

March 2003

Update Information No. 4

1 – 1

1.4 Replacing Instructions

Page	Change	Remove	Insert
		Page	Page
Title	New date of issue	May 2002	March 2003
Chapter 1	Update Information	–	Update Info. 4
Chapter 2	Corrective action, UVR 150 has been added, new	Entire chapter	Entire chapter
	UV 140 variant, cover length has been added ,
	axis-enabling module has been added
Chapter 3	UVR 150 has been added	Entire chapter	Entire chapter
Chapter 4	UVR 150 has been added,	Entire chapter	Entire chapter
	corrective action
Chapter 5	Corrective action, PW 210 dimension drawing has	Entire chapter	Entire chapter
	been revised
Chapter 6	Corrective action, UVR 150 has been added,	Entire chapter	Entire chapter
	PW 210 dimension drawing has been revised
Chapter 7	Corrective action,	Entire chapter	Entire chapter
	QAN 200, QSY 116J, QSY 155B EcoDyn,
	QSY 155C EcoDyn, QSY 155D EcoDyn,
	QSY 155F EcoDyn have been added
Chapter 8	Keyword index	Entire chapter	Entire chapter

1 – 2

HEIDENHAIN Technical Manual for Inverter Systems and Motors

1 Update Information No. 5

1.1 Overview

New diagnosable compact inverters, power supply units and modular inverters.

Improvement of various compact inverters, power supply units and modular inverters.

Possibility of coupling power supply units for increasing the dc-link power (separate dc-links).

New motors.

Diagnosability of motors with EnDat interface.

Improvement of the navigation through the Manual by QuickLinks for the overviews of inverter systems, accessories and motors.

March 2005

Update Information No. 5

1 – 1

1.2 Compact Inverters

1.2.1Non-Regenerative Compact Inverters

New compact inverter UE 110, rated power output 10 kW

•Continuous load on axes (at fPWM = 3.3 kHz): 3 x 6 A

•Continuous load on spindle (at fPWM = 3.3 kHz): 24 A

New compact inverter UE 112, rated power output 10 kW

•Continuous load on axes (at fPWM = 3.3 kHz): 3 x 6 A, 1 x 9 A

•Continuous load on spindle (at fPWM = 3.3 kHz): 24 A

1.2.2Regenerative Compact Inverters

The following compact inverters were improved:

Designation	Designation	Improvement	Rated power
(new)	(old)		output of
			dc-link
UR 230D	UR 230	New, more powerful	22 kW
		power supply unit with
		separate 5-V connection
		on the front panel (X74).
		Additional features for
		diagnostic functions.
UR 240D	UR 240	New, more powerful	22 kW
		power supply unit with
		separate 5-V connection
		on the front panel (X74).
		Additional features for
		diagnostic functions.
UR 242D	UR 242	New, more powerful	22 kW
		power supply unit with
		separate 5-V connection
		on the front panel (X74).
		Additional features for
		diagnostic functions.

1 – 2

HEIDENHAIN Technical Manual for Inverter Systems and Motors

1.3 Modular Inverters

1.3.1Non-Regenerative Power Supply Units

The following non-regenerative power supply units were improved:

Designation	Designation	Improvement	Rated power
(new)	(old)		output of dc-
			link
UV 130D	UV 130	New, more powerful	30 kW
		power supply unit with
		separate 5-V connection
		on the front panel (X74).
		Additional features for
		diagnostic functions.

1.3.2Regenerative Power Supply Units

New power supply unit UVR 130D, rated power output 30 kW

•Diagnosable

•Load capacity of 5 V = 20 A, with separate connecting terminals (X74)

•Load capacity of 15 V = 2.0 A

•Load capacity of 24 V = 4.0 A

The following regenerative power supply units were improved:

Designation	Designation	Improvement	Rated power
(new)	(old)		output of dc-
			link
UVR 120Da	UV 120	New, more powerful	22 kW
		power supply unit with
		separate 5-V connection
		on the front panel (X74).
		Additional features for
		diagnostic functions.
UVR 140Da	UV 140	New, more powerful	45 kW
		power supply unit with
		separate 5-V connection
		on the front panel (X74).
		Additional features for
		diagnostic functions.
UVR 150Da	UVR 150	New, more powerful	55 kW
		power supply unit with	(up to now
		separate 5-V connection	50 kW)
		on the front panel (X74).
		Additional features for
		diagnostic functions.
		Increased rated power.

a. Available as of the beginning of 2005.

March 2005

Update Information No. 5

1 – 3

1.3.3 Inverters

The following inverters were improved:

Designation	Designation	Improvement	Continuous load
(new)	(old)		at fPWM = 5 kHz
			(axis/spindle)
UM 111D	UM 111	Additional features for	7.5 A
		diagnostic functions.
		Higher maximum
		current values.a
UM 111BD	UM 111B	Module width only 50 mm.	15 A/20 A
		Additional features for
		diagnostic functions.
		Higher maximum
		current values.a
UM 112D	UM 112	Additional features for	25 A/34 A
		diagnostic functions.	(up to now 23 A/
		Higher rated current	31 A)
		values.
		Higher maximum
		current values.a
UM 113D	UM 113	Additional features for	40 A/56 A
		diagnostic functions.	(up to now 32 A/
		Higher rated current	50 A)
		values.
		Higher maximum
		current values.a
UM 114D	UM 114	Additional features for	60 A/90 A
		diagnostic functions.	(up to now 48 A/
		Higher rated current	75 A)
		values.
		Higher maximum
		current values.a
UM 115D	UM 115	Additional features for	96 A/125 A
		diagnostic functions.	(up to now 70 A/
		Higher rated current	100 A)
		values.
		Higher maximum
		current values.a
UM 121D	UM 121	Additional features for	2x 7.5 A
		diagnostic functions.
		Higher maximum
		current values.a
UM 121BD	UM 121B	Additional features for	2x 15 A/1x 20 A
		diagnostic functions.
		Higher maximum
		current values.a

1 – 4

HEIDENHAIN Technical Manual for Inverter Systems and Motors

Designation	Designation	Improvement	Continuous load
(new)	(old)		at fPWM = 5 kHz
			(axis/spindle)
UM 122D	UM 122	Additional features for	2x	25	A/1x 34 A
		diagnostic functions.	(up to now
		Higher rated current	2x	23	A/
		values.	1x	31	A)
		Higher maximum
		current values.a

a.As of mid-2005 (depending on software). Information available from HEIDENHAIN.

1.4 Accessories

New ZKF 110 dc-link filter for use with linear motors or torque motors

•Rated power: 30 kW

•Max. power during S6-20% cycle: 67 kW

•Max. leakage current < 1.3 A

New ZKF 120 dc-link filter for use with linear motors or torque motors

•Rated power: 30 kW

•Max. power during S6-20% cycle: 67 kW

•Max. leakage current < 6 A

•Modular design

New ZKF 130 dc-link filter for use with linear motors or torque motors

•Rated power: 55 kW

•Max. power during S6-20% cycle: 100 kW

•Max. leakage current< 6 A

•Modular design

•Integrated cooling (fan)

•Unit bus interface (X79)

New adapter module for coupling the power supply units

•Modular design

•Integration of the supply bus (X69) in the monitoring system

New KDR 130B commutating reactor

•Rated current: 3 x 40.5 A

•Thermally permissible continuous current: 3 x 45 A

March 2005

Update Information No. 5

1 – 5

1.5 Motors

1.5.1 Synchronous Motors

	Designation	Stall torque M0	Rated speed nN
	QSY 130C EcoDyn	6 Nm	3000 rpm
	QSY 130E EcoDyn	9 Nm	3000 rpm
	QSY 190C EcoDyn	28 Nm	3000 rpm
	QSY 190D EcoDyn	38 Nm	3000 rpm
	QSY 190F EcoDyn	47.6 Nm	3000 rpm
	QSY 190K EcoDyn	62.5 Nm	3000 rpm
1.5.2 Asynchronous Motors
	Designation	Rated speed nN	Rated power output PN
	QAN 260M	1500 rpm	15.5 kW
	QAN 260L	1500 rpm	20.0 kW
	QAN 260U	1500 rpm	24 kW
	QAN 260W	750 rpm	12 kW
	QAN 320M	1500 rpm	32 kW
	QAN 320W	750 rpm	18 kW

1 – 6

HEIDENHAIN Technical Manual for Inverter Systems and Motors

1.6Technical Manual Documentation

Overviews with brief information and QuickLinks for accessing the following subjects:

•Inverter Systems (Chapter 2.2)

•Motors (Chapter 7.2)

Introduction of QuickLinks in the component specifications in Chapter 2, "Introduction," for accessing the respective subjects.

Expansion of Chapter 4, "Mounting and Operating Conditions."

Various connection overviews for inverter systems were added to Chapter 4, "Mounting and Operating Conditions."

Expansion of connection overviews and dimensional drawings. Similar components are illustrated in separate overviews.

Some changes were made to the structure of the Technical Manual.

1.7Replacing Instructions

Note

Due to the comprehensive changes to the Technical Manual for Inverter Systems and Motors, it is not possible to replace the old pages with the new.

March 2005

Update Information No. 5

1 – 7

1 – 8

HEIDENHAIN Technical Manual for Inverter Systems and Motors

1 Update Information No. 6

1.1 General Information

Chapter 4 – Mounting and Operating Conditions – was expanded:

Connection and adjustment to different types of networks

Use of climate control units

Connection requirements when water cooling is used

The power connection of regenerative and non-regenerative inverter systems was revised

Requirements for supply lines and bus cable

1.2Power Supply Units

New regenerative power supply units

• UVR 160D: Rated power output of 80 kW Air cooling

• UVR 160DW: Rated power output of 80 kW Water cooling

UV 106B power supply unit as a replacement for the UV 106

1.3 Power Modules

New power module

• UM 116DW: Water cooling

1.4 Motors

New QAN 200UH and QAN 260UH hollow-shaft motors

Designation	Rated power output PN	Rated speed nN
QAN 200UH	10 kW	1500 rpm
QAN 260UH	22 kW	1500 rpm

New QAN 320L asynchronous motor

• Rated speed nN: 1500 rpm

• Rated power output PN: 40 kW

Terminal box of the motors of the QAN 320 series revised since August 2006.

April 2007

Update Information No. 1

1 – 1

Siemens synchronous motors added

	Designation	Rated power output PN	Rated speed nN
	1FK7042-5AF71	0.82 kW	3000 rpm
	1FK7060-5AF71	1.48 kW	3000 rpm
	1FK7063-5AF71	2.30 kW	3000 rpm
	1FK7080-5AF71	2.14 kW	3000 rpm
	1FK7083-5AF71	3.30 kW	3000 rpm
	1FK7100-5AF71	3.77 kW	3000 rpm
	1FK7101-5AF71	4.87 kW	3000 rpm
	1FK7103-5AF71	4.40 kW	3000 rpm
Siemens motors with hollow shaft added
	Designation	Rated power output PN	Rated speed nN
	1PM6105-2DF81	7.50 kW	1500 rpm
	1PM6133-2DF81	11.0 kW	1500 rpm

1.5 Accessories

EPCOS 120 A line filter with integrated three-phase capacitor

KDR 160 commutating reactor with a rated current of 3 x 117 A

SM 130 voltage protection module for maximum phase currents of 300 A

Coolant connection for components with water cooling

1.6Replacing Instructions

Page	Change	Remove Page	Insert Page
Title	New date of issue	November 2004	April 2007
Chapter 1	Update Information	–	Update Info. 6
Chapter 2	Revised completely	Entire chapter	Entire chapter
Chapter 3	Page numbering changed	Entire chapter	Entire chapter
Chapter 4	Revised completely	Entire chapter	Entire chapter
Chapter 5	Description changed	Entire chapter	Entire chapter
	UV 106B
Chapter 6	Description changed	Entire chapter	Entire chapter
	UVR 160DW, UVR 160D, UM 116DW
Chapter 7	Description changed	Entire chapter	Entire chapter

QAN 200UH, QAN 260UH

QAN 320L

1FK7042, 1FK7060, 1FK7063, 1FK7080, 1FK7083, 1FK7100, 1FK7103

1PM6105, 1PM6133

Chapter 8

Keyword index

Entire chapter

Entire chapter

1 – 2

HEIDENHAIN Technical Manual for Inverter Systems and Motors

1 Update Information No. 7

1.1 General Information

Chapter 4 – Mounting and Operating Conditions – was expanded:

Check list

Anyone connecting a machine with a HEIDENHAIN inverter system must take note of the information presented there. The revised version of Chapter 4 is available for downloading from the FileBase.

1.2 Accessories

New axis-release module

An axis-release module is used to switch a group of axes on and off independently of other axes. The new axis-release module makes it possible to address both axes and spindles as “axis groups.” The selection is made using jumpers.

ID number of the new axis-release-module: ID 573 732-02

It replaces the previous axis-release module (ID 341 518-02). The new axisrelease module is compatible in its functions to its predecessor, but the installation differs. Comprehensive mounting instructions are included with the new axis-release module.

VAL-MS surge voltage arrester

The VAL-MS 230/FM single-pole surge voltage protector from Phoenix serves to protect the machine from overvoltages on the conductors, and separates the protection element from the mains when it has become overloaded due to high-energy surge voltages. Three surge arresters are necessary for a machine tool connected to three-phase line power. The surge arrester is also equipped with a double-throw switch as a remote indicator switch.

Specifications	Surge voltage arrester
	Phoenix VAL-MS 230/FM
IEC test class	II
EN type	T2
Rated voltage	230 V
Rated frequency	50 Hz/60 Hz
Arrester rated voltage	275 Vac
(L-N)
Nominal discharge surge current	20 kA
Max. discharge surge current	40 kA
Module width	Approx. 17.7 mm
ID	648 720-xx

Note

Please also refer to the manufacturer’s data sheet. There you will find further specifications and information regarding the surge voltage arrester.

April 2008

Update Information No. 7

1 – 1

EPCOS 80 A line filter with integrated three-phase capacitor

Specifications	EPCOS 80 A line filter
Suitable for	UV 140, UVR 150, UVR 130D,
	UVR 140D, UVR 150D
Rated voltage	3 x 480 V
Rated frequency	50 Hz/60 Hz
Rated current	3 x 80 A
Power loss	Approx. 75 W
Degree of protection	IP 20
Weight	11 kg
Capacity	3 x 32 µA
ID	640 908-xx

					116.5
					220.5
		M5	1±0.1	20	14
					25
		290
		280±0.3
		261
			Line	25
Load					20
630±10	50±0.2		330±10	25

1 – 2

HEIDENHAIN Technical Manual for Inverter Systems and Motors

Line filters	HEIDENHAIN offers Epcos line filters with integrated three-phase capacitor.
	The following filter arrangements are allowed when using these filters and for
	connecting other devices:
	1			Power connection
						Machine tool
				Main switch

EPCOS filter with integrated three-phase capacitor

Regenerative				Equipment in accordance with
HEIDENHAIN				IEC 61000-6-2 (immunity for industrial
inverter system				environments)

Equipment in accordance with IEC 61000-6-2 (immunity for residential, commercial and light-industrial environments)

2	Power connection

		Machine tool
Main switch
	(also possible)
EPCOS filter with
integrated
three-phase capacitor
	Line filter for	Line filter
	inverter operation
Regenerative	Any other equipment
HEIDENHAIN	in accordance with
inverter system	IEC 6100-6-1, 2

The illustrated filter arrangements comply with all environment requirements for radio interference suppression as per EN 55011 Limit Class A for industrial networks.

Note

If you want to connect additional consumers, you must ensure that the line filters are designed for correspondingly high currents.

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Update Information No. 7

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CMH 120 capacitor module

For maintaining the dc-link voltage during a power failure. This is necessary, for example, to perform LIFTOFF completely even if direct drives are used. Several CMH modules can be connected in parallel in order to increase capacitance.

Specifications	CMH 120
DC-link voltage	Max. 850 V
Capacitance	10.0 mF
Module width	50 mm
Degree of protection	IP 20
ID	591 116-xx

456±0.2

24.75

50

300+1

280.5+1

30

420

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HEIDENHAIN Technical Manual for Inverter Systems and Motors

UP 120 braking resistor module

For powerful, regenerative inverter systems that use a UVR 160D (W) supply unit, usually two UP 110 were connected in parallel. With the UP 120, there is a powerful braking resistor module available now that can replace the two UP 110.

Specifications	UP 120
Switching voltage	740 V
Power	150 kW (for 2 s)
Resistance	3.6 Ω
Degree of protection	IP 20
Weight	7.2 kg

ID	605 731-xx
	300+1

April 2008

Update Information No. 7

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KDR 130C commutating reactor

In contrast to the KDR 130B, the primary and secondary connecting lines are

now placed on terminals and separate lines are used for further connection. The terminals are suitable for lines with a cross section up to 16 mm2. The specifications are the same as for the KDR 130B.

Specifications	KDR 130C
Rated voltage	3 x 400 V
Rated frequency	50 Hz/60 Hz
Thermally permissible continuous	3 x 45 A
current
Rated current	3 x 40.5 A
Power loss	Approx. 250 W
Degree of protection	IP 00
Weight	Approx. 15 kg
ID	646 271-xx

271
A		A
		3
190		80
226
	10.5
67	74	90
112±0.2

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HEIDENHAIN Technical Manual for Inverter Systems and Motors

ZKF 140 dc-link filter

The ZKF 140 must be connected with the UVR 1xxD supply unit via the X79 unit bus. When choosing the ZKF, ensure that its rated power is at least as high as the connected torque or linear motors.

Specifications	ZKF 140
Rated power	80 kW
Peak power S6-40%	110 kWa
Peak power S6-20%	140 kWb
Peak power	160 kWc
Max. leakage current	< 6.0 A
Current consumptiond
24 V	440 mA
Integral cooling	Yes
Degree of protection	IP 20
Weight	Approx. 15 kg
ID	597 954-01

a.40% cyclic duration factor for duty cycle time of 10 minutes (S6-40%)

b.20% cyclic duration factor for duty cycle time of 10 minutes (S6-20%)

c.4 s cyclic duration factor for duty cycle time of 20 s

d.After making your selection, check the current consumption of the 15 V*1 and the 24 V*1 supply of the entire modular inverter system. See page 2 – 54.

24.75	50±0.2
	¬ 5.5
	¬ 12	7

480

456+5

5.5

99.5+0.5

300+1

280.5 30

420

30

April 2008

Update Information No. 7

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1.3Compact Inverters

New UE 21xD diagnosable compact inverters

These compact inverters are equipped with a 5-V power pack for supplying the MC/CC. The power pack provides up to 16 A. The X74 connecting terminal for an additional supply of 5 V to the MC/CC is new.

The UV 105 power supply unit for MC/CC is no longer necessary in combination with these compact inverters!

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HEIDENHAIN Technical Manual for Inverter Systems and Motors