KOHLER K-527, K-527-E, K-558, K-558-E Installation Manual

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Installation Guide

Digital Interface

K-527, K-527-E, K-558,

K-558-E

M product numbers are for Mexico (i.e. K-12345M) Los números de productos seguidos de

M corresponden a México (Ej. K-12345M)

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IMPORTANT INSTRUCTIONS

WARNING: When using electrical products, basic precautions should always be followed, including the following:

WARNING: Risk of electric shock. Connect only to a circuit protected by a Ground-Fault Circuit-Interrupter (GFCI)*. Grounding is required. The unit should be installed and grounded by a qualified service representative.

WARNING: Risk of electric shock. A qualified electrician should route all electrical wiring.

WARNING: Risk of electric shock. Disconnect power before servicing.

WARNING: Risk of injury or property damage. Please read all instructions thoroughly before beginning installation.

NOTICE: Follow all plumbing, electrical, and building codes.

*Outside North America, this device may be known as a Residual Current Device (RCD).

Specifications

Interface

Ambient Temperature

Max 125°F (51.5°C)

Maximum Relative Humidity

100% condensing (External surface only)

User Interface Cable Length

20’ (6.1 m)

 

 

Valve

 

Ambient Temperature

Greater than 34°F (1°C), Max 104°F

 

(40°C)

Maximum Relative Humidity

95% non-condensing

Electrical Service

120 V, 15 A, 60 Hz

 

 

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Tools and Materials

Pencil

Tape Measure

Level

Silicone Sealant

Phillips

 

1-3/8" or 35 mm

Screwdriver

Drill and 1/4" Drill Bit

Hole Saw

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2-11/16"

3/4"

 

(68 mm)

(19 mm)

Cable

 

 

 

 

20' (6.1 m)

 

 

18" (457 mm)

7-3/4"

 

 

(197 mm)

 

 

 

 

Ø 1-3/8"

 

 

(35 mm)

 

 

Recommended

 

 

58" (1473 mm)

 

 

To Floor

Roughing-In

 

 

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Kohler Co.

KOHLER K-527, K-527-E, K-558, K-558-E Installation Manual

Outlet

Interface

 

Interface

 

Power

 

 

Cord

 

 

Drip

 

 

Loop

Coupler

 

 

 

 

Drip Loop

Outlets

 

20' (6.1 m)

 

Cables

Supply Inlets

 

 

 

1. Preparation

NOTE: Your system can be set up to use two user interfaces. One interface, installed inside the shower, is required.

If not already installed, install the twoor three-port digital valve according to the instructions packed with the product.

Determine the locations of all required components before beginning installation.

Allow enough slack in the cables for drip loops.

Route the interface cable(s) to the interface installation location.

Complete the finished wall.

Kohler Co.

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Tabs

Apply sealant.

1-3/8"

(35 mm) Hole

Anchor

Apply sealant.

2. Install the Mounting Bracket

Refer to the Roughing-In section for recommended mounting bracket location.

Hold the bracket at the installation location. Mark the center hole and two mounting holes on the wall.

Using a hole saw, cut a 1-3/8 (35 mm) hole at the marked location.

Using a 1/4drill bit, drill holes at the two mounting hole locations. Install the anchors

Generously apply sealant in the groove on the back of the mounting bracket.

Pull the cable through the center hole of the bracket.

Position the bracket with the tabs up. Secure to the wall with the screws.

Cover the screws with sealant.

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Apply grease

Hook onto

in both ends.

the bracket.

Coupler

Connect

Press to

click in place.

the cables.

 

3. Install the Interface

Apply grease (provided) into both ends of the coupler.

Connect the cable from the wall and the interface to the coupler. Ensure the cables fully click into the coupler.

Feed the cable and coupler into the hole in the wall. Ensure a drip loop is made.

Hook the top of the interface onto the mounting bracket, then press the bottom until it clicks in place.

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Solid

Boot

Split

Boot

Slide the split boot onto the interface cable.

4. Complete the Installation

IMPORTANT! Make drip loops in all cables.

Press a split boot onto each interface cable.

Connect the interface cable to the valve. Ensure the cable fully clicks into the valve socket.

Press the boot over the connector and into the valve socket to seal the connection.

If only one interface is installed, insert a solid boot into the unused socket.

5. Installation Checkout

Turn on the water supply to the valve.

Check all connections for leaks and make any adjustments as needed.

Plug in the valve. You should hear the valve power up and the power icon on the user interface will be lit.

If not already completed, refer to the Digital Interface Homeowners Guideto set up the user interface.

NOTE: For more information about using the user interface and its menus, refer to the Digital Interface Homeowners Guide.

Press the power icon to turn on the shower.

Check for leaks and make any adjustments as needed.

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Installation Checkout (cont.)

Verify that the water flow is sufficient for your showering needs.

Troubleshooting

CAUTION: Risk of personal injury. The valve may contain hot water; be careful when draining any residual water.

IMPORTANT! Turn off the power and water supply to the valve before performing any maintenance.

NOTICE: Valve maintenance should be performed by a KOHLER Authorized Service Representative.

This troubleshooting guide is for general aid only. For service and installation issues or concerns, call 1-800-4KOHLER.

Troubleshooting Table

Symptoms

Probable Cause

Recommended Action

1. Control panel

A.

Valve is not

A.

Plug the valve into

is not lit.

 

plugged into the

 

an outlet.

 

 

outlet.

 

 

 

B.

Interface cable

B.

Check all interface

 

 

connections may

 

cable connections,

 

 

be loose or

 

connect if needed.

 

 

disconnected.

 

 

 

C.

Circuit breaker has

C.

Reset the circuit

 

 

been tripped.

 

breaker.

 

D. The valve memory

D. Disconnect and

 

 

may require

 

reconnect the valve

 

 

resetting.

 

power cord from the

 

 

A straight-

 

electrical outlet.

 

E.

E.

Connect the interface

 

 

throughcable or

 

to the valve using a

 

 

coupler was used

 

cross-over cable or

 

 

to connect the

 

coupler.

 

 

interface to the

 

 

 

 

valve.

 

 

 

F.

If none of the

F.

Contact your Kohler

 

 

recommended

 

Co. Authorized

 

 

actions for the

 

Service

 

 

above issues

 

Representative.

 

 

correct the

 

 

 

 

symptom, the

 

 

 

 

valve or interface

 

 

 

 

requires servicing.

 

 

 

 

 

 

 

 

 

 

 

 

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Troubleshooting (cont.)

Troubleshooting Table

Symptoms

Probable Cause

Recommended Action

2.

The interface

A.

Interface cable

A.

Check all interface

 

power

 

connections may

 

cable connections,

 

indicator is lit,

 

be loose.

 

connect if needed.

 

but the system

 

 

 

 

 

will not turn

 

 

 

 

 

on.

 

 

 

 

 

 

B.

If the above

B.

Contact your Kohler

 

 

 

recommended

 

Co. Authorized

 

 

 

action does not

 

Service

 

 

 

correct the

 

Representative.

 

 

 

symptom, the

 

 

 

 

 

interface or valve

 

 

 

 

 

requires servicing.

 

 

3.

The interface

A.

Valve outlets may

A.

Check the valve

 

functions

 

be blocked.

 

outlets for blockage

 

normally but

 

 

 

or debris. Clean the

 

no water flows

 

 

 

outlet screens.

 

from the

 

 

 

 

 

components.

 

 

 

 

 

 

B.

Fittings/Spray

B.

Clean the spray faces

 

 

 

faces may be

 

and any screens in

 

 

 

blocked.

 

your fittings.

 

 

C.

Hot and cold water

C.

Turn on the water

 

 

 

supplies are not

 

supply to the valve.

 

 

 

turned on.

 

 

 

 

D. The valve memory

D. Disconnect and

 

 

 

may require

 

reconnect the valve

 

 

 

resetting.

 

power cord from the

 

 

 

 

 

electrical outlet.

 

 

E.

System error.

E.

Check the user

 

 

 

 

 

interface for an error

 

 

 

 

 

code. Refer to the

 

 

 

 

 

Error Code

 

 

 

 

 

Diagnosissection in

 

 

 

 

 

the Digital Interface

 

 

 

 

 

Homeowners Guide.

 

 

F.

If none of the

F.

Contact your Kohler

 

 

 

recommended

 

Co. Authorized

 

 

 

actions for the

 

Service

 

 

 

above issues

 

Representative.

 

 

 

correct the

 

 

 

 

 

symptom, the

 

 

 

 

 

valve requires

 

 

 

 

 

servicing.

 

 

 

 

 

 

 

 

 

 

 

 

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Kohler Co.

Troubleshooting (cont.)

 

 

 

 

 

 

 

 

Troubleshooting Table

 

 

 

Symptoms

Probable Cause

Recommended Action

4.

Maximum

A.

Incorrect maximum

A.

Refer to the

 

blend

 

temperature

 

Temperature – Set

 

temperature

 

setting.

 

the Maximum

 

too hot or too

 

 

 

section in the Digital

 

cold.

 

 

 

Interface

 

 

 

 

 

Homeowners Guide.

 

 

B.

If the above

B.

Contact your Kohler

 

 

 

recommended

 

Co. Authorized

 

 

 

action does not

 

Service

 

 

 

correct the

 

Representative.

 

 

 

symptom, the

 

 

 

 

 

interface or valve

 

 

 

 

 

requires servicing.

 

 

5.

Continuous

A.

System will not

A.

Turn off the water

 

flow.

 

switch off.

 

and power supply

 

 

 

 

 

and contact your

 

 

 

 

 

Kohler Co.

 

 

 

 

 

Authorized Service

 

 

 

 

 

Representative.

6.

Only cold

A.

Hot water supply

A.

Check if the hot

 

water flows

 

is either not turned

 

water supply is

 

from the

 

on or not

 

turned on and

 

outlets.

 

connected to the

 

connected to the

 

 

 

valve inlet.

 

valve inlet.

 

 

B.

Hot water inlet is

B.

Check the hot water

 

 

 

blocked.

 

inlet screen for

 

 

 

 

 

blockage. Clean or

 

 

 

 

 

replace the inlet

 

 

 

 

 

screen. Refer to the

 

 

 

 

 

Valve Homeowners

 

 

 

 

 

Guide.

 

 

C.

The hot water

C.

Allow time for the

 

 

 

supply is

 

water heater to come

 

 

 

exhausted.

 

up to temperature.

 

 

D. If none of the

D. Contact your Kohler

 

 

 

recommended

 

Co. Authorized

 

 

 

actions for the

 

Service

 

 

 

above issues

 

Representative.

 

 

 

correct the

 

 

 

 

 

symptom, the

 

 

 

 

 

valve requires

 

 

 

 

 

servicing.

 

 

 

 

 

 

 

 

 

 

 

 

Kohler Co.

 

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Troubleshooting (cont.)

 

 

 

 

 

 

 

 

Troubleshooting Table

 

 

 

Symptoms

Probable Cause

Recommended Action

7.

Fluctuating or

A.

Valve inlets may be

A.

Check the valve

 

reduced flow

 

blocked.

 

inlets for blockage or

 

rate. Valve is

 

 

 

debris. Clean the

 

functioning

 

 

 

inlet screens. Refer to

 

properly.

 

 

 

the Clean the Inlet

 

 

 

 

 

Screenssection in

 

 

 

 

 

the Valve

 

 

 

 

 

Homeowners Guide.

 

 

B.

Fittings/Spray

B.

Clean the spray faces

 

 

 

faces may be

 

and any screens in

 

 

 

blocked.

 

your fittings.

 

 

C.

Water outlet

C.

Check that the flow

 

 

 

pressure is low.

 

rate is at or above

 

 

 

 

 

the minimum rate

 

 

 

 

 

required. Refer to

 

 

 

 

 

Specifications

 

 

 

 

 

section in the Valve

 

 

 

 

 

Homeowners Guide.

 

 

D. Fluctuating supply

D. Verify that the

 

 

 

pressure.

 

dynamic inlet

 

 

 

 

 

pressures are within

 

 

 

 

 

specifications. Refer

 

 

 

 

 

to Specifications

 

 

 

 

 

section in the Valve

 

 

 

 

 

Homeowners Guide.

 

 

E.

Water supply

E.

Check if inlet water

 

 

 

temperatures are

 

temperatures are

 

 

 

not within the

 

within the

 

 

 

recommended

 

recommended range.

 

 

 

range.

 

 

8.

Blend

A.

Fluctuating water

A.

Check the inlet

 

temperature

 

supply

 

temperature

 

drift or

 

temperature.

 

differentials and

 

temperature

 

 

 

verify they are

 

cycling.

 

 

 

sufficient. Refer to

 

 

 

 

 

Specifications

 

 

 

 

 

section in the Valve

 

 

 

 

 

Homeowners Guide.

 

 

B.

Pressure difference

B.

Install pressure

 

 

 

greater than 5 psi

 

regulators to bring

 

 

 

(34.5 kPa) between

 

the supplies within 5

 

 

 

the hot and cold

 

psi (34.5 kPa) of each

 

 

 

supply lines.

 

other.

 

 

 

 

 

 

 

 

 

 

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Troubleshooting (cont.)

 

 

 

 

 

 

 

 

Troubleshooting Table

 

 

 

Symptoms

Probable Cause

Recommended Action

 

 

C. If none of the

C.

Contact your Kohler

 

 

 

recommended

 

Co. Authorized

 

 

 

actions for the

 

Service

 

 

 

above issues

 

Representative.

 

 

 

correct the

 

 

 

 

 

symptom, the

 

 

 

 

 

valve requires

 

 

 

 

 

servicing.

 

 

9.

Water leaking

A.

Connections are

A.

Check all

 

from the valve.

 

not secure.

 

connections. Make

CAUTION: Risk

 

 

 

adjustments as

of personal injury

 

 

 

needed.

or product

B.

Seals are worn or

B.

Order a seal service

damage. Turn off

 

damaged.

 

pack and replace all

the main power

 

 

 

seals.

and water supply.

C.

Internal leak.

C.

Unit requires

 

 

 

 

 

overhaul. Contact

 

 

 

 

 

your Kohler Co.

 

 

 

 

 

Authorized Service

 

 

 

 

 

Representative.

10.

Hot water only,

A.

Hot and cold lines

A.

Switch hot and cold

 

the valve shuts

 

are reversed.

 

water supply

 

down.

 

 

 

connections. Verify

 

 

 

 

 

the hot water supply

 

 

 

 

 

is connected to the

 

 

 

 

 

Hotinlet and the

 

 

 

 

 

cold water supply is

 

 

 

 

 

connected to the

 

 

 

 

 

Coldinlet.

 

 

 

 

 

 

 

 

 

 

Kohler Co.

 

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1143086-2-E

Guide d’installation

Interface numérique

INSTRUCTIONS IMPORTANTES

AVERTISSEMENT: Lors de l’utilisation de produits électriques, toujours observer les précautions de base, notamment:

AVERTISSEMENT: Risque de choc électrique. Raccorder uniquement à un circuit protégé par un disjoncteur de fuite de terre (GFCI)*. Une mise à la terre est requise. L’appareil doit être installé et mis à la terre par un représentant technique qualifié.

AVERTISSEMENT: Risque de choc électrique. Tout le câblage électrique doit être réalisé par un électricien qualifié.

AVERTISSEMENT: Risque de choc électrique. Déconnecter l’alimentation électrique avant d’effectuer un entretien.

AVERTISSEMENT: Risque de blessures ou d’endommagement du matériel. Lire toutes les instructions avec attention avant de commencer l’installation.

AVIS: Respecter tous les codes de plomberie, d’électricité et de construction.

*Hors de l’Amérique du Nord, ce dispositif peut être connu sous le nom de dispositif à courant résiduel (RCD).

Caractéristiques

 

 

 

 

 

 

 

 

 

 

 

Interface

 

 

 

Température ambiante

 

Max 125°F (51,5°C)

 

Humidité relative maximale

 

100% avec condensation (surface externe

 

 

seulement)

 

Longueur de câble de

 

20’ (6,1 m)

 

l’interface utilisateur

 

 

 

 

 

 

 

Vanne

 

 

 

Température ambiante

 

Plus de 34°F (1°C), Max 104°F (40°C)

 

 

 

 

 

 

 

Kohler Co.

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