KOHLER K-737 Installation Manual

4 (2)

Installation Guide

Diverter or Transfer Valve

K-737

M product numbers are for Mexico (i.e. K-12345M) Los números de productos seguidos de

M corresponden a México (Ej. K-12345M)

Français, page “Français-1” Español, página “Español-1”

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Tools and Materials

Adjustable

Tubing Cutter

Solder

Plus:

Wrench

 

 

• 1/2" Piping or Copper

1/4"

 

 

Tubing for outlets

 

 

• 3/4" Piping or Copper

 

 

 

Tubing for inlets

 

 

 

• 1/2" NPT Plug

Hex Wrench

Thread

Propane

 

 

Sealant

Torch

 

Before You Begin

IMPORTANT! Risk of product damage. Do not apply direct heat to the transfer valve body. Excessive heat will damage the plastic valve components and plaster guard.

Observe all local plumbing and building codes.

Do not remove the plaster guard from the transfer valve until instructed to do so.

A mixed water supply is required for this transfer valve.

If less than three accessories will be installed, do not plug any outlets on this transfer valve without completing the two-way conversion. The transfer valve is not intended to be used as a shut-off valve.

Carefully plan the installation before beginning. Carefully read the entire instructions. Component location, spacing, and situational requirements can vary.

Shut off the main water supply.

Inspect the waste and supply tubing; replace if necessary.

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Kohler Co.

Plaster

Guard

 

Max

 

 

Finished

 

 

Wall

 

2-7/16"

Min

Mixed Water

(6.2 cm)

Finished

Supply 3/4"

 

3-3/4" (9.5 cm)

Wall

Copper Tubing

 

or Piping

 

 

1. Prepare the Site

Provide a 2-7/8 (7.3 cm) to 3-1/8 (7.9 cm) diameter hole in the wall material for the plaster guard.

2. Route and Connect the Water Supply

Route the 3/4mixed water supply line to the transfer valve location.

Apply thread sealant to the inlet port threads and connect the water supply to the transfer valve inlet.

Kohler Co.

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Accessory Water Lines

1/2" Copper Tubing or Piping

Mixed Water Supply 3/4"

Copper Tubing or Piping

Three-Way Valve Installation

NOTE: When the valve is converted to two way operation, handle rotation is limited to 120 degrees. The plug at the center connects the left and right hand ports allowing either port to be used for an additional accessory.

Install 1/2copper tubing or 1/2piping for all accessories. Securely fasten the piping and outlet ells to the framing.

Install temporary 1/2nipples in the outlet ells so they extend a minimum of 2(5.1 cm) beyond the finished wall.

Turn on the water supply to the transfer valve and check the transfer valve for proper operation and leakage. Once everything is verified, turn off the water.

Install caps on the temporary bath and shower nipples. Turn on the water and check for leaks. Once no leakage is verified, turn off the water.

Complete the finished wall.

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Kohler Co.

KOHLER K-737 Installation Manual

E-Ring

Accessory # 2

Accessory # 1

 

Water Line

Water Line

 

Detent

 

 

Spacer

 

 

 

Plug

Missing Tooth

Plaster Guard

1/2"

NPT Plug

Mixed Water Supply 3/4"

Copper Tubing or Piping

Two-Way Valve Installation

Convert to a Two-Way Valve

IMPORTANT! If less than three accessories will be installed, do not plug any outlets on this transfer valve without completing the two-way conversion. The transfer valve is not intended to be used as a shut-off valve without the two-way conversion.

Temporarily remove the plaster guard.

Rotate the detent until positioned vertically; see above illustration.

Verify the missing tooth is oriented up.

Identify the plug at the center of the valve body and the spacer underneath the detent.

Using a hex wrench, remove the plug. Discard the plug.

Plug the port that will not be used (either the left or right port) with a 1/2NPT plug.

Use pliers to remove the spacer from beneath the detent.

Push the detent down; ensure the points of the detent engage the notches of the valve cartridge.

Install the spacer above the detent and under the E-ring.

Install the Two-Way Valve

Install 1/2copper tubing or 1/2piping for both accessories. Securely fasten the piping and outlet ells to the framing.

Kohler Co.

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Two-Way Valve Installation (cont.)

Install temporary 1/2nipples in the outlet ells so they extend a minimum of 2(5.1 cm) beyond the planned finished wall.

IMPORTANT! When testing the valve operation, your selections should be as follows: Accessory 1, Accessories 1 and 2, Accessory 2. If your valve operates as follows: Accessories 2, Accessory 2, Accessories 1 and 2; you will need to remove the spacer, rotate the detent 180° then reinstall the spacer.

Turn on the water supply to the transfer valve and check the transfer valve for proper operation and leakage. Once everything is verified, turn off the water.

Install caps on the temporary bath and shower nipples. Turn on the water and check for leaks. Once no leakage is verified, turn off the water.

Reinstall the plaster guard.

Complete the finished wall.

Remove and discard the plaster guard.

Install the trim according to the installation instructions packed with the trim.

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Kohler Co.

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