KOHLER K-18829 Installation Manual

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Installation and Care Guide

In-Wall Tank and Carriage

K-18829

M product numbers are for Mexico (i.e. K-12345M) Los números de productos seguidos de

M corresponden a México (Ej. K-12345M)

Français, page “Français-1” Español, página “Español-1”

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Tools and Materials

Assorted Drill Bits Silicone Plumbers Grease

5/8" (16 mm)

1/2"

1/4 turn, 1/2" NPT Supply Shut-off with 5/8" or Shorter Handle

1/4" x 2" (51 mm) Min Lag Bolts

Plus:

Conventional woodworking tools and materials

1/4" x 2" (51 mm) Min Concrete Expansion Bolts (for concrete subflooring)

Optional:

Assorted electrical tools

Before You Begin

IMPORTANT! 2x4 framing is required for this product.

IMPORTANT! In areas with freezing temperatures, install on an interior wall. If installed on an exterior wall, provide adequate insulation to prevent the possibility of freezing.

NOTE: If 2x6 framing is used, the drain outlet may be angled 45 degrees in either direction.

NOTE: This device is not intended to be used as a retrofit device for 1.28 gpf (4.8 lpf) water closets.

NOTE: Performance may vary. This product was tested with toilets that are listed as compatible.

Only bowl numbers K-6299 and K-6300 are compatible with the carriage.

During installation, make sure the inlet tube connections and gaskets remain fully engaged to ensure a watertight seal.

Carefully inspect the carriage and tank for damage.

Observe all local plumbing and building codes.

For Installations with a Bidet Seat

CAUTION: Risk of personal injury. If the optional electrical outlet will be installed, it must be connected to a GFCI or RCD protected circuit.

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Before You Begin (cont.)

If the optional electrical outlet will be installed, observe all local electrical codes.

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2x4 Studs or

2x6 Studs PVC Elbow

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1-3/4" (44 mm) [2x4 Studs]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

23-1/4"

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3-1/4" (83 mm) [2x6 Studs]

 

 

 

 

 

(591 mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Waste

 

 

 

 

 

1-3/4" (44 mm) [2x4 Studs]

Outlet

 

 

 

 

 

 

 

 

 

 

 

3-1/4" (83 mm) [2x6 Studs]

Pipe

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

8" (203 mm) [Plywood Subfloor] 9-1/8" (232 mm) [Concrete Subfloor]

1. Install the Framing

IMPORTANT! Note the 1-3/4 (44 mm) or 3-1/4 (83 mm) dimension from the front edge of the framing to the center of the outlet pipe depending on your installation. This dimension is critical for the installation.

NOTE: Refer to the specification sheet for more details and dimensions for roughing-in.

NOTE: The waste outlet pipe may need to be relocated for this installation.

NOTE: A PVC elbow is supplied with this product. A cast iron elbow may be required by codes in some areas. The height of the toilet drain pipe may need to be adjusted if the cast iron elbow is used.

NOTE: Double studs must be used on either side of the stud pocket.

Construct the stud pocket using the dimensions shown.

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Install the Framing (cont.)

The center of the waste outlet should be 1-3/4 (44 mm) or 3-1/4 (83 mm) from the front edge of the framing.

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KOHLER K-18829 Installation Manual

Mounting

Front View

Frame

Back View

PVC

Elbow

Drain

Clamp

Electrical

Box

2. Prepare the Carriage

Install the Drain Clamp

Unpack and inspect the carriage.

NOTE: If using 2x6 studs, install the mounting frame reversed into the back notches.

Install the mounting frame into the front notches on the bottom of the carriage.

Insert the PVC elbow into the mounting frame.

Secure the elbow in place with the drain clamp. Push the clamp into the frame until it locks into place.

Install the Electrical Box - Bidet Installations

NOTE: The 1201721 electrical box kit is required when the K-4744 bidet seat will be paired with the bowl. Skip this step for standard installations.

Connect the electrical box to the carriage at the location shown.

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Mark the carriage.

2-5/8" (67 mm)

A

Threaded

Rods

Finished

Floor

Nut

Leg

3. Adjust the Carriage Height

IMPORTANT! If the carriage is not correctly adjusted, the bowl rim height may not be compliant with applicable codes. The finished wall would need to be removed to make the correct adjustments if the bowl height is not correct.

NOTE: For the K-6299 and K-6300 bowls, the minimum rim height is 15(381 mm) when the finished floor is even with the bottom of the carriage legs. The maximum rim height is 23(584 mm) when the legs are fully raised. The carriage can be adjusted up to 8(203 mm), with 6(152 mm) or less of adjustment sufficient in most installations.

Move the carriage into place in the stud pocket.

Temporarily secure the carriage in place so it will not fall.

Install the threaded rods several turns into the carriage.

Make a mark on the carriage 2-5/8 (67 mm) above the top of the threaded rod.

Measure from the finished floor to the mark (A) to determine the rim height of the bowl.

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Adjust the Carriage Height (cont.)

Loosen the nuts securing the legs to the carriage.

NOTE: As the carriage is lowered, make sure the elbow aligns with the toilet drain pipe.

NOTE: If applicable, confirm the gasket on the elbow stays correctly positioned as it enters the toilet drain pipe.

Adjust the carriage until the desired height is reached. Securely tighten the nuts using a wrench to secure the legs in place.

NOTE: If a cast iron elbow is required, make the connections following all applicable codes.

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Lag Bolts

4. Install the Carriage

Align the carriage flush with the front edge of the studs. The front of the carriage should be flush with the front edge of the studs or set back slightly for finished wall installation.

Check the front of the carriage for plumb.

Mark the hole locations for the six lag bolts, one for each foot and two on either side of the carriage.

Drill pilot holes (remove the carriage if needed) to reduce the risk of the lag bolts causing the studs to split or crack.

NOTE: If the carriage is installed onto a concrete sub-floor use concrete expansion bolts (not supplied) when securing the feet of the carriage.

Secure the carriage to the support studs using 2(51 mm) long (minimum) lag bolts (not supplied), one at each location.

Connect the Power - Bidet Seat Installations

WARNING: Risk of personal injury. Disconnect the power before connecting the wires.

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Install the Carriage (cont.)

CAUTION: Risk of personal injury. The electrical outlet must be connected to a GFCI or RCD protected circuit or an accessible Ground-Fault Circuit-Interrupter (GFCI) or Residual-Current Device (RCD) must be installed.

NOTE: This step is only needed if the electrical box was installed in the Prepare the Carriagesection.

Connect the power following all applicable codes.

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Bidet Water Supply (Optional)

1/2" NTP

Adapter

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5/8"

 

 

 

4" (102 mm)

 

 

 

(16 mm)

 

 

 

Max

Maximum Clearance

 

 

 

 

 

 

 

 

from the Front of

 

 

 

 

 

the Finished Wall

 

 

 

 

 

5. Install the Water Supply

All Installations

IMPORTANT! Optional bidet water supply is shown. Do not install a second water supply unless a bidet seat will be installed.

Install the water supply pipes, following all local codes.

Connect the waste pipe following all applicable local codes.

If using a G 1/2 connection, remove the 1/2NTP adapter and discard.

Installations With a Bidet Seat

Optional: Install the bidet water supply and a quarter turn, 1/2NPT supply shut-off.

IMPORTANT! The bidet supply shut-off must extend 3(76 mm) minimum to 4(102 mm) maximum from the finished wall to allow access to the handle. The supply shut-off handle should be no higher than 5/8(16 mm) from the center of the water supply.

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Inlet

Hole

Flush Shield

Outlet

 

Hole

Plaster Guard

6. Install the Plaster Guards

Insert a plaster guard into the inlet hole in the carriage.

Install a plaster guard into the outlet hole in the carriage.

Install the flush shield in the flush valve opening by snapping it into place.

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Finished Wall

Front View

10-1/2" (267 mm)

9-1/4"

(235 mm)

8" (203 mm)

7. Install the Finished Wall

NOTE: It is recommended to use cement board or tile backer board for the wallboard backing. Gypsum board can also be used but it may affect the toilet loading strength.

NOTE: The wall thickness should not exceed 2-3/4 (70 mm).

Install the finished wall.

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Utility Knife

Flush Shield

Finished Wall

8. Trim the Flush Shield

Use a utility knife to carefully trim the flush shield even with the finished wall.

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Flush Valve Opening

Service Cover

Tabs

9. Remove the Service Cover

Remove and discard the service cover by pressing down on the tabs and pulling forward.

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Push Rod

Nuts

Push Rods

Side View

1/2"

(13 mm)

Min

Finished

Wall

10. Install the Actuator

Thread the push rods into the actuator assembly 1/2(13 mm) behind the finished wall.

If needed, trim the threaded end of the push rods.

Secure the push rods in place with the push rod nuts.

K-4177, K-8857 and K-5413

Thread the push rods into the actuator assembly flush with the finished wall.

If needed, trim the threaded end of the push rods.

Secure the push rods in place with the push rod nuts.

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Mounting Frame

Faceplate

Open Position

Lock Position

Finished

Wall

11. Install the Faceplate

Install the locking pins into the mounting frame.

Turn the locking pins to the Openposition.

Align the mounting frame with the tank mounting opening and install the frame.

If needed, trim the locking pins.

Turn the locking pins to the Lockposition.

Position the faceplate over the lift rod assembly and press into place.

Care and Cleaning

WARNING: Risk of property or product damage. Do not use in-tank cleaners in your toilet. Products containing chlorine (calcium hypochlorite) can seriously damage fittings in the tank. This damage can cause leakage and property damage.

Kohler Co. shall not be responsible or liable for any tank fitting

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Care and Cleaning (cont.)

damage caused by the use of cleaners containing chlorine (calcium hypochlorite).

For best results, keep the following in mind when caring for your KOHLER product:

Always test your cleaning solution on an inconspicuous area before applying to the entire surface.

Wipe surfaces clean and rinse completely with water immediately after applying cleaner. Rinse and dry any overspray that lands on nearby surfaces.

Do not allow cleaners to soak on surfaces.

Use a soft, dampened sponge or cloth. Never use an abrasive material such as a brush or scouring pad to clean surfaces.

For Artist Edition Toilets: Treat your decorative product just as you would treat your fine china. DO NOT use bristle brushes or abrasive-backed sponges. They will scratch decorative surfaces.

Use only warm water to clean. Dry with a cotton cloth or soft sponge.

For detailed cleaning information and products to consider, visit www.kohler.com/clean. To order Care & Cleaning information, call 1-800-456-4537.

Troubleshooting

For service parts information, visit www.kohler.com/serviceparts.

Symptoms

Cause

Recommended Action

1. Poor flush.

A.

Water level is

A.

The water line should

 

 

too low.

 

be about 8(203 mm)

 

 

 

 

above the bottom of

 

 

 

 

the tank. Raise the

 

 

 

 

water level in the tank

 

 

 

 

to the marked

 

 

 

 

waterline by turning

 

 

 

 

the white knob

 

 

 

 

clockwise until the

 

 

 

 

water level reaches the

 

 

 

 

waterline marked in

 

 

 

 

the tank.

 

B.

Improper waste

B.

Install venting to code.

 

 

line venting.

 

 

 

 

 

 

 

 

 

 

 

 

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Troubleshooting (cont.)

 

 

 

 

 

 

Symptoms

Cause

Recommended Action

2.

Running fill

A.

Water level is

A.

Lower the water level

 

valve.

 

too high.

 

in the tank by turning

 

 

 

 

 

the knob at the top of

 

 

 

 

 

the threaded rod

 

 

 

 

 

counterclockwise until

 

 

 

 

 

the fill valve shuts off

 

 

 

 

 

when the water level

 

 

 

 

 

reaches the marked

 

 

 

 

 

waterline in the tank.

 

 

B.

Flush valve

B.

Replace gasket or

 

 

 

gasket or flush

 

flush valve as

 

 

 

valve are

 

necessary.

 

 

 

damaged.

 

 

 

 

C.

Flush valve is

C.

Check flush valve and

 

 

 

sticking open.

 

actuating mechanisms

 

 

 

 

 

for free movement.

 

 

 

 

 

Push button actuators

 

 

 

 

 

should raise levers

 

 

 

 

 

then spring back

 

 

 

 

 

without force. Replace

 

 

 

 

 

components as

 

 

 

 

 

necessary.

3.

Leaks from

A.

Gaskets not

A.

Remove the bowl and

 

behind the bowl.

 

positioned

 

inspect all the gaskets.

 

 

 

correctly.

 

Reposition the gaskets

 

 

 

 

 

if needed. Lubricate

 

 

 

 

 

the gaskets so they

 

 

 

 

 

slide over the mating

 

 

 

 

 

part they seal.

 

 

 

 

 

Reinstall the bowl,

 

 

 

 

 

making sure the

 

 

 

 

 

gaskets stay in the

 

 

 

 

 

correct positions.

4.

Carriage and

A.

Insufficient

A.

Add additional

 

bowl flex when

 

support for

 

support members, and

 

used.

 

frame.

 

mount the frame with

 

 

 

 

 

1/4or larger lag

 

 

 

 

 

screws.

5.

No water flow.

A.

Supply stop

A.

Open the supply stop

 

 

 

located in tank

 

(located on the left

 

 

 

is closed.

 

side).

 

 

 

 

 

 

 

 

 

 

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Troubleshooting (cont.)

Symptoms

Cause

Recommended Action

 

B. There is an

B. Close the external

 

obstruction in

supply stop,

 

the water line.

disconnect the braided

 

 

hose where it attaches

 

 

to the fill valve. Turn

 

 

on the water supply

 

 

and check the flow

 

 

through the hose.

 

 

Continue to

 

 

investigate water path

 

 

for obstructions. Clear

 

 

any blockages.

 

 

 

Warranty

ONE-YEAR LIMITED WARRANTY

KOHLER plumbing products are warranted to be free of defects in material and workmanship for one year from date of installation.

Kohler Co. will, at its election, repair, replace or make appropriate adjustment where Kohler Co. inspection discloses any such defects occurring in normal usage within one (1) year after installation. Kohler Co. is not responsible for removal or installation costs. Use of in-tank toilet cleaners will void the warranty.

To obtain warranty service contact Kohler Co. either through your Dealer, Plumbing Contractor, Home Center or E-tailer, or by writing Kohler Co., Attn.: Customer Care Center, 444 Highland Drive, Kohler, WI 53044, USA, or by calling 1-800-4-KOHLER (1-800-456-4537) from within the USA and Canada, and 001-800-456-4537 from within Mexico, or visit www.kohler.com within the USA, www.ca.kohler.com from within Canada, or www.mx.kohler.com in Mexico.

IMPLIED WARRANTIES INCLUDING THAT OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE EXPRESSLY LIMITED IN DURATION TO THE DURATION OF THIS WARRANTY. KOHLER CO. AND/OR SELLER DISCLAIM ANY LIABILITY FOR SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES. Some states/provinces do not allow limitations on how long an implied warranty lasts, or the exclusion or limitation of special, incidental or consequential damages, so these limitations and exclusions may not apply to you. This warranty gives you specific legal rights. You may also have other rights which vary from state/province to state/province.

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Warranty (cont.)

This is Kohler Co.’s exclusive written warranty.

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