Aprilia Mana GT 2009 Owner's manual

aprilia

ご覧になればaprilia

APRILIA WOULD LIKE TO THANK YOU

for choosing one of its products. We have compiled this booklet to provide a comprehensive overview of your vehicle's quality features. Please, read it carefully before riding the vehicle for the first time. It contains information, tips and precautions for using your vehicle. It also describes features, details and devices to assure you that you have made the right choice. We believe that if you follow our suggestions, you will soon get to know your new vehicle well and that it will continue to give you satisfactory service for many years to come. This booklet is an integral part of the vehicle and must be handed over to the new owner in the event of sale.

Mana GT ABS

Ed. 04 2009

apriliaaprilia

The instructions in this booklet have been compiled primarily to offer a simple and clear guide to using the vehicle; it also describes routine maintenance procedures and regular checks that should be carried out on the vehicle at an Aprilia Dealer or Authorised Workshop. This booklet also contains instructions for simple repairs. Any operations not specifically described in this booklet require the use of special tools and/or particular technical knowledge; for these operations, please take your vehicle to an Aprilia Dealer or Authorised Workshop.

2

	Personal safety
	Failure to completely observe these instruc
	tions will result in serious risk of personal
	injury.
	Safeguarding the environment
	Sections marked with this symbol indicate the
	correct use of the vehicle to prevent damaging
	the environment.
	Vehicle intactness
	The incomplete or non-observance of these reg
	ulations leads to the risk of serious damage to
	the vehicle and sometimes even the invalidity
	of the guarantee.

ル（特に" "

The symbols shown above are very important. They are used to highlight those parts of the booklet that should be read with particular care. As you can see, each sign consists of a different graphic symbol, making it quick and easy to locate the various topics. Before starting the engine, read this booklet thor oughly and the "SAFE RIDING" section in par ticular. Your safety as well as other's does not only depend on the quickness of your reflexes and agility, but also on how well you know your vehicle, the state of maintenance of the vehi cle itself and your knowledge of the rules for SAFE RIDING. For your safety, get to know your vehicle well so as to safely ride and master it in road traffic IMPORTANT This booklet is an integral part of the vehicle, and must be handed to the new owner in the event of sale.

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			INDEX
..................................................	9	GENERAL RULES..............................................	9
..............................................	10	Foreword...............................................	10
............................................	10	Carbon monoxide........................................	10
..................................................	11	Fuel...................................................	11
......................................	12	Hot components.........................................	12
............................................	12	Coolant................................................	12
..............	13	Used engine oil and gearbox oil........................	13
........................	14	Brake and clutch fluid.................................	14
..........................	14	Battery hydrogen gas and electrolyte...................	14
..............................................	16	Stand..................................................	16
..............................	16	Reporting of defects that affect safety................	16
................................	16	Information to recycle the scooter.......................	16
......................................................	19	VEHICLE....................................................	19
................................	21	Arrangement of the main components.......................	21
..........................................	24	Dashboard................................................	24
..............................................	26	Instrument panel.........................................	26
..................................	27	Light unit...............................................	27
..................................	28	Digital lcd display......................................	28
..............................................	30	Alarms.................................................	30
....................................	36	Control buttons........................................	36
........................................	39	Advanced functions.....................................	39
................................	47	Ignition switch........................................	47
........................................	48	Locking the steering wheel.............................	48
..................................................	49	Horn button..............................................	49
............................	50	Switch direction indicators..............................	50
..................................	50	Passing button...........................................	50
........................................	51	Start-up button..........................................	51
............................................	51	Engine stop switch.......................................	51
ABS ............................................	51	System ABS...............................................	51
..........................	56	Immobilizer system operation...........................	56
..............................	57	Helmet compartment.......................................	57

5

............................................	58
......................................	59
....................................................	59
............................	61
............................	61
........................	62
......................................................	63
................................................	64
....................................................	67
..........................	68
..................................	72
............................	73
................................	73
........................................	74
..............................................	75
............................................	76
/ ...............................................	81
............................................	86
....................................................	86
..........................	87
................................................	89
......................................	90
..............................	97
............................................	98
..............................................	105
............................	106
..................................	107
..................................	109
..................................................	111
................................	114
..................................	114
................................	117
........................................	117
..................................	120
......................................	121
..................................	122
..................................	123
....................................	124
......................................	124

Power supply socket......................................		58
Opening the saddle.....................................		59
Identification...........................................		59
Adjusting the windscreen.................................		61
Windscreen	removal.......................................	61
Instrument	panel removal.................................	62
USE........................................................		63
Checks...................................................		64
Refuelling...............................................		67
Rear shock	absorbers adjustment..........................	68
Front fork	adjustment....................................	72
Justering af greb til forbremse..........................		73
Rear brake	pedal adjustment..............................	73
Gear pedal	adjustment....................................	74
Running in...............................................		75
Starting up the engine...................................		76
Moving off	/ riding......................................	81
Stopping the engine......................................		86
Parking..................................................		86
Catalytic silencer.......................................		87
Stand....................................................		89
Transmission.............................................		90
Suggestion	to prevent theft..............................	97
Basic safety rules.......................................		98
MAINTENANCE................................................		105
Engine oil level check.................................		106
Engine oil top-up......................................		107
Engine oil change......................................		109
Tyres....................................................		111
Spark plug	dismantlement.................................	114
Removing the sides.......................................		114
Removing the air filter..................................		117
Cooling fluid level......................................		117
Checking the brake oil level.............................		120
Braking system fluid top up............................		121
Battery removal........................................		122
Use of a	new battery...................................	123
Checking	the electrolyte level.........................	124
Charging	the battery...................................	124

6

....................................	126
................................................	127
..................................................	130
....................................	133
................................	134
....................................	135
....................................	135
....................................	136
............................................	136
..........................	138
......................................	140
....................................................	142
....................................................	145
....................................	146
....................................	147
/ .........	147
..............................	148
......................................................	151
..............................................	160
..................................	163
..............................	164
........................................	183
........................................	184

Long periods of inactivity...............................	126
Fuses....................................................	127
Lamps....................................................	130
Headlight adjustment...................................	133
Front direction indicators...............................	134
Rear optical unit........................................	135
Rear turn indicators.....................................	135
Number plate light.......................................	136
Rear-view mirrors........................................	136
Front and rear disc brake................................	138
Periods of inactivity....................................	140
Cleaning the vehicle.....................................	142
Transport................................................	145
Chain backlash check...................................	146
Chain backlash adjustment..............................	147
Checking wear of chain, front and rear sprockets.......	147
Chain lubrication and cleaning.........................	148
TECHNICAL DATA.............................................	151
Kit equipment............................................	160
PROGRAMMED MAINTENANCE.....................................	163
Scheduled maintenance table..............................	164
SPECIAL FITTINGS...........................................	183
Accessories index........................................	184

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8

Mana GT ABS

01

Chap. 01 General rules

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1 / 1 General rules

		Foreword
		NOTE
		CARRY OUT MAINTENANCE OPERATIONS AT
		HALF THE INTERVALS SHOWN IF THE VE
		HICLE IS USED IN WET OR DUSTY AREAS,
2		OFF ROAD OR FOR SPORTING APPLICA
		TIONS.

			Carbon monoxide
			If you need to keep the engine run
			ning in order to perform a proce
			dure, please ensure that you do so in
			an open or very well ventilated
			area. Never let the engine run in an
			enclosed area. If you do work in an
			enclosed area, make sure to use a
			smoke-extraction system.
			CAUTION
			EXHAUST EMISSIONS CONTAIN CARBON
			MONOXIDE, A POISONOUS GAS WHICH CAN
			CAUSE LOSS OF CONSCIOUSNESS AND EVEN
			DEATH.

10

		Fuel
		CAUTION
		THE FUEL USED TO POWER INTERNAL
		COMBUSTION ENGINES IS HIGHLY FLAM
		MABLE AND MAY BE EXPLOSIVE UNDER
		CERTAIN CONDITIONS. IT IS THEREFORE
		RECOMMENDED TO CARRY OUT REFUELLING
		AND MAINTENANCE PROCEDURES IN A
		VENTILATED AREA WITH THE ENGINE
		SWITCHED OFF. DO NOT SMOKE DURING
		REFUELLING AND NEAR FUEL VAPOURS,
		AVOIDING ANY CONTACT WITH NAKED
		FLAMES, SPARKS OR OTHER SOURCES
		WHICH MAY CAUSE THEM TO IGNITE OR
		EXPLODE.
		DO NOT DISPERSE FUEL IN THE ENVI
		RONMENT.
		KEEP OUT OF THE REACH OF CHILDREN

	VEHICLE FALL OR EXCESSIVE INCLINA
	TION CAN CAUSE FUEL OUTFLOW.

rules General 1 / 1

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1 / 1 General rules

	Hot components
	The engine and the exhaust system
	components get very hot and remain
	in this condition for a certain time
	interval after the engine has been
	switched off. Before handling these
	components, make sure that you are
	wearing insulating gloves or wait
	until the engine and the exhaust
	system have cooled down.

			Coolant
			The coolant contains ethylene glycol
			which, under certain conditions, can
			become flammable. When ethylene
			glycol burns, it produces an invis
			ible flame which can nevertheless
			cause burns.
			CAUTION
			TAKE CARE NOT TO POUR COOLANT ONTO
			HOT ENGINE OR EXHAUST SYSTEM COMPO
			NENTS; THE FLUID MAY CATCH FIRE AND
			BURN WITH INVISIBLE FLAMES. WHEN
			CARRYING OUT MAINTENANCE OPERATIONS,
			IT IS ADVISABLE TO WEAR LATEX
			GLOVES. EVEN THOUGH IT IS TOXIC,
			COOLANT HAS A SWEET FLAVOUR WHICH
			MAKES IT VERY ATTRACTIVE TO ANIMALS.
			NEVER LEAVE THE COOLANT IN OPEN
			CONTAINERS IN AREAS ACCESSIBLE TO
			ANIMALS AS THEY MAY DRINK IT.

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	KEEP OUT OF THE REACH OF CHILDREN
	DO NOT REMOVE THE RADIATOR CAP WHEN
	THE ENGINE IS STILL HOT. THE COOLANT
	IS UNDER PRESSURE AND MAY CAUSE
	BURNS.

			Used engine oil and gearbox
			oil
			CAUTION
			IT IS ADVISABLE TO WEAR LATEX GLOVES
			WHEN SERVICING THE VEHICLE.
			THE ENGINE OR GEARBOX OIL MAY CAUSE
			SERIOUS INJURIES TO THE SKIN IF
			HANDLED FOR PROLONGED PERIODS OF
			TIME AND ON A REGULAR BASIS.
			WASH YOUR HANDS CAREFULLY AFTER
			HANDLING OIL.
			HAND THE OIL OVER TO OR HAVE IT COL
			LECTED BY THE NEAREST USED OIL RE
			CYCLING COMPANY OR THE SUPPLIER.
			DO NOT DISPOSE OF OIL IN THE ENVI
			RONMENT
			KEEP OUT OF THE REACH OF CHILDREN

rules General 1 / 1

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1 / 1 General rules

Brake and clutch fluid

フルードが目に入ると大変危険です。 もしも目に入った場合は、直ちに多量の 清潔な冷水で洗浄し、医師の診断を受け てください。

BRAKE AND CLUTCH FLUIDS CAN DAMAGE THE PLASTIC OR RUBBER PAINTED SUR FACES. WHEN SERVICING THE BRAKING SYSTEM OR THE CLUTCH SYSTEM PROTECT THESE COMPONENTS WITH A CLEAN CLOTH. ALWAYS WEAR PROTECTIVE GOGGLES WHEN SERVICING THESE SYSTEMS. BRAKE AND CLUTCH FLUIDS ARE EXTREMELY HARMFUL FOR YOUR EYES. IN THE EVENT OF AC CIDENTAL CONTACT WITH YOUR EYES, RINSE THEM IMMEDIATELY WITH ABUNDANT COLD, CLEAN WATER AND SEEK MEDICAL ADVICE.

KEEP OUT OF THE REACH OF CHILDREN

ることを忘れないでください。少量でも

Battery hydrogen gas and electrolyte

CAUTION

THE BATTERY ELECTROLYTE IS TOXIC, CORROSIVE AND AS IT CONTAINS SUL PHURIC ACID, IT CAN CAUSE BURNS WHEN IN CONTACT WITH THE SKIN. WHEN HAN DLING BATTERY ELECTROLYTE, WEAR TIGHT-FITTING GLOVES AND PROTECTIVE APPAREL. IN THE EVENT OF SKIN CON

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	TACT WITH THE ELECTROLYTIC FLUID,
	RINSE WELL WITH PLENTY OF CLEAN WA
15	TER. IT IS PARTICULARLY IMPORTANT TO
	PROTECT YOUR EYES BECAUSE EVEN TINY
	AMOUNTS OF BATTERY ACID MAY CAUSE
	BLINDNESS. IF THE FLUID GETS IN
	CONTACT WITH YOUR EYES, WASH WITH
	ABUNDANT WATER FOR FIFTEEN MINUTES
	AND CONSULT AN EYE SPECIALIST IMME
	DIATELY. IF THE FLUID IS ACCIDEN
	TALLY SWALLOWED, DRINK LARGE QUAN
	TITIES OF WATER OR MILK, FOLLOWED BY
	MILK OF MAGNESIA OR VEGETABLE OIL
	AND SEEK MEDICAL ADVICE IMMEDIATELY.
	THE BATTERY	RELEASES EXPLOSIVE
	GASES; KEEP	IT AWAY FROM FLAMES,
	SPARKS, CIGARETTES OR ANY OTHER HEAT
	SOURCES. ENSURE ADEQUATE VENTILATION
	WHEN SERVICING OR RECHARGING THE
	BATTERY.
	KEEP OUT OF THE REACH OF CHILDREN

BATTERY LIQUID IS CORROSIVE. DO NOT

POUR IT OR SPILL IT, PARTICULARLY ON

PLASTIC COMPONENTS. ENSURE THAT THE

ELECTROLYTIC ACID IS COMPATIBLE WITH

THE BATTERY TO BE ACTIVATED.

rules General 1 / 1

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1 / 1 General rules

		Stand
		BEFORE SETTING OFF, MAKE SURE THE
		STAND HAS BEEN COMPLETELY RETRACTED
		TO ITS POSITION.
		DO NOT REST THE RIDER OR PASSENGER
		WEIGHT ON THE SIDE STAND.
		Reporting of defects that
		affect safety
		Unless otherwise specified in this
		Use and Maintenance Booklet, do not
		remove any mechanical or electrical
		component.
		Information to recycle the
	(01_01, 01_02)	scooter (01_01, 01_02)
		SCRAP THE MOTORCYCLE
		Please consult the nearest "Motor
		cycle scrap handling shop" when the
		motorcycle needs to be disposed of.
	∙	∙ Motorcycle scrap handling
		shop
01_01

16

However, cost concerning transpor tation and collection is not inclu ded. Therefore the cost concerning collection from the customer and transportation to the scrap motor cycle handling shops or a designated collection place is charged to the customer. Therefore, please consult a near scrap motorcycle handling shop.

∙ Handling of Motorcycle Re cycling mark

This motorcycle has Motorcycle Re cycling mark. The confirmation of the motorcycle recycling mark is necessary for scrap. Please never

棄二輪車取扱店の証」が表示されていま す。

∙

Such a location is designated to process the scrap motorcycle prop erly and it is registered by the Ja pan Mini Vehicles Association and as a large area waste management spec ification industry shop. "Proof of motorcycle scrap handling shop" is displayed in the shop.

∙ Motorcycle Recycling cost

There is a cost to do proper pro 01_02 cessing, and to recycle the scrap

Motorcycle.

It is not necessary to pay the Mo torcycle Recycling fee if the vehi

cle has Motorcycle Recycling mark onthe body, because the recycling costhas already been included in themanufacturer suggested retail priceof the vehicle.

お近くの廃棄二輪車取扱店にご相談くだ さい。

∙

および補修部品としての販売はいたして おりません。

∙

rules General 1 / 1

17

1 / 1 General rules

http://www.jarc.or.jp/

03-3598-8075

9 30 17 00

peel it off from the body. It is never reissued and it is never sold as a repair part even if it has been damage or flaking.

∙Position of Motorcycle Re cycling mark

Usually it is located near frame number or under the seat

∙Inquiries concerning scrap motorcycles

Please inquire at the nearest scrap motorcycle handling shop or follow ing.

Japan Automobile Recycling Promotion Center

Home page http://www.jarc.or.jp/

Motorcycle Recycling call center of Japan Automobile Recycling Promotion Center

Telephone: [phone]

Time in: AM 9:30 to PM 5:00 (Holiday, weekend and year end and new year are excluded.)

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Mana GT ABS

02

Chap. 02 Vehicle

19

02_01

2 / 2 Vehicle

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Vehicle 2 / 2

02_02

		Arrangement of the main
(02_02)		components (02_02)
		key:
1.		1.	Left side fairing
2.		2.	Front left turn indicator
3.		3.	Gearshift control on the
			handlebar
4.		4.	Left rear-view mirror
5.		5.	Helmet compartment / toolkit
		6.	ABS Fuse
6.	ABS	7.	Main fuses
7.		8.	Battery
8.		9.	Saddle

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2 / 2 Vehicle

9.		10.	Passenger saddle
10.		11.	Rear light
11.		12.	Passenger saddle lock
12.		13.	Rear left turn indicator
13.		14.	Rear shock absorber
14.		15.	Left passenger footrest
15.			(snap-on, closed / open)
		16.	Rear fork
16.		17.	Rear tone wheel
17.		18.	REAR BRAKE DISC
18.		19.	Rear ABS sensor
19.	ABS	20.	Left rider footrest
20.		21.	Transmission air filters
21.		22.	Side stand
		23.	Pedal control lever
22.		24.	Parking brake lever
23.		25.	Air filter
24.		26.	Horn
25.		27.	Front left brake disc
26.		28.	Fuel tank cap
27.		29.	Fuel tank
28.		30.	Transmission control unit
29.		31.	Auxiliary fuses
30.		32.	ABS control unit
		33.	Right rear-view mirror
31.		34.	Front brake fluid reservoir
32.	ABS	35.	Expansion tank cap
33.		36. adjustable windscreen
34.		37.	Front right turn indicator
		38.	Front headlamp
35.		39.	Right side fairing
		40.	Expansion tank
36.		41.	Front right brake disc
37.		42.	Front tone wheel
38.		43.	Front ABS sensor
39.		44.	Engine control unit
40.		45.	Engine oil filter
41.		46.	Engine oil max level

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42.		47.	Engine oil plug
43.	ABS	48.	Rear brake control lever
44.		49.	Right rider footrest
45.		50.	Rear brake pump
46.		51.	Drive chain
47.		52.	Right passenger footrest
48.			(snap-on, closed / open)
49.		53.	Rear brake fluid reservoir
50.		54.	License plate holder light
51.		55.	Rear right turn indicator

Vehicle 2 / 2

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2 / 2 Vehicle

			02_03
(02_03)		Dashboard (02_03)
		Instrument panel / controls location
1.		key
		1.	Ignition switch /steering
2.			lock
3.		2.	Instrument panel
4.		3.	Throttle grip
5.		4.	Front brake lever
6.		5.	Flash switch and high-beam
7.			activation
		6.	GEAR DOWN control
8.		7.	Helmet compartment opening
9.			control

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10.		8.	Instrument panel MODE con
11.			trol
12.		9.	Turn indicator control
		10.	Horn button
13.		11.	GEAR UP control
		12.	Starter button / engine stop
			switch
		13.	GEAR MODE control

02_04

Vehicle 2 / 2

25

2 / 2 Vehicle

(02_04)

Instrument panel (02_04)

24 apriliaON 105

key:

1.Speedometer

2.Multifunctional digital display

3.Warning lights

The instrument panel has an immo bilizer which prevents start-up in case the system does not identify a key which has been programmed be fore.

The vehicle is supplied with two keys already programmed. The in strument panel accepts a maximum of four keys at the same time: contact an Official aprilia Dealer to enable these keys or to disable a key that has been lost. When the vehicle is delivered and approximately ten seconds after the key is set to ON, the instrument panel requests a personal five-digit code to be en tered. This request is no longer displayed once the personal code is entered. For code entering proce dure, see the CODE MODIFICATION section

It is important to remember the personal code because:

∙the vehicle can be started if the immobilizer system is faulty

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∙	∙	the instrument panel need
		not be replaced should the
	∙	ignition switch be changed
		new keys can be programmed

02_05

	Light unit (02_05)
(02_05)	key:
	1. High-beam warning light,
	blue

Vehicle 2 / 2

27

2 / 2 Vehicle

1.		2.	Left turn indicator warning
			light, green
2.		3.	RPM 4 warning light, red
			(active only when in SPORT
3.	RPM 4		GEAR mode)
		4.	RPM 3 warning light, amber
4.	RPM 3		yellow (active only when in
			SPORT GEAR mode)
		5.	RPM 2 warning light, amber
5.	RPM 2		yellow (active only when in
			SPORT GEAR mode)
		6.	RPM 1 warning light, amber
6.	RPM 1		yellow (active only when in
			SPORT GEAR mode)
		7.	Right turn indicator warning
7.			light, green
		8.	General alarm warning light,
8.			red
		9.	Low fuel warning light, am
9.			ber yellow

(02_06, 02_07, 02_08, 02_09)

∙KEY ON

-MANA

02_06

-

Digital lcd display (02_06, 02_07, 02_08, 02_09)

∙By turning the ignition key to "KEY ON", the following indicators on the instrument panel are displayed:

-The MANA logo

-All warning lights

The general layout of the screen displayed for the user is the fol lowing:

28

	-	- ambient temperature;
	-	- Clock;
	-	- Odometer;
	-	- Gear engaged;
	-	- Engine temperature bar;
	-	- Trip journal ;
		- Additional functions.
02_07
	2 km	Two kilometres after the low fuel
		warning light turns on, the kilome
		tres travelled with low fuel are
		shown on the digital display.

02_08

	When active, it is no longer dis
60	played after pressing one of the
	joystick controls and is displayed
	again after 60 seconds.
	If the vehicle is using the fuel re
"KEY ON" 60	serve, the warning light turns on 60
	seconds after "KEY ON".

29

Vehicle 2 / 2

2 / 2 Vehicle

	3°C	When the external temperature is
		below or equal to 3°C (37°F), the
		display shows the ice alarm icon.
		When the threshold of the mainte
		nance intervals is exceeded, an icon
		with a spanner is shown. Scheduled
		maintenance operations carried out
		only by an authorised aprilia dealer
	300 km	or workshop can deactivate this in
02_09		dication.
	"KEY ON"
	" " 5	The "spanner" icon flashes for five
		seconds when the key is set to "KEY
	"KEY OFF"	ON" and less than 300 km before the
		scheduled maintenance deadline.
		With the key set to "KEY OFF" the
	48	general alarm warning light flashes
		to indicate the activation of the
		locking system. To minimise battery
		consumption the light stops flashing
		after 48 hours.

	(02_10, 02_11,	Alarms (02_10, 02_11, 02_12,
	02_12, 02_13, 02_14, 02_15,	02_13, 02_14, 02_15, 02_16,
	02_16, 02_17, 02_18, 02_19,	02_17, 02_18, 02_19, 02_20,
	02_20, 02_21, 02_22)	02_21, 02_22)
		In case of failure, a different icon
		is displayed according to the cause
		at the bottom of the display.
	aprilia	Take your vehicle as soon as possi
02_10		ble to an Official aprilia Dealer.
		SERVICE ALARM

30