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SCARABEO 50 2T - 50/100 4T
8202453
© 2005 aprilia s.p.a. - Noale (VE)
First edition: July 2005
Produced and printed by:
DECA S.r.l.
Via Vincenzo Giardini, 11 - 48022 Lugo (RA) - Italy Tel. +39 - 0545 216611
Fax +39 - 0545 216610 E-mail: deca@vftis.spx.com www.vftis.com
On behalf of:
aprilia s.p.a.
via G. Galilei, 1 - 30033 Noale (VE) - Italy Tel. +39 - (0)41 58 29 111
Fax +39 - (0)41 58 29 190 www.aprilia.com
SAFETY WARNINGS
T h e s y m b o l s a n d w a r n i n g s u s e d throughout this manual have the following meanings:
Safety warning. This symbol attached to the vehicle or in the manual indicates a potential risk of personal injury. Non-compliance with the indications given in the messages preceded by this symbol may result in grave risks for your and other people’s
safety and for the vehicle!
WARNING
Indicates a potential hazard which may result in serious injury or even death.
CAUTION
Indicates a potential hazard which may result in minor personal injury or damage to the vehicle.
NOTE The word "NOTE" in this manual identifies importan t information or instructions.
TECHNICAL INFORMATION
HThe operations preceded by this symbol must be repeated on the
opposite side of the vehicle.
Unless expressly indicated otherwise, r e a s s e m b l y i s a r e v e r s a l o f t h e disassembly procedure.
The terms "right" and "left" are referred to the rider seated on the vehicle in the normal riding position.
Any mention to the use of the vehicle with passenger is to be intended as referred only to the countries where this is allowed.
Symbols contained in text and pictures &
# accompanied by type symbol ( 50 2T 504T 
) refer to the specific indicated type.
WARNINGS - PRECAUTIONS - GENERAL ADVICE
Before starting the engine, read this manual thoroughly paying special attention to section "SAFE RIDING".
Your and other people's safety largely depends on your reflexes and agility, but there are other key factors, such as your knowledge of the vehicle's operation and condition, as well as of the basic rules of "SAFE RIDING". Becoming thoroughly familiar with vehicle is essential to mastering safe riding techniques in traffic.
2 use and maintenance Scarabeo 50 2T - Scarabeo 50 4T - Scarabeo 100 4T
NOTE This manual must be considered as an integral part of the vehicle and must always accompany it, also in the event the vehicle is resold.
aprilia has drafted this manual with the maximum attention, in order to supply the user with correct and updated information. However, since aprilia constantly improves the design of its products, there may be slight discrepancies between the characteristics of your vehicle and those described in this manual.
For any clarification concerning the information contained in this manual, do not hesitate to contact your aprilia Authorised Dealer.
For inspections and repair operations not expressly described in this publication, for the purchase of aprilia genuine spare parts, accessories and other products, as well as for specific advice, contact exclusively aprilia Authorised Dealer and Service Centres, which guarantee prompt and accurate assistance
Thank you for choosing aprilia. We wish you a nice ride.
A l l r i g h t s o f e l e c t r o n i c s t o r a g e , reproduction and total or partial adaptation with any means are reserved for all Countries.
NOTE Some countries have statutory emission and noise control regulations in place requiring that motor vehicles undergo periodical inspections.
Users in these countries must:
–contact an aprilia Authorised Dealer to have the non-homologated components replaced with others homologated for use in the country in question;
–have their vehicles inspected at the required intervals.
NOTE When asking spare parts to your dealer, please specify the part number shown on SPARE PARTS NUMBER LABEL.
Fill in the space provided below with the identification code so to save it in case label is loosen or damaged.
The label is on the frame left tube; to read it, it is necessary to remove the front i n s p e c t i o n c o v e r , s e e p a g e 5 3 (REMOVING FRONT INSPECTION COVER).
Market versions are identified by the following symbols throughout the manual:
50cc 2-stroke - carburettor model
50cc 4-stroke - carburettor model
100cc 4-stroke model
Automatic Switch-on Device version optional
drum brake version catalytic version
VERSION:
+ Italy
4U n i t e d Kingdom
> Austria
M Portugal
( Finland
$ Belgium
A Germany
C France
' Spain
) Greece
/ Holland
6 Switzerland
& Denmark
, Japan
2 Singapore
0 Poland
F Israel
e South Korea
- Malaysia
@ Chile
? Bermuda
RUnited States of America
# Australia
g Brazil
1 South Africa
K New Zealand
% Canada
* Croatia
P Slovenia
3 Turkey
use and maintenance Scarabeo 50 2T - Scarabeo 50 4T - Scarabeo 100 4T 3
GENERAL SUMMARY |
|
SAFETY WARNINGS ..................................... |
2 |
TECHNICAL INFORMATION ......................... |
2 |
WARNINGS - PRECAUTIONS - GENERAL |
|
ADVICE ......................................................... |
2 |
BASIC SAFETY RULES......................................... |
6 |
CLOTHING............................................................. |
8 |
ACCESSORIES ..................................................... |
8 |
LOAD...................................................................... |
9 |
ARRANGEMENT OF THE MAIN ELEMENTS10 |
|
ARRANGEMENT OF THE MAIN ELEMENTS12 |
|
ARRANGEMENT OF |
|
INSTRUMENTS/CONTROLS AND |
|
INDICATORS............................................... |
14 |
INSTRUMENTS AND INDICATORS TABLE ....... |
15 |
MAIN INDEPENDENT CONTROLS .............. |
16 |
CONTROLS ON LEFT HANDLEBAR .................. |
16 |
CONTROLS ON RIGHT HANDLEBAR ................ |
16 |
IGNITION SWITCH .............................................. |
17 |
STEERING LOCK ................................................ |
17 |
AUXILIARY EQUIPMENT ............................ |
18 |
UNLOCKING/LOCKING THE SEAT .................... |
18 |
GLOVE COMPARTMENT .................................... |
18 |
ANTITHEFT HOOK .............................................. |
18 |
TOOL KIT ............................................................. |
19 |
BAG HOOK .......................................................... |
19 |
HELMET POSITIONING INTO THE TOP CASE . 20 |
|
MAIN COMPONENTS .................................. |
21 |
FUEL .................................................................... |
21 |
LUBRICANTS....................................................... |
22 |
TOPPING UP ENGINE OIL.................................. |
23 |
CHECKING TRANSMISSION FLUID LEVEL ...... |
24 |
CHANGING THE ENGINE OIL AND FILTER |
.. 25 |
BRAKE FLUID - RECOMMENDATIONS ............. |
25 |
DISC BRAKES ..................................................... |
26 |
REAR DRUM BRAKE .......................................... |
27 |
TYRES ................................................................. |
28 |
AUTOMATIC LIGHT SWITCH-ON ...................... |
30 |
EXHAUST MUFFLER/EXHAUST SILENCER ..... |
30 |
INSTRUCTIONS FOR USE .......................... |
31 |
PRE-RIDE CHECKS CHART ............................... |
31 |
STARTING ........................................................... |
32 |
MOVING OFF AND RIDING................................. |
35 |
RUNNING-IN ........................................................ |
37 |
STOPPING ........................................................... |
37 |
PARKING ............................................................. |
38 |
POSITIONING THE VEHICLE |
|
ON CENTRE STAND ........................................... |
38 |
SUGGESTIONS TO PREVENT THEFT............... |
39 |
MAINTENANCE........................................... |
40 |
SCHEDULED MAINTENANCE CHART ............... |
41 |
SCHEDULED MAINTENANCE CHART ............. |
43 |
IDENTIFICATION DATA ...................................... |
45 |
FRONT WHEEL ................................................... |
47 |
REAR WHEEL...................................................... |
49 |
CHECKING THE BRAKE PADS FOR WEAR ...... |
50 |
VERIFYING BRAKE SHOES WEAR.................... |
50 |
INSPECTING THE FRONT AND REAR |
|
SUSPENSIONS.................................................... |
51 |
CHECKING THE STEERING ............................... |
51 |
CHECKING |
|
ENGINE FULCRUM AXIS .................................... |
52 |
REMOVING THE REAR-VIEW MIRRORS .......... |
52 |
REMOVING |
|
FRONT HANDLEBAR COVER ............................ |
52 |
REMOVING |
|
FRONT INSPECTION COVER ............................ |
53 |
REMOVING THE EXHAUST SILENCER ............. |
53 |
REMOVING |
|
THE FOOTBOARD............................................... |
54 |
CHECKING THE STAND ..................................... |
55 |
CHECKING THE SWITCHES .............................. |
55 |
IDLING ADJUSTMENT ........................................ |
55 |
ADJUSTING THE THROTTLE TWISTGRIP ........ |
56 |
SPARK PLUG....................................................... |
57 |
BATTERY ............................................................. |
58 |
LONG INACTIVITY OF THE BATTERY............... |
59 |
CHECKING AND CLEANING THE TERMINALS. 59 |
|
REMOVING THE BATTERY ................................ |
60 |
CHECKING BATTERY FLUID LEVEL ................. |
61 |
CHARGING THE BATTERY ................................ |
61 |
INSTALLING THE BATTERY............................... |
61 |
CHANGING A FUSE ............................................ |
62 |
VERTICAL ADJUSTMENT OF THE HEADLIGHT |
|
BEAM.................................................................... |
63 |
BULBS .................................................................. |
64 |
CHANGING THE HEADLIGHT BULBS................ |
64 |
REPLACING THE FRONT AND REAR DIRECTION |
|
INDICATOR BULBS ............................................. |
65 |
CHANGING THE TAIL LIGHT BULB.................... |
65 |
CHANGING THE REAR DIRECTION INDICATOR |
|
BULBS .................................................................. |
66 |
REPLACING THE NUMBER PLATE HOLDER BULB |
|
(IN THE COUNTRIES WHERE REQUIRED) ....... |
67 |
REPLACING THE |
|
INSTRUMENT PANEL BULBS............................. |
67 |
DRAINING THE FUEL TANK ............................... |
69 |
CLEANING.................................................. |
70 |
LONG PERIODS OF INACTIVITY........................ |
71 |
TECHNICAL DATA...................................... |
72 |
LUBRICANT CHART ............................................ |
75 |
KEY TO WIRING DIAGRAM - SCARABEO ....... |
79 |
AUTHORISED DEALERS AND SERVICE |
|
CENTRES............................................................. |
80 |
4 use and maintenance Scarabeo 50 2T - Scarabeo 50 4T - Scarabeo 100 4T
safe riding
BASIC SAFETY RULES
To drive the vehicle, you must satisfy certain legal requirements (driving licence, minimum age limit, psychophysical fitness, insurance, vehicle licence tax, vehicle registration, number plate, etc.).
Begin to familiarise with the vehicle by riding in low traffic areas and/or private ground.
Certain prescribed medicines, alcohol, drugs and psychotropic substances will affect your riding, thereby increasing the risk of an accident.
Your riding is also affected by your physical and mental condition - do not ride if you are feeling ill, upset, tired or sleepy.
Most road accidents are caused by inexperienced riders.
NEVER lend your vehicle to a beginner and make sure any person borrowing your vehicle fills the legal requirements for driving.
Strictly observe all posted signs and national and local road regulations.
Avoid any sudden or risky manoeuvres that may endanger your and other people's safety (for example: wheelies, speeding, etc.), and adjust your riding style to road surface conditions, visibility, etc.
Avoid obstacles that could damage the vehicle or make you lose control of the vehicle.
Avoid riding in the slipstream of vehicles ahead in order to increase your speed.
WARNING
A l w a y s k e e p b o t h h a n d s o n t h e ha ndle bar s and both fee t on the footboard (or on the rider's footrests), in the correct driving posture.
Do not stand up or stretch your limbs while riding.
6 use and maintenance Scarabeo 50 2T - Scarabeo 50 4T - Scarabeo 100 4T
ONLY ORIGINALS
Do not allow yourself to become distracted by other persons or by smoking, eating, drinking, reading etc. when riding.
Use only the specified fuels and lubricants indicated in the "LUBRICANT CHART" and check oil, fuel and coolant levels at regular intervals.
If the vehicle has been involved in an accident, check the control levers, pipes and hoses, wires, the braking system and key components for damage.
If necessary, have the vehicle inspected by an aprilia Authorised Dealer who should carefully check the frame, handlebars, suspensions, safety parts and all the devices that you cannot check by yourself.
Remember to report any malfunction to the technicians and/or mechanics to facilitate their work.
Never use the vehicle when the amount of damage it has suffered makes it unsafe to ride.
Never change the position, inclination or c o l o u r o f : n u m b e r p l a t e , d i r e c t i o n indicators, lights and horns.
Any modification made to the vehicle will invalidate the warranty.
Making any modifications to the vehicle and/or removing the original components can adversely affect vehicle performance and safety or make it illegal to ride.
Observe applicable law and all national and local regulations concerning vehicle equipment.
In particular, avoid any modifications apt to enhance performance or alter the vehicle's original specifications.
Never race with other vehicles.
Do not ride off road.
use and maintenance Scarabeo 50 2T - Scarabeo 50 4T - Scarabeo 100 4T 7
CLOTHING |
Always wear and fasten your helmet correctly before moving off. Make sure your helmet complies with applicable regulations, is not damaged, is the right size and keep the visor clean.
Wear protective clothing, preferably bright and/or reflective clothing. This will ensure you are easily seen by other road users and reduce the risk of an accident, besides affording improved protection in the event of a fall.
Wear tight-fitting clothing fastened at the wrists and ankles; make sure no strings, belts and ties are hanging loose; make sure no items of clothing or other objects can distract you or become entangled with moving parts or with the handlebars.
Do not ride with sharp or pointed objects in your pockets as they might cause injury in the event of a fall (this includes keys, pens, glass vials, etc. - note that the same applies to your passenger).
ACCESSORIES |
The owner of the vehicle is responsible for the choice, installation and use of any accessory.
Any accessories installed must not cover the horns or lights or impair their operation, restrict suspension travel and steering angle, impair the operation of any vehicle controls or affect ground clearance or bank angle in a bend.
Avoid using accessories that may hamper access to vehicle controls, as this can slow down your reaction in an emergency.
Large fairings and windshields may affect the vehicle's aerodynamics and make it unstable, especially at high speeds.
8 use and maintenance Scarabeo 50 2T - Scarabeo 50 4T - Scarabeo 100 4T
Make sure any accessories installed are fastened securely to the vehicle and will not affect safety during riding.
Do not install or modify any electric devices in such a manner as to exceed vehicle capacity, as this may lead to a power shortage or failure causing the engine to stop suddenly or rendering the horn and lights inoperative.
aprilia recommends the use of genuine a c c e s s o r i e s ( aprilia g e n u i n e accessories).
LOAD
Be careful not to overload the vehicle with exceeding luggage. Place your luggage as close as possible to the centre of gravity of the vehicle and make sure its weight is evenly distributed across both sides of the vehicle to keep it stable. Make sure that the luggage is firmly secured to the vehicle, especially before long trips.
Avoid fixing bulky, heavy and/or dangerous objects to the handlebars, mudguards and forks - this could slow down the vehicle's response in turns and would inevitably affect handling.
Do not secure bulky bags to the vehicle sides, as they could hit people or obstacles when riding, resulting in loss of control.
Do not carry any luggage unless firmly secured to the vehicle.
Do not carry any bags which protrude too much over luggage rack or cover the lights, horn or indicators.
Do not carry pets or children sitting on the glove compartment or on the luggage rack.
Do not exceed the maximum load capacity of each luggage rack.
The overloaded vehicle will become unstable and handle poorly.
use and maintenance Scarabeo 50 2T - Scarabeo 50 4T - Scarabeo 100 4T 9
ARRANGEMENT OF THE MAIN ELEMENTS 50 2T
50 2T
7 8
4 5
1
3
11 |
6 |
10 |
9 |
2 |
Key |
|
|
|
1) |
Warning horn |
7) |
Seat lock |
2) |
Kick starter |
8) |
Luggage rack |
3) |
Glove compartment |
9) |
Centre stand |
4) |
Fuse carrier |
10) |
Air filter |
5) |
Battery |
11) |
Inspection cover |
6)Left passenger footrest
(in the countries where required)
10 use and maintenance Scarabeo 50 2T - Scarabeo 50 4T - Scarabeo 100 4T
50 2T
7
1 |
2 |
3 |
4
5
6
11
9 |
10 |
8 |
Key |
|
|
|
1) |
Mixer oil reservoir |
8) |
Spark plug |
2) |
Mixer oil reservoir cap |
9) |
Fuel tank |
3) |
Fuel tank filler plug |
10) |
Right passenger footrest |
4) |
Ignition switch/steering lock |
|
(in the countries where required) |
5) |
Bag hook |
11) |
Antitheft hook |
6) |
Frame number cover |
|
(for the aprilia “Body-Guard” shielded cable -) |
7) |
Front brake fluid reservoir |
|
|
use and maintenance Scarabeo 50 2T - Scarabeo 50 4T - Scarabeo 100 4T 11
ARRANGEMENT OF THE MAIN ELEMENTS 504T 1004T
50 4T |
100 4T |
3 |
4 |
6 |
7 |
1
2
|
11 |
5 |
9 |
8 |
10 |
Key |
|
|
|
|
|
1) |
Warning horn |
7) |
Luggage rack |
|
|
2) |
Glove compartment |
8) |
Centre stand |
|
|
3) |
Fuse carrier |
9) |
Kick starter |
|
|
4) |
Battery |
10) |
Air filter |
|
|
5) |
Left passenger footrest |
11) |
Inspection cover |
|
|
|
(in the countries where required) |
|
|
|
|
6) |
Seat lock |
|
|
|
|
12 use and maintenance Scarabeo 50 2T - Scarabeo 50 4T - Scarabeo 100 4T
50 4T |
100 4T |
9
|
5 |
1 |
7 |
|
2 |
|
3 |
4 |
8 |
6 |
Key |
|
|
|
1) |
Fuel tank filler plug |
8) |
Right passenger footrest |
2) |
Ignition switch/steering lock |
|
(in the countries where required) |
3) |
Bag hook |
9) |
Antitheft hook |
4) |
Frame number cover |
|
(for the aprilia “Body-Guard” shielded cable -) |
5)Front brake fluid reservoir
6)Spark plug
7)Fuel tank
use and maintenance Scarabeo 50 2T - Scarabeo 50 4T - Scarabeo 100 4T 13
ARRANGEMENT OF INSTRUMENTS/CONTROLS AND INDICATORS
50 2T
12
60 70 80
90
|
|
|
50 |
|
|
|
4/4 |
|
40 |
50 |
|
11 |
R |
40 |
30 |
|
|
20 |
10 |
|
aprilia |
||
|
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|
mph km/h |
||
|
1/2 |
30 |
20 |
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|
10 |
0 0 0 0 0 0 |
||
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0 |
|
Km |
|
3 10
50 4T |
100 4T |
|
|
|
|
|
|
14 |
12 |
|
|
60 |
70 |
80 |
90 |
|
|
4/4 |
|
50 |
40 |
50 |
|
|
11 |
R |
40 |
30 |
|
|
|
|
20 |
10 |
mph km/h aprilia |
||||
15 |
|
1/2 |
30 |
20 |
|
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|
10 |
|
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Km |
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0 0 0 0 0 0 |
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0 |
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13 |
3 |
10 |
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||
14
16
13 |
5 |
|
60 |
70 |
80 |
90 |
|
60 |
70 |
80 |
90 |
4/4 |
50 |
|
|
|
4/4 |
50 |
|
|
|
|
40 |
|
|
|
|
40 |
|
aprilia |
|
1/2 |
30 |
|
|
|
1/2 |
30 |
|
|
|
R |
20 |
|
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|
R |
20 |
|
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|
|
10 |
0 0 0 0 0 0 |
|
10 |
0 0 0 0 0 0 |
|
0 |
Km |
|
0 |
Km |
|
4 |
7 |
|
4 |
7 |
|
6 |
|
6 |
||
2 |
1 |
8 |
2 |
1 |
8 |
|
|
||||
|
|
9 |
|
|
9 |
Key
1)Electrical controls on the left side of the handlebar
2)Rear brake lever
3)Left rear-view mirror
4)Instruments and indicators
5)Right rear-view mirror 1004T
6)Front brake lever
7)Throttle grip
8)Electrical controls on the right side of the handlebar
9)Ignition switch/steering lock ( - - +)
10)Speedometer
11)Fuel level indicator ( )
12)Green direction indicator warning light (()
13)Odometer
14)Blue high beam warning light ( )
15)Red mixer oil reserve light ( ) 50 2T
16) Green low beam warning light ( ) 504T 1004T
14 use and maintenance Scarabeo 50 2T - Scarabeo 50 4T - Scarabeo 100 4T
INSTRUMENTS AND INDICATORS TABLE
Description |
|
Function |
|||||
|
|
|
|
|
|
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|
Direction indicator warning light |
( |
Blinks when the direction indicators are on. |
|||||
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|
|
|
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|
|
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|
Mixer oil reserve light |
50 2T |
|
|
Comes on when ignition switch is in “ ” position, a brake lever is pulled and |
|||
|
|
||||||
|
|||||||
|
|
|
|
start button “ “ is pushed and make a check for bulb proper operation. |
|||
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|
|
|
If during starting the lamp does not turn on, it must be replaced. |
|||
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|
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|
|
If the light stays on after having released the |
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|
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|
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|
|
start push button “ ”, or comes on during |
|
|
|
|
normal operation, it means that mixer oil level is in reserve; in this case |
|||
|
|
|
|
top up mixer oil, see page 22 (MIXER OIL). |
|||
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|
|
|
Total kilometres odometer |
|
Indicates the total number of kilometres covered. |
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Speedometer |
|
Indicates road speed. |
|||||
|
|
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Low beam warning light 504T 1004T |
|
Comes on when the headlight is in low beam position. |
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|
|
|
High beam warning light |
|
Comes on when the headlight is in high beam position. |
|||||
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|
|
|
|
Fuel level indicator |
|
Indicates the approximate fuel level in the tank. |
|||||
|
|
|
|
|
|
|
|
use and maintenance Scarabeo 50 2T - Scarabeo 50 4T - Scarabeo 100 4T 15
MAIN INDEPENDENT CONTROLS
1
2
3
4
CONTROLS ON LEFT HANDLEBAR
NOTE The electric components only operate when the ignition switch is in the “ ” position.
NOTE Light system operates only if engine is running.
1)DIMMER SWITCH ( - )
If dimmer switch in position " ", the low beam comes on, while if it is in position " ", the high beam comes on.
2)DIRECTION INDICATOR DISABLING PUSH-BUTTON (s)
When direction indicator switch (3) is to the right or to the left, press the push-button to disable the operation of direction indicators.
3)DIRECTION INDICATOR SWITCH (()
To indicate the turn to the left, move the switch to the left; to indicate the turn to the right, move the switch to the right. Press button (2) to disable the direction indicator.
4)HORN BUTTON ( )
Press this button to operate the horn.
5
CONTROLS ON RIGHT HANDLEBAR
NOTE The electric components only operate when the ignition switch is in the “ ” position.
NOTE Light system operates only if engine is running.
5) STARTER BUTTON ( )
Press the start push-button and pull a (front or rear) brake lever simultaneously and the starter motor cranks the engine.
For the starting procedure, see page 32 (STARTING).
16 use and maintenance Scarabeo 50 2T - Scarabeo 50 4T - Scarabeo 100 4T
IGNITION SWITCH
The ignition switch is positioned on the right side of the steering head.
NOTE The key (1) operates the ignition s w i t c h / s t e e r i n g l o c k , t h e g l o v e compartment and the seat lock.
Two keys are supplied together with the vehicle (one spare key).
NOTE Store the spare key in a safe place (other than the vehicle).
STEERING LOCK
WARNING
Never turn the key to position “+” when riding, or you will lose control of the vehicle.
OPERATION
To lock the steering:
uTurn the handlebar fully to the left.
uTurn the key (1) to position " ", and press it.
uRelease the key.
NOTE Turn the key and steer the handlebar at the same time.
uTurn the key (1) anticlockwise (to the
left), then steer the handlebar slowly, until the key (1) reaches position "+".
uExtract the key.
Position |
Function |
Key |
||
removal |
||||
|
|
|
||
|
|
|
||
|
The steering |
It is possible |
||
+ |
is locked. It |
to remove |
||
possibleis not |
to |
the key. |
||
Steering |
start the |
|
|
|
engine or |
|
|||
lock |
|
|||
switch on |
|
|||
|
|
|||
|
the lights. |
|
||
|
|
|
||
|
Neither the |
It is possible |
||
engine, nor |
to remove |
|||
the lights will |
the key. |
|||
|
operate. |
|
|
|
|
|
|
||
|
The engine |
It is not |
||
|
can be |
|
possible to |
|
|
started. |
|
remove the |
|
Once |
|
key. |
||
|
started |
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use and maintenance Scarabeo 50 2T - Scarabeo 50 4T - Scarabeo 100 4T 17
AUXILIARY EQUIPMENT
1
2
UNLOCKING/LOCKING THE SEAT
To unlock and lift the seat:
uPlace the vehicle on the centre stand on firm and level ground.
uInsert the key into the seat lock (1).
uTurn the key clockwise and raise the seat (2).
NOTE Before taking the seat down and locking it, check that the key has been removed from the underseat compartment.
uTo lock the seat, lower and press it centrally thus making the lock snap shut.
WARNING
Before leaving, make sure that the seat is properly locked.
3
4 
5
GLOVE COMPARTMENT
To open the glove compartment:
uPlace the vehicle on the centre stand on firm and level ground.
uInsert ignition key into lock (3) and turn it clockwise.
To close it:
uInsert the ignition key, turn it clockwise and press it simultaneously and then turn the key anticlockwise for blocking.
uRemove the key and make sure that compartment is closed.
WARNING
Do not load the glove compartment excessively.
Maximum allowed weight: 1.5 kg
ANTITHEFT HOOK
The antitheft hook (4) is on the vehicle right side.
To prevent the vehicle from being stolen, it is advisable to secure it with the aprilia -"Body-Guard" shielded cable (5), available at any aprilia Authorised Dealer.
WARNING
Do not use the hook to lift the vehicle or for any purpose other than securing the vehicle once it has been parked.
18 use and maintenance Scarabeo 50 2T - Scarabeo 50 4T - Scarabeo 100 4T
50 2T |
50 4T |
100 4T |
2
1
2 |
1 |
|
3 |
||
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TOOL KIT
To reach the tool kit, unlock and lift the s e a t , s e e p a g e 1 8 (UNLOCKING/LOCKING THE SEAT).
50 2T
Tools are on the upper side of the battery compartment cover.
Tool kit is made of:
–no. 1 21 mm socket wrench (1);
–no. 1 screwdriver (2): one end with PH cross-head size 2 and the other end with 4 mm hexagonal spanner.
504T 1004T
Tools are in a special housing inside the underseat plastic cover.
Tool kit is made of:
–no. 1 16 mm socket wrench (1);
–no. 1 screwdriver (2): one end with PH cross-head size 2 and the other end with 4 mm hexagonal spanner.
–no. 1 O-ring for both tools.
BAG HOOK
WARNING
Do not hang excessively bulky bags or parcels to the hook, as this may s e r i o u s l y c o m p r o m i s e t h e manoeuvrability of the vehicle or the movement of your feet.
The bag hook (3) is positioned under the seat on the front part.
Maximum allowed weight: 1.5 kg
use and maintenance Scarabeo 50 2T - Scarabeo 50 4T - Scarabeo 100 4T 19
100 4T
2
uFit the helmet (3) inside the case and position it as shown in the picture or on the label on the case.
1u Close top case (2) until you hear a click and then remove the key from lock (1).
3
CAUTION
Do not leave the key inside the lock.
HELMET POSITIONING INTO THE TOP CASE
Thanks to the top case it is not necessary to always carry the helmet with you when the vehicle is parked.
WARNING
Do not drive with top case open. Safety driving conditions could be impaired.
To position the helmet:
uPlace the vehicle on the centre stand, see page 38 (POSITIONING THE VEHICLE ON CENTRE STAND).
uRemove the key from the ignition switch and insert it into top case lock (1).
uTurn the key anticlockwise and open top case (2).
20 use and maintenance Scarabeo 50 2T - Scarabeo 50 4T - Scarabeo 100 4T
MAIN COMPONENTS
FUEL
WARNING
The fuel used in internal combustion engines is highly flammable and can become explosive under particular conditions.
It is important to refuel and service the vehicle in a well-ventilated area, with the engine off.
Do not smoke while refuelling or near fuel vapours, in any case avoid contact with naked flames, sparks and any other heat source or source of ignition to prevent fires or explosion.
Avoid spilling fuel, as it may ignite when in contact with hot engine parts.
In case some fuel has accidentally been spilled, make sure that the area has completely dried and before starting the vehicle verify that there is no fuel inside the fuel filler neck.
Never fill the tank to the rim, as fuel expands from heat and when left under direct sunlight.
Tighten the filler plug securely after refuelling.
50 2T
1 |
Avoid contact with skin, do not inhale fuel vapours; do not swallow fuel or transfer it between different receptacles using a hose.
DO NOT RELEASE FUEL INTO THE ENVIRONMENT.
KEEP AWAY FROM CHILDREN.
Use only premium grade unleaded petrol with 95 (RON) and 85 (MON) octane rating minimum.
To refuel, proceed as follows:
uRaise the seat, see page 18 (UNLOCKING/LOCKING THE SEAT).
uRelease and remove the filler plug (1).
50 4T |
|
100 4T |
1
FUEL TANK CAPACITY (reserve included): 8 b
TANK RESERVE: 1 b
CAUTION
Do not add any additives or other substances to the fuel.
If a funnel or other system is used for t o p p i n g u p , m a k e s u r e t h a t i t i s perfectly clean.
u Refuel.
WARNING
Once refuelling is over, refit plug (1) in its correct position.
u Refit the plug (1).
use and maintenance Scarabeo 50 2T - Scarabeo 50 4T - Scarabeo 100 4T 21
LUBRICANTS
WARNING
Prolonged or repeated contact with oil may cause severe skin damage.
Wa s h y o ur h a n d s ca r ef ul l y a f t er handling engine oil.
Wear latex gloves during servicing.
KEEP AWAY FROM CHILDREN.
DO NOT DISPOSE OF OIL IN THE ENVIRONMENT
CAUTION
Proceed with care. Do not spill the oil!
Take care not to smear any component, the area in which you are working and the surrounding area.
Carefully remove any trace of oil.
In case of oil leakage or malfunctions, contact an aprilia Authorised Dealer.
MIXER OIL 50 2T
50 2T
Top up mixer oil tank every 2000 km (1250 mi).
The vehicle features a control unit that manages an electronic pump ensuring correct oil quantity for engine lubrication; see page 75 (LUBRICANT CHART).
The reserve is indicated by the mixer oil reserve light “ ” on the instrument panel, s e e p a g e 1 4 ( A R R A N G E M E N T O F I N S T R U M E N T S / C O N T R O L S A N D INDICATORS).
CAUTION
Using the vehicle with no mixer oil left seriously damages the engine.
In the event you run out of mixer oil or the mixer oil hose is removed, contact an aprilia Authorised Dealer that will bleed the system.
This operation is necessary because engine might be damaged if running with air in the mixer oil system.
50 2T |
1 |
|
To top up mixer oil proceed as follows:
uRaise the seat, see page 18 (UNLOCKING/LOCKING THE SEAT).
uRemove the cap (1).
TANK CAPACITY: 1.5 b
TANK RESERVE: 0.6 b
CAUTION
D o n o t p u t a d d i t i v e s o r o t h e r substances into the oil.
If a funnel or other system is used for t op pi ng up , m a k e s u r e t h a t i t i s perfectly clean.
u Top up.
CAUTION
Once refuelling is over, refit plug (1) in its correct position.
u Refit the plug (1).
22 use and maintenance Scarabeo 50 2T - Scarabeo 50 4T - Scarabeo 100 4T
ENGINE OIL 504T 1004T
In 4-stroke engines is used to lubricate driving parts, main bearings and cylinderpiston unit.
WARNING
Low oil level can damage the engine.
In all 4-stroke engines, the loss of the oil features and oil consumption can be considered a normal condition.
Consumption especially depends on use conditions (e.g. oil consumption increases when always riding "full throttle").
According to the total quantity of engine oil and average consumption measured through standard procedures, it is possible to determine the scheduled change interval.
50 4T |
100 4T |
1 |
2 |
CHECKING ENGINE OIL LEVEL
Check engine oil level every 2000 km (1250 mi).
uPlace the vehicle on the centre stand, see page 38 (POSITIONING THE VEHICLE ON CENTRE STAND).
CAUTION
In order to prevent any trouble, it is recommended to check oil level each time the vehicle is used.
CAUTION
Always check engine oil level with cold engine each time you are going to drive the veichle.
uUnscrew and extract the plug/dipstick
(1).
uClean the part in contact with the oil with a clean cloth.
uTighten the plug/dipstick (1) completely, screwing it into the filling hole (2).
uWithdraw the plug/dipstick (1) again and read the oil level on the dipstick itself.
uThe level is correct if it matches with the dipstick reference mark corresponding to maximum level.
uIf necessary, provide for topping up.
MAX level reference corresponds to about 850cc of engine oil.
If oil check is performed after having driven the vehicle, i.e. with warm engine, the level will be lower; for a correct reading, you should allow at least 10 minutes after having stopped the engine.
TOPPING UP ENGINE OIL
Top up engine oil level every 2000 km (1250 mi).
CAUTION
Any top-ups should be made after having checked oil level and MAX. level shall never be exceeded.
Have the engine oil checked and topped up every 2000 km (1250 mi) by an aprilia
Authorised Dealer.
use and maintenance Scarabeo 50 2T - Scarabeo 50 4T - Scarabeo 100 4T 23
1
2
3
CHECKING TRANSMISSION FLUID LEVEL
DO NOT DISPOSE OF OIL IN THE ENVIRONMENT.
C a r e f u l l y |
r e a d |
p a g e 4 0 |
(MAINTENANCE). |
|
|
uRide for a few kilometres until engine reaches the operating temperature, then stop the engine.
uPosition the vehicle on the centre stand.
uUnscrew and extract the plug/dipstick
(1).
uClean the part in contact with the oil with a clean cloth.
uTighten the plug/dipstick (1) completely, screwing it into the filling hole (2).
uWithdraw the plug/dipstick again and read the oil level on the dipstick itself:
uThe level is correct if the oil reaches approx. the dot mark on the dipstick.
uIf necessary, provide for topping up.
CAUTION
Tighten filler plugs (1) and drain plugs
(3) properly; make sure that any oil is not coming out.
Periodically check for leaks at the casing cover gasket.
Do not use the vehicle with insufficient lubrication or with contaminated or impure lubricants, since this would cause early wear of the moving parts and may also cause irreparable failures. Have inspection and replacement carried out by an aprilia Authorised Dealer.
TRANSMISSION FLUID
50 2T
Have the transmission fluid changed after the first 500 km (312 mi) and then every 12000 km (7500 mi) or every 2 years.
504T 1004T
Have the transmission fluid changed after the first 1000 km (625 mi) and then every 8000 km (5000 mi) or every 2 years.
Have inspection and replacement carried out by an aprilia Authorised Dealer.
24 use and maintenance Scarabeo 50 2T - Scarabeo 50 4T - Scarabeo 100 4T
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