© 1999 aprilia s.p.a. - Noale (VE)
First edition: may 1999
Reprint: july 1999, january 2000, february 2001
Produced and printed by:
editing division
Soave (VERONA) - Italy
Tel. +39 - 045 76 11 911
Fax +39 - 045 76 12 241
E-mail: customer@stp.it
www.stp.it
On behalf of: aprilia s.p.a.
via G. Galilei, 1 - 30033 Noale (VE) - Italy Tel. +39 - 041 58 29 111
Fax +39 - 041 44 10 54 www.aprilia.com
3!&%49 7!2.).'3
The following precautionary warnings are used throughout this manual in order to convey the following messages:
Safety warning. When you find this asymbol on the vehicle or in the manual, be careful to the potential risk of personal injury. Non-compliance with the indications given in the messages preceded by this symbol may result in grave risks for your and other people’s safety and for the vehicle!
aWARNING
Indicates a potential hazard which may result in serious injury or even death.
aCAUTION
Indicates a potential hazard which may result in minor personal injury or damage to the vehicle.
NOTE The word “NOTE” in this manual precedes important information or instructions.
4%#(.)#!,
The operations preceded by this
symbol must be repeated also on the opposite side of the vehicle.
If not expressly indicated otherwise, for the reassembly of the units repeat the disassembly operations in reverse order.
The terms “right” and “left” are referred to the rider seated on the vehicle in the normal riding position.
wvAny mention to the use of the vehicle with passenger is to be intended as referred only to the countries where this is allowed.
7!2.).'3 02%#!54)/.3 '%.%2!, !$6)#%
Before starting the engine, carefully read this manual and in particular the section “SAFE DRIVE”.
Your and other people’s safety depends not only on your quickness of reflexes and on your agility, but also on what you know about the vehicle, on its efficiency and on your knowledge of the basic information for “SAFE DRIVE”. Therefore, get a thorough knowledge of the vehicle, in such a way as to be able to drive in the traffic safety.
2 use and maintenance Habana 50/125 - Habana Custom 50/125
NOTE This manual must be considered as an integral part of the vehicle and must always accompany it, even in case of resale.
aprilia has carried out this manual with the maximum attention, in order to supply the user with correct and updated information. However, since aprilia constantly improves the design of its products, there may be slight discrepancies between the characteristics of your vehicle and those described in this manual.
For any clarification concerning the information contained in this manual, do not hesitate to contact your aprilia Official Dealer.
For control and repair operations not expressly described in this publication, for the purchase of aprilia genuine spare parts, accessories and other products, as well as for specific advice, contact exclusively aprilia Official Dealers and Service Centers, which guarantee prompt and accurate assistance.
Thank you for choosing aprilia. We wish you a nice ride.
All rights as to electronic storage, reproduction and total or partial adaptation, with any means, are reserved for all Countries.
NOTE In some countries the antipollution and noise regulations in force require periodical inspections.
The user of the vehicle in these countries must:
–contact an aprilia Official Dealer to have the non-homologated components replaced with others homologated for use in the country in question;
–carry out the required periodical inspections.
NOTE Soon after purchasing the vehicle, write down the identification data indicated on the SPARE PARTS IDENTIFICATION LABEL in the table here below. The label is stuck on the right beam of the frame; to be able to read it, remove the right inspection cover, see p. 59 (REMOVING THE RIGHT AND LEFT INSPECTION COVERS).
These data indicate:
–YEAR = year of manufacture (Y, 1, 2, ...);
–I.M. = modification code (A, B, C, ...);
–COUNTRY CODES = homologation country (I, UK, A, ...).
and are to be supplied to the aprilia Official Dealer as reference data for the pur-
chase of spare parts or specific accessories of the model you have acquired.
In this manual the various versions are indicated by the following symbols:
@ Habana model 50 cm#
? Habana Custom model 50 cm#
= Habana model 125 cm#
> Habana Custom model 125 cm#
eautomatic light switching version (Automatic Switch-on Device)
m optional |
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o catalytic version |
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VERSION: |
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I Italy |
S Singapore |
|
U United Kingdom |
s Slovenia |
|
a Austria |
i Israel |
|
p Portugal |
¬ South Korea |
|
F Finland |
M Malaysia |
|
B Belgium |
c Chile |
|
d Germany |
H Croatia |
|
f France |
A Australia |
|
E Spain |
u United States |
|
of America |
||
|
||
G Greece |
Ä Brazil |
|
O Holland |
R South Africa |
|
Y Switzerland |
n New Zealand |
|
D Denmark |
C Canada |
|
J Japan |
|
use and maintenance Habana 50/125 - Habana Custom 50/125 3
4!",% /& #/.4%.43 |
|
SAFE DRIVE ..................................................... |
5 |
BASIC SAFETY RULES.................................. |
6 |
CLOTHING...................................................... |
9 |
ACCESSORIES ............................................ |
10 |
LOAD............................................................. |
10 |
ARRANGEMENT |
|
OF THE MAIN ELEMENTS wv.............. |
12 |
ARRANGEMENT |
|
OF THE MAIN ELEMENTS xu.............. |
14 |
ARRANGEMENT OF THE CONTROLS / |
|
INSTRUMENTS AND INDICATORS............... |
16 |
INSTRUMENT AND INDICATOR TABLE ..... |
17 |
MAIN INDEPENDENT |
|
CONTROLS wx...................................... |
18 |
CONTROLS ON THE LEFT SIDE |
|
OF THE HANDLEBAR .................................. |
18 |
CONTROLS ON THE RIGHT SIDE |
|
OF THE HANDLEBAR .................................. |
19 |
MAIN INDEPENDENT |
|
CONTROLS v u...................................... |
20 |
CONTROLS ON THE LEFT SIDE |
|
OF THE HANDLEBAR .................................. |
20 |
CONTROLS ON THE RIGHT SIDE |
|
OF THE HANDLEBAR .................................. |
21 |
IGNITION SWITCH ....................................... |
22 |
STEERING LOCK ......................................... |
22 |
AUXILIARY EQUIPMENT ............................... |
23 |
UNLOCKING / LOCKING THE SADDLE ...... |
23 |
CRASH HELMET / |
|
GLOVE COMPARTMENT............................. |
23 |
ANTI-THEFT HOOK...................................... |
23 |
TOOL KIT ...................................................... |
24 |
BAG HOOK ................................................... |
24 |
GLOVE COMPARTMENT............................. |
24 |
MAIN COMPONENTS ..................................... |
25 |
FUEL ............................................................. |
25 |
LUBRICANTS................................................ |
26 |
BRAKE FLUID - recommendations ............... |
27 |
FRONT BRAKE DISC ................................... |
28 |
REAR DRUM BRAKE ................................... |
29 |
TYRES .......................................................... |
30 |
AUTOMATIC |
|
LIGHT SWITCHING VERSION _............... |
31 |
wvCATALYTIC SILENCER 2........... |
32 |
EXHAUST SILENCER .................................. |
32 |
INSTRUCTIONS FOR USE ............................. |
33 |
PRELIMINARY |
|
CHECKING OPERATIONS........................... |
33 |
STARTING .................................................... |
34 |
DEPARTURE AND DRIVE............................ |
37 |
RUNNING-IN................................................. |
39 |
STOPPING.................................................... |
40 |
PARKING ...................................................... |
41 |
POSITIONING THE VEHICLE |
|
ON THE STAND............................................ |
42 |
SUGGESTIONS TO PREVENT THEFT ....... |
42 |
MAINTENANCE .............................................. |
43 |
REGULAR SERVICE |
|
INTERVALS CHART wv...................... |
44 |
REGULAR SERVICE |
|
INTERVALS CHART xu...................... |
46 |
IDENTIFICATION DATA ............................... |
48 |
CHECKING THE ENGINE OIL LEVEL |
|
AND TOPPING UP xu......................... |
49 |
AIR CLEANER wv................................ |
50 |
AIR CLEANER xu................................ |
51 |
CHECKING THE BRAKE PAD WEAR.......... |
52 |
CHECKING THE SHOE WEAR .................... |
53 |
INSPECTING THE FRONT |
|
AND REAR SUSPENSIONS......................... |
53 |
CHECKING THE STEERING........................ |
54 |
CHECKING |
|
THE ENGINE FULCRUM AXIS..................... |
54 |
REMOVING THE FRONT COVER ............... |
55 |
REMOVING |
|
THE LOWER HANDLEBAR COVER ........... |
56 |
REMOVING |
|
THE HEADLIGHT METAL RING .................. |
56 |
PARTIAL REMOVAL |
|
OF THE UPPER HANDLEBAR COVER ...... |
57 |
REMOVING THE REAR-VIEW MIRRORS ... |
58 |
PARTIAL REMOVAL |
|
OF THE DASHBOARD ................................ |
58 |
REMOVING THE CENTRAL |
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INSPECTION COVER................................... |
59 |
REMOVING THE RIGHT AND LEFT |
|
INSPECTION COVERS ................................ |
59 |
REMOVING |
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THE BATTERY COVER wv................. |
59 |
CHECHING THE STAND.............................. |
60 |
CHECKING THE SWITCHES ....................... |
60 |
IDLING ADJUSTMENT ................................. |
61 |
ADJUSTING |
|
THE ACCELERATOR CONTROL................. |
62 |
SPARK PLUG ............................................... |
62 |
BATTERY ..................................................... |
64 |
LONG INACTIVITY OF THE BATTERY ....... |
64 |
CHECKING AND CLEANING |
|
THE TERMINALS ......................................... |
65 |
REMOVING THE BATTERY wv.......... |
65 |
REMOVING THE BATTERY xu.......... |
66 |
CHECKING THE ELECTROLYTE LEVEL |
.... 66 |
RECHARGING THE BATTERY .................... |
67 |
INSTALLING THE BATTERY wv......... |
67 |
INSTALLING THE BATTERY xu......... |
67 |
CHANGING THE FUSES.............................. |
68 |
ADJUSTING |
|
THE VERTICAL HEADLIGHT BEAM............ |
69 |
BULBS........................................................... |
69 |
CHANGING |
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THE HEADLIGHT BULBS w...................... |
70 |
CHANGING |
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THE HEADLIGHT BULBS x...................... |
71 |
CHANGING |
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THE HEADLIGHT BULBS v...................... |
72 |
CHANGING |
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THE HEADLIGHT BULBS u...................... |
73 |
CHANGING THE FRONT AND REAR |
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DIRECTION INDICATOR BULBS ................. |
74 |
CHANGING |
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THE DASHBOARD BULBS wx............ |
75 |
CHANGING THE DASHBOARD BULBS ..... |
76 |
CHANGING THE REAR LIGHT BULB.......... |
77 |
CHANGING |
|
THE NUMBER PLATE BULB xu......... |
78 |
TRANSPORT................................................... |
78 |
DRAINING THE FUEL TANK........................ |
79 |
CLEANING ...................................................... |
80 |
LONG PERIODS OF INACTIVITY ................ |
81 |
TECHNICAL DATA ......................................... |
82 |
LUBRICANT CHART wv...................... |
86 |
LUBRICANT CHART xu...................... |
87 |
Importers .................................................. |
90-91 |
WIRING DIAGRAM Habana 50..................... |
92 |
WIRING DIAGRAM - Habana 50 J-...... |
94 |
WIRING DIAGRAM Habana Custom 50 ....... |
96 |
WIRING DIAGRAM Habana 125................... |
98 |
WIRING DIAGRAM Habana Custom 125 ... |
100 |
4 use and maintenance Habana 50/125 - Habana Custom 50/125
safe drive
"!3)# 3!&%49 25,%3 |
To drive the vehicle it is necessary to be in possession of all the requirements prescribed by law (driving licence, minimum age, psychophysical ability, insurance, state taxes, vehicle registration, number plate, etc.).
Gradually get to know the vehicle by driving it first in areas with low traffic and/or private areas.
The use of medicins, alcohol and drugs or psychotropic substances notably increases the risk of accidents.
Be sure that you are in good psychophysical conditions and fit for driving and pay particular attention to physical weariness and drowsiness.
Most road accidents are caused by the driver’s lack of experience.
NEVER lend the vehicle to beginners and, in any case, make sure that the driver has all the requirements for driving.
6 use and maintenance Habana 50/125 - Habana Custom 50/125
Rigorously observe all road signs and national and local road regulations.
Avoid abrupt movements that can be dangerous for yourself and other people (for example: rearing up on the back wheel, speeding, etc.), and give due consideration to the road surface, visibility and other driving conditions.
Avoid obstacles that could damage the vehicle or make you lose control.
Avoid riding in the slipstream created by preceding vehicles in order to increase your speed.
Always keep both hands on the handlebars and both feet on the footboard (or on the footrests), in the correct driving posture.
Avoid standing up or stretching your limbs while driving.
use and maintenance Habana 50/125 - Habana Custom 50/125 7
The driver should pay attention and avoid distractions caused by people, things and movements (never smoke, eat, drink, read, etc.) while driving.
COOLER |
OIL |
Use only the vehicle’s specific fuels and lubricants indicated in the “LUBRICANT CHART”; check all oil, fuel and coolant levels regularly.
If the vehicle has been involved in an accident, make sure that no damage has occurred to the control levers, pipes, wires, braking system and vital parts.
If necessary, have the vehicle inspected by an aprilia Official Dealer, who should carefully check the frame, handlebars, suspensions, safety parts and all the devices that you cannot check by yourself.
Always remember to report any malfunction to the technicians to help them in their work.
Never use the vehicle when the amount of damage it has suffered endangers your safety.
Never change the position, inclination or colour of: number plate, direction indicators, lights and horns.
Any modification of the vehicle will result in the invalidity of the guarantee.
For only vehicles up to 50 cm3
Any modification of the engine or of other members which is aimed at increasing the speed or the power of the vehicle is prohibited by the law; in fact, any modification resulting in an increase of the maximum speed or of the engine displacement would change the scooter into a motorcycle,
8 use and maintenance Habana 50/125 - Habana Custom 50/125
A12 |
345 |
which implies the following obligations for the owner:
–new homologation;
–new registration;
–appropriate driving license.
Further, said modifications cause the loss of the insurance cover, since insurance policies expressly prohibit to make technical changes aimed at increasing the vehicle performance levels.
For the reasons stated above, the failure to comply with the tampering prohibition is punished by law with appropriate sanctions (including the confiscation of the vehicle), which, according to the case, can be combined with the sanctions provided for not using the crash helmet and/or the number plate, for the violation of fiscal obligations (ownership tax) and with penal sanctions provided for using the vehicle without driving license.
ONLY ORIGINALS
For only vehicles over 50 cm3
Any modification of the vehicle and/or the removal of original components can compromise vehicle performance levels and safety or even make it illegal.
We recommend respecting all regulations and national and local provisions regarding the equipment of the vehicle.
In particular, avoid all modifications that increase the vehicle’s performance levels or alter its original characteristics.
Never race with other vehicles.
Avoid off-road driving.
#,/4().' |
Before starting, always wear a correctly fastened crash helmet. Make sure that it is homologated, in good shape, of the right size and that the visor is clean.
Wear protective clothing, preferably in light and/or reflecting colours.
In this way you will make yourself more visible to the other drivers, thus notably reducing the risk of being knocked down, and you will be more protected in case of fall.
This clothing should be very tight-fitting and fastened at the wrists and ankles. Strings, belts and ties should not be hanging loose; prevent these and other objects from interfering with driving by getting entangled with moving parts or driving mechanisms.
use and maintenance Habana 50/125 - Habana Custom 50/125 9
Do not keep objects that can be dangerous in case of fall, for example pointed objects like keys, pens, glass vials etc. in your pockets (the same recommendations also apply to passengers).
!##%33/2)%3
The owner of the vehicle is responsible for the choice, installation and use of any accessory.
Avoid installing accessories that cover horns or lights or that could impair their functions, limit the suspension stroke and the steering angle, hamper the operation of the controls and reduce the distance from the ground and the angle of inclination in turns.
Avoid using accessories that hamper access to the controls, since this can prolong reaction times during an emergency.
Big fairings and windshields installed on the vehicle may produce aerodynamic forces that affect the stability of the vehicle, especially when riding at high speed.
Make sure that the equipment is well fastened to the vehicle and not dangerous during driving. Do not install electrical devices and do not modify those already existing to avoid electrical overloads, because the vehicle could suddenly stop or there could be a dangerous current shortage in the horn and in the lights.
aprilia recommends the use of aprilia genuine accessories.
,/!$
Be careful and moderate when loading your luggage. Keep any luggage loaded as close as possible to the center of gravity of the vehicle and distribute the load uniformly on both sides, in order to reduce umbalance to the minimum. Furthermore, make sure that the load is firmly secured to the vehicle, especially during long trips.
10 use and maintenance Habana 50/125 - Habana Custom 50/125
KG! |
Avoid hanging bulky, heavy and/or dangerous objects on the handlebars, mudguards and forks: the vehicle might respond more slowly in turns and its manoeuvrability could be unavoidably impaired.
Do not place bags that are too bulky on the vehicle sides, because they could hit people or obstacles, making you lose control of the vehicle.
Do not carry any bag if it is not tightly secured to the vehicle.
Do not carry bags which protrude too much from the luggage-rack or which cover the lights, horn or indicators.
Do not carry animals or children on the glove compartment or on the luggagerack.
Do not exceed the maximum load allowed for each side-bag.
When the vehicle is overloaded, its stability and its manoeuvrability can be compromised.
use and maintenance Habana 50/125 - Habana Custom 50/125 11
!22!.'%-%.4 /& 4(% -!). %,%-%.43 w v
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+%9 |
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1) |
Left rear-view mirror |
5) |
Battery |
10) |
Kick starter |
||||||||||
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( wnot provided in the Uversion) |
6) |
Fuse carrier |
11) |
Centre stand |
|||||||||
2) |
Left inspection cover |
7) |
Passenger grab rail |
12) |
Side stand & |
||||||||||
3) |
Central inspection cover |
8) |
Saddle lock |
13) |
Spark plug |
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4) |
Glove compartment |
9) |
Air cleaner |
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12 use and maintenance Habana 50/125 - Habana Custom 50/125
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+%9 |
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1) |
Crash helmet / glove compartment |
6) |
Right inspection cover |
10) |
Fuel tank |
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2) |
2 stroke oil tank plug |
7) |
Right rear-view mirror |
11) |
Anti-theft hook (for the aprilia “Body- |
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3) |
Fuel tank plug |
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( win the countries where required) |
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Guard” armored cable &). |
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4) |
Ignition switch / steering lock |
8) |
Brake fluid reservoir (front brake) |
12) |
2 stroke oil tank |
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5) |
Bag hook |
9) |
Horn |
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use and maintenance Habana 50/125 - Habana Custom 50/125 13
!22!.'%-%.4 /& 4(% -!). %,%-%.43 x u
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1) |
Left rear-view mirror |
6) |
Air cleaner |
11) |
Engine oil filler cap |
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2) |
Glove compartment |
7) |
Passenger grab rail |
12) |
Engine oil level sight glass |
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3) |
Left inspection cover |
8) |
Saddle lock |
13) |
Side stand & |
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4) |
Central inspection cover |
9) |
Kick starter |
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5) |
Passenger left footrest |
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10) Centre stand |
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14 use and maintenance Habana 50/125 - Habana Custom 50/125
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+%9 |
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1) |
Crash helmet / glove compartment |
7) |
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Right rear-view mirror |
12) |
Spark plug |
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2) |
Right inspection cover |
8) |
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Brake fluid reservoir (front brake) |
13) |
Passenger right footrest |
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3) |
Fuel tank plug |
9) |
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Horn |
14) |
Battery |
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4) |
Ignition switch / steering lock |
10) |
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Fuel tank |
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5) |
Bag hook |
11) Anti-theft hook (for the aprilia “Body- |
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6) |
Fuse carrier |
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Guard” armored cable &). |
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use and maintenance Habana 50/125 - Habana Custom 50/125 15
!22!.'%-%.4 /& 4(% #/.42/,3 ).3425-%.43 !.$ ).$)#!4/23
+%9
1)Electrical controls on the left side of the handlebar
2)Rear brake lever
3)Instruments and indicators
4)Throttle grip
5)Front brake lever
6)Electrical controls on the right side of the handlebar
7)Ignition switch/steering lock (n - m- s)
8)Speedometer
8) Speedometer – km/h scale only ^
9)Total kilometres odometer
10)Green low beam and parking light warning light ( p)
11)Blue high beam warning light (a)
12)Fuel level indicator (g)
13)Green direction indicator warning light (c
14)Amber low fuel warning light (g)
15)wvRed 2 stroke oil reserve warning light (j)
15)xuRed engine oil pressure warning light ( j)
16 use and maintenance Habana 50/125 - Habana Custom 50/125
).3425-%.4 !.$ ).$)#!4/2 4!",%
Description |
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Function |
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Direction indicator warning light |
c |
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It blinks when the direction indicators are on. |
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It comes on when the ignition switch is in position “n” and the start push button |
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“r“ is pressed, thus checking the proper functioning of the bulb. |
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If the light does not come on during the starting, provide for replacing the bulb. |
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wv2 stroke oil reserve warning light |
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If the warning light comes on and does not go out |
j |
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aCAUTION |
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after the start push button “r” has been released, |
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or if it comes on during normal functioning, this means that the 2 stroke |
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oil reserve is being used; in this case, top up the 2 stroke oil tank, see p. |
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26 (w v2 STROKE OIL). |
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It comes on every time the ignition switch is brought to position “n” and the |
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engine is not running, thus testing the correct operation of the bulb. |
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If during this phase the lamp does not turn on, it must be replaced. |
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xuEngine oil pressure warning light |
j |
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The warning light must go off when the engine is running. |
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If the warning light comes on during the normal |
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aCAUTION |
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running of the engine, this means that the oil pres- |
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sure in the circuit is insufficient. In this case, immediately stop the engine |
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and contact your APRILIA Official Dealer. |
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Total kilometres odometer |
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It indicates the total number of kilometres covered. |
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Speedometer |
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It indicates the driving speed. |
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Parking light and low beam warning light |
p |
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Comes on when the lights are on. |
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High beam warning light |
a |
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It comes on when the headlight in high beam position. |
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Low fuel warning light |
g |
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It comes on when the quantity of fuel left in the tank is about 2 L. |
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Fuel level indicator |
g |
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It indicates the approximate fuel level in the tank. |
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use and maintenance Habana 50/125 - Habana Custom 50/125 17
-!). ).$%0%.$%.4 #/.42/,3 w x
#/.42/,3 /. 4(% ,%&4 3)$% /& 4(% (!.$,%"!2
NOTE The electrical parts work only when the ignition switch is in position “n”.
NOTE The lighting system works only when the engine is running.
1) HORN PUSH BUTTON (f)
The horn is activated when the push button is pressed.
2) DIMMER SWITCH ( a - b)
When the light switch is in position “o”: if the dimmer switch is in position “a”, the high beam comes on, while if it is in position “b”, the low beam comes on.
2) DIMMER SWITCH ( a - b) _
When it is in position “b” the parking lights, the dashboard light and the low beam are always on.
When it is in position “a”, the high beam comes on.
NOTE The lights can be switched off only by stopping the engine.
3) DIRECTION INDICATOR SWITCH (c)
To indicate the turn to the left, move the switch to the left; to indicate the turn to the right, move the switch to the right.
To turn off the direction indicator, press the switch.
18 use and maintenance Habana 50/125 - Habana Custom 50/125
#/.42/,3 /. 4(% 2)'(4 3)$% /& 4(% (!.$,%"!2
NOTE The electrical parts work only when the ignition switch is in position “n”.
NOTE The lighting system works only when the engine is running.
1)LIGHT SWITCH ( o- p- • ) ( _not provided )
NOTE Before operating the light switch, make sure that the dimmer switch ( a - b ) is in position “b”.
When the light switch is in position “•”, the lights are off; when the switch is in position “p”, the parking lights and the dashboard light are on; when the switch is in position “o”, the parking lights, the dashboard light and the low beam are on. The high beam can be operated by means of the dimmer switch ( a - b).
1a) ENGINE STOP SWITCH (n - m)
(in the countries where required)
aCAUTION
Do not operate the engine stop switch “n - m” in running conditions.
This is a safety or emergency switch. With the switch in position “n”, it is possible to start the engine; the engine can be stopped by moving the switch to position “m”.
aCAUTION
With stopped engine and ignition switch in position “n”, the battery may run down.
When the vehicle has come to a halt, stop the engine, and move the ignition switch to position “m”.
2)START PUSH BUTTON (r)
When the start push button is pressed and one of the brake levers (front or rear) is activated at the same time, the starter makes the engine run.
For the starting procedure, see p. 34 (STARTING)
use and maintenance Habana 50/125 - Habana Custom 50/125 19
-!). ).$%0%.$%.4 #/.42/,3 vu
#/.42/,3 /. 4(% ,%&4 3)$% /& 4(% (!.$,%"!2
NOTE The electrical parts work only when the ignition switch is in position “n”.
The lighting system works only when the engine is run-
1)HORN PUSH BUTTON (f)
The horn is activated when the push button is pressed.
2)DIMMER SWITCH ( a - b - a)
When the light switch is in position “o”: if the dimmer switch is in position “a”, the high beam comes on, while if it is in position “b”, the low beam comes on.
The high beam signaller is operated by pressing the dimmer switch (a - b - a) to position (A) (a), independently of the position of the light switch ( o - p - • ).
NOTE When the dimmer switch is released, the high beam signaller is disconnected.
2)DIMMER SWITCH ( a - b - a) _J
When it is in position “b” the parking lights, the dashboard light and the low beam are always on.
When it is in position “a”, the high beam comes on.
The high beam signaller is operated by pressing the dimmer switch ( a - b - a) to position (A) ( a).
NOTE When the dimmer switch is released, the high beam signaller is disconnected.
NOTE The lights can be switched off only by stopping the engine.
3)DIRECTION INDICATOR SWITCH (c)
To indicate the turn to the left, move the switch to the left; to indicate the turn to the right, move the switch to the right.
To turn off the direction indicator, press the switch.
20 use and maintenance Habana 50/125 - Habana Custom 50/125
#/.42/,3 /. 4(% 2)'(4 3)$% /& 4(% (!.$,%"!2
NOTE The electrical parts work only when the ignition switch is in position “n”.
NOTE The lighting system works only when the engine is running.
1)LIGHT SWITCH ( o- p- • ) ( _Jnot provided )
NOTE Before operating the light switch, make sure that the dimmer switch ( a - b- a) is in position “b”.
When the light switch is in position “•”, the lights are off; when the switch is in position “p”, the parking lights and the dashboard light are on; when the switch is in position “o”, the parking lights, the dashboard light and the low beam are on. The high beam can be operated by means of the dimmer switch ( a - b - a).
2)ENGINE STOP SWITCH (n- m)
aCAUTION
Do not operate the engine stop switch “n - m” in running conditions.
This is a safety or emergency switch. With the switch in position “n”, it is possible to start the engine; the engine can be stopped by moving the switch to position “m”.
aCAUTION
With stopped engine and ignition switch in position “n”, the battery may run down.
When the vehicle has come to a halt, stop the engine, and move the ignition switch to position “m”.
3)START PUSH BUTTON (r)
When the start push button is pressed and one of the brake levers (front or rear) is activated at the same time, the starter makes the engine run.
For the starting procedure, see p. 34 (STARTING)
use and maintenance Habana 50/125 - Habana Custom 50/125 21
)'.)4)/. 37)4#(
The ignition switch is positioned on the right side, near the steering column.
NOTE The key (1) operates the ignition switch/steering lock, glove compartment and the saddle lock.
Two keys are supplied together with the vehicle (one spare key).
NOTE Do not keep the spare key on the vehicle.
34%%2).' ,/#+
aWARNING
Never turn the key to position “s” in running conditions, in order to avoid losing control of the vehicle.
OPERATION
To lock the steering:
Turn the handlebar completely leftwards.
Turn the key to position “m”.
Press the key and rotate it to position “s”.
Extract the key.
Position |
Function |
Key |
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removal |
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The steering |
It is possible |
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s |
is locked. |
to remove |
|
It is neither |
the key. |
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Steering |
possible to |
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start the en- |
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||
lock |
gine, nor to |
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switch on the |
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lights. |
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Neither the |
It is possible |
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m |
engine, nor |
to remove |
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the lights can |
the key. |
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be switched |
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on. |
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The engine |
It is not pos- |
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n |
and the lights |
sible to re- |
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can be |
move the |
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switched on. |
key. |
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22 use and maintenance Habana 50/125 - Habana Custom 50/125
!58),)!29 %15)0-%.4
5.,/#+).' ,/#+).' 4(% 3!$$,%
To unlock and lift the saddle:
Position the vehicle on the stand.
Insert the key in the saddle lock (1).
Rotate the key anticlockwise and raise the saddle (2).
NOTE Before lowering and locking the saddle, make sure that you have not left the key in the crash helmet / glove compartment.
To lock the saddle, lower and press it (without exerting too much pressure), thus making the lock snap shut.
aWARNING
Before leaving, make sure that the saddle is properly locked.
#2!3( (%,-%4 ',/6% #/-0!24-%.4
Thanks to the crash helmet/glove compartment, you no longer have to carry the crash helmet or other objects with you every time you park the vehicle.
The compartment is positioned under the saddle and can contain a “JET” helmet.
To reach it:
Raise the saddle (2), see beside (UNLOCKING / LOCKING THE SADDLE).
NOTE Position the helmet with the opening facing downwards, as indicated in the figure.
aWARNING
Do not load the crash helmet / glove compartment too much.
Maximum allowed weight: 2.5 kg.
!.4) 4(%&4 (//+
The anti-theft hook (3) is positioned on the right side of the vehicle, near the rider's footboard.
To prevent the vehicle from being stolen, it is advisable to secure it with the aprilia “Body-Guard” armored cable &(4), available at any aprilia Official Dealer.
aWARNING
Do not use the hook to lift the vehicle or for any purpose other than securing the vehicle once it has been parked.
use and maintenance Habana 50/125 - Habana Custom 50/125 23
4//, +)4
The tool kit is positioned inside the crash helmet / glove compartment.
To reach it, proceed as follows:
Lift the saddle, see p. 23 (UNLOCKING / LOCKING THE SADDLE)
Take the tool kit (1).
The tool kit (1) includes:
–n. 1 tool case
–w v n. 1 21 mm spark plug socket spanner
–x u n. 1 16 mm spark plug socket spanner
–n. 1 socket spanner rod
–n. 1 8/10 mm socket spanner
–n. 1 double-ended, cross-/cut headedscrewdriver type PH size 2
–n. 1 screwdriver handle
–n. 1 3 mm hexagon spanner
–n. 1 4 mm hexagon spanner
"!' (//+
aWARNING
Do not hang excessively bulky bags or parcels to the hook, as this may seriously compromise the manoeuvrability of the vehicle or the movement of your feet.
The bag hook (2) is positioned under the front part of the saddle.
Max. allowed weight: 1.5 kg.
',/6% #/-0!24-%.4
It is placed under the handlebar, on the inner part of the shield.
To reach it:
Introduce the ignition key (3) in the lock.
Turn the key clockwise, pull it and open the door (4).
aCAUTION
Before locking the door, make sure that you have not left the key in the glove compartment.
To lock the door (4), raise and press it. It is not necessary to use the key.
Maximum allowed weight: 1.5 kg.
24 use and maintenance Habana 50/125 - Habana Custom 50/125
-!). #/-0/.%.43
&5%,
aWARNING
The fuel used for internal combustion engines is extremely inflammable and in particular conditions it can become explosive. It is important to carry out the refuelling and the maintenance operations in a well-ventilated area, with the engine off. Do not smoke while refuelling or near fuel vapours, in any case avoid any contact with naked flames, sparks and any other heat source to prevent the fuel from catching fire or from exploding.
Further, prevent fuel from flowing out of the fuel filler, as it could catch fire when getting in contact with the red-hot surfaces of the engine.
In case some fuel has accidentally been spilt, make sure that the area is completely dry before starting the vehicle.
Since petrol expands under the heat of the sun and due to the effects of sun radiation, never fill the tank to the brim. Screw the cap carefully after refuelling. Avoid any contact of the fuel with the skin and the inhalation of vapours; do not swallow fuel or pour it from a receptacle into another by means of a tube.
DO NOT DISPOSE OF FUEL IN THE ENVIRONMENT.
KEEP AWAY FROM CHILDREN.
w v
Use only premium grade petrol (4 Stars U), in conformity with the DIN 51600 standard, min. O.N. 98 (N.O.R.M.) and 88 (N.O.M.M.).
2Use only unleaded petrol, in conformity with the DIN 51607 standard, min. O.N. 95 (N.O.R.M.) and 85 (N.O.M.M.).
x u
Leaded (4 Stars U) or unleaded premium grade petrol, min. O.N. 95 (N.O.R.M.) and 85 (N.O.M.M.).
To refuel, proceed as follows:
Lift the saddle, see p. 23 (UNLOCKING / LOCKING THE SADDLE)
Unscrew and remove the fuel tank plug
(1).
FUEL TANK CAPACITY (reserve included):
–wv7,5 L
–xu8 L
TANK RESERVE: 2 L
Refuel.
aWARNING
After refuelling, put back the cap (1) in the correct position.
Put back the cap (1).
use and maintenance Habana 50/125 - Habana Custom 50/125 25
,5"2)#!.43
aWARNING
Oil can cause serious damage to the skin if handled every day and for long periods.
Wash your hands carefully after using oil.
In case any maintenance operation has to be carried out, it is advisable to use latex gloves.
KEEP AWAY FROM CHILDREN.
DO NOT DISPOSE OF OIL IN THE ENVIRONMENT.
aCAUTION
Proceed with care. Do not spill the oil!
Take care not to smear any component, the area in which you are working and the surrounding area.
Carefully remove any trace of oil.
In case of leakages or malfunctions, contact an APRILIA Official Dealer.
wv2 STROKE OIL
Top up the 2 stroke oil tank every 500 km (312 mi).
The vehicle is provided with a separate mixer that makes it possible to mix petrol with oil for the lubrication of the engine, see p. 86 (LUBRIFICANT CHART w v).
The reserve is indicated by the coming on of the 2 stroke oil reserve warning light “j” positioned on the dashboard, see p. 16 and 17 (ARRANGEMENT OF THE CONTROLS / INSTRUMENTS AND INDICATORS).
aCAUTION
The use of the vehicle without 2 stroke oil causes serious damages to the engine.
If you run out of oil in the 2 stroke oil tank or if the mixer oil pipe has been re-
moved, it is necessary to contact an APRILIA Official Dealer, who will provide
for bleeding the system.
This operation is indispensable, since the operation of the engine with air in the mixer oil system may cause serious damages to the engine itself.
To top up the 2 stroke oil tank, proceed as follows:
Lift the saddle, see p. 23 (UNLOCKING / LOCKING THE SADDLE).
Remove the plug (1).
2 STROKE OIL TANK CAPACITY: 1.4 L
TANK RESERVE: 0.4 L
Top up the 2 stroke oil tank.
aCAUTION
After refuelling, put back the cap (1) in the correct position.
Put back the cap (1).
26 use and maintenance Habana 50/125 - Habana Custom 50/125
xuENGINE OIL
Always check the engine oil level before starting the vehicle, see p. 49 (CHECKING THE ENGINE OIL LEVEL AND TOPPING UP x u).
NOTE Use high-quality oils, see p. 87 (LUBRICANT CHART x u).
TRANSMISSION OIL
w v
Have the transmission oil level checked every 4000 km (2500 mi).
It is necessary to have the transmission oil changed after the first 500 km (312 mi) and successively every 12000 km (7500 mi).
aCAUTION
When topping up the engine oil, never exceed the "MAX" level.
It is necessary to have the engine oil changed after the first 1000 km (625 mi) and successively every 3000 km (1875 mi).
For the oil change, contact an aprilia Official Dealer.
x u
Have the transmission oil level checked every 12000 km (7500 mi).
It is necessary to have the transmission oil changed after the first 1000 km (625 mi) and successively every 24000 km (15000 mi).
To check the oil level and to change the oil, contact an aprilia Official Dealer.
"2!+% &,5)$ RECOMMENDATIONS
aWARNING
Sudden resistance or clearance problems on the brake lever may be due to troubles in the hydraulic system.
For any doubt regarding the perfect functioning of the braking system and in case you are not able to carry out the usual checking operations, contact your APRILIA Official Dealer.Pay special attention to the brake disc and friction material, making sure that they are neither dirty nor oily, especially after maintenance operations or inspections.
Make sure that the brake pipe is neither twisted nor worn out.
KEEP AWAY FROM CHILDREN.
DO NOT DISPOSE OF THE FLUID IN THE ENVIRONMENT.
use and maintenance Habana 50/125 - Habana Custom 50/125 27
&2/.4 "2!+% $)3#
aWARNING
The brakes are the parts that most ensure your safety and for this reason they must always be perfectly working; check them before every trip.
A dirty disc soils the pads, with consequent reduction of the braking efficiency. Dirty pads must be replaced, while dirty discs must be cleaned with a highquality degreaser.
The brake fluid must be changed every two years by an APRILIA Official Dealer.
For any doubt regarding the perfect functioning of the braking system and in case you are not able to carry out the
usual checking operations, contact your APRILIA Official Dealer.
This vehicle is provided with front hydraulic disc brake.
When the disc pads wear out, the level of the fluid decreases to automatically compensate for their wear.
The brake fluid reservoir (1) is positioned near the front brake lever coupling. Periodically check the brake fluid level in the reservoir (1) and the pad wear, see p. 52 (CHECKING THE BRAKE PAD WEAR)
aWARNING
Do not use the vehicle if the braking system leaks fluid.
CHECKING
To check the brake fluid level, proceed as follows:
NOTE Position the vehicle on firm and flat ground.
Position the vehicle on the centre stand.
Rotate the handlebar, so that the fluid contained in the brake reservoir is parallel to the “MIN” mark stamped on the glass gauge (2).
Make sure that the fluid contained in the reservoir exceeds the “MIN” mark stamped on the glass gauge (2).
MIN = minimum level.
If the fluid does not reach at least the “MIN” mark:
aCAUTION
When the disc pads wear out, the level of the fluid decreases progressively to compensate for their wear.
Check the brake pad wear, see p. 52 (CHECKING THE BRAKE PAD WEAR) and the disc wear.
If the pads and / or the disc do not need replacing:
Contact an aprilia Official Dealer, who will provide for topping up.
aCAUTION
Check the braking efficiency.
In case of excessive stroke of the brake lever or reduced efficiency of the braking system, contact an APRILIA Official Dealer, since it may be necessary to bleed the system.
28 use and maintenance Habana 50/125 - Habana Custom 50/125
2%!2 $25- "2!+%
aWARNING
The brakes are the parts that most ensure your safety and for this reason they must always be perfectly working.
For any doubt regarding the perfect functioning of the braking system and in case you are not able to carry out the
usual checking operations, contact your APRILIA Official Dealer.
ADJUSTING THE BRAKE
Measure the distance covered by the lever before the brake starts it braking action. The idle stroke at the end of the brake lever must be about 10 mm.
To adjust the clearance, proceed as follows:
Force the spring (1) to reach the seat (2) of the threaded rod.
Lock the rotation of the threaded rod by acting on the appropriate seat (2) with a spanner.
Act on the adjuster (3).
Put on the brake repeatedly and make sure that the wheel turns freely after the brake has been released.
Check the braking efficiency.
aCAUTION
w v
The fact that the adjuster (3) can be tightened completely or the indicator (4) is positioned beyond the reference tooth (5) indicates that the brake shoes are worn; in this case, see p. 53 (CHECKING THE SHOE WEAR).
x u
If the adjuster (3) can be screwed up completely, this means that the brake shoes are worn out.
In this case, see p. 53 (CHECKING THE SHOE WEAR).
use and maintenance Habana 50/125 - Habana Custom 50/125 29
492%3
This vehicle is provided with tubeless tyres.
aWARNING
Periodically check the tyre inflation pressure at room temperature, see p. 82 (TECHNICAL DATA)
If the tyres are hot, the measurement is not correct.
Carry out the measurement especially before and after long rides.
If the inflation pressure is too high, the ground unevenness cannot be dampened and is therefore transmitted to the handlebar, thus compromising the driving comfort and reducing road holding during turns.
If, on the contrary, the inflation pressure is too low, the tyre sides (1) are under greater stress and the tyre itself may slip on the rim or it may become loose, with consequent loss of control of the vehicle.
In case of sudden braking the tyres could even get out of the rims. Further, the vehicle could skid while turning.
Check the surface and the wear of the tyres, since tyres in bad conditions can impair both the grip and the controllability of the vehicle.
Some types of tyres homologated for this vehicle are provided with wear indicators.
There are several kinds of wear indicators.
For more information on how to check the wear, contact your Dealer.
Visually check if the tyres are worn and in this case have them changed.
If the tyres are old, even if not completely worn out, they may become hard and may not ensure good road holding.
In this case, have the tyres changed.
Change the tyre when it is worn out or in case of puncture on the tread side, if the puncture is larger than 5 mm.
After repairing a tyre, have the wheels balanced.
Use only tyres in the size suggested by APRILIA, see p. 82 (TECHNICAL DATA).
Do not install tyres with air tube on rims for tubeless tyres and viceversa.
30 use and maintenance Habana 50/125 - Habana Custom 50/125
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