HEIDENHAIN TNC 430 Technical Manual

4.4 (25)

Technical Manual

TNC 426 CB/PB/M TNC 430 CA/PA/M

NC Software

280 470-12

 

280 471-12

280 472-14

280 473-14

280 474-19

280 475-19

280 476-21

280 477-21

December 2001

343 734-21 · 10 · 12/2001 · Bi · Printed in Germany · Subject to change without notice (343 734-E6)

Foreword

This Technical Manual has been written for all machine tool manufacturers and distributors. It contains all of the information necessary for the mounting, electrical connection, commissioning and PLC programming of HEIDENHAIN contouring controls.

Every time the hardware or software of HEIDENHAIN's contouring control is updated, you will receive a set of supplementary pages free-of-charge. Always sort these pages into your Technical Manual immediately. In this way, your manual will always be up-to-date.

You can use extracts from this manual to supplement your machine documentation. If you increase the size of the manual format (17 cm x 24 cm) by the factor 1.225, you will have DIN A4 format.

No documentation is perfect. Documentation is alive. It thrives on your comments and suggestions for improvement. Please help us by sending us your ideas.

DR. JOHANNES HEIDENHAIN GmbH

E/P Department

Dr.-Johannes-Heidenhain-Str. 5

83301 Traunreut

1 Update Information No. 6

1.1 Releases

The following NC software was released:

 

n NC software 280 474-18 and 280 475-18

June 2001

n NC software 280 474-19 and 280 475-19

August 2001

n NC software 280 476-15 and 280 477-15

November 2000

n NC software 280 476-16 and 280 477-16

December 2000

n NC software 280 476-17 and 280 477-17

March 2001

n NC software 280 476-18 and 280 477-18

April 2001

n NC software 280 476-19 and 280 477-19

July 2001

n NC software 280 476-20 and 280 477-20

August 2001

n NC software 280 476-21 and 280 476-21

November 2001

1.2 NC software 280 474-xx

 

NC software

Setup Disks

Release

 

280 474-18

286 195-21

06/2001

 

Export version:

 

 

280 475-18

286 195-21

06/2001

 

NC Software

Setup Disks

Release

 

280 474-19

286 195-22

08/2001

 

Export version:

 

 

280 475-19

286 195-22

08/2001

1.3 NC software 280 476-xx

 

 

 

NC software

Setup Disks

Release

 

280 476-15

286 197-17

11/2000

 

Export version:

 

 

280 477-15

286 197-17

11/2000

Machine

n MP7441 has been expanded:

 

parameters

Bit 1: Reserved, enter 0

 

 

Bit 2: Error message “Enter depth as negative” when a positive depth was

 

programmed in the fixed cycles.

 

=0: Error message is suppressed

=1: Error message is not suppressed

nMP7682 has been expanded: Bit 3: Reserved, enter 0

Bit 4: Reserved, enter 0

Machine

n Before a probing block, the control checks whether M4501 is set. If it is, the

integration

probing block start is delayed by 1 second.

December 2001

Update Information No. 6

1 – 1

Machine parameters

PLC programming

NC software

Setup Disks

Release

280 476-16

286 197-18

12/2000

Export version:

 

280 477-16

286 197-18

12/2000

nMP2221 has been expanded:

All HEIDENHAIN inverters except the UE 2xx compact inverter provide the error signal ERR-IZ.

Bit 2 = 0: Do not monitor the ERR-IZ signal, or the inverter doesn't supply this signal (SIEMENS and INDRAMAT inverters, and HEIDENHAIN UE 2xx compact inverters).

Bit 2 = 1: Monitor the ERR-IZ signal (HEIDENHAIN inverters except UE 2xx compact inverters).

nThe minimum input value of MP7430 was changed from 0.1 to 0.001.

nFN18: SYSREAD has been expanded:

You can ascertain the angle of misalignment between the spindle and the tilted coordinate system.

ID210

NR8

nFN18: SYSREAD has been expanded:

You can find the measurement results of touch probe cycles 0 and 1 without probe radius and length compensation.

ID360

NR3

Machine parameters

Machine integration

NC Software

Setup Disks

Release

280 476-17

286 197-19

03/2001

Export version:

 

280 477-17

286 197-19

03/2001

nThe PLC can change machine parameter MP2397.x.

nMP7683 has been expanded:

Bit 7: AUTOSTART function of an NC program through the PLC

0:AUTOSTART function of an NC program is performed by the NC.

1:AUTOSTART function of an NC program is performed by the PLC. The NC does not trigger an NC start.

nM4182 is new:

The marker indicates whether the autostart function was activated.

nM4183 is new:

The marker indicates whether the time from the autostart function has expired.

nIf an NC program block is interrupted in Single block mode or by a STOP block and the positions of NC axes are changed, the NC program can be restarted at the changed positions. If STRICTREPOS = YES in OEM.SYS, the function for restoring the position is activated.

1 – 2

HEIDENHAIN Technical Manual TNC 426, TNC 430

Miscellaneous

Machine parameters

Machine integration

Machine parameters

nWhen the control starts, it checks whether there is enough space on the hard disk for system files. If not, the error message Too many setup files appears. In this event, delete any unnecessary NC software or setup files from the hard disk.

nWhen the control starts, the data of the fixed cycles and touch probe cycles are checked and the resulting information is saved in the log.

NC software

Setup Disks

Release

280 476-17

286 197-20

03/2001

Export version:

 

280 477-17

286 197-20

03/2001

NC Software

Setup Disks

Release

280 476-18

286 197-21

04/2001

Export version:

 

280 477-18

286 197-21

04/2001

nThe maximum input values of MP1060.x and MP1070.x were extended to 30 [m/s2 or 1000°/s2].

nMP7682 has been expanded:

Bit 4: Tolerance of rotary axes with M128

=0: With consideration of head dimensions

=1: Without consideration of head dimensions

nSince no speed encoder is used during volts-per-hertz (U/f) control mode, W322 = 0. Module 9164 supplies the actual speed value while the spindle is active, and not during the acceleration and braking phase.

NC Software

Setup Disks

Release

280 476-18

286 197-22

05/2001

Export version:

 

280 477-18

286 197-22

05/2001

NC Software

Setup Disks

Release

280 476-18

286 197-23

05/2001

Export version:

 

280 477-18

286 197-23

05/2001

NC Software

Setup Disks

Release

280 476-19

286 197-24

07/2001

Export version:

 

280 477-19

286 197-24

07/2001

nMP2180 has been expanded, MP2181 has been added: MP2180 has been expanded into MP2180.0 to MP2180.8.

In MP2180.0 to MP2180.8 and in MP2181, the same value must be entered.

nThe maximum input value of MP2600.x was increased to 30 000 [A/(rev/s2)].

nMP7160 has been expanded:

Bit 3 = 0: IPC and acceleration feedforward control active

Bit 3 = 1: IPC and acceleration feedforward control not active

December 2001

Update Information No. 6

1 – 3

Machine integration

PLC modules

Miscellaneous

Machine parameters

Machine integration

nIf you save the actual position value with Module 9146 and then close the position control loop, or if the position control loop is closed and the actual position value is then saved with Module 9146, the error message Actual position value saved <Axis> appears. The error message triggers an emergency stop.

nA maximum of 16 variables can be used in the MP7530 column and in the TEMPCOMP column of the description tables for the swivel axis geometry.

Module 9120 Starting a PLC axis

Module 9120 was expanded by an error code: 6= Feed rate not permitted

Module 9123 Traversing the reference marks of PLC axes

Module 9123 was expanded by an error code: 6= Feed rate not permitted

nIf REMOTE.PLCPASSWORDFORCED = YES in OEM.SYS, machine backup, full backup and setup are only possible with the code word defined in

PLCPASSWORD =.

NC Software

Setup Disks

Release

280 476-20

286 197-25

08/2001

Export version:

 

280 477-20

286 197-25

08/2001

NC Software

Setup Disks

Release

280 476-20

286 197-26

09/2001

Export version:

 

280 477-20

286 197-26

09/2001

NC software

Setup disks

Release

280 476-21

286 197-27

11/2001

Export version:

 

280 477-21

286 197-27

11/2001

nMP1152 is new:

0:I3 (control-is-ready signal acknowledgement) is passed on directly to the NC

1:I3 is processed by the PLC before being passed on to the NC

nThe machining plane position indication (MP7500 bit 1 = 1) has been expanded by the following swivel-axis combination:

Swivel head and rotary table: axis sequence B variable, A variable (tool axis Z)

nAn internal EMERGENCY STOP can be simulated with the code number FAILTEST in order to check the wiring of the machine. The control-is-ready output is reset. The NC and PLC are no longer operable.

Danger

Hanging axes must be supported before the test in order to prevent damage to the machine in case of error.

1 – 4

HEIDENHAIN Technical Manual TNC 426, TNC 430

n The power module table was expanded by the following columns: I-N-DC,

 

T-DC, F-DC, T-AC, F-AC, T-IGBT, I-N-AC-3333, I-N-AC-4000, I-N-AC-5000,

 

I-N-AC-6666, I-N-AC-8000 and I-N-AC-10000. The columns currently have no

 

function.

 

n The motor table was expanded by the following columns T-DC, F-DC, T-AC

 

and F-AC. The columns currently have no function.

Miscellaneous

n In the Machine-parameter programming mode, the DELETE ALL and SELECT

 

soft keys after the DEL/SEL SETUP soft key were switched.

1.4 Use of Speed Encoders with EnDat Interface

Regardless of the Type of encoder in the motor table, the control attempted to communicate with a speed encoder with EnDat interface. If this did not succeed, a speed encoder with Z1 track was assumed.

If an error occurred during communication with the EnDat encoder, the control assumed that it was dealing with an encoder with a Z1 track. This was not the case, however, since encoders with EnDat interface do not have a Z1 track.

This resulted in the error message C310 Z1 track error.

As of NC software 280 476-18 (in conjunction with the setup 286 197-22), the control uses the Type of encoder entry in the motor table. If an encoder with Z1 track is entered in the motor table, the message C310 Z1 track error appears in the event of an error. If an encoder with EnDat interface is entered in the motor table, the control attempts to communicate with the encoder. If this fails, the error message C3F0 EnDat not found <axis> appears.

Warning

If you use the HEIDENHAIN standard motor table motor.mot and motors with EnDat encoders, you might have to change the entry for the motor in the SYS column (type of encoder) of the motor table or enter a new motor.

nSYS = 1: Incremental rotary encoder with Z1 track

nSYS = 2: Absolute speed encoder with EnDat interface

If you use the motor table motor.sn instead of motor.mot, the control attempts to communicate with an encoder with EnDat interface. If this fails, due to an error or because no EnDat encoder is connected, the control assumes that it is dealing with an encoder with Z1 track and tries to read it. If this fails, the error message C310 Z1 track error appears.

December 2001

Update Information No. 6

1 – 5

1.5 Tool-Oriented Machining

As of NC software 280 476-17, “tool-oriented” pallet table machining is also possible. For more information, please refer to the User's Manual.

A special tool-change macro is required for tool-oriented pallet machining. This is defined through the keyword TCTOOLMODE= in NCMACRO.SYS.

This macro is called for tool oriented machining instead of the tool-change macro. If this macro is not defined in NCMACRO.SYS, a HEIDENHAIN standard macro is run.

The HEIDENHAIN standard macro performs the following functions:

nPositioning to clearance height

nExecution of M146

nTool change through TOOL CALL. The existing tool-change macro is called.

The following new functions are available for interrogating whether a clearance height was programmed in the pallet table:

nFN18: SYSREAD ID510 NR5 IDX(axis)

This function can ascertain whether a clearance height was programmed for the corresponding axis.

nFN18: SYSREAD ID510 NR6 IDX(axis)

This function can ascertain the clearance height for the corresponding axis.

With the M function M146 the current geometry information is saved in a temporary file.

An NC macro can be defined through the keyword CLAMP= in NCMACRO.SYS. The macro is called when a loaded fixture (FIX) is called.

In addition to the standard prototype for pallet tables, the COPY SAMPLE FILES soft key copies the prototype for tool-oriented pallet table machining into the PLC:\PROTO directory. Both prototypes are offered when you create a new pallet table. If you do not want this, delete a prototype from the PLC:\PROTO directory. The existing prototype is then used automatically.

nPrototyp.P = standard prototype

nProto_to.P = prototype for tool-oriented machining

1 – 6

HEIDENHAIN Technical Manual TNC 426, TNC 430

1.6 Field Orientation

If a synchronous spindle is used along with an encoder without Z1 track or a nonaligned encoder with EnDat interface, there is no assignment between the encoder and rotor magnets. This is remedied by NC software 280 476-13 with the new FIELD ORIENTATION function on the LE 426 M/30 000 rpm and the LE 430 M. When put into service, the control automatically finds the assignment between the encoder and the rotor magnets and saves this information on the hard disk. From this time on the assignment is available to the servo controller.

1.7 New Motor Table

As of NC software 280 476-13, the motor table motor.mot is used as the standard table instead of the previous standard motor tables motor.asn and motor.sn. Synchronous and asynchronous motors are registered in motor.mot. If the new motor table motor.mot is not available, the control looks for motor.asn and motor.sn.

You can transfer asynchronous motors from motor.asn into motor.mot. To transfer synchronous motors into motor.mot, please contact HEIDENHAIN.

1.8 Hardware

New receiver units The EA 550 and EA 552 receiver units and the APE 511 interface electronics for the connection of two EA 552 to the LE have been superseded by new units.

Old units

New units

EA 550 (Id. Nr. 262 904-xx)

EA 632 (Id. Nr. 346 322-xx)

 

 

EA 552 (Id. Nr. 339 317-xx)

EA 652 (Id. Nr. 346 323-xx)

 

 

APE 511 (Id. Nr. 275 759-xx)

APE 652 (Id. Nr. 354 656-01)

 

 

LE 430 M/9 axes On the LE 430/9 axes with flash EPROMs, only the speed encoder inputs and with flash EPROMs the position encoder inputs X1 to X6 (but not X35 to X38) are equipped with

EnDat interface.

December 2001

Update Information No. 6

1 – 7

1.9 Replacing Instructions

Page

Change

Remove

Insert

 

 

Page

Page

Title

New software

December 2000

December 2001

 

 

 

 

Chapter 1

Update information

Update Info. 6

 

 

 

 

Chapter 2

Errors corrected, some descriptions

Entire chapter

Entire chapter

 

changed and updated

 

 

 

 

 

 

Chapter 3

Errors corrected, some descriptions

Entire chapter

Entire chapter

 

changed and updated

 

 

 

 

 

 

Chapter 4

Machine parameter list updated

Entire chapter

Entire chapter

 

 

 

 

Chapter 5

Module, marker and word lists updated

Entire chapter

Entire chapter

 

 

 

 

Chapter 6

Errors corrected, some descriptions

Entire chapter

Entire chapter

 

changed, updated and expanded

 

 

 

 

 

 

Chapter 7

Errors corrected, some descriptions

Entire chapter

Entire chapter

 

changed and updated

 

 

 

 

 

 

Chapter 8

Errors corrected, some descriptions

Entire chapter

Entire chapter

 

changed and updated, new descriptions

 

 

 

added

 

 

 

 

 

 

Chapter 9

No changes

Entire chapter

Entire chapter

 

 

 

 

Chapter 10

Errors corrected

Entire chapter

Entire chapter

 

 

 

 

Chapter 11

Index updated

Entire chapter

Entire chapter

 

 

 

 

1 – 8

HEIDENHAIN Technical Manual TNC 426, TNC 430

2 Introduction

2.1

General Information ........................................................................

2 – 3

2.2 Overview of Components ...............................................................

2 – 5

2.3

Brief Description ............................................................................

2 – 22

2.4

Hardware ........................................................................................

2 – 29

 

2.4.1 Designation of the Logic Unit ..................................................

2 – 29

2.5

Software .........................................................................................

2 – 30

 

2.5.1 Designation of the Software ...................................................

2 – 30

 

2.5.2 Software Option ......................................................................

2 – 32

 

2.5.3 PLC Software ..........................................................................

2 – 32

 

2.5.4 NC Software Exchange ...........................................................

2 – 33

 

2.5.5 Data Backup ............................................................................

2 – 40

2.6

Software Releases .........................................................................

2 – 42

 

2.6.1 NC Software 280 470-xx and 280 471-xx ................................

2 – 42

 

2.6.2 NC Software 280 472-xx and 280 473-xx ................................

2 – 45

 

2.6.3 NC Software 280 474-xx and 280 475-xx ................................

2 – 52

 

2.6.4 NC Software 280 476-xx and 280 477-xx ................................

2 – 61

December 2001

2 – 1

2 – 2

HEIDENHAIN Technical Manual TNC 426, TNC 430

2 Introduction

2.1 General Information

HEIDENHAIN contouring controls are designed for use with milling, drilling and boring machines as well as machining centers.

The TNC 426 PB/M, TNC 430 PA/M features integral digital drive control and controls the power stages via PWM signals.

Integration of the drive controller in the TNC 426 PB/M, TNC 430 PA/M offers the following advantages:

nAll the software is contained centrally in the NC; this means that the individual components of the NC such as feed axes, spindle, NC or PLC are optimally matched.

nHigh control quality, because the position controller, speed controller and current controller are combined into one unit.

nThe same functions are available for commissioning, optimizing and diagnosing feed drives as well as spindles.

With the TNC 426 PB, up to five axes and spindle speeds of up to 12 000 rpm can be controlled digitally (option: 30 000 rpm).

The TNC 430 PA supports up to 6 digitally controlled NC axes, 3 analog controlled secondary axes, and digitally controlled spindle speeds up to 30 000 rpm.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

December 2001

 

 

 

 

General Information

 

 

 

 

 

 

 

 

2 – 3

The TNC 426 M offers digital control for up to 5 axes and spindle speeds up to 12 000 rpm (option: 30 000 rpm). The TNC 430 M offers digital control for up to six or nine axes and spindle speeds up to 30 000 rpm.

The TNC 426 M, TNC 430 M is designed for connection of a compact or modular inverter system. Thus, together with HEIDENHAIN motors, a complete control package including servo drive can be offered (see Technical Manual “Inverter Systems and Motors”).

The TNC 426 CB is the version of the TNC 426 that is equipped with analog speed command interface and can control machines with up to five axes plus spindle. The TNC 430 CA also has an analog speed command interface for machines with up to eight axes plus spindle. A ninth axis can be controlled with an additional PCB.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2 – 4

 

 

 

 

 

 

 

 

HEIDENHAIN Technical Manual TNC 426, TNC 430

2.2 Overview of Components

LE 426 CB, LE 430 CA Logic Unit

Logic unit

Signal inputs

ID numbers of LE for

ID numbers of LE for

 

 

 

 

BC 120 display unit

BF 120 display unit

LE 426 CB

 

 

 

 

 

 

 

 

 

 

 

5 position inputs

1

VPP (350 kHz)

312 001-xx

313 524-xx

 

1 spindle position input

1

VPP (350 kHz)

 

 

 

5 position inputs

1

VPP (50 kHz)

326 415-xx

326 419-xx

 

1 spindle position input

1

VPP (350 kHz)

 

 

 

5 position inputs

11 µAPP (50 kHz)

312 002-xx

313 525-xx

 

1 spindle position input

1

VPP (350 kHz)

 

 

LE 430 CA

 

 

 

 

 

 

 

 

 

 

 

8 position inputs

1

VPP (350 kHz)

311 050-xx

313 523-xx

 

1 spindle position input

1

VPP (350 kHz)

 

 

 

5 position inputs

1

VPP (50 kHz)

326 418-xx

326 424-xx

 

3 position inputs

1

VPP (350 kHz)

 

 

 

1 spindle position input

1

VPP (350 kHz)

 

 

December 2001

Overview of Components

2 – 5

LE 426 PB, LE 430 PA Logic Unit

Logic unit

Signal inputs

ID numbers of LE for

ID numbers of LE for

 

 

 

 

BC 120 display unit

BF 120 display unit

LE 426 PB

 

 

 

 

 

 

 

 

 

 

 

5 position inputs

1

VPP (350 kHz)

 

 

 

1 spindle position input

1

VPP (350 kHz)

 

 

 

6 speed inputs

1

VPP

 

 

 

Spindle

 

 

312 000-xx

313 527-xx

 

up to 12 000 rpm

 

 

 

 

 

 

 

 

 

 

 

Spindle

 

 

315 475-xx

318 178-xx

 

up to 30 000 rpm

 

 

 

 

 

 

 

 

 

 

 

5 position inputs

1

VPP (50 kHz)

 

 

 

1 spindle position input

1

VPP (350 kHz)

 

 

 

6 speed inputs

1

VPP

 

 

 

Spindle

 

 

326 414-xx

326 421-xx

 

up to 12 000 rpm

 

 

 

 

 

 

 

 

 

 

 

Spindle

 

 

326 416-xx

326 420-xx

 

up to 30 000 rpm

 

 

 

 

 

 

 

 

 

 

5 position inputs

11 µAPP (50 kHz)

 

 

 

1 spindle position input

1

VPP (350 kHz)

 

 

 

6 speed inputs

1

VPP

 

 

 

Spindle

 

 

311 999-xx

313 526-xx

 

up to 12 000 rpm

 

 

 

 

 

 

 

 

 

 

 

Spindle

 

 

317 349-xx

318 177-xx

 

up to 30 000 rpm

 

 

 

 

 

 

 

 

 

 

2 – 6

HEIDENHAIN Technical Manual TNC 426, TNC 430

Logic unit

Signal inputs

ID numbers of LE for

ID numbers of LE for

 

 

 

 

BC 120 display unit

BF 120 display unit

LE 430 PA

 

 

 

 

 

 

 

 

 

 

 

5 position inputs

1

VPP (350 kHz)

311 049-xx

313 521-xx

 

1 spindle position input

1

VPP (350 kHz)

 

 

 

7 speed inputs

1

VPP

 

 

 

5 position inputs

1

VPP (50 kHz)

326 417-xx

325 716-xx

 

1 spindle position input

1

VPP (350 kHz)

 

 

 

7 speed inputs

1

VPP

 

 

December 2001

Overview of Components

2 – 7

LE 426 M, LE 430 M Logic Unit

Logic unit

Signal inputs

ID numbers of LE for

ID numbers of LE for

 

 

 

BC 120 display unit

BF 120 display unit

LE 426 M with EPROMs

 

 

 

 

 

 

 

 

 

6 position inputs

11 µAPP/1 VPP

 

 

 

 

(2 EnDats)

 

 

 

6 speed inputs

1 VPP (2 EnDats)

 

 

 

Spindle

 

324 990-xx

324 991-xx

 

up to 12 000 rpm

 

 

 

 

 

 

 

 

 

Spindle

 

324 994-xx

324 995-xx

 

up to 30 000 rpm

 

 

 

 

 

 

 

 

LE 430 M with EPROMs

 

 

 

 

 

 

 

 

 

6 position inputs

11 µAPP/1 VPP

324 992-xx

324 993-xx

 

 

(2 EnDats)

 

 

 

7 speed inputs

1 VPP (2 EnDats)

 

 

 

10 position inputs

11 µAPP/1 VPP

324 996-xx

324 997-xx

 

 

(6 EnDats)

 

 

 

10 speed inputs

1 VPP (10 EnDats)

 

 

Note

A BC 120 can also be attached to the LE for the BF 120 at the same time.

2 – 8

HEIDENHAIN Technical Manual TNC 426, TNC 430

Logic unit

Signal inputs

ID numbers of LE for

ID numbers of LE for

 

 

 

BC 120 display unit

BF 120 display unit

LE 426 M with flash EPROMs

 

 

 

 

 

 

 

 

 

6 position inputs

11 µAPP /1 VPP

 

 

 

 

(6 EnDats)

 

 

 

6 speed inputs

1 VPP/EnDat

 

 

 

Spindle

 

344 958-xx

344 959-xx

 

up to 12 000 rpm

 

 

 

 

 

 

 

 

 

Spindle

 

344 962-xx

344 963-xx

 

up to 30 000 rpm

 

 

 

 

 

 

 

 

LE 430 M with flash EPROMs

 

 

 

 

 

 

 

 

 

6 position inputs

11 µAPP /1 VPP

344 960-xx

344 961-xx

 

 

(6 EnDats)

 

 

 

7 speed inputs

1 VPP/EnDat

 

 

 

10 position inputs

11 µAPP /1 VPP

344 964-xx

344 965-xx

 

 

(6 EnDats)

 

 

 

10 speed inputs

1 VPP/EnDat

 

 

Note

A BC 120 can also be attached to the LE for the BF 120 at the same time.

December 2001

Overview of Components

2 – 9

TE 420 Operating Panel

The IV and V keys are snap-ons, and can be switched.

Id. Nr. 313 038-11

You can find an overview of the available key symbols on Page 2 – 15.

Horizontal rows to match the design of the flatpanel display

Id. Nr. 316 343-01

BC 120 Visual Display Unit

15-inch color screen (640 x 480 pixels) Id. Nr. 313 037-02

BF 120 Visual Display Unit

10.4-inch color flat panel display (640 x 480 pixels) Id. Nr. 313 506-02

2 – 10

HEIDENHAIN Technical Manual TNC 426, TNC 430

BTS 1x0 Monitor/Keyboard Switch

With the BTS 1x0, it is possible to connect two monitors and two operating panels to an LE.

Id. Nr. 317 292-01

BTS 110

(2 x BC 120)

 

(see figure at right)

Id. Nr. 329 965-02

BTS 120

(2 x BF 120)

MB 420 Machine Operating Panel

Machine operating panel with snap-on (switchable) keys. You can find an overview of the available key symbols on Page 2 – 15.

Key assignment:

nEmergency stop

nMachine control voltage

nNC start, NC stop

nFive axis keys

nRapid traverse

nCoolant

nSpindle start, spindle stop

n7 keys for machine functions

Standard assignment: FN 1 to FN 5

Assignment for HEIDENHAIN basic PLC

program: Retract axis, Tool change, Unlock tool, Menu selection →, Unlock door, Rinse water jet, Chip removal

Id. Nr. 293 757-33

Standard

Id. Nr. 293 757-45

Basic PLC program

December 2001

Overview of Components

2 – 11

PL 410 B PLC Input/Output Unit

For the expansion of PLC inputs and outputs

Id. Nr. 263 371-12

64 inputs

 

31 outputs

Id. Nr. 263 371-02

64 inputs

 

31 outputs

 

4 analog inputs ± 10 V

 

4 inputs for

 

Pt 100

 

thermistors

PL 405 B PLC Input/Output Unit

Id. Nr. 263 371-22

32 inputs

 

15 outputs

HR 410 Handwheel

Portable handwheel with snap-on (switchable) keys. You can find an overview of the available key symbols on Page 2 – 15.

Assignment:

nKeys for selection of 5 axes

nKeys for traverse direction

nKeys for preset feeds

nKey for actual value position capture

nThree keys for machine functions (definable with PLC)

Spindle right, Spindle left, Spindle stop

NC start, NC stop, Spindle start

(for HEIDENHAIN basic PLC program)

nTwo permissive buttons

nEmergency stop

nMagnetic holding pads

Id. Nr. 296 469-44 HR 410 handwheel (Spindle right, Spindle left, Spindle stop) Id. Nr. 296 469-45 HR 410 handwheel (NC start, NC stop, Spindle start)

Id. Nr. 312 879-01

Connecting cable for cable adapter (spiral cable 3 m)

Id. Nr. 296 467-xx

Connecting cable for cable adapter (normal cable)

Id. Nr. 296 687-xx

Connecting cable for cable adapter (metal armor)

Id. Nr. 296 466-xx

Adapter cable to LE

Id. Nr. 281 429-xx

Extension to adapter cable

Id. Nr. 271 958-03

Dummy plug for emergency-stop circuit

2 – 12

HEIDENHAIN Technical Manual TNC 426, TNC 430

HR 130 Handwheel

Panel-mounted handwheel

Id. Nr. 254 040-05 With ergonomic control knob, radial cable outlet

December 2001

Overview of Components

2 – 13

HRA 110 Handwheel Adapter

For connecting up to three HR 150 handwheels with the TNC.

The axes and the subdivision factor are selected via rotary switch.

Id. Nr. 261 097-03

HRA 110

Id. Nr. 257 061-09

HR 150, radial cable

 

outlet

Id. Nr. 270 908-01

Handwheel selection

 

switch

2 – 14

HEIDENHAIN Technical Manual TNC 426, TNC 430

Key symbols for the spindle

Key

Designation

Key

Designation

 

Print/Background

 

Print/Background

 

Id. Nr.

 

Id. Nr.

 

Spindle stop

 

Spindle start

 

White/Red

 

White/Green

 

330 816-08

 

330 816-09

 

Spindle direction left

 

Spindle direction right

 

Black/Gray

 

Black/Gray

 

330 816-40

 

330 816-41

 

Spindle stop

 

Spindle start

 

White/Red

 

White/Green

 

330 816-47

 

330 816-46

 

Clamp the axis

 

 

 

Black/Gray

 

 

 

330 816-48

 

 

Key symbols with axis designations

Key

Designation

Key

Designation

 

Print/Background

 

Print/Background

 

Id. Nr.

 

Id. Nr.

 

X

 

Y

 

Black/Orange

 

Black/Orange

 

330 816-24

 

330 816-36

 

Z

 

A

 

Black/Orange

 

Black/Orange

 

330 816-25

 

330 816-42

 

B

 

C

 

Black/Orange

 

Black/Orange

 

330 816-26

 

330 816-23

 

U

 

V

 

Black/Orange

 

Black/Orange

 

330 816-43

 

330 816-38

 

W

 

IV

 

Black/Orange

 

Black/Orange

 

330 816-45

 

330 816-37

December 2001

Overview of Components

2 – 15

Axis direction keys for the principle axes

Key

Designation

Key

Designation

 

Print/Background

 

Print/Background

 

Id. Nr.

 

Id. Nr.

 

X –

 

X +

 

Black/Gray

 

Black/Gray

 

330 816-63

 

330 816-64

 

X– <–

 

X+ –>

 

Black/Gray

 

Black/Gray

 

330 816-18

 

330 816-17

 

X’– –>

 

X’+ <–

 

Black/Gray

 

Black/Gray

 

330 816-0W

 

330 816-0V

 

X– <–

 

X+ –>

 

Black/Gray

 

Black/Gray

 

330 816-0N

 

330 816-0M

 

Y –

 

Y +

 

Black/Gray

 

Black/Gray

 

330 816-67

 

330 816-68

 

Y’– –>

 

Y’+ <–

 

Black/Gray

 

Black/Gray

 

330 816-21

 

330 816-20

 

Y– <–

 

Y+ –>

 

Black/Gray

 

Black/Gray

 

330 816-0P

 

330 816-0R

Y

Y– –>

Y

Y+ <–

Black/Gray

Black/Gray

 

330 816-0D

 

330 816-0E

 

Z –

 

Z +

 

Black/Gray

 

Black/Gray

 

330 816-65

 

330 816-66

 

Z– <–

 

Z+ –>

 

Black/Gray

 

Black/Gray

 

330 816-19

 

330 816-16

 

Z’– –>

 

Z’– <–

 

Black/Gray

 

Black/Gray

 

330 816-0L

 

330 816-0K

2 – 16

HEIDENHAIN Technical Manual TNC 426, TNC 430

Key symbols for axis direction keys for rotary and secondary linear axes

Key

Designation

Key

Designation

 

Print/Background

 

Print/Background

 

Id. Nr.

 

Id. Nr.

 

A–

 

A+

 

Black/Gray

 

Black/Gray

 

330 816-95

 

330 816-96

 

B–

 

B+

 

Black/Gray

 

Black/Gray

 

330 816-97

 

330 816-98

 

C–

 

C+

 

Black/Gray

 

Black/Gray

 

330 816-99

 

330 816-0A

 

U–

 

U+

 

Black/Gray

 

Black/Gray

 

330 816-0B

 

330 816-0C

 

V–

 

V+

 

Black/Gray

 

Black/Gray

 

330 816-70

 

330 816-69

 

W–

 

W+

 

Black/Gray

 

Black/Gray

 

330 816-0G

 

330 816-0H

 

IV–

 

IV+

 

Black/Gray

 

Black/Gray

 

330 816-71

 

330 816-72

December 2001

Overview of Components

2 – 17

HEIDENHAIN TNC 430 Technical Manual

Key symbols for machine functions

Key

Designation

Key

Designation

 

Print/Background

 

Print/Background

 

Id. Nr.

 

Id. Nr.

 

Special function

 

Function A

 

Black/Gray

 

White/Black

 

330 816-0X

 

330 816-30

 

Function B

 

Function C

 

White/Black

 

White/Black

 

330 816-31

 

330 816-32

 

Function 1

 

Function 2

 

Black/Gray

 

Black/Gray

 

330 816-73

 

330 816-74

 

Function 3

 

Function 4

 

Black/Gray

 

Black/Gray

 

330 816-75

 

330 816-76

 

Function 5

 

Unlock door

 

Black/Gray

 

Black/Gray

 

330 816-77

 

330 816-78

 

Unlock door

 

Coolant

 

Black/Gray

 

Black/Gray

 

330 816-79

 

330 816-80

 

Coolant (internal)

 

Coolant (external)

 

Black/Gray

 

Black/Gray

 

330 816-0S

 

330 816-0T

 

Rinse water jet

 

Spotlight

 

Black/Gray

 

Black/Gray

 

330 816-81

 

330 816-82

 

Chip removal

 

Chip conveyor

 

Black/Gray

 

Black/Gray

 

330 816-83

 

330 816-84

 

Tool change

 

Tool changer left

 

Black/Gray

 

Black/Gray

 

330 816-89

 

330 816-85

 

Tool changer right

 

Unlock tool

 

Black/Gray

 

Black/Gray

 

330 816-86

 

330 816-87

 

Unlock tool

 

Lock tool

 

Black/Gray

 

Black/Gray

 

330 816-88

 

330 816-94

 

Lock tool

 

Retract axis

 

Black/Gray

 

Black/Gray

 

330 816-0U

 

330 816-91

2 – 18

HEIDENHAIN Technical Manual TNC 426, TNC 430

Other key symbols

Key

Designation

Key

Designation

 

Print/Background

 

Print/Background

 

Id. Nr.

 

Id. Nr.

 

No symbol

 

No symbol

 

–/Black

 

–/Gray

 

330 816-01

 

330 816-61

 

NC start

 

NC stop

 

White/Green

 

White/Red

 

330 816-11

 

330 816-12

 

NC start

 

NC stop

 

White/Green

 

White/Red

 

330 816-49

 

330 816-50

 

Feed rate 1

 

Feed rate 2

 

Black/Gray

 

Black/Gray

 

330 816-33

 

330 816-34

 

Rapid traverse

 

Permissive key

 

Black/Gray

 

White/Green

 

330 816-35

 

330 816-22

 

Permissive key

 

Actual position capture

 

Black/Gray

 

White/Black

 

330 816-90

 

330 816-27

 

 

+

 

White/Black

 

White/Black

 

330 816-28

 

330 816-29

 

Menu selection –>

 

Menu selection <–

 

Black/Gray

 

Black/Gray

 

330 816-92

 

330 816-93

 

0

 

 

 

Black/Gray

 

 

 

330 816-0Y

 

 

December 2001

Overview of Components

2 – 19

TS 220 Touch Probe

Touch-trigger probe with cable connection for workpiece setup, measurement during machining, and digitizing.

Id. Nr. 293 488-xx

TS 220

Id. Nr. 274 543-xx

Adapter cable for

 

connection to the LE

TS 632 Touch Probe

Touch-trigger probe with infrared transmission, for workpiece setup and measurement during machining.

Id. Nr. 331 397-xx

TS 632

Id. Nr. 346 322-xx

EA 632 receiver unit

Id. Nr. 346 323-xx

EA 652 receiver unit

Id. Nr. 354 656-xx

APE 652 interface

 

electronics for connecting

 

two EA 652 to the LE

Id. Nr. 310 197-xx

Adapter cable for

 

connecting the EA 632 or

 

the APE 652 with the LE

2 – 20

HEIDENHAIN Technical Manual TNC 426, TNC 430

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