INSTALLATION MANUAL
Domestic hot water tank with option kit for air to water heat pump system
EKHWSU150B3V3
EKHWSU200B3V3
EKHWSU300B3V3
EKUHWB
EKUHW2WB
EKHWSU150B3V3 |
EKUHWB |
Domestic hot water tank with option kit for air to |
EKHWSU200B3V3 |
|
water heat pump system |
EKHWSU300B3V3 |
EKUHW2WB |
Installation manual
CONTENTS |
Page |
Introduction ....................................................................................... |
1 |
General information .................................................................... |
1 |
Scope of this manual .................................................................. |
1 |
Model identification ..................................................................... |
1 |
Accessories....................................................................................... |
2 |
Accessories supplied with the EKHWSU
INTRODUCTION
General information
Thank you for purchasing this AD EKHWSU domestic hot water tank.
domestic hot water tank ............................................................. |
2 |
Accessories supplied with the EKUHWB option kit |
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for the domestic hot water tank................................................... |
2 |
Accessories supplied with the EKUHW2WB option kit for |
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the domestic hot water tank when the EKSOLHWAV1 |
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option kit is installed.................................................................... |
2 |
Optional equipment..................................................................... |
2 |
Installation of the EKHWSU domestic hot water tank ....................... |
2 |
Main components ....................................................................... |
2 |
Outlook diagram.......................................................................... |
3 |
Installation guidelines ................................................................. |
4 |
Installing the domestic hot water tank......................................... |
4 |
Connecting the water circuits...................................................... |
4 |
Field wiring.................................................................................. |
6 |
The AD domestic hot water tank must be installed by a competent person and be installed in compliance with instructions as of subject in this manual, all current legislation, codes of practice and regulations governing the installation of unvented hot water cylinders in force at the date of installation.
This installation is subject to building regulation approval, notify Local Authority of intention to install.
The domestic hot water tank is to be connected to the AD unit.
The EKHWSU domestic hot water tank with integrated 3 kW electrical booster heater is available in three types: 150, 200 and 300. All models can be floor mounted, while the 150 type model can be wall mounted as well via option kit EKWBSWW150.
Installation of the option kit on the domestic hot water tank |
.............. 9 |
Piping requirements.................................................................... |
9 |
Installation procedure of the option kit ...................................... |
10 |
Commissioning................................................................................ |
11 |
Filling up ................................................................................... |
11 |
Draining..................................................................................... |
11 |
Maintenance.................................................................................... |
11 |
Troubleshooting ............................................................................... |
12 |
General guidelines .................................................................... |
12 |
General symptoms.................................................................... |
12 |
Technical specifications................................................................... |
13 |
Domestic hot water tank specifications..................................... |
13 |
Field wiring diagram.................................................................. |
13 |
READ THESE INSTRUCTIONS CAREFULLY BEFORE |
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INSTALLATION. KEEP THIS MANUAL IN A HANDY |
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PLACE FOR FUTURE REFERENCE. |
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PLEASE LEAVE THIS MANUAL WITH THE EKHWSU DOMESTIC HOT WATER TANK AFTER INSTALLATION.
IMPROPER INSTALLATION OR ATTACHMENT OF EQUIPMENT OR ACCESSORIES COULD RESULT IN ELECTRIC SHOCK, SHORT-CIRCUIT, LEAKS, FIRE OR OTHER DAMAGE TO THE EQUIPMENT. BE SURE ONLY TO USE ACCESSORIES MADE BY DAIKIN WHICH ARE SPECIFICALLY DESIGNED FOR USE WITH THE EQUIPMENT AND HAVE THEM INSTALLED BY A PROFESSIONAL.
IF UNSURE OF INSTALLATION PROCEDURES OR USE, ALWAYS CONTACT YOUR DAIKIN DEALER FOR ADVICE AND INFORMATION.
THE UNIT DESCRIBED IN THIS MANUAL IS DESIGNED FOR INDOOR INSTALLATION ONLY AND FOR AMBIENT TEMPERATURES RANGING 0°C~35°C.
Scope of this manual
This installation manual describes the procedures for installing and connecting the EKHWSU domestic hot water tanks with the EKUHWB option kit and with the EKUHW2WB option kit in case the EKSOLHWAV1 option kit is to be installed as well.
Model identification
Domestic hot water tank
EK HWS U 150 B |
3 |
V3 |
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Booster heater voltage
V3 = 1P, 230 V
Capacity booster heater: 3 kW
Series
Indication of storage capacity in litres
Special version for United Kingdom only
Standard version when no letter is mentioned
Hot Water stainless Steel tank
European Kit
Installation manual |
EKUHWB + EKUHW2WB + EKHWSU150-300B3V3 |
1 |
Domestic hot water tank with option kit for air to |
water heat pump system |
4PW44439-1D – 02.2011
ACCESSORIES
Accessories supplied with the EKHWSU domestic hot water tank
1 |
2 |
3 |
4 |
5 |
6 |
1x |
1x |
2x |
4x |
1x |
1x |
1Thermistor + connection wire (12 m)
2Contactor - fuse assembly
3Contactor fixing screw
4Tapping screw
53-way valve + motor
6Installation manual
Accessories supplied with the EKUHWB option kit for the domestic hot water tank
1 |
2 |
3 |
4 |
5 |
6 |
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1x |
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1x |
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1x |
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1x |
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1x |
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1x |
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7 |
8 |
9 |
10 |
11 |
1x |
1x |
1x |
1x |
1x |
1Pressure reducing valve
2Expansion relief valve
3Blind stop + 2 plastic screw-on closing caps for pressure reducing valve
4Reducing coupler 22 mm - 15 mm
5T-piece 1/2” Female BSP x 15 mm x 15 mm
6Expansion vessel of 18 litres
7Tundish
8Elbow/Drain valve 22 mm x 3/4” Male BSP
9Adaptor 22 mm x 3/4” Female BSP
10T-piece 22 mm x 22 mm x 22 mm
11Instruction sheet
Accessories supplied with the EKUHW2WB option kit for the domestic hot water tank when the EKSOLHWAV1 option kit is installed
1 |
2 |
3 |
1x |
2x |
1x |
1Solenoid 2-way valve 3/4” Female BSP x 3/4” Female BSP
2Connection nipple 3/4” Male BSP
3PG nipple and nut
INSTALLATION OF THE EKHWSU DOMESTIC
HOT WATER TANK
■The total AD system is designed for
combination with an AD domestic hot water tank. In case another tank or a spare part other than native Daikin is being used in combination with the AD unit, Daikin cannot guarantee neither good operation nor reliability of the system. For those reasons Daikin cannot give warranty of the system in such case.
■The equipment is not intended for use in a potentially explosive atmosphere.
■For safety reasons, it is not allowed to add ethylene glycol to the water circuit. Adding ethylene glycol might lead to contamination of the domestic water if a leakage would occur in the heat exchanger coil.
■Only this tank can be used in combination with the solar kit option.
■Domestic water quality must be according to EN directive 98/83 EC.
■It is important that the storage capacity of the domestic water tank meets normal daily fluctuations in consumption of hot water without any fall of the water outlet temperature during use.
■Immediately after installation, the domestic hot water tank must be flushed with fresh water. This procedure must be repeated at least once a day the first 5 consecutive days after installation.
Main components
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H |
2 |
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1 |
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3 |
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4 |
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5 |
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6 |
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7 |
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12 |
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F |
13 |
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14 |
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15 |
8 |
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9 |
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10 |
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R |
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11 |
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C |
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Optional equipment
EKWBSWW150: kit, including a wall bracket for a domestic hot water tank of 150 litres.
EKUHWB + EKUHW2WB + EKHWSU150-300B3V3
Domestic hot water tank with option kit for air to water heat pump system
Installation manual
2
4PW44439-1D – 02.2011
1Hot water connection
2Temperature and pressure relief valve
3Electrical box
4Electrical box lid
5Recirculation hole
6Thermistor socket
7Flow inlet connection
8Heat exchanger coil
9Threaded thermistor hole for use with solar kit option. Refer to the Installation manual EKSOLHWAV1
10Return outlet connection
11Cold water connection
12Only in case of installing the EKSOLHWAV1 option kit
Cable hole to fit PG nipple and nut for use with solar kit option. Refer to the Installation manual of the EKSOLHWAV1 option kit.
13Cable hole to fit PG nipple and nut into for cable connections of booster heater, power supply and thermal protection cable
14Only in case of installing the EKSOLHWAV1 option kit
Cable hole to fit PG nipple and nut into for cable connections of solenoid valve. Refer to the Installation manual of the EKSOLHWAV1 option kit.
15Only in case of installing the EKSOLHWAV1 option kit
Cable hole to fit PG nipple and nut into for cable connections of solenoid valve power supply and solar pump power supply. Refer to the Installation manual of the EKSOLHWAV1 option kit.
Safety devices
■The domestic hot tank relief valve connections should
not be used for other purposes.
■Do not install heaters without thermal cut-outs.
■Thermal protector — The booster heater in the domestic hot water tank is equipped with a thermal protector (setting 85°C).
■For EKUHW2WB only: Secondary thermal protector (solenoid 2-way valve) — The thermal protector will close the solenoid 2-way valve (setting 85°C).
Both thermal protectors are activated when the temperature becomes too high. When activated, the protectors have to be reset on the domestic hot water tank by pressing the red button (for access, remove the electrical box lid).
The electrical box lid must only be opened by a licensed electrician.
Switch off the power supply before opening the electrical box lid.
■For EKUHW2WB only: Thermostat (solenoid 2-way valve)
The thermostat will close the solenoid 2-way valve when the temperature becomes too high (setting 79°C).
■Temperature and pressure relief valve
The temperature and pressure relief valve prevents excessive water temperature (>95°C) and excessive water pressure (≥10 bar) in the domestic hot water tank.
■Expansion relief valve (option kit)
The pressure relief valve prevents excessive water pressure (≥8 bar) in the water circuit.
NOTE |
Refer to "Installation of the option kit on the domestic |
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hot water tank" on page 9 for connection of other |
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safety devices in accordance with relevant local and |
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national regulations. |
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Installation manual
3
Outlook diagram
100
73°
30°
45°
105° |
400 |
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15° |
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1Hot water connection
2Recirculation hole
3Flow inlet connection (see also "Installation guidelines" on page 4 regarding pipe size to use)
4Return outlet connection (see also "Installation guidelines" on page 4 regarding pipe size to use)
5Cold water connection
6Temperature and pressure relief valve connection
7Thermistor socket
8Threaded thermistor hole for use with solar kit option. Refer to the Installation manual EKSOLHWAV1
9Warning label
Domestic hot water tank model |
H1 |
H2 |
H3 |
H4 |
H5 |
EKHWSU150B3V3 |
900 |
475 |
185 |
1015 |
605 |
EKHWSU200B3V3 |
1150 |
630 |
200 |
1265 |
830 |
EKHWSU300B3V3 |
1600 |
630 |
200 |
1715 |
830 |
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EKUHWB + EKUHW2WB + EKHWSU150-300B3V3
Domestic hot water tank with option kit for air to water heat pump system
4PW44439-1D – 02.2011
Installation guidelines
Keep in mind the following guidelines when installing the domestic hot water tank:
■The installation location is frost-free.
■Make sure to make the piping in size 1" or more (and reduce to 3/4" at the inlet of the tank) as to have sufficient water volume in the piping between unit and domestic hot water tank.
■Locate the domestic hot water tank in a suitable position to facilitate easy maintenance; remember access is required to the electrical box. Refer to the grey zones in the outlook diagram.
■ The domestic hot water tank model EKHWSU150B3V3 can be floor or wall mounted. In case of wall mounting, wall mounting kit EKWBSWW150 is required (separate ordering).
■If installing an EKHWSU* domestic hot water tank, installing the option kit EKUHWB is obligatory. Refer to the UK Building
Regulation G3.
■If installing the kit EKSOLHWAV1, installing the option kit EKUHW2WB is obligatory.
■Take care that in the event of a leak, water cannot cause any damage to the installation space and surroundings
Installing the domestic hot water tank
1Check if all domestic hot water tank accessories (see "Accessories" on page 2) are enclosed.
2When floor mounting, place the domestic hot water tank on a level surface. When wall mounting (only for EKHWSU150B3V3 model), make sure the wall is sturdy. In both cases, make sure the tank is mounted level.
3Apply thermal paste to the thermistor and insert the thermistor as deep as possible in the thermistor socket. Fix using the nut provided.
Connecting the water circuits
Refer to the chapter “Typical application examples” described in the installation manual delivered with the unit for details on connecting the water circuits and the motorised 3-way valve.
Connecting the 3-way valve
1 Refer to the figure below before making the connection.
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13 |
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77 |
38 |
67 |
111
2Installation position.
It is advised to connect the 3-way valve as close as possible to the unit. It can be installed in accordance with one of the following four configurations.
1 |
1 |
2 |
3 |
3 |
2 |
figure A |
figure B |
1 |
1 |
2 |
3 |
3 |
2 |
figure C |
figure D |
1From AD unit
2To domestic hot water tank
3To room heating
3Unpack the 3-way valve body and 3-way valve motor.
Verify that following accessories are provided with the motor.
4
1 |
2 |
3 |
1 Sleeve
2 Valve motor cover
3 Screw
4 Scale
EKUHWB + EKUHW2WB + EKHWSU150-300B3V3 |
Installation manual |
Domestic hot water tank with option kit for air to |
4 |
water heat pump system |
4PW44439-1D – 02.2011