840D
Turning
_
_________________
_
_
_________________
_
_
_________________
_
_
_________________
_
_
_________________
_
_
_________________
_
_
_________________
_
_
_________________
_
_
_________________
_
_
_________________
_
_
_________________
_
_
_________________
_
_
_________________
_
_
_________________
_
_
_________________
_
_
_________________
_
_
_________________
_
SINUMERIK
SINUMERIK 840D sl / 828D
Turning
Operating Manual
Valid for:
Controller
SINUMERIK 840D sl / 840DE sl / 828D
Software version
CNC Software for 840D sl / 840DE sl 4.5 SP2
SINUMERIK Operate for PCU/PC 4.5 SP2
03/2013
6FC5398-8CP40-3BA1
Preface
Introduction
1
Setting up the machine
2
Working in manual mode
3
Machining the workpiece
4
Simulating machining
5
Creating a G code program
6
Creating a ShopTurn
program
7
Programming technology
functions (cycles)
8
Multi-channel machining
(only 840D sl)
9
Collision avoidance (only
840D sl)
10
Tool management
11
Managing programs
12
Alarm, error and system
messages
13
Working with Manual
Machine
14
Working with a B axis (only
840D sl)
15
Working with two tool
carriers
16
Continued on next page
Siemens AG
Industry Sector
Postfach 48 48
90026 NÜRNBERG
GERMANY
Order number: 6FC5398-8CP40-3BA1
Ⓟ 04/2013 Technical data subject to change
Copyright © Siemens AG 2008 - 2013.
All rights reserved
SINUMERIK 840D sl / 828D
Turning
Operating Manual
Continuation
Teaching in a program
17
HT 8
18
Ctrl-Energy
19
Easy Message (828D only)
20
Easy Extend (828D only)
21
Service Planner (828D only)
22
Ladder Viewer and Ladder
add-on (828D only)
23
Appendix
A
Siemens AG
Industry Sector
Postfach 48 48
90026 NÜRNBERG
GERMANY
Order number: 6FC5398-8CP40-3BA1
Ⓟ 04/2013 Technical data subject to change
Copyright © Siemens AG 2008 - 2013.
All rights reserved
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
Turning
Operating Manual, 03/2013, 6FC5398-8CP40-3BA1
5
Preface
SINUMERIK documentation
The SINUMERIK documentation is organized in the following categories:
● General documentation
● User documentation
● Manufacturer/service documentation
Additional information
You can find information on the following topics at www.siemens.com/motioncontrol/docu:
● Ordering documentation/overview of documentation
● Additional links to download documents
● Using documentation online (find and search in manuals/information)
Please send any questions about the technical documentation (e.g. suggestions for
improvement, corrections) to the following address:
docu.motioncontrol@siemens.com
My Documentation Manager (MDM)
Under the following link you will find information to individually compile OEM-specific
machine documentation based on the Siemens content:
www.siemens.com/mdm
Training
For information about the range of training courses, refer under:
● www.siemens.com/sitrain
SITRAIN - Siemens training for products, systems and solutions in automation technology
● www.siemens.com/sinutrain
SinuTrain - training software for SINUMERIK
FAQs
You can find Frequently Asked Questions in the Service&Support pages under Product
Support. http://support.automation.siemens.com
Preface
Turning
6 Operating Manual, 03/2013, 6FC5398-8CP40-3BA1
SINUMERIK
You can find information on SINUMERIK under the following link:
www.siemens.com/sinumerik
Target group
This documentation is intended for users of turning machines running the SINUMERIK
Operate software.
Benefits
The operating manual helps users familiarize themselves with the control elements and
commands. Guided by the manual, users are capable of responding to problems and taking
corrective action.
Standard scope
This documentation describes the functionality of the standard scope. Extensions or changes
made by the machine manufacturer are documented by the machine manufacturer.
Other functions not described in this documentation might be executable in the control.
However, no claim can be made regarding the availability of these functions when the
equipment is first supplied or in the event of servicing.
Furthermore, for the sake of clarity, this documentation does not contain all detailed
information about all types of the product and cannot cover every conceivable case of
installation, operation or maintenance.
Terms
The meanings of some basic terms used in this documentation are given below.
Program
A program is a sequence of instructions to the CNC which combine to produce a specific
workpiece on the machine.
Contour
The term contour refers generally to the outline of a workpiece. More specifically, it refers to
the section of the program that defines the outline of a workpiece comprising individual
elements.
Cycle
A cycle, such as the tapping cycle, is a subprogram defined in SINUMERIK Operate for
executing a frequently repeated machining operation.
Preface
Turning
Operating Manual, 03/2013, 6FC5398-8CP40-3BA1
7
Technical Support
You will find telephone numbers for other countries for technical support in the Internet under
http://www.siemens.com/automation/service&support
Preface
Turning
8 Operating Manual, 03/2013, 6FC5398-8CP40-3BA1
Turning
Operating Manual, 03/2013, 6FC5398-8CP40-3BA1
9
Table of contents
Preface ......................................................................................................................................................
5
1 Introduction..............................................................................................................................................
23
1.1 Product overview .........................................................................................................................
23
1.2 Operator panel fronts ...................................................................................................................
24
1.2.1 Overview......................................................................................................................................
24
1.2.2 Keys of the operator panel...........................................................................................................
26
1.3 Machine control panels ................................................................................................................
35
1.3.1 Overview......................................................................................................................................
35
1.3.2 Controls on the machine control panel ........................................................................................
35
1.4 User interface...............................................................................................................................
38
1.4.1 Screen layout...............................................................................................................................
38
1.4.2 Status display...............................................................................................................................
39
1.4.3 Actual value window ....................................................................................................................
42
1.4.4 T,F,S window ...............................................................................................................................
43
1.4.5 Current block display ...................................................................................................................
46
1.4.6 Operation via softkeys and buttons .............................................................................................
46
1.4.7 Entering or selecting parameters.................................................................................................
48
1.4.8 Pocket calculator..........................................................................................................................
50
1.4.9 Context menu...............................................................................................................................
52
1.4.10 Touch operation ...........................................................................................................................
52
1.4.11 Changing the user interface language.........................................................................................
53
1.4.12 Entering Asian characters............................................................................................................
54
1.4.13 Protection levels...........................................................................................................................
56
1.4.14 Online help in SINUMERIK Operate............................................................................................
58
2 Setting up the machine............................................................................................................................
61
2.1 Switching on and switching off.....................................................................................................
61
2.2 Approaching a reference point.....................................................................................................
62
2.2.1 Referencing axes.........................................................................................................................
62
2.2.2 User agreement ...........................................................................................................................
63
2.3 Modes and mode groups .............................................................................................................
65
2.3.1 General ........................................................................................................................................
65
2.3.2 Modes groups and channels........................................................................................................
67
2.3.3 Channel switchover......................................................................................................................
68
2.4 Settings for the machine ..............................................................................................................
69
2.4.1 Switching over the coordinate system (MCS/WCS) ....................................................................
69
2.4.2 Switching the unit of measurement..............................................................................................
70
2.4.3 Setting the zero offset..................................................................................................................
71
2.5 Measuring the tool .......................................................................................................................
73
2.5.1 Measuring a tool manually...........................................................................................................
73
2.5.2 Measuring a tool with a tool probe...............................................................................................
75
2.5.3 Calibrating the tool probe.............................................................................................................
77
Table of contents
Turning
10 Operating Manual, 03/2013, 6FC5398-8CP40-3BA1
2.5.4 Measuring a tool with a magnifying glass ................................................................................... 78
2.6 Measuring the workpiece zero ....................................................................................................
80
2.7 Zero offsets .................................................................................................................................
82
2.7.1 Display active zero offset ............................................................................................................
83
2.7.2 Displaying the zero offset "overview"..........................................................................................
84
2.7.3 Displaying and editing base zero offset......................................................................................
86
2.7.4 Displaying and editing settable zero offset .................................................................................
87
2.7.5 Displaying and editing details of the zero offsets........................................................................
88
2.7.6 Deleting a zero offset ..................................................................................................................
89
2.7.7 Measuring the workpiece zero....................................................................................................
90
2.8 Monitoring axis and spindle data ................................................................................................
91
2.8.1 Specify working area limitations..................................................................................................
91
2.8.2 Editing spindle data.....................................................................................................................
92
2.8.3 Spindle chuck data......................................................................................................................
93
2.9 Displaying setting data lists.........................................................................................................
95
2.10 Handwheel assignment...............................................................................................................
96
2.11 MDA ............................................................................................................................................
98
2.11.1 Loading an MDA program from the Program Manager ..............................................................
98
2.11.2 Saving an MDA program.............................................................................................................
99
2.11.3 Executing an MDA program......................................................................................................
100
2.11.4 Deleting an MDA program.........................................................................................................
100
3 Working in manual mode .......................................................................................................................
101
3.1 General......................................................................................................................................
101
3.2 Selecting a tool and spindle ......................................................................................................
101
3.2.1 T,S,M window............................................................................................................................
101
3.2.2 Selecting a tool..........................................................................................................................
103
3.2.3 Starting and stopping the spindle manually ..............................................................................
104
3.2.4 Positioning the spindle ..............................................................................................................
105
3.3 Traversing axes.........................................................................................................................
106
3.3.1 Traverse axes by a defined increment......................................................................................
106
3.3.2 Traversing axes by a variable increment ..................................................................................
107
3.4 Positioning axes ........................................................................................................................
108
3.5 Manual retraction ......................................................................................................................
109
3.6 Simple stock removal of workpiece...........................................................................................
111
3.7 Thread synchronizing................................................................................................................
114
3.8 Default settings for manual mode .............................................................................................
116
4 Machining the workpiece .......................................................................................................................
117
4.1 Starting and stopping machining...............................................................................................
117
4.2 Selecting a program ..................................................................................................................
118
4.3 Executing a trail program run ....................................................................................................
119
4.4 Displaying the current program block .......................................................................................
120
4.4.1 Current block display.................................................................................................................
120
Table of contents
Turning
Operating Manual, 03/2013, 6FC5398-8CP40-3BA1
11
4.4.2 Displaying a basic block.............................................................................................................121
4.4.3 Display program level ................................................................................................................
122
4.5 Correcting a program .................................................................................................................
123
4.6 Repositioning axes.....................................................................................................................
124
4.7 Starting machining at a specific point ........................................................................................
125
4.7.1 Use block search .......................................................................................................................
125
4.7.2 Continuing program from search target.....................................................................................
127
4.7.3 Simple search target definition...................................................................................................
128
4.7.4 Defining an interruption point as search target..........................................................................
129
4.7.5 Entering the search target via search pointer............................................................................
130
4.7.6 Parameters for block search in the search pointer ....................................................................
131
4.7.7 Block search mode ....................................................................................................................
132
4.8 Controlling the program run .......................................................................................................
134
4.8.1 Program control..........................................................................................................................
134
4.8.2 Skip blocks.................................................................................................................................
135
4.9 Overstore ...................................................................................................................................
137
4.10 Editing a program.......................................................................................................................
138
4.10.1 Searching in programs...............................................................................................................
139
4.10.2 Replacing program text..............................................................................................................
141
4.10.3 Copying/pasting/deleting a program block.................................................................................
142
4.10.4 Renumbering a program ............................................................................................................
143
4.10.5 Creating a program block...........................................................................................................
144
4.10.6 Opening additional programs.....................................................................................................
146
4.10.7 Editor settings ............................................................................................................................
147
4.11 Display and edit user variables ..................................................................................................
149
4.11.1 Overview ....................................................................................................................................
149
4.11.2 R parameters .............................................................................................................................
150
4.11.3 Displaying global user data (GUD) ............................................................................................
151
4.11.4 Displaying channel GUDs..........................................................................................................
152
4.11.5 Displaying local user data (LUD) ...............................................................................................
153
4.11.6 Displaying program user data (PUD).........................................................................................
154
4.11.7 Searching for user variables ......................................................................................................
155
4.12 Displaying G functions and auxiliary functions ..........................................................................
157
4.12.1 Selected G functions..................................................................................................................
157
4.12.2 All G functions............................................................................................................................
159
4.12.3 G functions for mold making ......................................................................................................
160
4.12.4 Auxiliary functions ......................................................................................................................
162
4.13 Mold making view ......................................................................................................................
165
4.13.1 Mold making view ......................................................................................................................
165
4.13.2 Starting the mold making view...................................................................................................
167
4.13.3 Specifically jump to the program block ......................................................................................
168
4.13.4 Searching for program blocks....................................................................................................
168
4.13.5 Changing the view .....................................................................................................................
169
4.13.5.1 Enlarging or reducing the graphical representation ...................................................................
169
4.13.5.2 Modifying the viewport ...............................................................................................................
170
4.14 Displaying the program runtime and counting workpieces ........................................................
171
4.15 Setting for automatic mode ........................................................................................................
173
Table of contents
Turning
12 Operating Manual, 03/2013, 6FC5398-8CP40-3BA1
5 Simulating machining............................................................................................................................. 175
5.1 Overview ...................................................................................................................................
175
5.2 Simulation before machining of the workpiece .........................................................................
181
5.3 Simultaneous recording before machining of the workpiece ....................................................
182
5.4 Simultaneous recording during machining of the workpiece ....................................................
183
5.5 Different views of the workpiece ...............................................................................................
184
5.5.1 Side view...................................................................................................................................
184
5.5.2 Half section ...............................................................................................................................
184
5.5.3 Face view..................................................................................................................................
185
5.5.4 3D view......................................................................................................................................
185
5.5.5 2-window...................................................................................................................................
186
5.6 Graphical display.......................................................................................................................
186
5.7 Editing the simulation display....................................................................................................
187
5.7.1 Blank display.............................................................................................................................
187
5.7.2 Showing and hiding the tool path..............................................................................................
189
5.8 Program control during the simulation ......................................................................................
190
5.8.1 Changing the feedrate...............................................................................................................
190
5.8.2 Simulating the program block by block .....................................................................................
191
5.9 Editing and adapting a simulation graphic ................................................................................
192
5.9.1 Enlarging or reducing the graphical representation ..................................................................
192
5.9.2 Panning a graphical representation..........................................................................................
193
5.9.3 Rotating the graphical representation.......................................................................................
193
5.9.4 Modifying the viewport ..............................................................................................................
194
5.9.5 Defining cutting planes..............................................................................................................
195
5.10 Displaying simulation alarms.....................................................................................................
196
6 Creating a G code program ...................................................................................................................
197
6.1 Graphical programming.............................................................................................................
197
6.2 Program views ..........................................................................................................................
198
6.3 Program structure .....................................................................................................................
201
6.4 Fundamentals ...........................................................................................................................
201
6.4.1 Machining planes ......................................................................................................................
201
6.4.2 Current planes in cycles and input screens ..............................................................................
202
6.4.3 Programming a tool (T).............................................................................................................
203
6.5 Generating a G code program ..................................................................................................
204
6.6 Blank input ................................................................................................................................
205
6.7 Machining plane, milling direction, retraction plane, safe clearance and feedrate (PL, RP,
SC, F)........................................................................................................................................
208
6.8 Selection of the cycles via softkey ............................................................................................
209
6.9 Calling technology cycles..........................................................................................................
213
6.9.1 Hiding cycle parameters............................................................................................................
213
6.9.2 Setting data for cycles...............................................................................................................
214
6.9.3 Checking cycle parameters.......................................................................................................
214
Table of contents
Turning
Operating Manual, 03/2013, 6FC5398-8CP40-3BA1
13
6.9.4 Programming variables..............................................................................................................214
6.9.5 Changing a cycle call.................................................................................................................
215
6.9.6 Compatibility for cycle support...................................................................................................
215
6.9.7 Additional functions in the input screens ...................................................................................
216
6.10 Measuring cycle support ............................................................................................................
217
7 Creating a ShopTurn program ...............................................................................................................
219
7.1 Graphic program control, ShopTurn programs ..........................................................................
219
7.2 Program views ...........................................................................................................................
220
7.3 Program structure ......................................................................................................................
224
7.4 Fundamentals ............................................................................................................................
225
7.4.1 Machining planes.......................................................................................................................
225
7.4.2 Machining cycle, approach/retraction ........................................................................................
227
7.4.3 Absolute and incremental dimensions.......................................................................................
229
7.4.4 Polar coordinates.......................................................................................................................
230
7.4.5 Clamping the spindle .................................................................................................................
231
7.5 Creating a ShopTurn program ...................................................................................................
232
7.6 Program header .........................................................................................................................
234
7.7 Generating program blocks........................................................................................................
237
7.8 Tool, offset value, feedrate and spindle speed (T, D, F, S, V)...................................................
238
7.9 Call work offsets.........................................................................................................................
241
7.10 Repeating program blocks .........................................................................................................
242
7.11 Entering the number of workpieces ...........................................................................................
243
7.12 Changing program blocks ..........................................................................................................
244
7.13 Changing program settings........................................................................................................
245
7.14 Selection of the cycles via softkey .............................................................................................
247
7.15 Calling technology functions ......................................................................................................
252
7.15.1 Additional functions in the input screens ...................................................................................
252
7.15.2 Checking cycle parameters........................................................................................................
252
7.15.3 Programming variables ..............................................................................................................
253
7.15.4 Setting data for technological functions .....................................................................................
253
7.15.5 Changing a cycle call .................................................................................................................
254
7.15.6 Compatibility for cycle support...................................................................................................
254
7.16 Programming the approach/retraction cycle ..............................................................................
255
7.17 Measuring cycle support ............................................................................................................
257
7.18 Example: Standard machining ...................................................................................................
258
7.18.1 Workpiece drawing ....................................................................................................................
259
7.18.2 Programming..............................................................................................................................
259
7.18.3 Results/simulation test ...............................................................................................................
272
7.18.4 G code machining program........................................................................................................
274
8 Programming technology functions (cycles) ..........................................................................................
277
8.1 Drilling ........................................................................................................................................
277
Table of contents
Turning
14 Operating Manual, 03/2013, 6FC5398-8CP40-3BA1
8.1.1 General...................................................................................................................................... 277
8.1.2 Centering (CYCLE81)...............................................................................................................
278
8.1.3 Drilling (CYCLE82)....................................................................................................................
281
8.1.4 Reaming (CYCLE85) ................................................................................................................
283
8.1.5 Boring (CYCLE86) ....................................................................................................................
285
8.1.6 Deep-hole drilling (CYCLE83)...................................................................................................
289
8.1.7 Tapping (CYCLE84, 840)..........................................................................................................
293
8.1.8 Drill and thread milling (CYCLE78)...........................................................................................
299
8.1.9 Positions and position patterns.................................................................................................
303
8.1.9.1 Approach/retraction...................................................................................................................
303
8.1.10 Arbitrary positions (CYCLE802)................................................................................................
304
8.1.10.1 Function.....................................................................................................................................
304
8.1.11 Position pattern line (HOLES1), grid or frame (CYCLE801).....................................................
307
8.1.12 Circle position pattern (HOLES2)..............................................................................................
309
8.1.13 Displaying and hiding positions.................................................................................................
313
8.1.14 Repeating positions...................................................................................................................
315
8.1.14.1 Function.....................................................................................................................................
315
8.2 Rotate........................................................................................................................................
316
8.2.1 General......................................................................................................................................
316
8.2.2 Stock removal (CYCLE951)......................................................................................................
316
8.2.3 Groove (CYCLE930).................................................................................................................
319
8.2.4 Undercut form E and F (CYCLE940) ........................................................................................
322
8.2.5 Thread undercuts (CYCLE940) ................................................................................................
324
8.2.6 Thread turning (CYCLE99) .......................................................................................................
327
8.2.7 Thread chain (CYCLE98)..........................................................................................................
336
8.2.7.1 Parameters................................................................................................................................
338
8.2.8 Cut-off (CYCLE92)....................................................................................................................
340
8.3 Contour turning .........................................................................................................................
342
8.3.1 General information...................................................................................................................
342
8.3.2 Representation of the contour...................................................................................................
343
8.3.3 Creating a new contour.............................................................................................................
345
8.3.4 Creating contour elements........................................................................................................
347
8.3.5 Entering the master dimension .................................................................................................
352
8.3.6 Changing the contour................................................................................................................
354
8.3.7 Contour call (CYCLE62) - only for G code program .................................................................
355
8.3.8 Stock removal (CYCLE952)......................................................................................................
356
8.3.9 Stock removal rest (CYCLE952)...............................................................................................
362
8.3.10 Plunge-cutting (CYCLE952)......................................................................................................
365
8.3.11 Plunge-cutting rest (CYCLE952)...............................................................................................
368
8.3.12 Plunge-turning (CYCLE952) .....................................................................................................
370
8.3.13 Plunge-turning rest (CYCLE952) ..............................................................................................
374
8.4 Milling ........................................................................................................................................
377
8.4.1 Face milling (CYCLE61)............................................................................................................
377
8.4.2 Rectangular pocket (POCKET3)...............................................................................................
381
8.4.3 Circular pocket (POCKET4)......................................................................................................
387
8.4.4 Rectangular spigot (CYCLE76).................................................................................................
393
8.4.5 Circular spigot (CYCLE77)........................................................................................................
397
8.4.6 Multi-edge (CYCLE79)..............................................................................................................
401
8.4.7 Longitudinal groove (SLOT1)....................................................................................................
404
8.4.8 Circumferential groove (SLOT2)...............................................................................................
410
8.4.9 Open groove (CYCLE899)........................................................................................................
415
Table of contents
Turning
Operating Manual, 03/2013, 6FC5398-8CP40-3BA1
15
8.4.10 Long hole (LONGHOLE) - only for G code program..................................................................424
8.4.11 Thread milling (CYCLE70).........................................................................................................
426
8.4.12 Engraving (CYCLE60) ...............................................................................................................
430
8.5 Contour milling ...........................................................................................................................
437
8.5.1 General information ...................................................................................................................
437
8.5.2 Representation of the contour....................................................................................................
437
8.5.3 Creating a new contour..............................................................................................................
439
8.5.4 Creating contour elements.........................................................................................................
441
8.5.5 Changing the contour.................................................................................................................
447
8.5.6 Contour call (CYCLE62) - only for G code program ..................................................................
448
8.5.7 Path milling (CYCLE72).............................................................................................................
449
8.5.8 Contour pocket/contour spigot (CYCLE63/64) ..........................................................................
454
8.5.9 Predrilling contour pocket (CYCLE64).......................................................................................
456
8.5.10 Milling contour pocket (CYCLE63).............................................................................................
461
8.5.11 Contour pocket residual material (CYCLE63, option)................................................................
464
8.5.12 Milling contour spigot (CYCLE63)..............................................................................................
467
8.5.13 Contour spigot residual material (CYCLE63, option).................................................................
470
8.6 Further cycles and functions ......................................................................................................
473
8.6.1 Swiveling plane / aligning tool (CYCLE800)..............................................................................
473
8.6.2 Swiveling tool (CYCLE800)........................................................................................................
482
8.6.2.1 Aligning turning tools - only for G code program (CYCLE800)..................................................
482
8.6.2.2 Aligning milling tools - only for G code program (CYCLE800)...................................................
483
8.6.2.3 Preloading milling tools - only for G code program (CYCLE800) ..............................................
484
8.6.3 High-speed settings (CYCLE832)..............................................................................................
486
8.6.4 Subroutines................................................................................................................................
489
8.7 Additional cycles and functions in ShopTurn .............................................................................
491
8.7.1 Drilling centric.............................................................................................................................
491
8.7.2 Thread centered.........................................................................................................................
493
8.7.3 Transformations.........................................................................................................................
496
8.7.4 Translation .................................................................................................................................
498
8.7.5 Rotation......................................................................................................................................
499
8.7.6 Scaling .......................................................................................................................................
500
8.7.7 Mirroring.....................................................................................................................................
501
8.7.8 Rotation C..................................................................................................................................
502
8.7.9 Straight and circular machining..................................................................................................
503
8.7.10 Selecting a tool and machining plane ........................................................................................
504
8.7.11 Programming a straight line .......................................................................................................
505
8.7.12 Programming a circle with known center point ..........................................................................
507
8.7.13 Programming a circle with known radius ...................................................................................
509
8.7.14 Polar coordinates .......................................................................................................................
511
8.7.15 Straight line polar .......................................................................................................................
513
8.7.16 Circle polar.................................................................................................................................
515
8.7.17 Machining with movable counterspindle ....................................................................................
517
8.7.17.1 Programming example: Machining main spindle – Transfer workpiece – Machining
counterspindle............................................................................................................................
518
8.7.17.2 Programming example: Machining, counterspindle - without previous transfer ........................
518
8.7.17.3 Programming example: Machining bar material ........................................................................
519
8.7.18 Machining with fixed counterspindle ..........................................................................................
524
Table of contents
Turning
16 Operating Manual, 03/2013, 6FC5398-8CP40-3BA1
9 Multi-channel machining (only 840D sl) ................................................................................................. 527
9.1 Multi-channel view (only 840D sl) .............................................................................................
527
9.1.1 Multi-channel view in the "Machine" operating area.................................................................
527
9.1.2 Multi-channel view for large operator panels............................................................................
530
9.1.3 Setting the multi-channel view ..................................................................................................
531
9.2 Multi-channel support (only 840D sl) ........................................................................................
533
9.2.1 Working with several channels .................................................................................................
533
9.2.2 Creating a multi-channel program.............................................................................................
534
9.2.3 Entering multi-channel data ......................................................................................................
535
9.2.4 Multi-channel functionality for large operator panels ................................................................
539
9.2.5 Editing the multi-channel program ............................................................................................
542
9.2.5.1 Changing the job list..................................................................................................................
542
9.2.5.2 Editing a G code multi-channel program...................................................................................
543
9.2.5.3 Editing a ShopTurn multi-channel program ..............................................................................
546
9.2.5.4 Creating a program block..........................................................................................................
554
9.2.6 Setting the multi-channel function.............................................................................................
556
9.2.7 Synchronizing programs ...........................................................................................................
558
9.2.8 Insert WAIT marks ....................................................................................................................
561
9.2.9 Optimizing the machining time..................................................................................................
562
9.2.10 Simulating machining ................................................................................................................
564
9.2.10.1 Simulation..................................................................................................................................
564
9.2.10.2 Different workpiece views for multi-channel support ................................................................
565
9.2.11 Display/edit the multi-channel functionality in the "Machine" operating area ...........................
566
9.2.11.1 Running-in a program ...............................................................................................................
566
9.2.11.2 Block search and program control ............................................................................................
567
9.2.12 Synchronizing a counterspindle ................................................................................................
569
10 Collision avoidance (only 840D sl).........................................................................................................
575
10.1 Collision monitoring in the machine operator area: ..................................................................
575
10.2 Switching the collision avoidance on and off ............................................................................
576
11 Tool management..................................................................................................................................
579
11.1 Lists for the tool management...................................................................................................
579
11.2 Magazine management.............................................................................................................
580
11.3 Tool types..................................................................................................................................
581
11.4 Tool dimensioning .....................................................................................................................
584
11.5 Tool list ......................................................................................................................................
589
11.5.1 Additional data ..........................................................................................................................
593
11.5.2 Creating a new tool ...................................................................................................................
594
11.5.3 Measuring the tool.....................................................................................................................
596
11.5.4 Managing several cutting edges ...............................................................................................
597
11.5.5 Delete tool .................................................................................................................................
597
11.5.6 Loading and unloading tools .....................................................................................................
598
11.5.7 Selecting a magazine................................................................................................................
600
11.5.8 Code carrier connection (only 840D sl).....................................................................................
601
11.5.8.1 Overview ...................................................................................................................................
601
11.6 Tool wear...................................................................................................................................
604
11.6.1 Reactivate tool ..........................................................................................................................
607
Table of contents
Turning
Operating Manual, 03/2013, 6FC5398-8CP40-3BA1
17
11.7 Tool data OEM ...........................................................................................................................608
11.8 Magazine....................................................................................................................................
610
11.8.1 Positioning a magazine..............................................................................................................
612
11.8.2 Relocating a tool ........................................................................................................................
613
11.8.3 Unload all tools...........................................................................................................................
614
11.9 Sorting tool management lists....................................................................................................
615
11.10 Filtering the tool management lists ............................................................................................
616
11.11 Specific search in the tool management lists.............................................................................
618
11.12 Displaying tool details ................................................................................................................
620
11.13 Displaying all tool details............................................................................................................
621
11.14 Changing the cutting edge position or tool type.........................................................................
622
11.15 Settings for tool lists ...................................................................................................................
623
11.16 Working with multitool (only 840D sl).........................................................................................
625
11.16.1 Tool list for multitool ...................................................................................................................
626
11.16.2 Create multitool..........................................................................................................................
627
11.16.3 Equipping multitool with tools.....................................................................................................
629
11.16.4 Removing a tool from multitool ..................................................................................................
630
11.16.5 Delete multitool ..........................................................................................................................
630
11.16.6 Loading and unloading multitool ................................................................................................
631
11.16.7 Reactivating the multitool...........................................................................................................
631
11.16.8 Relocating a multitool.................................................................................................................
633
11.16.9 Positioning multitool ...................................................................................................................
634
12 Managing programs...............................................................................................................................
635
12.1 Overview ....................................................................................................................................
635
12.1.1 Program management ...............................................................................................................
635
12.1.2 NC memory................................................................................................................................
638
12.1.3 Local drive..................................................................................................................................
638
12.1.4 USB drives .................................................................................................................................
639
12.1.5 FTP drive....................................................................................................................................
640
12.2 Opening and closing the program..............................................................................................
641
12.3 Executing a program..................................................................................................................
643
12.4 Creating a directory / program / job list / program list ................................................................
644
12.4.1 Creating a new directory............................................................................................................
644
12.4.2 Creating a new workpiece..........................................................................................................
645
12.4.3 Creating a new G code program................................................................................................
646
12.4.4 New ShopTurn program.............................................................................................................
647
12.4.5 Storing any new file....................................................................................................................
648
12.4.6 Creating a job list .......................................................................................................................
649
12.4.7 Creating a program list...............................................................................................................
651
12.5 Creating templates .....................................................................................................................
652
12.6 Searching directories and files...................................................................................................
653
12.7 Displaying the program in the Preview. .....................................................................................
654
12.8 Selecting several directories/programs......................................................................................
655
Table of contents
Turning
18 Operating Manual, 03/2013, 6FC5398-8CP40-3BA1
12.9 Copying and pasting a directory/program ................................................................................. 657
12.10 Deleting a directory/program.....................................................................................................
659
12.11 Changing file and directory properties ......................................................................................
660
12.12 Set up drives .............................................................................................................................
661
12.12.1 Overview ...................................................................................................................................
661
12.12.2 Setting up drives .......................................................................................................................
662
12.13 Viewing PDF documents...........................................................................................................
665
12.14 EXTCALL ..................................................................................................................................
666
12.15 Backing up data ........................................................................................................................
669
12.15.1 Generating an archive in the Program Manager.......................................................................
669
12.15.2 Generating an archive via the system data...............................................................................
670
12.15.3 Reading in an archive in the Program Manager .......................................................................
672
12.15.4 Read in archive from system data ............................................................................................
674
12.16 Setup data .................................................................................................................................
675
12.16.1 Backing up setup data...............................................................................................................
675
12.16.2 Reading-in set-up data..............................................................................................................
678
12.17 RS-232-C ..................................................................................................................................
680
12.17.1 Reading-in and reading-out archives ........................................................................................
680
12.17.2 Setting V24 in the program manager ........................................................................................
682
13 Alarm, error and system messages .......................................................................................................
685
13.1 Displaying alarms......................................................................................................................
685
13.2 Displaying an alarm log.............................................................................................................
687
13.3 Displaying messages ................................................................................................................
688
13.4 Sorting, alarms, faults and messages .......................................................................................
689
13.5 PLC and NC variables...............................................................................................................
690
13.5.1 Displaying and editing PLC and NC variables ..........................................................................
690
13.5.2 Saving and loading screen forms..............................................................................................
694
13.5.3 Load symbols ............................................................................................................................
695
13.6 Version ......................................................................................................................................
696
13.6.1 Displaying version data.............................................................................................................
696
13.6.2 Save information .......................................................................................................................
697
13.7 Logbook.....................................................................................................................................
698
13.7.1 Displaying and editing the logbook ...........................................................................................
699
13.7.2 Making a logbook entry .............................................................................................................
700
13.8 Creating screenshots ................................................................................................................
702
13.9 Remote diagnostics...................................................................................................................
703
13.9.1 Setting remote access...............................................................................................................
703
13.9.2 Permit modem...........................................................................................................................
705
13.9.3 Request remote diagnostics......................................................................................................
705
13.9.4 Exit remote diagnostics.............................................................................................................
706
14 Working with Manual Machine...............................................................................................................
707
14.1 Manual Machine........................................................................................................................
707
Table of contents
Turning
Operating Manual, 03/2013, 6FC5398-8CP40-3BA1
19
14.2 Measuring the tool .....................................................................................................................709
14.3 Setting the zero offset ................................................................................................................
709
14.4 Set limit stop...............................................................................................................................
710
14.5 Simple workpiece machining .....................................................................................................
711
14.5.1 Traversing axes .........................................................................................................................
711
14.5.2 Taper turning..............................................................................................................................
712
14.5.3 Straight and circular machining..................................................................................................
713
14.5.3.1 Straight turning...........................................................................................................................
713
14.5.3.2 Circular turning...........................................................................................................................
714
14.6 More complex machining ...........................................................................................................
716
14.6.1 Drilling with Manual Machine .....................................................................................................
718
14.6.2 Turning with manual machine....................................................................................................
719
14.6.3 Contour turning with Manual machine .......................................................................................
721
14.6.4 Milling with Manual Machine......................................................................................................
722
14.7 Simulation and simultaneous recording .....................................................................................
723
15 Working with a B axis (only 840D sl)......................................................................................................
725
15.1 Lathes with B axis ......................................................................................................................
725
15.2 Tool alignment for turning ..........................................................................................................
728
15.3 Milling with a B axis....................................................................................................................
729
15.4 Swiveling ....................................................................................................................................
730
15.5 Approach/retraction....................................................................................................................
731
15.6 Position pattern ..........................................................................................................................
733
15.7 Tool selection for the manual mode...........................................................................................
734
15.8 Measuring a tool with the B axis ................................................................................................
735
16 Working with two tool carriers................................................................................................................
737
16.1 Programming with two tool carriers ...........................................................................................
737
16.2 Measure tool ..............................................................................................................................
738
17 Teaching in a program...........................................................................................................................
739
17.1 Overview ....................................................................................................................................
739
17.2 General sequence......................................................................................................................
739
17.3 Inserting a block .........................................................................................................................
740
17.3.1 Input parameters for teach-in blocks .........................................................................................
741
17.4 Teach-in via Windows................................................................................................................
743
17.4.1 General ......................................................................................................................................
743
17.4.2 Teach in rapid traverse G0 ........................................................................................................
744
17.4.3 Teach in straight G1...................................................................................................................
744
17.4.4 Teaching in circle intermediate and circle end point CIP...........................................................
745
17.4.5 Teach-in A spline .......................................................................................................................
745
17.5 Editing a block............................................................................................................................
747
17.6 Selecting a block ........................................................................................................................
748
Table of contents
Turning
20 Operating Manual, 03/2013, 6FC5398-8CP40-3BA1
17.7 Deleting a block......................................................................................................................... 749
17.8 Settings for teach-in ..................................................................................................................
750
18 HT 8.......................................................................................................................................................
751
18.1 HT 8 overview ...........................................................................................................................
751
18.2 Traversing keys .........................................................................................................................
754
18.3 Machine control panel menu .....................................................................................................
755
18.4 Virtual keyboard ........................................................................................................................
756
18.5 Calibrating the touch panel .......................................................................................................
758
19 Ctrl-Energy ............................................................................................................................................
759
19.1 Overview ...................................................................................................................................
759
19.2 Displaying energy consumption ................................................................................................
760
19.3 Measuring and saving the energy consumption .......................................................................
761
19.4 Long-term measurement of the energy consumption ...............................................................
762
19.5 Displaying measured curves .....................................................................................................
763
19.6 Using the energy-saving profile ................................................................................................
764
20 Easy Message (828D only)....................................................................................................................
767
20.1 Overview ...................................................................................................................................
767
20.2 Activating Easy Message ..........................................................................................................
769
20.3 Creating/editing a user profile ...................................................................................................
770
20.4 Setting-up events ......................................................................................................................
772
20.5 Logging an active user on and off.............................................................................................
774
20.6 Displaying SMS logs .................................................................................................................
775
20.7 Making settings for Easy Message ...........................................................................................
776
21 Easy Extend (828D only) .......................................................................................................................
777
21.1 Overview ...................................................................................................................................
777
21.2 Enabling a device......................................................................................................................
778
21.3 Activating and deactivating a device.........................................................................................
779
21.4 Commissioning Easy Extend ....................................................................................................
780
22 Service Planner (828D only)..................................................................................................................
781
22.1 Performing and monitoring maintenance tasks.........................................................................
781
22.2 Set maintenance tasks..............................................................................................................
783
23 Ladder Viewer and Ladder add-on (828D only) .....................................................................................
785
23.1 Introduction ...............................................................................................................................
785
23.2 Ladder add-on tool ....................................................................................................................
785
23.3 Structure of the user interface...................................................................................................
786
Table of contents
Turning
Operating Manual, 03/2013, 6FC5398-8CP40-3BA1
21
23.4 Control options ...........................................................................................................................787
23.5 Displaying PLC properties .........................................................................................................
789
23.6 Displaying information on the program blocks...........................................................................
789
23.7 Displaying and editing NC/PLC variables ..................................................................................
792
23.8 Loading modified PLC user program .........................................................................................
793
23.9 Editing the local variable table ...................................................................................................
794
23.10 Creating a new block .................................................................................................................
795
23.11 Editing block properties subsequently .......................................................................................
796
23.12 Inserting and editing networks ...................................................................................................
797
23.13 Editing network properties .........................................................................................................
799
23.14 Displaying/canceling the access protection ...............................................................................
800
23.15 Displaying and editing symbol tables.........................................................................................
800
23.16 Searching for operands..............................................................................................................
802
23.17 Inserting/deleting a symbol table ...............................................................................................
803
23.18 Displaying the network symbol information table.......................................................................
804
23.19 Displaying and editing PLC signals ...........................................................................................
805
23.20 Displaying cross references.......................................................................................................
806
A Appendix................................................................................................................................................
809
A.1 840D sl documentation overview...............................................................................................
809
Index......................................................................................................................................................
811
Table of contents
Turning
22 Operating Manual, 03/2013, 6FC5398-8CP40-3BA1
Turning
Operating Manual, 03/2013, 6FC5398-8CP40-3BA1
23
Introduction
1
1.1 Product overview
The SINUMERIK controller is a CNC (Computerized Numerical Controller) for machine tools.
You can use the CNC to implement the following basic functions in conjunction with a
machine tool:
● Creation and adaptation of part programs
● Execution of part programs
● Manual control
● Access to internal and external data media
● Editing of data for programs
● Management of tools, zero points and further user data required in programs
● Diagnostics of controller and machine
Operating areas
The basic functions are grouped in the following operating areas in the controller:
([HFXWHSDUWSURJUDPVPDQXDOFRQWURO
(GLWLQJRIGDWDIRUSURJUDPV
7RROPDQDJHPHQW
&UHDWLQJDQGDGDSWLQJRISDUWSURJUDPV
$FFHVVWRLQWHUQDODQGH[WHUQDOGDWDPHGLD
$ODUPGLVSOD\6HUYLFHGLVSOD\
$GDSWLQJRIWKH1&GDWDWRWKHPDFKLQH
V\VWHPVHWWLQJ
2SHUDWLQJDUHDV
0$&+,1(
3$5 $ 0( 7(5
352*5$0
352*5$0
0$1$*(5
',$*126,6
67$5783
Introduction
1.2 Operator panel fronts
Turning
24 Operating Manual, 03/2013, 6FC5398-8CP40-3BA1
1.2 Operator panel fronts
1.2.1 Overview
Introduction
The display (screen) and operation (e.g. hardkeys and softkeys) of the SINUMERIK Operate
user interface use the operator panel front.
In this example, the OP 010 operator panel front is used to illustrate the components that are
available for operating the controller and machine tool.
Operator controls and indicators
(5)
(5)
1 Status LED: POWER
2 Status LED: TEMP
(illuminated LEDs indicate increased wear)
3 Alphabetic key group
4 Numerical key group
5 Softkeys
Introduction
1.2 Operator panel fronts
Turning
Operating Manual, 03/2013, 6FC5398-8CP40-3BA1
25
6 Control key group
7 Hotkey group
8 Cursor key group
9 USB interface
10 Menu select key
11 Menu forward button
12 Machine area button
13 Menu back key
Figure 1-1 View of OP 010 operator panel front
References
A more precise description as well as a view of the other operator panel fronts that can be
used may be found in the following reference:
Operator Components and Networking Manual; SINUMERIK 840D sl/840Di sl
Introduction
1.2 Operator panel fronts
Turning
26 Operating Manual, 03/2013, 6FC5398-8CP40-3BA1
1.2.2 Keys of the operator panel
The following keys and key combinations are available for operation of the controller and the
machine tool.
Keys and key combinations
Key Function
<ALARM CANCEL>
Cancels alarms and messages that are marked with this symbol.
<CHANNEL>
Advances for several channels.
<HELP>
Calls the context-sensitive online help for the selected window.
<NEXT WINDOW>
*
• Toggles between the windows.
• For a multi-channel view or for a multi-channel functionality,
switches within a channel gap between the upper and lower
window.
• Selects the first entry in selection lists and in selection fields.
• Moves the cursor to the beginning of a text.
* on USB keyboards use the <Home> or <Pos 1> key
<NEXT WINDOW> + <SHIFT>
• Selects the first entry in selection lists and in selection fields.
• Moves the cursor to the beginning of a text.
• Selects a contiguous selection from the current cursor position
up to the target position.
• Selects a contiguous selection from the current cursor position
up to the beginning of a program block.
<NEXT WINDOW> + <ALT>
• Moves the cursor to the first object.
• Moves the cursor in the first column of a table row.
• Moves the cursor to the beginning of a program block.
<NEXT WINDOW> + <CTRL>
• Moves the cursor to the beginning of a program.
• Moves the cursor in the first row of the current column.
Introduction
1.2 Operator panel fronts
Turning
Operating Manual, 03/2013, 6FC5398-8CP40-3BA1
27
<NEXT WINDOW> + <CTRL> + <SHIFT>
• Moves the cursor to the beginning of a program.
• Moves the cursor in the first row of the current column.
• Selects a contiguous selection from the current cursor position
up to the target position.
• Selects a contiguous selection from the current cursor position
up to the beginning of the program.
<PAGE UP>
Scrolls upwards by one page in a window.
<PAGE UP> + <SHIFT>
In the program manager and in the program editor from the cursor
position, selects directories or program blocks up to the beginning
of the window.
<PAGE UP> + <CTRL>
Positions the cursor to the topmost line of a window.
<PAGE DOWN>
Scrolls downwards by one page in a window.
<PAGE DOWN> + <SHIFT>
In the program manager and in the program editor, from the cursor
position, selects directories or program blocks up to the end of the
window.
<PAGE DOWN> + <CTRL>
Positions the cursor to the lowest line of a window.
<Cursor right>
• Editing box
Opens a directory or program (e.g. cycle) in the editor.
• Navigation
Moves the cursor further to the right by one character.
<Cursor right> + <CTRL>
• Editing box
Moves the cursor further to the right by one word.
• Navigation
Moves the cursor in a table to the next cell to the right.
Introduction
1.2 Operator panel fronts
Turning
28 Operating Manual, 03/2013, 6FC5398-8CP40-3BA1
<Cursor left>
• Editing box
Closes a directory or program (e.g. cycle) in the program editor.
If you have made changes, then these are accepted.
• Navigation
Moves the cursor further to the left by one character.
<Cursor left> + <CTRL>
• Editing box
Moves the cursor further to the left by one word.
• Navigation
Moves the cursor in a table to the next cell to the left.
<Cursor up>
• Editing box
Moves the cursor into the next upper field.
• Navigation
– Moves the cursor in a table to the next cell upwards.
– Moves the cursor upwards in a menu screen.
<Cursor up> + <CTRL>
• Moves the cursor in a table to the beginning of the table.
• Moves the cursor to the beginning of a window.
<Cursor up> + <SHIFT>
In the program manager and in the program editor, selects a
contiguous selection of directories and program blocks.
<Cursor down>
• Editing box
Moves the cursor downwards.
• Navigation
– Moves the cursor in a table to the next cell downwards.
– Moves the cursor in a window downwards.
<Cursor down> + <CTRL>
• Navigation
– Moves the cursor in a table to the end of the table.
– Moves the cursor to the end of a window.
• Simulation
Reduces the override.
Introduction
1.2 Operator panel fronts
Turning
Operating Manual, 03/2013, 6FC5398-8CP40-3BA1
29
<Cursor down> + <SHIFT>
In the program manager and in the program editor, selects a
contiguous selection of directories and program blocks.
<SELECT>
Switches between several specified options in selection drop-down
list boxes and in selection boxes.
Activates checkboxes.
In the program editor and in the program manager, selects a
program block or a program.
<SELECT> + <CTRL>
When selecting table rows, switches between selected and not
selected.
<SELECT> + <SHIFT>
Selects in selection lists and in selection fields the previous entry or
the last entry.
<END>
Moves the cursor to the last entry field in a window, to the end of a
table or a program block.
Selects the last entry in selection lists and in selection fields.
<END> + <SHIFT>
Moves the cursor to the last entry.
Selects a contiguous selection from the cursor position up to the
end of a program block.
<END> + <CTRL>
Moves the cursor to the last entry in the last line of the actual
column or to the end of a program.
<END> + <CTRL> + <SHIFT>
Moves the cursor to the last entry in the last line of the actual
column or to the end of a program.
Selects a contiguous selection from the cursor position up to the
end of a program block.
<BACKSPACE>
• Editing box
Deletes a character selected to the left of the cursor.
• Navigation
Deletes all of the selected characters to the left of the cursor.
Introduction
1.2 Operator panel fronts
Turning
30 Operating Manual, 03/2013, 6FC5398-8CP40-3BA1
<BACKSPACE> + <CTRL>
• Editing window
Deletes a word selected to the left of the cursor.
• Navigation
Deletes all of the selected characters to the left of the cursor.
<TAB>
• In the program editor, indents the cursor by one character.
• In the program manager, moves the cursor to the next entry to
the right.
<TAB> + <SHIFT>
• In the program editor, indents the cursor by one character.
• In the program manager, moves the cursor to the next entry to
the left.
<TAB> + <CTRL>
• In the program editor, indents the cursor by one character.
• In the program manager, moves the cursor to the next entry to
the right.
<TAB> + <SHIFT> + <CTRL>
• In the program editor, indents the cursor by one character.
• In the program manager, moves the cursor to the next entry to
the left.
$
<CTRL> + <A>
In the actual window, selects all entries (only in the program editor
and program manager).
&
<CTRL> + <C>
Copies the selected content.
(
<CTRL> + <E>
Calls the "Ctrl Energy" function.
)
<CTRL> + <F>
Opens the search dialog in the machine data and setting data lists,
when loading and saving in the MDI editor as well as in the
program manager and in the system data.
*
<CTRL> + <G>
• Switches in the program editor for ShopMill or ShopTurn
programs between the work plan and the graphic view.
• Switches in the the parameter screen between the help display
and the graphic view.
Loading...