Siemens 6EP4134-3AB00-0AY0, 6EP4134-3AB00-2AY0, 6EP4134-3AB00-1AY0, 6EP4136-3AB00-0AY0, 6EP4136-3AB00-1AY0 User guide

SITOP UPS1100

SITOP power supply

SITOP UPS1600 / UPS1100

Operating Instructions

SITOP UPS1600 10 A

6EP4134-3AB00-0AY0 6EP4134-3AB00-1AY0 6EP4134-3AB00-2AY0 SITOP UPS1600 20 A 6EP4136-3AB00-0AY0 6EP4136-3AB00-1AY0 6EP4136-3AB00-2AY0 SITOP UPS1100 battery module 1.2 Ah 6EP4131-0GB00-0AY0 battery module 3.2 Ah 6EP4133-0GB00-0AY0 battery module 7 Ah 6EP4134-0GB00-0AY0

05.2014

___________________

Overview

	Safety information	1
	Description, device design,
		2
	dimension drawing
	Engineering	3
	Mounting/removal	4
	Mounting position, mounting
		5
	clearances
	Installation	6
	Technical data	7
	Safety, approvals, EMC	8
	Ambient conditions	9
	Environment	10
	Service & Support	11

C98130-A7628-A1-4-7629

Legal information

Warning notice system

This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger.

DANGER

indicates that death or severe personal injury will result if proper precautions are not taken.

WARNING

indicates that death or severe personal injury may result if proper precautions are not taken.

CAUTION

indicates that minor personal injury can result if proper precautions are not taken.

NOTICE

indicates that property damage can result if proper precautions are not taken.

If more than one degree of danger is present, the warning notice representing the highest degree of danger will be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage.

Qualified Personnel

The product/system described in this documentation may be operated only by personnel qualified for the specific task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified personnel are those who, based on their training and experience, are capable of identifying risks and avoiding potential hazards when working with these products/systems.

Proper use of Siemens products

Note the following:

WARNING

Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems. The permissible ambient conditions must be complied with. The information in the relevant documentation must be observed.

Trademarks

All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.

Disclaimer of Liability

We have reviewed the contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions.

Siemens AG	C98130-A7628-A1-4-7629	Copyright © Siemens AG 2014.
Industry Sector	07/2014 Subject to change	All rights reserved
Postfach 48 48
90026 NÜRNBERG
GERMANY

Overview

Description

The DC-UPS modules augment the SITOP 24 V power supply units for uninterruptible rated currents up to 20 A from the UPS1100 battery modules based on maintenance-free lead-gel accumulators. UPS1600 with its integrated electronics detects automatically the battery type that it charges with the optimum temperature-controlled loading characteristic curve. The intelligent battery management monitors all relevant data, also for parallel-connected battery modules. The Ethernet/PROFINET interface is used to output the battery status and various current values, such as voltage, current or residual capacity. Thanks to the integrated Web server, remote diagnosis is also possible.

The slim-line UPS1600 DC-UPS module provides a dynamic overload behavior, for example, to switch on industrial PCs. The high charging current quickly restores the buffer readiness after a supply system failure. And for the deployment in stand-alone operation, the UPS can be activated from the battery for missing supply system voltage, e.g. to start the generators.

The key benefits of the product include:

●Compact SITOP UPS1600 24 V / 10 A and 20 A DC-UPS modules with digital inputs/outputs, optional with USB or two Ethernet/PROFINET interfaces

●SITOP UPS1100 24 V / 1.2 Ah, 3.2 Ah and 7 Ah battery modules with maintenance-free lead-gel accumulators and integrated electronics; intelligent battery management with automatic detection of the battery modules and selection of the optimum, temperaturecontrolled charging characteristic curve; monitoring of the operating readiness, accumulator supply cable, aging and charging state

●All diagnostic data and alarm messages are available via USB and Ethernet/PROFINET

●High dynamic overload capability: 3-fold rated current for 30 ms and 1.5-fold rated current for 5 seconds per minute

●High charging currents

●Start from battery modules for missing supply system voltage

●Remote monitoring with integrated Web server

SITOP UPS1600 / UPS1100
Operating Instructions, 05.2014, C98130-A7628-A1-4-7629	3

Overview

●SITOP UPS Manager (free software download) supports the configuration and monitoring for PC-based systems

●Complete integration in TIA: User-friendly engineering in the TIA Portal, S7 function blocks for integration in user programs and WinCC faceplates

Ordering data

The following device options are available:

SITOP UPS1600 uninterruptible power supply

Type	Order number
Input 24 VDC	6EP4134-3AB00-0AY0
Output 24 VDC / 10 A
Input 24 VDC	6EP4134-3AB00-1AY0
Output 24 VDC / 10 A
With USB interface
Input 24 VDC	6EP4134-3AB00-2AY0
Output 24 VDC / 10 A
With PROFINET (PN) interface
Input 24 VDC	6EP4136-3AB00-0AY0
Output 24 VDC / 20 A
Input 24 VDC	6EP4136-3AB00-1AY0
Output 24 VDC / 20 A
With USB interface
Input 24 VDC	6EP4136-3AB00-2AY0
Output 24 VDC / 20 A
With PROFINET (PN) interface
SITOP UPS1100 battery module
Item	Order number
Battery module 1.2 Ah	6EP4131-0GB00-0AY0
Battery module 3.2 Ah	6EP4133-0GB00-0AY0
Battery module 7 Ah	6EP4134-0GB00-0AY0
Accessories
Type	Order number
Device identification labels 20 mm × 7 mm, pastel turquoise	3RT1900-1SB20

	SITOP UPS1600 / UPS1100
4	Operating Instructions, 05.2014, C98130-A7628-A1-4-7629

Table of contents

	Overview	.................................................................................................................................................	3
1	Safety information ...................................................................................................................................		9
2	Description, ......................................................................................device design, dimension drawing		11
	2.1 ........................................................................................................................	Device description	11
	2.1.1 ......................................................................................................................................	UPS1600	11
	2.1.2 ......................................................................................................................................	UPS1100	14
	2.2 .........................................................................................	Connections and terminal designation	15
	2.2.1 ......................................................................................................................................	UPS1600	15
	2.2.1.1 ...........................................................................................................................	Power terminals	15
	2.2.1.2 .............................................................................................................................	Signal terminal	16
	2.2.1.3 .......................................................................................................................................	USB port	17
	2.2.1.4 ..................................................................................................	PROFINET/Ethernet connection	18
	2.2.2 ......................................................................................................................................	UPS1100	19
	2.2.2.1 ...........................................................................................................................	Power terminals	19
	2.3 ...................................................................................................................	Switches and buttons	20
	2.3.1 ......................................................................................................................................	UPS1600	20
	2.3.1.1 ....................................................................................Rotary coding switch, switch-in threshold		20
	2.3.1.2 ..............................................................................................Rotary coding switch, backup time		21
	2.3.1.3 ............................................................................................................................	Jumper variants	22
	2.3.2 ......................................................................................................................................	UPS1100	25
	2.3.2.1 ...................................................................................................	Buttons for battery replacement	25
	2.4 .................................................................................................	Operating displays and signaling	26
	2.4.1 ......................................................................................................................................	UPS1600	26
	2.4.1.1 ............................................................................................................................................	LEDs	26
	2.4.1.2 ...............................................................................................................................	Relay outputs	29
	2.4.2 ......................................................................................................................................	UPS1100	30
	2.4.2.1 ............................................................................................................................................	LEDs	30
	2.5 ..............................................................................................................................	Block diagram	31
	2.5.1 ......................................................................................................................................	UPS1600	31
	2.5.2 ......................................................................................................................................	UPS1100	32
	2.6 ................................................................................................................	Dimensions and weight	33
	2.6.1 ......................................................................................................................................	UPS1600	33
	2.6.2 ......................................................................................................................................	UPS1100	35
3	Engineering ..........................................................................................................................................		37
	3.1 .....................................................................................................................	General information	37
	3.2 ......................................................................................................................................	Alarm list	38
	3.3 ..............................................................................................................	STEP 7 in the TIA - Portal	41
	3.3.1 ...................................................................................	Installing the Hardware Support Package	41
	3.3.2 ..............................................................................................	Integrating UPS1600 into a project	42
	3.3.3 ....................................................................................	Assigning the UPS1600 battery modules	44
SITOP UPS1600 / UPS1100
Operating Instructions, 05.2014, C98130-A7628-A1-4-7629			5

Table of contents

	3.3.4	UPS1600 and UPS1100 parameters in Step 7 in the TIA Portal	................................................ 46
	3.3.5	Parameterizing the UPS in STEP 7 in the TIA Portal .................................................................	46
	3.3.6	Configuring the UPS1600 in the system .....................................................................................	49
	3.3.7	Diagnostics..................................................................................................................................	53
	3.3.8	Firmware update .........................................................................................................................	54
	3.3.9	Restore factory settings ..............................................................................................................	55
	3.4	STEP 7 V5...................................................................................................................................	57
	3.4.1	Installing the generic station description file (GSD) ....................................................................	57
	3.4.2	Using UPS1600 in a project........................................................................................................	58
	3.4.3	UPS parameters in STEP 7 V5 ...................................................................................................	61
	3.4.4	Parameterizing the UPS in STEP 7 V5.......................................................................................	61
	3.4.5	Loading the configuration into the controller (commissioning)....................................................	65
	3.4.6	Diagnostics..................................................................................................................................	67
	3.4.7	Firmware update .........................................................................................................................	67
	3.4.8	Restore factory settings ..............................................................................................................	69
	3.5	SITOP UPS Manager..................................................................................................................	70
	3.5.1	Functions of the SITOP UPS Manager .......................................................................................	70
	3.5.2	The user interface of the SITOP UPS Manager..........................................................................	71
	3.5.3	Installation/uninstallation .............................................................................................................	72
	3.5.4	Connection possibilities to the UPS1600 ....................................................................................	73
	3.5.5	Establishing a connection via Ethernet .......................................................................................	73
	3.5.6	Establishing a connection via USB .............................................................................................	79
	3.5.7	Configuration in the SITOP UPS Manager .................................................................................	79
	3.5.8	General settings ..........................................................................................................................	80
	3.5.9	Configuring the UPS1600 ...........................................................................................................	80
	3.5.10 Behavior of the SITOP UPS Manager ........................................................................................		82
	3.5.11	Display and visualization.............................................................................................................	85
	3.5.12	Firmware update .........................................................................................................................	88
	3.6	Web server..................................................................................................................................	90
	3.6.1	Accessing the Web server ..........................................................................................................	90
	3.6.2	The user interface of the Web server..........................................................................................	91
	3.6.3	Functions of the Web server .......................................................................................................	92
	3.6.4	Viewing the UPS1600 (base device) data ..................................................................................	93
	3.6.5	Viewing the energy storage data ................................................................................................	93
	3.6.6	Alarm monitoring .........................................................................................................................	94
	3.6.7	Configuring the communications interface..................................................................................	95
4	Mounting/removal .................................................................................................................................		97
	4.1	UPS1600.....................................................................................................................................	97
	4.1.1	Signal connector .........................................................................................................................	98
	4.1.2	USB connector ............................................................................................................................	98
	4.1.3	PROFINET/Ethernet connector ..................................................................................................	99
	4.2	UPS1100...................................................................................................................................	100
5	Mounting position, mounting clearances...............................................................................................		103
	5.1	UPS1600...................................................................................................................................	103
	5.1.1	Standard mounting position ......................................................................................................	103
	5.1.2	Other mounting positions ..........................................................................................................	104
	5.2	UPS1100...................................................................................................................................	105
	5.2.1	Standard mounting position ......................................................................................................	105
			SITOP UPS1600 / UPS1100
6		Operating Instructions, 05.2014, C98130-A7628-A1-4-7629

Table of contents

	5.2.2	Other mounting positions ...........................................................................................................	105
	5.3	Altitude derating .........................................................................................................................	106
6	Installation ..........................................................................................................................................		107
	6.1	UPS1600 input side connection.................................................................................................	108
	6.2	UPS1600 output side connection...............................................................................................	108
	6.3	Connecting the BAT UPS1600 ..................................................................................................	109
	6.4	USB interface .............................................................................................................................	109
	6.5	PROFINET/Ethernet connection................................................................................................	109
	6.6	UPS1100 connections ...............................................................................................................	110
	6.7	Maintenance...............................................................................................................................	111
	6.7.1	Battery........................................................................................................................................	111
	6.7.2	Battery replacement...................................................................................................................	112
7	Technical data ....................................................................................................................................		113
	7.1	Input ...........................................................................................................................................	113
	7.1.1	UPS1600....................................................................................................................................	113
	7.1.2	UPS1100....................................................................................................................................	113
	7.2	Output ........................................................................................................................................	114
	7.2.1	UPS1600....................................................................................................................................	114
	7.2.2	UPS1100....................................................................................................................................	114
	7.3	Backup times..............................................................................................................................	115
	7.4	Efficiency....................................................................................................................................	115
	7.5	Protection and monitoring ..........................................................................................................	116
	7.6	MTBF .........................................................................................................................................	116
	7.7	Mechanical system ....................................................................................................................	117
	7.8	Dimension drawing ....................................................................................................................	118
8	Safety, approvals, EMC.......................................................................................................................		119
	8.1	Safety .........................................................................................................................................	119
	8.2	Test voltage................................................................................................................................	120
	8.3	Approvals ...................................................................................................................................	121
	8.4	EMC ...........................................................................................................................................	121
9	Ambient conditions..............................................................................................................................		123
10	Environment........................................................................................................................................		125
11	Service & Support ...............................................................................................................................		127

SITOP UPS1600 / UPS1100
Operating Instructions, 05.2014, C98130-A7628-A1-4-7629	7

Table of contents

	SITOP UPS1600 / UPS1100
8	Operating Instructions, 05.2014, C98130-A7628-A1-4-7629

Safety information

1

WARNING

Correct handling of the devices

When operating electrical devices, it is inevitable that certain components will carry dangerous voltages.

Therefore, failure to handle the units properly can result in death or serious physical injury as well as extensive property damage.

Only appropriately qualified personnel may work on or in the vicinity of this equipment.

Perfect, safe, and reliable operation of this equipment is dependent on proper transportation, storage, installation and mounting.

Before installation or maintenance work can begin, the system's main switch must be switched off and measures taken to prevent it being switched on again.

If this instruction is not observed, touching live parts can result in death or serious injury.

The relevant DIN/VDE regulations or country-specific specifications (e.g. VDE 0510 Part 2 / EN50272-2) must be observed for the storage, assembly and operation of the lead accumulators. It must be ensured that the battery location is suitably ventilated. Potential ignition sources must be separated by at least 50 cm.

SITOP UPS1600 / UPS1100
Operating Instructions, 05.2014, C98130-A7628-A1-4-7629	9

Safety information

	SITOP UPS1600 / UPS1100
10	Operating Instructions, 05.2014, C98130-A7628-A1-4-7629

Description, device design, dimension drawing

2

2.1Device description

2.1.1UPS1600

The UPS1600 10 A and 20 A are built-in devices of the SITOP series for installation on DIN EN 50022-35x15/7.5 standard mounting rails. The relevant DIN/VDE regulations or countryspecific specifications (e.g. VDE 0510 Part 2 / EN 50272-2) must be observed for the installation of the UPS1600 devices and the UPS1100 battery modules.

See Section Installation (Page 107)

In combination with the SITOP UPS1100 battery modules, it is used to buffer the load current from the 24 V load power supplies of the SITOP series.

With their high dynamic overload capability up to the 3-fold rated current over 30 ms or up to the 1.5-fold rated current over 5 seconds per minute, they are suitable for applications with programmable logic controllers (PLCs) and industrial PCs, because they permit high switchon currents even in buffer operation.

The input of the UPS1600 DC-UPS module must be connected with the output of the supplying 24 VDC power unit. The UPS1100 battery module is connected to the Bat terminals. The loads to be buffered are supplied via the output of the UPS1600 DC-UPS module with the voltage connected at the input.

The so-called Energy Storage Link, an additional two-wire connection between the SITOP UPS1600 base device and the coded SITOP UPS1100 battery modules, is new. Furthermore, the base device detects and manages as many as six battery modules and selects the optimum, temperature-controlled charging characteristic curve. The latter provides the basis for a long service life of the battery modules. Energy Storage Link also monitors the operational readiness as well as the supply cables (wire breakage), aging (service life) and the charging state (voltage, current, residual capacity) of the accumulators. The connection to the UPS1100 battery modules is checked every 20 seconds (for voltage and incorrect polarity protection). A test with a defined loading of the lead accumulators is also performed automatically every four hours.

Battery modules of other type series and manufacturers can also be deployed, although with limited diagnostic functions, such as the display of the charging current or the end-of-charge voltage and without the possibility of temperature-controlled charging.

In the event of failure of the 24 VDC supply voltage or voltage dip below the set switch-in threshold, the loads are supplied from the battery module that is kept full charged in parallel, ready for operation. The buffering is performed in accordance with the backup time set using the rotary coding switch or until the maximum backup time (shutdown after reaching the exhaustive discharge threshold).

There are two possibilities:

a.) Power restoration only after expiration of the backup time: On absence of the input voltage at the DC-UPS module, the battery immediately assumes the supply so that the Ua output voltage remains absolutely interruption-free until the end of the backup time.

SITOP UPS1600 / UPS1100
Operating Instructions, 05.2014, C98130-A7628-A1-4-7629	11

Description, device design, dimension drawing

2.1 Device description

b.) Power restoration before expiration of the backup time: On absence of the input voltage at the DC-UPS module, the battery immediately assumes the supply so that the Ua output voltage remains absolutely interruption-free. If the "Interruption of the output voltage" setting is selected (see Chapter Jumper variants (Page 22)), the Ua output voltage is interrupted automatically for the parameterized time (default value 5 seconds) on supply system restoration during the parameterized backup time. The accumulator is already disconnected because the input voltage has already returned. If "Ua output interruption" is set, no interruption occurs because the input voltage has returned before expiration of the set backup time.

Rotary switches can be used to set the battery module switch-in threshold and the backup time. The charging current for the battery modules is set automatically and can be changed using the interface (only for types -1AY0 and -2AY0).

Eight LEDs, two potential-free changeover contacts and one NO contact indicate the UPS1600 status.

The USB interface (only -1AY0) or PROFINET/Ethernet interface (only -2AY0) handles the communication to the PC/controllers.

For details, see Sections Connections and terminal designation (Page 15) and Switches and buttons (Page 20).

Operating data and diagnostic data can be transferred using two integrated Industrial Ethernet/PROFINET ports and visualized or further processed externally as an alternative to the proven USB connection. An integrated Web server allows authorized users to export relevant data remotely via a Web browser without requiring any additional software to be installed on the remote system. The Web server is activated in the delivered state.

The free SITOP UPS Manager software tool available for Windows XP and Windows 7 systems (32and 64-bit) provides full access. This allows the overall DC-UPS installation to be configured and monitored easily using a PC. The software tool provides many possibilities for the visualization of operating and diagnostic information, such as in the form of alarm lists or easily understandable trend diagrams that, for example, provide a view of the chronological change of the charging voltage or load current of the DC-UPS.

The UPS Manager also detects when older SITOP DC-UPS modules (6EP1931-2xxxx) are deployed and displays them correctly.

The SITOP UPS1600 is fully integrated in Totally Integrated Automation (TIA), the Siemens open system architecture for integrated automation solutions. The engineering is performed in the TIA Portal and reduces to just a few clicks for the user. The UPS modules can be selected directly in the hardware catalog and in the graphical network representation accepted.

For applications without network connection, the SITOP UPS1600 is available in the variants with USB interface or digital inputs/outputs.

For stand-alone deployment, the DC-UPS can be activated without input voltage from the battery, for example, to start a generator via a directly supplied controller. (see Section Jumper variants (Page 22))

	SITOP UPS1600 / UPS1100
12	Operating Instructions, 05.2014, C98130-A7628-A1-4-7629

Description, device design, dimension drawing

2.1 Device description

DC input DC output Bat

Signal connector

PROFINET (Ethernet) interface (only for ... - 2AY0) USB interface (only for ... - 1AY0)

Rotary coding switch, switch-in threshold Rotary coding switch, backup time Signaling (LEDs)

DIN rail slider Convection

Clearance above/below

Figure 2-1 UPS1600 design (example 6EP4136-3AB00-2AY0)

SITOP UPS1600 / UPS1100
Operating Instructions, 05.2014, C98130-A7628-A1-4-7629	13

Description, device design, dimension drawing

2.2 Connections and terminal designation

2.1.2UPS1100

The UPS1100 battery modules consist of a battery holder with two maintenance-free, closed lead-gel accumulators with terminals for the connection cables to the SITOP UPS1600 uninterruptible power supply. The UPS1100 contains a printed-circuit board for monitoring the battery functions and the communication with the UPS1600. A green LED lights continually to indicate that there is a communication connection to the UPS1600 or flashes during the accumulator replacement.

As many as six UPS1100 of the same type can be connected in parallel with a UPS1600. For an accumulator replacement, see Section Battery replacement (Page 112).

DC input X1 Signal terminal X2

Fuses F1/F2 (F2 only for 7 Ah) Signaling (LED)

Top-hat mounting rail holder (not for the 7 Ah variant) Natural convection

Figure 2-2 UPS1100 design (example 6EP4133-0GB00-0AY0)

	SITOP UPS1600 / UPS1100
14	Operating Instructions, 05.2014, C98130-A7628-A1-4-7629

Description, device design, dimension drawing

2.2 Connections and terminal designation

2.2Connections and terminal designation

2.2.1UPS1600

2.2.1.1Power terminals

The input terminals can be used to establish the connection to the supply voltage. The output terminals are used to connect to the supplied loads.

The deployed cables must be suitable for temperatures of at least 90° C. (only for applications for UL508)

The UPS1100 battery modules are connected via BAT . (see also Section Installation (Page 107))

Connections and terminal designations (see Figure 2-1 UPS1600 design (example 6EP4136-3AB00- 2AY0) (Page 13))

DC input IN+, IN-	One screw terminal each
DC output OUT+, OUT-	One screw terminal each
BAT+, BAT-	One screw terminal each
Signal connector	Connector with 14 screw terminals
PROFINET (Ethernet) connection	RJ45 plug contact
USB connection	USB-B plug contact

Figure 2-3 UPS1600 terminal data

SITOP UPS1600 / UPS1100
Operating Instructions, 05.2014, C98130-A7628-A1-4-7629	15

Description, device design, dimension drawing

2.2 Connections and terminal designation

2.2.1.2Signal terminal

Figure 2-4 Signal connector

	Figure 2-5		Signal connector connection schematic
	Pin	Function
	1	24 VDC OK / Bat
	2	REL1 (changeover contact):
		Energized state: Normal operation
	3
		Quiescent state: Buffer mode or off
	4	Ready for buffer operation / alarm
	5	REL2 (changeover contact):
		Energized state: Buffer mode is possible
	6
		Quiescent state: Not ready for buffering
		Cycle 0.25 Hz: Defective battery
	7	Accumulator > 85%
	8	REL3 (NO contact):
		Energized state: Buffering of the selected buffer time is possible, or charge state >85%
	9	On/Off
	10	Weight
	11	Accumulator communication
	12	Accumulator supply
	13	Interrupt (reset after buffer mode)
	14	Start from the battery

Relay contact: Maximum contact loading 30 VDC / 1 A or 125 VAC / 0.5 A

The jumper (4a) (see Figure 2-4 Signal connector (Page 16)) between pin 9 and 10 is necessary to operate the device in buffer mode.

Delivery state: Jumper between pin 9 and 10

	SITOP UPS1600 / UPS1100
16	Operating Instructions, 05.2014, C98130-A7628-A1-4-7629

Description, device design, dimension drawing

2.2 Connections and terminal designation

2.2.1.3USB port

Figure 2-6 USB port

The USB interface (type B) conforms fully to the USB 2.0 standard (12 MBd). Strain relief (see Section USB connector (Page 98)) is implemented using a defined cable/connector (Y-Con USB - Yamaichi company).

SITOP UPS1600 / UPS1100
Operating Instructions, 05.2014, C98130-A7628-A1-4-7629	17

Description, device design, dimension drawing

2.2 Connections and terminal designation

2.2.1.4PROFINET/Ethernet connection

Figure 2-7 PROFINET/Ethernet connection

Ethernet interface corresponds to the standard full duplex with up to 100 Mbit/s electrical (100BASE-TX) according to IEEE 802.3.

Properties of the Ethernet interface:

●Transmission rate 10/100 Mbit/s

●Two RJ45 sockets, i.e. integrated switch, for RJ45 connector

●Cable type 100Base-TX (CAT5)

●Auto negotiation

●Auto crossover communication via TCP/IP and PROFINET

The strain relief (see Section PROFINET/Ethernet connector (Page 99)) is implemented using a Siemens IE FastConnect RJ45.

The physics of the Ethernet interface is implemented so that PROFINET IO is possible in accordance with the standards IEC 61158 and IEC 61784-2. For PROFINET, conformance class B must be maintained as a minimum.

The Ethernet/PROFINET interface permits:

●Configuration and monitoring using the SITOP UPS Manager

●Monitoring via the Web server

●Integration and communication of the DC-UPS with other automation components from Siemens and the open environment, e.g. IPC, PLC, HMI

●Firmware update of the device via UPS Manager or STEP 7

	SITOP UPS1600 / UPS1100
18	Operating Instructions, 05.2014, C98130-A7628-A1-4-7629

Description, device design, dimension drawing

2.2 Connections and terminal designation

2.2.2UPS1100

2.2.2.1Power terminals

The input terminals and the signal terminal can be used to establish the connection to the UPS1600 (see also Section Installation (Page 107))

Connections and terminal designations (see Figure 2-2 UPS1100 design (example 6EP4133-0GB00- 0AY0) (Page 14))

DC input +, -	One screw terminal each
Signal terminal 1, 2	One screw terminal each

Figure 2-8 Terminal data for 6EP4131-0GB00-0AY0 and 6EP4133-0GB00-0AY0

Figure 2-9 Terminal data for 6EP4134-0GB00-0AY0

SITOP UPS1600 / UPS1100
Operating Instructions, 05.2014, C98130-A7628-A1-4-7629	19

Description, device design, dimension drawing

2.3 Switches and buttons

2.3Switches and buttons

2.3.1UPS1600

2.3.1.1Rotary coding switch, switch-in threshold

The switch-in threshold can be set using the rotary coding switch on the device front between 21.0 V and 25-0 V (21 - 21.5 - 22 - 22.5 - 23 - 24 - 25 volt). The delivery state is 22.5 V

For devices with an interface (…-1AY0, …-2AY0), the coding switch has an additional position (REN, see the following figure). If this is selected, the software settings (for the switch-in threshold and the backup time) apply rather than the hardware settings. In the switch position REN, the connection X2.13 (INTERRUPT - reset after buffer operation) of the signal terminal (see Section Signal terminal (Page 16)) has no effect.

Figure 2-10 Rotary coding switch, switch-in threshold

Note

It is only permissible to actuate the rotary coding switch using an insulated screwdriver.

For notes on actuating the rotary coding switch (screwdriver, torque), see Figure 2-3

UPS1600 terminal data (Page 15).

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2.3 Switches and buttons

2.3.1.2Rotary coding switch, backup time

The backup time is set using the rotary coding switch on the device front between 30 seconds and MAX (32767 seconds) in the steps 0.5 minute (30 seconds), 1 minute,

2 minutes, 5 minutes, 10 minutes, 20 minutes and MAX (32767 seconds). Delivery state is MAX

The coding switch has an additional setting OFF (see following figure). If this is selected and the additional threshold rotary coding switch is not set to REN, the buffering is disabled.

If the backup time is also set using the software (only for devices with an interface (…-1AY0, …-2AY0)) (possible setting range, see Section Parameterizing the UPS in STEP 7 V5 (Page 61)), the rotary coding switch for the switch-in threshold (see Section Rotary coding switch, switch-in threshold (Page 20)) must be set to REN.

Figure 2-11 Rotary coding switch, backup time

Note

It is only permissible to actuate the rotary coding switch using an insulated screwdriver.

For notes on actuating the rotary coding switch (screwdriver, torque), see Figure 2-3

UPS1600 terminal data (Page 15).

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2.3 Switches and buttons

2.3.1.3Jumper variants

On/Off (pin 9)

The wire jumper on the signal connector between pin 9 and pin 10 (see Figure 2-4 Signal connector (Page 16)) is used to enable/disable the buffer mode.

Buffer mode is only possible if the wire jumper ON/OFF is closed, or for UPS1600 devices with interface, also if the rotary coding switch connection threshold is at the "REN" position. From firmware release V1.20, the wire jumper ON/OFF has priority over the position of the connection threshold rotary coding switch.

As a consequence, it is possible to enable or disable buffer mode using a floating contact (e.g. a contact in the plant or system). The contact is switched instead of the ON/OFF wire jumper. (Note: For reasons relating to noise insensitivity, approximately in the range 5...10 mA, Umax = 15 VDC, SELV: Imax = 10 mA)

Note

The external circuit must meet the requirements relating to SELV circuits according to EN60950-1.

Changes are also effective in the buffer mode.

Table 2- 1 With interface (up to firmware release less than V1.20)

Rotary coding	Rotary coding	Wire jumper ON/OFF to ground	Result
switch,	switch,
buffer time	connection
	threshold
OFF	21 - 25	Yes	Buffering not permitted
0.5 - MAX	21 - 25	Yes	Buffer mode permitted
			(buffer time in
			accordance with the
			settings or infinite
			buffer time)
OFF, 0.5 - MAX	21 - 25	No	Buffering not permitted
OFF, 0.5 - MAX	REN	Not relevant	The software settings
			apply

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2.3 Switches and buttons

Table 2- 2 With interface (from firmware release V1.20 and higher)

Rotary coding	Rotary coding	Wire jumper ON/OFF to ground	Result
switch,	switch,
buffer time	connection
	threshold
OFF	21 - 25	Yes	Buffering not permitted
0.5 - MAX	21 - 25	Yes	Buffer mode permitted
			(buffer time in
			accordance with the
			settings or infinite
			buffer time)
OFF, 0.5 - MAX	21 - 25, REN	No	Buffering not permitted
OFF, 0.5 - MAX	REN	Yes	The software settings
			apply

Table 2- 3 Without interface (all firmware releases)

Rotary coding	Rotary coding	Wire jumper	Result
switch,	switch,	ON/OFF to ground
buffer time	connection
	threshold
OFF	21 - 25	Not relevant	Buffering not permitted
0.5 - MAX	21 - 25	Yes	Buffer mode permitted (buffer time
			in accordance with the settings or
			infinite buffer time)
0.5 - MAX	21 - 25	No	Buffering not permitted

Delivery state: Wire jumper between pin 9 and 10

Interruption of the output voltage (pin 13)

A wire jumper on the signal connector between pin 13 and pin 10 is used to enable/disable the interruption of the output voltage for the parameterized time (default value 5 seconds) for supply system restoration during the buffer time.

To prevent data losses, the PCs must be shut down timely before the buffer time ends. If the input voltage returns after the shutdown has already started, buffer mode is ended and the UPS1600 goes into normal operation. The PC will be shut down, however, it is not switched off. PCs, which do not have an on/off switch, can only be rebooted by switching off the power and switching on again.

For customers that use their own software, this pulse must be selected at the DC UPS module.

Note

This function is possible only in conjunction with the R signal (DC UPS Manager).

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Description, device design, dimension drawing

2.3 Switches and buttons

Start from the battery (pin 14)

The start from the battery is initiated by closing the contact pin 14 to ground (pin 10). This jumper must not provide a permanent connection, but must be controlled using a button. The input is designed so that a single lamp with a permissible supply voltage of between 12 and 30 V and 8 to 15 mA can be switched in series to the switching contact. If while pressing the button, the UPS1600 enters buffer mode, the set buffer time will be started. For example, if 5 minutes is set, the UPS1600 sets itself off after 5 minutes. If the input voltage returns during the buffer time, the UPS1600 switches to normal operation.

If the input voltage is available, the DC UPS starts in the normal operation.

If the UPS1600 is switched-off remotely via the interface (also possible when input voltage is available), start from the battery can be used to restart the UPS1600.

Charge current setting (pin 10 / 11 / 12)

For uncoded batteries, the size of the charge current can be changed by placing jumpers between the terminals X2.10 (ground) and X2.11 or X2.12.

Table 2- 4 Charge current

UPS1600 10 A	UPS1600 20 A	Terminal X2.11	Terminal X2.12
0.3 A	0.8 A	open	open
0.8 A	1.75 A	open	connected with X2.10
Max.	Max.	connected with X2.10	open

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2.3 Switches and buttons

2.3.2UPS1100

2.3.2.1Buttons for battery replacement

For the UPS1100, a button for the battery replacement is located under the cover. Battery replacement, see Section Battery replacement (Page 112)

Figure 2-12 Buttons for battery replacement

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2.4 Operating displays and signaling

2.4Operating displays and signaling

2.4.1UPS1600

2.4.1.1LEDs

	6EP4134-3AB00-...
	6EP4136-3AB00-...
Status display	LED1: DC-UPS operating mode
	LED2: Charge state
	LED3: Ready for buffering
	LED4: Accumulator test
	LED5: Specific diagnostic displays for PROFINET
	LED6: Specific diagnostic displays for PROFINET
	LED7: Ethernet port 1 connection state
	LED8: Ethernet port 2 connection state
	LED 7 and 8 are active only for ... -2AY0

Figure 2-13 Operating displays

Legend:

LED off

LED lights up

0,5/3 LED flashes on in 0.5-second and off in 3-second intervals

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2.4 Operating displays and signaling

LED 1 (OK/Bat)

Signaling	6EP4134-3AB00-...
	6EP4136-3AB00-...
Off	DC-UPS off
Red	DC-UPS defect (severe hardware fault)
Flashing red (0.5/0.5)	Firmware update
Flashing red (1/1)	Software corrupted
Flashing yellow	Critical temperature reached, overtemperature or overvoltage at the input
(0.5/0.5)
Flashing yellow (0.5/3)	Buffer mode, output off
Yellow	Buffer mode
Flashing green (0.5/3)	DC-UPS OK, output off
Green	DC-UPS OK

LED 2 (Bat. > 85%)

Signaling	6EP4134-3AB00-...
	6EP4136-3AB00-...
Flashing green	Updating the firmware
(0.5/0.5)
Off	Battery charge state < 85%
Green	Battery charge state > 85%

	LED 3 (alarm)
Signaling	6EP4134-3AB00-...
	6EP4136-3AB00-...
Red	Output off for 45 seconds because of overcurrent, overtemperature or buffer operation not
	possible
Off	Buffer operation possible

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Description, device design, dimension drawing

2.4 Operating displays and signaling

LED 4 (accumulator / bat. fault)

Signaling	6EP4134-3AB00-...
	6EP4136-3AB00-...
Off	Battery OK or uncoded battery modules connected or backup time rotary coding switch at
	position MAX
Flashing yellow	Battery outside the permitted temperature range
(0.5/0.5)
Red	Battery defective
Yellow	Selected backup time cannot be attained

LED 5 and LED 6 (PROFINET LEDs)

Signaling		6EP4134-3AB00-2AY0
		6EP4136-3AB00-2AY0
LED 5 (SF)	LED 6 (RUN)
Off	Off	No connection to a PROFINET IO controller
Off	Flashing green	Configuration by the PROFINET IO controller
	(0.5/0.5)
Off	Green	Application started successfully, module OK
Red	Green	Application started successfully, module not OK
Flashing red (0,1/0,1)	Green	Application in progress, diagnosis can be called
Flashing red (0.5/0.5)	Flashing green	Self-test in progress (flashing alternately every 3 seconds)
	(0.5/0.5)
Flashing red (0.5/0.5)	Off	DCP requires device identification (LED flashes for
		3 seconds)
Flashing red (0.5/0.5)	Flashing green	Updating the firmware
	(0.5/0.5)
LED 5 and 6 are active only for ... -2AY0
LED 7 (Ethernet LED / P2)
Signaling	6EP4134-3AB00-2AY0
	6EP4136-3AB00-2AY0
Off	Device not connected with controller
Green	Device connected with controller, no activity
Green/orange alternately	Device connected with controller, send/receive data (RX/TX)

LED 7 is active only for ... -2AY0

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2.4 Operating displays and signaling

LED 8 (Ethernet LED / P1)

Signaling	6EP4134-3AB00-2AY0
	6EP4136-3AB00-2AY0
Off	Device not connected with controller
Green	Device connected with controller, no activity
Green/orange alternately	Device connected with controller, send/receive data (RX/TX)

LED 8 is active only for ... -2AY0

2.4.1.2Relay outputs

Figure 2-14 Signal connector connection schematic

REL1 (changeover contact): Energized state: Normal operation Quiescent state: Buffer mode or off

REL2 (changeover contact):

Energized state: Buffer operation is possible Quiescent state: Not ready for buffering

Cycle 0.25 Hz: Accumulator defective or set backup time is not attained

REL3 (NO contact):

Energized state: Buffering of the selected backup time is possible, or charge state >85%

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Description, device design, dimension drawing

2.4 Operating displays and signaling

2.4.2UPS1100

2.4.2.1LEDs

	6EP4131-0GB00-0AY0 (1.2 Ah)
	6EP4133-0GB00-0AY0 (3.2 Ah)
	6EP4134-0GB00-0AY0 (7 Ah)
Status display	LED battery

	Figure 2-15	6EP4131-0GB00-0AY0 example
Table 2- 5	LED battery
Signaling		6EP4131-0GB00-0AY0 (1.2 Ah)
		6EP4133-0GB00-0AY0 (3.2 Ah)
		6EP4134-0GB00-0AY0 (7 Ah)
Flashing green		Fault or alarm
(0.5/0.5)
Off		Battery off, no communication
Green		Battery OK

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