siemens 801 Technical Manual

4 (1)

Start-Up 11/2005 Edition

sinumerik

SIEMENS

SINUMERIK 801

SINUMERIK 801 Document Structure

User Documentation: Operation and Programming

Turning

Technical Documentation: Start-Up

Turning

User Documentation: Diagnostics Guide

Turning

SINUMERIK 801

 

 

 

 

 

 

 

SINUMERIK 801 Control System

1

 

 

 

 

 

 

 

 

Start-Up

Installation and Start-Up

2

 

Built-In PLC Application

3

 

 

 

 

 

 

 

 

 

 

 

 

 

Setting Up

4

Technical Manual

 

5

 

 

 

 

 

Services, Diagnosis & Data

 

 

 

 

 

Saving

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Accessories

6

 

 

 

 

 

 

 

 

 

 

 

 

Technical Appendix

7

 

 

 

 

 

 

 

 

 

 

Valid for

Control system

SINUMERIK 801

11. 2005 Edition

SINUMERIK ® Documentation

Key to editions

The editions listed below have been published prior to the current edition.

The column headed “Note” lists the amended sections, with reference to the previous edition.

Marking of edition in the “Note” column:

A ... ...

New documentation.

B ... ...

Unchanged reprint with new order number.

C ... ...

Revised edition of new issue.

Edition

Order No.

Note

2005.11

A5E00702069

A

Trademarks

SIMATIC®, SIMATIC HMI®, SIMATIC NET®, SIMODRIVE®, SINUMERIK®, and SIMOTION® are registered trademarks of SIEMENS AG.

Other names in this publication might be trademarks whose use by a third party for his own purposes may violate the registered holder.

Copyright Siemens AG 2005. All right reserved

The reproduction, transmission or use of this document or its contents is not permitted without express written authority. Offenders will be liable for damages. All rights, including rights created by patent grant or registration of a utility model, are reserved.

Exclusion of liability

We have checked that the contents of this document correspond to the hardware and software described. Nonetheless, differences might exist and we cannot therefore guarantee that they are completely identical. The information contained in this document is reviewed regularly and any necessary changes will be included in the next edition. We welcome suggestions for improvement.

© Siemens AG, 2005

Subject to technical changes without notice.

Siemens-Aktiengesellschaft.

SINUMERIK 801

Safety notices

!

!

!

Qualified person

This Manual contains notices intended to ensure your personal safety, as well as to protect products and connected equipment against damage. Safety notices are highlighted by a warning triangle and presented in the following categories depending on the degree of risk involved:

Danger

Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury or in substantial property damage.

Warning

Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury or in substantial property damage.

Caution

Used with safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury or in property damage.

Caution

Used without safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.

Notice

Indicates important information relating to the product or highlights part of the documentation for special attention.

The unit may only be started up and operated by qualified person or persons. Qualified personnel as referred to in the safety notices provided in this document are those who are authorized to start up, earth and label units, systems and circuits in accordance with relevant safety standards.

Proper use

!

Please observe the following:

Warning

The unit may be used only for the applications described in the catalog or the technical description, and only in combination with the equipment, components and devices of other manufacturers as far as this is recommended or permitted by Siemens.

This product must be transported, stored and installed as intended, and maintained and operated with care to ensure that it functions correctly and safely.

SINUMERIK 801

I

Start-Up

 

Table of Contents

Table of Contents

1.SINUMERIK 801 Control System………………………………………………………………………… 1-1

1.1

System Overview

…………………………………………………… 1-1

1.2

CNC Operator Panel

……………………………………………… ………… 1-3

1.3Position of the Interfaces………………………………………………………………………………… 1-5

1.4 Technical Data

………………………………………………………………………………… 1-6

2.Installation and Start-Up ………………………………………………………………………… 2-1

2.1

Cabinet, Power Supply and Grounding

…………………………………………………… … 2-1

2.2

Installing and Cabling ……………………………………………………………………………… 2-4

2.2.1

Installing the control system ……………………………………………………………………… 2-4

2.2.2Cabling …………………………………………………………………………………………… 2-11

2.2.2.1

Connecting with the stepper drives …………………………………………………………………

2-11

2.2.2.2

Connecting with the servo drives (example) ………………………………………………………

2-12

2.3

Interfaces and Cables ………………………………………………………………………………

2-15

2.3.1

Power supply for CNC – X1

………………………………………………………………

2-16

2.3.2

RS232 interface - X2 (RS232) ……………………………………………………………

2-16

2.3.3

Spindle encoder interface - X3 (SPINDLE)……………………………………………………

2-17

2.3.4Feed drive interface – X4 (AXIS)…………………………………………………………………… 2-18

2.3.5 Handwheel & extension keys connection - X10 (MPG) ……………………………………… 2-19

2.3.6BERO input interface - X20 (BERO)…………………………………………………………………… 2-19

2.3.7

Digital inputs/outputs - X100 (DIN0) & X101 (DIN1), X200 (DOUT0) & X201 (DOUT1)…

2-20

2.3.8

Connecting cables for SINUMERIK 801 ………………………………………………………

2-22

2.4

Installing and Starting-Up the Drive Modules

……………………………………………

2-26

2.4.1

Connecting the STEPDRIVE C/C+ drive modules ………… ……………………………………

2-26

2.4.2

Connecting the servo drive modules

………… ……………………………………

2-26

3.Built-In PLC Application …………………………………………………………………………………… 3-1

3.1

Input/Output Configuration

……………………………………………………………………

3-4

3.2

Definition of User Keys

 

…………………………………………………………………

3-6

3.3

PLC Machine Data

………………………………………………………………………………

3-9

3.4Fixed PLC Alarms………………………………………………………………………………………… 3-16

4. Setting Up

……………………………………………………………………………………

4-1

4.1

Setting Up NC Parameters

…………………………………………………………………

4-6

4.2

Starting Up the Dynamic Characteristic of the Axes ………………………………………………

4-9

4.3

Starting Up Reference Points

………………………………………………………………

4-9

4.4

Software Limit Switch and Backlash Compensation……………………………………………

4-14

4.5

Rotation Monitoring

…………………………………………………………………………

4-16

4.6

Leadscrew Error Compensation

……………………………………………………………

4-17

4.7

Starting Up the Spindle

………………………………………………………………………

4-17

5. Services, Diagnosis & Data Saving

…………………………………………………………

5-1

5.1

Services

……………………………………………………………………………………………

5-2

5.2Diagnosis …………………………………………………………………………………………… 5-2

5.3Data Saving …………………………………………………………………………………………… 5-6

5.3.1Internal data saving …………………………………………………………………………………… 5-6

5.3.2External data saving …………………………………………………………………………………… 5-6

5.3.3 Important Notice …………………………………………………………………………………… 5-9

6.Accessories ……………………………………………………………………………… 6-1

7.Techncial Appendix …………………………………………………………………………………………7-1 7.1 List of Machine Data ………………………………………………………………………………………7-1

SINUMERIK 801

III

Start-Up

 

SINUMERIK 801 Control System 1

1.1System Overview

General

The SINUMERIK 801 is a highly integrated, high-performance

and

 

economic numerical control system, which can be extensively applied

to

economic CNC turning machines. It can control 2 feed axes and 1 spindle. Control signals output to feed axes include digital pulse, direction and enable signals, control signals output to the spindle include analog voltage and enable. The SINUMERIK 801 can thus be used to control feed axes for stepper drives, and servo drives with digital pulse interfaces. Either servo spindle or variable frequency spindle can be controlled via the SINUMERIK 801. This documentation gives descriptions for configuring the SINUMERIK 801 with stepper drives/servo drives.

System components The SINUMERIK 801 control system is a compact CNC unit. It consists of the following components:

hCNC

A compact CNC with an integrated 6″ LCD, full NC keys and MCP area;

hStepper drives and stepper motors

1)Stepper drives STEPDRIVE C/C+;

2)Five-phase hybrid stepper motors

hCables

1)Signal cables for connecting CNC to drives;

2)Cables for connecting drives to motors;

3)Signal cable for connecting spindle encoder to CNC;

4)RS232 cable for connecting CNC to a PC;

5)Signal cable for connecting CNC to an electronic handwheel.

zOne spindle encoder

zOne electronic handwheel

zPossible configurations by users: servo motors (with digital pulse interfaces) and servo motors.

SINUMERIK 801

1-1

Start-Up

 

SINUMERIK 801 Control System

SINUMERIK 801 system

Fig.1-1 SINUMERIK 801 system overview CNC + stepper drives + stepper motors

1-2

SINUMERIK 801

 

Start-Up

SINUMERIK 801 Control System

1.2CNC Operator Panel

Layout of the CNC operator panel

The SINUMERIK 801 has a compact operator panel, which can be divided into three areas as: LCD, NC keys and MCP area.

LCD

NC keys

MCP area

Fig. 1-2 Layout of the CNC operator panel (front view)

Key definition

NC keyboard area

 

Machine area key

Cursor UP (with shift: page up)

Recall key

Cursor DOWN (with shift: page down)

Softkey

Cursor LEFT

Area switchover key

Cursor RIGHT

ETC key

Selection key/toggle key

SINUMERIK 801

1-3

Start-Up

 

SINUMERIK 801 Control System

 

 

 

 

 

 

 

 

Acknowledge alarm

 

 

 

Delete key (backspace)

 

 

 

 

 

 

 

 

 

SPACE (INSERT)

 

 

 

Vertical menu

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ENTER / input key

 

 

 

Shift key

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Numerical keys (with shift for

 

 

 

Alphanumeric keys (with shift for

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

alternative assignment)

 

 

alternative assignment)

Notice

See”Operation & Programming” for the use of NC keys.

MCP (Machine Control Panel) area

 

 

 

 

Chuck clamping (with LED)

 

 

Spindle override 100

 

 

 

 

Chuck clamping internally / Chuck clamping

 

 

Spindle override minus (with LED)

 

 

 

 

 

 

externally (with LED)

 

 

 

 

Chuck unclamping (with LED)

 

 

X axis, plus direction

 

 

 

Manual tool change (with LED)

 

 

X axis, minus direction

 

 

 

 

 

 

Manual lubrication (with LED)

 

 

Z axis, plus direction

 

 

 

 

 

 

Manual coolant (with LED)

 

 

Z axis, minus direction

 

 

 

 

 

 

 

AUTOMATIC (with LED)

 

 

RAPID TRAVERSE OVERLAY

 

 

 

 

 

 

 

SINGLE BLOCK (with LED)

 

 

SPINDLE START LEFT

 

 

 

 

 

 

 

 

 

 

Counterclockwise direction

 

 

 

 

 

MANUAL DATA (with LED)

 

 

SPINDLE STOP

 

 

 

 

Increment (with LED)

 

 

SPINDLE START RIGHT

 

 

 

 

 

 

 

 

 

 

Clockwise direction

1-4

 

 

 

 

 

 

SINUMERIK 801

 

 

 

 

Start-Up

 

 

SINUMERIK 801 Control System

JOG (with LED)

 

RESET

 

REFERENCE POINT (with LED)

 

NC STOP

 

 

Feedrate override plus (with LED)

 

NC START

 

 

Feedrate override 100

 

LED POK (Power OK), green

 

Feedrate override minus (with LED)

 

LED ERR (Error), red

Spindle override plus (with LED)

 

LED DIA (Diagnostics), yellow

Emergency Stop button (option)

Notice

See Chapter 3 “Built-in PLC Application” for detailed definitions of User Keys, Traverse keys (+X, -X, +Z, -Z) and override keys.

SINUMERIK 801

1-5

Start-Up

 

SINUMERIK 801 Control System

1.3Position of the Interfaces

General

Interfaces of the control system are positioned in the rear of the CNC system,

 

see Fig. 1-3 below.

Interfaces

Interfaces of the SINUMERIK 801 control system are shown as below:

 

 

 

 

Fig. 1-3 Position of SINUMERIK 801 interfaces

Notice

See Section 2.3 “Interfaces and Cables” for detailed description of each interface.

1-6

SINUMERIK 801

 

Start-Up

SINUMERIK 801 Control System

1.4Technical Data

Connected load

Table 1–1 Connected load

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Parameter

 

Min.

Typ.

 

Max.

 

Unit

 

 

Supply voltage

20.4

24

 

28.8

 

V

 

 

 

Ripple

 

 

 

 

3.6

 

Vss

 

 

 

Current consumption from 24 V

 

 

2

 

 

 

A

 

 

 

Power dissipation of CNC

 

 

48

 

 

 

W

 

 

 

Start-up current

 

 

 

 

4

 

A

 

 

 

Note: The 24V DC voltage must be

generated as a functional extra-low voltage

 

with safe electrical isolation (to EN60204-1, Section 6.4, PELV).

 

 

Weight

Table 1–2 Weight

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Component

 

 

Weight [g]

 

 

 

 

CNC

 

 

2120 circa

 

 

Dimensions

Table 1–3 Component dimensions

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Component

 

Dimensions LxWxD [mm]

 

 

CNC

 

 

400 x 250 x 57.6

 

 

Environmental operating conditions

 

 

 

 

 

 

 

 

 

Table 1–4 Environmental operating conditions

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Parameter

 

 

 

 

 

 

 

 

 

 

Temperature range

 

0….55°C (for box)

 

 

 

 

 

 

(horizontal mounting and

 

0….45°C (for display surface)

 

 

 

 

convection)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Permissible relative humidity

 

5…95% without condensation

 

 

 

 

Air pressure

 

860 ... 1,060 hPa

 

 

 

 

 

 

The operating conditions refer to EN60204-1.

 

 

 

 

 

 

 

 

Installation in a housing (e.g. cubicle) is absolutely necessary for operation.

Transport and storage conditions

 

 

 

 

 

 

 

 

 

Table 1–5 Transport and storage conditions

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Parameter

 

 

 

 

 

 

 

 

 

 

Temperature range

 

-20 ... 60°C

 

 

 

 

 

 

Permissible relative air humidity

 

5 ... 95 % without condensation

 

 

 

Air pressure

 

700 ... 1,060hPa

 

 

 

 

 

 

Transport height

 

–1,000 ... 3,000m

 

 

 

 

 

 

Free fall in transport package

 

≤0.5m

 

 

 

 

 

 

Protection class

 

 

 

 

 

 

 

 

 

 

 

Class of protection I according to IEC 529

 

 

 

 

 

 

 

The control must be equipped with a grounding conductor terminal.

 

 

 

Protection against ingress of solid foreign bodies and water according to ICE

 

529:

 

 

 

 

 

 

 

 

 

For CNC system: Front: IP54 Rear: IP20

 

 

 

 

 

 

SINUMERIK 801

 

 

 

 

 

 

 

 

1-7

Start-Up

 

 

 

 

 

 

 

 

 

 

Installation and Start-Up

2

2.1Cabinet, Power supply and Grounding

Requirements for

 

cabinet

Machine tool builders need to pay attention to following requirements for a

 

cabinet:

1)Furnish the cabinet with a cooling or ventilation device; When using an electric fan to cool the cabinet, mount a dust gauze at the air inlet of the cabinet;

2)Mount all cabinet components on an unpainted galvanized metal plate;

3)Protection class for cabinet: IP54;

4)Grounding as per China national standard

GB/T5226.1-2002/IEC60204-1 2000 Safety of machinery - Electrical equipment of machines – Part II: General requirements;

5)In the case of poor field grounding, disconnect connections between PE and neutral (M24) of DC24V power supply and have CNC ungrounded;

6)When CNC is ungrounded, it’s imperative to configure a RS232 terminal adapter (order number: 6FX2003-0DS00) for RS232 connector to protect the connector from being broken down;

7)When wiring up the cabinet, AC supply lines (e.g. 85VAC, 220VAC, 380VAC lines and the cable for connecting an inverter to spindle motor) shall be routed separately from the 24VDC and signal cables;

8)If an inverter is used as spindle drive unit for the machine tool, take adequate anti-interference measures to protect the cabinet from mains interference and radio interference, etc;

9)Connect an isolation transformer (i.e. control transformer 380VAC ->220VAC, JBK3-400VA) to the 24VDC power supply for the control system; Connect a separate isolation transformer to the 85VAC power supply for stepper drives (i.e. drive transformer 380VAC ->85VAC, JBK3 series); Do not connect the primary side of both transformers to the same phase of the 380VAC;

10)Have the control transformer ungrounded in the case of poor field grounding, however, it’s required to connect the 220VAC power supply for either periphery (e.g. PC/PG) to the control transformer, see Fig. 2-1.

Control transformer

Use a separate control

transformer in the cabinet to supply the 24VDC

 

power supply for CNC

when Siemens stepper drives are used. Cable

 

connections with the control transformer are shown in Fig. 2-1.

SINUMERIK 801

 

2-1

 

 

 

Start-Up

U V W

 

 

 

 

 

 

380VAC

220VAC

 

 

24V

220VAC

 

 

 

 

 

 

 

 

 

 

L

 

 

 

L

L+

L+

 

 

 

220/24 DC

 

 

 

1)

 

 

Power

CNC

 

PC

 

Supply

0V

 

 

 

 

 

M

M

0V

 

 

0V

 

 

 

 

PE

N

PE

PE

N

PE

 

4)

3)

2,3)

3)

3)

 

3)

3)

 

 

 

 

 

 

PE

 

 

 

 

PE rails

Fig. 2-1 Connecting the control transformer

Notes (for Fig. 2-1):

1)Two phases of U V W that are not used by the drive transformer;

2)Connections can not be made until PE rails are found well grounded.

3)In order to ensure a good grounding, the cross-sectional area of PE rails shall be not less than 6mm2.

 

Notice

 

The control transformer will not be provided by Siemens. Customer may

 

order it from other sources.

 

 

Drive transformer

Use a separate drive transformer in the cabinet to supply the 85VAC power

 

supply for stepper drives. Connections with the drive transformer are shown

 

in Fig. 2-2.

PE rails

Fig. 2-2 Connecting the drive transformer

2-2

SINUMERIK 801

 

Start-Up

Start-Up

Notes (for Fig. 2-2):

1)Two phases of U V W that are not used by the control transformer;

2)In order to ensure a good grounding, the cross-sectional area of PE rails shall be not less than 6mm2.

Notice

When AC servo drives are used, please connect cables as per requirements concerned.

24VDC power supply

The SINUMERIK 801 CNC is supplied by a 24V DC power supply, which enables the control system to run in order under the voltage range of 24V-15% ... +20%. The excellent quality of the DC power supply is critical for the stable operation of the control system. You’re recommend to select Siemens 24VDC stabilized power supply (order number: 6EP1333-3BA00). If a DC power supply other than Siemens is used, please detect the output waveform generated when the power supply is switched off.

Waveform of Siemens PS

 

Waveform of non-Siemens PS

 

 

 

System operating volt: 24V min.

Fig. 2-3 The power supply waveform

If the waveform as shown in the upper right figure occurs, supply the SINUMERIK 801 in a way as indicated in the figure below and describe the system power-on sequences in the corresponding user guide for machine tools. Proper sequences are: switch on the mains for machine tools (to energize 24VDC power supply and drives) first, then supply the control system by pressing the button SA1; For switching off the control system, press SA2 first, then power off the mains for the machine tool.

 

SA1

SA2

KA1

 

 

24VDC

 

 

 

 

0VDC

 

 

KA1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

KA1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

24VDC

 

 

CNC

 

 

 

0VDC

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fig. 2-4 Power on/off sequence of the power supply

 

Note:

 

 

 

 

 

 

SINUMERIK 801

 

2-3

Start-Up

 

 

 

 

 

 

Start-Up

1)All input signals must be level signals, i.e. level “0” (-3 ... 5VDC) and level “1” (11 ... 30VDC). Both suspended and high resistance signals are level “0”.

2-4

SINUMERIK 801

 

Start-Up

Start-Up

2.2Installing and cabling

2.2.1Installing the control system

!

General

Warning

Never install or dismantle when the control system is under power!

As an integrated control system, the SINUMERIK 801 CNC can be installed in the machine control station directly. Stepper drives or servo drives are installed in the cabinet. The SINUMERIK 801 can be fixed in the station from the rear side of the CNC with 8 black plastic clips (each of them is equipped with one M4x16 fastening screw) specific for the control system. The maximum allowable torque for each screw is 1.5 Nm.

Notice

Prior to the installation, the machine control panel can be provided with an emergency stop button. If it is not required, the opening must be covered with a self-adhesive cover delivered together with the SINUMERIK 801.

SINUMERIK 801

2-5

Start-Up

 

Start-Up

Fig.2-5 Schematic diagram for the dismounting of SINUMERIK 801 CNC

Notice

The control system is mounted as described above in the reverse order!

Mounting dimensions

See figures below for the mounting dimensions of SINUMERIK 801 CNC, STEPDRIVE C/C+ and step motors.

Notice

When AC servo drives, servo motors are used, please refer to installation instructions concerned for mounting dimensions.

2-6

SINUMERIK 801

 

Start-Up

Start-Up

Mounting Dimensions

2)

SINUMERIK 801

1) Free space necessary for heat dissipation

2) Holes reserved for plastic clips with screws

Fig. 2-6 CNC outline dimensions

SINUMERIK 801

2-7

Start-Up

 

Start-Up

 

Fig. 2-7 Mounting hole dimensions

Step drives

To install the drive modules, proceed as follows (see vertical installation

 

diagram shown in Fig. 2–8):

1.Screw in the upper fastening screws M5 with spring washer and spacer.

2.Hang the module into the clips of the upper fastening bracket.

3.Screw in the lower fastening screws and tighten all screws.

 

Vertical installation (recommended)

Horizontal installation

 

 

(>150*)

 

90

(100*)

>100

 

176

(180*)

>50

 

 

 

 

 

 

 

 

> 80

12

34

 

 

71

(73*)

 

 

 

 

 

 

 

 

 

 

 

7

 

 

 

 

 

 

 

 

 

 

PE rails

 

 

 

 

(327*)

(305.6*)

 

 

 

 

 

 

 

 

307

286

 

 

 

 

 

 

 

 

> 80

(>100*)

 

 

 

 

 

Changed installation angle

 

 

 

 

 

 

 

 

 

Install with M5 screws, spacers and spring washers

Without forced cooling

Fig. 2-8 Mounting dimensions for stepper drives

2-8

SINUMERIK 801

 

Start-Up

Start-Up

Notice

Bracketed dimensions as shown in the figure above are suitable for STEPDRIVE C+.

The modules should be installed such that a clearance of at least 10 cm is left above, below and between the modules (dimension “a”).

The drive modules, however, can be mounted directly side by side (a>10 mm) provided they are ventilated with an air stream greater than / equal to 1 m/s.

Do not install devices which are strongly heated during operation beneath the drive modules!

Step motors

Fig. 2-9 Dimensions of the stepper motors (see Table 2-1)

Table 2-1 Outline dimensions of the stepper motors (see Fig. 2-9)

Model

 

 

 

 

 

 

Dimensions and tolerance

 

 

 

 

 

 

Key

Wt.

D

D1

D2

D3

D4

D5

 

L

L1

L2

L3

L4

h

h1

A

B

C

(kg)

 

 

 

6FC5

92

9f6

10

60f7

107

6.6

 

162

34

14

20

26

3

7

93

62.5

R10

C3X1

3

548-0AB03-

 

 

4

0AA0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6FC5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10X4

C5X2

 

548-0AB06-

110

16f6

17

56f7

127

8.5

 

186.5

34

25

32

37

2

12.5

112

65.0

5.6

 

5°

5

0AA0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6FC5

110

16f6

17

56f7

127

8.5

 

216.5

34

25

32

37

2

12.5

112

65.0

10X4

C5X2

7.2

548-0AB09-

 

 

5°

5

0AA0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6FC5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10X4

C5X2

 

548-0AB12-

110

16f6

17

56f7

127

8.5

 

248.5

34

25

32

37

2

12.5

112

65.0

8.6

 

5°

5

0AA0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6FC5

130

16f6

17h

100f7

155

10.5

 

239.0

34

32

36

43

3

15.0

132

90.0

10X4

C5X2

13.0

548-0AB18-

 

7

 

5°

5

0AA0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6FC5

 

 

17h

 

 

 

 

 

 

 

 

 

 

 

 

 

10X4

C5X2

 

548-0AB25-

130

16f6

100f7

155

10.5

 

263.5

34

32

36

43

3

15.0

132

90.0

15.0

7

 

5°

5

0AA0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

When installing the stepper motor, its radial load shall stay within the data range listed below:

SINUMERIK 801

2-9

Start-Up

 

siemens 801 Technical Manual

Start-Up

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Motor data

 

 

 

 

Radial load

 

 

 

 

Speed

 

600 rev/min

300 rev/min

 

 

 

 

Shoulder distance

 

20 mm

20 mm

 

 

 

 

 

 

 

 

 

 

 

 

 

Max. radial load

 

950 N

1150 N

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

20 mm

Fig. 2-10 Radial load of the stepper motor

Frequency – torque characteristics of the stepper motors

2 8 ,0 0

2 6 ,0 0

2 4 ,0 0

2 2 ,0 0

2 0 ,0 0

1 8 ,0 0

1 6 ,0 0

1 4 ,0 0

1 2 ,0 0

1 0 ,0 0

8 ,0 0

6 ,0 0

4 ,0 0

2 ,0 0

0 ,0 0

0 ,1 0

1 ,0 0

F r e q u e n c y [K H z ]

1 0 ,0 0

 

 

 

6

6 0

S P E E D

[R P M ]

6 0 0

 

 

 

Fig. 2-11 Frequency – torque characteristics of the stepper motors

2-10

6 F C 5 5 4 8 -0 A B 2 5 -0 A A 0 6 F C 5 5 4 8 -0 A B 1 8 -0 A A 0

6 F C 5 5 4 8 -0 A B 1 2 -0 A A 0

6 F C 5 5 4 8 -0 A B 0 9 -0 A A 0

6 F C 5 5 4 8 -0 A B 0 6 -0 A A 0 6 F C 5 5 4 8 -0 A B 0 3 -0 A A 0

1 0 0 ,0 0

6 0 0 0

SINUMERIK 801

Start-Up

Start-Up

2.2.2Cabling

2.2.2.1Connecting with the stepper drives

Cable overview Connect the STEPDRIVE C/C+ drive modules, the stepper motors and the SINUMERIK 801 control system as shown in the connection diagram 2-12. For the cables required, please refer to the diagram below.

X1

X2

X4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

X3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

X10

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

X20

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

X100

X101

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

X200

X201

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fig. 2-12 Overview of cables

SINUMERIK 801

2-11

Start-Up

 

Start-Up

2.2.2.2Connecting with the servo drives (example)

Notice

Adaptor, servo motor, servo drive and cable for connecting the adaptor to the servo drive are not included in the scope of supply of the SINUMERIK 801 control system.

Axis/Spindle

 

X4

 

 

 

SINUMERIK

 

801 CNC

 

BERO

 

X20

3

 

 

4

 

 

 

 

10

 

 

 

 

Signal cable:

6FX6002-5AA52-1..0

 

 

 

CN1

 

 

P1

 

 

 

 

X-PLUS1

P1N

 

X-PLUS2

 

D1

 

X-SIGN1

 

D1N

 

 

 

 

 

 

X-SIGN2

 

 

 

 

 

 

24V_GND

 

 

 

 

 

 

 

E1

24V

 

E1

 

 

 

E1N

E1N

 

 

GS

 

 

CN2

 

P2

Y-PLUS1

 

 

 

P2N

Y-PLUS2

 

D2

Y-SIGN1

 

D2N

 

Y-SIGN2

ADAPTOR

E2

E1

 

 

 

E2N

E1N

 

 

 

 

GS

 

 

CN3

PANASONIC

 

 

W

 

 

i

 

r

 

e

 

(

 

W

f

 

o

 

i

r

CN4

e

r

B

 

e

 

 

(

r

 

f

o

 

o

 

r

1

 

B

)

 

e

 

r

 

o

 

2

 

 

)

 

M24

 

 

HMX

HMY

X-AXIS

Y-AXIS

Z-AXIS

PANASONIC

AC SERVO DRIVE

C o n n e c t i o n

c a b l e

24Vdc - power +

X5

C

 

 

 

o

 

 

 

n

PANASONIC

t

n

 

 

 

e

 

 

 

c

AC SERVO DRIVE

c

io

 

 

 

n

 

 

 

a

 

 

 

b

 

 

 

l

 

 

 

e

 

 

 

 

 

 

 

 

 

 

 

X5

Fig. 2-13 Connecting with the servo drives (SINUMERIK 801+ Panasonic Adaptor + Panasonic Servo Drives)

2-12

SINUMERIK 801

 

Start-Up

Start-Up

Axis/Spindle

 

X4

Signal cable:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6FX6002-5AA52-1..0

 

 

 

 

SINUMERIK

 

 

 

 

 

 

801 CNC

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BERO

X20

3

 

 

 

 

 

4

 

 

 

W

 

 

 

 

 

 

 

 

i

 

 

 

 

 

 

 

r

 

 

 

 

 

 

 

e

 

 

 

 

(

 

 

 

 

 

 

W

f

 

 

 

 

 

 

o

 

 

 

 

 

 

i

r

 

 

 

 

 

 

r

B

 

 

 

 

 

 

e

e

 

 

 

 

 

 

(

 

 

 

 

 

 

r

 

 

 

 

 

 

 

f

o

 

 

10

 

 

 

o

 

 

 

 

 

B

)

 

 

 

 

 

 

 

r

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

e

 

 

 

 

 

 

 

r

 

 

 

 

 

 

 

o

 

 

 

 

 

 

2

 

 

 

 

 

 

 

 

)

 

 

 

 

 

M24

 

 

 

 

 

 

 

 

 

 

 

 

 

J1

 

 

 

P1

 

X_PLUS1

P1N

X_PLUS2

D1

 

 

 

X_SIGN1

D1N

 

X_SIGN2

 

 

 

 

+24V_GND

E1

 

+24V

 

X_E1

 

 

E1N

 

X_E1N

 

 

 

 

J2

 

P2

 

 

 

 

Y_PLUS1

 

 

 

 

P2N

 

Y_PLUS2

 

D2

 

 

Y_SIGN1

 

D2N

 

 

Y_SIGN2

 

E2

 

 

Y_E1

 

 

 

 

 

E2N

 

Y_E1N

 

 

 

 

 

 

 

 

J3

J4

HMX

HMY

GOLDEN AGE ADAPTOR

J5

J6

J7

GOLDEN AGE

AC SERVO DRIVE

C o n n e c t i o n

c a b l e

24Vdc - power +

XS3

C

 

 

 

o

 

 

 

n

GOLDEN AGE

t

n

 

 

 

e

 

 

 

c

AC SERVO DRIVE

c

io

 

 

 

n

 

 

 

a

 

 

 

b

 

 

 

l

 

 

 

e

 

 

 

 

 

 

 

 

 

 

 

XS3

Fig. 2-14 Connecting with the servo drives (SINUMERIK 801+ Golden Age Adaptor + Golden Age Servo Drives)

SINUMERIK 801

2-13

Start-Up

 

Start-Up

2.3Interfaces and Cables

Position of the

See Fig. 2-15 for interface positions.

interfaces

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fig. 2-15 Rear of CNC System

2-14

SINUMERIK 801

 

Start-Up

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