Siemens A4027118-A0414 User Manual

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User Manual Flying Saw

SIMOTION Flying Saw V1.4

Application number: A4027118 -A0414

General Notes

SIMOTION Flying Saw

A4027118-A0414

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Manual SIMOTION Flying

We reserve the right to make technical changes to this product.

Copyright

Reproduction, transmission or use of this document or its contents is not permitted without express written authority. Offenders will be liable for damages. All rights, including rights created by patent grant or registration or a utility model or design, are reserved.

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General Notes

SIMOTION Flying Saw

A4027118-A0414

General Notes

Note The standard applications are not binding and do not claim to be complete regarding the circuits shown, equipping and any eventuality. The standard applications do not represent customer-specific solutions. They are only intended to pro-vide support for typical applications. You are responsible in ensuring that the de-scribed products are correctly used. These standard applications do not relieve you of the responsibility in safely and professionally using, installing, operating and servicing equipment. When using these application examples, you recognize that Siemens cannot be made liable for any damage/claims beyond the liability clause described. We reserve the right to make changes to these standard applications at any time without prior notice. If there are any deviations between the recommendations provided in these standard applications and other Siemens publications - e.g. Catalogs - then the contents of the other documents have priority.

Warranty, liability and support

We do not accept any liability for the information contained in this document.

Any claims against us - based on whatever legal reason - resulting from the use of the examples, information, programs, engineering and performance data etc., described in this standard application shall be excluded. Such an exclusion shall not apply in the case of mandatory liability, e.g. under the German Product Liability Act (“Produkthaftungsgesetz”), in case of intent, gross negligence, or injury of life, body or health, guarantee for the quality of a product, fraudulent concealment of a deficiency or breach of a condition which goes to the root of the contract (“wesentliche Vertragspflichten”). However, claims arising from a breach of a condition which goes to the root of the contract shall be limited to the foreseeable damage which is intrinsic to the contract, unless caused by intent or gross negligence or based on mandatory liability for injury of life, body or health The above provisions does not imply a change in the burden of proof to your detriment.

Copyright© 2008 Siemens A&D. It is not permissible to transfer or copy these standard applications or excerpts of them without first having prior authorization from Siemens A&D in writing.

For questions regarding this application please contact us at the following e-mail address:

mailto:applications.erlf@siemens.com

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General Notes

SIMOTION Flying Saw

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Qualified personnel

In the sense of this documentation qualified personnel are those who are knowledgeable and qualified to mount/install, commission, operate and service/maintain the products which are to be used. He or she must have the appropriate qualifications to carry-out these activities

e.g.:

Trained and authorized to energize and de-energize, ground and tag circuits and equipment according to applicable safety standards.

Trained or instructed according to the latest safety standards in the care and use of the appropriate safety equipment.

Trained in rendering first aid.

There is no explicit warning information in this documentation. However, reference is made to warning information and instructions in the Operating Instructions for the particular product.

Reference regarding export codes

AL: N

ECCN: N

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Foreword

SIMOTION Flying Saw

A4027118-A0414

Foreword

Standard SIMOTION application

A standard SIMOTION application comprises the following components:

One or several software objects or code blocks with defined interfaces that can be simply integrated into other software projects – without requiring any significant programming – in order to fulfill a precisely defined technology task there. (Core functions)

A software project based on a demonstration case to show the functionality and possible uses of the standard application - including the associated WinCCflex screen for demonstration. (Demonstration project)

A document to describe the functionality, background information and handling of the standard application. Further, its use as demonstration model is explained. (Description)

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Foreword

SIMOTION Flying Saw

A4027118-A0414

Document structure

The documentation of this application is sub-divided into the following main section:

Sec-

Description

Note

tion

 

 

 

 

 

ASection A will provide you with everything that you require to obtain an overview of this standard application. This Section explains the prerequisites and the objective when using this application.

Some of the uses of this standard application are explained as well as situations where this application cannot be used.

BSection B is interesting if you wish to use this standard application for demonstration purposes.

Here, you are provided with information about how you can download this application from your PC/PG to the demonstration case step-by-step and how it then used.

CSection C provides you with all of the necessary steps to integrate the core functions of the standard application into your user project.

Preparations and parameterizing operations are also explained. Further, you are also told how to integrate the core functions into your application step-by-step.

In addition, tips are provided on how to use the core functions.

DSection D is interesting if you wish to expand/adapt the functionality of the core functions provided for your particular application.

ESection E “Appendix” provides you with detailed information including a detailed fault/error description, a description of a test program for the core standard application functions as well as references. A feedback sheet is also provided which you can use to give us your comments and suggestions on this document.

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List of contents

SIMOTION Flying Saw

A4027118-A0414

List of contents

 

Section A: Prerequisites and objectives ..................................................................

10

1

Basic information .........................................................................................

11

1.1

Prerequisites...................................................................................................

11

1.1.1

Target group ...................................................................................................

11

1.1.2

Knowledge base .............................................................................................

11

1.1.3

Technical environment....................................................................................

11

1.2

Objective and purpose of this standard application ........................................

11

1.2.1

Task description..............................................................................................

11

1.2.2

Solution using the standard “flying saw” application.......................................

12

1.2.3

Advantages of the standard "flying saw" application ......................................

13

1.3

Components included in the standard application ..........................................

13

2

Uses ...............................................................................................................

15

2.1

Applications ....................................................................................................

15

2.1.1

Controls that are permitted .............................................................................

15

2.1.2

Tasks that can be implemented using the core functions...............................

15

2.1.3

Properties and features of the core “flying saw” functions..............................

16

2.2

Application environment .................................................................................

17

3

Structure and function .................................................................................

18

3.1

Design of the "flying saw" ...............................................................................

18

3.1.1

General design ...............................................................................................

18

3.1.2

Physical quantities that can be parameterized ...............................................

18

3.2

Operating states of the "FlyingSaw-FB"..........................................................

20

Section B: The application example as demonstration system............................

22

4

Installing the hardware and software .........................................................

23

4.1

Regarding your safety.....................................................................................

23

4.1.1

Safety information and instructions.................................................................

23

4.1.2

Responsibilities of the operator ......................................................................

24

4.2

Hardware structure and mounting/installation ................................................

25

4.3

Installing the standard SIEMENS software.....................................................

28

4.4Downloading the user program and parameterizing the drive in the SIMOTION

 

D demonstration case ................................................................................

28

4.4.1

De-archiving the SIMOTION project ...............................................................

28

4.4.2

Resetting SIMOTION D435 to the factory settings .........................................

28

4.4.3

Re-configuring the double-axis motor module from 3A/3A to 5A/5A ..............

30

4.4.4

Setting the Ethernet interface of the PG/PC ...................................................

32

4.4.5

Downloading the hardware configuration after a factory setting.....................

37

4.4.6

Downloading the SIMOTION project of the standard application ...................

38

5

Operator control of the application example .............................................

41

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SIMOTION Flying Saw

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5.1

Brief instructions to demonstrate ....................................................................

41

5.1.1

Structure overview ..........................................................................................

42

5.1.2

Brief instructions .............................................................................................

43

5.2

Detailed operating instructions .......................................................................

47

5.2.1

Structure overview ..........................................................................................

48

5.2.2

Start ................................................................................................................

48

5.2.3

Machine parameter settings ...........................................................................

51

5.2.4

Operator control functions in the setting-mode...............................................

53

5.2.5

Operator functions of the process in the automatic mode ..............................

54

5.2.6

Technology view .............................................................................................

59

5.2.7

Operator control functions in the status display..............................................

60

Section C: Integrating the core “flying saw” functions .........................................

61

6

Program environment and interfaces .........................................................

62

6.1.1

Function and identification of the program groups..........................................

62

6.1.2

Program structure ...........................................................................................

63

6.2

Call environment.............................................................................................

65

6.3

Interfaces ........................................................................................................

65

6.3.1

Classifying the interfaces................................................................................

65

6.3.2

Block interface of the FB_BGD_TEMPLATE_FlyingSaw().............................

66

6.3.3

Structure of the global data area of the data unit FS_Var ..............................

68

7

Integrating the core “flying saw” functions ...............................................

72

7.1

This is how you integrate core functions into your project ..............................

72

7.2

Prerequisites...................................................................................................

72

7.2.1

SIMOTION SCOUT with SIMATIC STEP 7 ....................................................

72

7.2.2

SIMOTION control ..........................................................................................

73

7.2.3

Technology objects required and synchronous relationships .........................

74

7.3

Preparations ...................................................................................................

75

7.3.1

De-archiving the standard "flying saw" application .........................................

75

7.3.2

Downloading the core functions into your SCOUT project..............................

75

7.4

Setting-up the required technology objects ....................................................

76

7.4.1

Flying saw axis ...............................................................................................

76

7.4.2

Axis, material web...........................................................................................

77

7.5

Assigning the synchronous relationships........................................................

78

7.5.1

FlyingSawAxis_SYNCHRONOUS_OPERATION...........................................

78

7.6

Integrating into your application......................................................................

79

7.6.1

Calling the “FlyingSaw FB” in the user program .............................................

79

7.6.2

Integrating the template block in the processing sequence............................

80

8

Using the "FB_BGD_TEMPLATE_FlyingSaw()".........................................

81

8.1

General information and instructions ..............................................................

81

8.2

Initial state of the "FB_BGD_TEMPLATE_FlyingSaw()".................................

81

8.3

Mode changeover sequence ..........................................................................

81

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SIMOTION Flying Saw

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8.4

Using the restart bit.........................................................................................

 

83

8.5

Error messages ..............................................................................................

 

83

8.6

Help functions within the core “flying saw” functions ......................................

 

85

Section D: Program description...............................................................................

 

86

9

Information and instructions to adapt the core “flying saw” functions..

87

9.1

Information and warnings ...............................................................................

 

87

10

Description of important program elements..............................................

 

88

10.1

Program structure ...........................................................................................

 

88

10.2

Declaration part FS_Var .................................................................................

 

88

10.3

Functions of the FB_BGD_Template_FlyingSaw() ("FlyingSaw-FB").............

89

10.3.1

Declarations....................................................................................................

 

89

10.3.2

Start identification, axis monitoring and automatic state change chains ........

90

10.3.3Checking the input parameters and parameterization of the technology

 

settings that are absolutely necessary .......................................................

91

10.3.4

State machine of the “FlyingSaw FB” .............................................................

91

10.4

Properties/features of startup_SAP ................................................................

98

10.5

Help routines...................................................................................................

98

10.5.1Features and characteristics of the MT_FS1_PrintmarkDetection (print mark

 

sensing)......................................................................................................

98

10.5.2

Properties/features of the IPO_FS1_IPO_Routine .........................................

98

10.5.3

SyncPos buffer ...............................................................................................

98

Section E: Appendix................................................................................................

100

11

General information on the application....................................................

100

11.1

Scope of supply ............................................................................................

100

11.2

Revisions/Author...........................................................................................

100

12

Error messages...........................................................................................

101

12.1Signaling error events at the “FlyingSaw FB” of the core “flying saw” functions101

12.2Possible error messages at the error code output ErrorID of the

 

„FB_BGD_TEMPLATE_FlyingSaw()“ ......................................................

101

13

Contact partner ...........................................................................................

106

14

Please help us to become even better......................................................

107

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Section A: Prerequisites and objectives

Basic information

Flying Saw with SIMOTION

A4027118-A0414

Section A: Prerequisites and objectives

Content

Section A will provide you with everything that you require to obtain an overview of this standard application. The prerequisites and the objective for using this standard application are presented.

The applications shown will give you a good understanding for what this standard application can be used for. Further, some applications will be listed for which this standard application cannot be used. In addition, the performance limits of this standard application will be shown.

Objective

Section A of this document should provide the user with the following information:

The objective and purpose of this standard application

List several applications

Indicate the performance limits of this standard application.

Subjects discussed

Chap.

Title

Contents

1

Basic information

The necessary prerequisites to use the standard “flying saw”

 

 

application.

 

 

The use of this application.

 

 

Software components and code blocks of the standard

 

 

“flying saw” application.

2

Uses

Tasks and properties of the core functions of the standard

 

 

“flying saw” application

 

 

Exclusions and restrictions

 

 

Hardware components required

 

 

 

3

Structure and

Type of design and physical quantities for which the “flying

 

function

saw” core function can be used.

 

 

Type of cams that the “flying saw” core functions calculate

 

 

and used.

 

 

Operating states at the FlyingSaw FB.

 

 

 

4

Program

Call environment of the FlyingSaw FB

 

environment and

Description of the interfaces and the parameters of the

 

interfaces

FB_BGD_TEMPLATE_FlyingSaw()

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Section A: Prerequisites and objectives

Basic information

Flying Saw with SIMOTION

A4027118-A0414

1 Basic information

1.1Prerequisites

1.1.1Target group

The standard application is conceived for all programmers and users who wish to quickly and simply implement a flying saw using SIMOTION.

1.1.2Knowledge base

In order to use this technology template, you should be able to use SCOUT and technology objects and technology function calls in SIMOTION.

This document does not provide an introduction into these subjects and is solely restricted to providing information and data on how to use this standard application.

1.1.3Technical environment

This standard application can only be used, without having to make any changes, in conjunction with SIMOTION D and the SINAMICS demonstration case.

1.2Objective and purpose of this standard application

1.2.1Task description

Using SIMOTION, a material web, fed using the material feed mechanism is to be cut into identical parts and sections. As a result of the characteristics of the material, the material cannot be cut at once across the whole width of the web with just one cut. In order that the motion of the material web does not have an impact on the cut, either the material web must be stopped during the cut, or the cutting device must be moved in synchronism with the material web – i.e. the material web is cut "on the fly".

Why flying processing/machining?

"Flying" processing/machining is required, if

If the flow of products were to be stopped due to a sub-process (generally a thermal process) this would result in a reduction in quality or even waste.

Stopping the product flow cannot be justified as a result of the energy demand when decelerating and accelerating.

The individual processing/machining steps are too different so that a standard delay time cannot be justified from a cost-effective perspective.

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Section A: Prerequisites and objectives

Basic information

Flying Saw with SIMOTION

A4027118-A0414

Principle design of a "flying saw"

The material is fed-in as an endless web (e.g. plastic, sheet steel or fiber board) using a conveyor belt that runs with a constant velocity.

The position of the cut on the material web is either sensed using a print mark using a sensor or is specified by the control after a cut length has been passed that can be adjusted. The synchronous position is simultaneously defined. From this point onwards, the shears slide of the flying saw synchronously follows the material at the position to be cut and the cut can be started. After the cut has been completed, the shears slide is returned to its starting position where it waits for the next cut position.

Fig. 1-1: Principle of operation of the “flying saw”

Sensor

Starting position

Drive of flying saw

Web drive

or

measuring system

1.2.2Solution using the standard “flying saw” application

The standard “flying saw” application discussed here can be used to implement such applications, and to develop a functioning "flying saw" as quickly as possible.

The standard application already includes, as core function, a preconfigured motion control of the flying saw axis. This can be adapted to the particular application using the appropriate parameters. The core function is responsible for completely controlling the flying saw axis.

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Section A: Prerequisites and objectives

Basic information

Flying Saw with SIMOTION

A4027118-A0414

The user program only has to control the material feed and to supply the core function with the correct parameters.

Additional function of the standard application

Further, using this standard application, after the material has been cut with the cutting device, a gap can be created between the individual cut pieces.

This function can also be set at the core function and commissioned by simply entering the appropriate parameters.

1.2.3Advantages of the standard "flying saw" application

When the standard “flying saw” application is used, it offers users the following advantages:

Programs can be quickly generated

When the standard “flying saw” application is used, it is simple to quickly implement a "flying saw" functionality when programming with SIMOTION.

The core functions provided in the standard application can be transferred into the application to be generated quickly and simply by copying. The description of this standard application explains the additional configuring steps that are necessary.

Automatic motion control

The core functions of the standard “flying saw” application can be used to realize all of the flying saw axis motion control using SIMOTION technology functions. The user only programs a execution sequence that corresponds to the actual behavior of the machine function to be implemented.

Possibility of adaptation

The standard “flying saw” application includes all of the source codes in a commented form. This means that the existing core functions can be quickly and simply expanded by the user's own particular functions.

This description also provides you with an explanation of the background required to expand the core functions.

1.3Components included in the standard application

The standard “flying saw” application is implemented as SIMOTION project.

It is a program that can be executed for a (demonstration) machine for the SIMOTION D and PC demonstration case with WinCCflex for visualization.

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Section A: Prerequisites and objectives

Basic information

Flying Saw with SIMOTION

A4027118-A0414

The program fulfills the following tasks:

Operating mode manager for the complete (demonstration) machine

The control of the (demonstration) machine

The core functions of the "flying saw" functionality with absolute gearing

All of the machine functions that are relevant for the demonstration case environment are simulated

The (demonstration) machine is displayed on the WinCCflex screen

This means that the user immediately sees which program modules are required to implement his particular flying saw application; these program modules are sub-divided into program groups and are appropriately designated.

This means that the core functions of the standard “flying saw” application can be quickly and simply integrated into user projects.

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Section A: Prerequisites and objectives

Uses

Flying Saw with SIMOTION

A4027118-A0414

2 Uses

2.1Applications

2.1.1Controls that are permitted

The standard “flying saw” application has only been tested for use in the following control system:

SIMOTION D 435

However, it can also be used – without any significant additional costs – also in the SIMOTION P or SIMOTION C controls.

2.1.2Tasks that can be implemented using the core functions

These core functions are used to control flying equipment and mechanisms to

Cut

Perforate

Emboss

Seal

Saw

Drill

Paint

etc.

The core “flying saw” function completely handles the motion control of the flying axis used for cutting/sawing. The functionality associated with the material feed is implemented outside the core functions in the user program.

Definition In the following text, the “flying saw” term is used to represent all of the other conceivable machine versions.

The term “saw” is used for all parts of the machine where direct contact is made to the material when “cutting”.

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Section A: Prerequisites and objectives

Uses

Flying Saw with SIMOTION

A4027118-A0414

2.1.3Properties and features of the core “flying saw” functions

The following properties and features were taken into account when implementing the core functions, and can also be used in a user program that you generate yourself:

Precisely synchronizing at a specific position

The "flying" axis is accelerated to the velocity of the material web so that this reaches this velocity above a position on the material that can be specified.

Flying axis

The "flying" axis and the material move at the same velocity while sawing/cutting.

The starting position of the "flying" axis can be set

The starting position of the "flying" axis between two cuts can be set using a parameter at the core function.

"Cutting" at a print mark

The synchronous position is detected using a measuring probe and print mark.

"Cutting" to length

The synchronous position is calculated from the distance that the material has moved through.

Immediate cut

A cut is initiated by an operator function independently of the distance that the material has moved. (This function is only possible for "cut" to length!)

Creating a gap

After a cut has been made, the cutting unit additionally moves the cut material in the direction in which the material is moving until a certain distance is reached to the rest of the material. This distance can be specified. The cutting unit only returns to its starting position after this operation has been completed.

Asymptotic synchronizing

The “flying” axis is accelerated to the velocity of the material web without overshoot in velocity.

Gearing Ratio

Ratio between measured and effective velocity of the material web.

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Section A: Prerequisites and objectives

Uses

Flying Saw with SIMOTION

A4027118-A0414

2.2Application environment

The standard “flying saw” application can be used in the following hardware environment:

Fig. 2-1 Application environment of the standard “flying saw” application

PG / PC

SIMOTION D

Encoder

 

Sensor

 

 

 

 

 

 

 

 

Motor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Material web

Motor

Encoder

SIMOTION D used to control the material feed of the material web and to control the "flying" axis.

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Manual SIMOTION Flying

Section A: Prerequisites and objectives

Structure and function

Flying Saw with SIMOTION

A4027118-A0414

3 Structure and function

3.1Design of the "flying saw"

3.1.1General design

The "flying saw", which is based on the "flying saw" core function comprises a spindle axis that is mounted on the cutting unit.

3.1.2Physical quantities that can be parameterized

The following physical quantities of the “flying saw” (designations in white) are used in the “flying saw” core function:

Fig 3-1 Physical quantities for the standard “flying saw”

 

Starting position

Sync position

EndSync-

 

 

position

Sensor

Synchronous range

DistanceToSensor

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Section A: Prerequisites and objectives

 

Structure and function

Flying Saw with SIMOTION

A4027118-A0414

Table 3-1: Explanation of the parameterizable physical quantities

Physical quantity

Description

DistanceToSensor

Distance (clearance) between the axis zero of the "flying saw"

[mm]

and the sensor to sense the material and print mark

 

 

StartPos

Starting position of the cutting unit referred to the axis zero

[mm]

point of the "flying saw".

 

 

SyncPos

Position where the cutting unit reaches the specified material

[mm]

position and material velocity. Starting point of the

 

synchronous range

 

 

EndSyncPos

End point of the synchronous range. If, at this particular

[mm]

position, sawing/cutting has still not been completed, then it is

 

now interrupted.

 

 

EndPos

End point (end position) of the traversing range of the "flying

[mm]

saw"

 

(software limit switch)

 

 

ToStartposVelocity

Velocity for travel to the starting position

[mm/s]

 

ToBackposVelocity

Velocity with which the flying saw returns to its starting position

[mm/s]

 

 

 

GapLength

Length of the gap after the cutting unit has made a cut. This

[mm]

gap is to be additionally created between the cut material and

 

the material web.

 

 

GapVelocity

Superimposed velocity with which the gap is to be created

[mm/s]

 

 

 

GearingRatio

Ratio between measured and effective velocity of the material

 

web.

AccelerationCut

Acceleration value for synchronization motion

[mm/s²]

 

 

 

AccelerationBack

Acceleration value for positioning motion back to the starting

[mm/s²]

position

AccelerationGap

Acceleration value for the higher-level positioning to create the

[mm/s²]

"gap"

 

 

Synchronous range

The synchronous range is located between SyncPos and the EndSyncPos. The material is cut within this range.

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Section A: Prerequisites and objectives

Structure and function

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3.2Operating states of the "FlyingSaw-FB"

The “FlyingSaw FB” automatically controls the “flying saw” axis to implement the required level of functionality.

This functionality is sub-divided into five operating states so that the sequences at the “flying saw” are implemented as a result of the states or also as a result of the transitions between the states.

This means the user only influences the “flying saw” by specifying the required operating mode with the required parameters.

Fig. 3-2 Operating modes

 

 

4

 

 

 

 

4

 

 

 

 

Manual

 

 

Manual

1

 

0

1

 

 

0

Disable

 

 

 

Error

 

 

Disable

 

 

Error

 

 

2

 

 

 

 

2

 

 

 

 

Startposi-

 

 

Startposi-

 

 

tion

 

 

tion

3

3

Auto- Auto-

matic matic

A differentiation is made between the following operating modes:

Error (0)

The “FlyingSaw FB” has detected an error and brought the flying saw axis into a safe state. The fault is still available and the user can evaluate it.

The flying saw axis is stopped and is in the “disable” state.

Disable (1)

The “FlyingSaw FB” is already being used but is in the safety operating state. All of the faults/errors present have been successfully acknowledged.

After a reset, the flying saw axis is in the disabled and stopped state.

Starting position (2)

The flying saw axis moves to the starting position or is located at the

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starting position and is ready to synchronize to the material web. The flying saw axis waits in the “enable” state.

Automatic (3)

The flying saw axis has been synchronized to the material web and cuts the material as specified.

Manual (4)

The flying saw axis is in the manual mode and the user can manually move the shaft.

The flying saw axis waits in the “enable” state.

These operating modes are available to users to implement their "flying saw" functionality in a user program and can be signaled to the "FlyingSaw FB“ using input parameters.

The “FlyingSaw FB” indicates the currently reached status using an output parameter.

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Section B: The application example as demonstration system

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Section B: The application example as demonstration system

Contents

All of the necessary steps to commission the standard “flying saw” application as demonstration system are explained in Section B.

Preparations and parameterizing operations are also explained. Further, you are told how you can use the WinCCflex Pro man-machine interface (screen) of the application example step-by-step.

Objective

Section B of this document provides the reader with the following

The prerequisites to use this standard SIMOTION application as demonstration system

Preparations and parameterizing operations are explained

Describes the steps necessary when presenting this standard application.

Provides tips for using this standard application.

Subjects discussed

Chap.

Title

Contents

5

Installing the

Safety information and instructions

 

hardware and

Components and their interconnections required for the

 

software

presentation

 

 

Installation of standard SIEMENS software

 

 

Downloading the user program in SIMOTION D435

 

 

Downloading drive parameters in SINAMICS

6

Operator control of

Brief instructions on how to use the demonstration system

 

the application

Detailed operating instructions

 

example

 

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Section B: The application example as demonstration system

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4 Installing the hardware and software

4.1Regarding your safety

4.1.1Safety information and instructions

Pictograms, signal words and text

Every piece of safety information/instruction in this document is designated by text graphics – comprising pictogram and signal word, and supplemented by explanatory text. A clear classification according to the degree of the potential hazard is provided as a result of the combination of pictogram and signal word. Safety information/instructions are provided in front of the information regarding activities to be executed.

Classification

There are three different stages regarding safety information/instructions. These are designated by the same pictogram. They differ by the signal word.

 

!

 

This safety information/instruction indicates an immediate hazard. If

 

 

the information/instruction is not carefully followed, this results in

Danger

severe bodily injury or even death.

 

 

 

 

 

 

 

!This safety information/instruction indicates a potential hazard. If the information/instruction is not carefully followed, this can result

Warning

in severe bodily injury or even death.

 

 

!

 

This safety information/instruction indicates a potentially hazardous

 

 

situation, which can result in slight to average bodily injury. This

Caution

pictogram/text word can also warn about potential material damage.

 

 

 

 

 

 

 

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4.1.2Responsibilities of the operator

Correct use

The correct use of the application components exclusively relates to the open-loop and closed-loop control of test set-ups that were adapted to the power/performance of the application components. In order that the application functions perfectly, the required standard SIMATIC components as well as also the necessary hardware and software components must be installed.

The company/person operating the system may only make changes to the application components after having received written authorization from the suppliers.

Misuse

The following are considered to be misuse:

Inadmissible loads applied to the application components.

Any application deviating from the use specified above, or applications that go beyond the specified use.

Non-observance of the safety information and instructions.

If faults that could have a negative impact on the safety are not immediately resolved/removed.

Any changes/modifications to equipment/devices that are used to ensure perfect function and operation, unrestricted use as well as active or passive safety.

If recommended hardware and software components are not used.

If the application components are not in a perfect technical condition are not operated conscious of safety and hazards, and not taking into account all of the instructions provided in the documentation.

The manufacturer assumes no liability for incorrect use (misuse).

Responsible for monitoring

The company or person operating the system is responsible in continually monitoring the overall technical status of the application components (defects and damage that can be externally identified as well as changes in the operating behavior).

The company/person operating the system is responsible in ensuring that the application is only operated in a perfect state. He must check the state of the application components before they are used and must ensure that any defect is removed before commissioning.

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Section B: The application example as demonstration system

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Qualification of personnel

The operating company/person may only deploy trained, authorized and reliable personnel. In so doing, all safety regulations must be carefully observed.

Personnel must receive special instructions regarding the hazards/dangers that can occur.

4.2Hardware structure and mounting/installation

Overview

Fig. 4-1 Hardware components (without power cable!)

MPI/DP

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Section B: The application example as demonstration system

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Table 4-1 Hardware components

 

 

 

 

 

 

Hardware element

 

Diagram

Order No./MLFB and functions

Training case, SIMOTION D435 with SINAMICS S120

SIMOTION D

 

 

6ZB2 470-0AE00

demonstration and

 

 

The SIMOTION D training case comprises

training case

 

 

standard components (SIMOTION D435,

 

 

 

two SINAMICS axes with motors) and has

 

 

 

two axes. These are used to demonstrate

 

 

 

the application.

 

 

 

The case is already pre-configured and

 

 

 

connected-up. It only has to be connected

 

 

 

to the HMI system via PROFIBUS.

 

 

 

 

Communications

 

 

PROFIBUS connector

 

 

6ES7972-0BA41-0XA0

up to 12 Mbit/s

 

 

The connector is used to establish a

 

 

 

connection between the HMI system and

 

 

 

the SIMOTION D435 training case

 

 

 

 

PROFIBUS cable

 

 

6XV1830-0EH10 (sold by the meter, from

 

 

 

20m)

 

 

 

The cable is used to establish a connection

 

 

 

between the HMI system and the

 

 

 

SIMOTION D435 training case

HMI system

 

 

PG/PC with MPI

 

 

-

interface

 

 

The PG/ PC is used as the HMI display

 

 

 

screen.

 

 

 

 

Procedure

Please proceed as follows to configure and install the hardware components for the application example:

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Table 4-2

Hardware configuration and mounting

 

 

 

 

 

No.

 

Action

Comment

1 Connect the MPI/DP interface of your PG/PC

Do not use the standard MPI cable,

 

to the righthand MPI/DP interface (contact

supplied with the PG/PC to connect the

 

X136) of the SIMOTION D435 using a

PG/PC to the SIMOTION D435!

 

PROFIBUS cable and switch the terminating

The connection should be operated with a

 

resistors in the two terminating connectors of

12Mbit/s baud rate. Under all

 

the cable to “On”.

circumstances, a PROFIBUS cable must

 

 

 

be used between the PG/PC and

 

 

 

SIMOTION D435 with the terminating

 

 

 

resistors switched-in. If this is not done,

 

 

 

communication problems can occur

 

 

 

between the PG/PC and the SIMOTION

 

 

 

D435.

2Connect the SIMOTION D training case to the power supply.

3Power-up all of the equipment/devices.

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Section B: The application example as demonstration system

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4.3Installing the standard SIEMENS software

Minimum required releases

Table 4-3 Versions

Component

Version.

STEP 7

V5.4 + SP2

SIMOTON SCOUT

V4.1.1.6

WinCCflex Advanced

2007 Hotfix 4

 

 

Installation

Please install the following

Step 7 V5.4 incl. SP2

SIMOTION SCOUT V4.1.1.6

WinCCflex 2007 Hotfix 4 Advanced (with the option: Integration in Step 7)

Please follow the instructions of the installation programs.

4.4Downloading the user program and parameterizing the drive in the SIMOTION D demonstration case

4.4.1De-archiving the SIMOTION project

Open SIMOTION SCOUT

De-archive the SIMOTION project and open it using SIMOTION SCOUT

4.4.2Resetting SIMOTION D435 to the factory settings

In order to obtain a fixed starting point for the description on how to download the user program into the demonstration case, restore the factory setting at the demonstration case as described below:

Power-down the demonstration case

Set the mode switch SIMOTION D435 to setting 3 (MRES)

Power-up the demonstration case

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When RDY lights green and STOP lights orange, set the SIMOTION D435 mode switch to the 0 position (RUN)

RDY and RUN are green

Once the factory setting has been restored, the SIMOTION D435 has

PROFIBUS address 2 and the baud rate is 1.5 Mbit/s.

Fig. 4-2 Mode selector switch, SIMOTION D435

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Section B: The application example as demonstration system

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4.4.3Re-configuring the double-axis motor module from 3A/3A to 5A/5A

This application example is configured as standard using a 3A/3A motor module. However, there are demonstration cases in the field, which are still equipped with a 5A/5A motor module. The hardware should be carefully checked before the project is downloaded! If a 3A/3A motor module is not used in the demonstration case, then the project can be re-configured by following the subsequent instructions:

Go offline

In the project tree, open the “Drive Navigator”

A selection window opens when the “Device configuration” button is pressed

Open the Configurator by pressing the “Execute drive configuration" button

Scroll in the selection menu of the power unit by pressing the “Continue” button

Select the power unit being used from the list – refer to the serial number on the front of the double motor module, e.g. 6SL3120-2TE15- 0AA0 (5A/5A)

Press “Continue” and acknowledge the alarm messages

Press the “Continue” button – without making any additional changes – until the “Complete” button appears; also press this

Close the Device Configurator

In the Expert list of the red and blue drives (select the particular drive -> righthand mouse key -> Expert -> Expert list), reduce parameter p210 from 600V to 345V

Compile and save the project, go online and load the project into the target system

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