Pilz PNOZ m0p base unit not expandable User Manual

PNOZ m0p

PNOZmulti Modular Safety System

Operating Manual — No. 1002053-EN-03

This document is a translation of the original document.

All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be made for internal purposes.

Suggestions and comments for improving this documentation will be gratefully received.

Pilz®, PIT®, PMI®, PNOZ®, Primo®, PSEN®, PSS®, PVIS®, SafetyBUS p®, SafetyEYE®, SafetyNET p®, the spirit of safety® are registered and protected trademarks of

Pilz GmbH & Co. KG in some countries.

SD means Secure Digital.

Contents

Contents		Page
Chapter 1 Introduction
1.1	Validity of documentation	1-1
1.1.1	Retaining the documentation	1-1
1.2	Overview of documentation	1-2
1.3	Definition of symbols	1-3

Chapter 2 Overview

2.1	Unit structure	2-1
2.1.1	Scope of delivery	2-1
2.1.2	Unit features	2-1
2.1.3	Chip card	2-2
2.2	Front view	2-3
2.2.1	PNOZ m0p	2-3
2.2.2	PNOZ m0p ETH	2-3
2.2.3	Key	2-4

Chapter 3 Safety

3.1	Intended use	3-1
3.1.1	System requirements	3-1
3.2	Safety regulations	3-2
3.2.1	Use of qualified personnel	3-2
3.2.2	Warranty and liability	3-2
3.2.3	Disposal	3-2
3.2.4	For your safety	3-3

Chapter 4 Function description

4.1	Unit properties	4-1
4.1.1	Integrated protection mechanisms	4-1
4.1.2	Function description	4-1
4.1.2.1	Operation	4-1
4.1.2.2	Block diagram	4-2
4.1.2.3	Diagnostics	4-2
4.1.2.4	Cascading	4-2
4.1.2.5	Safety mat, muting	4-3
4.1.3	Interfaces	4-3

Chapter 5 Installation

5.1	General installation guidelines	5-1
5.1.1	Dimensions	5-2
5.2	Connecting the base unit and expansion	5-3
	modules

	Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany	1
	Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

Contents

Chapter 6 Commissioning

6.1	General wiring guidelines	6-1
6.2	Ethernet interfaces (only PNOZ m0p ETH)	6-2
6.2.1	RJ45 interfaces ("Ethernet")	6-2
6.2.2	Requirements of the connection cable and	6-2
	connector
6.2.3	Interface configuration	6-2
6.2.4	RJ45 connection cable	6-3
6.2.5	Process data exchange	6-3
6.3	Preparing for operation	6-5
6.3.1	Function test during commissioning	6-5
6.3.2	Commissioning the PNOZmulti safety sys- 6-5
	tem for the first time
6.3.2.1	Load project from chip card	6-5
6.3.2.2	Load project via integrated interface	6-6
6.3.3	Download modified project to the	6-6
	PNOZmulti safety system
6.3.3.1	Load modified project from chip card	6-6
6.3.3.2	Load modified project via integrated inter-	6-6
	face
6.3.4	Connection	6-7
6.4	Connection example	6-9

Chapter 7 Operation

7.1	Messages	7-1
7.1.1	Display elements for device diagnostics	7-1
7.1.2	Display elements for the Ethernet connec- 7-2
	tion (only PNOZ m0p ETH)
7.2	Reset Ethernet connection settings	7-3

Chapter 8 Technical details

8.1	Technical details	8-1
8.2	Service life graph of output relays	8-5
8.3	Maximum capacitive load C (μF) with load	8-6
	current I (mA) at the semiconductor out-
	puts
8.4	Order reference	8-7

	2	Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
		Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

1 Introduction

1.1Validity of documentation

This documentation is valid for the product PNOZ m0p. It is valid until new documentation is published.

This operating manual explains the function and operation, describes the installation and provides guidelines on how to connect the product .

1.1.1Retaining the documentation

This documentation is intended for instruction and should be retained for future reference.

	Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany	1-1
	Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

1 Introduction

1.2Overview of documentation

1 Introduction

The introduction is designed to familiarise you with the contents, structure and specific order of this manual.

2 Overview

This chapter provides information on the product's most important features.

3 Safety

This chapter must be read as it contains important information on intended use.

4 Function Description

This chapter describes the product's mode of operation.

5 Installation

This chapter explains how to install the product.

6 Commissioning

This chapter describes the product's commissioning and wiring.

7 Operation

This chapter describes how to operate the product and gives tips in the case of a fault.

8 Technical Details

This chapter contains the product's technical details and order reference.

	1-2	Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
		Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

1 Introduction

1.3Definition of symbols

Information that is particularly important is identified as follows:

DANGER!

This warning must be heeded! It warns of a hazardous situation that poses an immediate threat of serious injury and death and indicates preventive measures that can be taken.

WARNING!

This warning must be heeded! It warns of a hazardous situation that could lead to serious injury and death and indicates preventive measures that can be taken.

CAUTION!

This refers to a hazard that can lead to a less serious or minor injury plus material damage, and also provides information on preventive measures that can be taken.

NOTICE

This describes a situation in which the product or devices could be damaged and also provides information on preventive measures that can be taken.

INFORMATION

This gives advice on applications and provides information on special features, as well as highlighting areas within the text that are of particular importance.

	Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany	1-3
	Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

1 Introduction

	1-4	Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
		Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

2 Overview

2.1Unit structure

2.1.1Scope of delivery

`Base unit PNOZ m0p

`Terminator 779 110

2.1.2Unit features

Using the product PNOZ m0p:

Base units from the PNOZmulti modular safety system

The product has the following features:

`Can be configured in the PNOZmulti Configurator

`Positive-guided relay outputs:

–2 safety outputs

Depending on the application, up to PL e of EN ISO 13849-1 and up to SIL CL 3 of EN IEC 62061

`Semiconductor outputs:

–4 safety outputs

Depending on the application, up to PL e of EN ISO 13849-1 and up to SIL CL 3 of EN IEC 62061

–1 auxiliary output

`4 test pulse outputs

`1 cascading input and output; can also be used as a standard output

`20 inputs for connecting:

–E-STOP pushbuttons

–Two-hand buttons

–Safety gate limit switches

–Reset buttons

–Light beam devices

–Scanners

–Enabling switches

–PSEN

–Operating mode selector switches

–Pressure sensitive mats

`Integrated interface:

–PNOZ m0p: Serial interface RS 232

–PNOZ m0p ETH: Ethernet interface

`Muting function

`Connectable:

–1 fieldbus module on the left

–4 expansion modules on the left

	Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany	2-1
	Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

2 Overview

2.1Unit structure

`LED for:

–Diagnostics

–Supply voltage

–Output circuits

–Input circuits

`Monitors shorts across the inputs through test pulse outputs

`Monitoring of shorts between the safety outputs

`Plug-in connection terminals (either cage clamp terminal or screw terminal)

2.1.3Chip card

To be able to use the product you will need a chip card.

Chip cards are available with memories of 8 kByte and 32 kByte. For large-scale projects we recommend the 32 kByte chip card (see Technical Catalogue). Accessories chapter).

	2-2	Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
		Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

	2	Overview
	2.2	Front view
	2.2.1	PNOZ m0p
			CHIP-Card
	2.2.2	PNOZ m0p ETH
			CHIP-Card
		LNK	-VAR
		TRF	-47-MAC
			-02
		LNK
			MAC ADD 00
		TRF
	Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany			2-3
	Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

2 Overview

2.2Front view

2.2.3Key

Key:

`CHIP card:

–Interface chip card

`X1:

–Cascading inputs and outputs CI and CO,

–Test pulse outputs T0 … T3

`X2:

–Semiconductor outputs O0 ... O3,

–Auxiliary output OA0,

–Supply connections

`X3:

–Relay outputs O4 and O5

`X4:

–RJ 232 interface / Ethernet interface

`X5, X6:

–Inputs I0 ... I19

`X7:

–Power supply

`LEDs:

–PWR

–RUN

–DIAG

–FAULT

–I FAULT

–O FAULT

	2-4	Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
		Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

3 Safety

3.1Intended use

The modular safety system PNOZmulti is used for the safety-related interruption of safety circuits and is designed for use on:

`E-STOP equipment

`Safety circuits in accordance with VDE 0113 Part 1 and EN 60204-1

CAUTION!

Inputs and outputs for standard functions must not be used for safety-related applications.

Intended use includes making the electrical installation EMC-compliant. The product is designed for use in an industrial environment. It is not suitable for use in a domestic environment, as this can lead to interference.

The following is deemed improper use in particular:

`Any component, technical or electrical modification to the product

`Use of the product outside the areas described in this manual

`Use of the product outside the technical details (see chapter entitled “Technical Details”)

3.1.1System requirements

`PNOZmulti Configurator from Version:

–4.0.0 (PNOZ m0p)

–7.1.0 (PNOZ m0p ETH)

Please contact Pilz if you have an older version.

	Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany	3-1
	Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

3 Safety

3.2Safety regulations

3.2.1Use of qualified personnel

The products may only be assembled, installed, programmed, commissioned, operated, maintained and decommissioned by competent persons.

A competent person is someone who, because of their training, experience and current professional activity, has the specialist knowledge required to test, assess and operate the work equipment, devices, systems, plant and machinery in accordance with the general standards and guidelines for safety technology.

It is the company's responsibility only to employ personnel who:

`Are familiar with the basic regulations concerning health and safety / accident prevention

`Have read and understood the safety guidelines given in this description

`Have a good knowledge of the generic and specialist standards applicable to the specific application.

3.2.2Warranty and liability

All claims to warranty and liability will be rendered invalid if:

`The product was used contrary to the purpose for which it is intended

`Damage can be attributed to not having followed the guidelines in the manual

`Operating personnel are not suitably qualified

`Any type of modification has been made (e.g. exchanging components on the PCB boards, soldering work etc.).

3.2.3Disposal

`In safety-related applications, please comply with the mission time tM in the safety-related characteristic data.

`When decommissioning, please comply with local regulations regarding the disposal of electronic devices (e.g. Electrical and Electronic Equipment Act).

	3-2	Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
		Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

3 Safety

3.2Safety regulations

3.2.4For your safety

The unit meets all necessary conditions for safe operation. However, you should always ensure that the following safety requirements are met:

`This operating manual only describes the basic functions of the unit. Information on the expanded functions such as cascading can be found in the online help for the PNOZmulti Configurator and in the PNOZmulti technical catalogue. Only use these functions after you have read and understood the documentation. All necessary documentation can be found on the PNOZmulti Configurator CD.

`Adequate protection must be provided for all inductive consumers.

`Do not open the housing or make any unauthorised modifications.

`Please make sure you shut down the supply voltage when performing maintenance work (e.g. exchanging contactors).

	Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany	3-3
	Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]