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Illustrated Parts Manual
Models 600A 600AJ
S/N 0300177361 to Present
P/N
3121617
September 1, 2013
REVISION LOG
NOTES:
NOTE: The 600A & 600AJ Boom Lifts are manufactured by JLG Industries in the following countries: USA
and China. Refer to the Serial Number Tag to identify the country of manufacture. The country of manufacture may be determined by the Serial Number. Machines manufactured in the USA will have a serial number
prefix of 03 (i.e. 03XXXXXXXX). Machines manufactured in the China will have a serial number prefix of B3 (i.e. B3XXXXXXXX).
PARTS MANUAL REVISION LOG:
September 1, 2013 - Original Issue Of Manual (Manual edited to 1001160000 Revision B)
3121617 |
600A 600AJ |
A |
REVISION LOG
B |
600A 600AJ |
3121617 |
TABLE OF CONTENTS
FIGURE NO. |
TITLE |
PAGE NO. |
|
SECTION |
1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . .1-1 |
|
1-1 |
|
AXLE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . 1-2 |
1-2 |
|
STEERING INSTALLATION (8FT/2.4M WIDE MACHINES WITHOUT TOW |
|
|
|
PACKAGE). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . 1-6 |
1-3 |
|
STEERING INSTALLATION (8FT/2.4M WIDE MACHINES WITH TOW PACKAGE) |
. . . 1-10 |
1-4 |
|
STEERING INSTALLATION (7FT/2.1M WIDE MACHINES). . . . . . . . . . . . . . . . . . . |
. . . 1-14 |
1-5 |
|
TIRE & WHEEL DRIVE INSTALLATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . 1-18 |
1-6 |
|
DRIVE HUB ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . 1-22 |
1-7 |
|
DRIVE MOTOR ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . 1-24 |
1-8 |
|
DRIVE VALVES & SHIELDS INSTALLATION (FRAME MOUNTED) . . . . . . . . . . . . |
. . . 1-28 |
1-9 |
|
TOW PACKAGE INSTALLATION (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . 1-32 |
SECTION |
2 - TURNTABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . .2-1 |
|
2-1 |
|
CONTROL VALVES INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . 2-2 |
2-2 |
|
MAIN VALVE BLOCK ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . 2-6 |
2-3 |
|
ACCESSORY VALVE ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . 2-10 |
2-4 |
|
SWING DRIVE, TURNTABLE BEARING & LOCK INSTALLATIONS . . . . . . . . . . . . |
. . . 2-12 |
2-5 |
|
SWING MOTOR/HUB ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . 2-14 |
2-6 |
|
DEUTZ D2011ENGINE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . 2-18 |
2-7 |
|
DEUTZ TD2.9L4 ENGINE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . 2-26 |
2-8 |
|
GM ENGINE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . 2-36 |
2-9 |
|
PISTON PUMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . 2-42 |
2-10 |
|
GEAR PUMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . 2-48 |
2-11 |
|
TANK INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . 2-50 |
2-12 |
|
ROTARY COUPLING INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . 2-54 |
2-13 |
|
GROUND CONTROL BOX ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . 2-58 |
2-14 |
|
ELECTRICAL OPTIONS INSTALLATIONS (TURNTABLE MOUNTED) . . . . . . . . . . |
. . . 2-62 |
2-15 |
|
ENGINE TRAY JACK INSTALLATIONS (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . |
. . . 2-66 |
2-16 |
|
HOODS INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . 2-68 |
2-17 |
|
2500W GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL). . . . . . . |
. . . 2-74 |
2-18 |
|
2500W GENERATOR INSTALLATION - GM MACHINES (OPTIONAL). . . . . . . . . . |
. . . 2-78 |
2-19 |
|
7500W SKYPOWER GENERATOR INSTALLATION - DEUTZ ENGINES . . . . . . . . |
. . . 2-82 |
2-20 |
|
7500W SKYPOWER GENERATOR INSTALLATION - GM ENGINES . . . . . . . . . . . |
. . . 2-90 |
SECTION |
3 - BOOM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . .3-1 |
|
3-1 |
|
BOOMS & CYLINDERS INSTALLATION - 600A . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . 3-2 |
3-2 |
|
BOOMS & CYLINDERS INSTALLATION - 600AJ . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . 3-6 |
3-3 |
|
TOWER BOOM ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . 3-12 |
3-4 |
|
MAIN BOOM ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . 3-16 |
3-5 |
|
ROTATOR ASSEMBLIES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . 3-20 |
3-6 |
|
VALVES & SWITCHES INSTALLATION (BOOM MOUNTED) . . . . . . . . . . . . . . . . . |
. . . 3-22 |
SECTION |
4 - PLATFORM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . .4-1 |
|
4-1 |
|
PLATFORM ASSEMBLIES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . 4-2 |
4-2 |
|
PLATFORM COMPONENTS INSTALLATION (FALL ARREST PLATFORM). . . . . . |
. . . 4-6 |
4-3 |
|
PLATFORM CONSOLE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . 4-8 |
4-4 |
|
CONTROLLER ASSEMBLY (LIFT AND SWING) . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . 4-12 |
4-5 |
|
CONTROLLER ASSEMBLY (DRIVE AND STEER) . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . 4-14 |
4-6 |
|
PLATFORM PADDING INSTALLATION (30in/76cm DEPTH PLATFORMS) |
|
|
|
(OPTIONAL). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . 4-16 |
3121617 |
600A 600AJ |
i |
TABLE OF CONTENTS
FIGURE NO. |
TITLE |
PAGE NO. |
4-7 SOFT TOUCH SYSTEM INSTALLATION (36in/91.5cm DEPTH PLATFORMS)
(OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18
SECTION 5 - CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
5-1 AXLE LOCKOUT CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 5-2 LEVEL (SLAVE) CYLINDER ASSEMBLY - PLATFORM. . . . . . . . . . . . . . . . . . . . . . . . . 5-4 5-3 LEVEL CYLINDER ASSEMBLY - UPRIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8 5-4 LIFT CYLINDER ASSEMBLY - JIB. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10 5-5 LIFT CYLINDER ASSEMBLY - MAIN BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12 5-6 LIFT CYLINDER ASSEMBLY - TOWER BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14 5-7 MASTER CYLINDER ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16 5-8 STEER CYLINDER ASSEMBLY (7FT/2.1M WIDE MACHINES) . . . . . . . . . . . . . . . . . . . 5-20 5-9 STEER CYLINDER ASSEMBLY (8FT/2.4M WIDE MACHINES) . . . . . . . . . . . . . . . . . . . 5-22 5-10 TELESCOPE CYLINDER ASSEMBLY - MAIN BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24 5-11 TELESCOPE CYLINDER ASSEMBLY - TOWER BOOM . . . . . . . . . . . . . . . . . . . . . . . . 5-26
SECTION 6 - HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1
6-1 |
DRIVE HYDRAULIC DIAGRAM - 2WD/2WS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
6-2 |
6-2 |
DRIVE HYDRAULIC DIAGRAM - 4WD/2WS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
6-4 |
6-3 |
HYDRAULIC DIAGRAM - OSCILLATING AXLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
6-8 |
6-4 |
HYDRAULIC DIAGRAM - STANDARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
6-10 |
6-5 |
HYDRAULIC DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
6-16 |
SECTION 7 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1
7-1 ELECTRICAL DIAGRAM LIST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 7-2 HARNESS COMPONENTS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
SECTION 8 - DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1
8-1 DECAL INSTALLATION (ANSI SPEC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2 8-2 DECAL INSTALLATION (COUNTRY SPEC). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6 8-3 DECAL INSTALLATION (AUSTRALIAN & CE SPECS) . . . . . . . . . . . . . . . . . . . . . . . . . 8-12
SECTION 9 - RECOMMENDED SERVICE PARTS STOCK. . . . . . . . . . . . . . . . . . . . . . . . .9-1 SECTION 10 - SPECIAL OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-1 SECTION 11 - PARTS NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-1
ii |
600A 600AJ |
3121617 |
SECTION 1
FRAME
3121617 |
600A 600AJ |
1-1 |
SECTION 1 FRAME
FIGURE 1-1. AXLE INSTALLATION
8FT/2.4M WIDE MACHINES |
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OSCILLATING |
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7FT/2.1M WIDE MACHINES |
101 |
OSCILLATING |
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103 |
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110 |
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OR |
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FIXED |
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104 |
1-2 |
600A 600AJ |
3121617 |
SECTION 1 FRAME
FIGURE 1-1. AXLE INSTALLATION
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
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Ref. |
AXLE INSTALLATIONS (8FT/2.4M WIDE MACHINES) |
|
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1001148168 |
Ref. |
Oscillating Axle without Tow Package |
C |
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1001152448 |
Ref. |
Oscillating Axle without Tow Package (With Turf Tire) |
B |
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1001148170 |
Ref. |
Oscillating Axle with Tow Package |
C |
|
1001148169 |
Ref. |
Fixed Axle Machines |
C |
1 |
0100011 |
A/R |
Compound, Locking |
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2 |
0641814 |
8 |
Bolt 1/2in-13NC x 1-3/4in |
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3 |
0642012 |
1 |
Bolt 5/8in-11NC x 1-1/2in |
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4 |
0961950 |
2 |
Bearing |
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5 |
1684465 |
2 |
Axle Lockout Cylinder Assembly (Oscillating Axle Only) (See |
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Section 5 for Breakdown): |
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6 |
3423184 |
1 |
Pin |
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7 |
3841258 |
1 |
Keeper, Pin |
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8 |
4740158 |
1 |
Thrustwasher (1/4in Thick) |
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9 |
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1 |
Axle Weldment Options: |
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1001148171 |
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Machines without Tow Package |
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1001151966 |
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Machines without Tow Package (With Turf Tire) |
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1001148172 |
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Machines with Tow Package |
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10 |
4891800 |
8 |
Flatwasher 1/2in Hardened |
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11 |
0100038 |
A/R |
Primer, Locking |
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12 |
4740229 |
A/R |
Thrustwasher (1/8in Thick) |
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13 |
4071101 |
A/R |
Shim |
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14 to 24 |
Not Used |
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25 |
3539877 |
2 |
Plate, Stop (Fixed Axle Only) |
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26 |
Not Used |
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27 |
3931840 |
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Capscrew 1/2in-13NC x 2-1/2in |
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28 |
4070944 |
6 |
Shim (.06) (Fixed Axle Only) |
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29 |
4070945 |
2 |
Shim (.25) (Fixed Axle Only) |
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Ref. |
AXLE INSTALLATIONS (7FT/2.1M WIDE MACHINES) |
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0274047 |
Ref. |
Oscillating Axle without Tow Package |
B |
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0274256 |
Ref. |
Oscillating Axle with Tow Package |
B |
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0274054 |
Ref. |
Fixed Axle |
B |
101 |
0100011 |
A/R |
Compound, Locking |
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102 |
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1 |
Axle Weldment Options: |
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0280171 |
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Machine without Tow Package |
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0280185 |
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Machine with Tow Package |
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103 |
0641814 |
8 |
Bolt 1/2in-13NC x 1-3/4in |
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104 |
0642012 |
1 |
Bolt 5/8in-11NC x 1-1/2in |
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105 |
0961950 |
2 |
Bearing |
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106 |
1684465 |
2 |
Axle Lockout Cylinder Assembly (Oscillating Axle Only) (See |
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Section 5 for Breakdown): |
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107 |
3422592 |
1 |
Pin |
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108 |
3841258 |
1 |
Keeper, Pin |
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109 |
4740158 |
1 |
Thrustwasher (1/4in Thick) |
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110 |
4891800 |
8 |
Flatwasher 1/2in Hardened |
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111 |
0100038 |
A/R |
Primer, Locking |
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3121617 |
600A 600AJ |
1-3 |
SECTION 1 FRAME
FIGURE 1-1. AXLE INSTALLATION (CONTINUED)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
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112 |
Not Used |
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113 |
0641816 |
2 |
Bolt 1/2in-13NC x 2in |
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114 |
Not Used |
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115 |
3539877 |
2 |
Plate, Stop (Fixed Axle Only) |
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116 |
4740542 |
2 |
Spacer (Fixed Axle Only) |
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1-4 |
600A 600AJ |
3121617 |
SECTION 1 FRAME
FIGURE 1-1. AXLE INSTALLATION (CONTINUED)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
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3121617 |
600A 600AJ |
1-5 |
SECTION 1 FRAME
FIGURE 1-2. STEERING INSTALLATION (8FT/2.4M WIDE MACHINES WITHOUT TOW PACKAGE)
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117 |
122 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
108 |
|
|
|
|
|
120 |
|
|
|
|
|
|
|
101 |
|
|
|
124 |
|
|
|
|
104 |
118 |
|
|
|
|
|
|
|
117 |
|
|
|
|
|
|
|
|
108 |
125 |
|
|
|
|
|
|
|
101 |
|
|
|
|
101 |
|
|
|
106 |
109 |
|
|
|
|
104 |
|
|
119 |
124 |
|
|
|
|
118 |
|
|
|
|
|
|
|
||
|
|
115 |
|
|
101 |
|
114 |
|
|
|
|
|
|
|
|||
|
|
|
|
|
|
104 |
111 |
|
|
123 |
|
109 |
|
118 |
|
|
|
|
|
|
|
|
|
|||
|
|
|
|
|
|
|
||
|
|
|
132130127 |
|
116 |
|
|
124 |
112 |
|
|
|
|
|
|
|
|
|
|
|
|
|
124 |
|
|
|
|
|
|
|
|
|
|
|
209 |
|
|
|
|
212 |
|
|
|
208 |
|
|
|
201 |
202 |
|
|
201 |
|
|
|
132 |
|
|
|
202 |
|
|
|
|
207 |
|
|
|
|
||
|
|
131 |
|
|
|
212 |
|
|
|
|
204 |
|
|
|
|
205A |
|
|
|
211 |
|
|
|
205 |
|
|
|
|
|
|
|
|
|
|
|
|
|
203 |
206 |
210 |
|
|
|
|
1-6 |
600A 600AJ |
3121617 |
SECTION 1 FRAME
FIGURE 1-2. STEERING INSTALLATION (8FT/2.4M WIDE MACHINES WITHOUT TOW
PACKAGE)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
|
Ref. |
4WD STEERING INSTALLATION |
|
|
1001148162 |
Ref. |
4WD/2WS |
C |
|
1001148163 |
Ref. |
4WD/4WS (Note: Double qty for 4WD/4WS Machines) |
B |
1 |
0100011 |
A/R |
Compound, Locking |
|
2 |
0641608 |
6 |
Bolt 3/8in-16NC x 1in |
|
3 |
1001097242 |
2 |
Steer Cylinder Assembly (See Section 5 for Breakdown) |
|
4 |
0642012 |
2 |
Bolt 5/8in-11NC x 1-1/2in |
|
5 |
0962356 |
2 |
Bushing |
|
6 |
0962131 |
4 |
Bushing |
|
7 |
Not Used |
|
|
|
8 |
3422326 |
2 |
Pin |
|
9 |
3422900 |
2 |
Kingpin |
|
10 |
3422902 |
2 |
Pin |
|
11 |
3422903 |
2 |
Pin |
|
12 |
3841143 |
6 |
Keeper, Pin |
|
13 |
3841258 |
2 |
Keeper, Pin |
|
14 |
1001155574 |
1 |
Tie-Rod |
|
15 |
1001099387 |
1 |
Spindle |
|
16 |
1001099196 |
1 |
Spindle |
|
17 |
4740111 |
6 |
Thrustwasher |
|
18 |
4740256 |
2 |
Thrustwasher |
|
19 |
4740463 |
2 |
Thrustwasher |
|
|
1001148161 |
Ref. |
2WD STEERING INSTALLATION |
C |
101 |
0100011 |
A/R |
Compound, Locking |
|
102 to 103 |
Not Used |
|
|
|
104 |
0641608 |
6 |
Bolt 3/8in-16NC x 1in |
|
105 |
Not Used |
|
|
|
106 |
0642012 |
2 |
Bolt 5/8in-11NC x 1-1/2in |
|
107 |
Not Used |
|
|
|
108 |
0962356 |
2 |
Bushing |
|
109 |
0962131 |
4 |
Bushing |
|
110 |
Not Used |
|
|
|
111 |
1001097242 |
2 |
Steer Cylinder Assembly (See Section 5 for Breakdown) |
|
112 |
4130410 |
2 |
Hub Assembly (See Items 201-212 for Breakdown) |
|
113 |
Not Used |
|
|
|
114 |
3422326 |
2 |
Pin |
|
115 |
3422900 |
2 |
Kingpin |
|
116 |
3422902 |
2 |
Pin |
|
117 |
3422903 |
2 |
Pin |
|
118 |
3841143 |
6 |
Keeper, Pin |
|
119 |
3841258 |
2 |
Keeper, Pin |
|
120 |
1001155574 |
1 |
Tie-Rod |
|
121 |
Not Used |
|
|
|
122 |
1001099387 |
1 |
Spindle |
|
123 |
1001099196 |
1 |
Spindle |
|
|
|
|
|
|
3121617 |
600A 600AJ |
1-7 |
SECTION 1 FRAME
FIGURE 1-2. STEERING INSTALLATION (8FT/2.4M WIDE MACHINES WITHOUT TOW
PACKAGE) (CONTINUED)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
124 |
4740111 |
6 |
Thrustwasher |
|
125 |
4740256 |
2 |
Thrustwasher |
|
126 |
Not Used |
|
|
|
127 |
4740463 |
2 |
Thrustwasher |
|
128 to 129 |
Not Used |
|
|
|
130 |
0682020 |
12 |
Bolt 5/8in-11NC x 2-1/2in (Grade 8) |
|
131 |
3272001 |
12 |
Nut 5/8in-11NC (Grade 8) |
|
132 |
4892000 |
24 |
Flatwasher 5/8in Hardened |
|
|
4130409 |
Ref. |
HUB ASSEMBLY |
C |
201 |
0440170 |
2 |
Cone, Bearing |
|
202 |
0440171 |
2 |
Cup, Bearing |
|
203 |
0721003 |
3 |
Bolt #10-24NC x 3/8in |
|
204 |
1120304 |
1 |
Cap, Hub |
|
205 |
2780271 |
1 |
Hub |
|
205A |
0630490 |
9 |
Stud, Wheel |
|
206 |
3323403 |
1 |
Nut, Slotted 1-1/2in -12NF |
|
207 |
3451010 |
1 |
Pin, Cotter 5/8in x 2-1/2in |
|
208 |
3960343 |
1 |
Seal, Grease |
|
209 |
4130409 |
1 |
Adapter, Spindle |
|
210 |
4740283 |
1 |
Flatwasher, Hardened |
|
211 |
4761000 |
3 |
Lockwasher #10 |
|
212 |
3020017 |
A/R |
Grease, Bearing |
|
|
|
|
|
|
1-8 |
600A 600AJ |
3121617 |
SECTION 1 FRAME
FIGURE 1-2. STEERING INSTALLATION (8FT/2.4M WIDE MACHINES WITHOUT TOW
PACKAGE) (CONTINUED)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
|
|
|
|
3121617 |
600A 600AJ |
1-9 |
SECTION 1 FRAME
FIGURE 1-3. STEERING INSTALLATION (8FT/2.4M WIDE MACHINES WITH TOW PACKAGE)
|
|
|
|
|
1 |
|
|
|
|
|
|
|
|
|
|
|
|
2 |
19 |
|
23 |
|
|
|
|
|
|
|
|
|
18 |
|
|
1 |
|
|||
|
|
|
|
|
|
|
|
|
|
|
||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2 |
|
|
|
|
21 |
|
|
5 |
|
|
|
|
19 |
|
|
|
|
|
|
|
|
|
|
|
|
||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
1 |
|
|
|
|
25 |
|
|
|
|
17 |
|
|
|
|
|
|
|
|
|
|
|
|
||
|
2 |
|
|
|
|
|
|
|
|
|
|
|
1 |
18 |
19 |
|
|
|
|
|
|
|
1 |
|
|
|
27 |
|
|
|
|
|
|
|
|
|||
3 |
|
|
6 |
|
|
|
|
15 |
|
2 |
1 |
|
20 |
|
|
|
|
|
|
|
19 |
|
|||
|
5 |
|
1 |
|
|
|
26 |
|
2 |
|
||
|
|
|
|
|
|
|
|
|
|
|||
16 |
|
25 |
|
2 |
|
|
|
8 |
|
|
19 |
|
|
|
|
19 |
|
|
|
|
|||||
|
|
|
|
|
1 |
|
|
14 |
|
|||
|
|
|
|
12 |
|
|
|
|
||||
|
|
|
1 |
|
|
|
|
|
|
|
||
24 |
|
|
|
|
|
4 |
|
|
|
|
||
|
19 |
2 |
6 |
|
22 |
11 |
|
|
|
|
||
|
|
|
28 |
|
|
|
|
|
|
|||
|
|
|
25 |
25 |
|
|
|
|
29 |
|
||
|
|
13 |
|
|
|
26 |
|
|
|
|||
|
|
|
|
|
|
|
|
|
|
|
||
|
|
|
|
9 |
|
7 |
|
|
104 |
|
|
|
|
|
|
25 |
|
|
|
|
|
|
|
||
|
|
|
|
10 |
|
25 |
|
|
101 |
|
131 |
|
|
|
|
|
|
|
|
|
|
|
|||
|
|
|
|
|
124 |
|
126 |
|
|
|||
|
|
7 |
|
|
|
|
|
|
|
|||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
25 |
|
128 |
|
|
|
|
|
|
|
104 |
|
|
|
|
|
|
|
|
|
|
|
101 |
|
|
|
104 |
|
|
|
108 |
|
|
|
|
126 |
|
|
|
|
|
|
133 |
|
|
|
|
|
||
|
|
101 |
126 |
|
|
|
|
|
|
123 |
||
|
|
|
|
|
|
|
|
|
|
|
||
|
|
124 |
|
|
|
|
|
|
|
|
|
|
|
105 |
|
135 |
|
|
|
|
|
|
104 |
|
|
|
|
|
|
|
|
|
|
|
|
|||
|
101 |
|
|
109 |
|
|
|
|
|
121 |
101 |
104 |
|
127 |
|
|
|
|
|
|
|
126 |
|||
|
|
108 |
|
|
|
|
|
101 |
||||
|
|
|
|
|
|
|
|
134 |
||||
|
|
|
|
|
104 |
|
|
|
|
126 |
||
|
|
|
133 |
|
|
|
|
|
111 |
|
||
|
122 |
|
|
|
101 |
126 |
|
|
|
|||
|
|
|
|
|
|
|
|
120 |
||||
|
|
|
|
|
|
|
|
|
|
|||
|
|
|
|
|
|
118 |
|
|
107 |
|
||
|
|
|
|
104 |
|
|
|
|
|
|
||
|
|
|
|
|
109 |
|
|
|
101 |
|
|
|
|
132 |
|
|
101 |
|
|
130 |
|
|
|
||
|
|
|
|
|
117 |
|
|
|
||||
|
|
|
126 |
|
|
137 |
133 |
133 |
|
|
|
|
|
|
|
119 |
|
|
|
|
134 |
|
|
||
129 |
|
|
|
|
|
|
|
|
|
|
||
|
|
|
|
|
113 |
|
110 |
|
|
|
||
103 102 |
|
|
|
133 |
|
|
|
139 |
||||
|
|
|
|
|
133 |
|
|
|
||||
|
|
|
|
|
|
115 |
|
|
|
|
|
|
|
|
|
|
110 |
|
|
|
|
|
|
|
|
|
103 |
|
|
133 |
|
|
|
|
|
|
|
|
125 102 |
|
114A |
|
|
|
|
|
|
|
|
||
138112 |
|
|
|
|
|
|
|
|
|
|
|
|
106 |
116 136 |
|
114 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
1-10 |
600A 600AJ |
3121617 |
SECTION 1 FRAME
FIGURE 1-3. STEERING INSTALLATION (8FT/2.4M WIDE MACHINES WITH TOW PACKAGE)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
|
Ref. |
4WD STEERING INSTALLATION |
|
|
1001148164 |
Ref. |
4WD/2WS |
C |
|
1001148166 |
Ref. |
4WD/4WS (Note: Double qty for 4WD/4WS Machines) |
C |
1 |
0100011 |
A/R |
Compound, Locking |
|
2 |
0641608 |
8 |
Bolt 3/8in-16NC x 1in |
|
3 |
0642012 |
2 |
Bolt 5/8in-11NC x 1-1/2in |
|
4 |
0741607 |
4 |
Screw 3/8in-16NC x 7/8in |
|
5 |
0962356 |
2 |
Bushing |
|
6 |
0962131 |
4 |
Bushing |
|
7 |
0962292 |
2 |
Bushing |
|
8 |
0962348 |
1 |
Bushing |
|
9 |
1001097242 |
2 |
Steer Cylinder Assembly (See Section 5 for Breakdown) |
|
10 |
1001148178 |
1 |
Link |
|
11 |
3340966 |
2 |
Pad |
|
12 |
3422326 |
2 |
Pin |
|
13 |
3422567 |
1 |
Pin |
|
14 |
3422813 |
1 |
Pin |
|
15 |
3422848 |
1 |
Pin |
|
16 |
3422900 |
2 |
Pin |
|
17 |
3422902 |
1 |
Pin |
|
18 |
3422903 |
2 |
Pin |
|
19 |
3841143 |
8 |
Keeper, Pin |
|
20 |
3841258 |
2 |
Keeper, Pin |
|
21 |
1001155574 |
1 |
Tie-Rod |
|
22 |
4071059 |
2 |
Shim |
|
23 |
1001099387 |
1 |
Spindle |
|
24 |
4130399 |
1 |
Spindle |
|
25 |
4740111 |
9 |
Thrustwasher |
|
26 |
4740155 |
2 |
Thrustwasher |
|
27 |
4740256 |
2 |
Thrustwasher |
|
28 |
4740463 |
2 |
Thrustwasher |
|
29 |
4846935 |
1 |
Pivot |
|
|
1001148165 |
Ref. |
2WD STEERING INSTALLATION |
C |
101 |
0100011 |
A/R |
Compound, Locking |
|
102 |
0440170 |
4 |
Cone, Bearing |
|
103 |
0440171 |
4 |
Cup, Bearing |
|
104 |
0641608 |
8 |
Bolt 3/8in-16NC x 1in |
|
105 |
0642012 |
2 |
Bolt 5/8in-11NC x 1-1/2in |
|
106 |
0721003 |
6 |
Bolt #10-24NC x 3/8in |
|
107 |
0741607 |
4 |
Screw 3/8in-16NC x 7/8in |
|
108 |
0962356 |
2 |
Bushing |
|
109 |
0962131 |
4 |
Bushing |
|
110 |
0962292 |
2 |
Bushing |
|
111 |
0962348 |
1 |
Bushing |
|
112 |
1120304 |
2 |
Cap, Hub |
|
113 |
1001097242 |
2 |
Steer Cylinder Assembly (See Section 5 for Breakdown) |
|
|
|
|
|
|
3121617 |
600A 600AJ |
1-11 |
SECTION 1 FRAME
FIGURE 1-3. STEERING INSTALLATION (8FT/2.4M WIDE MACHINES WITH TOW PACKAGE)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
114 |
2780271 |
2 |
Hub |
|
114A |
0630490 |
18 |
Stud, Wheel (9 Per Hub) |
|
115 |
1001148178 |
1 |
Link |
|
116 |
3323403 |
2 |
Nut, Slotted 1-1/2in -12NF |
|
117 |
3340966 |
2 |
Pad |
|
118 |
3422326 |
2 |
Pin |
|
119 |
3422567 |
1 |
Pin |
|
120 |
3422813 |
1 |
Pin |
|
121 |
3422848 |
1 |
Pin |
|
122 |
3422900 |
2 |
Pin |
|
123 |
3422902 |
1 |
Pin |
|
124 |
3422903 |
2 |
Pin |
|
125 |
3451010 |
1 |
Pin, Cotter 5/8in x 2-1/2in |
|
126 |
3841143 |
8 |
Keeper, Pin |
|
127 |
3841258 |
2 |
Keeper, Pin |
|
128 |
1001155574 |
1 |
Tie-Rod |
|
129 |
3960343 |
2 |
Seal, Grease |
|
130 |
4071059 |
2 |
Shim |
|
131 |
4130396 |
1 |
Spindle |
|
132 |
4130400 |
1 |
Spindle |
|
133 |
4740111 |
9 |
Thrustwasher |
|
134 |
4740155 |
2 |
Thrustwasher |
|
135 |
4740256 |
2 |
Thrustwasher |
|
136 |
4740283 |
2 |
Flatwasher, Hardened |
|
137 |
4740463 |
2 |
Thrustwasher |
|
138 |
4761000 |
6 |
Lockwasher #10 |
|
139 |
4846935 |
1 |
Pivot |
|
|
|
|
|
|
1-12 |
600A 600AJ |
3121617 |
SECTION 1 FRAME
FIGURE 1-3. STEERING INSTALLATION (8FT/2.4M WIDE MACHINES WITH TOW PACKAGE)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
|
|
|
|
3121617 |
600A 600AJ |
1-13 |
SECTION 1 FRAME
FIGURE 1-4. STEERING INSTALLATION (7FT/2.1M WIDE MACHINES)
|
|
|
|
|
1 |
|
|
|
|
FRONT AXLE |
18 |
7 |
|
|
|
||
|
22 |
|
|
|
||||
|
WITHOUT TOW |
|
|
1 |
|
|||
|
|
|
|
|
|
|
8 |
|
|
|
|
|
|
|
|
|
23 |
|
|
|
|
|
|
|
|
1 |
26 |
|
|
|
|
|
|
|
22 7 |
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19 |
18 |
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1 |
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16 |
7 |
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5 |
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||
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22 |
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10 |
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1 |
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2 |
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7 |
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9 |
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22 |
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12 |
|
17 |
|
25 |
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||
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37 |
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10 |
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21 |
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38 |
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24 |
4 |
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3 |
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1 |
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3 |
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4 |
|
34 |
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7 |
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27 |
||
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18 |
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22 |
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15 |
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||
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32 |
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1 |
13A |
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28 |
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9 |
|
30 |
31 |
|
13 |
14 |
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1 |
20 |
||||
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7 |
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11 |
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35 |
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22 |
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6 |
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18 |
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||
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1 |
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29 |
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7 |
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22 |
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16 |
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9 |
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37 |
1 |
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7 |
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22 |
29 |
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17 |
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33 |
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12 |
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REAR AXLE |
|
36 |
|
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|
|
1-14 |
600A 600AJ |
3121617 |
SECTION 1 FRAME
|
|
105 |
FRONT AXLE |
122 |
138 |
128 |
||
WITH TOW |
|
|
|
105 |
|
|
138 |
|
|
128 |
124 |
133 |
|
136 |
|
111 |
|
|
|
|
|
|
136 |
131
118
107
138
|
|
|
105 |
|
|
|
|
138 |
|
|
128 |
121 |
|
|
115 |
|
|
|
105 |
|
|
|
128 |
|
|
|
|
138 |
|
|
|
|
|
|
107 |
|
|
|
120 |
138 |
|
|
|
|
118 |
131 |
135 |
|
|
|
|
|
113 |
|
105 
138
128
119
129
106
105
138 122
128 
125
103 109
108
132
103
109
126
139
130
102
101
101
102
134
137 |
|
|
|
117 |
|
110 |
105 |
114A |
|
|
|
|
138 |
|
|
|
|
128 |
123 |
114 |
116 |
126 |
|
137 |
|||||
|
|||||
|
137 |
|
|
112 |
|
|
|
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||
127 |
110 |
|
|
104 |
|
|
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|
|||
|
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||
|
137 |
|
|
|
3121617 |
600A 600AJ |
1-15 |
SECTION 1 FRAME
FIGURE 1-4. STEERING INSTALLATION (7FT/2.1M WIDE MACHINES)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
|
Ref. |
STEERING INSTALLATION (7FT/2.1M WIDTH MACHINES) |
|
|
0274062 |
Ref. |
2WD/4WS with 7FT/2.1m Width Frame without Tow Package |
H |
1 |
0100011 |
A\R |
Compound, Locking |
|
2 |
0100063 |
A\R |
Loctite # RC609 |
|
3 |
0440018 |
4 |
Cup, Bearing |
|
4 |
0440019 |
4 |
Cone, Bearing |
|
5 |
0440161 |
2 |
Thrustwasher |
|
6 |
0641404 |
6 |
Bolt 1/4in-20NC x 1/2in |
|
7 |
0641608 |
12 |
Bolt 3/8in-16NC x 1in |
|
8 |
0681608 |
4 |
Bolt 3/8in-16NC x 1in (Grade 8) |
|
9 |
0962005 |
4 |
Bushing |
|
10 |
0962272 |
4 |
Bushing |
|
11 |
1120460 |
2 |
Cap, Hub |
|
12 |
1684418 |
4 |
Steer Cylinder Assembly (See Section 5 for Breakdown) |
|
13 |
2780276 |
2 |
Hub |
|
13A |
0630490 |
18 |
Stud, Wheel (9 Per Hub) |
|
14 |
3300106 |
18 |
Nut, Wheel |
|
15 |
3323403 |
2 |
Nut, Slotted 1-1/2in-12NF |
|
16 |
3422426 |
4 |
Pin |
|
17 |
3422429 |
4 |
Pin |
|
18 |
3422430 |
4 |
Pin |
|
19 |
3423175 |
2 |
Kingpin |
|
20 |
3450810 |
2 |
Pin, Cotter 1/4in x 2-1/2in |
|
21 |
3451010 |
2 |
Pin, Cotter 5/16in x 2-1/2in |
|
22 |
3841143 |
12 |
Keeper |
|
23 |
3841263 |
1 |
Tie-Rod |
|
24 |
3960098 |
2 |
Seal |
|
25 |
4130413 |
1 |
Spindle |
|
26 |
4130414 |
1 |
Spindle |
|
27 |
4740016 |
2 |
Flatwasher, Hardened |
|
28 |
0642012 |
2 |
Bolt 5/8in-11NC x 1/1/2in |
|
29 |
0962131 |
4 |
Bearing |
|
30 |
3422900 |
2 |
Kingpin |
|
31 |
3841258 |
2 |
Keeper |
|
32 |
2841677 |
1 |
Tie-Rod |
|
33 |
4130401 |
1 |
Spindle |
|
34 |
4130402 |
1 |
Spindle |
|
35 |
4740256 |
2 |
Thrustwasher |
|
36 |
4740463 |
2 |
Thrustwasher |
|
37 |
2220237 |
4 |
Plug |
|
38 |
3313403 |
2 |
Nut, Slotted 1-1/2in-6NC |
|
|
0274257 |
Ref. |
2WD/2WS with 7FT/2.1m Width Frame without Tow Package |
E |
101 |
0440018 |
4 |
Cup, Bearing |
|
102 |
0440019 |
4 |
Cone, Bearing |
|
103 |
0440161 |
4 |
Thrustwasher |
|
104 |
0641404 |
6 |
Bolt 1/4in-20NC x 1/2in |
|
|
|
|
|
|
1-16 |
600A 600AJ |
3121617 |
SECTION 1 FRAME
FIGURE 1-4. STEERING INSTALLATION (7FT/2.1M WIDE MACHINES) (CONTINUED)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
105 |
0641608 |
8 |
Bolt 3/8in-16NC x 1in |
|
106 |
0681608 |
4 |
Bolt 3/8in-16NC x 1in (Grade 8) |
|
107 |
0741607 |
4 |
Screw, Countersunk 3/8in-16NC x 7/8in |
|
108 |
0962005 |
2 |
Bushing |
|
109 |
0962272 |
4 |
Bushing |
|
110 |
0962292 |
2 |
Bushing |
|
111 |
0962348 |
1 |
Bushing |
|
112 |
1120460 |
2 |
Cap, Hub |
|
113 |
1684418 |
2 |
Steer Cylinder Assembly (See Section 5 for Breakdown) |
|
114 |
2780276 |
2 |
Hub |
|
114A |
0630490 |
18 |
Stud, Wheel (9 Per Hub) |
|
115 |
2980125 |
1 |
Pivot |
|
116 |
3300106 |
18 |
Nut, Wheel |
|
117 |
3323403 |
2 |
Nut, Slotted 1-1/2in-12NF |
|
118 |
3340966 |
2 |
Pad |
|
119 |
3422327 |
1 |
Pin |
|
120 |
3422426 |
2 |
Pin |
|
121 |
3422429 |
A/R |
Pin |
|
122 |
3422430 |
2 |
Pin |
|
123 |
3422813 |
1 |
Pin |
|
124 |
3422848 |
1 |
Pin |
|
125 |
3423175 |
2 |
Kingpin |
|
126 |
3451010 |
4 |
Pin, Cotter 5/16in x 2-1/2in |
|
127 |
3575716 |
1 |
Link |
|
128 |
3841143 |
6 |
Keeper |
|
129 |
3841263 |
1 |
Tie-Rod |
|
130 |
3960098 |
2 |
Seal |
|
131 |
4071059 |
2 |
Shim |
|
132 |
4130413 |
1 |
Spindle |
|
133 |
4130414 |
1 |
Spindle |
|
134 |
4740016 |
2 |
Flatwasher, Hardened |
|
135 |
4740111 |
4 |
Thrustwasher |
|
136 |
4740155 |
2 |
Thrustwasher |
|
137 |
4740184 |
1 |
Flatwasher, Special |
|
138 |
0100011 |
A\R |
Compound, Locking |
|
139 |
3313403 |
2 |
Nut, Slotted 1-1/2in-6NC |
|
|
|
|
|
|
3121617 |
600A 600AJ |
1-17 |
SECTION 1 FRAME
FIGURE 1-5. TIRE & WHEEL DRIVE INSTALLATIONS
106 105 103
101 201 301
13 15
9
6 1
7
14
11
1 3
107 |
104 |
4
102
1-18 |
600A 600AJ |
3121617 |
SECTION 1 FRAME
FIGURE 1-5. TIRE & WHEEL DRIVE INSTALLATIONS
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
|
Ref. |
WHEEL DRIVE INSTALLATIONS |
|
|
1001136667 |
Ref. |
2WD/2WS |
C |
|
1001136670 |
Ref. |
2WD/4WS |
C |
|
1001136668 |
Ref. |
4WD/2WS |
C |
|
1001136669 |
Ref. |
4WD/4WS |
C |
|
|
Ref. |
Note: 2WD Qty Shown. For 4WD, Double Qty Shown. |
|
1 |
0100011 |
A/R |
Compound, Locking |
|
2 |
Not Used |
|
|
|
3 |
0681710 |
4 |
Bolt 7/16in-14NC x 1-1/4in (Grade 8) |
|
4 |
3300106 |
18 |
Nut, Wheel |
|
5 |
Not Used |
|
|
|
6 |
3790158 |
2 |
O-Ring |
|
7 |
|
12 |
Capscrew Options: |
|
|
3932030 |
|
Capscrew 5/8in-11NC x 1-7/8in |
|
|
3932032 |
|
Capscrew 5/8in-11NC x 2in |
|
8 |
Not Used |
|
|
|
9 |
4740393 |
12 |
Flatwasher 5/8in Hardened |
|
10 |
Not Used |
|
|
|
11 |
5241000 |
4 |
Flatwasher M10 Hardened |
|
12 |
Not Used |
|
|
|
13 |
1001113984 |
2 |
Drive Hub Assembly (See Figure 1-6 for Breakdown) |
|
14 |
|
2 |
Drive Motor Assembly Options (See Figure 1-7 for Breakdown): |
|
|
1001136672 |
|
2WD |
|
|
1001135600 |
|
4WD |
|
15 |
3020008 |
A/R |
Lube, Gear 80W-90 |
|
|
|
Ref. |
PNEUMATIC & FOAM-FILLED TIRE & WHEEL INSTALLATIONS |
|
|
|
|
(8 FT/2.4M WIDTH MACHINES) |
|
|
4520328 |
Ref. |
Tire & Wheel Installation - Pneumatic (ANSI, ANSI Export & |
B |
|
|
|
Japanese Specs Only) |
|
|
4520346 |
Ref. |
Tire & Wheel Installation - Foam Filled (Available on All |
C |
|
|
|
Specs) |
|
|
0274533 |
Ref. |
Tire & Wheel Installation - Pneumatic W/Sealant (ANSI & ANSI |
C |
|
|
|
Export Spec Only) (Only Available on USA Built Machines) |
|
|
0275860 |
Ref. |
Tire & Wheel Installation - Pneumatic Turf/Sand Tire (ANSI, |
1 |
|
|
|
ANSI Export & Japanese Spec Only) (Note: Not an Add-On |
|
|
|
|
Option - Special Counterweight Required. Consult JLG |
|
|
|
|
Service Dept to add to a machine.) |
|
|
|
Ref. |
Note: Assemblies may require ballast/foam filling to |
|
|
|
|
manufacturer’s specifications prior to installing on a |
|
|
|
|
machine. Refer to Operation & Safety or Service & |
|
|
|
|
Maintenance Manuals. Purchase individual tire and/or rim |
|
|
|
|
only if able to foam fill tire & wheel assembly, otherwise, |
|
|
|
|
purchase complete assembly. |
|
|
4520289 |
2 |
Tire & Wheel Assembly - Pneumatic (Left Side) |
E |
|
4520344 |
2 |
Tire & Wheel Assembly - Foam-Filled (Left Side) |
E |
|
4520427 |
2 |
Tire & Wheel Assembly - Pneumatic W/Sealant (Left Side) |
C |
|
4520290 |
2 |
Tire & Wheel Assembly - Pneumatic (Right Side) |
E |
|
4520345 |
2 |
Tire & Wheel Assembly - Foam-Filled (Right Side) |
E |
|
4520428 |
2 |
Tire & Wheel Assembly - Pneumatic W/Sealant (Right Side) |
C |
|
|
|
|
|
3121617 |
600A 600AJ |
1-19 |
SECTION 1 FRAME
FIGURE 1-5. TIRE & WHEEL DRIVE INSTALLATIONS (CONTINUED)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
4520674 |
4 |
Tire & Wheel Assembly - Pneumatic Turf/Sand Tire (Note: |
B |
|
|
|
Not an Add-On Option - Special Counterweight Required. |
|
|
|
|
Consult JLG Service Dept to add to a machine.) |
|
101 |
|
A/R |
Tire Options (1 Per Assembly): |
|
|
4520288 |
|
Tire - IN355/55D625 |
|
|
4520256 |
|
Tire - 41/18LLx22.5 Turf/Sand Tire |
|
102 |
|
A/R |
Rim, Wheel (1 Per Assembly) |
|
|
4520287 |
|
Tire - IN355/55D625 (24.5 x 11.75) |
|
|
4520672 |
|
Tire - 41/18LLx22.5 Turf/Sand Tire |
|
103 |
4640113 |
A/R |
Valve, Air (1 Per Assembly) |
|
104 |
|
A/R |
Decal - Tire Pressure Options (1 Per Assembly): |
|
|
1702740 |
|
Tire - IN355/55D625 |
|
|
1701643 |
|
Tire - 41/18LLx22.5 Turf/Sand Tire |
|
|
|
Ref. |
Note: Items 105-107 used with tires with sealant only. |
|
105 |
1120552 |
A/R |
Cap, Valve Stem (1 Per Assembly) |
|
106 |
1300019 |
120oz |
Sealant, Tire (1 Per Assembly) |
|
107 |
1705364 |
A/R |
Decal - Tire Sealant (1 Per Assembly) |
|
201 |
|
Ref. |
AIRBOSS TIRE & WHEEL INSTALLATIONS (7FT/2.1M WIDTH |
|
|
|
|
600A/600AJ MACHINES) |
|
|
4520341 |
Ref. |
Tire & Wheel Installation - Air-Boss (Available on All Specs) |
A |
|
4520284 |
2 |
Tire and Wheel Assembly - Right Side |
|
|
4520283 |
2 |
Tire and Wheel Assembly - Left Side |
|
|
7016206 |
80 |
Tire Repair Section (20 Per Assembly) |
|
|
4520604 |
Ref. |
Tire & Wheel Installation - Air-Boss Non Marking (Available on |
1 |
|
|
|
All Specs) |
|
|
4520602 |
2 |
Tire and Wheel Assembly - Right Side |
|
|
4520601 |
2 |
Tire and Wheel Assembly - Left Side |
|
|
7020135 |
80 |
Tire Repair Section (20 Per Assembly) |
|
301 |
|
Ref. |
SOLIDBOSS TIRE & WHEEL INSTALLATIONS (7FT/2.1M WIDTH |
|
|
|
|
600AJ MACHINES) |
|
|
1001147067 |
Ref. |
Tire & Wheel Installation - SolidBoss (Available on ANSI Spec |
A |
|
|
|
Only) |
|
|
1001146828 |
2 |
Tire and Wheel Assembly - Right Side |
|
|
1001146827 |
2 |
Tire and Wheel Assembly - Left Side |
|
|
1001147068 |
Ref. |
Tire & Wheel Installation - SolidBoss Non Marking (Available |
1 |
|
|
|
on ANSI Spec Only) |
|
|
1001147020 |
2 |
Tire and Wheel Assembly - Right Side |
|
|
1001147019 |
2 |
Tire and Wheel Assembly - Left Side |
|
|
|
|
|
|
1-20 |
600A 600AJ |
3121617 |
SECTION 1 FRAME
FIGURE 1-5. TIRE & WHEEL DRIVE INSTALLATIONS (CONTINUED)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
|
|
|
|
3121617 |
600A 600AJ |
1-21 |
SECTION 1 FRAME
FIGURE 1-6. DRIVE HUB ASSEMBLY
NOTE: NO SERVICE PARTS AVAILABLE AT TIME OF PRINTING
1-22 |
600A 600AJ |
3121617 |
SECTION 1 FRAME
FIGURE 1-6. DRIVE HUB ASSEMBLY
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
1001113984 |
Ref. |
DRIVE HUB/BRAKE ASSEMBLY |
D |
|
|
Ref. |
NOTE: NO SERVICE PARTS AVAILABLE AT TIME OF |
|
|
|
|
PRINTING |
|
|
|
|
|
|
3121617 |
600A 600AJ |
1-23 |
SECTION 1 FRAME
FIGURE 1-7. DRIVE MOTOR ASSEMBLY
|
28 |
|
|
26 |
40 |
|
|
|
|
27 |
|
|
24 |
|
22 |
2 |
|
23 |
|
|
|
|
|
|
2 |
15 |
|
21 |
18 |
|
25 |
16 |
|
25 |
17 |
|
10 |
|
|
8 |
|
|
29 |
12 |
|
|
11 |
|
35 |
14 |
|
13 |
|
|
30 |
|
|
|
|
|
31 |
9 |
|
7 |
|
|
|
37 |
6 |
|
|
4 5
32
1
34 |
19 |
33
36
20
3
38
39
3
1-24 |
600A 600AJ |
3121617 |
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