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Illustrated Parts Manual
Models 12SP
&
15SP
3120776
December 30, 2013
REVISION LOG
June 30,1999 - Original Issue Of Manual
November 1, 1999 - Updated Section 1
May 1, 2000 - Revised Manual (Edited to 0010563 Revision 11) September 1, 2000 - Revised Manual (Edited to 0010563 Revision15)
March 15, 2001 - Revised Manual (Edited to 0010563 Revision 18)
January 15, 2002 - Revised Manual (Revised Pump and Lift Cylinders) February 1, 2002 - Revised Manual (Edited to 0010563 Revision 30)
March 31, 2003 - Revised Manual (Edited to 0010563 Revision 35)
June 30, 2003 - Revised Manual (Edited to 0010563 Revision 40) August 15, 2004 - Revised Manual (Edited to 0010563 Revision 47) October 16, 2006 - Revised Manual (Edited to 0010563 Revision 62) June 5, 2007 - Revised Manual (Edited to 0010563 Revision 70) November 12, 2007 - Revised Manual (Edited to 0010563 Revision 71) May 15, 2009 - Revised Manual (Edited to 0010563 Revision 76) August 1, 2010 - Revised Manual (Edited to 0010563 Revision 78) February 1, 2011 - Revised Manual (Edited to 0010563 Revision 80) May 20, 2011 - Revised Manual (Edited to 0010563 Revision 80) August 9, 2011 - Revised Manual (Edited to 0010563 Revision 80) November 21, 2011 - Revised Manual (Edited to 0010563 Revision 80) March 2, 2012 - Revised Manual (Edited to 0010563 Revision 80)
July 6, 2012 - Revised Manual (Edited to 0010563 Revision 80) October 3, 2012 - Revised Manual (Edited to 0010563 Revision 80) February 7, 2013 - Revised Manual (Edited to 0010563 Revision 80) June 1, 2013 - Revised Manual (Edited to 0010563 Revision 80) September 1, 2013 - Revised Manual (Edited to 0010563 Revision 80) December 30, 2013 - Revised Manual (Edited to 0010563 Revision 80)
3120776 |
12SP & 15SP |
A |
REVISION LOG
B |
12SP & 15SP |
3120776 |
TABLE OF CONTENTS
FIGURE NO. |
TITLE |
PAGE NO. |
SECTION 1 - BASE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . .1-1 |
|
1-1 |
BASE MOUNTED COMPONENTS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . |
. . . 1-2 |
SECTION 2 - CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
2-1 DC POWER PACK INSTALLATION (PRIOR TO S/N 0900027449). . . . . . . . . . . . . . . . 2-2 2-2 DC POWER PACK INSTALLATION (S/N 0900027449 TO PRESENT) . . . . . . . . . . . . . 2-8 2-3 DC MOTOR/PUMP ASSEMBLY (FENNER) (PRIOR TO S/N 0900027449) . . . . . . . . . 2-12 2-4 DC MOTOR/PUMP ASSEMBLY (MONARCH) (S/N 0900027449 TO PRESENT). . . . . 2-16 2-5 BATTERY & CHARGER INSTALLATION (PRIOR TO S/N 0900031592) . . . . . . . . . . . . 2-18 2-6 BATTERY & CHARGER INSTALLATION (S/N 0900031592 TO PRESENT) . . . . . . . . . 2-22 2-7 BATTERY CHARGER ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24 2-8 CABLE & PLATFORM CONTROLS INSTALLATION - 12SP WITH 4 SECTION
MAST (S/N 0900015116 TO S/N 0900028704) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-26 2-9 CABLE & PLATFORM CONTROLS INSTALLATION - 12SP WITH 4 SECTION
MAST (S/N 0900028704 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-30 2-10 CABLE & PLATFORM CONTROLS INSTALLATION - 12SP WITH 5 SECTION MAST (
PRIOR TO S/N 0900015116) & ALL 15SP (PRIOR TO S/N 0900028704) . . . . . . . . 2-34 2-11 CABLE & PLATFORM CONTROLS INSTALLATION - 15SP WITH 5 SECTION
MAST (S/N 0900028704 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-38
SECTION 3 - MAST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
3-1 |
MAST ASSEMBLY - 12SP WITH 4 SECTION MAST (S/N 0900015116 TO |
|
|
PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
3-2 |
3-2 |
MAST ASSEMBLY - 12SP WITH 5 SECTION MAST (PRIOR TO S/N 0900015116). . . |
3-8 |
3-3 |
MAST ASSEMBLY - 15SP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
3-14 |
3-4 |
MAST MOUNTED COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
3-20 |
SECTION 4 - PLATFORM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
4-1 STEEL BASE PLATFORM INSTALLATION (PRIOR TO S/N 0900018610) . . . . . . . . . . 4-2 4-2 STEEL BASE PLATFORM INSTALLATION (S/N 0900018610 TO PRESENT) . . . . . . . 4-6 4-3 STEEL BASE PLATFORM INSTALLATION WITH EXTENSION . . . . . . . . . . . . . . . . . . 4-10 4-4 MOLDED BASE PLATFORM INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14 4-5 SIDE ENTRY PLATFORM WITH FOLDING TRAY INSTALLATION . . . . . . . . . . . . . . . . 4-16
SECTION 5 - CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
5-1 LIFT CYLINDER ASSEMBLY (PRIOR TO S/N 0900018391) . . . . . . . . . . . . . . . . . . . . . 5-2 5-2 LIFT CYLINDER ASSEMBLY (S/N 0900018391 TO S/N 0900029975). . . . . . . . . . . . . 5-4 5-3 LIFT CYLINDER ASSEMBLY (S/N 0900029975 TO PRESENT) . . . . . . . . . . . . . . . . . . 5-6
SECTION 6 - HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1
6-1 HYDRAULIC DIAGRAM (PRIOR TO S/N 0900027449) . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 6-2 HYDRAULIC DIAGRAM (S/N 0900027449 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . . 6-4
SECTION 7 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1
7-1 ELECTRICAL DIAGRAM (PRIOR TO S/N 0900017472) . . . . . . . . . . . . . . . . . . . . . . . . 7-2 7-2 ELECTRICAL DIAGRAM (S/N 0900017472 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . 7-4
3120776 |
12SP & 15SP |
i |
TABLE OF CONTENTS
FIGURE NO. |
TITLE |
PAGE NO. |
SECTION 8 - DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1
8-1 DECAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
SECTION 9 - RECOMMENDED SERVICE PARTS STOCK. . . . . . . . . . . . . . . . . . . . . . . . .9-1 SECTION 10 - SPECIAL OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-1 SECTION 11 - PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-1
ii |
12SP & 15SP |
3120776 |
SECTION 1
BASE
3120776 |
12SP & 15SP |
1-1 |
SECTION 1 BASE
FIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION
NOTE: REPLACEMENT DECALS MUST BE
ORDERED SEPARATELY – SEE SECTION 8. |
104 |
|
105
12
10
6
101
107
111
102
110
110 
108
110
108
103
109
102
112
110
110 
114 
5
512
509
511
9
109
|
103 |
|
110 |
|
108 |
|
304 |
|
303 |
|
302 |
|
301 |
|
401 |
|
14 |
101 |
402 |
106 |
403 |
|
405 |
15
21
20 
17
500
506
1 |
508 |
3 |
510 |
|
507 |
11
8
1
2
201
1-2 |
12SP & 15SP |
3120776 |
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|
SECTION 1 BASE |
|
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|
|
|
|
|
||
|
FIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION |
|
|
|||
ITEM # |
PART NUMBER |
QTY. |
|
DESCRIPTION |
REV. |
|
|
|
|
|
|
|
|
|
|
Ref. |
BASE ASSEMBLY |
|
|
|
|
0259472 |
Ref. |
Prior to S/N 0900018391 |
J |
|
|
|
0271922 |
Ref. |
S/N 0900018391 to Present |
C |
|
|
1 |
0100019 |
A/R |
Compound, Locking |
|
|
|
2 |
0641607 |
8 |
Bolt 3/8in-16NC x 7/8in |
|
|
|
3 |
0641812 |
8 |
Bolt 1/2in-13NC x 1-1/2in |
|
|
|
4 |
Not Used |
|
|
|
|
|
5 |
0920114 |
2 |
Stop, Floor |
|
|
|
6 |
3760348 |
2 |
Ring, Retaining |
|
|
|
7 |
Not Used |
|
|
|
|
|
8 |
4711600 |
8 |
Flatwasher 3/8in Thin |
|
|
|
9 |
4711800 |
4 |
Flatwasher 1/2in Thin |
|
|
|
10 |
4740456 |
4 |
Shim |
|
|
|
11 |
|
1 |
Base Options: |
|
|
|
|
4846025 |
|
|
Prior to S/N 0900018391 |
|
|
|
4846534 |
|
|
S/N 0900018391 to Present |
|
|
12 |
|
2 |
Wheel, Rear Options: |
|
|
|
|
Use 4860202 |
|
|
Prior to S/N 0900013574 (was p/n 4860183) (Gray Wheel) |
|
|
|
4860202 |
|
|
S/N 0900013574 to S/N 0900013653 (Gray Wheel) |
|
|
|
4860208 |
|
|
S/N 0900013653 to S/N 0900020797 (Black Wheel) |
|
|
|
4860211 |
|
|
S/N 0900013653 to S/N 0900020797 (Red Wheel) |
|
|
|
4860244 |
|
|
S/N 0900020797 to Present (Gray Wheel) |
|
|
|
|
|
|
Replacement Wheel Parts: |
|
|
|
7020209 |
2 |
|
Bearing for 4860202 Wheel (1 Per Wheel) |
|
|
|
7020237 |
2 |
|
Bearing for 4860208 & 4860211 Wheel(1 Per Wheel) |
|
|
|
See Note |
2 |
|
Bearing for 4860244 Wheel (1 Per Wheel) |
|
|
|
|
|
|
(Note: Not Available for Purchase - Use 4860244) |
|
|
|
7020074 |
4 |
|
Retainer for 4860202 Wheel (2 Per Assembly) |
|
|
|
See Note |
0 |
|
Retainer for 4860208, 4860211 & 4860244 Wheel |
|
|
|
|
|
|
(Note: Not Required) |
|
|
|
7012631 |
2 |
|
Spanner for 4860202 Wheel (1 Per Assembly) |
|
|
|
See Note |
0 |
|
Spanner for 4860208, 4860211 & 4860244 Wheel |
|
|
|
|
|
|
(Note: Not Required) |
|
|
13 |
Not Used |
|
|
|
|
|
14 |
0721005 |
2 |
Screw #10-24NC x 5/8in |
|
|
|
15 |
1320043 |
2 |
Clamp, Cable (S/N 0900014145 to Present Only) |
|
|
|
16 |
Not Used |
|
|
|
|
|
17 |
3311005 |
2 |
Locknut #10-24NC |
|
|
|
18Not Used
19Not Used
20 |
4751000 |
4 |
Flatwasher #10 Regular |
21 |
4761000 |
4 |
Lockwasher #10 |
22 |
4240032 |
5 |
Tie-Strap (Not Shown) |
23 |
4460234 |
2 |
Tie-Strap (Not Shown) |
24 |
4740415 |
2 |
Flatwasher, Special |
3120776 |
12SP & 15SP |
1-3 |
SECTION 1 BASE
FIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION (CONTINUED)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
|
Ref. |
MAST SUPPORT INSTALLATIONS |
|
|
0270399 |
Ref. |
12SP with 5 Section Mast (Prior to S/N 0900015116) |
A |
|
0270491 |
Ref. |
12SP with 4 Section Mast (S/N 0900015116 - S/N 0900018391) |
A |
|
0271924 |
Ref. |
12SP with 4 Section Mast (S/N 0900018391 to Present) |
B |
|
0259357 |
Ref. |
15SP (Prior to S/N 0900018391) |
B |
|
0271923 |
Ref. |
15SP (S/N 0900018391 to Present) |
B |
101 |
0100001 |
A/R |
Adhesive |
|
102 |
0641609 |
4 |
Bolt 3/8in-16NC x 1-1/8in |
|
103 |
|
A/R |
Bolt 3/8in-16NC Options: |
|
|
0641610 |
|
Bolt 3/8in-16NC x 1-1/4in |
|
|
0641612 |
|
Bolt 3/8in-16NC x 1-1/2in |
|
104 |
|
1 |
Mast Assembly Options (Not Shown - See Section 3 for |
|
|
|
|
Breakdown): |
|
|
0801255 |
|
12SP with 5 Section Mast (Prior to S/N 0900015116) |
|
|
0801257 |
|
12SP with 4 Section Mast (S/N 0900015116 to |
|
|
|
|
S/N 0900018391) |
|
|
0801324 |
|
12SP with 4 Section Mast (S/N 0900018391 to Present) |
|
|
0801195 |
|
15SP Prior to S/N 0900018391 |
|
|
0801323 |
|
15SP S/N 0900018391 to Present |
|
105 |
1704582 |
1 |
Decal - Manual Descent (S/N 0900018391 to Present Only) |
|
106 |
2420140 |
1 |
Gauge, Level |
|
107 |
2560088 |
2 |
Handle |
|
108 |
3311605 |
A/R |
Locknut 3/8in-16NC |
|
109 |
|
2 |
Tube, Mast Brace Options: |
|
|
4567911 |
|
Prior to S/N 0900031592 |
|
|
1001110174 |
|
S/N 0900031592 to Present |
|
110 |
4711600 |
A/R |
Flatwasher 3/8in Thin |
|
111 |
4845715 |
1 |
Support, Mast |
|
112 |
0100011 |
A/R |
Compound, Locking |
|
113 |
Not Used |
|
|
|
114 |
Use 3311608 |
4 |
Nut, Flanged 3/8in-16NC |
|
201 |
|
2 |
FRONT WHEEL OPTIONS: |
|
|
4860184 |
|
Wheel Assembly (Prior to S/N 0900013653) |
|
|
|
|
(Non-Locking Gray Tire & Wheel) |
|
|
4860194 |
|
Wheel Assembly (Prior to S/N 0900013653) |
|
|
|
|
(Locking Gray Tire & Wheel) |
|
|
4860209 |
|
Wheel Assembly (S/N 0900013653 to S/N 20797) |
|
|
|
|
(Non-Locking Black Tire & Gray Wheel) |
|
|
4860245 |
|
Wheel Assembly (S/N 0900020797 to Present) |
|
|
|
|
(Non-Locking Charcoal Gray Tire & Gray Wheel) |
|
|
|
|
Replacement Wheel Parts: |
|
|
7020017 |
2 |
Swivel Rig for 4860184 & 4860194 (1 Per Assembly) |
|
|
7020240 |
2 |
Swivel Rig for 4860209 (1 Per Assembly) |
|
|
See Note |
2 |
Swivel Rig for 4860245 (1 Per Assembly) |
|
|
|
|
(Note: Not Available for Purchase - Use 4860245) |
|
|
7020086 |
2 |
Wheel, Replacement for 4860184 & 4860194 |
|
|
|
|
(1 Per Assembly) |
|
|
7020243 |
2 |
Wheel, Replacement for 4860209 (1 Per Assembly) |
|
|
|
|
|
|
1-4 |
12SP & 15SP |
3120776 |
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SECTION 1 BASE |
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|
|
|
|
|
FIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION (CONTINUED) |
|
|
||||
ITEM # |
PART NUMBER |
QTY. |
|
DESCRIPTION |
REV. |
|
|
|
|
|
|
|
|
201 cont’d |
See Note |
2 |
|
Wheel, Replacement for 4860245 (1 Per Assembly) |
|
|
|
|
|
|
(Note: Not Available for Purchase - Use 4860245) |
|
|
|
7020084 |
4 |
|
Bearing for 4860184, 4860194 & 4860209 (2 Per Wheel) |
|
|
|
See Note |
4 |
|
Bearing for 4860245 (2 Per Wheel) |
|
|
|
7012631 |
2 |
|
Bushing, Axle Spanner for 4860184 & 4860194 |
|
|
|
|
|
|
(1 Per Assembly) |
|
|
|
7020241 |
2 |
|
Bushing, Axle Spanner for 4860209 (1 Per Assembly) |
|
|
|
Not Available |
2 |
|
Bushing, Axle Spanner for 4860245 (1 Per Assembly) |
|
|
|
|
|
|
(Note: Not Available for Purchase - Use 4860245) |
|
|
|
7012630 |
2 |
|
Axle Kit for 4860184 & 4860194 (1 Per Assembly) |
|
|
|
7020242 |
2 |
|
Axle Kit for 4860209 (1 Per Assembly) |
|
|
|
See Note |
2 |
|
Axle Kit for 4860245 (1 Per Assembly) |
|
|
|
|
|
|
(Note: Not Available for Purchase - Use 4860245) |
|
|
|
|
Ref. |
DESCENT ALARM INSTALLATION |
|
|
|
|
0256808 |
Ref. |
Prior to S/N 0900018391 (Optional) |
— |
|
|
|
0259472/0271922 |
Ref. |
S/N 0900018391 to Present (Standard Equipment) |
J/C |
|
|
301 |
0140033 |
1 |
Alarm |
|
|
|
302 |
0641406 |
2 |
Bolt 1/4in-20NC x 3/4in |
|
|
|
303 |
4751400 |
4 |
Flatwasher 1/4in Regular |
|
|
|
304 |
3311405 |
4 |
Nut 1/4in-20NC |
|
|
|
|
|
Ref. |
BEACON ASSEMBLY |
|
|
|
|
0259447 |
Ref. |
Prior to S/N 0900018391 (Optional) |
— |
|
|
|
0259472/0271922 |
Ref. |
S/N 0900018391 to Present (Standard Equipment) |
J/C |
|
|
401 |
0721008 |
2 |
Screw #10-24NC x 1in |
|
|
|
402 |
2920146 |
1 |
Lamp, Beacon |
|
|
|
|
7016319 |
1 |
|
Bulb, Replacement |
|
|
|
7016372 |
1 |
|
Lens, Replacement |
|
|
403 |
3311005 |
2 |
Locknut #10-24NC |
|
|
|
404 |
Not Used |
|
|
|
|
|
405 |
4751000 |
4 |
Flatwasher #10 Regular |
|
|
|
|
|
Ref. |
ELECTRICAL COMPONENTS (BASE MOUNTED) |
|
|
|
|
4933103 |
Ref. |
Prior to S/N 0900018391 |
B |
|
|
|
0259472/0271922 |
Ref. |
S/N 0900018391 to Present |
J/C |
|
|
500 |
4922416 |
1 |
Limit Switch/Beacon Light/Alarm Harness |
D |
|
|
|
|
|
(Includes Items 501-518) |
|
|
|
501 to 505 |
Not Used |
|
|
|
|
|
506 |
4460662 |
2 |
|
Connector, Strain Relief (Prior to S/N 0900027811) |
|
|
507 |
|
2 |
|
Switch, Limit Options |
|
|
|
4360397 |
|
|
Prior to S/N 0900013465 |
|
|
|
4360456 |
|
|
S/N 0900013465 to S/N 0900027811 |
|
|
|
4360702 |
|
|
S/N 0900027811 to Present |
|
|
508 |
3911024 |
4 |
|
Screw #10-24NC x 3in |
|
|
509 |
3311001 |
4 |
|
Nut #10-24NC |
|
|
510 |
4751000 |
4 |
|
Flatwasher #10 Regular |
|
|
|
|
|
|
|
|
|
3120776 |
12SP & 15SP |
1-5 |
SECTION 1 BASE
FIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION (CONTINUED)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
511 |
4761000 |
4 |
Lockwasher #10 |
|
512 |
0902523 |
2 |
Bracket, Limit Switch |
|
513 to 517 |
Not Used |
|
|
|
518 |
3730099 |
1 |
Resistor (Not Shown) |
|
|
|
|
|
|
1-6 |
12SP & 15SP |
3120776 |
SECTION 2 CONTROLS
3120776 |
12SP & 15SP |
2-1 |
SECTION 2 CONTROLS
FIGURE 2-1. DC POWER PACK INSTALLATION (PRIOR TO S/N 0900027449)
22 |
103 |
|
|
613 |
115 |
|
|
||
116 |
|
|
608 |
|
109 |
|
|
||
|
|
|
|
602 |
|
|
203 |
204 |
|
|
|
|
|
|
|
|
201 |
|
|
|
701 |
|
|
|
|
|
703 |
|
5 |
|
|
702 |
|
11 |
|
|
|
|
19 |
|
|
|
|
7 |
|
|
2 |
|
|
|
|
20 |
|
|
|
110 |
24 |
12 |
|
|
|
|
||
|
|
|
8 |
|
|
|
|
|
|
|
|
1 |
|
|
|
|
4 |
21 |
|
|
|
|
|
104 |
114
102
110A
110B
13
606 |
|
615 |
|
613 |
|
616 |
|
|
302 |
|
|
306 |
307 |
|
|
609 |
|
||
611 |
604 |
|
|
|
|
303 |
|
|
|
610 |
309 |
|
|
|
614 |
|
6 |
|
|
|
11 |
|
|
|
19 |
1 |
|
|
16 |
|
|
|
|
3 |
|
|
|
18 |
|
|
|
15 |
|
302 |
|
|
301 |
|
|
501 |
|
305 |
|
|
|
|
|
|
|
308 |
304 |
601 |
|
|
|
|
|
|
|
605 |
|
|
|
612 |
|
|
|
603 |
|
|
|
23 |
3 |
|
|
14 |
|
|
|
18 |
|
401 |
|
9 |
407 |
|
405 |
||
404 |
|
401 |
|
402 |
10 |
403 |
|
406 |
2-2 |
12SP & 15SP |
3120776 |
SECTION 2 CONTROLS
FIGURE 2-1. DC POWER PACK INSTALLATION (PRIOR TO S/N 0900027449)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
|
Ref. |
MOTOR/PUMP & GROUND CONTROL INSTALLATIONS |
|
|
0259449 |
Ref. |
Key Control Prior to S/N 0900017472 |
B |
|
0271307 |
Ref. |
Key Control S/N 0900017472 to S/N 0900018391 |
A |
|
0271929 |
Ref. |
Key Control S/N 0900018391 to S/N 0900027449 |
E |
|
0272172 |
Ref. |
Keyless Control |
D |
1 |
0100011 |
A/R |
Compound, Locking |
|
2 |
0630486 |
4 |
Screw, Countersunk |
|
3 |
0641403 |
3 |
Bolt 1/4in-20NC x 3/8in |
|
4 |
0791605 |
2 |
Screw 3/8in-16NC x 5/8in |
|
5 |
0721006 |
2 |
Screw |
|
6 |
0721014 |
1 |
Screw (Prior to S/N 0900017472 Only) |
|
7 |
|
1 |
Ground Control Box Assembly Options: |
|
|
0861305 |
|
Box with Key Control |
E |
|
0861536 |
|
Box with Keyless Control |
A |
|
7020078 |
1 |
Switch, Push-Pull (Stop) |
|
|
7020096 |
1 |
Legend Plate, “Stop” |
|
|
7020097 |
1 |
Legend Plate, “Power/Off/On” |
|
|
|
1 |
Switch, On/Off Options: |
|
|
4360467 |
|
Switch, Key |
|
|
2860030 |
1 |
Key, Replacement |
|
|
7024411 |
|
Switch, Keyless |
|
|
|
1 |
Strain Relief Options: |
|
|
4460633 |
|
Prior to S/N 0900023599 |
|
|
7027299 |
|
S/N 0900023599 to S/N 0900027449 |
|
|
7020093 |
4 |
Screw M3 x 25mm |
|
|
3910804 |
3 |
Screw #8-32 x 1/4in (Use on Keyswitch Terminals) |
|
|
7020094 |
1 |
Box |
|
8 |
0902054 |
1 |
Plate, Mounting |
|
9 |
1060518 |
1 |
Cable, Battery (Prior to S/N 0900017472 Only) |
|
10 |
1060571 |
1 |
Cable Assembly - Battery |
|
|
4460567 |
1 |
Connector, Anderson |
|
11 |
3311005 |
3 |
Locknut #10-24NC |
|
12 |
3311505 |
4 |
Locknut 5/16in-18NC |
|
13 |
|
1 |
DC Motor/Pump Assembly Options (See Figure 2-3 for |
|
|
|
|
Breakdown): |
|
|
3600291 |
|
Prior to S/N 0900013731 |
|
|
3600306 |
|
S/N 0900013731 to S/N 0900018391 |
|
|
Use 2915259 |
|
S/N 0900018391 to S/N 0900027449 (was p/n 3600343) |
|
|
|
Ref. |
(Note: Kit p/n 2915259 includes Pump/Motor and 1 |
|
|
|
|
Hydraulic Tube. Once kit has been added, machine will |
|
|
|
|
be updated to S/N 0900027449 to Present.) |
|
14 |
3740013 |
1 |
Solenoid (Prior to S/N 0900017472 Only) |
|
15 |
|
A/R |
Relay Options: |
|
|
3740080 |
2 |
Prior to S/N 0900017472 |
|
|
3740049 |
1 |
S/N 0900017472 to S/N 0900027449 |
|
16 |
3740113 |
1 |
Relay, Timer (Prior to S/N 0900017472 Only) |
|
17 |
4567605 |
2 |
Tube, Butyrate (Not Shown) |
|
18 |
4711400 |
3 |
Flatwasher 1/4in Thin (Prior to S/N 0900020824 Only) |
|
|
|
|
|
|
3120776 |
12SP & 15SP |
2-3 |
SECTION 2 CONTROLS
FIGURE 2-1. DC POWER PACK INSTALLATION (PRIOR TO S/N 0900027449) (CONTINUED)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
19 |
4751000 |
6 |
Flatwasher #10 Regular |
|
20 |
4751500 |
4 |
Flatwasher 5/16in Regular |
|
21 |
4751600 |
2 |
Flatwasher 3/8in Regular (Prior to S/N 0900020824 Only) |
|
22 |
4845714 |
1 |
Bracket, Pump Mounting |
|
23 |
1320224 |
1 |
Clamp, Cable |
|
24 |
4791500 |
1 |
Starwasher 5/16in |
|
|
|
Ref. |
MOTOR/PUMP COVER INSTALLATIONS |
|
|
0270117 |
Ref. |
12SP Prior to S/N 0900015116 |
B |
|
0259294 |
Ref. |
12SP S/N 0900015116 to S/N 0900018391 |
A |
|
0271928 |
Ref. |
12SP S/N 0900018391 to S/N 0900027449 |
D |
|
0259294 |
Ref. |
15SP Prior to S/N13653 |
A |
|
0258478 |
Ref. |
15SP S/N 0900013653 to S/N 0900013872 |
B |
|
0270117 |
Ref. |
15SP S/N 0900013872 to S/N 0900018391 |
C |
|
0271927 |
Ref. |
15SP S/N 0900018391 to S/N 0900027449 |
E |
101 |
Not Used |
|
|
|
102 |
0641404 |
4 |
Bolt 1/4in-20NC x 1/2in |
|
103 |
0641614 |
4 |
Bolt 3/8in-16NC x 1-3/4in |
|
104 |
1702353 |
1 |
Decal, Manual Decent (Prior to S/N 0900018391 Only) |
|
105 to 108 |
Not Used |
|
|
|
109 |
3311605 |
4 |
Locknut 3/8in-16NC |
|
110 |
|
1 |
Shield, Pump Cover Options: |
|
|
4060875 |
|
Prior to S/N 0900018485 |
|
|
9981089 |
|
S/N 0900018485 to S/N 0900019088 |
|
|
4061024 |
|
S/N 0900019088 to S/N 0900027449 |
|
110A |
1704582 |
|
Decal (S/N 0900018485 to S/N 0900027449 Only) |
|
110B |
9984088 |
|
Cover (S/N 0900018485 to S/N 0900027449 Only) |
|
111 to 113 |
Not Used |
|
|
|
114 |
4711400 |
4 |
Flatwasher 1/4in Thin |
|
115 |
4711600 |
8 |
Flatwasher 3/8in Thin |
|
116 |
4070984 |
2 |
Shim, Pump Spacer (12 SP S/N 0900015116 to S/N |
|
|
|
|
0900027449 Only and 15SP Prior to S/N13653 Only) |
|
117 |
2820035 |
7.3ft/2.24m |
1/4 Expandable Loom (15SP S/N 0900016317 to S/N |
|
|
|
|
0900025179) (Not Shown) |
|
118 |
4240032 |
1 |
Tie Wire (S/N 0900016317 to S/N 0900027449) (Not Shown) |
|
119 |
4240033 |
8 |
Tie Wire (7 inch) (S/N 0900016317 to S/N 0900027449) (Not |
|
|
|
|
Shown) |
|
|
0259450 |
Ref. |
AUXILIARY LOWERING INSTALLATION (OPTIONAL) |
A |
201 |
0861213 |
1 |
Box, Power Down |
|
|
0400181 |
2 |
Battery |
|
|
4460320 |
1 |
Connector, Amp |
|
|
4460267 |
2 |
Pin, Amp |
|
202 |
Not Used |
|
|
|
203 |
4420064 |
.3ft/.09m |
Velcro, Loop |
|
204 |
4420065 |
.3ft/.09m |
Velcro, Hook |
|
|
|
|
|
|
2-4 |
12SP & 15SP |
3120776 |
SECTION 2 CONTROLS
FIGURE 2-1. DC POWER PACK INSTALLATION (PRIOR TO S/N 0900027449) (CONTINUED)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
0270020 |
Ref. |
CYCLE COUNTER INSTALLATION (OPTIONAL) |
B |
301 |
2420193 |
1 |
Gauge, Counter |
|
302 |
3311001 |
4 |
Nut #10-24NC |
|
303 |
3520166 |
1 |
Plug |
|
304 |
3572158 |
1 |
Bracket, Gauge Mounting |
|
305 |
3911010 |
2 |
Screw #10-24NC x 5/8in |
|
306 |
3911024 |
2 |
Screw #10-24NC x 1-1/2in |
|
307 |
4360437 |
1 |
Switch, Limit |
|
308 |
4761000 |
2 |
Lockwasher #10 |
|
309 |
4622377 |
1 |
Harness, Counter |
|
|
|
Ref. |
HARNESS INSTALLATION |
|
|
4933103 |
Ref. |
Prior to S/N 0900017472 (Key Control) |
2/B |
|
0271307 |
Ref. |
S/N 0900017472 to S/N 0900018391 (Key Control) |
A |
|
0271929 |
Ref. |
S/N 0900018391 to S/N 0900027449 (Key Control) |
E |
|
0272172 |
Ref. |
(Keyless Control) |
D |
|
|
1 |
Harness, Pump Options: |
|
|
4922412 |
|
Prior to S/N 0900017472 (Key Control) |
1/A |
|
4922558 |
|
S/N 0900017472 to S/N 0900018391 (Key Control) |
1/A |
|
4922605 |
|
S/N 0900018391 to S/N 0900019088 (Key Control) |
2/B |
|
4922740 |
|
S/N 0900019088 to S/N 0900027449 (Key Control) |
2/B |
|
4922605 |
|
(Keyless Control) |
2/B |
|
2400006 |
1 |
Fuse |
|
|
4460044 |
1 |
Fuseholder |
|
|
3990010 |
2 |
Diode - 6 Amp (Prior to S/N 0900018391 Only) |
|
|
4922420 |
1 |
Harness, Jumper (Prior to S/N 0900018391 Only) |
1/A |
|
3990010 |
1 |
Diode - 6 Amp |
|
|
2910307 |
Ref. |
LIMIT SWITCH INSTALLATION (HOME DEPOT SPEC ONLY) |
|
|
4460259 |
1 |
Terminal (Not Shown) |
|
|
4460260 |
1 |
Terminal (Not Shown) |
|
|
4460035 |
1 |
Terminal (Not Shown) |
|
|
7016397 |
A/R |
Silicone (Not Shown) |
|
401 |
3900205 |
4 |
Screw #10-24NC |
|
402 |
4761000 |
2 |
Lockwasher #10 |
|
403 |
4751000 |
2 |
Flatwasher #10 Regular |
|
404 |
3311005 |
2 |
Locknut #10-24NC |
|
405 |
3572525 |
1 |
Bracket |
|
406 |
3572511 |
1 |
Plate |
|
407 |
4360496 |
1 |
Switch, Limit |
|
|
0273365 |
Ref. |
HOURMETER INSTALLATION |
D |
501 |
2420172 |
1 |
Hourmeter |
|
|
3311001 |
2 |
Nut #10-24NC |
|
|
3572158 |
1 |
Plate, Mounting |
|
|
|
|
|
|
3120776 |
12SP & 15SP |
2-5 |
SECTION 2 CONTROLS
FIGURE 2-1. DC POWER PACK INSTALLATION (PRIOR TO S/N 0900027449) (CONTINUED)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
3911010 |
2 |
Screw #10-24NC x 5/8in |
|
|
4761000 |
2 |
Lockwasher #10 |
|
|
4922935 |
1 |
Harness, Hourmeter |
|
|
0271373 |
Ref. |
FLOOR BRAKE ALARM INSTALLATION (OPTIONAL) |
D |
|
0275424 |
Ref. |
FLOOR BRAKE & GATE ALARM INSTALLATION (OPTIONAL) |
A |
601 |
0100011 |
A/R |
Compound, Locking |
|
602 |
|
1 |
Alarm, Horn Options: |
|
|
0140022 |
|
Prior to S/N 0900023939 |
|
|
0140001 |
|
S/N 0900023939 to S/N 0900027449 |
|
603 |
|
A/R |
Relay Options: |
|
|
3740080 |
1 |
Floor Brake Alarm (Prior to S/N 0900023632) |
|
|
3740049 |
1 |
Floor Brake Alarm (S/N 0900023632 to S/N 0900027449) |
|
|
3740080 |
2 |
Floor Brake & Gate Alarm |
|
604 |
4360437 |
1 |
Switch, Limit |
|
605 |
0641403 |
A/R |
Bolt 1/4in-20NC x 3/8in |
|
606 |
0641507 |
1 |
Bolt 5/16in-18NC x 7/8in |
|
607 |
Not Used |
|
|
|
608 |
3311505 |
1 |
Locknut 5/16in-18NC |
|
609 |
3311001 |
2 |
Nut #10-24NC |
|
610 |
|
A/R |
Plug |
|
|
3520166 |
1 |
Floor Brake Alarm |
|
|
Not Required |
0 |
Floor Brake & Gate Alarm |
|
611 |
3911024 |
2 |
Screw #10-24NC x 1-1/2in |
|
612 |
4711400 |
1 |
Flatwasher 1/4in Thin |
|
613 |
4711500 |
2 |
Flatwasher 5/16in Thin |
|
614 |
|
1 |
Harness Options (Not Shown): |
|
|
4922583 |
|
Harness, Brake Alarm |
|
|
4923528 |
|
Harness, Brake & Gate Alarm |
|
|
4460267 |
2 |
Pin, Male |
|
|
4460320 |
1 |
Plug, Male - 2 Position |
|
615 |
3576779 |
1 |
Plate, Limit Switch (Floor Brake & Gate Alarm Installation Only) |
|
616 |
3820034 |
4 |
Rivet, Pop (Floor Brake & Gate Alarm Installation Only) |
|
617-620 |
Not Used |
|
|
|
|
0272181 |
Ref. |
PROGRAMMABLE SECURITY LOCK INSTALLATION |
B |
|
|
|
(OPTIONAL) |
|
701 |
See Note |
1 |
Lock, Electronic (Note: Purchase p/n 0272181 as pre-wired |
|
|
|
|
service replacement) |
|
702 |
3911008 |
2 |
Screw |
|
703 |
4751000 |
2 |
Flatwasher #10 Regular |
|
|
|
|
|
|
2-6 |
12SP & 15SP |
3120776 |
SECTION 2 CONTROLS
FIGURE 2-1. DC POWER PACK INSTALLATION (PRIOR TO S/N 0900027449) (CONTINUED)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
|
|
|
|
3120776 |
12SP & 15SP |
2-7 |
SECTION 2 CONTROLS
FIGURE 2-2. DC POWER PACK INSTALLATION (S/N 0900027449 TO PRESENT)
|
301 |
|
|
|
|
|
615 |
|
|
306 |
|
|
|
|
|
|
|
|
|
|
606 |
|
|
616 |
|
|
|
S/N 0900027449 |
|
|
|
|
|||
|
TO S/N 0900030665 |
|
304 |
|
305 |
302 |
|
|
11 |
501 |
608 |
307 |
609 |
|
|||
|
|
611 |
604 |
|
|
|||
|
502 |
602 |
|
621 |
|
|
|
|
|
|
|
|
|
|
|||
103 |
203 |
204 |
|
|
|
|
303 |
|
106 |
|
|
|
|
|
|
||
|
|
|
|
|
|
610 |
309 |
|
|
|
|
|
|
|
|
||
|
|
|
|
|
|
|
|
614 |
|
|
|
3 |
|
|
|
|
|
S/N 0900027449 |
|
8 |
|
|
|
10 |
|
|
201 |
12 |
|
|
|
1 |
|
||
TO |
|
|
|
|
|
|||
|
|
|
|
|
2 |
|
||
S/N 0900031592 |
|
|
|
|
|
|
||
|
|
|
|
|
|
|
||
702 |
|
|
|
|
|
|
|
|
|
703 |
|
|
302 |
|
|
|
|
|
|
|
|
311 |
|
|
|
|
|
|
|
|
312 |
|
|
|
|
|
5 |
|
|
|
|
|
605 |
603 |
|
|
|
|
|
|
601 |
|
|
|
|
313 |
|
|
301 |
|
107 |
11 |
|
|
306 |
|
|
|
310 |
||
|
|
|
|
S/N 0900030665 |
|
OR |
S/N 0900031592 |
|
TO PRESENT |
||
|
|
TO |
1 |
|
2 |
|
|
PRESENT |
|
7 |
|
|
|
4 |
|
||
|
|
702 |
|
|
|
|
|
|
|
|
401 |
|
|
|
13 |
|
407 |
|
|
|
404 |
405 |
|
|
|
|
351 |
||
|
|
|
703 |
|
|
110
101
102
9
401
402
403
6 |
406 |
2-8 |
12SP & 15SP |
3120776 |
SECTION 2 CONTROLS
FIGURE 2-2. DC POWER PACK INSTALLATION (S/N 0900027449 TO PRESENT)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
|
Ref. |
MOTOR/PUMP & GROUND CONTROL INSTALLATIONS |
|
|
0275885 |
Ref. |
Key Control |
C |
|
0275886 |
Ref. |
Keyless Control |
C |
1 |
0100011 |
A/R |
Compound, Locking |
|
2 |
0641404 |
2 |
Bolt 1/4in-20NC x 1/2in |
|
3 |
0721006 |
2 |
Screw #10-24NC x 3/4in |
|
4 |
0791608 |
2 |
Screw 3/8in-16NC x 1in |
|
5 |
|
1 |
Ground Control Box Assembly Options: |
|
|
0861305 |
|
Box with Key Control |
D |
|
0861536 |
|
Box with Keyless Control |
A |
|
7020078 |
1 |
Switch, Push-Pull (Stop) |
|
|
7020096 |
1 |
Legend Plate, “Stop” |
|
|
7020097 |
1 |
Legend Plate, “Power/Off/On” |
|
|
|
1 |
Switch, On/Off Options: |
|
|
4360467 |
|
Switch, Key |
|
|
2860030 |
1 |
Key, Replacement |
|
|
7024411 |
|
Switch, Keyless |
|
|
|
1 |
Strain Relief Options: |
|
|
4460633 |
|
S/N 0900027449 to S/N 0900023599 |
|
|
7027299 |
|
S/N 0900023599 to Present |
|
|
7020093 |
4 |
Screw M3 x 25mm |
|
|
3910804 |
3 |
Screw #8-32 x 1/4in (Use on Keyswitch Terminals) |
|
|
7020094 |
1 |
Box |
|
6 |
1060571 |
1 |
Cable Assembly - Battery |
|
|
4460567 |
1 |
Connector, Anderson |
|
7 |
1320224 |
1 |
Clamp, Cable |
|
8 |
3311005 |
2 |
Locknut #10-24NC |
|
9 |
3600462 |
1 |
DC Motor/Pump Assembly Options (See Figure 2-4 for |
|
|
|
|
Breakdown): |
|
10 |
3740049 |
A/R |
Relay Options: |
|
11 |
4341432 |
1 |
Plate, Mounting |
|
12 |
4751000 |
2 |
Flatwasher #10 Regular |
|
13 |
4922740 |
1 |
Harness, Pump |
|
14 |
4567605 |
2 |
Tube, Butyrate (Not Shown - Located on Battery Hanger Bar) |
|
|
|
|
(Prior to S/N 0900033901 Only) |
|
|
0275939 |
Ref |
MOTOR/PUMP COVER INSTALLATION |
B |
101 |
0100011 |
A/R |
Compound, Locking |
|
102 |
0641404 |
4 |
Bolt 1/4in-20NC x 1/2in |
|
103 |
0641609 |
4 |
Bolt 3/8in-16NC x 1-1/8in |
|
104 to 105 |
Not Used |
|
|
|
106 |
3311608 |
4 |
Nut 3/8in-16NC |
|
107 |
4061024 |
1 |
Shield, Pump Cover |
|
108 to 109 |
Not Used |
|
|
|
110 |
4711400 |
4 |
Flatwasher 1/4in Thin |
|
|
|
|
|
|
3120776 |
12SP & 15SP |
2-9 |
SECTION 2 CONTROLS
FIGURE 2-2. DC POWER PACK INSTALLATION (S/N 0900027449 TO PRESENT)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
0259450 |
Ref. |
AUXILIARY LOWERING INSTALLATION (OPTIONAL) |
A |
201 |
0861213 |
1 |
Box, Power Down |
|
|
0400181 |
2 |
Battery |
|
|
4460320 |
1 |
Connector, Amp |
|
|
4460267 |
2 |
Pin, Amp |
|
202 |
Not Used |
|
|
|
203 |
4420064 |
.3ft/.09m |
Velcro, Loop |
|
204 |
4420065 |
.3ft/.09m |
Velcro, Hook |
|
|
0270020 |
Ref. |
CYCLE COUNTER INSTALLATION (OPTIONAL) |
E |
301 |
2420193 |
1 |
Gauge, Counter |
|
302 |
3311001 |
4 |
Nut #10-24NC |
|
303 |
3520166 |
1 |
Plug |
|
304 |
3911024 |
2 |
Screw #10-24NC x 1-1/2in |
|
305 |
|
1 |
Switch, Limit |
|
|
4360437 |
|
S/N 0900027449 to S/N 0900028112 |
|
|
1001092205 |
|
S/N 0900028112 to Present |
|
306 |
4622377 |
1 |
Harness, Counter |
|
307 |
4751000 |
6 |
Flatwasher #10 Regular |
|
308 to 309 |
Not Used |
|
|
|
310 |
3572158 |
1 |
Bracket, Gauge Mounting (S/N 0900030665 to Present Only) |
|
311 |
3911010 |
2 |
Screw #10-24NC x 5/8in (S/N 0900030665 to Present Only) |
|
312 |
4761000 |
2 |
Lockwasher #10 (S/N 0900030665 to Present Only) |
|
313 |
0641504 |
1 |
Bolt 5/16in-18NC x 1/2in (Ground Screw) (S/N 0900030665 to |
|
|
|
|
Present Only) |
|
|
|
Ref. |
HARNESS INSTALLATION |
|
|
0275885 |
Ref. |
Key Control |
B |
|
0275886 |
Ref. |
Keyless Control |
B |
351 |
4922740 |
1 |
Harness, Pump |
|
|
2400006 |
1 |
Fuse |
|
|
4460044 |
1 |
Fuseholder |
|
|
2910307 |
Ref. |
LIMIT SWITCH INSTALLATION (HOME DEPOT SPEC ONLY) |
|
|
4460259 |
1 |
Terminal (Not Shown) |
|
|
4460260 |
1 |
Terminal (Not Shown) |
|
|
4460035 |
1 |
Terminal (Not Shown) |
|
|
7016397 |
A/R |
Silicone (Not Shown) |
|
401 |
3900205 |
4 |
Screw #10-24NC |
|
402 |
4761000 |
2 |
Lockwasher #10 |
|
403 |
4751000 |
2 |
Flatwasher #10 Regular |
|
404 |
3311005 |
2 |
Locknut #10-24NC |
|
405 |
3572525 |
1 |
Bracket |
|
406 |
3572511 |
1 |
Plate |
|
407 |
4360496 |
1 |
Switch, Limit |
|
|
0275697 |
Ref. |
HOURMETER INSTALLATION |
C |
501 |
2420172 |
1 |
Hourmeter |
|
502 |
4922935 |
1 |
Harness, Hourmeter |
|
|
|
|
|
|
2-10 |
12SP & 15SP |
3120776 |
SECTION 2 CONTROLS
FIGURE 2-2. DC POWER PACK INSTALLATION (S/N 0900027449 TO PRESENT)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
0271373 |
Ref. |
FLOOR BRAKE ALARM INSTALLATION (OPTIONAL) |
E |
|
0275424 |
Ref. |
FLOOR BRAKE & GATE ALARM INSTALLATION (OPTIONAL) |
D |
601 |
0100011 |
A/R |
Compound, Locking |
|
602 |
0140001 |
1 |
Alarm, Horn |
|
603 |
|
A/R |
Relay Options: |
|
|
3740049 |
1 |
Floor Brake Alarm |
|
|
3740080 |
2 |
Floor Brake & Gate Alarm |
|
604 |
|
1 |
Switch, Limit |
|
|
4360437 |
|
S/N 0900027449 to S/N 0900028112 |
|
|
1001092205 |
|
S/N 0900028112 to Present |
|
605 |
0641403 |
1 |
Bolt 1/4in-20NC x 3/8in |
|
606 |
0641507 |
1 |
Bolt 5/16in-18NC x 7/8in |
|
607 |
Not Used |
|
|
|
608 |
3311505 |
1 |
Locknut 5/16in-18NC |
|
609 |
3311001 |
2 |
Nut #10-24NC |
|
610 |
3520166 |
1 |
Plug (S/N 0900028112 to Present) |
|
611 |
3911024 |
2 |
Screw #10-24NC x 1-1/2in |
|
612 to 613 |
Not Used |
|
|
|
614 |
|
1 |
Harness Options (Not Shown): |
|
|
4922583 |
|
Harness, Brake Alarm |
|
|
4923528 |
|
Harness, Brake & Gate Alarm |
|
|
4460267 |
2 |
Pin, Male |
|
|
4460320 |
1 |
Plug, Male - 2 Position |
|
615 |
3576779 |
1 |
Plate, Limit Switch (Floor Brake & Gate Alarm Installation Only) |
|
616 |
3820034 |
4 |
Rivet, Pop (Floor Brake & Gate Alarm Installation Only) |
|
617 to 620 |
Not Used |
|
|
|
621 |
4751000 |
6 |
Flatwasher #10 Regular (S/N 0900027811 to Present) |
|
|
|
Ref. |
PROGRAMMABLE SECURITY LOCK INSTALLATION |
|
|
|
|
(OPTIONAL) |
|
|
0272181 |
Ref. |
S/N 0900027499 to S/N 0900031592 |
C |
|
1001110217 |
Ref. |
S/N 0900031592 to Present |
B |
701 |
2820035 |
8in/20cm |
Sleeve, Insulation (Not Shown) |
|
702 |
2940132 |
1 |
Lock, Programmable |
|
|
|
|
(Note: Does NOT include Items 404 & 405) |
|
703 |
|
A/R |
Fastener Options: |
|
|
3911008 |
|
Screw #10-24NC x 1/2in |
|
|
3820032 |
|
Rivet |
|
704 |
4460267 |
3 |
Pin, Male (Not Shown) (S/N 0900031622 to Present Only) |
|
705 |
4460326 |
1 |
Plug, Male - 3 Position (Not Shown) (S/N31622 to Present Only) |
|
706 |
1001114375 |
1 |
Harness, Security Lock (Not Shown) (S/N 0900031622 to Pres- |
|
|
|
|
ent Only) |
|
|
4460268 |
3 |
Socket, Female (Not Shown) (S/N 0900031622 to Present |
|
|
|
|
Only) |
|
|
4460445 |
1 |
Receptacle, Female - 3 Position (Not Shown) (S/N |
|
|
|
|
0900031622 to Present Only) |
|
|
|
|
|
|
3120776 |
12SP & 15SP |
2-11 |
SECTION 2 CONTROLS
FIGURE 2-3. DC MOTOR/PUMP ASSEMBLY (FENNER) (PRIOR TO S/N 0900027449)
19
9
|
28 |
|
|
2 |
|
|
|
16 |
30 |
32 36 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
42 |
|
|
|
|
4 |
27 |
|
12 |
|
|
|
|
|
39 |
3 |
|
|
|
|
34 |
|
|
|
|
|
|
||
|
36 |
|
|
|
|
|
10 |
|
|
5 |
|
|
29 |
|
|
33A |
|
24 |
38 |
|
|
|
|
|
|
|
|
|
|
|
|
|
23 |
|
|
33 |
|
|
|
|
|
NOTE: IF MOTOR/PUMP ASSEMBLY |
|
|
|
33A |
22 |
|
|
|
|
|
|
||
WAS REPLACED ON A MACHINE BUILT |
37 |
|
|
|
|
|
S/N 0900018391 TO S/N 0900027449, IT |
|
|
|
|
|
|
|
|
|
|
|
|
|
MAY HAVE AN UPDATE KIT INSTALLED |
|
|
|
|
|
|
ON IT. IF MACHINE IS EQUIPPED WITH |
|
11 |
13 |
|
|
|
A MONARCH MOTOR/PUMP REFER TO |
|
|
|
6 |
|
|
NEXT FIGURE FOR BREAKDOWN. |
|
|
|
|
|
|
|
|
|
17 |
|
|
|
|
|
|
15 |
|
|
|
|
1 |
|
|
|
|
|
|
|
|
|
|
|
|
35 |
|
|
|
826 |
|
|
|
|
|
|
|
|
|
35 |
|
|
|
31 |
|
|
|
|
|
|
|
|
|
18
21 |
21 |
25A |
|
OR |
|
|
|
|
|
|
25 |
25A |
25 |
|
25C |
|
|
25B |
|
25B |
|
|
|
|
2-12 |
12SP & 15SP |
3120776 |
SECTION 2 CONTROLS
FIGURE 2-3. DC MOTOR/PUMP ASSEMBLY (FENNER) (PRIOR TO S/N 0900027449)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
|
Ref. |
NOTE: IF MOTOR/PUMP ASSEMBLY WAS REPLACED ON A |
|
|
|
|
MACHINES BUILT S/N 0900018391 TO S/N 0900027449, IT MAY |
|
|
|
|
HAVE AN UPDATE KIT INSTALLED ON IT. IF MACHINE IS |
|
|
|
|
EQUIPPED WITH A MONARCH MOTOR/PUMP REFER TO NEXT |
|
|
|
|
FIGURE FOR BREAKDOWN. |
|
|
|
Ref. |
DC MOTOR/PUMP ASSEMBLIES |
|
|
3600291 |
Ref. |
Prior to S/N 0900013731 |
A |
|
3600306 |
Ref. |
S/N 0900013731 to S/N 0900018391 |
C |
|
3600343 |
Ref. |
S/N 0900018391 to S/N 0900027449 |
C |
1 |
7013713 |
2 |
Bolt 5/16in-24NF x 2-3/4in |
|
2 |
7016735 |
1 |
Coupling |
|
3 |
7013714 |
1 |
Plug |
|
4 |
Use 7013779 |
1 |
Ball (was p/n 7013715) |
|
5 |
7013716 |
1 |
Seal (Part of Pump Seal Kit p/n 7013701) |
|
6 |
7013717 |
1 |
Washer |
|
7 |
Not Used |
|
|
|
8 |
7013722 |
1 |
Magnet |
|
9 |
7013710 |
1 |
Motor |
|
|
7013757 |
1 |
Brush Kit |
|
10 |
7013758 |
2 |
Screw 1/4in-20NC x 1/4in |
|
11 |
7013728 |
2 |
Screw M6 x 1.0 - 12mm |
|
12 |
Use 7013789 |
1 |
Solenoid (was p/n 7013760) |
|
13 |
7016770 |
1 |
Cover |
|
14 |
Not Used |
|
|
|
15 |
7016771 |
1 |
Clamp |
|
16 |
7013708 |
1 |
Cartridge, Valve - Check |
|
17 |
Use 3931516 |
1 |
Bolt, Socket Head 5/16in-18NC x 1in (was p/n 7016720) |
|
18 |
7016721 |
4 |
Bolt #12-24NC x 1/2in |
|
19 |
7016772 |
1 |
Cable |
|
20 |
Not Used |
|
|
|
21 |
7016713 |
1 |
Decal - Fill Line |
|
22 |
7013795 |
1 |
Tube, Return |
|
23 |
7013792 |
1 |
Nut, Tube Compression |
|
24 |
7013793 |
1 |
Sleeve, Tube Compression |
|
25 |
Use 7022219 |
1 |
Tank (was p/n 7016775) |
|
25A |
7013748 |
1 |
Decal - Caution |
|
25B |
7016759 |
1 |
Plug |
|
25C |
7016777 |
1 |
Fitting, Coupling |
|
25D |
7016776 |
1 |
Decal - Maximum Torque (Not Shown) |
|
26 |
7016773 |
1 |
Plumbing Assembly - Inlet |
|
27 |
Use 7013779 |
1 |
Spring Options: |
|
|
|
|
Prior to S/N 0900013731 (was p/n 7016762) |
|
|
|
|
S/N 0900013731 to S/N 0900027449 (was p/n 7013733) |
|
28 |
|
1 |
Cartridge, Valve - Manual Descent |
|
|
7013764 |
|
Prior to S/N 0900018391 |
|
|
Not Required |
|
S/N 0900018391 to S/N 0900027449 (Moved to Lift Cylinder) |
|
|
|
|
|
|
3120776 |
12SP & 15SP |
2-13 |
SECTION 2 CONTROLS
FIGURE 2-3. DC MOTOR/PUMP ASSEMBLY (FENNER) (PRIOR TO S/N 0900027449)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
29 |
|
1 |
Cartridge, Valve - Solenoid Options: |
|
|
7016786 |
|
Prior to S/N 0900013731 |
|
|
7016751 |
|
S/N 0900013731 to S/N 0900027449 |
|
30 |
7013766 |
1 |
Pin |
|
31 |
7013743 |
1 |
O-Ring |
|
32 |
|
1 |
End Head Options: |
|
|
See Note |
|
Prior to S/N 0900018391 (was p/n 7016753) (Note: No |
|
|
|
|
Longer Available for Purchase) |
|
|
7022220 |
|
S/N 0900018391 to S/N 0900027449 |
|
33 |
7016717 |
1 |
Pump Assembly |
|
33A |
7013701 |
1 |
Seal Kit - Pump (Includes Gasket for #13 Cover, O-Ring and |
|
|
|
|
#5 Seal) |
|
34 |
Use 7013779 |
1 |
Cap, Relief (was p/n 7013750) |
|
35 |
7016714 |
1 |
Breather |
|
36 |
7013720 |
2 |
Plug (Prior to S/N 0900018391) |
|
37 |
7013726 |
1 |
Tube, Return |
|
38 |
7016755 |
1 |
Valve |
|
39 |
Use 7013779 |
1 |
Screw, Adjustment (was p/n 7013770) |
|
40 to 41 |
Not Used |
|
|
|
|
|
|
— — — — — — — — — |
|
42 |
7013779 |
1 |
Relief Valve Kit (Includes Items 4, 27, 34 & 39) |
|
|
|
|
|
|
2-14 |
12SP & 15SP |
3120776 |
SECTION 2 CONTROLS
FIGURE 2-3. DC MOTOR/PUMP ASSEMBLY (FENNER) (PRIOR TO S/N 0900027449)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
|
|
|
|
3120776 |
12SP & 15SP |
2-15 |
SECTION 2 CONTROLS
FIGURE 2-4. DC MOTOR/PUMP ASSEMBLY (MONARCH) (S/N 0900027449 TO PRESENT)
15 0900030948 PRESENT |
9 |
|
S/N TO |
|
|
11 |
|
|
6 |
10 |
15 S/N 0900027391 TO S/N 0900030948 |
7 |
|
|
8
5
19 |
4 |
1 |
|
|
22 |
|
21 |
24 |
23 |
12 |
|
17 |
20 |
13 |
2 3 |
16
18
14
2-16 |
12SP & 15SP |
3120776 |
SECTION 2 CONTROLS
FIGURE 2-4. DC MOTOR/PUMP ASSEMBLY (MONARCH) (S/N 0900027449 TO PRESENT)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
3600462 |
Ref. |
DC MOTOR/PUMP ASSEMBLY |
B |
1 |
70000641 |
1 |
Base Assembly (Includes Items 14-18) |
|
2 |
70000642 |
1 |
Cartridge |
|
3 |
70000643 |
1 |
Coil |
|
4 |
70001021 |
1 |
Pump |
|
5 |
70001020 |
4 |
Screw 1/4in-20NC x 2-3/4in |
|
6 |
7026165 |
1 |
Filter |
|
7 |
70001029 |
1 |
Tube, Suction |
|
8 |
70001030 |
1 |
Tube, Return |
|
9 |
70000651 |
1 |
Reservoir |
|
10 |
7026335 |
1 |
Clamp |
|
11 |
70001025 |
1 |
Plug |
|
12 |
70001031 |
1 |
Motor (Includes Motor Mounting Bolts & Item 24) |
|
|
70001039 |
4 |
Brushes |
|
13 |
70001032 |
1 |
Solenoid |
|
14 |
70001033 |
2 |
Screw |
|
15 |
70001027 |
1 |
Decal - Fill Line |
|
16 |
70001034 |
1 |
Cable, Insulated |
|
17 |
70001035 |
1 |
Control Wire Assembly |
|
18 |
70001036 |
2 |
Boot, Terminal |
|
19 |
Use 70000641 |
1 |
Valve, Relief |
|
|
Use 70000641 |
1 |
Screw |
|
|
Use 70000641 |
1 |
Nut |
|
|
Use 70000641 |
1 |
Seal |
|
|
Use 70000641 |
1 |
Spring |
|
|
Use 70000641 |
1 |
Ball |
|
20 |
Use 70000641 |
1 |
Valve, Check |
|
|
Use 70000641 |
1 |
Plug |
|
|
Use 70000641 |
1 |
Spring |
|
|
Use 70000641 |
1 |
Poppet |
|
|
Use 70000641 |
1 |
Ball |
|
21 |
70003612 |
1 |
O-Ring (1/2in x 5/8in x 1/16in) |
|
22 |
70003613 |
1 |
O-Ring (3-5/8in x 3-7/8in x 1/8in) |
|
23 |
7026330 |
1 |
Seal |
|
24 |
70002215 |
1 |
Bearing |
|
|
|
|
|
|
3120776 |
12SP & 15SP |
2-17 |
SECTION 2 CONTROLS
FIGURE 2-5. BATTERY & CHARGER INSTALLATION (PRIOR TO S/N 0900031592)
1 |
9 |
13 |
4 |
|
|
|
|
|
|
22 |
|
6
20 14
3
17
2
22
#101
INCLUDES ITEMS 1-23
102
10
18
13
21
7
|
11 |
15 |
21 |
|
|
||
10 |
|
23 |
|
|
|
||
|
|
1 |
|
|
|
17 |
|
1
5
12
22
16
19
21 |
8 |
7
2-18 |
12SP & 15SP |
3120776 |
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