JLG 60HA Parts Manual

Illustrated Parts Manual

Model

60HA

P/N

3120806

October 5, 2012

REVISION LOG

May 1991 - Original Issue Of Manual

September 1994 - Revised Manual (Format Change)

April 1995 - Revised Manual

November 5, 2003 - Revised Manual (Edited to 0010400 Revision 21)

November 15, 2006 - Revised Manual (Edited to 0010400 Revision 21)

September 8, 2010 - Revised Manual

October 5, 2012 - Revised Manual

3120806 a

REVISION LOG

b 3120806

TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.

SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

1-1 FRAME, STEERING AND AXLE INSTALLATIONS - 2WD AND 4WD

(WITH 2 WHEEL STEER). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2

1-2 FRAME, STEERING AND AXLE INSTALLATIONS - 2WD AND 4WD

(WITH 4 WHEEL STEER). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-8

1-3 TIRE AND WHEEL DRIVE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-14

1-4 DRIVE MOTOR ASSEMBLY - VICKERS (2WD/2WS) . . . . . . . . . . . . . . . . . . . . . . . . . . .1-18

1-5 DRIVE MOTOR ASSEMBLY - CESSNA (4WD/2WS) . . . . . . . . . . . . . . . . . . . . . . . . . . .1-20

1-6 DRIVE MOTOR ASSEMBLY - REXROTH (2WD/4WS AND 4WD/4WS). . . . . . . . . . . . . .1-24

1-7 DRIVE BRAKE ASSEMBLY - AUSCO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-26

1-8 DRIVE BRAKE ASSEMBLY - MICO (PRIOR TO JULY 1991). . . . . . . . . . . . . . . . . . . . . .1-28

1-9 DRIVE BRAKE ASSEMBLY - MICO (JULY 1991 TO PRESENT) . . . . . . . . . . . . . . . . . . .1-30

1-10 DRIVE HUB ASSEMBLY (2WD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-34

1-11 DRIVE HUB ASSEMBLY (4WD REAR WITH 2WS AND 4WD FRONT AND

REAR WITH 4WS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-38

1-12 DRIVE HUB/BRAKE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-42

1-13 VALVES INSTALLATION (FRAME MOUNTED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-46

1-14 CONTROL VALVE ASSEMBLY - 2 SECTION BANG-BANG . . . . . . . . . . . . . . . . . . . . . .1-50

1-15 TOW INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-52

SECTION 2 - TURNTABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1

2-1 CONTROL VALVES INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2

2-2 CONTROL VALVE ASSEMBLY (VICKERS) (PRIOR TO OCTOBER 1994) . . . . . . . . . . .2-8

2-3 CONTROL VALVE ASSEMBLY - (VICKERS) (OCTOBER 1994 TO PRESENT) . . . . . . .2-12

2-4 CONTROL VALVE ASSEMBLY - 3 SECTION BANG-BANG . . . . . . . . . . . . . . . . . . . . . .2-16

2-5 CONTROL VALVE ASSEMBLY - 3 SECTION BANG-BANG (2WS)

(JUNE 1995 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-20

2-6 ACCESSORY VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-24

2-7 CONTROL VALVE ASSEMBLY - 3 AND 4 SECTION BANG-BANG . . . . . . . . . . . . . . . .2-26

2-8 TURNTABLE, SWING DRIVE AND BEARING INSTALLATIONS . . . . . . . . . . . . . . . . . . .2-30

2-9 SWING MOTOR ASSEMBLY (PRIOR TO AUGUST 1991) . . . . . . . . . . . . . . . . . . . . . . .2-32

2-10 SWING MOTOR ASSEMBLY (AUGUST 1991 TO PRESENT) . . . . . . . . . . . . . . . . . . . .2-34

2-11 BRAKE ASSEMBLY (PRIOR TO AUGUST 1991) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-36

2-12 BRAKE ASSEMBLY - AUSCO 37845 (AUGUST 1991 TO PRESENT) . . . . . . . . . . . . . .2-38

2-13 SWING HUB ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-40

2-14 DEUTZ ENGINE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-42

2-15 110 VOLT GENERATOR INSTALLATION - DEUTZ . . . . . . . . . . . . . . . . . . . . . . . . . . .2-48

2-16 FORD LSG423 ENGINE INSTALLATIONS - WITHOUT NOISE REDUCTION

(PRIOR TO FEBRUARY 1993) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-52

2-17 FORD LSG423 ENGINE INSTALLATION - WITH NOISE REDUCTION

(FEBRUARY 1993 TO FEBRUARY 1995) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-58

2-18 PRECISION GOVERNOR INSTALLATION - FORD LSG423 ENGINEMACHINES

BUILT PRIOR TO FEBRUARY 1995. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-64

2-19 110 VOLT GENERATOR INSTALLATION - FORD LSG423 ENGINES MACHINES

BUILT PRIOR TO FEBRUARY 1995. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-66

2-20 FORD LRG423 ENGINE INSTALLATION (FEBRUARY 1995 TO PRESENT) . . . . . . . . .2-70

2-21 GENERATOR INSTALLATION - FORD LRG423 (MACHINES BUILT

FEBRUARY 1995 TO PRESENT). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-76

2-22 DUAL FUEL INSTALLATION (OPTIONAL ON FORD MACHINES) . . . . . . . . . . . . . . . . .2-80

2-23 MAIN PUMP ASSEMBLY - GEAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-84

2-24 TANKS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-86

3120806 i

TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.

2-25 ROTARY COUPLING AND COLLECTOR ASSEMBLY AND INSTALLATION . . . . . . . . . 2-90

2-26 GROUND CONTROL BOX ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-92

2-27 LIGHTS AND ALARMS INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-98

2-28 HOODS INSTALLATIONS - STANDARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-100

2-29 HOODS INSTALLATIONS - NOISE REDUCTION PACKAGE . . . . . . . . . . . . . . . . . . . . . 2-102

SECTION 3 - BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

3-1 BOOMS AND LIMIT SWITCHES INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

3-2 MAIN BOOM ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

3-3 TOWER BOOM ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10

3-4 BOOM WIPERS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-14

SECTION 4 - PLATFORM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

4-1 STANDARD PLATFORM AND FOOTSWITCH INSTALLATION . . . . . . . . . . . . . . . . . . .4-2

4-2 LOW MOUNT PLATFORMS AND FOOTSWITCH INSTALLATIONS . . . . . . . . . . . . . . .4-6

4-3 ROTATOR MOTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10

4-4 CONSOLE BOX ASSEMBLY (PRIOR TO JANUARY 1993). . . . . . . . . . . . . . . . . . . . . . .4-12

4-5 CONSOLE BOX ASSEMBLY (JANUARY 1993 TO PRESENT) . . . . . . . . . . . . . . . . . . . .4-16

4-6 OPTIONAL COMMON PLATFORM MOUNTED COMPONENTS . . . . . . . . . . . . . . . . . .4-20

SECTION 5 - CYLINDER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

5-1 AXLE LOCKOUT CYLINDER ASSEMBLIES - 2WD (PRIOR TO SEPTEMBER 1992)

(USE WITH OPTIONAL OSCILLATING AXLE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

5-2 AXLE LOCKOUT CYLINDER ASSEMBLIES - 2WD (SEPTEMBER 1992 TO PRESENT)

(USE WITH OPTIONAL OSCILLATING AXLE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-4

5-3 AXLE LOCKOUT CYLINDER ASSEMBLY - 4WD/2WS (PRIOR TO SEPTEMBER 1992)

(USE WITH OPTIONAL OSCILLATING AXLE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

5-4 AXLE LOCKOUT CYLINDER ASSEMBLY - 4WD/2WS (SEPTEMBER 1992 TO

PRESENT) (USE WITH OPTIONAL OSCILLATING AXLE) . . . . . . . . . . . . . . . . . . . .5-8

5-5 AXLE LOCKOUT CYLINDER ASSEMBLY - 4WD/4WS (PRIOR TO SEPTEMBER 1992)

(USE WITH OPTIONAL OSCILLATING AXLE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10

5-6 AXLE LOCKOUT CYLINDER ASSEMBLIES - 4WD/4WS (SEPTEMBER 1992 TO

PRESENT) (USE WITH OPTIONAL OSCILLATING AXLE) . . . . . . . . . . . . . . . . . . . .5-12

5-7 LEVEL (UPRIGHT) CYLINDER ASSEMBLY (PRIOR TO APRIL 1992 . . . . . . . . . . . . . . .5-14

5-8 LEVEL (UPRIGHT) CYLINDER ASSEMBLY (APRIL 1992 TO PRESENT). . . . . . . . . . . .5-16

5-9 MAIN LIFT CYLINDER ASSEMBLY (PRIOR TO APRIL 1992) . . . . . . . . . . . . . . . . . . . .5-18

5-10 MAIN LIFT CYLINDER ASSEMBLY (APRIL 1992 TO PRESENT) . . . . . . . . . . . . . . . . . . 5-20

5-11 TOWER LIFT CYLINDER ASSEMBLIES (PRIOR TO APRIL 1992) . . . . . . . . . . . . . . . . .5-22

5-12 TOWER LIFT CYLINDER ASSEMBLIES (APRIL 1992 TO PRESENT) . . . . . . . . . . . . . .5-24

5-13 MASTER CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-26

5-14 SLAVE (PLATFORM LEVEL) CYLINDER ASSEMBLIES (PRIOR TO APRIL 1992) . . . . . 5-28

5-15 SLAVE (PLATFORM LEVEL) CYLINDER ASSEMBLY (APRIL 1992 TO PRESENT) . . . . 5-30

5-16 STEER CYLINDER ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-32

5-17 TELESCOPE CYLINDER ASSEMBLY - MAIN BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . 5-34

5-18 TELESCOPE CYLINDER ASSEMBLY - TOWER BOOM . . . . . . . . . . . . . . . . . . . . . . . . .5-36

5-19 CYLINDER BELLOWS INSTALLATION (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . .5-40

ii 3120806

TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.

SECTION 6 - HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1

6-1 HYDRAULIC DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2

6-2 AXLE LOCKOUT HYDRAULIC DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-4

6-3 HYDRAULIC DIAGRAM - DRIVE (2WD/2WS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-6

6-4 HYDRAULIC DIAGRAM - DRIVE (4WD/2WS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-10

6-5 HYDRAULIC DIAGRAM - LIFT (MAIN BOOM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-14

6-6 HYDRAULIC DIAGRAM - LIFT (TOWER BOOM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-16

6-7 HYDRAULIC DIAGRAM - PUMPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-18

6-8 HYDRAULIC DIAGRAM - ROTATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-22

6-9 HYDRAULIC DIAGRAM - SEQUENCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-24

6-10 HYDRAULIC DIAGRAM - STEER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-26

6-11 HYDRAULIC DIAGRAM - SWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-28

6-12 HYDRAULIC DIAGRAM - TELESCOPE (MAIN BOOM) . . . . . . . . . . . . . . . . . . . . . . . . .6-30

6-13 HYDRAULIC DIAGRAM - TELESCOPE (TOWER BOOM) . . . . . . . . . . . . . . . . . . . . . . .6-32

SECTION 7 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1

7-1 ELECTRICAL DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-2

7-2 ELECTRICAL SCHEMATIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-8

SECTION 8 - DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1

8-1 DECALS INSTALLATION (PRIOR TO FEBRUARY 1992) . . . . . . . . . . . . . . . . . . . . . .8-2

8-2 DECALS INSTALLATION (FEBRUARY 1992 TO PRESENT) . . . . . . . . . . . . . . . . . . . .8-6

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK . . . . . . . . . . . . . . . . . . . . . . . . .9-1

SECTION 10 - SPECIAL OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-10

3120806 iii

TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.

iv 3120806

SECTION 1 FRAME

TABLE OF CONTENTS

FIGURE DESCRIPTION PAGE

1-1 FRAME, STEERING AND AXLE INSTALLATIONS - 2WD AND 4WD

(WITH 2 WHEEL STEER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

1-2 FRAME, STEERING AND AXLE INSTALLATIONS - 2WD AND 4WD

(WITH 4 WHEEL STEER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8

1-3 TIRE AND WHEEL DRIVE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14

1-4 DRIVE MOTOR ASSEMBLY - VICKERS (2WD/2WS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18

1-5 DRIVE MOTOR ASSEMBLY - CESSNA (4WD/2WS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20

1-6 DRIVE MOTOR ASSEMBLY - REXROTH (2WD/4WS AND 4WD/4WS . . . . . . . . . . . . . . . . . . . 1-24

1-7 DRIVE BRAKE ASSEMBLY - AUSCO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-26

1-8 DRIVE MOTOR ASSEMBLY - MICO (PRIOR TO JULY 1991) . . . . . . . . . . . . . . . . . . . . . . . . . . 1-28

1-9 DRIVE BRAKE ASSEMBLY - MICO (JULY 1991 TO PRESENT). . . . . . . . . . . . . . . . . . . . . . . . 1-30

1-10 DRIVE HUB ASSEMBLY (2WD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-34

1-11 DRIVE HUB ASSEMBLY (4WD REAR WITH 2WS AND 4WD FRONT AND REAR WITH 4WS 1-38

1-12 DRIVE HUB/BRAKE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-42

1-13 VALVES INSTALLATION (FRAME MOUNTED. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-46

1-14 CONTROL VALVE ASSEMBLY - 2 SECTION RACINE BANG-BANG . . . . . . . . . . . . . . . . . . . . 1-50

1-15 TOW INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-52

E C T

I O N

3120806 1-1

SECTION 1 FRAME

S E C T

I O N

FIGURE 1-1. FRAME, STEERING AND AXLE INSTALLATIONS - 2WD AND 4WD (WITH 2 WHEEL STEER)

1-2 3120806

SECTION 1 FRAME

FIGURE 1-1. FRAME, STEERING AND AXLE INSTALLATIONS - 2WD AND 4WD (WITH 2 WHEEL STEER)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

FRAME, STEERING AND AXLE INSTALLATIONS 2WD AND 4WD (WITH 2 WHEEL STEER)

Ref.

S E

1 2360304 Frame (2WD Fixed Axle) 1

2360311 Frame (2WD Oscillating Axle) 1 2360312 Frame (4WD Fixed Axle) 1 2360303 Frame (4WD Oscillating Axle) 1

0251314 OSCILLATING AXLE INSTALLATION - 2WD

(OPTIONAL) (PRIOR TO SEPTEMBER 1992)

0253120 OSCILLATING AXLE INSTALLATION - 2WD

(OPTIONAL) (SEPTEMBER 1992 TO PRESENT)

0251517 OSCILLATING AXLE INSTALLATION - STANDARD

4WD (OPTIONAL) (PRIOR TO SEPTEMBER 1992)

0253121 OSCILLATING AXLE INSTALLATION - STANDARD

4WD (OPTIONAL) (SEPTEMBER 1992 TO PRESENT)

2 Lockout Cylinder Assembly Options (See Section 5

for Breakdown): 1682376 2WD (Prior to September 1992) 1682724 2WD (TUV) (September 1992 to Present) 1682452 4WD (Prior to September 1992) 1682727 4WD (TUV) (September 1992 to Present)

3 3421224 Pin (Bottom) 2 4 3450808 Pin, Cotter 1/4” x 2” 4 5 0641406 Bolt 1/4”-20NC x 3/4” 2 6 4761400 Lockwasher 1/4” 2 7 4751400 Flatwasher 1/4” 2 8 4843269 Pin (Top) 2

9 0641508 Bolt 5/16”-18NC x 1” 2 10 4761500 Lockwasher 5/16” 2 11 4751500 Flatwasher 5/16” 2 12 4842691 Axle Weldment (2WD) 1

4842153 Axle Weldment (4WD) 1 13 4843271 Pin 1 14 3450814 Pin, Cotter 1/4” x 3 1/2” 1 15 4740158 Washer, Thrust 2 16 0641608 Bolt 3/8”-16NC x 1” 1

4740185 Flatwasher, Hardened 1 17 0961029 Bushing (Spindle Pivot Point) (4WD) (Prior to

February 1994)

0961773 Bushing (Spindle Pivot Point) (4WD) February

1994 to Present)

18 0961003 Bushing (Axle Pivot Point) (Prior to February 1994) 2

0961771 Bushing (Axle Pivot Point) (February 1994 to Pres-

ent) 19 4220098 Stop, Axle 2 20 3311801 Nut 1/2”-13NC 4 21 4761800 Lockwasher 1/2” 4

Ref. B

Ref. A

Ref. D

Ref. A

O N

3120806 1-3

SECTION 1 FRAME

S E

I O N

FIGURE 1-1. FRAME, STEERING AND AXLE INSTALLATIONS - 2WD AND 4WD (WITH 2 WHEEL STEER) (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

22 4751800 Flatwasher 1/2” 4

4300048 Stud (Welded on Part) 4

23 4070528 Shim, Stop A/R

4070800 Shim, Stop (.125) A/R 24 3311601 Nut 3/8”-16NC 4 25 4761800 Lockwasher 12” 4 26 4751800 Flatwasher 4

4300034 Stud (Welded on Part) 4 27 1320125 Clamp 1 28 3311601 Nut 3/8”-16NC 1 29 4761600 Lockwasher 3/8” 1

4300030 Stud (Welded on Part) 1 30 2160002 Fitting, Grease 3 31 2160003 Fitting, Grease - 45° 1 32 3780184 O-Ring 2

0236449 STEERING AND SPINDLES INSTALLATION Ref. O

33 1681562 Steer Cylinder Assembly (See Section 5 for

Breakdown) 34 3431622 Pin, Clevis 1 35 4712600 Flatwasher 1 36 3450606 Pin, Cotter 1 37 0440091 Washer, Thrust 1 38 3300175 Locknut, Special 1 39 2160003 Fitting, Grease - 45° 2 40 3840863 Rod, Tie 1 41 0560714 Block, Tie Rod (Left Side) 1

0560605 Block, Tie Rod (Right Side) 1

42 3300229 Nut, Jam (Left Side) 1

3323002 Nut, Jam (Right Side) 1 43 0630425 Bolt, Special 2 44 0440091 Washer, Thrust 2 45 3312601 Nut 1”-8NC 2

0100011 Loctite A/R 46 Not Used 47 4130160 Spindle (R.H.) 1 48 4130161 Spindle (L.H.) 1 49 0960523 Bushing, Bronze (Prior to February 1994) 4

0961778 Bushing, Bronze (February 1994 to Present) 4 50 0440183 Bearing, Thrust 2 51 3300208 Nut, Slotted 2

3313403 Nut, Slotted 1 1/2”-6NC 2 52 3451012 Pin, Cotter 5/16” x 3” 2 53 Kingpin Options:

3421243 (Prior to February 1994)

3422261 (February 1994 to Present)

3780183 O-Ring (February 1994 to Present Only) 4

1-4 3120806

SECTION 1 FRAME

FIGURE 1-1. FRAME, STEERING AND AXLE INSTALLATIONS - 2WD AND 4WD (WITH 2 WHEEL STEER) (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

54 2160002 Fitting, Grease 2

4640812 Valve, Relief 2 55 3960098 Seal, Hub 2 56 0440019 Cone, Bearing 4 57 0440018 Cup, Bearing 4 58 2780091 Hub 2 59 0630137 Stud, Wheel 20 60 4740016 Washer, Hardened 2 61 3323403 Nut, Slotted 1 1/2”-12NF 2

3313403 Nut, Slotted 1 1/2” - 6NC 2 62 3450810 Pin, Cotter 1/4” x 2 1/2” 2

3451012 Pin, Cotter 5/16” x 3” 2 63 1120032 Cap, Hub 2 64 0721003 Bolt #10-24NC x 3/8” 6 65 4761000 Lockwasher #10 6 66 3300012 Nut, Wheel 20

0250255 STEERING AND SPINDLES INSTALLATION

(STANDARD 4WD BUILT PRIOR TO FEBRUARY

1994)

Ref. E

S E

I O N

67 1681555 Steer Cylinder Assembly (See Section 5 for

Breakdown) 68 3431622 Pin, Clevis 1 69 4712600 Flatwasher 1 70 3450606 Pin, Cotter 1 71 0630369 Bolt, Special 1 72 0440091 Washer, Thrust 1 73 3312602 Nut, Jam 1”-8NC 1

0100011 Loctite #242 A/R

74 2160003 Fitting, Grease 6

4640812 Valve, Relief 4 75 3841029 Rod, Tie 1 76 0560714 Block, Tie Rod (Left Side) 1

0560605 Block, Tie Rod (Right Side - Not Shown) 1 77 3300229 Nut, Jam (Left Side) 1

3300023 Nut, Jam (Right Side - Not Shown) 1 78 0642628 Bolt 1”-8NC x 3 1/2” 2 79 0440091 Washer, Thrust 2 80 3312601 Nut 1”-8NC 2

0100011 Loctite A/R 81 4130223 Spindle (R.H.) 1 82 4130224 Spindle (L.H.) 1 83 3422221 Kingpin (Machines built February 1994 to Present) 4

3421190 Kingpin (Machines Built Prior to February 1994) 4

3421833 Kingpin (CSA Machines Built Prior to February 1994) 4

O-Ring (February 1994 to Present Only) 8 84 0440161 Bearing, Thrust 4 85 0630083 Bolt, Special 8

3120806 1-5

SECTION 1 FRAME

S E

I O N

FIGURE 1-1. FRAME, STEERING AND AXLE INSTALLATIONS - 2WD AND 4WD (WITH 2 WHEEL STEER) (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

86 4761600 Lockwasher 3/8” 8

4920096 Wire, Safety A/R

87 3530244 Plate, Cover (Prior to September 1992) 4

3536410 Plate, Cover (September 1992 to February 1994) 4

88 0641404 Bolt 1/4”-20NC x 1/2” (Prior to September 1992) 8

2080026 Tack (September 1992 to February 1994) 8

89 4761400 Lockwasher 1/4” (Prior to September 1992) 2

1-6 3120806

SECTION 1 FRAME

FIGURE 1-1. FRAME, STEERING AND AXLE INSTALLATIONS - 2WD AND 4WD (WITH 2 WHEEL STEER) (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

S E

I O N

3120806 1-7

SECTION 1 FRAME

S E

I O N

FIGURE 1-2. FRAME, STEERING AND AXLE INSTALLATIONS - 2WD AND 4WD (WITH 4 WHEEL STEER)

1-8 3120806

SECTION 1 FRAME

FIGURE 1-2. FRAME, STEERING AND AXLE INSTALLATIONS - 2WD AND 4WD (WITH 4 WHEEL STEER)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

FRAME, STEERING AND AXLE INSTALLATIONS 2WD AND 4WD (WITH 4 WHEEL STEER)

Ref.

S E

1 2360332 Frame (2WD) 1

2360333 Frame (4WD) 1

0251773 FIXED FRONT AXLE INSTALLATION -2WD Ref. B 0251314 OSCILLATING FRONT AXLE INSTALLATION - 2WD

(PRIOR TO SEPTEMBER 1992)

0253120 OSCILLATING FRONT AXLE INSTALLATION - 2WD

(SEPTEMBER 1992 TO PRESENT)

2 Lockout Cylinder Assembly Options (2WD with

Oscillating Front Axle) (See Section 5 for

Breakdown) 1682376 Cylinder (Prior to September 1992) 1682724 Cylinder (TUV) (September 1992 to Present)

3 3421224 Pin (Bottom) 2 4 3450808 Pin, Cotter 1/4” x 2” 4 5 0641406 Bolt 1/4”-20NC x 3/4” 2 6 4761400 Lockwasher 1/4” 2 7 4751400 Flatwasher 1/4” 2 8 4843269 Pin (Top) 2

9 0641508 Bolt 5/16”-18NC x 1” 2 10 4761500 Lockwasher 5/16” 2 11 4751500 Flatwasher 5/16” 2 12 4642691 Axle Weldment (2WD) 1

0961003 Bushing, Bronze (Axle Pivot Point) (Prior to

February 1994)

0961771 Bushing, Bronze (Axle Pivot Point) (February 1994

to Present) 13 4843271 Pin 1 14 3450814 Pin, Cotter 1/4” x 3 1/2” 1 15 4740158 Washer, Thrust 2 16 0641608 Bolt 3/8”-16NC x 1” 1 17 4751600 Flatwasher Hardened 1 18 3780184 O-Ring 2 19 4220098 Stop, Axle (2WD) 2 20 3311801 Nut 1/2”-13NC 4 21 4761800 Lockwasher 1/2” 4 22 4751800 Flatwasher 1/2” 4

4300045 Stud (Welded on Part) 4

23 4070528 Shim, Stop (2WD) A/R

4070800 Shim, Stop (2WD) (.125) A/R 24 3311601 Nut 3/8”-16NC 4 25 4761800 Lockwasher 1/2” 4 26 4751800 Flatwasher 1/2” 4 27 1320125 Clamp (2WD) 1

Ref. B

Ref. A

O N

3120806 1-9

SECTION 1 FRAME

S E

I O N

FIGURE 1-2. FRAME, STEERING AND AXLE INSTALLATIONS - 2WD AND 4WD (WITH 4 WHEEL STEER) (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

28 3311601 Nut 3/8”-16NC 1

4761600 Lockwasher 3/8” 1

4300030 Stud (Welded on Parts) 1 29 2160002 Fitting, Grease 3 30 2160003 Fitting, Grease - 45° 1 31 0560951 Block, Axle (2WD with Fixed Front Axle) 2 32 0641616 Bolt 3/8”-16NC x 2” 4

4751600 Flatwasher 3/8” 4 33 4070224 Shim - .12 A/R

4070225 Shim - .06 A/R

0100019 Loctite #271 A/R

0254294 FIXED FRONT AXLE INSTALLATION - 4WD Ref. A

0251703 OSCILLATING FRONT AXLE INSTALLATION - 4WD

(PRIOR TO SEPTEMBER 1992)

0253123 OSCILLATING FRONT AXLE INSTALLATION - 4WD

(SEPTEMBER 1992 TO PRESENT)

34 Lockout Cylinder Assembly Options (4WD with

Oscillating Axle) (See Section 5 for Breakdown): 1682406 Cylinder (Prior to September 1992) 1682757 Cylinder (TUV) (September 1992 to Present)

35 3421861 Pin (Bottom) 2 36 4843286 Pin (Top) 2 37 0641407 Bolt 1/4”-20NC x 7/8” 4 38 4761400 Lockwasher 1/4” 4 39 4751400 Flatwasher 1/4” 4 40 4843826 Axle Weldment (4WD) 1 41 3422064 Pin (Prior to February 1994) 1

3422360 Pin (February 1994 to Present) 1 3780187 O-Ring (September 1992 to Present Only) (Not

Shown)

42 0641610 Bolt 3/8”-16NC x 1 1/4” 1 43 4761600 Lockwasher 3/8” 1 44 4740185 Flatwasher, Hardened 1 45 0961529 Bushing, Bronze (Top) (Prior to May 1992) 2

0961686 Bushing, Bronze (Top) (May 1992 to February

1994)

0961776 Bushing, Bronze (Top) (February 1994 to Present) 2

46 0961509 Bushing, Bronze (Bottom) (Prior to May 1992) 2

0961687 Bushing, Bronze (Bottom) (May 1992 to February

1994)

0961777 Bushing, Bronze (Bottom) (February 1994 to Pres-

ent)

47 2160003 Fitting, Grease - 45° 3

2160002 Fitting, Grease - Straight 4 3780184 O-Ring (Not Shown) 8 4640812 Valve, Relief Fitting (Not Shown) 5

Ref. C

Ref. D

1-10 3120806

SECTION 1 FRAME

FIGURE 1-2. FRAME, STEERING AND AXLE INSTALLATIONS - 2WD AND 4WD (WITH 4 WHEEL STEER) (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

0236449 FRONT STEERING AND SPINDLES INSTALLATION

(STANDARD) (2WD)

48 1681562 Steer Cylinder Assembly (2WD Front) (See Section 5

for Breakdown) 49 3431622 Pin, Clevis 1 50 4712600 Flatwasher 1 51 3450606 Pin, Cotter 1 52 0440091 Washer, Thrust 1 53 3300175 Locknut, Special 1 54 2160003 Fitting, Grease - 45° 2 55 3840863 Rod, Tie (2WD Front) 1 56 0560714 Block, Tie Rod (Left Side) 1

0560605 Block, Tie Rod (Right Side) 1

57 3300229 Nut, Jam (Left Side) 1

3323002 Nut, Jam (Right Side) 1 58 0630425 Bolt, Special 2 59 0440091 Washer, Thrust 2 60 3312601 Nut 1”-8NC 2

0100011 Loctite A/R 61 4130160 Spindle (Right Side) (2WD Front) 1 62 4130161 Spindle (Left Side) (2WD Front) 1 63 0960523 Bushing, Bronze (Prior to February 1994) 4

0961778 Bushing, Bronze (February 1994 to Present) 4 64 0440183 Bearing, Thrust 2 65 3300208 Nut, Slotted 2

3313403 Nut, Slotted 1 1/2”-6NC 2 66 3451012 Pin, Cotter 5/16” x 3” 2 67 Kingpin Options: 2

3421243 (Prior to February 1994)

3422261 (February 1994 to Present)

3780183 O-Ring (February 1994 to Present Only) 4 68 2160002 Fitting, Grease 2

4640812 Valve, Relief 2 69 3960098 Seal, Hub 2 70 0440019 Cone, Bearing 4 71 0440018 Cup, Bearing 4 72 2780091 Hub 2 73 0630137 Stud, Wheel 20 74 4740016 Washer, Hardened 2 75 3323403 Nut, Slotted 1 1/2”-12NF 2

3313403 Nut, Slotted 1 1/2”-6NC 2 76 3450810 Pin, Cotter 1/4” x 2 1/2” 2

3451012 Pin, Cotter 5/16” x 3” 2 77 1120032 Cap, Hub 2 78 0721003 Bolt #10-24NC x 3/8” 6 79 4761000 Lockwasher #10 6 80 3300012 Nut, Wheel 20

Ref. O

S E

I O N

3120806 1-11

SECTION 1 FRAME

S E

I O N

FIGURE 1-2. FRAME, STEERING AND AXLE INSTALLATIONS - 2WD AND 4WD (WITH 4 WHEEL STEER) (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

0251594 FRONT STEERING AND SPINDLES INSTALLATION

- 4WD (PRIOR TO FEBRUARY 1994)

0251913 FRONT STEERING AND SPINDLES INSTALLATION

- 4WD (DOMESTIC BUILT FEBRUARY 1994 TO PRESENT)

81 1681555 Steer Cylinder Assembly (4WD Front) (See Section 5

for Breakdown) 82 3431622 Pin, Clevis 1 83 4712600 Flatwasher 1 84 3450606 Pin, Cotter 1 85 0630439 Bolt, Special 1 86 0440091 Washer, Thrust 1 87 3312602 Nut, Jam 1”-8NC 1

0100011 Loctite #242 A/R

88 2160002 Fitting, Grease 1

2160003 Fitting, Grease - 45° 4

4640182 Valve, Relief 4 89 3840868 Rod, Tie (4WD Front) 1 90 0560714 Block, Tie Rod (Left Side) 1

0560605 Block, Tie Rod (Right Side - Not Shown) 1 91 3300229 Nut, Jam (Left Side) 1

3323402 Nut, Jam (Right Side - Not Shown) 1 92 3312601 Nut 1”-8NC 2 93 0440091 Washer, Thrust 2

0100011 Loctite A/R 94 4130255 Spindle (Right Side) (4WD Front) 1 95 4130256 Spindle (Left Side) (4WD Front) 1 96 3421856 Kingpin (Top) (Prior to February 1994) 4

3421927 Kingpin (Top) (February 1994 to Present) 4

3780184 O-Ring 4 97 3421858 Kingpin (Bottom) (Prior to February 1994) 4

3421929 Kingpin (Bottom) (February 1994 to Present) 4

3780184 O-Ring 4 98 0440082 Bearing, Thrust (When Equipped) 2 99 0630083 Bolt, Special 8

100 4761600 Lockwasher 3/8” 8

4920096 Wire, Safety A/R

Ref. E

Ref. D

0251541 REAR STEERING AND SPINDLES INSTALLATION -

2WD

0251593 REAR STEERING AND SPINDLES INSTALLATION -

4WD (PRIOR TO FEBRUARY 1994)

0251914 REAR STEERING AND SPINDLES INSTALLATION -

4WD (FEBRUARY 1994 TO PRESENT)

101 1682203 Steer Cylinder Assembly (2WD Rear) (See Section 5

for Breakdown)

1681555 Steer Cylinder Assembly (4WD Rear) (See Section 5

for Breakdown)

1-12 3120806

Ref. C

Ref. E

Ref. C

SECTION 1 FRAME

FIGURE 1-2. FRAME, STEERING AND AXLE INSTALLATIONS - 2WD AND 4WD (WITH 4 WHEEL STEER) (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

102 3431622 Pin, Clevis 1 103 4712600 Flatwasher 1” Narrow 1 104 3450606 Pin, Cotter 3/16” x 1 1/2” 1 105 0630439 Bolt, Special 1 106 0440091 Bearing, Thrust 1 107 3312602 Nut, Jam 1”-8NC 1

0100011 Loctite #242 A/R

108 2160003 Fitting, Grease - 45° 6

4640812 Valve, Relief 4 109 3780184 O-Ring 8 110 3840868 Tie-Rod (Rear) 1 111 0560714 Block, Tie-Rod (Left Side) 1

0560605 Block, Tie-Rod (Right Side) 1 112 3300229 Nut, Jam (Left Side) 1

3323002 Nut, Jam (Right Side) 1 113 3300175 Locknut, Special 2 114 0440091 Bearing, Thrust 2 115 4130254 Spindle (Left Side) (2WD Rear) 1

4130256 Spindle (Left Side) (4WD Rear) 1 116 4130253 Spindle (Right Side) (2WD Rear) 1

4130255 Spindle (Right Side) (4WD Rear) 1 117 3421856 Kingpin (Top) (Prior to February 1994) 2

3421927 Kingpin (Top) (Built February 1994 to Present) 2 118 3421858 Kingpin (Bottom) (Prior to February 1994) 2

3421929 Kingpin (Bottom) (February 1994 to Present) 2 119 4740082 Washer, Thrust (When Equipped) 2 120 0630083 Bolt, Special 4 121 4761600 Lockwasher 3/8” 4

4920096 Wire, Safety A/R 122 0961529 Bushing, Bronze (Top) (Prior to May 1992) 2

0961686 Bushing, Bronze (Top) (May 1992 to February 1994) 2

0961776 Bushing, Bronze (Top) (February 1994 to Present) 2 123 0961509 Bushing, Bronze (Bottom) (Prior to May 1992) 2

0961687 Bushing, Bronze (Bottom) (May 1992 to February

1994)

0961777 Bushing, Bronze (Bottom) (February 1994 to Pres-

ent)

S E

I O N

3120806 1-13

SECTION 1 FRAME

S E

I O N

FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATIONS

1-14 3120806

SECTION 1 FRAME

FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATIONS

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

TIRE AND WHEEL DRIVE INSTALLATIONS Ref.

0250313 WHEEL DRIVE INSTALLATION (2WD/2WS) Ref. 5 0251540 WHEEL DRIVE INSTALLATION (2WD/4WS) Ref. 5 0250272 WHEEL DRIVE INSTALLATION (4WD/2WS) Ref. 5 0251592 WHEEL DRIVE INSTALLATION (4WD/4WS) Ref. 7

S E

I O N

1 3160140 Drive Motor Assembly - Vickers (2WD/2WS) (See

Figure 1-4 for Breakdown)

2 3160080 Drive Motor Assembly - Cessna (4WD/2WS Rear)

(See Figure 1-5 for Breakdown)

3 3160176 Drive Motor Assembly - Rexroth (All 4WS) (See

Figure 1-6 for Breakdown)

Note: All 4WS - Use p/n 3160204 Motor Plus p/n 2900869 Conversion Kit as Replacement.

4 0920072 Drive Brake Assembly - Ausco (See Figure 1-7 for

Breakdown)

0920081 Drive Brake Assembly - Mico (Prior to July 1991)

(See Figure 1-8 for Breakdown)

0920084 Drive Brake Assembly - Mico (July 1991 to Present)

(See Figure 1-9 for Breakdown) 5 3311801 Nut 1/2”-13NC 4 6 4761800 Lockwasher 1/2” 4 7 4740252 Washer, Hardened (When Equipped) 4 8 4320008 Stud (Use with Ausco Brake) 4

4300092 Stud (Use with Mico Brake) 4 0100011 Loctite #242 A/R

9 2780114 Drive Hub Assembly (0250313/0251540 Installations

- 2WD) (See Figure 1-10 for Breakdown)

2780170 Drive Hub Assembly (0250272 Installations - 4WD

Rear) (See Figure 1-11 for Breakdown)

2780170 Drive Hub Assembly (0251592 Installations -

4WD/4WS Front and Rear) (See Figure 1-11 for

Breakdown)

10 0642014 Bolt 5/8”-11NC x 1 3/4” 16

3932028 Bolt, Socket Head 5/8”-11NC x 1 3/4” 16

11 4762000 Lockwasher 5/8” 16

0100011 Loctite #242 A/R

12 3300012 Lug Nut (2WD - 10 Per Wheel) 20

3300012 Lug Nut (4WD - 9 Per Wheel) 36

13 3160080 Drive Motor Assembly - Cessna (4WD/2WS) (See

Figure 1-5 for Breakdown)

14 0641810 Bolt 1/2”-13NC x 1 1/4” 4 15 4761800 Lockwasher 1/2” 4 16 4751800 Flatwasher 1/2” 4 17 2780151 Drive Hub/Brake Assembly (4WD/2WS - Front Only -

Built Prior to February 1992) (See Figure 1-13 for

Breakdown)

2780192 Drive Hub/Brake Assembly (4WD/2WS - Front Only -

Built February 1992 to Present) (See Figure1-13 for

Breakdown)

2/4

Ref.

3120806 1-15

SECTION 1 FRAME

S E

I O N

FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATIONS (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

18 0642014 Bolt 5/8”-11NC x 1 3/4” 6 19 4762000 Lockwasher 5/8” 6

0250548 TIRE AND WHEEL INSTALLATIONS (FOAM-FILLED

14 X 17.5) (2WD/2WS)

0250172 TIRE AND WHEEL INSTALLATIONS (FOAM-FILLED

14 X 17.5) (4WD/2WS)

0251865 TIRE AND WHEEL INSTALLATIONS (FOAM-FILLED

14 X 17.5) (4WD/4WS)

0254769 TIRE AND WHEEL INSTALLATIONS (FOAM-FILLED

15 X 19.5) (2WD/2WS)

0253832 TIRE AND WHEEL INSTALLATIONS (FOAM-FILLED

15 X 19.5) (4WD/2WS)

0251700 TIRE AND WHEEL INSTALLATIONS (FOAM-FILLED

15 X 19.5) (4WD/4WS)

2WD Options: Ref.

101 0250170 Tire and Wheel Assembly - 2WD Left Side Front

(Foam-Filled 14 x 17.5)

0250171 Tire and Wheel Assembly - 2WD Right Side Front

(Foam-Filled 14 x 17.5)

0236626 Tire and Wheel Assembly - 2WD/2WS Left Side

Rear (Foam-Filled 14 x 17.5)

0236625 Tire and Wheel Assembly - 2WD/2WS Right Side

Rear (Foam-Filled 14 x 17.5)

0253833 Tire and Wheel Assembly - 2WD/4WS Right Side

Front (Foam-Filled 15 x 19.5)

0253834 Tire and Wheel Assembly - 2WD/2WS Left Side

Front (Foam-Filled 15 x 19.5)

0254770 Tire and Wheel Assembly - 2WD/2WS Right Side

Rear (Foam-Filled 15 x 19.5)

0254771 Tire and Wheel Assembly - 2WD/2WS Left Side

Rear (Foam-Filled 15 x 19.5)

Ref. A

Ref. _

Ref. A

Ref. _

1 A

1 _

1 2

1 3

4WD Options: Ref.

0250171 Tire and Wheel Assembly - 4WD/2WS Left Side

Front and Rear (Foam-Filled 14 x 17.5)

0250170 Tire and Wheel Assembly - 4WD/2WS Right Side

Front and Rear (Foam-Filled 14 x 17.5)

0251866 Tire and Wheel Assembly - 4WD/4WS Left Side

Front and Rear (Foam-Filled 14 x 17.5)

0255803 Tire and Wheel Assembly - 4WD/4WS Right Side

Front and Rear (Foam-Filled 14 x 17.5)

0253833 Tire and Wheel Assembly - 4WD/2WS Right Side

(Foam-Filled 15 x 19.5)

0253834 Tire and Wheel Assembly - 4WD/2WS Left Side

(Foam-Filled 15 x 19.5)

0251701 Tire and Wheel Assembly - 4WD/4WS Right Side

(Foam-Filled 15 x 19.5)

0251702 Tire and Wheel Assembly - 4WD/4WS Left Side

(Foam-Filled 15 x 19.5)

1-16 3120806

2 A

2 _

2 2

SECTION 1 FRAME

FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATIONS (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

Note: Assemblies may require ballast/foam filling to manufacturer’s specifications prior to installing on machine. Refer to Operation & Safety or Service & Maintenance Manuals. Purchase individual tire and/or rim only if able to foam fill tire and wheel assembly, otherwise purchase complete assembly.

Tire Options (Prior to May 1995): 4520024 Tire - 14 x 17.5 Goodyear Hi-Miller 4520025 Tire - 14 x 17.5 Goodyear X-Tra Grip 4520009 Tire - 15 x 19.5 General Jumbo Cargo 4520007 Tire - 15 x 19.5 General Jumbo All Grip 4520125 Tire - 15 x 19.5 Goodyear Sure Grip Loader

Tire Options (May 1995 to Present): 4520171 Tire - 14 x 17.5 Galaxy 4520142 Tire - 15 x 19.5 Denman E M Loader 4520200 Tire - 15 x 19.5 Galaxy Super Sidewall

Rim Options: 4860115 Rim, Wheel (14 x 17.5 Tires) (2WD Front With

2WS/4WD Front and Rear With 2WS)

4860119 Rim, Wheel (14 x 17.5 Tires) (2WD Rear for

0250102 and 0250217 Installations Only)

0236539 Rim, Wheel (14 x 17.5 Tires (2WD Rear With

2WS for all except 0250102 and 0250217 Installations)

4860129 Rim, Wheel (14 x 17.5 Tires) (4WD Front and

Rear With 4WS)

4860130 Rim, Wheel (15 x 19.5 Tires) (2WD Front With

4WS and 4WD Front and Rear With 4WS)

4860108 Rim, Wheel (15 x 19.5 Tires) (2WD Rear With

4WS) (Production)

4860148 Rim, Wheel (15 x 19.5 Tires) (2WD Rear With

4WS) (Post Production Alternative)

4860123 Rim, Wheel (15 x 19.5) (4WD Front and Rear

With 2WS)

Ref.

S E

I O N

3120806 1-17

SECTION 1 FRAME

S E

I O N

FIGURE 1-4. DRIVE MOTOR ASSEMBLY - VICKERS (2WD/2WS)

1-18 3120806

SECTION 1 FRAME

FIGURE 1-4. DRIVE MOTOR ASSEMBLY - VICKERS (2WD/2WS)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

3160140 DRIVE MOTOR ASSEMBLY - VICKERS (2WD/2WS) Ref. A 1 7006766 Yo k e 1 2 7006767 Roll Pin 1 3 7006768 Spherical Seat 1 4 7006772 Spring Seat 1 5 7006774 Yo k e S p r i n g 1 6 7006776 Yo k e S t o p 1 7 Kit Gasket 1 8 7006786 Housing 1 9 7006787 Washer 6

10 7006788 Screw 6 11 7006789 Screw 4 12 Shim (Included in Kit 7006794 1 13 7006721 Retaining Ring 1 14 7006796 Shaft Steel 1 15 7006791 Bearing 2 16 7006792 Pintle Bearing 2 17 Kit O-Ring 2 18 7006794 Shim Kit 1 19 7006795 Cover 2 20 7996719 Bearing 1 21 7006797 Piston 1 22 7006798 Piston Rod 1 23 7006703 Plug 1 24 Kit O-Ring 1 25 7009300 Screw 4 26 7009301 Control Block 1 27 Kit Gasket 1 28 Kit O-Ring 1 29 Kit Back-Up Ring 1 30 7009305 Retaining Ring 1 31 7009306 Valve Block 1 32 7006706 Pin 1 33 7009307 Pin 2 34 7009308 Shaft 1 35 7006717 Piston and Shoes 9 36 7006716 Shoe Plate 1 37 7006715 Spherical Washer 1 38 7006714 Pin, Retainer 1 39 7006713 Pin 3 40 7006712 Cylinder, Block 1 41 7006711 Spring Washer 1 42 7006710 Spring 1 43 7006709 Spring Washer 1 44 7009309 Retaining Ring 1 45 7006707 Bearing Spacer Kit 1 46 7009310 Wafer Plate 1 47 7006704 Bearing S/A 1

2900659 Seal Kit (Includes 7, 14, 17, 24, 27, 28 and 29) 1

S E

I O N

3120806 1-19

SECTION 1 FRAME

S E

I O N

FIGURE 1-5. DRIVE MOTOR ASSEMBLY - CESSNA (4WD/2WS)

1-20 3120806

SECTION 1 FRAME

FIGURE 1-5. DRIVE MOTOR ASSEMBLY - CESSNA (4WD/2WS)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

3160080 DRIVE MOTOR ASSEMBLY - CESSNA (4WD/2WS) Ref. A

7004939 Control Piston Housing Assembly 1 1 7004938 Screw, Cap, Socket Head 4 2 Housing, Control Piston (Not Sold Separately - Part

of Item 26)

3 Kit O-Ring 1

7004941 Backplate Assembly 1 4 7004933 Screw, Cap, Hex Head 4 5 7004942 Plug Assembly 1 6 7004943 Plug 1 7 Kit O-Ring 1 8 7004944 Plug Assembly (Shuttle Spool) 2 9 7004945 Plug 1

10 Kit O-Ring 1 11 7004946 Spool, Shuttle 1 12 Kit O-Ring 1 13 7004918 Washer, Backup 1 14 7004917 Bearing, Needle 1 15 7004947 Backplate 1 16 7004937 Ring, Retaining 4 17 7004929 Pin, Connector 2 18 7004948 Control Piston Assembly 1 19 Kit Ring, Slippery 1 20 Kit O-Ring 1 21 Piston, Control (Not Sold Separately) 1 22 4100028 Spacer, Piston - .105 A/R 23 4100027 Spacer, Piston - .092 A/R 24 4100029 Spacer, Piston - .110 A/R 25 Kit Gasket, Housing 1 26 7004916 Rotating Kit Assembly 1 27 7004936 Ring, Retaining 1 28 7004950 Washer, Machined 2 29 7004951 Spring, Compression 1 30 7004952 Pin, Loading 3 31 7004953 Keeper, Pin 1 32 7004954 Piston, Assembly 9 33 7004955 Spider 1 34 7004956 Pivot 1 35 7004957 Washer, Wave 1 36 7004958 Block, Piston 1 37 7004928 Connector, Camplate 1 38 Kit Ring, Retaining 1 39 Kit Seal, Shaft 1 40 7004906 Washer 1 41 Kit Ring, Retaining 2 42 7004907 Race, Thrust 2 43 7004908 Bearing, Thrust 1 44 7004912 Shaft, Drive 1

S E

I O N

3120806 1-21

SECTION 1 FRAME

S E

I O N

FIGURE 1-5. DRIVE MOTOR ASSEMBLY - CESSNA (4WD/2WS) (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

45 Kit Ring, Retaining 2 46 7004913 Cover, Trunnion 2 47 Kit O-Ring 2 48 7004911 Race, Inner 1 49 7004914 Bearing‘ 2 50 7004927 Camplate 1

7004959 Housing Assembly 1 51 7004960 Pin, Roll (1/4” Dia. X. 1/2” Long) 2 52 7004961 Housing 1 53 7004910 Bearing 1

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2900449 Seal Repair Kit (Includes Items 3, 7, 10, 12, 19, 20, 25,

38, 39, 41, 45 and 47)

1-22 3120806

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