JLG 60HA Parts Manual

5 (4)

Illustrated Parts Manual

Model

60HA

P/N

3120806

October 5, 2012

REVISION LOG

May 1991 - Original Issue Of Manual

September 1994 - Revised Manual (Format Change)

April 1995 - Revised Manual

November 5, 2003 - Revised Manual (Edited to 0010400 Revision 21) November 15, 2006 - Revised Manual (Edited to 0010400 Revision 21)

September 8, 2010 - Revised Manual

October 5, 2012 - Revised Manual

3120806

a

REVISION LOG

b

3120806

TABLE OF CONTENTS

FIGURE NO.

TITLE

PAGE NO.

SECTION 1 - FRAME . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . .1-1

1-1 FRAME, STEERING AND AXLE INSTALLATIONS - 2WD AND 4WD

(WITH 2 WHEEL STEER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2 1-2 FRAME, STEERING AND AXLE INSTALLATIONS - 2WD AND 4WD

(WITH 4 WHEEL STEER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-8 1-3 TIRE AND WHEEL DRIVE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-14 1-4 DRIVE MOTOR ASSEMBLY - VICKERS (2WD/2WS) . . . . . . . . . . . . . . . . . . . . . . . . . . .1-18 1-5 DRIVE MOTOR ASSEMBLY - CESSNA (4WD/2WS) . . . . . . . . . . . . . . . . . . . . . . . . . . .1-20 1-6 DRIVE MOTOR ASSEMBLY - REXROTH (2WD/4WS AND 4WD/4WS). . . . . . . . . . . . . .1-24 1-7 DRIVE BRAKE ASSEMBLY - AUSCO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-26 1-8 DRIVE BRAKE ASSEMBLY - MICO (PRIOR TO JULY 1991). . . . . . . . . . . . . . . . . . . . . .1-28 1-9 DRIVE BRAKE ASSEMBLY - MICO (JULY 1991 TO PRESENT) . . . . . . . . . . . . . . . . . . .1-30 1-10 DRIVE HUB ASSEMBLY (2WD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-34 1-11 DRIVE HUB ASSEMBLY (4WD REAR WITH 2WS AND 4WD FRONT AND

REAR WITH 4WS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-38 1-12 DRIVE HUB/BRAKE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-42 1-13 VALVES INSTALLATION (FRAME MOUNTED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-46 1-14 CONTROL VALVE ASSEMBLY - 2 SECTION BANG-BANG . . . . . . . . . . . . . . . . . . . . . .1-50 1-15 TOW INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-52

SECTION 2 - TURNTABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1

2-1

CONTROL VALVES INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-2

2-2

CONTROL VALVE ASSEMBLY (VICKERS) (PRIOR TO OCTOBER 1994) . . . . . . . . . . .

2-8

2-3

CONTROL VALVE ASSEMBLY - (VICKERS) (OCTOBER 1994 TO PRESENT) . . . . . . .

2-12

2-4

CONTROL VALVE ASSEMBLY - 3 SECTION BANG-BANG . . . . . . . . . . . . . . . . . . . . . .

2-16

2-5

CONTROL VALVE ASSEMBLY - 3 SECTION BANG-BANG (2WS)

 

 

(JUNE 1995 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-20

2-6

ACCESSORY VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-24

2-7

CONTROL VALVE ASSEMBLY - 3 AND 4 SECTION BANG-BANG . . . . . . . . . . . . . . . .

2-26

2-8

TURNTABLE, SWING DRIVE AND BEARING INSTALLATIONS . . . . . . . . . . . . . . . . . . .

2-30

2-9

SWING MOTOR ASSEMBLY (PRIOR TO AUGUST 1991) . . . . . . . . . . . . . . . . . . . . . . .

2-32

2-10

SWING MOTOR ASSEMBLY (AUGUST 1991 TO PRESENT) . . . . . . . . . . . . . . . . . . . .

2-34

2-11

BRAKE ASSEMBLY (PRIOR TO AUGUST 1991) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-36

2-12

BRAKE ASSEMBLY - AUSCO 37845 (AUGUST 1991 TO PRESENT) . . . . . . . . . . . . . .

2-38

2-13

SWING HUB ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-40

2-14

DEUTZ ENGINE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-42

2-15

110 VOLT GENERATOR INSTALLATION - DEUTZ . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-48

2-16

FORD LSG423 ENGINE INSTALLATIONS - WITHOUT NOISE REDUCTION

 

 

(PRIOR TO FEBRUARY 1993) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-52

2-17

FORD LSG423 ENGINE INSTALLATION - WITH NOISE REDUCTION

 

 

(FEBRUARY 1993 TO FEBRUARY 1995) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-58

2-18

PRECISION GOVERNOR INSTALLATION - FORD LSG423 ENGINEMACHINES

 

 

BUILT PRIOR TO FEBRUARY 1995. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-64

2-19

110 VOLT GENERATOR INSTALLATION - FORD LSG423 ENGINES MACHINES

 

 

BUILT PRIOR TO FEBRUARY 1995. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-66

2-20

FORD LRG423 ENGINE INSTALLATION (FEBRUARY 1995 TO PRESENT) . . . . . . . . .

2-70

2-21

GENERATOR INSTALLATION - FORD LRG423 (MACHINES BUILT

 

 

FEBRUARY 1995 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-76

2-22

DUAL FUEL INSTALLATION (OPTIONAL ON FORD MACHINES) . . . . . . . . . . . . . . . . .

2-80

2-23

MAIN PUMP ASSEMBLY - GEAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-84

2-24

TANKS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-86

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TABLE OF CONTENTS

FIGURE NO.

TITLE

PAGE NO.

2-25 ROTARY COUPLING AND COLLECTOR ASSEMBLY AND INSTALLATION . . . . . . . . . 2-90 2-26 GROUND CONTROL BOX ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-92 2-27 LIGHTS AND ALARMS INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-98 2-28 HOODS INSTALLATIONS - STANDARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-100 2-29 HOODS INSTALLATIONS - NOISE REDUCTION PACKAGE . . . . . . . . . . . . . . . . . . . . . 2-102

SECTION 3 - BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

3-1 BOOMS AND LIMIT SWITCHES INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 3-2 MAIN BOOM ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6 3-3 TOWER BOOM ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10 3-4 BOOM WIPERS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14

SECTION 4 - PLATFORM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

4-1 STANDARD PLATFORM AND FOOTSWITCH INSTALLATION . . . . . . . . . . . . . . . . . . . 4-2 4-2 LOW MOUNT PLATFORMS AND FOOTSWITCH INSTALLATIONS . . . . . . . . . . . . . . . 4-6 4-3 ROTATOR MOTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10 4-4 CONSOLE BOX ASSEMBLY (PRIOR TO JANUARY 1993). . . . . . . . . . . . . . . . . . . . . . . 4-12 4-5 CONSOLE BOX ASSEMBLY (JANUARY 1993 TO PRESENT) . . . . . . . . . . . . . . . . . . . . 4-16 4-6 OPTIONAL COMMON PLATFORM MOUNTED COMPONENTS . . . . . . . . . . . . . . . . . . 4-20

SECTION 5 - CYLINDER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

5-1 AXLE LOCKOUT CYLINDER ASSEMBLIES - 2WD (PRIOR TO SEPTEMBER 1992)

(USE WITH OPTIONAL OSCILLATING AXLE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 5-2 AXLE LOCKOUT CYLINDER ASSEMBLIES - 2WD (SEPTEMBER 1992 TO PRESENT)

(USE WITH OPTIONAL OSCILLATING AXLE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4 5-3 AXLE LOCKOUT CYLINDER ASSEMBLY - 4WD/2WS (PRIOR TO SEPTEMBER 1992)

(USE WITH OPTIONAL OSCILLATING AXLE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6 5-4 AXLE LOCKOUT CYLINDER ASSEMBLY - 4WD/2WS (SEPTEMBER 1992 TO

PRESENT) (USE WITH OPTIONAL OSCILLATING AXLE) . . . . . . . . . . . . . . . . . . . . 5-8 5-5 AXLE LOCKOUT CYLINDER ASSEMBLY - 4WD/4WS (PRIOR TO SEPTEMBER 1992)

(USE WITH OPTIONAL OSCILLATING AXLE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10 5-6 AXLE LOCKOUT CYLINDER ASSEMBLIES - 4WD/4WS (SEPTEMBER 1992 TO

PRESENT) (USE WITH OPTIONAL OSCILLATING AXLE) . . . . . . . . . . . . . . . . . . . . 5-12 5-7 LEVEL (UPRIGHT) CYLINDER ASSEMBLY (PRIOR TO APRIL 1992 . . . . . . . . . . . . . . . 5-14 5-8 LEVEL (UPRIGHT) CYLINDER ASSEMBLY (APRIL 1992 TO PRESENT). . . . . . . . . . . . 5-16 5-9 MAIN LIFT CYLINDER ASSEMBLY (PRIOR TO APRIL 1992) . . . . . . . . . . . . . . . . . . . . 5-18 5-10 MAIN LIFT CYLINDER ASSEMBLY (APRIL 1992 TO PRESENT) . . . . . . . . . . . . . . . . . .5-20 5-11 TOWER LIFT CYLINDER ASSEMBLIES (PRIOR TO APRIL 1992) . . . . . . . . . . . . . . . . . 5-22 5-12 TOWER LIFT CYLINDER ASSEMBLIES (APRIL 1992 TO PRESENT) . . . . . . . . . . . . . . 5-24 5-13 MASTER CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26 5-14 SLAVE (PLATFORM LEVEL) CYLINDER ASSEMBLIES (PRIOR TO APRIL 1992) . . . . . 5-28 5-15 SLAVE (PLATFORM LEVEL) CYLINDER ASSEMBLY (APRIL 1992 TO PRESENT) . . . . 5-30 5-16 STEER CYLINDER ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-32 5-17 TELESCOPE CYLINDER ASSEMBLY - MAIN BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . 5-34 5-18 TELESCOPE CYLINDER ASSEMBLY - TOWER BOOM . . . . . . . . . . . . . . . . . . . . . . . . . 5-36 5-19 CYLINDER BELLOWS INSTALLATION (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-40

ii

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SECTION 6 - HYDRAULIC . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . .6-1

6-1 HYDRAULIC DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2 6-2 AXLE LOCKOUT HYDRAULIC DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-4 6-3 HYDRAULIC DIAGRAM - DRIVE (2WD/2WS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-6 6-4 HYDRAULIC DIAGRAM - DRIVE (4WD/2WS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-10 6-5 HYDRAULIC DIAGRAM - LIFT (MAIN BOOM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-14 6-6 HYDRAULIC DIAGRAM - LIFT (TOWER BOOM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-16 6-7 HYDRAULIC DIAGRAM - PUMPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-18 6-8 HYDRAULIC DIAGRAM - ROTATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-22 6-9 HYDRAULIC DIAGRAM - SEQUENCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-24 6-10 HYDRAULIC DIAGRAM - STEER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-26 6-11 HYDRAULIC DIAGRAM - SWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-28 6-12 HYDRAULIC DIAGRAM - TELESCOPE (MAIN BOOM) . . . . . . . . . . . . . . . . . . . . . . . . .6-30 6-13 HYDRAULIC DIAGRAM - TELESCOPE (TOWER BOOM) . . . . . . . . . . . . . . . . . . . . . . .6-32

SECTION 7 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1

7-1 ELECTRICAL DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-2 7-2 ELECTRICAL SCHEMATIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-8

SECTION 8 - DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1

8-1

DECALS INSTALLATION (PRIOR TO FEBRUARY 1992) . . . . . . . . . . . . . . . . . . . . . .

8-2

8-2

DECALS INSTALLATION (FEBRUARY 1992 TO PRESENT) . . . . . . . . . . . . . . . . . . . .

8-6

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK . . . . . . . . . . . . . . . . . . . . . . . . .9-1 SECTION 10 - SPECIAL OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-10

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TABLE OF CONTENTS

FIGURE NO.

TITLE

PAGE NO.

iv

3120806

SECTION 1 FRAME

TABLE OF CONTENTS

FIGURE

DESCRIPTION

PAGE

 

 

 

1-1 FRAME, STEERING AND AXLE INSTALLATIONS - 2WD AND 4WD

(WITH 2 WHEEL STEER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 1-2 FRAME, STEERING AND AXLE INSTALLATIONS - 2WD AND 4WD

(WITH 4 WHEEL STEER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8 1-3 TIRE AND WHEEL DRIVE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14 1-4 DRIVE MOTOR ASSEMBLY - VICKERS (2WD/2WS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18 1-5 DRIVE MOTOR ASSEMBLY - CESSNA (4WD/2WS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20 1-6 DRIVE MOTOR ASSEMBLY - REXROTH (2WD/4WS AND 4WD/4WS . . . . . . . . . . . . . . . . . . . 1-24 1-7 DRIVE BRAKE ASSEMBLY - AUSCO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-26 1-8 DRIVE MOTOR ASSEMBLY - MICO (PRIOR TO JULY 1991) . . . . . . . . . . . . . . . . . . . . . . . . . . 1-28 1-9 DRIVE BRAKE ASSEMBLY - MICO (JULY 1991 TO PRESENT). . . . . . . . . . . . . . . . . . . . . . . . 1-30 1-10 DRIVE HUB ASSEMBLY (2WD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-34 1-11 DRIVE HUB ASSEMBLY (4WD REAR WITH 2WS AND 4WD FRONT AND REAR WITH 4WS 1-38 1-12 DRIVE HUB/BRAKE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-42 1-13 VALVES INSTALLATION (FRAME MOUNTED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-46 1-14 CONTROL VALVE ASSEMBLY - 2 SECTION RACINE BANG-BANG . . . . . . . . . . . . . . . . . . . . 1-50 1-15 TOW INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-52

S E C T I O N

1

F

R A M E

3120806

1-1

S E C T I O N

1

F

R A M E

SECTION 1 FRAME

FIGURE 1-1. FRAME, STEERING AND AXLE INSTALLATIONS - 2WD AND 4WD (WITH 2 WHEEL STEER)

1-2

3120806

SECTION 1 FRAME

FIGURE 1-1. FRAME, STEERING AND AXLE INSTALLATIONS - 2WD AND 4WD (WITH 2 WHEEL STEER)

FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

 

 

 

 

 

 

 

FRAME, STEERING AND AXLE INSTALLATIONS -

Ref.

 

 

 

2WD AND 4WD (WITH 2 WHEEL STEER)

 

 

1

2360304

Frame (2WD Fixed Axle)

1

 

 

2360311

Frame (2WD Oscillating Axle)

1

 

 

2360312

Frame (4WD Fixed Axle)

1

 

 

2360303

Frame (4WD Oscillating Axle)

1

 

 

0251314

OSCILLATING AXLE INSTALLATION - 2WD

Ref.

B

 

 

(OPTIONAL) (PRIOR TO SEPTEMBER 1992)

 

 

 

0253120

OSCILLATING AXLE INSTALLATION - 2WD

Ref.

A

 

 

(OPTIONAL) (SEPTEMBER 1992 TO PRESENT)

 

 

 

0251517

OSCILLATING AXLE INSTALLATION - STANDARD

Ref.

D

 

 

4WD (OPTIONAL) (PRIOR TO SEPTEMBER 1992)

 

 

 

0253121

OSCILLATING AXLE INSTALLATION - STANDARD

Ref.

A

 

 

4WD (OPTIONAL) (SEPTEMBER 1992 TO PRES-

 

 

 

 

ENT)

 

 

2

 

Lockout Cylinder Assembly Options (See Section 5

2

 

 

 

for Breakdown):

 

 

 

1682376

2WD (Prior to September 1992)

 

 

 

1682724

2WD (TUV) (September 1992 to Present)

 

 

 

1682452

4WD (Prior to September 1992)

 

 

 

1682727

4WD (TUV) (September 1992 to Present)

 

 

3

3421224

Pin (Bottom)

2

 

4

3450808

Pin, Cotter 1/4” x 2”

4

 

5

0641406

Bolt 1/4”-20NC x 3/4”

2

 

6

4761400

Lockwasher 1/4”

2

 

7

4751400

Flatwasher 1/4”

2

 

8

4843269

Pin (Top)

2

 

9

0641508

Bolt 5/16”-18NC x 1”

2

 

10

4761500

Lockwasher 5/16”

2

 

11

4751500

Flatwasher 5/16”

2

 

12

4842691

Axle Weldment (2WD)

1

 

 

4842153

Axle Weldment (4WD)

1

 

13

4843271

Pin

1

 

14

3450814

Pin, Cotter 1/4” x 3 1/2”

1

 

15

4740158

Washer, Thrust

2

 

16

0641608

Bolt 3/8”-16NC x 1”

1

 

 

4740185

Flatwasher, Hardened

1

 

17

0961029

Bushing (Spindle Pivot Point) (4WD) (Prior to

4

 

 

 

February 1994)

 

 

 

0961773

Bushing (Spindle Pivot Point) (4WD) February

4

 

 

 

1994 to Present)

 

 

18

0961003

Bushing (Axle Pivot Point) (Prior to February 1994)

2

 

 

0961771

Bushing (Axle Pivot Point) (February 1994 to Pres-

2

 

 

 

ent)

 

 

19

4220098

Stop, Axle

2

 

20

3311801

Nut 1/2”-13NC

4

 

21

4761800

Lockwasher 1/2”

4

 

 

 

 

 

 

S E C T I O N

1

F

R A M E

3120806

1-3

S E C T I O N

1

F

R A M E

SECTION 1 FRAME

FIGURE 1-1. FRAME, STEERING AND AXLE INSTALLATIONS - 2WD AND 4WD (WITH 2 WHEEL STEER) (CONTINUED)

FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

 

 

 

 

 

22

4751800

Flatwasher 1/2”

4

 

 

4300048

Stud (Welded on Part)

4

 

23

4070528

Shim, Stop

A/R

 

 

4070800

Shim, Stop (.125)

A/R

 

24

3311601

Nut 3/8”-16NC

4

 

25

4761800

Lockwasher 12”

4

 

26

4751800

Flatwasher

4

 

 

4300034

Stud (Welded on Part)

4

 

27

1320125

Clamp

1

 

28

3311601

Nut 3/8”-16NC

1

 

29

4761600

Lockwasher 3/8”

1

 

 

4300030

Stud (Welded on Part)

1

 

30

2160002

Fitting, Grease

3

 

31

2160003

Fitting, Grease - 45°

1

 

32

3780184

O-Ring

2

 

 

0236449

STEERING AND SPINDLES INSTALLATION

Ref.

O

33

1681562

Steer Cylinder Assembly (See Section 5 for

1

 

 

 

Breakdown)

 

 

34

3431622

Pin, Clevis

1

 

35

4712600

Flatwasher

1

 

36

3450606

Pin, Cotter

1

 

37

0440091

Washer, Thrust

1

 

38

3300175

Locknut, Special

1

 

39

2160003

Fitting, Grease - 45°

2

 

40

3840863

Rod, Tie

1

 

41

0560714

Block, Tie Rod (Left Side)

1

 

 

0560605

Block, Tie Rod (Right Side)

1

 

42

3300229

Nut, Jam (Left Side)

1

 

 

3323002

Nut, Jam (Right Side)

1

 

43

0630425

Bolt, Special

2

 

44

0440091

Washer, Thrust

2

 

45

3312601

Nut 1”-8NC

2

 

 

0100011

Loctite

A/R

 

46

Not Used

 

 

 

47

4130160

Spindle (R.H.)

1

 

48

4130161

Spindle (L.H.)

1

 

49

0960523

Bushing, Bronze (Prior to February 1994)

4

 

 

0961778

Bushing, Bronze (February 1994 to Present)

4

 

50

0440183

Bearing, Thrust

2

 

51

3300208

Nut, Slotted

2

 

 

3313403

Nut, Slotted 1 1/2”-6NC

2

 

52

3451012

Pin, Cotter 5/16” x 3”

2

 

53

 

Kingpin Options:

 

 

 

3421243

(Prior to February 1994)

 

 

 

3422261

(February 1994 to Present)

 

 

 

3780183

O-Ring (February 1994 to Present Only)

4

 

 

 

 

 

 

1-4

3120806

SECTION 1 FRAME

FIGURE 1-1. FRAME, STEERING AND AXLE INSTALLATIONS - 2WD AND 4WD (WITH 2 WHEEL STEER) (CONTINUED)

FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

 

 

 

 

 

54

2160002

Fitting, Grease

2

 

 

4640812

Valve, Relief

2

 

55

3960098

Seal, Hub

2

 

56

0440019

Cone, Bearing

4

 

57

0440018

Cup, Bearing

4

 

58

2780091

Hub

2

 

59

0630137

Stud, Wheel

20

 

60

4740016

Washer, Hardened

2

 

61

3323403

Nut, Slotted 1 1/2”-12NF

2

 

 

3313403

Nut, Slotted 1 1/2” - 6NC

2

 

62

3450810

Pin, Cotter 1/4” x 2 1/2”

2

 

 

3451012

Pin, Cotter 5/16” x 3”

2

 

63

1120032

Cap, Hub

2

 

64

0721003

Bolt #10-24NC x 3/8”

6

 

65

4761000

Lockwasher #10

6

 

66

3300012

Nut, Wheel

20

 

 

0250255

STEERING AND SPINDLES INSTALLATION

Ref.

E

 

 

(STANDARD 4WD BUILT PRIOR TO FEBRUARY

 

 

 

 

1994)

 

 

67

1681555

Steer Cylinder Assembly (See Section 5 for

1

 

 

 

Breakdown)

 

 

68

3431622

Pin, Clevis

1

 

69

4712600

Flatwasher

1

 

70

3450606

Pin, Cotter

1

 

71

0630369

Bolt, Special

1

 

72

0440091

Washer, Thrust

1

 

73

3312602

Nut, Jam 1”-8NC

1

 

 

0100011

Loctite #242

A/R

 

74

2160003

Fitting, Grease

6

 

 

4640812

Valve, Relief

4

 

75

3841029

Rod, Tie

1

 

76

0560714

Block, Tie Rod (Left Side)

1

 

 

0560605

Block, Tie Rod (Right Side - Not Shown)

1

 

77

3300229

Nut, Jam (Left Side)

1

 

 

3300023

Nut, Jam (Right Side - Not Shown)

1

 

78

0642628

Bolt 1”-8NC x 3 1/2”

2

 

79

0440091

Washer, Thrust

2

 

80

3312601

Nut 1”-8NC

2

 

 

0100011

Loctite

A/R

 

81

4130223

Spindle (R.H.)

1

 

82

4130224

Spindle (L.H.)

1

 

83

3422221

Kingpin (Machines built February 1994 to Present)

4

 

 

3421190

Kingpin (Machines Built Prior to February 1994)

4

 

 

3421833

Kingpin (CSA Machines Built Prior to February 1994)

4

 

 

 

O-Ring (February 1994 to Present Only)

8

 

84

0440161

Bearing, Thrust

4

 

85

0630083

Bolt, Special

8

 

 

 

 

 

 

S E C T I O N

1

F

R A M E

3120806

1-5

S E C T I O N

1

F

R A M E

SECTION 1 FRAME

FIGURE 1-1. FRAME, STEERING AND AXLE INSTALLATIONS - 2WD AND 4WD (WITH 2 WHEEL STEER) (CONTINUED)

FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

 

 

 

 

 

86

4761600

Lockwasher 3/8”

8

 

 

4920096

Wire, Safety

A/R

 

87

3530244

Plate, Cover (Prior to September 1992)

4

 

 

3536410

Plate, Cover (September 1992 to February 1994)

4

 

88

0641404

Bolt 1/4”-20NC x 1/2” (Prior to September 1992)

8

 

 

2080026

Tack (September 1992 to February 1994)

8

 

89

4761400

Lockwasher 1/4” (Prior to September 1992)

2

 

 

 

 

 

 

1-6

3120806

SECTION 1 FRAME

FIGURE 1-1. FRAME, STEERING AND AXLE INSTALLATIONS - 2WD AND 4WD (WITH 2 WHEEL STEER) (CONTINUED)

FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

 

 

 

 

 

 

 

 

 

 

S E C T I O N

1

F

R A M E

3120806

1-7

JLG 60HA Parts Manual

S E C T I O N

1

F

R A M E

SECTION 1 FRAME

FIGURE 1-2. FRAME, STEERING AND AXLE INSTALLATIONS - 2WD AND 4WD (WITH 4 WHEEL STEER)

1-8

3120806

SECTION 1 FRAME

FIGURE 1-2. FRAME, STEERING AND AXLE INSTALLATIONS - 2WD AND 4WD (WITH 4 WHEEL STEER)

FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

 

 

 

 

 

 

 

FRAME, STEERING AND AXLE INSTALLATIONS -

Ref.

 

 

 

2WD AND 4WD (WITH 4 WHEEL STEER)

 

 

1

2360332

Frame (2WD)

1

 

 

2360333

Frame (4WD)

1

 

 

0251773

FIXED FRONT AXLE INSTALLATION -2WD

Ref.

B

 

0251314

OSCILLATING FRONT AXLE INSTALLATION - 2WD

Ref.

B

 

 

(PRIOR TO SEPTEMBER 1992)

 

 

 

0253120

OSCILLATING FRONT AXLE INSTALLATION - 2WD

Ref.

A

 

 

(SEPTEMBER 1992 TO PRESENT)

 

 

2

 

Lockout Cylinder Assembly Options (2WD with

2

 

 

 

Oscillating Front Axle) (See Section 5 for

 

 

 

 

Breakdown)

 

 

 

1682376

Cylinder (Prior to September 1992)

 

 

 

1682724

Cylinder (TUV) (September 1992 to Present)

 

 

3

3421224

Pin (Bottom)

2

 

4

3450808

Pin, Cotter 1/4” x 2”

4

 

5

0641406

Bolt 1/4”-20NC x 3/4”

2

 

6

4761400

Lockwasher 1/4”

2

 

7

4751400

Flatwasher 1/4”

2

 

8

4843269

Pin (Top)

2

 

9

0641508

Bolt 5/16”-18NC x 1”

2

 

10

4761500

Lockwasher 5/16”

2

 

11

4751500

Flatwasher 5/16”

2

 

12

4642691

Axle Weldment (2WD)

1

 

 

0961003

Bushing, Bronze (Axle Pivot Point) (Prior to

2

 

 

 

February 1994)

 

 

 

0961771

Bushing, Bronze (Axle Pivot Point) (February 1994

2

 

 

 

to Present)

 

 

13

4843271

Pin

1

 

14

3450814

Pin, Cotter 1/4” x 3 1/2”

1

 

15

4740158

Washer, Thrust

2

 

16

0641608

Bolt 3/8”-16NC x 1”

1

 

17

4751600

Flatwasher Hardened

1

 

18

3780184

O-Ring

2

 

19

4220098

Stop, Axle (2WD)

2

 

20

3311801

Nut 1/2”-13NC

4

 

21

4761800

Lockwasher 1/2”

4

 

22

4751800

Flatwasher 1/2”

4

 

 

4300045

Stud (Welded on Part)

4

 

23

4070528

Shim, Stop (2WD)

A/R

 

 

4070800

Shim, Stop (2WD) (.125)

A/R

 

24

3311601

Nut 3/8”-16NC

4

 

25

4761800

Lockwasher 1/2”

4

 

26

4751800

Flatwasher 1/2”

4

 

27

1320125

Clamp (2WD)

1

 

 

 

 

 

 

S E C T I O N

1

F

R A M E

3120806

1-9

S E C T I O N

1

F

R A M E

SECTION 1 FRAME

FIGURE 1-2. FRAME, STEERING AND AXLE INSTALLATIONS - 2WD AND 4WD (WITH 4 WHEEL STEER) (CONTINUED)

FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

 

 

 

 

 

28

3311601

Nut 3/8”-16NC

1

 

 

4761600

Lockwasher 3/8”

1

 

 

4300030

Stud (Welded on Parts)

1

 

29

2160002

Fitting, Grease

3

 

30

2160003

Fitting, Grease - 45°

1

 

31

0560951

Block, Axle (2WD with Fixed Front Axle)

2

 

32

0641616

Bolt 3/8”-16NC x 2”

4

 

 

4751600

Flatwasher 3/8”

4

 

33

4070224

Shim - .12

A/R

 

 

4070225

Shim - .06

A/R

 

 

0100019

Loctite #271

A/R

 

 

0254294

FIXED FRONT AXLE INSTALLATION - 4WD

Ref.

A

 

0251703

OSCILLATING FRONT AXLE INSTALLATION - 4WD

Ref.

C

 

 

(PRIOR TO SEPTEMBER 1992)

 

 

 

0253123

OSCILLATING FRONT AXLE INSTALLATION - 4WD

Ref.

D

 

 

(SEPTEMBER 1992 TO PRESENT)

 

 

34

 

Lockout Cylinder Assembly Options (4WD with

2

 

 

 

Oscillating Axle) (See Section 5 for Breakdown):

 

 

 

1682406

Cylinder (Prior to September 1992)

 

 

 

1682757

Cylinder (TUV) (September 1992 to Present)

 

 

35

3421861

Pin (Bottom)

2

 

36

4843286

Pin (Top)

2

 

37

0641407

Bolt 1/4”-20NC x 7/8”

4

 

38

4761400

Lockwasher 1/4”

4

 

39

4751400

Flatwasher 1/4”

4

 

40

4843826

Axle Weldment (4WD)

1

 

41

3422064

Pin (Prior to February 1994)

1

 

 

3422360

Pin (February 1994 to Present)

1

 

 

3780187

O-Ring (September 1992 to Present Only) (Not

2

 

 

 

Shown)

 

 

42

0641610

Bolt 3/8”-16NC x 1 1/4”

1

 

43

4761600

Lockwasher 3/8”

1

 

44

4740185

Flatwasher, Hardened

1

 

45

0961529

Bushing, Bronze (Top) (Prior to May 1992)

2

 

 

0961686

Bushing, Bronze (Top) (May 1992 to February

2

 

 

 

1994)

 

 

 

0961776

Bushing, Bronze (Top) (February 1994 to Present)

2

 

46

0961509

Bushing, Bronze (Bottom) (Prior to May 1992)

2

 

 

0961687

Bushing, Bronze (Bottom) (May 1992 to February

2

 

 

 

1994)

 

 

 

0961777

Bushing, Bronze (Bottom) (February 1994 to Pres-

2

 

 

 

ent)

 

 

47

2160003

Fitting, Grease - 45°

3

 

 

2160002

Fitting, Grease - Straight

4

 

 

3780184

O-Ring (Not Shown)

8

 

 

4640812

Valve, Relief Fitting (Not Shown)

5

 

 

 

 

 

 

1-10

3120806

SECTION 1 FRAME

FIGURE 1-2. FRAME, STEERING AND AXLE INSTALLATIONS - 2WD AND 4WD (WITH 4 WHEEL STEER) (CONTINUED)

FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

 

 

 

 

 

 

0236449

FRONT STEERING AND SPINDLES INSTALLATION

Ref.

O

 

 

(STANDARD) (2WD)

 

 

48

1681562

Steer Cylinder Assembly (2WD Front) (See Section 5

1

 

 

 

for Breakdown)

 

 

49

3431622

Pin, Clevis

1

 

50

4712600

Flatwasher

1

 

51

3450606

Pin, Cotter

1

 

52

0440091

Washer, Thrust

1

 

53

3300175

Locknut, Special

1

 

54

2160003

Fitting, Grease - 45°

2

 

55

3840863

Rod, Tie (2WD Front)

1

 

56

0560714

Block, Tie Rod (Left Side)

1

 

 

0560605

Block, Tie Rod (Right Side)

1

 

57

3300229

Nut, Jam (Left Side)

1

 

 

3323002

Nut, Jam (Right Side)

1

 

58

0630425

Bolt, Special

2

 

59

0440091

Washer, Thrust

2

 

60

3312601

Nut 1”-8NC

2

 

 

0100011

Loctite

A/R

 

61

4130160

Spindle (Right Side) (2WD Front)

1

 

62

4130161

Spindle (Left Side) (2WD Front)

1

 

63

0960523

Bushing, Bronze (Prior to February 1994)

4

 

 

0961778

Bushing, Bronze (February 1994 to Present)

4

 

64

0440183

Bearing, Thrust

2

 

65

3300208

Nut, Slotted

2

 

 

3313403

Nut, Slotted 1 1/2”-6NC

2

 

66

3451012

Pin, Cotter 5/16” x 3”

2

 

67

 

Kingpin Options:

2

 

 

3421243

(Prior to February 1994)

 

 

 

3422261

(February 1994 to Present)

 

 

 

3780183

O-Ring (February 1994 to Present Only)

4

 

68

2160002

Fitting, Grease

2

 

 

4640812

Valve, Relief

2

 

69

3960098

Seal, Hub

2

 

70

0440019

Cone, Bearing

4

 

71

0440018

Cup, Bearing

4

 

72

2780091

Hub

2

 

73

0630137

Stud, Wheel

20

 

74

4740016

Washer, Hardened

2

 

75

3323403

Nut, Slotted 1 1/2”-12NF

2

 

 

3313403

Nut, Slotted 1 1/2”-6NC

2

 

76

3450810

Pin, Cotter 1/4” x 2 1/2”

2

 

 

3451012

Pin, Cotter 5/16” x 3”

2

 

77

1120032

Cap, Hub

2

 

78

0721003

Bolt #10-24NC x 3/8”

6

 

79

4761000

Lockwasher #10

6

 

80

3300012

Nut, Wheel

20

 

 

 

 

 

 

S E C T I O N

1

F

R A M E

3120806

1-11

S E C T I O N

1

F

R A M E

SECTION 1 FRAME

FIGURE 1-2. FRAME, STEERING AND AXLE INSTALLATIONS - 2WD AND 4WD (WITH 4 WHEEL STEER) (CONTINUED)

FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

 

 

 

 

 

 

0251594

FRONT STEERING AND SPINDLES INSTALLATION

Ref.

E

 

 

- 4WD (PRIOR TO FEBRUARY 1994)

 

 

 

0251913

FRONT STEERING AND SPINDLES INSTALLATION

Ref.

D

 

 

- 4WD (DOMESTIC BUILT FEBRUARY 1994 TO

 

 

 

 

PRESENT)

 

 

81

1681555

Steer Cylinder Assembly (4WD Front) (See Section 5

1

 

 

 

for Breakdown)

 

 

82

3431622

Pin, Clevis

1

 

83

4712600

Flatwasher

1

 

84

3450606

Pin, Cotter

1

 

85

0630439

Bolt, Special

1

 

86

0440091

Washer, Thrust

1

 

87

3312602

Nut, Jam 1”-8NC

1

 

 

0100011

Loctite #242

A/R

 

88

2160002

Fitting, Grease

1

 

 

2160003

Fitting, Grease - 45°

4

 

 

4640182

Valve, Relief

4

 

89

3840868

Rod, Tie (4WD Front)

1

 

90

0560714

Block, Tie Rod (Left Side)

1

 

 

0560605

Block, Tie Rod (Right Side - Not Shown)

1

 

91

3300229

Nut, Jam (Left Side)

1

 

 

3323402

Nut, Jam (Right Side - Not Shown)

1

 

92

3312601

Nut 1”-8NC

2

 

93

0440091

Washer, Thrust

2

 

 

0100011

Loctite

A/R

 

94

4130255

Spindle (Right Side) (4WD Front)

1

 

95

4130256

Spindle (Left Side) (4WD Front)

1

 

96

3421856

Kingpin (Top) (Prior to February 1994)

4

 

 

3421927

Kingpin (Top) (February 1994 to Present)

4

 

 

3780184

O-Ring

4

 

97

3421858

Kingpin (Bottom) (Prior to February 1994)

4

 

 

3421929

Kingpin (Bottom) (February 1994 to Present)

4

 

 

3780184

O-Ring

4

 

98

0440082

Bearing, Thrust (When Equipped)

2

 

99

0630083

Bolt, Special

8

 

100

4761600

Lockwasher 3/8”

8

 

 

4920096

Wire, Safety

A/R

 

 

0251541

REAR STEERING AND SPINDLES INSTALLATION -

Ref.

C

 

 

2WD

 

 

 

0251593

REAR STEERING AND SPINDLES INSTALLATION -

Ref.

E

 

 

4WD (PRIOR TO FEBRUARY 1994)

 

 

 

0251914

REAR STEERING AND SPINDLES INSTALLATION -

Ref.

C

 

 

4WD (FEBRUARY 1994 TO PRESENT)

 

 

101

1682203

Steer Cylinder Assembly (2WD Rear) (See Section 5

1

 

 

 

for Breakdown)

 

 

 

1681555

Steer Cylinder Assembly (4WD Rear) (See Section 5

1

 

 

 

for Breakdown)

 

 

 

 

 

 

 

1-12

3120806

SECTION 1 FRAME

FIGURE 1-2. FRAME, STEERING AND AXLE INSTALLATIONS - 2WD AND 4WD (WITH 4 WHEEL STEER) (CONTINUED)

FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

 

 

 

 

 

102

3431622

Pin, Clevis

1

 

103

4712600

Flatwasher 1” Narrow

1

 

104

3450606

Pin, Cotter 3/16” x 1 1/2”

1

 

105

0630439

Bolt, Special

1

 

106

0440091

Bearing, Thrust

1

 

107

3312602

Nut, Jam 1”-8NC

1

 

 

0100011

Loctite #242

A/R

 

108

2160003

Fitting, Grease - 45°

6

 

 

4640812

Valve, Relief

4

 

109

3780184

O-Ring

8

 

110

3840868

Tie-Rod (Rear)

1

 

111

0560714

Block, Tie-Rod (Left Side)

1

 

 

0560605

Block, Tie-Rod (Right Side)

1

 

112

3300229

Nut, Jam (Left Side)

1

 

 

3323002

Nut, Jam (Right Side)

1

 

113

3300175

Locknut, Special

2

 

114

0440091

Bearing, Thrust

2

 

115

4130254

Spindle (Left Side) (2WD Rear)

1

 

 

4130256

Spindle (Left Side) (4WD Rear)

1

 

116

4130253

Spindle (Right Side) (2WD Rear)

1

 

 

4130255

Spindle (Right Side) (4WD Rear)

1

 

117

3421856

Kingpin (Top) (Prior to February 1994)

2

 

 

3421927

Kingpin (Top) (Built February 1994 to Present)

2

 

118

3421858

Kingpin (Bottom) (Prior to February 1994)

2

 

 

3421929

Kingpin (Bottom) (February 1994 to Present)

2

 

119

4740082

Washer, Thrust (When Equipped)

2

 

120

0630083

Bolt, Special

4

 

121

4761600

Lockwasher 3/8”

4

 

 

4920096

Wire, Safety

A/R

 

122

0961529

Bushing, Bronze (Top) (Prior to May 1992)

2

 

 

0961686

Bushing, Bronze (Top) (May 1992 to February 1994)

2

 

 

0961776

Bushing, Bronze (Top) (February 1994 to Present)

2

 

123

0961509

Bushing, Bronze (Bottom) (Prior to May 1992)

2

 

 

0961687

Bushing, Bronze (Bottom) (May 1992 to February

2

 

 

 

1994)

 

 

 

0961777

Bushing, Bronze (Bottom) (February 1994 to Pres-

2

 

 

 

ent)

 

 

 

 

 

 

 

S E C T I O N

1

F

R A M E

3120806

1-13

 

SECTION 1 FRAME

S

FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATIONS

E

 

C

 

T

 

I

 

O

 

N

 

1

 

F

 

R

 

A

 

M

 

E

 

 

 

1-14

3120806

SECTION 1 FRAME

FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATIONS

FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

 

 

 

 

 

 

 

TIRE AND WHEEL DRIVE INSTALLATIONS

Ref.

 

 

0250313

WHEEL DRIVE INSTALLATION (2WD/2WS)

Ref.

5

 

0251540

WHEEL DRIVE INSTALLATION (2WD/4WS)

Ref.

5

 

0250272

WHEEL DRIVE INSTALLATION (4WD/2WS)

Ref.

5

 

0251592

WHEEL DRIVE INSTALLATION (4WD/4WS)

Ref.

7

1

3160140

Drive Motor Assembly - Vickers (2WD/2WS) (See

2

 

 

 

Figure 1-4 for Breakdown)

 

 

2

3160080

Drive Motor Assembly - Cessna (4WD/2WS Rear)

2

 

 

 

(See Figure 1-5 for Breakdown)

 

 

3

3160176

Drive Motor Assembly - Rexroth (All 4WS) (See

2/4

 

 

 

Figure 1-6 for Breakdown)

 

 

 

 

Note: All 4WS - Use p/n 3160204 Motor Plus p/n

Ref.

 

 

 

2900869 Conversion Kit as Replacement.

 

 

4

0920072

Drive Brake Assembly - Ausco (See Figure 1-7 for

2

 

 

 

Breakdown)

 

 

 

0920081

Drive Brake Assembly - Mico (Prior to July 1991)

2

 

 

 

(See Figure 1-8 for Breakdown)

 

 

 

0920084

Drive Brake Assembly - Mico (July 1991 to Present)

2

 

 

 

(See Figure 1-9 for Breakdown)

 

 

5

3311801

Nut 1/2”-13NC

4

 

6

4761800

Lockwasher 1/2”

4

 

7

4740252

Washer, Hardened (When Equipped)

4

 

8

4320008

Stud (Use with Ausco Brake)

4

 

 

4300092

Stud (Use with Mico Brake)

4

 

 

0100011

Loctite #242

A/R

 

9

2780114

Drive Hub Assembly (0250313/0251540 Installations

2

 

 

 

- 2WD) (See Figure 1-10 for Breakdown)

 

 

 

2780170

Drive Hub Assembly (0250272 Installations - 4WD

2

 

 

 

Rear) (See Figure 1-11 for Breakdown)

 

 

 

2780170

Drive Hub Assembly (0251592 Installations -

4

 

 

 

4WD/4WS Front and Rear) (See Figure 1-11 for

 

 

 

 

Breakdown)

 

 

10

0642014

Bolt 5/8”-11NC x 1 3/4”

16

 

 

3932028

Bolt, Socket Head 5/8”-11NC x 1 3/4”

16

 

11

4762000

Lockwasher 5/8”

16

 

 

0100011

Loctite #242

A/R

 

12

3300012

Lug Nut (2WD - 10 Per Wheel)

20

 

 

3300012

Lug Nut (4WD - 9 Per Wheel)

36

 

13

3160080

Drive Motor Assembly - Cessna (4WD/2WS) (See

2

 

 

 

Figure 1-5 for Breakdown)

 

 

14

0641810

Bolt 1/2”-13NC x 1 1/4”

4

 

15

4761800

Lockwasher 1/2”

4

 

16

4751800

Flatwasher 1/2”

4

 

17

2780151

Drive Hub/Brake Assembly (4WD/2WS - Front Only -

2

 

 

 

Built Prior to February 1992) (See Figure 1-13 for

 

 

 

 

Breakdown)

 

 

 

2780192

Drive Hub/Brake Assembly (4WD/2WS - Front Only -

2

 

 

 

Built February 1992 to Present) (See Figure1-13 for

 

 

 

 

Breakdown)

 

 

 

 

 

 

 

S E C T I O N

1

F

R A M E

3120806

1-15

S E C T I O N

1

F

R A M E

SECTION 1 FRAME

FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATIONS (CONTINUED)

FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

 

 

 

 

 

18

0642014

Bolt 5/8”-11NC x 1 3/4”

6

 

19

4762000

Lockwasher 5/8”

6

 

 

0250548

TIRE AND WHEEL INSTALLATIONS (FOAM-FILLED

Ref.

A

 

 

14 X 17.5) (2WD/2WS)

 

 

 

0250172

TIRE AND WHEEL INSTALLATIONS (FOAM-FILLED

Ref.

A

 

 

14 X 17.5) (4WD/2WS)

 

 

 

0251865

TIRE AND WHEEL INSTALLATIONS (FOAM-FILLED

Ref.

A

 

 

14 X 17.5) (4WD/4WS)

 

 

 

0254769

TIRE AND WHEEL INSTALLATIONS (FOAM-FILLED

Ref.

_

 

 

15 X 19.5) (2WD/2WS)

 

 

 

0253832

TIRE AND WHEEL INSTALLATIONS (FOAM-FILLED

Ref.

A

 

 

15 X 19.5) (4WD/2WS)

 

 

 

0251700

TIRE AND WHEEL INSTALLATIONS (FOAM-FILLED

Ref.

_

 

 

15 X 19.5) (4WD/4WS)

 

 

 

 

2WD Options:

Ref.

 

101

0250170

Tire and Wheel Assembly - 2WD Left Side Front

1

A

 

 

(Foam-Filled 14 x 17.5)

 

 

 

0250171

Tire and Wheel Assembly - 2WD Right Side Front

1

A

 

 

(Foam-Filled 14 x 17.5)

 

 

 

0236626

Tire and Wheel Assembly - 2WD/2WS Left Side

1

A

 

 

Rear (Foam-Filled 14 x 17.5)

 

 

 

0236625

Tire and Wheel Assembly - 2WD/2WS Right Side

1

_

 

 

Rear (Foam-Filled 14 x 17.5)

 

 

 

0253833

Tire and Wheel Assembly - 2WD/4WS Right Side

1

2

 

 

Front (Foam-Filled 15 x 19.5)

 

 

 

0253834

Tire and Wheel Assembly - 2WD/2WS Left Side

1

2

 

 

Front (Foam-Filled 15 x 19.5)

 

 

 

0254770

Tire and Wheel Assembly - 2WD/2WS Right Side

1

3

 

 

Rear (Foam-Filled 15 x 19.5)

 

 

 

0254771

Tire and Wheel Assembly - 2WD/2WS Left Side

1

3

 

 

Rear (Foam-Filled 15 x 19.5)

 

 

 

 

4WD Options:

Ref.

 

 

0250171

Tire and Wheel Assembly - 4WD/2WS Left Side

2

A

 

 

Front and Rear (Foam-Filled 14 x 17.5)

 

 

 

0250170

Tire and Wheel Assembly - 4WD/2WS Right Side

2

A

 

 

Front and Rear (Foam-Filled 14 x 17.5)

 

 

 

0251866

Tire and Wheel Assembly - 4WD/4WS Left Side

2

A

 

 

Front and Rear (Foam-Filled 14 x 17.5)

 

 

 

0255803

Tire and Wheel Assembly - 4WD/4WS Right Side

2

_

 

 

Front and Rear (Foam-Filled 14 x 17.5)

 

 

 

0253833

Tire and Wheel Assembly - 4WD/2WS Right Side

2

2

 

 

(Foam-Filled 15 x 19.5)

 

 

 

0253834

Tire and Wheel Assembly - 4WD/2WS Left Side

2

2

 

 

(Foam-Filled 15 x 19.5)

 

 

 

0251701

Tire and Wheel Assembly - 4WD/4WS Right Side

2

2

 

 

(Foam-Filled 15 x 19.5)

 

 

 

0251702

Tire and Wheel Assembly - 4WD/4WS Left Side

2

2

 

 

(Foam-Filled 15 x 19.5)

 

 

 

 

 

 

 

1-16

3120806

 

 

SECTION 1 FRAME

 

 

 

S

 

FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATIONS (CONTINUED)

 

 

 

 

 

 

 

 

 

 

E

 

FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

 

 

 

 

 

 

 

 

C

 

 

 

Note: Assemblies may require ballast/foam filling

Ref.

 

 

 

 

 

to manufacturer’s specifications prior to installing

 

 

 

T

 

 

 

on machine. Refer to Operation & Safety or Service

 

 

 

 

 

 

& Maintenance Manuals. Purchase individual tire

 

 

 

I

 

 

 

 

 

 

 

 

 

 

and/or rim only if able to foam fill tire and wheel

 

 

 

O

 

 

 

assembly, otherwise purchase complete assembly.

 

 

 

 

 

 

Tire Options (Prior to May 1995):

 

 

 

N

 

 

 

 

 

 

 

 

 

4520024

Tire - 14 x 17.5 Goodyear Hi-Miller

 

 

 

1

 

 

4520025

Tire - 14 x 17.5 Goodyear X-Tra Grip

 

 

 

 

 

 

 

 

 

 

 

4520009

Tire - 15 x 19.5 General Jumbo Cargo

 

 

 

 

 

 

4520007

Tire - 15 x 19.5 General Jumbo All Grip

 

 

 

F

 

 

4520125

Tire - 15 x 19.5 Goodyear Sure Grip Loader

 

 

 

 

 

 

Tire Options (May 1995 to Present):

 

 

 

R

 

 

 

 

 

 

 

 

 

4520171

Tire - 14 x 17.5 Galaxy

 

 

 

A

 

 

4520142

Tire - 15 x 19.5 Denman E M Loader

 

 

 

 

 

4520200

Tire - 15 x 19.5 Galaxy Super Sidewall

 

 

 

M

 

 

 

Rim Options:

 

 

 

E

 

 

 

 

 

 

 

 

 

4860115

Rim, Wheel (14 x 17.5 Tires) (2WD Front With

 

 

 

 

 

 

 

2WS/4WD Front and Rear With 2WS)

 

 

 

 

 

 

4860119

Rim, Wheel (14 x 17.5 Tires) (2WD Rear for

 

 

 

 

 

 

 

 

 

 

 

 

 

0250102 and 0250217 Installations Only)

 

 

 

 

 

 

0236539

Rim, Wheel (14 x 17.5 Tires (2WD Rear With

 

 

 

 

 

 

 

2WS for all except 0250102 and 0250217

 

 

 

 

 

 

 

Installations)

 

 

 

 

 

 

4860129

Rim, Wheel (14 x 17.5 Tires) (4WD Front and

 

 

 

 

 

 

 

Rear With 4WS)

 

 

 

 

 

 

4860130

Rim, Wheel (15 x 19.5 Tires) (2WD Front With

 

 

 

 

 

 

 

4WS and 4WD Front and Rear With 4WS)

 

 

 

 

 

 

4860108

Rim, Wheel (15 x 19.5 Tires) (2WD Rear With

 

 

 

 

 

 

 

4WS) (Production)

 

 

 

 

 

 

4860148

Rim, Wheel (15 x 19.5 Tires) (2WD Rear With

 

 

 

 

 

 

 

4WS) (Post Production Alternative)

 

 

 

 

 

 

4860123

Rim, Wheel (15 x 19.5) (4WD Front and Rear

 

 

 

 

 

 

 

With 2WS)

 

 

 

 

 

 

 

 

 

 

 

 

 

3120806

1-17

 

SECTION 1 FRAME

S

FIGURE 1-4. DRIVE MOTOR ASSEMBLY - VICKERS (2WD/2WS)

E

 

C

 

T

 

I

 

O

 

N

 

1

 

F

 

R

 

A

 

M

 

E

 

 

 

1-18

3120806

SECTION 1 FRAME

FIGURE 1-4. DRIVE MOTOR ASSEMBLY - VICKERS (2WD/2WS)

FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

 

 

 

 

 

 

3160140

DRIVE MOTOR ASSEMBLY - VICKERS (2WD/2WS)

Ref.

A

1

7006766

Yoke

1

 

2

7006767

Roll Pin

1

 

3

7006768

Spherical Seat

1

 

4

7006772

Spring Seat

1

 

5

7006774

Yoke Spring

1

 

6

7006776

Yoke Stop

1

 

7

Kit

Gasket

1

 

8

7006786

Housing

1

 

9

7006787

Washer

6

 

10

7006788

Screw

6

 

11

7006789

Screw

4

 

12

 

Shim (Included in Kit 7006794

1

 

13

7006721

Retaining Ring

1

 

14

7006796

Shaft Steel

1

 

15

7006791

Bearing

2

 

16

7006792

Pintle Bearing

2

 

17

Kit

O-Ring

2

 

18

7006794

Shim Kit

1

 

19

7006795

Cover

2

 

20

7996719

Bearing

1

 

21

7006797

Piston

1

 

22

7006798

Piston Rod

1

 

23

7006703

Plug

1

 

24

Kit

O-Ring

1

 

25

7009300

Screw

4

 

26

7009301

Control Block

1

 

27

Kit

Gasket

1

 

28

Kit

O-Ring

1

 

29

Kit

Back-Up Ring

1

 

30

7009305

Retaining Ring

1

 

31

7009306

Valve Block

1

 

32

7006706

Pin

1

 

33

7009307

Pin

2

 

34

7009308

Shaft

1

 

35

7006717

Piston and Shoes

9

 

36

7006716

Shoe Plate

1

 

37

7006715

Spherical Washer

1

 

38

7006714

Pin, Retainer

1

 

39

7006713

Pin

3

 

40

7006712

Cylinder, Block

1

 

41

7006711

Spring Washer

1

 

42

7006710

Spring

1

 

43

7006709

Spring Washer

1

 

44

7009309

Retaining Ring

1

 

45

7006707

Bearing Spacer Kit

1

 

46

7009310

Wafer Plate

1

 

47

7006704

Bearing S/A

1

 

 

2900659

Seal Kit (Includes 7, 14, 17, 24, 27, 28 and 29)

1

 

 

 

 

 

 

S E C T I O N

1

F

R A M E

3120806

1-19

 

SECTION 1 FRAME

S

FIGURE 1-5. DRIVE MOTOR ASSEMBLY - CESSNA (4WD/2WS)

E

 

C

 

T

 

I

 

O

 

N

 

1

 

F

 

R

 

A

 

M

 

E

 

 

 

1-20

3120806

SECTION 1 FRAME

FIGURE 1-5. DRIVE MOTOR ASSEMBLY - CESSNA (4WD/2WS)

FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

 

 

 

 

 

 

3160080

DRIVE MOTOR ASSEMBLY - CESSNA (4WD/2WS)

Ref.

A

 

7004939

Control Piston Housing Assembly

1

 

1

7004938

Screw, Cap, Socket Head

4

 

2

 

Housing, Control Piston (Not Sold Separately - Part

1

 

 

 

of Item 26)

 

 

3

Kit

O-Ring

1

 

 

7004941

Backplate Assembly

1

 

4

7004933

Screw, Cap, Hex Head

4

 

5

7004942

Plug Assembly

1

 

6

7004943

Plug

1

 

7

Kit

O-Ring

1

 

8

7004944

Plug Assembly (Shuttle Spool)

2

 

9

7004945

Plug

1

 

10

Kit

O-Ring

1

 

11

7004946

Spool, Shuttle

1

 

12

Kit

O-Ring

1

 

13

7004918

Washer, Backup

1

 

14

7004917

Bearing, Needle

1

 

15

7004947

Backplate

1

 

16

7004937

Ring, Retaining

4

 

17

7004929

Pin, Connector

2

 

18

7004948

Control Piston Assembly

1

 

19

Kit

Ring, Slippery

1

 

20

Kit

O-Ring

1

 

21

 

Piston, Control (Not Sold Separately)

1

 

22

4100028

Spacer, Piston - .105

A/R

 

23

4100027

Spacer, Piston - .092

A/R

 

24

4100029

Spacer, Piston - .110

A/R

 

25

Kit

Gasket, Housing

1

 

26

7004916

Rotating Kit Assembly

1

 

27

7004936

Ring, Retaining

1

 

28

7004950

Washer, Machined

2

 

29

7004951

Spring, Compression

1

 

30

7004952

Pin, Loading

3

 

31

7004953

Keeper, Pin

1

 

32

7004954

Piston, Assembly

9

 

33

7004955

Spider

1

 

34

7004956

Pivot

1

 

35

7004957

Washer, Wave

1

 

36

7004958

Block, Piston

1

 

37

7004928

Connector, Camplate

1

 

38

Kit

Ring, Retaining

1

 

39

Kit

Seal, Shaft

1

 

40

7004906

Washer

1

 

41

Kit

Ring, Retaining

2

 

42

7004907

Race, Thrust

2

 

43

7004908

Bearing, Thrust

1

 

44

7004912

Shaft, Drive

1

 

 

 

 

 

 

S E C T I O N

1

F

R A M E

3120806

1-21

S E C T I O N

1

F

R A M E

SECTION 1 FRAME

FIGURE 1-5. DRIVE MOTOR ASSEMBLY - CESSNA (4WD/2WS) (CONTINUED)

FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

 

 

 

 

 

45

Kit

Ring, Retaining

2

 

46

7004913

Cover, Trunnion

2

 

47

Kit

O-Ring

2

 

48

7004911

Race, Inner

1

 

49

7004914

Bearing‘

2

 

50

7004927

Camplate

1

 

 

7004959

Housing Assembly

1

 

51

7004960

Pin, Roll (1/4” Dia. X. 1/2” Long)

2

 

52

7004961

Housing

1

 

53

7004910

Bearing

1

 

 

 

— — — — — — — — — —

 

 

 

2900449

Seal Repair Kit (Includes Items 3, 7, 10, 12, 19, 20, 25,

1

 

 

 

38, 39, 41, 45 and 47)

 

 

 

 

 

 

 

1-22

3120806

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