JLG 1100SJP Operator Manual

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Operation and Safety Manual

Original Instructions - Keep this manual with the machine at all times.

Boom Lift Models 1100S 1100SJP

ANSI

3121255

May 2, 2012

FOREWORD

This manual is a very important tool! Keep it with the machine at all times.

The purpose of this manual is to provide owners, users, operators, lessors, and lessees with the precautions and operating procedures essential for the safe and proper machine operation for its intended purpose.

Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes without prior notification. Contact JLG Industries, Inc. for updated information.

3121255 – JLG Lift – a

FOREWORD

SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS

This is the Safety Alert Symbol. It is used to alert you to the potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death

INDICATES AN IMMINENTLY HAZARDOUS SITUATION. IF NOT AVOIDED, WILL RESULT IN SERIOUS INJURY OR DEATH. THIS DECAL WILL HAVE A RED BACKGROUND.

INDICATES A POTENTIALLY HAZARDOUS SITUATION. IF NOT AVOIDED,

RESULT IN SERIOUS INJURY OR DEATH. THIS DECAL WILL HAVE

MAY AN ORANGE BACKGROUND.

INDICATES A POTENTIALLY HAZARDOUS SITUATION. IF NOT AVOIDED, MAY RESULT IN MINOR OR MODERATE INJURY. IT MAY ALSO ALERT AGAINST UNSAFE PRACTICES. THIS DECAL WILL HAVE A YELLOW BACKGROUND.

INDICATES INFORMATION OR A COMPANY POLICY THAT RELATES DIRECTLY OR INDIRECTLY TO THE SAFETY OF PERSONNEL OR PROTECTION OF PROPERTY.

b – JLG Lift – 3121255

THIS PRODUCT MUST COMPLY WITH ALL SAFETY RELATED BULLETINS. CONTACT JLG INDUSTRIES, INC. OR THE LOCAL AUTHORIZED JLG REPRESENTATIVE FOR INFORMATION REGARDING SAFETYRELATED BULLETINS WHICH MAY HAVE BEEN ISSUED FOR THIS PRODUCT.

For:

• Accident Reporting

• Product Safety Publications

• Current Owner Updates

• Questions Regarding Product Safety

FOREWORD

• Standards and Regulations Compliance Information

• Questions Regarding Special Product Applications

• Questions Regarding Product Modifications

JLG INDUSTRIES, INC. SENDS SAFETY RELATED BULLETINS TO THE OWNER OF RECORD OF THIS MACHINE. CONTACT JLG INDUSTRIES, INC. TO ENSURE THAT THE CURRENT OWNER RECORDS ARE UPDATED AND ACCURATE.

JLG INDUSTRIES, INC. MUST BE NOTIFIED IMMEDIATELY IN ALL INSTANCES WHERE JLG PRODUCTS HAVE BEEN INVOLVED IN AN ACCIDENT INVOLVING BODILY INJURY OR DEATH OF PERSONNEL OR WHEN SUBSTANTIAL DAMAGE HAS OCCURRED TO PERSONAL PROPERTY OR THE JLG PRODUCT.

Contact:

Product Safety and Reliability Department JLG Industries, Inc. 13224 Fountainhead Plaza Hagerstown, MD 21742 USA

or Your Local JLG Office (See addresses on inside of manual cover)

In USA:

Toll Free: 877-JLG-SAFE (877-554-7233)

Outside USA:

Phone: 240-420-2661 Fax: 301-745-3713 E-mail: ProductSafety@JLG.com

3121255 – JLG Lift – c

FOREWORD

Original Issue - April 15, 2009

Revised - May 2, 2012

REVISION LOG

d – JLG Lift – 3121255

TABLE OF CONTENTS

SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE

SECTION - 1 - SAFETY PRECAUTIONS

1.1 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

1.2 PRE-OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

Operator Training and Knowledge. . . . . . . . . . . 1-1

Workplace Inspection. . . . . . . . . . . . . . . . . . . . . 1-2

Machine Inspection . . . . . . . . . . . . . . . . . . . . . . 1-2

1.3 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

Trip and Fall Hazards . . . . . . . . . . . . . . . . . . . . . 1-3

Electrocution Hazards . . . . . . . . . . . . . . . . . . . . 1-4

Tipping Hazards . . . . . . . . . . . . . . . . . . . . . . . . . 1-6

Crushing and Collision Hazards. . . . . . . . . . . . . 1-7

1.4 TOWING, LIFTING, AND HAULING . . . . . . . . . . . . .1-8

1.5 ADDITIONAL HAZARDS / SAFETY . . . . . . . . . . . . .1-9

SECTION - 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION

2.1 PERSONNEL TRAINING . . . . . . . . . . . . . . . . . . . . .2-1

Operator Training . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Training Supervision. . . . . . . . . . . . . . . . . . . . . . 2-1

Operator Responsibility . . . . . . . . . . . . . . . . . . . 2-1

2.2 PREPARATION, INSPECTION, AND

MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2

Pre-Start Inspection . . . . . . . . . . . . . . . . . . . . . . 2-4

Function Check. . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

Boom Control System Check Procedure . . . . . . 2-6

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9

2.3 OSCILLATING AXLE LOCKOUT TEST (IF EQUIPPED -

1100SJP ONLY) . . . . . . . . . . . . . . . . . . . . . . . . . 2-11

SECTION - 3 - MACHINE CONTROLS AND INDICATORS

3.1 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

3.2 CONTROLS AND INDICATORS . . . . . . . . . . . . . . . 3-1

Ground Control Station . . . . . . . . . . . . . . . . . . . . 3-2

Ground Control Indicator Panel . . . . . . . . . . . . . 3-6

Platform Station . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9

Platform Control Indicator Panel . . . . . . . . . . . . 3-17

SECTION - 4 - MACHINE OPERATION

4.1 DESCRIPTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

4.2 BOOM OPERATING CHARACTERISTICS AND

LIMITATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Controlled Arc . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Envelope Tracking. . . . . . . . . . . . . . . . . . . . . . . . 4-3

Controlled Angle . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

Swing Speed Proportioning . . . . . . . . . . . . . . . . 4-3

Stability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

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TABLE OF CONTENTS

SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE

4.3 CAPACITY SELECT (1100SJP ONLY). . . . . . . . . . . 4-4

4.4 ENGINE OPERATION . . . . . . . . . . . . . . . . . . . . . . . 4-7

Starting Procedure. . . . . . . . . . . . . . . . . . . . . . . 4-7

Shutdown Procedure . . . . . . . . . . . . . . . . . . . . . 4-7

4.5 TRAVELING (DRIVING) . . . . . . . . . . . . . . . . . . . . . . 4-8

Traveling Forward and Reverse. . . . . . . . . . . . 4-10

4.6 STEERING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10

4.7 EXTENDING THE AXLES . . . . . . . . . . . . . . . . . . . 4-10

4.8 PLATFORM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11

Platform Level Adjustment . . . . . . . . . . . . . . . . 4-11

Platform Rotation . . . . . . . . . . . . . . . . . . . . . . . 4-11

4.9 BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12

Swinging the Boom . . . . . . . . . . . . . . . . . . . . . 4-12

Raising and Lowering the Boom . . . . . . . . . . . 4-12

Telescoping the Boom. . . . . . . . . . . . . . . . . . . 4-12

Swinging the Jib (1100SJP Only) . . . . . . . . . . 4-13

4.10 FUNCTION SPEED CONTROL . . . . . . . . . . . . . . . 4-13

4.11 EMERGENCY TOWING . . . . . . . . . . . . . . . . . . . . . 4-13

4.12 SHUT DOWN AND PARK . . . . . . . . . . . . . . . . . . . 4-14

4.13 LIFTING AND TIE DOWN. . . . . . . . . . . . . . . . . . . . 4-15

Lifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15

Tie Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15

4.14 STOWING THE JIB FOR TRANSPORT (1100SJP

ONLY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-16

SECTION - 5 - EMERGENCY PROCEDURES

5.1 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1

5.2 INCIDENT NOTIFICATION . . . . . . . . . . . . . . . . . . . .5-1

5.3 EMERGENCY OPERATION . . . . . . . . . . . . . . . . . . .5-1

Operator Unable to Control Machine . . . . . . . . . 5-1

Platform or Boom Caught Overhead . . . . . . . . . 5-2

5.4 EMERGENCY TOWING PROCEDURES . . . . . . . . .5-2

SECTION - 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE

6.1 INTRODUCTION. . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1

6.2 OPERATING SPECIFICATIONS AND PERFORMANCE

DATA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1

Dimensional Data . . . . . . . . . . . . . . . . . . . . . . . . 6-2

Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3

Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4

Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4

Engine Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4

Engine Data - Caterpillar . . . . . . . . . . . . . . . . . . 6-5

Hydraulic Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5

Major Component Weights. . . . . . . . . . . . . . . . . 6-8

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TABLE OF CONTENTS

SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE

6.3 OPERATOR MAINTENANCE . . . . . . . . . . . . . . . . .6-14

6.4 TIRES & WHEELS . . . . . . . . . . . . . . . . . . . . . . . . .6-21

Tire Inflation . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-21

Tire Damage . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-21

Tire Replacement . . . . . . . . . . . . . . . . . . . . . . . 6-22

Wheel Replacement . . . . . . . . . . . . . . . . . . . . . 6-22

Wheel Installation . . . . . . . . . . . . . . . . . . . . . . . 6-22

SECTION - 7 - INSPECTION AND REPAIR LOG

LIST OF FIGURES

2-1. Basic Nomenclature. . . . . . . . . . . . . . . . . . . . . . . . .2-7

2-2. Daily Walk-Around Inspection - Sheet 1 of 3 . . . . . .2-8

2-3. Daily Walk-Around Inspection - Sheet 2 of 3 . . . . . .2-9

2-4. Daily Walk-Around Inspection - Sheet 3 of 3 . . . . .2-10

3-1. Ground Control Station - 1100S . . . . . . . . . . . . . . .3-3

3-2. Ground Control Station - 1100SJP . . . . . . . . . . . . .3-4

3-3. Ground Control Indicator Panel - 1100S . . . . . . . . .3-7

3-4. Ground Control Indicator Panel - 1100SJP . . . . . . .3-7

3-5. Platform Control Console - 1100S . . . . . . . . . . . . .3-10

3-6. Platform Control Console - 1100SJP . . . . . . . . . . .3-11

3-7. Platform Control Indicator Panel - 1100S . . . . . . .3-18

3-8. Platform Control Indicator Panel - 1100SJP . . . . .3-19

4-1. Position of Least Forward Stability . . . . . . . . . . . . .4-5

4-2. Position of Least Backward Stability - 1100S . . . . . 4-6

4-3. Position of Least Backward Stability - 1100SJP . . . 4-6

4-4. Grade and Side Slopes . . . . . . . . . . . . . . . . . . . . . 4-9

4-5. Drive Disconnect Hub. . . . . . . . . . . . . . . . . . . . . . 4-14

4-6. 1100S Lifting and Tie Down Chart - Sheet 1 of 2 . 4-18 4-7. 1100S Lifting and Tie Down Chart - Sheet 2 of 2 . 4-19 4-8. 1100SJP Lifting and Tie Down Chart -

Sheet 1 of 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20

4-9. 1100SJP Lifting and Tie Down Chart -

Sheet 2 of 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-21

4-10. Decal Location Sheet 1 of 7 . . . . . . . . . . . . . . . . . 4-22

4-11. Decal Location Sheet 2 of 7 . . . . . . . . . . . . . . . . . 4-23

4-12. Decal Location Sheet 3 of 7 . . . . . . . . . . . . . . . . . 4-24

4-13. Decal Location Sheet 4 of 7 . . . . . . . . . . . . . . . . . 4-25

4-14. Decal Location Sheet 5 of 7 . . . . . . . . . . . . . . . . . 4-26

4-15. Decal Location Sheet 6 of 7 . . . . . . . . . . . . . . . . . 4-27

4-16. Decal Location Sheet 7 of 7 . . . . . . . . . . . . . . . . . 4-28

6-1. Engine Operating Temperature Specifications - Deutz

- Sheet 1 of 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9

6-2. Engine Operating Temperature Specifications - Deutz

- Sheet 2 of 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10

6-3. Engine Operating Temperature Specifications -

Caterpillar - Sheet 1 of 2 . . . . . . . . . . . . . . . . . . . 6-11

6-4. Engine Operating Temperature Specifications -

Caterpillar - Sheet 2 of 2 . . . . . . . . . . . . . . . . . . . 6-12

6-5. Operator Maintenance and Lubrication Diagram. 6-13

3121255 – JLG Lift – iii

TABLE OF CONTENTS

SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE

LIST OF TABLES

1-1 Minimum Approach Distances (M.A.D.) . . . . . . . . . 1-5

1-2 Beaufort Scale (For Reference Only) . . . . . . . . . . 1-10

2-1 Inspection and Maintenance Table . . . . . . . . . . . . . 2-3

4-1 Decal Installation - 1100S - Prior to

S/N 0300140836 . . . . . . . . . . . . . . . . . . . . . . . . . .4-29

4-2 Decal Installation - 1100S - S/N 0300140836 to

Present . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-33

4-3 Decal Installation - 1100SJP - Prior to

S/N 0300140836 . . . . . . . . . . . . . . . . . . . . . . . . . .4-37

4-4 Decal Installation - 1100SJP - S/N 0300140836 to

Present . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-41

6-1 Operating Specifications - Prior to S/N

0300140836 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

6-2 Operating Specifications - S/N 0300140836 to

Present . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

6-3 Dimensional Data. . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

6-4 Chassis Specifications. . . . . . . . . . . . . . . . . . . . . . . 6-3

6-5 Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4

6-6 Tire Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4

6-7 Deutz TD2011L4 Specifications . . . . . . . . . . . . . . . 6-4

6-8 Caterpillar 3.4T. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5

6-9 Hydraulic Oil Specifications. . . . . . . . . . . . . . . . . . . 6-5

6-10 Mobilfluid 424 Specs . . . . . . . . . . . . . . . . . . . . . . . . 6-6

6-11 Mobil DTE 13M Specs . . . . . . . . . . . . . . . . . . . . . . 6-6

6-12 UCon Hydrolube HP-5046 . . . . . . . . . . . . . . . . . . . 6-7

6-13 Mobil EAL H 46 Specs . . . . . . . . . . . . . . . . . . . . . . 6-7

6-14 Exxon Univis HVI 26 Specs . . . . . . . . . . . . . . . . . . 6-8

6-15 Component Weights . . . . . . . . . . . . . . . . . . . . . . . 6-8

6-16 Lubrication Specifications . . . . . . . . . . . . . . . . . . 6-14

6-17 Wheel Torque Chart . . . . . . . . . . . . . . . . . . . . . . . 6-24

7-1 Inspection and Repair Log . . . . . . . . . . . . . . . . . . . 7-1

iv – JLG Lift – 3121255

SECTION 1 - SAFETY PRECAUTIONS

SECTION 1. SAFETY PRECAUTIONS

1.1 GENERAL

This section outlines the necessary precautions for proper and safe machine operation and maintenance. For proper machine use, it is mandatory that a daily routine is established based on the content of this manual. A maintenance program, using the information provided in this manual and the Service and Maintenance Manual, must also be established by a qualified person and followed to ensure the machine is safe to operate.

The owner/user/operator/lessor/lessee of the machine should not operate the machine until this manual has been read, training is accomplished, and operation of the machine has been completed under the supervision of an experienced and qualified operator.

If there are any questions with regard to safety, training, inspection, maintenance, application, and operation, please contact JLG Industries, Inc. (“JLG”).

FAILURE TO COMPLY WITH THE SAFETY PRECAUTIONS LISTED IN THIS MANUAL COULD RESULT IN MACHINE DAMAGE, PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.

1.2 PRE-OPERATION

Operator Training and Knowledge

• Read and understand this manual before operating the machine.

• Do not operate this machine until complete training is performed by authorized persons.

• Only authorized and qualified personnel can operate the machine.

3121255 – JLG Lift – 1-1

SECTION 1 - SAFETY PRECAUTIONS

• Read, understand, and obey all DANGERS, WARNINGS, CAUTIONS, and operating instructions on the machine and in this manual.

• Use the machine in a manner which is within the scope of its intended application set by JLG.

• All operating personnel must be familiar with the emergency controls and emergency operation of the machine as specified in this manual.

• Read, understand, and obey all applicable employer, local, and governmental regulations as they pertain to operation of the machine.

Workplace Inspection

• The operator is to take safety measures to avoid all hazards in the work area prior to machine operation.

• Do not operate or raise the platform while on trucks, trailers, railway cars, floating vessels, scaffolds or other equipment unless approved in writing by JLG.

• Do not operate the machine in hazardous environments unless approved for that purpose by JLG.

• Be sure that the ground conditions are able to support the maximum load shown on the decals located on the machine.

Machine Inspection

• Before machine operation, perform inspections and functional checks. Refer to Section 2 of this manual for detailed instructions.

• Do not operate this machine until it has been serviced and maintained according to requirements specified in the Service and Maintenance Manual.

• Be sure the footswitch and all other safety devices are operating properly. Modification of these devices is a safety violation.

MODIFICATION OR ALTERATION OF AN AERIAL WORK PLATFORM SHALL BE MADE ONLY WITH WRITTEN PERMISSION FROM THE MANUFACTURER

• Do not operate any machine on which safety or instruction placards or decals are missing or illegible.

• Avoid any buildup of debris on the platform floor. Keep mud, oil, grease, and other slippery substances from footwear and platform floor.

1-2 – JLG Lift – 3121255

SECTION 1 - SAFETY PRECAUTIONS

1.3 OPERATION

General

• Do not use the machine for any purpose other than positioning personnel, their tools, and equipment.

• Never operate a machine that is not working properly. If a malfunctions occurs, shut down the machine.

• Never slam a control switch or lever through neutral to an opposite direction. Always return switch to neutral and stop before moving the switch to the next function. Operate controls with slow and even pressure.

• Hydraulic cylinders should never be left fully extended or fully retracted before shutdown or for long periods of time.

• Do not allow personnel to tamper with or operate the machine from the ground with personnel in the platform, except in an emergency.

• Do not carry materials directly on platform railing. Contact JLG for approved material handling accessories.

• When two or more persons are in the platform, the operator shall be responsible for all machine operations.

• Always ensure that power tools are properly stowed and never left hanging by their cord from the platform work area.

• Supplies or tools which extend outside the platform are prohibited unless approved by JLG.

• When driving, always position boom over rear axle in line with the direction of travel. Remember, if boom is over the front axle, steer and drive functions will be reversed.

• Do not assist a stuck or disabled machine by pushing, pulling, or by using boom functions. Only pull the unit from the tie-down lugs on the chassis.

• Do not place boom or platform against any structure to steady the platform or to support the structure.

• Stow boom and shut off all power before leaving machine.

Trip and Fall Hazards

During operation, occupants in the platform must wear a full body harness with a lanyard attached to an authorized lanyard anchorage point. Attach only one (1) lanyard per lanyard anchorage point.

3121255 – JLG Lift – 1-3

SECTION 1 - SAFETY PRECAUTIONS

• Before operating the machine, make sure all gates are closed and fastened in their proper position.

• Keep both feet firmly positioned on the platform floor at all times. Never use ladders, boxes, steps, planks, or similar items on platform to provide additional reach.

• Never use the boom assembly to enter or leave the platform.

• Use extreme caution when entering or leaving platform. Be sure that the boom is fully lowered. It may be necessary to telescope out to position the platform closer to the ground for entry/exit. Face the machine, maintain “three point contact” with the machine, using two hands and one foot or two feet and one hand during entry and exit.

Electrocution Hazards

• This machine is not insulated and does not provide protection from contact or proximity to electrical current.

1-4 – JLG Lift – 3121255

SECTION 1 - SAFETY PRECAUTIONS

Table 1-1. Minimum Approach Distances (M.A.D.)

• Maintain distance from electrical lines, apparatus, or any energized (exposed or insulated) parts according to the Minimum Approach Distance (MAD) as shown in Table 1-

• Allow for machine movement and electrical line swaying.

Voltage Range

(Phase to Phase)

0 to 50 KV 10 (3)

Over 50KV to 200 KV 15 (5)

Over 200 KV to 350 KV 20 (6)

Over 350 KV to 500 KV 25 (8)

Over 500 KV to 750 KV 35 (11)

Over 750 KV to 1000 KV 45 (14)

NOTE: This requirement shall apply except where

employer, local or governmental regulations are more stringent.

• Maintain a clearance of at least 10 ft. (3m) between any part of the machine and its occupants, their tools, and their equipment from any electrical line or apparatus carrying up to 50,000 volts. One foot additional clearance is required for every additional 30,000 volts or less.

MINIMUM APPROACH DISTANCE

in Feet (Meters)

3121255 – JLG Lift – 1-5

SECTION 1 - SAFETY PRECAUTIONS

• The minimum approach distance may be reduced if insulating barriers are installed to prevent contact, and the barriers are rated for the voltage of the line being guarded. These barriers shall not be part of (or attached to) the machine. The minimum approach distance shall be reduced to a distance within the designed working dimensions of the insulating barrier. This determination shall be made by a qualified person in accordance with the employer, local, or governmental requirements for work practices near energized equipment

DO NOT MANEUVER MACHINE OR PERSONNEL INSIDE PROHIBITED ZONE (MAD). ASSUME ALL ELECTRICAL PARTS AND WIRING ARE ENERGIZED UNLESS KNOWN OTHERWISE.

Tipping Hazards

• The user should be familiar with the surface before driving. Do not exceed the allowable sideslope and grade while driving.

1-6 – JLG Lift – 3121255

SECTION 1 - SAFETY PRECAUTIONS

• Do not elevate platform or drive with platform elevated while on a sloping, uneven, or soft surface.

• Before driving on floors, bridges, trucks, and other surfaces, check allowable capacity of the surfaces.

• Never exceed the maximum platform capacity. Distribute loads evenly on platform floor.

• Do not raise the platform or drive from an elevated position unless the machine is on firm, level and smooth surfaces.

• Keep the chassis of the machine at least 2 ft. (0.6m) from holes, bumps, drop-offs, obstructions, debris, concealed holes, and other potential hazards on the floor/surface.

• Do not push or pull any object with the boom.

• Never attempt to use the machine as a crane. Do not tieoff machine to any adjacent structure.

• Do not operate the machine when wind conditions exceed 28 mph (12.5 m/s). Refer to Table 1-2, Beaufort Scale (For Reference Only).

• Do not increase the surface area of the platform or the load. Increase of the area exposed to the wind will decrease stability.

• Do not increase the platform size with unauthorized deck extensions or attachments.

• If boom assembly or platform is in a position that one or more wheels are off the ground, all persons must be removed before attempting to stabilize the machine. Use cranes, forklift trucks, or other appropriate equipment to stabilize machine.

Crushing and Collision Hazards

• Approved head gear must be worn by all operating and ground personnel.

• Check work area for clearances overhead, on sides, and bottom of platform when lifting or lowering platform, and driving.

• During operation, keep all body parts inside platform railing.

3121255 – JLG Lift – 1-7

SECTION 1 - SAFETY PRECAUTIONS

• Use the boom functions, not the drive function, to position the platform close to obstacles.

• Always post a lookout when driving in areas where vision is obstructed.

• Keep non-operating personnel at least 6 ft. (1.8m) away from machine during all driving and swing operations.

• Limit travel speed according to conditions of ground surface, congestion, visibility, slope, location of personnel, and other factors which may cause collision or injury to personnel.

• Be aware of stopping distances in all drive speeds. When driving in high speed, switch to low speed before stopping. Travel grades in low speed only.

• Do not use high speed drive in restricted or close quarters or when driving in reverse.

• Exercise extreme caution at all times to prevent obstacles from striking or interfering with operating controls and persons in the platform.

• Be sure that operators of other overhead and floor level machines are aware of the aerial work platform’s presence. Disconnect power to overhead cranes.

• Warn personnel not to work, stand, or walk under a raised boom or platform. Position barricades on floor if necessary.

1.4 TOWING, LIFTING, AND HAULING

• Never allow personnel in platform while towing, lifting, or hauling.

• This machine should not be towed, except in the event of emergency, malfunction, power failure, or loading/unloading. Refer to the Emergency Procedures section of this manual for emergency towing procedures.

• Ensure boom is in the stowed position and the turntable locked prior to towing, lifting or hauling. The platform must be completely empty of tools.

• When lifting machine, lift only at designated areas of the machine. Lift the unit with equipment of adequate capacity.

• Refer to the Machine Operation section of this manual for lifting information.

1-8 – JLG Lift – 3121255

SECTION 1 - SAFETY PRECAUTIONS

1.5 ADDITIONAL HAZARDS / SAFETY

• Do not use machine as a ground for welding.

• When performing welding or metal cutting operations, precautions must be taken to protect the chassis from direct exposure to weld and metal cutting spatter.

• Do not refuel the machine with the engine running.

• Battery fluid is highly corrosive. Avoid contact with skin and clothing at all times.

• Charge batteries only in a well ventilated area.

3121255 – JLG Lift – 1-9

SECTION 1 - SAFETY PRECAUTIONS

DO NOT OPERATE THE MACHINE WHEN WIND CONDITIONS EXCEED 28 MPH (12.5 M/S).

Table 1-2. Beaufort Scale (For Reference Only)

Beaufort

Number

0 0 0-0.2 Calm Calm. Smoke rises vertically

1 1-3 0.3-1.5 Light air Wind motion visible in smoke

2 4-7 1.6-3.3 Light breeze Wind felt on exposed skin. Leaves ru stle

3 8-12 3.4-5.4 Gentle breeze Leaves and smaller twigs in constant motion

4 13-18 5.5-7.9 Moderate breeze Dust and loose paper raised. Small branches begin to move.

5 19-24 8.0-10.7 Fresh breeze Smaller trees sway.

6 25-31 10.8-13.8 Strong breeze Large branches in motion. Whistling heard in overhead wires.

7 32-38 13.9-17.1 Near Gale/Moderate Gale Whole trees in motion. Effort needed to walk against the wind.

8 39-46 17.2-20.7 Fresh Gale Twigs broken from trees. Cars veer on road.

9 47-54 20.8-24.4 Strong Gale Light structure damage.

Wind Speed

mph m/s

Description Land Conditions

Umbrella use becomes difficult.

1-10 – JLG Lift – 3121255

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION

SECTION 2. USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION

2.1 PERSONNEL TRAINING

The aerial platform is a personnel handling device; so it is necessary that it be operated and maintained only by trained personnel.

Persons under the influence of drugs or alcohol or who are subject to seizures, dizziness or loss of physical control must not operate this machine.

Operator Training

Operator training must cover:

1. Use and limitations of the controls in the platform and at the ground, emergency controls and safety systems.

2. Control labels, instructions, and warnings on the machine.

3. Rules of the employer and government regulations.

4. Use of approved fall protection device.

5. Enough knowledge of the mechanical operation of the

machine to recognize a malfunction or potential malfunction.

6. The safest means to operate the machine where overhead obstructions, other moving equipment, and obstacles, depressions, holes, drop-offs.

7. Means to avoid the hazards of unprotected electrical conductors.

8. Specific job requirements or machine application.

Training Supervision

Training must be done under the supervision of a qualified person in an open area free of obstructions until the trainee has developed the ability to safely control and operate the machine.

Operator Responsibility

The operator must be instructed that he/she has the responsibility and authority to shut down the machine in case of a malfunction or other unsafe condition of either the machine or the job site.

3121255 – JLG Lift – 2-1

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION

2.2 PREPARATION, INSPECTION, AND MAINTENANCE

The following table covers the periodic machine inspections and maintenance required by JLG Industries, Inc. Consult local regulations for further requirements for aerial work platforms. The frequency of inspections and maintenance must be increased as necessary when the machine is used in a harsh or hostile environment, if the machine is used with increased frequency, or if the machine is used in a severe manner.

JLG INDUSTRIES, INC. RECOGNIZES A FACTORY-TRAINED SERVICE TECHNICIAN AS A PERSON WHO HAS SUCCESSFULLY COMPLETED THE JLG SERVICE TRAINING SCHOOL FOR THE SPECIFIC JLG PRODUCT MODEL.

2-2 – JLG Lift – 3121255

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION

Table 2-1. Inspection and Maintenance Table

Type Frequency

Primary

Responsibility

Pre-Start Inspection Before using each day; or

whenever there’s an Operator change.

Pre-Delivery Inspection (See Note)

Frequent Inspection (See Note)

Annual Machine Inspection (See Note)

Preventative Maintenance At intervals as specified in the Service and Main-

NOTE: Inspection forms are available from JLG. Use the Service and Maintenance Manual to perform inspections.

Before each sale, lease, or rental delivery. Owner, Dealer, or User Qualified JLG

In service for 3 months or 150 hours, whichever comes first; or Out of service for a period of more than 3 months; or Purchased used.

Annually, no later than 13 months from the date of prior inspection.

tenance Manual.

User or Operator User or Operator Operator and Safety Manual

Owner, Dealer, or User Qualified JLG

Owner, Dealer, or User Factory-Trained

Owner, Dealer, or User Qualified JLG

Service

Qualification

Mechanic

Service Technician (Recommended)

Mechanic

Reference

Service and Maintenance Manual and applicable JLG inspection form

Service and Maintenance Manual

3121255 – JLG Lift – 2-3

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION

Pare nt Metal C rack Weld Crack

Pre-Start Inspection

The Pre-Start Inspection should include each of the following:

1. Cleanliness – Check all surfaces for leakage (oil, fuel, or battery fluid) or foreign objects. Report any leakage to the proper maintenance personnel.

2. Structure - Inspect the machine structure for dents, damage, weld or parent metal cracks or other discrepancies.

3. Decals and Placards – Check all for cleanliness and legibility. Make sure none of the decals and placards are missing. Make sure all illegible decals and placards are cleaned or replaced.

4. Operation and Safety Manuals – Make sure a copy of the Operator and Safety Manual, AEM Safety Manual (ANSI markets only), and ANSI Manual of Responsibilities (ANSI markets only) is enclosed in the weather resistant storage container.

5. “Walk-Around” Inspection – Refer to Figure 2-2.

6. Battery – Charge as required.

7. Fuel (Combustion Engine Powered Machines) – Add the

proper fuel as necessary.

8. Engine Oil Supply - Ensure the engine oil level is at the Full mark on the dipstick and the filler cap is secure.

9. Hydraulic Oil – Check the hydraulic oil level. Ensure hydraulic oil is added as required.

10. Accessories/Attachments - Reference the Operator and Safety Manual of each attachment or accessory installed upon the machine for specific inspection, operation, and maintenance instructions.

2-4 – JLG Lift – 3121255

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION

11. Function Check – Once the “Walk-Around” Inspection is complete, perform a functional check of all systems in an area free of overhead and ground level obstructions. Refer to Section 4 for more specific operating instructions.

12. Boom Control System Check - Perform a check of the boom control system as specified in this section.

IF THE MACHINE DOES NOT OPERATE PROPERLY, TURN OFF THE MACHINE IMMEDIATELY! REPORT THE PROBLEM TO THE PROPER MAINTENANCE PERSONNEL. DO NOT OPERATE THE MACHINE UNTIL IT IS DECLARED SAFE FOR OPERATION.

Function Check

Perform the Function Check as follows:

1. From the ground control console with no load in the platform:

a. Check that all guards protecting the switches or

locks are in place;

b. Operate all functions and ensure boom does not

elevate above 15° and does not telescope when machine is in transport position;

c. Check auxiliary power;

d. Ensure that all machine functions are disabled

when the Emergency Stop Button is activated.

2. Check the Boom Control System. Refer to Boom Control System Check Procedure below.

3. From the platform control console:

a. Ensure that the control console is firmly secured in

the proper location;

b. Check that all guards protecting the switches or

locks are in place;

c. Operate all functions and ensure proper operation;

d. Ensure that all machine functions are disabled

when the Emergency Stop Button is pushed in.

3121255 – JLG Lift – 2-5

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION

4. With the platform in the (stowed) position:

a. Drive the machine on a grade, not to exceed the

rated gradeability, and stop to ensure the brakes hold;

b. Check that the tilt indicator is illuminated to ensure

proper operation.

c. With the machine on a firm, level surface check that

boom telescope (beyond transport mode) and lift up (more than 15° above horizontal) functions are disabled with the axles retracted.

5. Swing the boom over either of the rear tires and ensure that the Drive Orientation indicator illuminates and that the Drive Orientation Override switch must be used for the drive function to operate.

6. Overhead Soft Touch (If equipped)(1100S Only) - Visually inspect the condition of the switches. Ensure soft touch indicator is illuminated when any of the switches are depressed.

Boom Control System Check Procedure

Perform the following check with no load (personnel or material) in the platform from the ground control station with the machine on a firm, level surface.

1. Ensure all axles are fully extended.

2. With the boom fully retracted, raise the boom off the

boom rest to horizontal.

3. Position the jib horizontal, jib straight, and platform level.

4. Extend the boom until it stops.

5. Boom must stop on colored stripe matching the capac-

ity indicator. If the boom does not stop on the correct stripe, the system must be repaired by JLG authorized Service Personnel before the machine can be used.

6. Push and hold the gray Boom Control System Test Button on the ground control panel. The lighting of the green Boom Control System Calibrated indicator indicates the system is functioning properly. No indicator light or the lighting of the red Boom Control System Warning indicator indicates the system must be repaired by JLG authorized Service Personnel before the machine can be used.

2-6 – JLG Lift – 3121255

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION

143510106

781

121

Figure 2-1. Basic Nomenclature

1. Front Steer Wheels

2. Rear Drive Wheels

3. Lift Cylinder

4. Ground Console

5. Base Boom Section

6. Inner Mid Boom Section

7. Outer Mid Boom Section

8. Fly Boom Section

9. Boom Assembly

10. Power Track

11. Jib

12. Platform

13. Platform Console

3121255 – JLG Lift – 2-7

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION

123

Figure 2-2. Daily Walk-Around Inspection - Sheet 1 of 3

2-8 – JLG Lift – 3121255

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION

General

Begin the "Walk-Around Inspection" at Item 1, as noted on the diagram. Continue checking each item in sequence for the conditions listed in the following checklist.

TO AVOID POSSIBLE INJURY, BE SURE MACHINE POWER IS OFF.

DO NOT OPERATE MACHINE UNTIL ALL MALFUNCTIONS HAVE BEEN CORRECTED.

INSPECTION NOTE: On all components, make sure there are no loose or missing parts, that they are securely fastened, and no visible damage, leaks or excessive wear exists in addition to any other criteria mentioned.

1. Platform Assembly and Gate - Footswitch works properly, not modified, disabled or blocked. Drop bar operates smoothly. Latch and hinges in working condition (If equipped).

2. Platform & Ground Control Consoles - Switches and levers return to neutral, decals/placards secure and legible, control markings legible.

3. Console Cover - Detent functions properly, smooth operation.

4. Boom Sections/Turntable - See Inspection Note.

5. Swing Drive - No evidence of damage.

6. Wheel/Tire Assemblies - Properly secured, no miss-

ing lug nuts. Inspect for worn tread, cuts, tears or other discrepancies. Inspect wheels for damage and corrosion.

7. Drive Motor, Brake, and Hub - No evidence of leakage.

8. Hood Assemblies - See Inspection Note.

9. Auxiliary Hydraulic Pump - See Inspection Note.

10. All Hydraulic Cylinders - No visible damage; pivot

pins and hydraulic hoses undamaged, not leaking.

11. Turntable Bearing - Evidence of proper lubrication. No evidence of loose bolts or looseness between bearing and machine.

Figure 2-3. Daily Walk-Around Inspection - Sheet 2 of 3

3121255 – JLG Lift – 2-9

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION

12. Steering Spindles and Sensors - See Inspection Note.

13. Horizontal and Capacity Limit Switches - Switches operate properly.

14. Main Hydraulic Pump - See Inspection Note.

15. Platform Rotator - See Inspection Note.

16. Jib Rotator (1100SJP Only) - See Inspection Note.

Figure 2-4. Daily Walk-Around Inspection - Sheet 3 of 3

2-10 – JLG Lift – 3121255

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION

2.3 OSCILLATING AXLE LOCKOUT TEST (IF

EQUIPPED - 1100SJP ONLY)

The front axles will oscillate when the boom is in the transport position (i.e. when the boom is less than 15° above horizontal and not extended beyond 24" [60.9 cm]) and drive is selected.

LOCKOUT SYSTEM TEST MUST BE PERFORMED QUARTERLY, ANY TIME A SYSTEM COMPONENT IS REPLACED, OR WHEN IMPROPER SYSTEM OPERATION IS SUSPECTED.

NOTE: Ensure the axles are extended and the boom is fully

retracted, lowered, and centered between the rear wheels prior to beginning lockout cylinder test.

1. Place a 6 inch (15.2 cm) high block with ascension ramp in front of left front wheel.

2. From platform control station, start engine.

3. Place the Drive control lever to the forward position and

carefully drive machine up ascension ramp until left front wheel is on top of block.

4. Carefully extend the boom just enough to get it out of the transport position.

5. With boom in this position, place Drive control lever to Reverse and carefully drive machine off of block and ramp.

6. Have an assistant check to see that left front or right rear wheel remains elevated in position off of the ground.

7. Carefully return the boom to the transport position. When boom reaches the transport position, carefully activate Drive to release cylinders. The lockout cylinders should release and allow the wheel to rest on ground.

8. Repeat the procedure for the right oscillation cylinder checking to see that the right front or left rear wheel remains elevated in position off of the ground.

9. If lockout cylinders do not function properly, have qualified personnel correct the malfunction prior to any further operation.

3121255 – JLG Lift – 2-11

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION

NOTES:

2-12 – JLG Lift – 3121255

SECTION 3 - MACHINE CONTROLS AND INDICATORS

SECTION 3. MACHINE CONTROLS AND INDICATORS

3.1 GENERAL

THE MANUFACTURER HAS NO DIRECT CONTROL OVER MACHINE APPLICATION AND OPERATION. THE USER AND OPERATOR ARE RESPONSIBLE FOR CONFORMING WITH GOOD SAFETY PRACTICES.

This section provides the necessary information needed to understand control functions.

3.2 CONTROLS AND INDICATORS

NOTE: All machines are equipped with control panels that use

symbols to indicate control functions. On ANSI machines refer to decal located on the control box guard in front of the control box or by the ground controls for these symbols and the corresponding functions.

NOTE: The indicator panels use different shaped symbols to alert

the operator to different types of operational situations that could arise. The meaning of those symbols are explained below.

Indicates a potentially hazardous situation, which if not corrected, could result in serious injury or death. This indicator will be red.

Indicates an abnormal operating condition, which if not corrected, may result in machine interruption or damage. This indicator will be yellow.

Indicates important information regarding the operating condition, i.e. procedures essential for safe operation. This indicator will be green with the exception of the capacity indicator which will be green or yellow depending upon platform position.

TO AVOID SERIOUS INJURY, DO NOT OPERATE MACHINE IF ANY CONTROL LEVERS OR TOGGLE SWITCHES CONTROLLING PLATFORM MOVEMENT DO NOT RETURN TO THE OFF POSITION WHEN RELEASED.

3121255 – JLG Lift – 3-1

SECTION 3 - MACHINE CONTROLS AND INDICATORS

Ground Control Station

NOTE: The Function Enable switch must be held

down in order to operate boom and platform functions.

NOTE: The Boom Control system will only allow the boom to

operate in Automatic mode from the Ground Control Station.

(See Figure 3-1., Ground Control Station - 1100S and Figure 3-2., Ground Control Station - 1100SJP)

1. Indicator Panel

The LED Indicator Panel contains indicator lights that signal problem conditions or functions operating during machine operation.

2. Boom Control System Test Button

The push button is used to test the boom control system and confirm that it is working properly.

3. Te l e s c o p e C o n tr ol

Provides extension and retraction of the boom.

4. Swing Control

Provides 360 degrees continuous turntable rotation.

5. Lift Control

Provides raising and lowering of the boom.

NOTE: With PLATFORM/GROUND SELECT switch in the center

position, power is shut off to controls at both operating stations.

6. Platform/Ground Select Switch

A three position, key operated switch supplies power to the platform control console when positioned to PLATFORM. With the switch key turned to the GROUND position, power is shut off to platform and only ground controls are operable.

7. Hourmeter

Registers the amount of time the machine has been in use, with engine running. By connecting into the oil pressure circuit of the engine, only engine run hours are recorded. The hourmeter registers up to 9,999.9 hours and cannot be reset.

3-2 – JLG Lift – 3121255

SECTION 3 - MACHINE CONTROLS AND INDICATORS

1001109653_ A

Figure 3-1. Ground Control Station - 1100S

1. Indicator Panel

2. Boom Control System Test Button

3. Telescope

4. Swing

5. Lift

6. Platform/Ground Select Switch

7. Hourmeter

8. Emergency Stop Switch

9. Engine Start/Auxiliary Power/Function Enable

10. Articulating Jib

11. Platform Leveling Override

12. Platform Rotate

3121255 – JLG Lift – 3-3

SECTION 3 - MACHINE CONTROLS AND INDICATORS

1706911 A

Figure 3-2. Ground Control Station - 1100SJP

1. Indicator Panel

2. Boom Control System Test Button

3. Telescope

4. Swing

5. Lift

6. Platform/Ground Select Switch

7. Hourmeter

8. Emergency Stop Switch

9. Engine Start/Auxiliary Power/Function Enable

10. Articulating Jib

11. Platform Leveling Override

12. Platform Rotate

13. Jib Swing

3-4 – JLG Lift – 3121255

SECTION 3 - MACHINE CONTROLS AND INDICATORS

NOTE: When Emergency Stop switch is in the “ON” position and

engine is not running, an alarm will sound, indicating Ignition is “ON”.

WHEN THE MACHINE IS SHUT DOWN THE MASTER/EMERGENCY STOP SWITCH MUST BE POSITIONED TO THE “OFF” POSITION TO PREVENT DRAINING THE BATTERY.

8. Emergency Stop Switch

A two-position red mushroom shaped switch furnishes power to PLATFORM/GROUND SELECT switch when pulled out (on). When pushed in (off), power is shut off to the PLATFORM/GROUND SELECT switch.

NOTE: Auxiliary power only works if there is no engine oil pres-

sure, and is disabled if engine is running.

Functions will operate at a slower than normal rate because of the lesser flow of hydraulic fluid delivered.

WHEN USING AUXILIARY POWER, DO NOT OPERATE MORE THAN ONE FUNCTION AT A TIME. (SIMULTANEOUS OPERATION CAN OVERLOAD THE AUXILIARY PUMP.

9. Engine Start/ Auxiliary Power Switch /Function Enable

To start the engine, the switch must be held "UP" until the engine starts.

To use auxiliary power, the switch must be held “DOWN” for duration of auxiliary pump use. Aux power can only be used if the engine is not running.

The enable switch must be held "DOWN" to enable all boom controls when the engine is running.

3121255 – JLG Lift – 3-5

SECTION 3 - MACHINE CONTROLS AND INDICATORS

10. Articulating Jib

This switch provides raising and lowering of the jib.

ONLY USE THE PLATFORM LEVELING OVERRIDE FUNCTION FOR SLIGHT LEVELING OF THE PLATFORM. INCORRECT USE COULD CAUSE THE LOAD/OCCUPANT TO SHIFT OR FALL. FAILURE TO DO SO COULD RESULT IN DEATH OR SERIOUS INJURY.

11. Platform Leveling Override

A three position switch allows the operator to adjust the automatic self leveling system. This switch is used to adjust platform level in situations such as ascending/ descending a grade.

12. Platform Rotate

A three position switch permits rotation of the platform.

13. Jib Swing (1100SJP Only)

A three position switch permits rotation of the jib and platform.

Ground Control Indicator Panel

(See Figure 3-3., Ground Control Indicator Panel - 1100S and Figure 3-4., Ground Control Indicator Panel - 1100SJP)

1. Battery Charging Indicator

Indicates a problem in the battery or charging circuit, and service is required.

2. Low Engine Oil Pressure Indicator

Indicates that engine oil pressure is below normal and service is required.

3. High Engine Temperature Indicator

Indicates that engine coolant temperature is abnormally high and service is required.

3-6 – JLG Lift – 3121255

SECTION 3 - MACHINE CONTROLS AND INDICATORS

65432

1. Battery Charging

2. Low Engine Oil Pressure

3. High Engine Coolant Temp.

4. High Engine Oil Temp.

5. Glow Plug Indicator

6. Axles Set

7. Platform Capacity

8. Boom Control System Warning

9. Boom Control System Test

Figure 3-3. Ground Control Indicator Panel - 1100S

65432

1. Battery Charging

2. Low Engine Oil Pressure

3. High Engine Coolant Temp.

4. High Engine Oil Temp.

5. Glow Plug Indicator

6. Axles Set

7. Platform Capacity

8. Boom Control System Warning

9. Boom Control System Test

Figure 3-4. Ground Control Indicator Panel - 1100SJP

3121255 – JLG Lift – 3-7

SECTION 3 - MACHINE CONTROLS AND INDICATORS

4. Engine Oil Temperature Indicator

Indicates the temperature of the engine oil, which also serves as engine coolant, is abnormally high and service is required.

5. Glow Plug Indicator

Indicates the glow plugs are operating. After turning on ignition, wait until light goes out before cranking engine.

6. Axles Set Indicator

Indicates that the axles are fully extended. The indicator will flash as the axles are extending or retracting and be on solid when fully extended. The light will go out when the axles are fully retracted.

7. Platform Capacity Indicator

Indicates platform capacity. On 1100SJP models, this capacity can be selected at the platform control console.

8. Boom Control System Warning Indicator

Indicates the platform is outside the operating area and operation of certain boom functions may be disabled (i.e. lift, telescope). Attempts to use the disabled functions cause the indicator to flash and an alarm to sound. Immediately return the platform to the ground. If the indicator remains lit, a boom control system fault or failure has been detected. If a failure is discovered, the system must be repaired by JLG authorized service personnel before the machine can be used.

9. Boom Control System Test Indicator

When the Boom Control System Test Button is pushed, illuminates to indicate that the Boom Control System is calibrated properly. See “Boom Control System Check Procedure” on page 2-6.

3-8 – JLG Lift – 3121255

SECTION 3 - MACHINE CONTROLS AND INDICATORS

Platform Station

(See Figure 3-5., Platform Control Console - 1100S and Figure 3-6., Platform Control Console - 1100SJP)

TO AVOID SERIOUS INJURY, DO NOT OPERATE MACHINE IF ANY CONTROL LEVERS OR TOGGLE SWITCHES CONTROLLING PLATFORM MOVEMENT DO NOT RETURN TO THE OFF OR NEUTRAL POSITION WHEN RELEASED.

1. Emergency Stop Switch

A two-position red mushroom shaped switch furnishes power to PLATFORM Controls when pulled out (on). When pushed in (off), power is shut off to the platform functions.

Within about 2 seconds of pulling the switch out, the machine will perform a diagnostic check of the various electrical circuits, and if everything is OK, the platform alarm will beep once. During this time the lights on the indicator panel will also blink once as a bulb check.

2. Start/Auxiliary Power

When pushed forward, the switch energizes the starter motor to start the engine.

When pushed back, it energizes the electrically operated hydraulic pump, when actuated. (Switch must be held ON for duration of auxiliary pump use.)

The auxiliary pump functions to provide sufficient oil flow to operate the basic machine functions should the main pump or engine fail. The auxiliary pump will operate platform rotate, jib lift, jib swing, platform level override, main boom lift, main telescope and swing.

3. Capacity Select (1100SJP Only)

This switch allows the operator to select between an operating envelope with a 500 lb. (230 kg) capacity restriction or a 1000 lb. (450 kg) capacity restriction.

3121255 – JLG Lift – 3-9

SECTION 3 - MACHINE CONTROLS AND INDICATORS

1001109649_A

1001109650_A

1001113691

1705170 A

41A

19 20

813

1516

22 4

1. Emergency Stop

2. Engine Star t / Aux Power

3. Not Used

4. Drive Orientation Override

5. Drive/Steer

6. Main Boom Telescope

7. Lights

8. Jib Lif t

9. Soft Touch Override

10. Not Used

11. Axle Extend/Retract

12. Sof t Touch Indicator

13. Platfor m Rotate

14. Not Used

15. Function Speed Control

16. Main Lift / Swing

17. Drive Speed / Torque Select

18. Not Used

19. Platform Level Over ride

20. Horn

21. Indicator Panel

22. Boom Control Select

Figure 3-5. Platform Control Console - 1100S

3-10 – JLG Lift – 3121255

SECTION 3 - MACHINE CONTROLS AND INDICATORS

1705744 A

1705745 B

1705170 A

1705171 A

1705973 A

706

18 19 20

81013

1516

1. Power/Emergency Stop

2. Engine Start / Aux Power

3. Capacity Select

4. Drive Orientation Override

5. Drive/Steer

6. Telescope

7. Lights

8. Jib Lift

9. Not Used

10. Jib Swing

11. Axle Extend/Retract

12. Not Used

13. Platform Rotate

14. Jib Stow Override

15. Function Speed Control

16. Main Lif t / Swing

17. Drive Speed / Torque Select

18. Steer Select

19. Platform Level Override

20. Horn

21. Indicator Panel

22. Boom Control Select

Figure 3-6. Platform Control Console - 1100SJP

3121255 – JLG Lift – 3-11

SECTION 3 - MACHINE CONTROLS AND INDICATORS

4. Drive Orientation Override

When the boom is swung over the rear tires or further in either direction, the Drive Orientation indicator will illuminate when the drive function is selected. Push and release the switch, and within 3 seconds move the Drive/Steer control to activate drive or steer. Before driving, locate the black/white orientation arrows on both the chassis and the platform controls. Move the drive controls in a direction matching the directional arrows.

NOTE: To operate the Drive Joystick, pull up on the locking ring

below the handle.

NOTE: The DRIVE control levers are spring-loaded and will auto-

matically return to neutral (OFF) position when released.

5. Drive/Steer

The DRIVE joystick provides for driving either forward or backward. The controller is ‘ramped’ to allow variable drive speed.

Steering is controlled by a thumb operated switch on top of the joystick.

6. Main Telescope

This control allows extension and retraction of the main boom.

7. Lights (If Equipped)

This switch operates accessory light packages if the machine is so equipped.

8. Jib Lift

Push forward to lift up, pull back to lift down. Variable lift speed is using the Function Speed Control.

9. Soft Touch Override Switch (If equipped)(1100S Only)

This switch enables the functions that were cut out by the Soft Touch system to operate again at creep speed, allowing the operator to move the platform away from the obstacle that caused the shutdown situation.

3-12 – JLG Lift – 3121255

SECTION 3 - MACHINE CONTROLS AND INDICATORS

NOTE: The Jib Swing function is not operable when the Capacity

Select control is in the 1000 lb. (450 kg) position.

10. Jib Swing (1100SJP Only)

This switch allows the operator to rotate the jib to the left or right.

11. Axle Extend/Retract

This switch allows the operator to extend or retract the axles. The axles can only be extended or retracted while the machine is being driven forward or reverse.

12. Soft Touch Indicator (If Equipped)(1100S Only)

Indicates a Soft Touch switch is against an object. All controls are cut out until the override button is pushed, at which time controls are active in the Creep Mode.

13. Platform Rotate

This switch allows the operator to rotate the basket to the left or right.

14. Jib Stow Override (1100SJP Only)

This switch allows the operator to rotate the jib to the right past the electronic stop to stow the jib under the boom for transport.

15. Function Speed Control

Controls the speed of Boom and Swing Functions. Rotate CCW for slower speed and CW for faster speed. To adjust to creep, turn knob fully CCW until it clicks.

3121255 – JLG Lift – 3-13

SECTION 3 - MACHINE CONTROLS AND INDICATORS

NOTE: To operate the Main Lift/Swing Joystick, pull up on the

locking ring below the handle.

NOTE: The MAIN LIFT/SWING control lever is spring-loaded and

will automatically return to neutral (OFF) position when released.

16. Main Lift/Swing Controller

An infinitely proportional dual axis joystick is provided for main lift and swing. Push forward to lift up, pull backward to lift down. Move right to swing right, move left to swing left.

NOTE: When boom is positioned above transport position or tele-

scoped out high function speeds are automatically cut out and the machine continues to operate at a lower speed.

DO NOT OPERATE MACHINE IF DRIVE SPEED/TORQUE SELECT OR FUNCTION SPEED SWITCHES OPERATE WHEN BOOM IS MORE THAN 15° ABOVE HORIZONTAL.

17. Drive Speed/Torque Select

The forward position gives maximum drive speed by shifting the drive motors to minimum displacement and giving high engine when drive controller is moved. The back position gives maximum torque for rough terrain and climbing grades by shifting the wheel motors to maximum displacement and giving high engine speed when drive controller is moved. The center position allows the machine to be driven as quietly as possible by leaving the engine at mid speed and the drive motors in maximum displacement.

3-14 – JLG Lift – 3121255

18. Steer Select (1100SJP Only)

SECTION 3 - MACHINE CONTROLS AND INDICATORS

When equipped with four wheel steering, the action of the steering system is operator selectable. The center switch position gives conventional front wheel steering with the rear wheels unaffected. This is for normal driving at maximum speeds. The forward position is for “crab” steering. When in this mode both front and rear axles steer in the same direction, which allows the chassis to move sideways as it goes forward. This can be used for positioning the machine in aisle ways or against buildings. The back switch position is for “coordinated” steering. In this mode the front and rear axles steer in the opposite directions to produce the tightest turning circle for maneuvering in confined areas.

19. Platform Leveling Override

A three position switch allow the operator to adjust the automatic self leveling system. This switch is used to adjust platform level in situation such as ascending/ descending a grade.

20. Horn

If pressed, this switch supplies power to the horn.

21. Indicator Panel

The LED Indicator Panel contains indicator lights that signal problem conditions or functions operating during machine operation.

3121255 – JLG Lift – 3-15

SECTION 3 - MACHINE CONTROLS AND INDICATORS

22. Boom Control Select

Automatic Mode:

When the Boom Control is positioned to Automatic, lift and telescope movements are coordinated by the JLG control system and the automatic platform leveling feature is active during lift, telescope, swing, and drive movements.

NOTE: • While operating lift up, the boom may also telescope

out.

• While operating lift down, the boom may also telescope in.

• While operating swing or drive, the boom may lift up or lift down.

• While operating telescope in, the boom may lift down when at high boom angles and the creep light is flashing.

Manual Mode:

When the boom control is positioned to Manual, lift and telescope movements are controlled separately by the operator and the automatic platform leveling feature is active only during lift functions.

NOTE: When positioned to Manual, boom functions will be

stopped when the envelope limits are reached. When this occurs, operate a different function or select the automatic position.

NOTE: Depending upon the angle of the chassis and the angle of

the boom, swing left or swing right may be disallowed while in the Manual mode. The BCS light will illuminate and further attempts to swing in the disallowed direction will cause the BCS to flash. When this occurs the only choices are to swing in the opposite direction or switch to automatic mode.

3-16 – JLG Lift – 3121255

SECTION 3 - MACHINE CONTROLS AND INDICATORS

Platform Control Indicator Panel

(See Figure 3-7., Platform Control Indicator Panel - 1100S or Figure 3-8., Platform Control Indicator Panel - 1100SJP)

1. Level System Fault Indicator

Indicates a fault in the electronic leveling system. The fault indicator will flash and an alarm sound. All functions will default to creep if the boom is extended past transport mode (24 inches [61 cm]) or elevated more than 15° above horizontal.

IF THE LEVEL SYSTEM FAULT INDICATOR IS ILLUMINATED, SHUT DOWN THE MACHINE, RECYCLE THE EMERGENCY STOP, AND RESTART THE MACHINE. IF THE FAULT PERSISTS, RETURN THE PLATFORM TO THE STOWED POSITION, USING MANUAL LEVELING AS REQUIRED, AND HAVE LEVELING SYSTEM REPAIRED.

2. AC Generator (If equipped)(1100SJP Only)

Indicates the generator is in operation.

3. Platform Capacity Indicator

Indicates the maximum platform capacity for the platform.

On 1100SJP models, one of the capacity lights should be on at all times. Both lights will flash and an alarm will sound if the platform is out of the operating envelope for the selected capacity.

4. Tilt Alarm Warning Light

Indicates that the chassis is on a slope (over 5 degrees). If the boom is above transport position or telescope out and the machine is on a 5 degree slope, an alarm will sound and CREEP is automatically activated.

IF ILLUMINATED WHEN BOOM IS RAISED OR EXTENDED, RETRACT AND LOWER TO BELOW HORIZONTAL THEN REPOSITION MACHINE SO THAT IT IS LEVEL BEFORE EXTENDING BOOM OR RAISING BOOM MORE THAN 15 DEGREES ABOVE HORIZONTAL.

3121255 – JLG Lift – 3-17

SECTION 3 - MACHINE CONTROLS AND INDICATORS

8910111213

1. Level System

2. Not Used

3. Platform Capacity

4. Tilt Alarm Warning

5. Glow Plug

6. Enable

7. Fuel Level

8. Creep Speed

9. System Distress

10. Cable Service

11. Drive Orientation

12. Axles Set

13. Boom Control System Warning

Figure 3-7. Platform Control Indicator Panel - 1100S

3-18 – JLG Lift – 3121255

SECTION 3 - MACHINE CONTROLS AND INDICATORS

1. Level System

2. AC Generator

3. Platform Capacity

4. Tilt Alarm Warning

5. Glow Plug

6. Enable

7. Fuel Level

8. Creep Speed

9. System Distress

10. Cable Service

11. Drive Orientation

12. Axles Set

13. Boom Control System Warning

Figure 3-8. Platform Control Indicator Panel - 1100SJP

3121255 – JLG Lift – 3-19

SECTION 3 - MACHINE CONTROLS AND INDICATORS

5. Glow Plug Indicator

Indicates the glow plugs are operating. After turning on ignition, wait until light goes out before cranking engine.

6. Footswitch/Enable Indicator

To operate any function, the footswitch must be depressed and the function selected within seven seconds. The enable indicator shows that the controls are enabled. If a function is not selected within seven seconds, or if a seven second lapse between ending one function and beginning the next function, the enable light will go out and the footswitch must be released and depressed again to enable the controls.

Releasing the footswitch removes power from all controls and applies the drive brakes.

TO AVOID SERIOUS INJURY, DO NOT REMOVE, MODIFY OR DISABLE THE FOOTSWITCH BY BLOCKING OR ANY OTHER MEANS.

FOOTSWITCH MUST BE ADJUSTED IF FUNCTIONS ACTIVATE WHEN SWITCH ONLY OPERATES WITHIN LAST 1/4" (6.3 MM) OF TRAVEL, TOP OR BOTTOM.

7. Fuel Level Indicator

Indicates the level of fuel in the fuel tank.

8. Creep Speed Indicator

When the Function Speed Control is turned to the creep position, the indicator acts as a reminder that all functions are set to the slowest speed. The light flashes if the control system puts the machine into creep speed and will be on continuously if the operator selects creep speed.

3-20 – JLG Lift – 3121255

SECTION 3 - MACHINE CONTROLS AND INDICATORS

9. System Distress Indicator

The light indicates that the JLG Control System has detected a malfunction and a Diagnostic Trouble Code has been set in the system memory. Refer to the Service Manual for instructions concerning the trouble codes and trouble code retrieval.

The malfunction indicator light will illuminate for 2-3 seconds when the key is positioned to the on position to act as a self test.

10. Cable Service Indicator

When illuminated, the light indicates the boom cables are loose or broken and must be repaired or adjusted immediately.

11. Drive Orientation Indicator

When the boom is swung beyond the rear drive tires or further in either direction, the Drive Orientation indicator will illuminate when the drive function is selected. This is a signal for the operator to verify that the drive control is being operated in the proper direction (i.e. controls reversed situations).

12. Axles Set Indicator

13. Boom Control System Warning Indicator

3121255 – JLG Lift – 3-21

SECTION 3 - MACHINE CONTROLS AND INDICATORS

NOTES:

3-22 – JLG Lift – 3121255

SECTION 4 - MACHINE OPERATION

SECTION 4. MACHINE OPERATION

4.1 DESCRIPTION

This machine is a self-propelled hydraulic lift equipped with a work platform on the end of an elevating and rotating boom. Vibrations emitted by these machines are not hazardous to an operator in the work platform.

The primary operator control station is in the platform. From this control station, the operator can drive and steer the machine in both forward and reverse directions. The operator can raise or lower the boom or swing the boom to the left or right. Standard boom swing is 360 degree continuous left and right of the stowed position. The machine has a Ground Control Station which will override the Platform Control Station. Ground Controls operate Boom Lift and Swing, and are to be used in an emergency to lower the platform to the ground should the operator in the platform be unable to do so.

4.2 BOOM OPERATING CHARACTERISTICS AND LIMITATIONS

Capacities

The boom can be raised more than 15° above horizontal with or without any load in platform, if:

1. Machine is positioned on a smooth, firm and level surface.

2. Axles are extended.

3. Load is within manufacturer’s rated capacity.

4. All machine systems are functioning properly.

5. Proper tire pressure.

6. Machine is as originally equipped from JLG.

3121255 – JLG Lift – 4-1

SECTION 4 - MACHINE OPERATION

Controlled Arc

NOTE: The Boom Control system will only allow the boom to

operate in Automatic mode from the Ground Control Station.

When the Boom Control Select switch is in the automatic mode, the boom control system automatically controls lift and telescope when the lift function is selected to move the

platform through a predetermined arc, equivalent to the percentage of extension. (i.e. If you start at 70% boom extension, you will end up at approximately 70% boom extension no matter where you stop in the arc). This means that when lifting down, telescope in will function automatically, or when lifting up, telescope out will function automatically.

When the Boom Control Switch is in the manual mode, lift and telescope functions are independent functions controlled by the operator.

4-2 – JLG Lift – 3121255

SECTION 4 - MACHINE OPERATION

BUFFER LINE

ENVELOPE

SLOWDOWN LINE

BUFFER ZONE

SLOWDOWN ZONE

Envelope Tracking

stop when the end of the envelope is reached and the operator must activate lift and/or telescope in the proper direction to bring the boom back into the envelope.

The Boom Control system will only allow the boom to operate in Automatic mode from the Ground Control Station.

Controlled Angle

NOTE: The Controlled Angle function is only available in Auto-

matic mode.

The control system automatically maintains a constant elevated boom angle when swinging the turntable. If the boom

angle is at 30 degrees, swing engaged by its self shall add lift When the platform approaches the edges of the operating envelope all machine functions are slowed down automatically by the boom control system to reduce machine motions.

NOTE: Boom Control System in Automatic Mode: When the

3121255 – JLG Lift – 4-3

boom is completely elevated along the edge of the backward stability region and the telescope in function is activated, lift down will automatically function until the boom is away from the edge of the backward stability region.

Boom Control System in Manual Mode: The boom will

to maintain the relative boom angle at 30 degrees.

Swing Speed Proportioning

The boom control system sensors sense the distance the

platform is extended from the turntable, allowing higher

swing speeds with the boom retracted and gradually slower

swing speeds as the boom is extended.

SECTION 4 - MACHINE OPERATION

Stability

Machine stability is based on two (2) conditions which are called FORWARD and BACKWARD stability. The machine’s position of least FORWARD stability is shown in (See Figure 4-1.), and its position of least BACKWARD stability is shown in (See Figure 4-2.)

TO AVOID FORWARD OR BACKWARD TIPPING, DO NOT OVERLOAD MACHINE OR OPERATE THE MACHINE ON AN OUT-OF-LEVEL SURFACE.

4.3 CAPACITY SELECT (1100SJP ONLY)

The Boom Control System allows the operator to select operation in a 500 pound (454 kg for ANSI markets and 450 kg for CE and Australia markets) capacity restriction envelope or a 1000 pound (454 kg for ANSI markets and 450 kg for CE and Australia markets) capacity restriction envelope. The operator selects the desired capacity restriction by positioning the Capacity Select switch on the platform console. The Capacity Indicator shows the capacity selected, and both capacity lights will flash and an alarm sound if the platform is out of the selected capacity range.

NOTE: Operation in the 1000 pound (454 kg for ANSI markets

and 450 kg for CE and Australia markets) envelope requires the jib to be fixed in the centered position.

4-4 – JLG Lift – 3121255

SECTION 4 - MACHINE OPERATION

Figure 4-1. Position of Least Forward Stability

3121255 – JLG Lift – 4-5

SECTION 4 - MACHINE OPERATION

ROTATE PLATFORM

90 DEGREES

Figure 4-2. Position of Least Backward Stability - 1100S

Figure 4-3. Position of Least Backward Stability - 1100SJP

. .

4-6 – JLG Lift – 3121255

SECTION 4 - MACHINE OPERATION

4.4 ENGINE OPERATION

NOTE: Initial starting should always be performed from the

Ground Control station.

Starting Procedure

IF ENGINE FAILS TO START PROMPTLY, DO NOT CRANK FOR AN EXTENDED TIME. SHOULD ENGINE FAIL TO START AGAIN, ALLOW STARTER TO “COOL OFF” FOR 2-3 MINUTES. IF ENGINE FAILS AFTER SEVERAL ATTEMPTS, REFER TO ENGINE MAINTENANCE MANUAL.

NOTE: Diesel engines only: After turning on ignition, operator

must wait until glow plug indicator light goes out before cranking engine.

1. Turn key of SELECT switch to GROUND. Position POWER/EMERGENCY STOP switch to ON, then push the ENGINE START switch until engine starts.

ALLOW ENGINE TO WARM-UP FOR A FEW MINUTES AT LOW SPEED BEFORE APPLYING ANY LOAD.

2. After engine has had sufficient time to warm up, shut engine off.

3. Turn Platform/Ground Select switch to PLATFORM.

4. From Platform, pull EMERGENCY STOP switch out, then

push the ENGINE START switch until engine starts.

NOTE: Footswitch must be in released (up) position before

starter will operate. If starter operates with footswitch in the depressed position, DO NOT OPERATE MACHINE.

Shutdown Procedure

IF AN ENGINE MALFUNCTION CAUSES AN UNSCHEDULED SHUTDOWN, DETERMINE THE CAUSE AND CORRECT IT BEFORE RESTARTING THE ENGINE.

1. Remove all load and allow engine to operate at low speed for 3-5 minutes; this allows further reduction of internal engine temperature.

2. Push EMERGENCY STOP switch in.

3. Turn Platform/Ground Select switch to Off.

Refer to Engine Manufacturer’s manual for detailed information.

3121255 – JLG Lift – 4-7

SECTION 4 - MACHINE OPERATION

4.5 TRAVELING (DRIVING)

See Figure 4-4., Grade and Side Slopes

NOTE: When the boom is raised approximately 15 degrees

above horizontal or telescoped out 24 inches (60.9 cm), the high drive function will automatically be in low drive.

NOTE: Refer to the Operating Specifications table for Gradeabil-

ity and Sideslope ratings.

All ratings for Gradeability and Sideslope are based upon the machine’s boom being in the stowed position, fully lowered, and retracted.

DO NOT DRIVE WITH BOOM OUT OF TRANSPORT MODE EXCEPT ON A SMOOTH, FIRM AND LEVEL SURFACE.

TO AVOID LOSS OF TRAVEL CONTROL OR “TIP OVER”, DO NOT DRIVE MACHINE ON GRADES EXCEEDING THOSE SPECIFIED ON THE SERIAL NUMBER PLATE.

DO NOT DRIVE ON SIDESLOPES WHICH EXCEED 5 DEGREES.

USE EXTREME CAUTION WHEN DRIVING IN REVERSE AND AT ALL TIMES WHEN THE PLATFORM IS ELEVATED.

BEFORE DRIVING, LOCATE THE BLACK/WHITE ORIENTATION ARROWS ON BOTH THE CHASSIS AND THE PLATFORM CONTROLS. MOVE THE DRIVE CONTROLS IN A DIRECTION MATCHING THE DIRECTIONAL ARROWS.

Traveling is limited by two factors:

1. Gradeability, which is the percent of grade of the incline the machine can climb.

2. Sideslope, which is the angle of the slope the machine can be driven across.

4-8 – JLG Lift – 3121255

LEVEL

Figure 4-4. Grade and Side Slopes

SECTION 4 - MACHINE OPERATION

3121255 – JLG Lift – 4-9

SECTION 4 - MACHINE OPERATION

Traveling Forward and Reverse

1. At Platform Controls, pull out Emergency Stop switch, start engine, and activate footswitch.

2. Position Drive controller to FORWARD or REVERSE as desired.

This machine is equipped with a Drive Orientation Indicator. The yellow light on the platform control console indicates that the boom is swung beyond the rear drive tires and the machine may Drive/Steer in the opposite direction from the movement of the controls. If the indicator is illuminated, operate the Drive function in the following manner:

1. Match the black and white direction arrows on both platform control panel and the chassis to determine the direction the machine will travel.

2. Push and release the Drive Orientation Override switch. Within 3 seconds, slowly move the Drive control toward the arrow matching the intended direction of machine travel. The indicator light will flash during the 3 second interval until the drive function is selected.

4.6 STEERING

Position thumb switch on Drive/Steer controller to RIGHT for steering right, or to LEFT for steering left.

4.7 EXTENDING THE AXLES

NOTE: The operator must be driving the machine (forward or

reverse) in order to extend the axles.

Position the Axle Extend switch with the joystick engaged approximately 30% to extend the axles or to retract the axles.

4-10 – JLG Lift – 3121255

SECTION 4 - MACHINE OPERATION

4.8 PLATFORM

Platform Level Adjustment

NOTE: When the Boom Control Select Switch is in the Manual

mode, Platform leveling only functions during Main Lift operation. When the Boom Control Select Switch is in the Automatic mode, Platform Leveling is active during all functions except during telescope operation. Also, when in the Manual mode, the Controlled Angle system is not active.

During normal operation of the machine, the platform will automatically maintain it’s position. To manually Level Up or Down - Position the Platform/Level control switch Up or Down and hold until the desired platform position is obtained.

ONLY USE THE PLATFORM LEVELING OVERRIDE FUNCTION FOR SLIGHT LEVELING OF THE PLATFORM. INCORRECT USE COULD CAUSE THE LOAD/OCCUPANT TO SHIFT OR FALL. FAILURE TO DO SO COULD RESULT IN DEATH OR INJURY.

Platform Rotation

To rotate the platform to the left or right, use the Platform Rotate control switch to select the direction and hold until desired position is reached.

3121255 – JLG Lift – 4-11

SECTION 4 - MACHINE OPERATION

4.9 BOOM

DO NOT SWING OR RAISE BOOM ABOVE HORIZONTAL WHEN MACHINE IS OUT OF LEVEL.

DO NOT DEPEND ON TILT ALARM AS A LEVEL INDICATOR FOR THE CHASSIS.

TO AVOID TIP OVER, LOWER PLATFORM TO GROUND LEVEL. THEN DRIVE MACHINE TO A LEVEL SURFACE BEFORE RAISING BOOM.

TO AVOID SERIOUS INJURY, DO NOT OPERATE MACHINE IF ANY CONTROL LEVER OR TOGGLE SWITCH CONTROLLING PLATFORM MOVEMENT DOES NOT RETURN TO THE ‘OFF’ OR NEUTRAL POSITION WHEN RELEASED.

IF THE PLATFORM DOES NOT STOP WHEN A CONTROL SWITCH OR LEVER IS RELEASED, REMOVE FOOT FROM FOOTSWITCH OR USE EMERGENCY STOP SWITCH TO STOP THE MACHINE.

Swinging the Boom

To swing boom, use Swing control to select Right or Left direction.

WHEN SWINGING THE BOOM MAKE SURE THERE IS AMPLE ROOM FOR THE BOOM TO CLEAR SURROUNDING WALLS, PARTITIONS AND EQUIPMENT.

Raising and Lowering the Boom

NOTE: The lift function is not operable above 15 degrees above

horizontal if the axles are not fully extended.

To raise or lower the Boom, use Boom Lift control to select Up or Down movement.

Telescoping the Boom

NOTE: The telescope function is not operable beyond the trans-

port position if the axles are not fully extended.

To extend or retract the main boom, use the Telescope Control Switch to select In or Out movement.

4-12 – JLG Lift – 3121255

SECTION 4 - MACHINE OPERATION

Swinging the Jib (1100SJP Only)

NOTE: For 1000 lb. (450 kg) mode operation, the jib must be

centered and the Jib Swing function is not operable. If the jib is out of the centered position when in this mode, the indicator will flash and the alarm sound until the jib is centered again. The jib swing function will allow the operator to center the jib again.

To swing the jib, use the Jib Swing control to select Right or Left direction.

4.10 FUNCTION SPEED CONTROL

This control affects the speed of all boom functions and Platform Rotate. When in the counterclockwise maximum position, Drive is placed in creep speed.

4.11 EMERGENCY TOWING

RUNAWAY VEHICLE/MACHINE HAZARD. MACHINE HAS NO TOWING BRAKES. TOWING VEHICLE MUST BE ABLE TO CONTROL MACHINE AT ALL TIMES. ON-HIGHWAY TOWING NOT PERMITTED. FAILURE TO FOLLOW INSTRUCTIONS COULD CAUSE SERIOUS INJURY OR DEATH.

MAXIMUM TOWING SPEED 5 M.P.H. (8 K.M.H.)

MAXIMUM TOWING GRADE 25%.

DO NOT TOW MACHINE WITH ENGINE OPERATING OR DRIVE HUBS ENGAGED.

1. Retract, lower and position boom in travel position; lock turntable.

3121255 – JLG Lift – 4-13

SECTION 4 - MACHINE OPERATION

Figure 4-5. Drive Disconnect Hub

2. Disconnect drive hubs by inverting disconnect cap.

3. Reconnect the drive hubs by inverting the disconnect

cap when towing is complete.

4.12 SHUT DOWN AND PARK

To shut down and park the machine, the procedures are as follows:

1. Drive machine to a reasonably well protected area.

2. Ensure boom is lowered over rear drive axle.

3. Push in the Emergency Stop at Platform Controls.

4. Push in the Emergency Stop at Ground Controls. Posi-

tion Platform/Ground Select switch to center OFF.

5. If necessary, cover Platform Controls to protect instruction placards, warning decals and operating controls from hostile environment.

4-14 – JLG Lift – 3121255

SECTION 4 - MACHINE OPERATION

4.13 LIFTING AND TIE DOWN

See Figure 4-6. and Figure 4-7.

Lifting

1. Refer to the serial number plate, the General Specifications & Operator Maintenance section of this manual, or weigh the individual unit to find out the Gross Vehicle Weight.

2. Place the boom in the stowed position with the turntable locked.

3. Remove all loose items from the machine.

4. Attach lifting device and equipment only to the desig-

nated lifting points.

5. Properly adjust the rigging to prevent damage to the machine and so the machine remains level.

Tie Down

WHEN TRANSPORTING THE MACHINE, THE BOOM MUST BE FULLY LOWERED INTO THE BOOM REST.

NOTE: When loading the machine onto a trailer, it will be neces-

sary to rotate the turntable 180 degrees to provide better weight distribution.

1. Place the boom in the stowed position with the turntable locked.

2. Remove all loose items from the machine.

3. Secure the chassis and the platform using straps or

chains of adequate strength and attached to the designated tie down points.

3121255 – JLG Lift – 4-15

SECTION 4 - MACHINE OPERATION

4.14 STOWING THE JIB FOR TRANSPORT (1100SJP ONLY)

1. Place the boom in the stowed position with the axles retracted.

2. Hold the Jib Swing control switch to the right until the platform will no longer swing.

NOTE: The Jib Swing function is not operable when the Capacity

Select control is in the 1000 lb. (450 kg) position.

NOTE: Automatic platform leveling is disabled when stowing the

jib.

3. Push and hold the Jib Stow override control switch and jib swing switch until the jib and platform are in the stowed position under the boom.

4. Rotate the platform completely to the right.

4-16 – JLG Lift – 3121255

This page left blank intentionally.

SECTION 4 - MACHINE OPERATION

3121255 – JLG Lift – 4-17

SECTION 4 - MACHINE OPERATION

1001110901_A

18’7”/5.66 m

7’10”/2.39 m

10’9”/3.28 m

Figure 4-6. 1100S Lifting and Tie Down Chart - Sheet 1 of 2

4-18 – JLG Lift – 3121255

SECTION 4 - MACHINE OPERATION

11’2”/3.4 m

34’1”/10.38 m

Figure 4-7. 1100S Lifting and Tie Down Chart - Sheet 2 of 2

3121255 – JLG Lift – 4-19

SECTION 4 - MACHINE OPERATION

Figure 4-8. 1100SJP Lifting and Tie Down Chart - Sheet 1 of 2

4-20 – JLG Lift – 3121255

SECTION 4 - MACHINE OPERATION

1705096 C

38’11”/11.86 m (1350SJP)

11’2”/3.40 m

27’9"/8.46 m (1350SJP)

23’9”/7.24 m

34’11”/10.64 m

Figure 4-9. 1100SJP Lifting and Tie Down Chart - Sheet 2 of 2

3121255 – JLG Lift – 4-21

SECTION 4 - MACHINE OPERATION

4128

234865

Figure 4-10. Decal Location Sheet 1 of 7

4-22 – JLG Lift – 3121255

5258

555356

5658

Figure 4-11. Decal Location Sheet 2 of 7

SECTION 4 - MACHINE OPERATION

3121255 – JLG Lift – 4-23

SECTION 4 - MACHINE OPERATION

Figure 4-12. Decal Location Sheet 3 of 7

4-24 – JLG Lift – 3121255

SECTION 4 - MACHINE OPERATION

1705503 KOR

1705507 CHI

1001112727 KOR

CHI1001112145

1001112830 KOR

CHI1001112831

1001112820-A 1001112821-A

Figure 4-13. Decal Location Sheet 4 of 7

3121255 – JLG Lift – 4-25

SECTION 4 - MACHINE OPERATION

Figure 4-14. Decal Location Sheet 5 of 7

4-26 – JLG Lift – 3121255

Figure 4-15. Decal Location Sheet 6 of 7

SECTION 4 - MACHINE OPERATION

3121255 – JLG Lift – 4-27

SECTION 4 - MACHINE OPERATION

www.jlg.com

Figure 4-16. Decal Location Sheet 7 of 7

4-28 – JLG Lift – 3121255

SECTION 4 - MACHINE OPERATION

Table 4-1. Decal Installation - 1100S - Prior to S/N 0300140836

Item # ANSI

1001111094-2

1- -- -- -- -- -

2 1701499 1701499 1701499 1701499 1701499

3- -- -- -- -- -

4- -- -- -- -- -

5 1701509 1701509 1701509 1701509 1701509

6- -- -- -- -- -

7 1703811 1703811 1703811 1703811 1703811

8 1703814 1703814 1703814 1703814 1703814

9 1704277 1704277 1704277 1704277 1704277

10 1704412 1704412 1704412 1704412 1704412

11- -- -- -- -- -

12- -- -- -- -- -

13 3251243 3251243 3251243 3251243 3251243

14- -- -- -- -- -

15 1705337 - - - - 1705904 1705909

16 - - 1705503 1705507 1705906 1705915

English/

Korean

1001111095-3

English/ Chinese

1001111096-3

English/

Portuguese

1001111097-2

English/ Spanish

1001111098-2

3121255 – JLG Lift – 4-29

SECTION 4 - MACHINE OPERATION

Table 4-1. Decal Installation - 1100S - Prior to S/N 0300140836

Item # ANSI

1001111094-2

17 - - - - - - 1705901 1704007

18 1703953 1703945 1703943 1705903 1703941

19 1702868 1705969 1705968 1705967 1704001

20 1703797 1703927 1703925 1705895 1703923

21 1705336 1705345 1705348 1705896 1705917

22 1703804 1703951 1703949 1705898 1703947

23 1703805 1703939 1703937 1705897 1703935

24 - - 1703981 1703982 1705902 1703983

25 3251813 - - 3251813 3251813 3251813

26 1705492 - - - - - - - -

27 1702631 1702631 1702631 1702631 1702631

28 100 11112 53 10 01111 255 1 00 111125 7 10 011112 59 1 001111 261

29 100 11112 54 10 01111 256 1 00 111125 8 10 011112 60 1 001111 262

30 1700584 1700584 1700584 1700584 1700584

31 1706751 1706751 1706751 1706751 1706751

32 1705868 1705868 1705868 1705868 1705868

33 1705351 1705427 1705430 1705905 1705910

34 1701505 1701505 1701505 1701505 1701505

English/

Korean

1001111095-3

English/ Chinese

1001111096-3

English/

Portuguese

1001111097-2

English/ Spanish

1001111098-2

4-30 – JLG Lift – 3121255

SECTION 4 - MACHINE OPERATION

Table 4-1. Decal Installation - 1100S - Prior to S/N 0300140836

Item # ANSI

1001111094-2

35 1704972 1706061 1706060 1706059 1706063

36 1705511 1705511 1705511 1705511 1705511

37 1701501 1701501 1701501 1701501 1701501

38- -- -- -- -- -

39- -- -- -- -- -

40 1001110901 1001110901 1001110901 1001110901 1001110901

41- -- -- -- -- -

42- -- -- -- -- -

43- -- -- -- -- -

44- -- -- -- -- -

45- -- -- -- -- -

46- -- -- -- -- -

47- -- -- -- -- -

48- -- -- -- -- -

49 1705365 1705448 1705452 1706904 1705456

50- -- -- -- -- -

51- -- -- -- -- -

52- -- -- -- -- -

English/

Korean

1001111095-3

English/ Chinese

1001111096-3

English/

Portuguese

1001111097-2

English/ Spanish

1001111098-2

3121255 – JLG Lift – 4-31

SECTION 4 - MACHINE OPERATION

Table 4-1. Decal Installation - 1100S - Prior to S/N 0300140836

Item # ANSI

1001111094-2

53- -- -- -- -- -

54- -- -- -- -- -

55- -- -- -- -- -

56- -- -- -- -- -

57- -- -- -- -- -

58- -- -- -- -- -

59- -- -- -- -- -

60- -- -- -- -- -

61- -- -- -- -- -

62- -- -- -- -- -

63- -- -- -- -- -

64- -- -- -- -- -

65 1702773 1702773 1702773 1702773 1702773

English/

Korean

1001111095-3

English/ Chinese

1001111096-3

English/

Portuguese

1001111097-2

English/ Spanish

1001111098-2

4-32 – JLG Lift – 3121255

SECTION 4 - MACHINE OPERATION

Table 4-2. Decal Installation - 1100S - S/N 0300140836 to Present

Item # ANSI

1001111094-5

1- -- -- -- -- -

2 1701499 1701499 1701499 1701499 1701499

3- -- -- -- -- -

4- -- -- -- -- -

5 1701509 1701509 1701509 1701509 1701509

6- -- -- -- -- -

7 1703811 1703811 1703811 1703811 1703811

8 1703814 1703814 1703814 1703814 1703814

9 1704277 1704277 1704277 1704277 1704277

10 1704412 1704412 1704412 1704412 1704412

11- -- -- -- -- -

12- -- -- -- -- -

13 3251243 3251243 3251243 3251243 3251243

14- -- -- -- -- -

15 1705337 - - - - 1705904 1705909

16 - - 1705503 1705507 1705906 1705915

English/

Korean

1001111095-5

English/ Chinese

1001111096-5

English/

Portuguese

1001111097-6

English/ Spanish

1001111098-6

3121255 – JLG Lift – 4-33

SECTION 4 - MACHINE OPERATION

Table 4-2. Decal Installation - 1100S - S/N 0300140836 to Present

Item # ANSI

1001111094-5

17- -- -- -- -- -

18 1703953 1703945 1703943 1705903 1703941

19 1702868 1705969 1705968 1705967 1704001

20 1703797 1703927 1703925 1705895 1703923

21 1705336 1705345 1705348 1705896 1705917

22 1703804 1703951 1703949 1705898 1703947

23 1703805 1703939 1703937 1705897 1703935

24 3252347 1703981 1703982 1705902 1703983

25- -- -- -- -- -

26 1705492 - - - - - - - -

27- -- -- -- -- -

28 1001125869 1001125871 1001125872 1001125873 1001125874

29 1001125875 1001125876 1001125877 1001125878 1001125879

30 1001131269 - - - - - - - -

31 1706751 1706751 1706751 1706751 1706751

32 1705868 1705868 1705868 1705868 1705868

33 1705351 1705427 1705430 1705905 1705910

34 1701505 1701505 1701505 1701505 1701505

English/

Korean

1001111095-5

English/ Chinese

1001111096-5

English/

Portuguese

1001111097-6

English/ Spanish

1001111098-6

4-34 – JLG Lift – 3121255

SECTION 4 - MACHINE OPERATION

Table 4-2. Decal Installation - 1100S - S/N 0300140836 to Present

Item # ANSI

1001111094-5

35 1704972 1706061 1706060 1706059 1706063

36 1705511 1705511 1705511 1705511 1705511

37 1701501 1701501 1701501 1701501 1701501

38- -- -- -- -- -

39- -- -- -- -- -

40 1001110901 1001110901 1001110901 1001110901 1001110901

41- -- -- -- -- -

42- -- -- -- -- -

43- -- -- -- -- -

44- -- -- -- -- -

45- -- -- -- -- -

46- -- -- -- -- -

47- -- -- -- -- -

48- -- -- -- -- -

49 1705365 1705448 1705452 1706904 1705456

50- -- -- -- -- -

51- -- -- -- -- -

52- -- -- -- -- -

English/

Korean

1001111095-5

English/ Chinese

1001111096-5

English/

Portuguese

1001111097-6

English/ Spanish

1001111098-6

3121255 – JLG Lift – 4-35

SECTION 4 - MACHINE OPERATION

Table 4-2. Decal Installation - 1100S - S/N 0300140836 to Present

Item # ANSI

1001111094-5

53- -- -- -- -- -

54- -- -- -- -- -

55- -- -- -- -- -

56- -- -- -- -- -

57- -- -- -- -- -

58- -- -- -- -- -

59- -- -- -- -- -

60- -- -- -- -- -

61- -- -- -- -- -

62- -- -- -- -- -

63- -- -- -- -- -

64- -- -- -- -- -

65 1702773 1702773 1702773 1702773 1702773

English/

Korean

1001111095-5

English/ Chinese

1001111096-5

English/

Portuguese

1001111097-6

English/ Spanish

1001111098-6

4-36 – JLG Lift – 3121255

SECTION 4 - MACHINE OPERATION

Table 4-3. Decal Installation - 1100SJP - Prior to S/N 0300140836

Item # ANSI

1001111905-2

1- -- -- -- -- -

2 1701499 1701499 1701499 1701499 1701499

3- -- -- -- -- -

4- -- -- -- -- -

5 1701509 1701509 1701509 1701509 1701509

6- -- -- -- -- -

7 1703811 1703811 1703811 1703811 1703811

8 1703814 1703814 1703814 1703814 1703814

9 1704277 1704277 1704277 1704277 1704277

10 1704412 1704412 1704412 1704412 1704412

11- -- -- -- -- -

12- -- -- -- -- -

13 3251243 3251243 3251243 3251243 3251243

14- -- -- -- -- -

15 1705337 1705339 1705342 1705904 1705909

16 - - 1705503 1705507 1705906 1705915

English/

Korean

1001111906-2

English/ Chinese

1001111907-2

English/

Portuguese

1001111908-2

English/ Spanish

1001111909-2

3121255 – JLG Lift – 4-37

SECTION 4 - MACHINE OPERATION

Table 4-3. Decal Installation - 1100SJP - Prior to S/N 0300140836

Item # ANSI

1001111905-2

17 - - - - - - 1705901 1704007

18 1703953 1703945 1703943 1705903 1703941

19 1702868 1705969 1705968 1705967 1704001

20 1703797 1703927 1703925 1705895 1703923

21 1705336 1705345 1705348 1705896 1705917

22 1703804 1703951 1703949 1705898 1703947

23 1703805 1703939 1703937 1705897 1703935

24 - - 1703981 1703982 1705902 1703983

25 3251813 - - 3251813 3251813 3251813

26 1705492 - - - - - - - -

27 1702631 1702631 1702631 1702631 1702631

28 1705168 1705331 1705334 1705899 1705908

29 1705181 1705481 1705478 1705900 1705919

30 1700584 1700584 1700584 1700584 1700584

31 1706751 1706751 1706751 1706751 1706751

32 1705868 1705868 1705868 1705868 1705868

33 1705351 1705427 1705430 1705905 1705910

34 1701505 1701505 1701505 1701505 1701505

English/

Korean

1001111906-2

English/ Chinese

1001111907-2

English/

Portuguese

1001111908-2

English/ Spanish

1001111909-2

4-38 – JLG Lift – 3121255

SECTION 4 - MACHINE OPERATION

Table 4-3. Decal Installation - 1100SJP - Prior to S/N 0300140836

Item # ANSI

1001111905-2

35 1704972 1706061 1706060 1706059 1706063

36 1705511 1705511 1705511 1705511 1705511

37 1701501 1701501 1701501 1701501 1701501

38- -- -- -- -- -

39- -- -- -- -- -

40 1705096 1705096 1705096 1705096 1705096

41- -- -- -- -- -

42- -- -- -- -- -

43- -- -- -- -- -

44- -- -- -- -- -

45- -- -- -- -- -

46- -- -- -- -- -

47- -- -- -- -- -

48- -- -- -- -- -

49 1705365 1705448 1705452 1706904 1705456

50- -- -- -- -- -

51- -- -- -- -- -

52- -- -- -- -- -

English/

Korean

1001111906-2

English/ Chinese

1001111907-2

English/

Portuguese

1001111908-2

English/ Spanish

1001111909-2

3121255 – JLG Lift – 4-39

SECTION 4 - MACHINE OPERATION

Table 4-3. Decal Installation - 1100SJP - Prior to S/N 0300140836

Item # ANSI

1001111905-2

53- -- -- -- -- -

54- -- -- -- -- -

55- -- -- -- -- -

56- -- -- -- -- -

57- -- -- -- -- -

58- -- -- -- -- -

59- -- -- -- -- -

60- -- -- -- -- -

61- -- -- -- -- -

62- -- -- -- -- -

63- -- -- -- -- -

64- -- -- -- -- -

65 1702773 1702773 1702773 1702773 1702773

English/

Korean

1001111906-2

English/ Chinese

1001111907-2

English/

Portuguese

1001111908-2

English/ Spanish

1001111909-2

4-40 – JLG Lift – 3121255

SECTION 4 - MACHINE OPERATION

Table 4-4. Decal Installation - 1100SJP - S/N 0300140836 to Present

Item # ANSI

1001111905-5

1- -- -- -- -- -

2 1701499 1701499 1701499 1701499 1701499

3- -- -- -- -- -

4- -- -- -- -- -

5 1701509 1701509 1701509 1701509 1701509

6- -- -- -- -- -

7 1703811 1703811 1703811 1703811 1703811

8 1703814 1703814 1703814 1703814 1703814

9 1704277 1704277 1704277 1704277 1704277

10 1704412 1704412 1704412 1704412 1704412

11- -- -- -- -- -

12- -- -- -- -- -

13 3251243 3251243 3251243 3251243 3251243

14- -- -- -- -- -

15 1705337 1705339 1705342 1705904 1705909

16 - - 1705503 1705507 1705906 1705915

English/

Korean

1001111906-4

English/ Chinese

1001111907-4

English/

Portuguese

1001111908-6

English/ Spanish

1001111909-6

3121255 – JLG Lift – 4-41

SECTION 4 - MACHINE OPERATION

Table 4-4. Decal Installation - 1100SJP - S/N 0300140836 to Present

Item # ANSI

1001111905-5

17- -- -- -- -- -

18 1703953 1703945 1703943 1705903 1703941

19 1702868 1705969 1705968 1705967 1704001

20 1703797 1703927 1703925 1705895 1703923

21 1705336 1705345 1705348 1705896 1705917

22 1703804 1703951 1703949 1705898 1703947

23 1703805 1703939 1703937 1705897 1703935

24 3252347 1703981 1703982 1705902 1703983

25 3251813 - - - - - - - -

26 1705492 - - - - - - - -

27- -- -- -- -- -

28 1001122369 1001122370 1001122371 1001122372 1001122373

29 1001122376 1001122377 1001122378 1001122379 1001122380

30 1001131269 - - - - - - - -

31 1706751 1706751 1706751 1706751 1706751

32 1705868 1705868 1705868 1705868 1705868

33 1705351 1705427 1705430 1705905 1705910

34 1701505 1701505 1701505 1701505 1701505

English/

Korean

1001111906-4

English/ Chinese

1001111907-4

English/

Portuguese

1001111908-6

English/ Spanish

1001111909-6

4-42 – JLG Lift – 3121255

SECTION 4 - MACHINE OPERATION

Table 4-4. Decal Installation - 1100SJP - S/N 0300140836 to Present

Item # ANSI

1001111905-5

35 1704972 1706061 1706060 1706059 1706063

36 1705511 1705511 1705511 1705511 1705511

37 1701501 1701501 1701501 1701501 1701501

38- -- -- -- -- -

39- -- -- -- -- -

40 1705096 1705096 1705096 1705096 1705096

41- -- -- -- -- -

42- -- -- -- -- -

43- -- -- -- -- -

44- -- -- -- -- -

45- -- -- -- -- -

46- -- -- -- -- -

47- -- -- -- -- -

48- -- -- -- -- -

49 1705365 1705448 1705452 1706904 1705456

50- -- -- -- -- -

51- -- -- -- -- -

52- -- -- -- -- -

English/

Korean

1001111906-4

English/ Chinese

1001111907-4

English/

Portuguese

1001111908-6

English/ Spanish

1001111909-6

3121255 – JLG Lift – 4-43

SECTION 4 - MACHINE OPERATION

Table 4-4. Decal Installation - 1100SJP - S/N 0300140836 to Present

Item # ANSI

1001111905-5

53- -- -- -- -- -

54- -- -- -- -- -

55- -- -- -- -- -

56- -- -- -- -- -

57- -- -- -- -- -

58- -- -- -- -- -

59- -- -- -- -- -

60- -- -- -- -- -

61- -- -- -- -- -

62- -- -- -- -- -

63- -- -- -- -- -

64- -- -- -- -- -

65 1702773 1702773 1702773 1702773 1702773

English/

Korean

1001111906-4

English/ Chinese

1001111907-4

English/

Portuguese

1001111908-6

English/ Spanish

1001111909-6

4-44 – JLG Lift – 3121255

5.1 GENERAL

SECTION 5 - EMERGENCY PROCEDURES

SECTION 5. EMERGENCY PROCEDURES

This section explains the steps to be taken in case of an emergency situation while operating.

5.2 INCIDENT NOTIFICATION

JLG Industries, Inc. must be notified immediately of any incident involving a JLG product. Even if no injury or property damage is evident, the factory should be contacted by telephone and provided with all necessary details.

In USA: JLG Phone: 877-JLG-SAFE (554-7233) (8am till 4:45pm EST)

Outside USA: 240-420-2661

E-mail:

ProductSafety@JLG.com

Failure to notify the manufacturer of an incident involving a JLG Industries product within 48 hours of such an occurrence may void any warranty consideration on that particular machine.

FOLLOWING ANY ACCIDENT, THOROUGHLY INSPECT THE MACHINE AND TEST ALL FUNCTIONS FIRST FROM THE GROUND CONTROLS, THEN FROM THE PLATFORM CONTROLS. DO NOT LIFT ABOVE 3 M (10 FT.) UNTIL YOU ARE SURE THAT ALL DAMAGE HAS BEEN REPAIRED, IF REQUIRED, AND THAT ALL CONTROLS ARE OPERATING CORRECTLY.

5.3 EMERGENCY OPERATION

Operator Unable to Control Machine

IF THE PLATFORM OPERATOR IS PINNED, TRAPPED OR UNABLE TO OPERATE OR CONTROL MACHINE:

1. Other personnel should operate the machine from ground controls only as required.

2. Other qualified personnel on the platform may use the platform controls. DO NOT CONTINUE OPERATION IF CONTROLS DO NOT FUNCTION PROPERLY.

3. Cranes, forklift trucks or other equipment can be used to stabilize motion of the machine.

3121255 – JLG Lift – 5-1

SECTION 5 - EMERGENCY PROCEDURES

Platform or Boom Caught Overhead

If the platform or boom becomes jammed or snagged in overhead structures or equipment, rescue platform occupants prior to freeing the machine.

5.4 EMERGENCY TOWING PROCEDURES

Towing this machine is prohibited, unless properly equipped. However, provisions for moving the machine have been incorporated. For specific procedures, refer to Section 4.11, EMERGENCY TOWING.

5-2 – JLG Lift – 3121255

JLG 1100SJP Operator Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

SECTION 1. SAFETY PRECAUTIONS

1.1 GENERAL

1.2 PRE-OPERATION

Operator Training and Knowledge

Workplace Inspection

Machine Inspection

1.3 OPERATION

General

Trip and Fall Hazards

Electrocution Hazards

Tipping Hazards

Crushing and Collision Hazards

1.4 TOWING, LIFTING, AND HAULING

1.5 ADDITIONAL HAZARDS / SAFETY

SECTION 2. USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION

2.1 PERSONNEL TRAINING

Operator Training

Training Supervision

Operator Responsibility

2.2 PREPARATION, INSPECTION, AND MAINTENANCE

Pre-Start Inspection

Function Check

Boom Control System Check Procedure

SECTION 3. MACHINE CONTROLS AND INDICATORS

3.1 GENERAL

3.2 CONTROLS AND INDICATORS

Ground Control Station

Ground Control Indicator Panel

Platform Station

Platform Control Indicator Panel

SECTION 4. MACHINE OPERATION

4.1 DESCRIPTION

4.2 BOOM OPERATING CHARACTERISTICS AND LIMITATIONS

Capacities

Controlled Arc

Envelope Tracking

Controlled Angle

Swing Speed Proportioning

Stability

4.3 CAPACITY SELECT (1100SJP ONLY)

4.4 ENGINE OPERATION

Starting Procedure

Shutdown Procedure

4.5 TRAVELING (DRIVING)

Traveling Forward and Reverse

4.6 STEERING

4.7 EXTENDING THE AXLES

4.8 PLATFORM

Platform Level Adjustment

Platform Rotation

4.9 BOOM

Swinging the Boom

Raising and Lowering the Boom

Telescoping the Boom

Swinging the Jib (1100SJP Only)

4.10 FUNCTION SPEED CONTROL

4.11 EMERGENCY TOWING

4.12 SHUT DOWN AND PARK

4.13 LIFTING AND TIE DOWN

Lifting

Tie Down

4.14 STOWING THE JIB FOR TRANSPORT (1100SJP ONLY)

5.1 GENERAL

SECTION 5. EMERGENCY PROCEDURES

5.2 INCIDENT NOTIFICATION

5.3 EMERGENCY OPERATION

Operator Unable to Control Machine

Platform or Boom Caught Overhead

5.4 EMERGENCY TOWING PROCEDURES