JLG 1350SJP Parts Manual

Illustrated Parts Manual

Models 1200SJP 1350SJP

3121208

January 14, 2014

REVISION LOG

MODULE ON MACHINES

“WITHOUT UGM”

(UNIVERSAL

GROUND MODULE)

MODULE ON MACHINES

“WITH UGM” (UNIVERSAL

GROUND MODULE)

GROUND MODULE MODULE IDENTIFICATION

NOTE: 1200SJP /1350SJP Global Illustrated Parts Manual P/N 3121208 replaces both ANSI Illustrated Parts Manual P/N 3121143 and CE Illustrated Parts Manual P/N 3121845. Use P/N 3121208 as a replacement as it includes all past history.

May 1, 2005 - Original Issue of Manual (Edited to B/M 0010582 Revision 24)

January 16, 2006 - Revised Manual (Edited to B/M 0010582 Revision 34)

May 15, 2006 - Revised Manual (Edited to B/M 0010582 Revision 37)

August 31, 2006 - Revised Manual (Edited to B/M 0010582 Revision 38)

December 31, 2006 - Revised Manual (Edited to B/M 0010582 Revision 39)

April 15, 2007 - Revised Manual (Edited to B/M 0010582 Revision 44)

August 15, 2007 - Revised Manual (Edited to B/M 0010582 Revision 47)

December 15, 2007 - Revised Manual (Edited to B/M 0010582 Revision 49)

June 15, 2008 - Revised Manual (Edited to B/M 0010582 Revision 53)

January 15, 2009 - Revised Manual (Edited to B/M 0010582 Revision 68)

May 15, 2009 - Revised Manual (Edited to B/M 0010582 Revision 68)

December 15, 2009 - Revised Manual (Edited to B/M 0010582 Revision 68)

June 15, 2010 - Revised Manual (Edited to B/M 0010582 Revision 71)

March 11, 2011 - Revised Manual (Edited to B/M 0010582 Revision 90)

June 8, 2011 - Revised Manual (Edited to B/M 0010582 Revision 91)

September 20, 2011 - Revised Manual (Edited to B/M 0010582 Revision 96)

January 20, 2012 - Revised Manual (Edited to B/M 0010582 Revision C)

June 20, 2012 - Revised Manual (Edited to B/M 0010582 Revision C)

August 15, 2012 - Revised Manual (Edited to B/M 0010582 Revision C)

December 15, 2012 - Revised Manual (Edited to B/M 0010582 Revision C)

April 10, 2013 - Revised Manual (Edited to B/M 0010582 Revision C)

3121208 1200SJP 1350SJP A

REVISION LOG

July 10, 2013 - Revised Manual (Edited to B/M 0010582 Revision C)

October 7, 2013 - Revised Manual (Edited to B/M 0010582 Revision C)

January 14, 2014 - Revised Manual (Edited to B/M 0010582 Revision AF & 1001160100 Revision D)

B 1200SJP 1350SJP 3121208

TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.

SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

1-1 AXLE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

1-2 STEER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6

1-3 TIRE AND WHEEL DRIVE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10

1-4 DRIVE HUB ASSEMBLY (PRIOR TO SN 0300079596) . . . . . . . . . . . . . . . . . . . . . . . . . 1-14

1-5 DRIVE MOTOR ASSEMBLY (PRIOR TO SN 0300079596) . . . . . . . . . . . . . . . . . . . . . . 1-18

1-6 DRIVE HUB AND MOTOR ASSEMBLY (SN 0300079596 TO SN 0300083552) . . . . . . 1-20

1-7 DRIVE HUB AND MOTOR ASSEMBLY (SN 0300083552 TO SN 0300100131) . . . . . . 1-26

1-8 DRIVE HUB ASSEMBLY - BONFIGLIOLI (SN 0300100131 TO PRESENT) . . . . . . . . . 1-32

1-9 DRIVE HUB ASSEMBLY - REGGIANA RIDUTTORI (SN 0300100131 TO PRESENT) . 1-36

1-10 DRIVE MOTOR ASSEMBLY (SN 0300100131 TO PRESENT) . . . . . . . . . . . . . . . . . . . 1-40

1-11 FRAME VALVES AND COVERS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-42

1-12 TRACTION VALVE ASSEMBLY (PRIOR TO SN 0300072337) . . . . . . . . . . . . . . . . . . . 1-46

1-13 TRACTION VALVE ASSEMBLY (SN 0300072337 to SN 0300100131). . . . . . . . . . . . . 1-48

1-14 TRACTION VALVE ASSEMBLY (SN 0300100131 TO PRESENT) . . . . . . . . . . . . . . . . 1-50

SECTION 2 - TURNTABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1

2-1 VALVE, BATTERY, HORN & AUXILIARY PUMP INSTALLATIONS . . . . . . . . . . . . . . . . 2-2

2-2 MAIN VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

2-3 TURNTABLE SWING DRIVE AND BEARING INSTALLATION . . . . . . . . . . . . . . . . . . . 2-10

2-4 SWING MOTOR/HUB ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12

2-5 CATERPILLAR DIESEL ENGINE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18

2-6 DEUTZ BF4M2011 TIER I, TIER II & TD2011TIER III ENGINE INSTALLATION . . . . . . 2-28

2-7 DEUTZ TD2011 TIER IVi-FLEX & TIER IVi-PRE ENGINE INSTALLATION . . . . . . . . . . 2-40

2-8 DEUTZ TCD2.9L4 ENGINE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-50

2-9 PUMP ASSEMBLY (REXROTH) (CATERPILLAR ENGINE MACHINES) . . . . . . . . . . . 2-60

2-10 PUMP ASSEMBLY (REXROTH) (DEUTZ ENGINE MACHINES) . . . . . . . . . . . . . . . . . 2-66

2-11 PUMP ASSEMBLY (SAUER TANDEM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-72

2-12 PUMP ASSEMBLY (SAUER PISTON) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-76

2-13 PUMP ASSEMBLY (SAUER GEAR). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-80

2-14 TANK INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-82

2-15 ROTARY COUPLING AND COLLECTOR RING INSTALLATION . . . . . . . . . . . . . . . . . 2-86

2-16 HYDRAULIC OIL COOLER INSTALLATION - CATERPILLAR & DEUTZ BF4M2011

& TD2011 ENGINES (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-90

2-17 HYDRAULIC OIL COOLER INSTALLATION - DEUTZ TCD2.9L4 ENGINES

(OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-92

2-18 GROUND CONTROLS INSTALLATION (WITHOUT UGM) . . . . . . . . . . . . . . . . . . . . . . 2-94

2-19 GROUND CONTROLS INSTALLATION (WITH UGM). . . . . . . . . . . . . . . . . . . . . . . . . . 2-98

2-20 ACCESSORIES INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-102

2-21 ENGINE TRAY JACK INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-108

2-22 HOOD INSTALLATION (ABS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-112

2-23 HOOD INSTALLATION (STEEL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-118

2-24 2500W GENERATOR INSTALLATION - CATERPILLAR MACHINES (OPTIONAL). . . . 2-124

2-25 2500W GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL). . . . . . . . . . 2-128

2-26 7500W SKYPOWER GENERATOR INSTALLATION - CATERPILLAR MACHINES. . . . 2-132

2-27 7500W SKYPOWER GENERATOR INSTALLATION - DEUTZ MACHINES

(HYDRAULICALLY DRIVEN) (PRIOR TO SN 0300080338) . . . . . . . . . . . . . . . . . . . 2-138

2-28 7500W SKYPOWER GENERATOR INSTALLATION - DEUTZ MACHINES

(BELT DRIVEN) (SN 0300080338 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . . 2-144

2-29 CLEARSKY TELEMATICS INSTALLATION (WITHOUT UGM) (OPTIONAL) . . . . . . . . . 2-152

2-30 CLEARSKY TELEMATICS INSTALLATION (WITH UGM) (OPTIONAL). . . . . . . . . . . . . 2-156

3121208 1200SJP 1350SJP i

TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.

SECTION 3 - BOOM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1

3-1 BOOM INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

3-2 BOOM ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

3-3 ACTUATOR ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12

3-4 POWER TRACK INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16

3-5 BOOM SENSORS AND SWITCHES INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22

3-6 PLATFORM SUPPORT & CONTROL VALVES INSTALLATIONS . . . . . . . . . . . . . . . . . 3-26

SECTION 4 - PLATFORM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1

4-1 PLATFORM COMPONENTS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

4-2 PLATFORM COMPONENTS INSTALLATION (FALL ARREST PLATFORM) . . . . . . . . . 4-8

4-3 PLATFORM CONSOLE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10

4-4 CONTROLLER ASSEMBLY (LIFT & SWING). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16

4-5 CONTROLLER ASSEMBLY (DRIVE & STEER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20

4-6 SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . 4-24

SECTION 5 - CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

5-1 AXLE EXTENSION CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

5-2 AXLE LOCKOUT CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

5-3 PLATFORM LEVEL CYLINDER ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

5-4 LIFT CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8

5-5 JIB CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10

5-6 STEER CYLINDER ASSEMBLY (PRIOR TO SN 0300073367). . . . . . . . . . . . . . . . . . . . 5-12

5-7 STEER CYLINDER ASSEMBLY (SN 0300073367 TO PRESENT) . . . . . . . . . . . . . . . . . 5-14

5-8 TELESCOPE CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16

SECTION 6 - HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1

6-1 HYDRAULIC DIAGRAM - DRIVE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

6-2 HYDRAULIC DIAGRAM - OSCILLATING AXLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6

6-3 HYDRAULIC DIAGRAM - STEER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8

6-4 HYDRAULIC DIAGRAM - TURNTABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10

6-5 HYDRAULIC DIAGRAM - BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14

6-6 HYDRAULIC DIAGRAM - 7500W GENERATOR (PRIOR TO SN 0300080338) . . . . . . . 6-18

6-7 HYDRAULIC DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-20

SECTION 7 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1

7-1 ELECTRICAL DIAGRAM LIST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2

7-2 HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (PRIOR TO

SN 0300087579) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4

7-3 HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (SN 0300087579

TO PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-20

7-4 HARNESS COMPONENTS INSTALLATION (WITH UGM) . . . . . . . . . . . . . . . . . . . . . . 7-42

7-5 HARNESS COMPONENTS INSTALLATION (WITH UGM) . . . . . . . . . . . . . . . . . . . . . . 7-64

ii 1200SJP 1350SJP 3121208

TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.

SECTION 8 - DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1

8-1 DECAL INSTALLATION (ANSI SPEC) (PRIOR TO SN 0300089981) . . . . . . . . . . . . . . 8-2

8-2 DECAL INSTALLATION (ANSI SPEC) (SN 0300089981 TO PRESENT) . . . . . . . . . . . 8-6

8-3 DECAL INSTALLATION (ANSI EXPORT SPECS) (PRIOR TO SN 0300089981) . . . . . 8-10

8-4 DECAL INSTALLATION (ANSI EXPORT SPECS) (SN 0300089981 TO PRESENT). . . 8-16 8-5 DECAL INSTALLATION (AUSTRALIAN & CE SPECS) (PRIOR TO SN 0300089981) . 8-22 8-6 DECAL INSTALLATION (AUSTRALIAN & CE SPECS) (SN 0300089981 TO

PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-28

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK . . . . . . . . . . . . . . . . . . . . . . . . .9-1

SECTION 10 - SPECIAL OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-1

SECTION 11 - PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-1

3121208 1200SJP 1350SJP iii

TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.

iv 1200SJP 1350SJP 3121208

SECTION 1

FRAME

3121208 1200SJP 1350SJP 1-1

SECTION 1 FRAME

47 13

115

105

254

144

145

2817483216

225

220

246

231

212

217

226

3329145126

424726

4274777

414142422626563940

504343

212626

405525

234747

37 38

25253

FIGURE 1-1. AXLE INSTALLATIONS

1-2 1200SJP 1350SJP 3121208

SECTION 1 FRAME

FIGURE 1-1. AXLE INSTALLATIONS

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref AXLE INSTALLATIONS - COMMON PARTS 0271934 Ref Fixed Axle K 0271521 Ref Oscillating Axle K

1 0100011 AR Compound, Locking 2 0100019 AR Compound, Locking 3 0100081 AR Adhesive #454 4 0363037 4 Bar, Stop 5Not Used 6 0641606 40 Bolt 3/8in-16NC x 3/4in 7 0641608 48 Bolt 3/8in-16NC x 1in 8 0641609 32 Bolt 3/8in-16NC x 1-1/8in

9 0641611 16 Bolt 3/8in-16NC x 1-3/8in 10 Not Used 11 0641613 8 Bolt 3/8in-16NC x 1-5/8in 12 Not Used 13 0641624 4 Bolt 3/8in-16NC x 3in

0641620 4 Bolt 3/8in-16NC x 2-1/2in 14 0641808 8 Bolt 1/2in-13NC x 1in 15 Not Used 16 0642214 1 Bolt 3/4in-10NC x 1-3/4in 17 0962033 2 Bushing 18 1180358 4 Carrier

7024365 AR 24 in Section Repair Kit (Includes Inner & Outer Links, Joining

Bars & Rollers, and Assembling Hardware)

7024366 1 Mounting Bracket Kit (Includes Mounting Brackets for Both

Ends, 1 Roller Assembly and Assembling Hardware) 19 1320263 4 Clamp, Cable 20 1320298 4 Clamp, Hose 21 1684102 4 Axle Extension Cylinder Assembly (See CYLINDER SECTION

for Breakdown) 22 3310805 8 Locknut #8-32NC 23 3340881 8 Pad, Wear 24 Use 1001161401 2 Pad, Axle (was p/n 3340907) 25 Use 1001161402 8 Pad, Wear (was p/n 3340946) 26 Use 1001161403 32 Pad, Wear (was p/n 3340932) 27 3340939 8 Pad, Rubber 28 3422918 1 Pin 29 3422960 4 Pin 30 3573294 4 Plate 31 3573335 8 Plate 32 3841287 1 Keeper, Pin 33 3900270 4 Bolt, Shoulder 1/2in -13NC x 1-1/2in 34 3930820 8 Capscrew #8-32NC x 1-1/4in

35 to 36 Not Used

37 4071035 2 Shim #18 Gauge 38 4071036 4 Shim #11 Gauge 39 4071054 8 Shim #18 Gauge 40 4071055 12 Shim #11 Gauge

3121208 1200SJP 1350SJP 1-3

SECTION 1 FRAME

FIGURE 1-1. AXLE INSTALLATIONS (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

41 4071039 24 Shim #18 Gauge 42 4071040 36 Shim #11 Gauge 43 4071042 24 Shim #16 Gauge

44 to 45 Not Used

46 4 Switch, Limit Options:

Use 4360578 Prior to SN 0300074420 (was p/n 4360322) Use 4360578 SN 0300074420 to SN 0300080869 (was p/n 4360549)

4360578 SN 0300080869 to Present (Note: P/N 4360578 does not

include #57 Connector - Purchase Separately)

47 4711600 140 Flatwasher 3/8in Thin 48 4740461 1 Thrustwasher 49 4750800 8 Flatwasher #8 Regular 50 4846637 4 Extension, Axle 51 4846383 1 Box, Axle Pivot 52 0681813 12 Bolt 1/2in-13NC x 1-5/8in (Grade 8) 53 0681814 18 Bolt 1/2in-13NC x 1-3/4in (Grade 8) 54 0681815 12 Bolt 1/2in-13NC x 1-7/8in (Grade 8) 55 0681816 6 Bolt 1/2in-13NC x 2in (Grade 8) 56 4711800 48 Flatwasher 1/2in Thin 57 4460968 4 Connector, Strain Relief (Not Shown)

Ref AXLE INSTALLATION - OPTIONAL PARTS

0271934 Ref Fixed Axle I

101 to 104 Not Used

105 0363076 2 Bar, Stop

106 to 114 Not Used

115 0641814 4 Bolt 1/2in-13NC x 1-3/4in

116 to 143 Not Used

144 4071049 6 Shim 11 Gauge 145 4071050 4 Shim 16 Gauge

0271521 Ref Oscillating Axle K

201 to 211

212 0642020 4 Bolt 5/8in-11NC x 2-1/2in

213 to 216 Not Used

217 1684081 2 Oscillating Axle Cylinder Assembly (See CYLINDER SECTION

for Breakdown)

218 to 219 Not Used

220 3312005 4 Locknut 5/8in-11NC

221 to 224 Not Used

225 3422833 2 Pin 226 3422915 2 Pin

227 to 230 Not Used

231 3841258 4 Keeper, Pin

232 to 245 Not Used

246 4712000 4 Flatwasher 5/8in Thin

247 to 253 Not Used

254 3520054 4 Plug

1-4 1200SJP 1350SJP 3121208

SECTION 1 FRAME

FIGURE 1-1. AXLE INSTALLATIONS (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121208 1200SJP 1350SJP 1-5

SECTION 1 FRAME

FIGURE 1-2. STEER INSTALLATION

1-6 1200SJP 1350SJP 3121208

SECTION 1 FRAME

FIGURE 1-2. STEER INSTALLATION

ITEM # PART NUMBER QTY. DESCRIPTION REV.

0271520 Ref STEER INSTALLATION J

1 0100011 AR Compound, Locking 2 0100019 AR Compound, Locking 3 0100035 AR Compound, Locking 4Not Used 5 0630464 4 Screw, Button Head #10-24NC x 1/2in 6 0641505 4 Bolt 5/16in-18NC x 5/8in 7 0641511 4 Bolt 5/16in-18NC x 1-3/8in 8Not Used

9 0641634 4 Bolt 3/8in-16NC x 4-1/4in 10 0642016 4 Bolt 5/8in-11NC x 2in 11 0962423 8 Bushing 12 1671040 4 Cover, Sensor 13 4 Steer Cylinder Assembly Options (See CYLINDER SECTION for

Breakdown):

Use 1684314 Prior to SN 0300073367 (was p/n 1684034)

1684314 SN 0300073367 to Present 14 3311505 4 Locknut 5/16in-18NC 15 3300464 4 Nut, Slotted 16 Not Used 17 3422917 4 Kingpin 18 3422940 4 Pin, Steer Cylinder (Outer) 19 3422941 4 Pin, Steer Cylinder (Inner) 20 4 Pin, Sensor Options:

3422942 Prior to SN 0300090782

3423256 SN 0300090782 to Present 21 3451214 4 Pin, Cotter 3/8in x 3-1/2in 22 3760383 4 Ring, Retaining 23 3841258 4 Keeper, Pin 24 Not Used 25 3931020 8 Capscrew #10-24NC x 1-1/4in 26 3931412 16 Capscrew 1/4in-20NC x 3/4in 27 3932024 8 Capscrew 5/8in-11NC x 1-1/2in 28 4 Spindle Options:

Use 1001099632 Prior to SN 0300100131 (was p/n 4130387)

1001099632 SN 0300100131 to Present (was p/n 4130416) 29 4360505 4 Switch, Rotary Angle Sensor (Steer) 30 4460914 4 Terminal 31 4711500 12 Flatwasher 5/16in Thin 32 4711800 4 Flatwasher 1/2in Thin 33 4740181 4 Thrustwasher 34 4740229 4 Thrustwasher 35 4740505 8 Thrustwasher 36 4751600 4 Flatwasher 3/8in Regular 37 4755000 4 Flatwasher 2-1/2in Regular 38 4 Arm, Steer Options:

4846494 Prior to SN 0300090782 0200833 SN 0300090782 to Present

3121208 1200SJP 1350SJP 1-7

SECTION 1 FRAME

FIGURE 1-2. STEER INSTALLATION (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

39 0741606 8 Screw, Countersunk 3/8in-16NC x 3/4in 40 1120549 4 Cap, Seal (Outer) 41 1120550 4 Cap, Seal (Inner) 42 3960551 4 Seal (Outer) 43 3960552 4 Seal (Inner) 44 0080277 4 Adapter, Angle Sensor Pilot (SN 0300090782 to Present) 45 4750800 8 Flatwasher M8

1-8 1200SJP 1350SJP 3121208

SECTION 1 FRAME

FIGURE 1-2. STEER INSTALLATION (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121208 1200SJP 1350SJP 1-9

SECTION 1 FRAME

301

302

101

131

151

SPINDLE

REF.

20420

102

131

152

2 L

1 R

FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATION

1-10 1200SJP 1350SJP 3121208

SECTION 1 FRAME

FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATION

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref WHEEL DRIVE INSTALLATION

0271522 Ref Prior to SN 0300100131 E

Ref SN 0300100131 to Present

0275685 Ref With Bonfiglioli Drive Hub B

1001104324 Ref With Reggiana Riduttori Drive Hub A

1 0100019 AR Compound, Locking 2Not Used 3 0701617 48 Bolt M16 x 45mm (12 Per Wheel) 4 4892000 48 Washer Hardened 5/8in (12 Per Wheel)

0272258 Ref HUB AND MOTOR ASSEMBLY (PRIOR TO SN 0300079596) B

Ref Note: Original Equipment hub may have been replaced with

Service Replacement. Refer to tag on hub for identification before ordering parts.

101 Use 2780283 4 Drive Hub Assembly (Was p/n 2780248 - See DRIVE HUB

ASSEMBLY for Breakdown. See DRIVE HUB AND MOTOR ASSEMBLY for replacement components for Service Replacement p/n 2780283.)

102 3160291 4 Drive Motor Assembly (See DRIVE MOTOR ASSEMBLY for

Breakdown)

131 Ref HUB AND MOTOR ASSEMBLY (SN 0300079596 TO

SN 0300100131)

Ref Note: For Machines Built SN 0300079596 to SN 0300083552,

Original Equipment may have been replaced with Service Replacement. Refer to tag on hub for identification before ordering parts.

Use 2780284 4 SN 0300079596 to SN 0300083552 (Was p/n 2780279 -

See DRIVE HUB AND MOTOR ASSEMBLY for Breakdown. See DRIVE HUB AND MOTOR ASSEMBLY for replacement components for Service Replacement p/n 2780284.)

2780284 4 SN 0300083552 to SN 0300100131 (See DRIVE HUB AND

MOTOR ASSEMBLY for Breakdown)

Ref HUB AND MOTOR ASSEMBLY (SN 0300100131 TO PRESENT)

2780286 Ref With Bonfiglioli Drive Hub C

1001104315 Ref With Reggiana Riduttori Drive Hub A

151 4 Drive Hub Assembly Options:

Ref Note: Various brands used on Machines Built SN 0300100131

to Present. When replacing complete hub, note that all 4 hubs must be the same brand.

Ref Note: Various brands used on Machines Built SN 0300100131

to Present. Identify brand before ordering replacement parts.

1001093243 Bonfiglioli Hub (was p/n 2780290) (See DRIVE HUB

ASSEMBLY - BONFIGLIOLI for Breakdown)

1001104325 Reggiana Riduttori Hub (See DRIVE HUB ASSEMBLY -

REGGIANA RIDUTTORI for Breakdown)

3121208 1200SJP 1350SJP 1-11

SECTION 1 FRAME

FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATION (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

152 3160339 4 Drive Motor Assembly (See DRIVE MOTOR ASSEMBLY for

Breakdown)

Ref TIRE AND WHEEL INSTALLATIONS

0271852 Ref Foam-Filled Tires B

1001115961 Ref Solid Tires A

Ref Note: Assemblies may require ballast/foam filling to

manufacturer’s specifications prior to installing on a machine. Refer to Operation & Safety or Service & Maintenance Manuals. Purchase individual tire and/or rim only if able to foam fill tire & wheel assembly, otherwise, purchase complete assembly.

201 2 Right Side Tire & Wheel Assembly Options (See Items 301-302

for Breakdown):

0272055 Foam-Filled Tire and Wheel Assembly

1001112716 Solid Tire and Wheel Assembly

202 2 Left Side Tire & Wheel Assembly Options (See Items 301-302

for Breakdown):

0272056 Foam-Filled Tire and Wheel Assembly

1001112669 Solid Tire and Wheel Assembly 203 0701619 64 Bolt M16 x 55mm (16 Per Wheel) 204 4892000 64 Washer Hardened 5/8in (16 Per Wheel)

Ref TIRE AND WHEEL ASSEMBLY COMPONENTS

301 4 Tire Only Options:

4520261 Tire 445/50D710 (For Foam Filling)

See Note Tire 445/65-24 (Solid) (Note: Not Available - Purchase Items

201 or 202)

302 4 Rim Only Options:

4860236 Rim, Wheel (Foam-Filled Tires)

See Note Rim (Solid Tires) (Note: Not Available - Purchase Items 201

or 202)

1-12 1200SJP 1350SJP 3121208

SECTION 1 FRAME

FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATION (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121208 1200SJP 1350SJP 1-13

SECTION 1 FRAME

120

87 67 65 63 74 77 78 61

76757372272

824

11115251340504648451417105251954534443554742162122833413073666268641912

232060

7877 77 75

251

252A

252B

252C

252D

252E

252F

FIGURE 1-4. DRIVE HUB ASSEMBLY (PRIOR TO SN 0300079596)

1-14 1200SJP 1350SJP 3121208

SECTION 1 FRAME

FIGURE 1-4. DRIVE HUB ASSEMBLY (PRIOR TO SN 0300079596)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

2780248 Ref DRIVE HUB ASSEMBLY B

Ref Note: Original Equipment p/n 2780248 hub may have been

replaced with Service Replacement p/n 2780283. - See DRIVE HUB AND MOTOR ASSEMBLY for Breakdown. Refer to tag on hub for identification before ordering parts.

Ref Note: Unless there is capability to torque shaft (item 4) to 626

ft/lbs. (850Nm) Repair beyond this level is NOT advised.

1 Use 7024028 4 Gear, Planet 2 Use 7024029 3 Gear, Planet 3 7022535 1 Gear, Sun 4 Use 7022536 1 Nut, Shaft 5 7021388 3 Pin, Planet 6Not Used 7 7022537 1 Carrier, Planet 8 7022538 1 Cover

9 7024967 1 Button, Thrust 10 Use 7024029 3 Bearing, Roller 11 Use 7024028 4 Bearing, Roller 12 Use 7022536 1 Bearing, Ball 13 Use 7022540 2 Bolt, Hex 14 Use 7024029 3 Ring, Retaining 15 Use 7024028 4 Ring, Retaining 16 7022546 1 Ring, Retaining 17 Use 7024029 3 Ring, Stay 18 Not Used 19 7024966 1 O-Ring 20 7024968 1 Seal, Face 21 7022550 2 Plug 22 Use 7022540 2 Seal, Ring 23 Use 7022536 2 Bolt 24 See Note 2 Ball (Note: Not Available For Purchase)

25 to 26 Not Used

27 See Note 2 Bolt (Note: Not Available For Purchase) 28 See Note 2 Washer (Note: Not Available For Purchase) 29 Not Used 30 7022556 1 Gear, Ring

31 to 32 Not Used

33 Use 7022540 1 O-Ring

34 to 39 Not Used

40 Use 7024030 3 Gear, Planet 41 7022559 1 Carrier, Planet 42 7022560 1 Gear, Sun 43 Use 7022540 1 Gear, Sun 44 Use 7022540 1 Shaft, Input 45 7011326 3 Pin, Planet 46 Use 7024030 3 Bearing, Roller 47 7022564 1 Ring, Retaining 48 Use 7024030 3 Ring, Retaining 49 Not Used

3121208 1200SJP 1350SJP 1-15

SECTION 1 FRAME

FIGURE 1-4. DRIVE HUB ASSEMBLY (PRIOR TO SN 0300079596) (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

50 Use 7024030 3 Ring, Stay 51 7022567 1 Cover 52 7022568 1 Washer Thrust 53 Use 7022536 2 Bolt 54 Use 7022540 1 O-Ring 55 Use 7022540 1 Spring, Pressure

56 to 59 Not Used

60 7022572 1 Spindle 61 7022573 1 Piston 62 7022574 1 Coupler 63 7022575 1 Ring, Locator 64 7021354 1 Plate, Back-up 65 7022576 1 Plate, Back-up 66 7022577 1 Ring, Retaining 67 7022578 1 Ring, Retaining 68 7022509 1 Ring, Retaining 69 7022579 2 Bolt

70 to 71 Not Used

72 Use 7022580 4 Disc, Brake 73 Use 7022580 5 Disc, Brake 74 Use 7022580 16 Spring 75 Use 7022581 2 Ring, Back-up 76 Use 7022581 1 Seal 77 Use 7022581 2 Ring, Back-up 78 Use 7022581 1 Seal

79 to 86 Not Used

87 7024032 1 O-Ring

88 to 119 Not Used

120 See Note 1 Motor Assembly (Note: See Tire & Wheel Drive Installation) 121 7024031 1 O-Ring (Not Shown)

122 to 223 Not Used

224 7024969 2 Pin, Slotted (Not Shown)

225 to 250 Not Used

251 7022581 1 Brake Seal Kit (Includes Items 75-78)

252 AR Repair Kit Options: 252A 7022580 1 Brake Disc Kit (Includes Items 72-74) 252B 7022536 1 Bearing Kit (Includes Items 4, 12, 23 & 53) 252C 7024030 1 Planet Gear & Bearing Kit (Includes Items 40, 46, 48 & 50) 252D 7024029 1 Planet Gear & Bearing Kit (Includes Items 2, 10, 14 & 17) 252E 7024028 1 Planet Gear & Bearing Kit (Includes Items 1, 11 & 15) 252F 7022540 1 Mechanical Disconnect Kit (Includes Items 13, 22, 33, 43, 44,

54 & 55)

1-16 1200SJP 1350SJP 3121208

SECTION 1 FRAME

FIGURE 1-4. DRIVE HUB ASSEMBLY (PRIOR TO SN 0300079596) (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121208 1200SJP 1350SJP 1-17

SECTION 1 FRAME

VIEW A-B

VIEW C-D

2716331

233

51336

FIGURE 1-5. DRIVE MOTOR ASSEMBLY (PRIOR TO SN 0300079596)

1-18 1200SJP 1350SJP 3121208

SECTION 1 FRAME

FIGURE 1-5. DRIVE MOTOR ASSEMBLY (PRIOR TO SN 0300079596)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3160291 Ref DRIVE MOTOR ASSEMBLY A

1 7012716 1 Rotary Group Assembly 2 See Note 1 Piston, Control (Note: Not Available For Purchase) 3 See Note 1 Rod, Piston (Note: Not Available For Purchase) 4Not Used 5 See Note 1 Housing (Note: Not Available - Purchase Complete Drive

Motor Assembly)

6 See Note 1 Plate, Port (Note: Not Available For Purchase) 7 7024036 1 Plate, Swash 8 7024037 1 Driveshaft 9 See Note 1 Plug, Screw (Note: Not Available For Purchase)

10 to 11 Not Used

12 7012704 1 Shim 13 See Note 1 Stop Screw (Note: Not Available For Purchase) 14 Not Used 15 7024038 1 Bearing 16 7012706 1 Bearing 17 7024039 2 Shell, Cradle

18 to 19 Not Used

20 Use 7024034 1 Seal, Shaft 21 Use 7024034 1 O-Ring 22 Use 7024034 1 O-Ring 23 Use 7024034 2 O-Ring 24 Use 7024034 1 Seal 25 7012715 1 V-Ring 26 Not Used 27 7024040 4 Screw, Sockethead M12 x 60 28 Not Used 29 See Note 1 Ring, Stop (Note: Not Available For Purchase) 30 See Note 1 Plug (Note: Not Available For Purchase)

31to 32 Not Used

33 See Note 1 Pin, Dowel (Note: Not Available For Purchase) 34 Not Used 35 See Note 1 Nut M10 (Note: Not Available For Purchase) 36 See Note 1 Nut, Cap M10 (Note: Not Available For Purchase) 37 Use 7024034 1 Plug 38 7024041 1 Orifice 39 Use 7024034 1 O-Ring

40 to 50 Not Used

51 7024034 1 Seal Kit (Includes Items 20-24, 37 & 39)

3121208 1200SJP 1350SJP 1-19

SECTION 1 FRAME

88 68 66 64 75 78 79 62

77767473282925212163614415147494615181153521055544544564843172234239423184676369652

13242161

7978 78 76

100A

100B

100C

100D

100E

100F

FIGURE 1-6. DRIVE HUB AND MOTOR ASSEMBLY (SN 0300079596 TO SN 0300083552)

1-20 1200SJP 1350SJP 3121208

SECTION 1 FRAME

VIEW A-A

VIEW B-B

138

137

124

125 129

117

105

139

102

109

106

122

121

127

103

130

116

133136

135

123

112

113

101

107

115

120

108

151

3121208 1200SJP 1350SJP 1-21

SECTION 1 FRAME

FIGURE 1-6. DRIVE HUB AND MOTOR ASSEMBLY (SN 0300079596 TO SN 0300083552)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

2780279 Ref DRIVE HUB AND MOTOR ASSEMBLY A

Ref Note: For Machines Built SN 0300079596 to SN 0300083552,

Original Equipment p/n 2780279 may have been replaced with Service Replacement p/n 2780284 - See DRIVE HUB AND MOTOR ASSEMBLY for Breakdown. Refer to tag on hub for identification before ordering parts.

Ref Note: Unless there is capability to torque shaft (item 4) to 626

ft/lbs. (850Nm) Repair beyond this level is NOT advised.

1 2780248 1 Hub, Torque 2 Use 7024028 4 Gear, Planet 3 Use 7024029 3 Gear, Planet 4 7022535 1 Gear, Sun 5 Use 7022536 1 Nut, Shaft 6 7021388 3 Pin, Planet 7 Not Used 8 7022537 1 Carrier, Planet

9 7022538 1 Cover 10 7024967 1 Button, Thrust 11 Use 7024029 3 Bearing, Roller 12 Use 7024028 4 Bearing, Roller 13 Use 7022536 1 Bearing, Ball 14 Use 7022540 2 Bolt, Hex 15 Use 7024029 3 Ring, Retaining 16 Use 7024028 4 Ring, Retaining 17 7022546 1 Ring, Retaining 18 Use 7024029 3 Ring, Stay 19 Not Used 20 7024966 1 O-Ring 21 7024968 1 Seal, Face 22 7022550 2 Plug 23 Use 7022540 2 Seal, Ring 24 Use 7022536 2 Bolt 25 See Note 2 Ball (Note: Not Available For Purchase)

26 to 27 Not Used

28 See Note 2 Bolt (Note: Not Available For Purchase) 29 See Note 2 Washer (Note: Not Available For Purchase) 30 Not Used 31 7022556 1 Gear, Ring

32 to 33 Not Used

34 Use 7022540 1 O-Ring

35 to 40 Not Used

41 Use 7024030 3 Gear, Planet 42 7022559 1 Carrier, Planet 43 7022560 1 Gear, Sun 44 Use 7022540 1 Gear, Sun 45 Use 7022540 1 Shaft, Input 46 7011326 3 Pin, Planet 47 Use 7024030 3 Bearing, Roller 48 7022564 1 Ring, Retaining

1-22 1200SJP 1350SJP 3121208

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