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Illustrated Parts Manual
Models 40H 40H+6
P/N
3120241
February 10, 2012
REVISION LOG
August 1984 - Original Issue Of Manual
August 1987 - Revised
February 1995 - Revised (Format Change)
October 1995 - Change 1
Pages Affected: Cover
Revision Log - Page A
Table of Contents - Pages i and ii
Section 1 - Pages 1-18, 1-23, 1-50 and 1-51
Section 2 - Pages 2-1, 2-1B, 2-9, 2-10, 2-12, 2-25, 2-27 to 2-31, 2-37, 2-42, to 2-49, 2-53, 2-79, 2-85, 2-86, 2-94 to 2-101, 2-104 to 2-111, 2-115 to 2-129, 2-134, 2-137, 2-152, 2-160, 2-163, 2-165 and 2-166
Section 3 - Pages 3-4 to 3-7 and 3-11 to 3-13
Section 4 - Pages 4-2, 4-6, 4-26, 4-29, 4-38, 4-39, 4-41, 4-41A, 4-41B and 4-43 Section 5 - Pages 5-13, 5-15 and 5-40 to 5-42
Section 6 - Pages 6-1, 6-2, 6-4, 6-5 and 6-28 to 6-31
Section 7 - Pages 7-3, 7-4, 7-8 to 7-10, 7-13, 7-18, 7-19, 7-21, 7-26 and 7-27 Section 8 - Pages 8-1 and 8-10
Section 9 - Page 9-1
Section 10 - Pages 10-2 and 10-3
July 24, 2001 - Revised (Edited to B/M 0010324 Revision 67)
February 10, 2005 - Revised
March 18, 2009 - Revised
February 10, 2012 - Revised
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REVISION LOG
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SECTION 1 - FRAME . . . . . . . . . . |
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . .1-1 |
1-1 FRAME AND STEERING INSTALLATION - 2WD BUILT PRIOR TO MID 1984
(WITH DOUBLE ROD STEER CYLINDER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2 1-2 FRAME AND STEERING INSTALLATION - 2WD BUILT MID 1984 TO PRESENT
(WITH SINGLE ROD STEER CYLINDER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-6 1-3 FRAME AND STEERING INSTALLATION - 4WD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-12 1-4 TIRES AND WHEEL DRIVE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-16 1-5 DRIVE HUB ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-20 1-6 DRIVE HUB/BRAKE ASSEMBLY (4WD FRONT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-24 1-7 BRAKE ASSEMBLY - AUSCO AND MICO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-28 1-8 BRAKE ASSEMBLY - AUSCO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-32 1-9 BRAKE ASSEMBLY - MICO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-34 1-10 BRAKE ASSEMBLY - AUSCO 29479 (4WD FRONT). . . . . . . . . . . . . . . . . . . . . . . . . . . .1-38 1-11 BRAKE ASSEMBLY - AUSCO 37845 (4WD FRONT). . . . . . . . . . . . . . . . . . . . . . . . . . . .1-40 1-12 DRIVE MOTOR ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-42 1-13 VALVES INSTALLATION (FRAME MOUNTED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-48 1-14 LOCKOUT VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-52 1-15 TOW PACKAGE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-54
SECTION 2 - TURNTABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
2-1 TURNTABLE AND BOOMS INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-4 2-2 CONTROL VALVES INSTALLATION - RACINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-8 2-3 RACINE PROPORTIONAL CONTROL VALVE ASSEMBLY - OUTLET SECTION . . . . . .2-12 2-4 RACINE PROPORTIONAL CONTROL VALVE ASSEMBLY - WORKING SECTION . . . .2-14 2-5 RACINE PROPORTIONAL CONTROL VALVE ASSEMBLY - INLET SECTION . . . . . . . .2-16 2-6 RACINE PROPORTIONAL CONTROL VALVE ASSEMBLY - SERVO SECTION . . . . . . .2-20 2-7 CONTROL VALVES INSTALLATION - BERTEA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-24 2-8 CONTROL VALVES ASSEMBLY VICKERS VALVES . . . . . . . . . . . . . . . . . . . . . . . . . . .2-28 2-9 VICKERS VALVE ASSEMBLIES (PRIOR TO OCTOBER 1994) . . . . . . . . . . . . . . . . . . . .2-34 2-10 VICKERS VALVE ASSEMBLY - STANDARD CONTROLS (OCTOBER 1994
TO PRESENT). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-38 2-11 VICKERS VALVE ASSEMBLY - HYDRAULIC CONTROLS (OCTOBER 1994
TO PRESENT). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-42 2-12 CONTROL VALVE ASSEMBLY - BANG-BANG WITH DUMP SECTION . . . . . . . . . . . . .2-46 2-12 CONTROL VALVE ASSEMBLY- BANG-BANG WITH DUMP SECTION . . . . . . . . . . . . .2-50 2-13 CONTROL VALVE ASSEMBLY - BANG-BANG WITH INLET SECTION . . . . . . . . . . . . .2-54 2-14 CONTROL VALVE ASSEMBLY - 1 SECTION BANG-BANG . . . . . . . . . . . . . . . . . . . . . .2-56 2-15 ACCESSORY VALVE ASSEMBLY (MILLER) HYDRAULIC CONTROLS BUILT
THROUGH 1989) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-58 2-16 ACCESSORY VALVE ASSEMBLY (HYDRAFORCE) (HYDRAULIC CONTROLS
MACHINES BUILT 1990 TO SEPTEMBER 1991) . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-60 2-17 STEERING VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-62 2-18 SWING DRIVE, BEARING AND LOCK INSTALLATIONS. . . . . . . . . . . . . . . . . . . . . . . . .2-64 2-19 SWING MOTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-68 2-20 SWING BRAKE ASSEMBLIES - PRIOR TO APRIL 1992 . . . . . . . . . . . . . . . . . . . . . . . . .2-70 2-21 SWING BRAKE ASSEMBLY - APRIL 1992 TO PRESENT . . . . . . . . . . . . . . . . . . . . . . . .2-74 2-22 SWING HUB ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-78 2-23 ROTARY COUPLING ASSEMBLY AND INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . .2-80 2-24 DEUTZ F2L511 ENGINE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-82 2-25 GENERATOR INSTALLATION - DEUTZ F2L511 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-90 2-26 DEUTZ F3L912 ENGINE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-94
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2-27 ADECO THROTTLE COMPONENTS INSTALLATION - DEUTZ F3L912 ENGINE MACHINES ONLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-102
2-28 GENERATOR INSTALLATION - DEUTZ F3L912 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-106 2-29 DEUTZ F3L1011 ENGINE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-110 2-30 GENERATOR INSTALLATION - DEUTZ F3L1011 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-118 2-31 FORD LSG 423 ENGINE INSTALLATION (WITH DISTRIBUTOR)
(PRIOR TO MARCH 1995). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-122 2-32 ADECO THROTTLE INSTALLATIONS - FORD ENGINE MACHINES . . . . . . . . . . . . . . . 2-130 2-33 PRECISION GOVERNOR INSTALLATION - FORD ENGINE MACHINES. . . . . . . . . . . . 2-132 2-34 GENERATOR INSTALLATION - FORD ENGINE MACHINES BUILT PRIOR
TO MARCH 1995 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-134 2-35 FORD LRG 423 DIS ENGINE ASSEMBLY (DISTRIBUTORLESS IGNITION SYSTEM)
(MARCH 1995 TO S/N 36897). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-138 2-36 FORD LRG 425 DIS ENGINE ASSEMBLY (DISTRIBUTORLESS IGNITION SYSTEM)
(S/N 36897 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-144 2-37 GENERATOR INSTALLATION - FORD MACHINES BUILT MARCH 1995 TO PRESENT2-150 2-38 DUEL FUEL INSTALLATION (FORD MACHINES). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-154 2-39 WISCONSIN VG4D ENGINE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-156 2-40 PUMP COUPLING INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-162 2-41 MAIN PUMP ASSEMBLY (FORD AND DEUTZ F3L912 MACHINES WITH
VICKERS VALVES BUILT PRIOR TO MAY/JUNE 1987 - HAS ONE OUTLET IN
END COVER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-166 2-42 MAIN PUMP ASSEMBLY (FORD AND DEUTZ F3L912 AND DEUTZ F3L1011
MACHINES WITH VICKERS VALVES BUILT MAY/JUNE 1987 TO PRESENT
- HAS 2 OUTLETS IN END COVER). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-168 2-43 MAIN PUMP ASSEMBLY (DEUTZ F2L511 MACHINES) . . . . . . . . . . . . . . . . . . . . . . . . . 2-170 2-44A PISTON PUMP ASSEMBLY - FRONT (OPTION ON FORD MACHINES) . . . . . . . . . . . . 2-172 2-44B PISTON PUMP ASSEMBLY - REAR (OPTION ON FORD MACHINES) . . . . . . . . . . . . . 2-174 2-45 TANKS AND HEATERS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-176 2-46 GROUND CONTROLS COMPONENTS INSTALLATION (RACINE VALVE MACHINES)2-180 2-47 GROUND CONTROL COMPONENTS INSTALLATION (VICKERS VALVE MACHINES
WITH STANDARD CONTROLS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-184 2-48 GROUND CONTROL COMPONENTS INSTALLATION (MACHINES WITH
HYDRAULIC CONTROLS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-190 2-49 ELECTRICAL COMPONENTS INSTALLATION (TURNTABLE MOUNTED) . . . . . . . . . . 2-196 2-50 HOODS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-200
SECTION 3 - boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3-1 2 SECTION BOOM ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 3-2 3 SECTION BOOM ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8 3-3 BOOM WIPERS INSTALLATION (2 SECTION) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14 3-4 BOOM WIPERS INSTALLATION (3 SECTION) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16 3-5 EXTEND-A-REACH INSTALLATIONS (40H+6 MACHINES). . . . . . . . . . . . . . . . . . . . . . 3-20
SECTION 4 - PLATFORMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4-1 STANDARD PLATFORM AND FOOTSWITCH INSTALLATION. . . . . . . . . . . . . . . . . . . . 4-2 4-2 LOW MOUNT PLATFORM AND FOOTSWITCH INSTALLATION.. . . . . . . . . . . . . . . . . . 4-10 4-3 ROTATOR MOTOR ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16 4-4 CONSOLE BOX ASSEMBLIES - PQ CONTROLLERS WITHOUT PROP TELE
(MACHINES BUILT PRIOR TO SEPTEMBER 1991) . . . . . . . . . . . . . . . . . . . . . . . . . 4-18
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4-5 CONSOLE BOX ASSEMBLIES - PQ CONTROLLERS WITH PROP TELE
(MACHINES BUILT PRIOR TO SEPTEMBER 1991). . . . . . . . . . . . . . . . . . . . . . . . . .4-22 4-6 CONSOLE BOX ASSEMBLIES - PQ CONTROLLERS AND VICKERS VALVE
(MACHINES BUILT SEPTEMBER 1991 TO PRESENT). . . . . . . . . . . . . . . . . . . . . . .4-26 4-7 CONSOLE BOX ASSEMBLY - OEM CONTROLLERS. . . . . . . . . . . . . . . . . . . . . . . . . . .4-32 4-8 CONSOLE BOX ASSEMBLY - HYDRAULIC CONTROLS.. . . . . . . . . . . . . . . . . . . . . . . .4-36 4-9 CAPACITY INDICATOR INSTALLATION (OPTIONAL). . . . . . . . . . . . . . . . . . . . . . . . . . .4-40 4-10 OPTIONAL COMMON PLATFORM MOUNTED COMPONENTS. . . . . . . . . . . . . . . . . . .4-46
SECTION 5 - CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
5-1 AXLE LOCKOUT CYLINDER ASSEMBLY - 4WD/2WS (PRIOR TO SEPTEMBER 1992) (USE WITH OPTIONAL OSCILLATING AXLE). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2
5-2 AXLE LOCKOUT CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-6 5-3 LIFT CYLINDER ASSEMBLY - BOOM (PRIOR TO APRIL 1993) . . . . . . . . . . . . . . . . . . .5-10 5-4 LIFT CYLINDER ASSEMBLY - BOOM (APRIL 1993 TO PRESENT) . . . . . . . . . . . . . . . .5-12 5-5 LIFT CYLINDER ASSEMBLY - EXTEND-A-REACH (40H+6 ONLY) . . . . . . . . . . . . . . . .5-14 5-6 MASTER CYLINDER ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-16 5-7 SLAVE LEVEL CYLINDER ASSEMBLIES (BUILT PRIOR TO JANUARY 1987) . . . . . . . .5-18 5-8 SLAVE LEVEL CYLINDER ASSEMBLIES (BUILT JANUARY 1987 TO APRIL 1992). . . .5-20 5-9 SLAVE LEVEL CYLINDER ASSEMBLIES (BUILT APRIL 1992 TO PRESENT) . . . . . . . .5-22 5-10 SLAVE LEVEL CYLINDER ASSEMBLIES (MODEL 40H+6 EXTEND-A-REACH)
(PRIOR TO S/N 47925) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-24 5-11 SLAVE LEVEL CYLINDER ASSEMBLIES (MODEL 40H+6 EXTEND-A-REACH)
(S/N 47925 TO PRESENT). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-26 5-12 STEER CYLINDER ASSEMBLY - 2WD (PRIOR TO MID 1984) . . . . . . . . . . . . . . . . . . . .5-28 5-13 STEER CYLINDER ASSEMBLY - 2WD (MID 1984 TO PRESENT) . . . . . . . . . . . . . . . . .5-30 5-14 STEER CYLINDER ASEMBLY - 4WD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-32 5-15 TELESCOPE CYLINDER ASSEMBLY (2-SECTION) (PRIOR TO JULY 1985.) . . . . . . . .5-34 5-16 TELESCOPE CYLINDER ASSEMBLY (2-SECTION) (JULY 1985 TO PRESENT) . . . . . .5-36 5-17 TELESCOPE CYLINDER ASSEMBLY (3-SECTION) . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-38 5-18 CYLINDER BELLOWS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-40
SECTION 6 - HYDRAULICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1
6-1 HYDRAULIC DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2 6-2 AXLE LOCKOUT HYDRAULIC DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-6 6-3 DRIVE HYDRAULIC DIAGRAM (2WD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-8 6-4 DRIVE HYDRAULIC DIAGRAM (4WD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-10 6-5 LEVEL HYDRAULIC DIAGRAM (2-SECTION) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-14 6-6 LEVEL HYDRAULIC DIAGRAM (3-SECTION) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-16 6-7 LEVEL HYDRAULIC DIAGRAM WITH EXTEND-A-REACH AND ROTATE SUPPORT. . .6-18 6-8 LIFT HYDRAULIC DIAGRAM (VICKERS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-20 6-9 MANUAL DESCENT HYDRAULIC DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-22 6-10 PUMP HYDRAULIC DIAGRAM WITH 3-CYLINDER DEUTZ . . . . . . . . . . . . . . . . . . . . . .6-24 6-11 PUMP HYDRAULIC DIAGRAM WITH FORD ENGINES (MARCH 1995 TO PRESENT) .6-28 6-12 ROTATE HYDRAULIC DIAGRAMS 2-SECTION AND 3-SECTION BOOMS . . . . . . . . . .6-32 6-13 SEQUENCE HYDRAULIC DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-34 6-14 STEER HYDRAULIC DIAGRAM 2WD AND 4WD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-36 6-15 SWING HYDRAULIC DIAGRAM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-38 6-16 TELESCOPE HYDRAULIC DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-40
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SECTION 7 - ELECTRICAL . . . . . . |
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . 7-1 |
7-1 ELECTRICAL DIAGRAM LIST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 7-2 WIRING DIAGRAM - DUAL FUEL (FORD AND WISCONSIN ENGINES).. . . . . . . . . . . . 7-12 7-3 WIRING DIAGRAM - 110V GENERATOR (DEUTZ ENGINE). . . . . . . . . . . . . . . . . . . . . . 7-13 7-4 WIRING DIAGRAM - 110V GENERATOR (FORD ENGINE). . . . . . . . . . . . . . . . . . . . . . . 7-14 7-5 WIRING DIAGRAM - PLATFORM CONSOLE STANDARD CONTROLS . . . . . . . . . . . . 7-16 7-6 WIRING DIAGRAM - PLATFORM CONSOLE HYDRAULIC CONTROLS . . . . . . . . . . . . 7-18 7-7 WIRING DIAGRAM - STANDARD (DEUTZ F2L511/F3L912 AND WISCONSIN
ENGINES WITH STANDARD CONTROLS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-20 7-8 WIRING DIAGRAM - STANDARD (DEUTZ F2L511/F3L912 AND WISCONSIN
ENGINES WITH HYDRAULIC CONTROLS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-22 7-9 WIRING DIAGRAM - STANDARD (DEUTZ F3L1011 ENGINES WITH STANDARD
CONTROLS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-24 7-10 WIRING DIAGRAM - STANDARD (DEUTZ F3L1011 ENGINES WITH HYDRAULIC
CONTROLS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-26 7-11 WIRING DIAGRAM - STANDARD (FORD LRG423 DIS ENGINE WITH STANDARD
CONTROLS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-28 7-12 WIRING DIAGRAM - STANDARD (FORD LSG423/LRG425 DIS ENGINE WITH
HYDRAULIC CONTROLS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-30
SECTION 8 - DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
8-1 DECALS INSTALLATION - DOMESTIC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2 8-2 DECALS INSTALLATION - LATIN AMERICA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8
SECTION 9 - RECOMMENDED SERVICE PARTS STOCK . . . . . . . . . . . . . . . . . . . . . . . . 9-1 SECTION 10 - SPECIAL OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
iv |
3120241 |
SECTION 1 FRAME
TABLE OF CONTENTS
FIGURE |
DESCRIPTION |
PAGE |
|
|
|
1-1 FRAME AND STEERING INSTALLATION - 2WD BUILT PRIOR TO MID 1984 (WITH
DOUBLE ROD STEER CYLINDER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 1-2 FRAME AND STEERING INSTALLATION - 2WD BUILT MID 1984 TO PRESENT (WITH
SINGLE ROD STEER CYLINDER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6 1-3 FRAME AND STEERING INSTALLATION - 4WD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12 1-4 TIRE AND WHEEL DRIVE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16 1-5 DRIVE HUB ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20 1-6 DRIVE HUB/BRAKE ASSEMBLY (4WD FRONT). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-24 1-7 BRAKE ASSEMBLY - AUSCO AND MICO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-28 1-8 BRAKE ASSEMBLY - AUSCO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-32 1-9 BRAKE ASSEMBLY - MICO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-34 1-10 BRAKE ASSEMBLY - AUSCO 29479 (4WD FRONT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-38 1-11 BRAKE ASSEMBLY - AUSCO 37845 (4WD FRONT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-40 1-12 DRIVE MOTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-42 1-13 VALVES INSTALLATION (FRAME MOUNTED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-48 1-14 LOCKOUT VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-52 1-15 TWO PACKAGE INSTALLATIONS (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-54
S E C T I O N
1
F
R A M E
3120241 |
1-1 |
S E C T I O N
1
F
R A M E
SECTION 1 FRAME
FIGURE 1-1. FRAME AND STEERING INSTALLATION - 2WD BUILT PRIOR TO MID 1984 (WITH DOUBLE ROD STEER CYLINDER)
1-2 |
3120241 |
SECTION 1 FRAME
FIGURE 1-1. FRAME AND STEERING INSTALLATION - 2WD BUILT PRIOR TO MID 1984 (WITH DOUBLE ROD STEER CYLINDER)
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
|
|
|
|
1 |
2360226 |
Frame Weldment |
1 |
|
2 |
2160002 |
Fitting, Grease |
2 |
|
|
0960534 |
Bushing, Bronze |
2 |
|
|
0236220 |
OSCILLATING AXLE INSTALLATION |
Ref. |
B |
3 |
4841884 |
Axle Beam Weldment |
1 |
|
|
1120191 |
Cap Retainer |
1 |
|
|
0642216 |
Bolt 3/4"-10NC x 2" |
2 |
|
|
4762200 |
Lockwasher 3/4" |
2 |
|
4 |
1681523 |
Axle Lockout Cylinder Assembly (See Section 5 for |
2 |
|
|
|
Breakdown) |
2 |
|
5 |
3421118 |
Pin |
2 |
|
6 |
4740103 |
Washer |
4 |
|
7 |
3450608 |
Pin, Cotter |
4 |
|
8 |
3420738 |
Pin |
2 |
|
9 |
4740103 |
Washer |
4 |
|
10 |
3450608 |
Pin, Cotter |
4 |
|
|
0236226 |
STEERING INSTALLATION |
Ref. |
B |
|
|
(All units prior to serial no. 0308408969, serial nos. |
|
|
|
|
0308408973 thru 0308408998 and serial nos. |
|
|
|
|
0308409000 thru 0308409017.) |
|
|
11 |
1681520 |
Steering Cylinder Assembly (See Section 5 for |
1 |
|
|
|
Breakdown) |
|
|
12 |
3312801 |
Nut, Hex 1 1/8"-7NC |
4 |
|
13 |
0231964 |
Tie Rod Assembly |
2 |
|
14 |
0960414 |
Bushing |
1 |
|
15 |
3200188 |
Mount, Steer Cylinder |
2 |
|
16 |
1670293 |
Cover |
2 |
|
17 |
0641830 |
Bolt 1/2"-13NC x 3 3/4" |
4 |
|
18 |
3010073 |
Steering Link |
2 |
|
19 |
0630354 |
Bolt, Special |
4 |
|
20 |
3312605 |
Lock Nut 1"-8NC |
4 |
|
21 |
3312602 |
Nut, Jam 1"-8NC (When Equipped) |
4 |
|
22 |
4130143 |
Spindle - L.H. (Includes Items 27 and 28) |
1 |
|
|
4130142 |
Spindle - R.H. (Includes Items 27 and 28) |
1 |
|
23 |
4740247 |
Washer, Thrust |
2 |
|
24 |
3420871 |
Pin, King |
2 |
|
25 |
3313003 |
Nut, Slotted 1 1/4"-7NC |
2 |
|
26 |
3450608 |
Cotter Pin |
2 |
|
27 |
0960839 |
Bushing |
4 |
|
28 |
0960414 |
Bushing |
2 |
|
29 |
2160002 |
Fitting, Grease |
2 |
|
30 |
2160006 |
Fitting, Grease |
2 |
|
31 |
2780091 |
Hub, Weldment |
2 |
|
32 |
3960098 |
Seal |
2 |
|
|
|
|
|
|
S E C T I O N
1
F
R A M E
3120241 |
1-3 |
S E C T I O N
1
F
R A M E
SECTION 1 FRAME
FIGURE 1-1. FRAME AND STEERING INSTALLATION - 2WD BUILT PRIOR TO MID 1984 (WITH DOUBLE ROD STEER CYLINDER) (CONTINUED)
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
|
|
|
|
33 |
0440019 |
Bearing, Cone |
4 |
|
34 |
0440018 |
Bearing, Cup |
4 |
|
35 |
4740016 |
Washer, Hardened |
2 |
|
36 |
3323404 |
Nut, Slotted 1 1/2"-12NC |
2 |
|
37 |
3450408 |
Cotter PIn |
2 |
|
38 |
1120032 |
Cap, Hub |
2 |
|
39 |
4761000 |
Lockwasher #10 |
6 |
|
40 |
0641003 |
Bolt #10-24NC x 3/8" |
6 |
|
41 |
0630137 |
Bolt, Wheel Stud |
18 |
|
42 |
3300012 |
Nut 1/2"-20NC |
18 |
|
|
|
|
|
|
1-4 |
3120241 |
SECTION 1 FRAME
FIGURE 1-1. FRAME AND STEERING INSTALLATION - 2WD BUILT PRIOR TO MID 1984 (WITH DOUBLE ROD STEER CYLINDER) (CONTINUED)
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
|
|
|
|
|
|
|
|
|
S E C T I O N
1
F
R A M E
3120241 |
1-5 |
S E C T I O N
1
F
R A M E
SECTION 1 FRAME
FIGURE 1-2. FRAME AND STEERING INSTALLATION - 2WD BUILT MID 1984 TO PRESENT (WITH SINGLE ROD STEER CYLINDER)
1-6 |
3120241 |
SECTION 1 FRAME
FIGURE 1-2. FRAME AND STEERING INSTALLATION - 2WD BUILT MID 1984 TO PRESENT (WITH SINGLE ROD STEER CYLINDER)
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
|
|
|
|
|
|
FRAME WELDMENT OPTIONS |
Ref. |
|
|
|
Fixed Axle Frames: |
|
|
|
2360234 |
Mid 1984 to January 1992 |
|
|
|
2360349 |
January 1992 to Present |
|
|
|
|
Oscillating Axle Frames: |
|
|
|
2360231 |
40H Built Mid 1984 to March 1985 |
|
|
|
2360236 |
40H Built March 1985 to January 1992 |
|
|
|
2360348 |
40H Built January 1992 to Present |
|
|
|
2360307 |
40H+6 and 46H |
|
|
|
0236447 |
OPTIONAL OSCILLATING FRONT AXLE INSTALLA- |
Ref. |
5 |
|
|
TION - BUILT MID 1984 TO MARCH 1985 (WITH 2 1/2” |
|
|
|
|
BORE LOCKOUT CYLIINDER) |
|
|
|
0236868 |
OPTIONAL OSCILLATING FRONT AXLE INSTALLA- |
Ref. |
5 |
|
|
TION - BUILT MARCH 1985 TO JANUARY 1992 (WITH |
|
|
|
|
3” BORE LOCKOUT CYLINDER) |
|
|
|
0253092 |
OPTIONAL OSCILLATING FRONT AXLE INSTALLA- |
Ref. |
4 |
|
|
TION - BUILT JANUARY 1992 TO PRESENT (WITH 3” |
|
|
|
|
BORE LOCKOUT CYLINDER) |
|
|
1 |
|
Axle Lockout Cylinder Assembly (See Section 5 for |
2 |
|
|
|
Breakdown) Options: |
|
|
|
1681536 |
Built Mid 1984 to March 1985 |
|
|
|
1681572 |
Built March 1985 to January 1992 |
|
|
|
1682873 |
Built January 1992 to Present |
|
|
2 |
|
Front Axle Weldment Options: |
1 |
|
|
4841999 |
Built Mid 1984 to March 1985 |
|
|
|
4842691 |
Built March 1985 to Present |
|
|
3 |
0641636 |
Bolt 3/8"-16NC x 4 1/2" |
1 |
|
4 |
3311605 |
Lock Nut 3/8"-16NC |
1 |
|
5 |
|
Pin (Top) Options: |
2 |
|
|
3421622 |
Built Mid 1984 to March 1985 |
|
|
|
3421227 |
Built March 1985 to Present |
|
|
6 |
3450606 |
Pin, Cotter |
4 |
|
7 |
2160002 |
Fitting, Grease |
A/R |
|
8 |
3451214 |
Pin, Cotter |
1 |
|
9 |
3421128 |
Pin, Front Axle |
1 |
|
10 |
3450808 |
Pin, Cotter |
4 |
|
11 |
|
Pin (Bottom) Options: |
2 |
|
|
3421129 |
Built Mid 1984 to March 1985 |
|
|
|
3421224 |
Built March 1985 to Present |
|
|
12 |
4070528 |
Shim, Axle 1/16" |
2 |
|
|
4070800 |
Shim, Axle |
|
|
|
4300034 |
Stud (Welded on Part) |
4 |
|
13 |
0641406 |
Bolt 1/4"-20NC x 3/4" |
2 |
|
14 |
4751400 |
Flatwasher 1/4" |
2 |
|
15 |
4761400 |
Lockwasher 1/4" |
2 |
|
16 |
4220098 |
Stop, Axle |
2 |
|
17 |
4300034 |
Stud (Welded on Part) |
2 |
|
|
|
|
|
|
S E C T I O N
1
F
R A M E
3120241 |
1-7 |
S E C T I O N
1
F
R A M E
SECTION 1 FRAME
FIGURE 1-2. FRAME AND STEERING INSTALLATION - 2WD BUILT MID 1984 TO PRESENT (WITH SINGLE ROD STEER CYLINDER) (CONTINUED)
FIG & ITEM # |
PART NUMBER |
DESCRIPTION (CONTINUED) |
QTY. |
REV. |
|
|
|
|
|
18 |
4751600 |
Flatwasher 3/8" |
3 |
|
19 |
4761600 |
Lockwasher 3/8" |
2 |
|
20 |
3311601 |
Nut 3/8"-16NC |
2 |
|
21 |
4300048 |
Stud (Welded on Part) |
4 |
|
22 |
4751800 |
Flatwasher 1/2" |
4 |
|
23 |
4761800 |
Lockwasher 1/2" |
4 |
|
24 |
3311801 |
Nut 1/2"-13NC |
4 |
|
25 |
|
O-Ring Options: |
2 |
|
|
Not Required |
Built Mid 1984 to March 1985 |
|
|
|
Not Required |
Built March 1985 to January 1992 |
|
|
|
3780184 |
Built January 1992 to Present |
|
|
26 |
4712600 |
Flatwasher 1" Narrow |
4 |
|
27 |
2540002 |
Grommet (Not Shown) |
6in./15.2cm |
|
28 |
1320125 |
Clamp (Prior to S/N 38704) |
1 |
|
29 |
4300030 |
Stud (Welded on Part) |
2 |
|
30 |
4070800 |
Shim, Axle |
|
|
31 |
|
Fitting, Grease - Straight |
4 |
|
|
2160002 |
Fitting, Grease - Straight (Built Mid 1984 to January |
|
|
|
|
1992 |
|
|
|
2160003 |
Fitting, Grease - 45º (Built January 1992 to Present) |
|
|
32 |
4740158 |
Washer, Thrust (Prior to January 1992 Only) |
2 |
|
|
0236449 |
STEERING INSTALLATION - STANDARD |
Ref. |
O |
|
0252299 |
STEERING INSTALLATION - CSA |
Ref. |
A |
101 |
1681562 |
Steer Cylinder Assembly (See Section 5 for Break- |
1 |
|
|
|
down) |
|
|
|
|
(Note: 1681533 Steer Cylinder used Mid 1984 to |
|
|
|
|
January 1985. Replace 1681533 with 1681562) |
|
|
102 |
|
Tie-Rod Options: |
1 |
|
|
3840759 |
Tie-Rod with RH Threads both ends (Mid 1984 to |
|
|
|
|
April 1986) |
|
|
|
3840863 |
Tie-Rod with LH and RH Threads (April 1986 to Pres- |
|
|
|
|
ent) |
|
|
103 |
Not Used |
|
|
|
104 |
|
Kingpin Options: |
2 |
|
|
|
Standard |
|
|
|
3421127 |
1 1/4" Diameter (Mid 1984 to June 1985) |
|
|
|
3421243 |
1 1/2" Diameter (June 1985 to February 1994) |
|
|
|
3422261 |
1 1/2" Diameter (February 1994 to Present) |
|
|
|
3421835 |
CSA |
|
|
105 |
|
Thrust Bearing Options: |
2 |
|
|
0440162 |
Bearing - Used with 1 1/4" Kingpins |
|
|
|
0440183 |
Bearing - Used with 1 1/2" Kingpins |
|
|
106 |
3960098 |
Seal, Hub |
2 |
|
107 |
3300012 |
Lugnut |
18 |
|
108 |
0630137 |
Bolt, Wheel |
18 |
|
109 |
2780091 |
Hub |
2 |
|
110 |
1120032 |
Cap, Hub |
2 |
|
|
|
|
|
|
1-8 |
3120241 |
SECTION 1 FRAME
FIGURE 1-2. FRAME AND STEERING INSTALLATION - 2WD BUILT MID 1984 TO PRESENT (WITH SINGLE ROD STEER CYLINDER) (CONTINUED)
FIG & ITEM # |
PART NUMBER |
DESCRIPTION (CONTINUED) |
QTY. |
REV. |
|
|
|
|
|
111 |
0721003 |
Screw #10-24NC x 3/8" |
6 |
|
112 |
4761000 |
Lockwasher #10 |
6 |
|
113 |
4740016 |
Washer, Hardened |
2 |
|
114 |
3323403 |
Nut, Slotted 1 1/2"-12NF |
2 |
|
115 |
3451012 |
Pin, Cotter 5/16" x 3" |
2 |
|
116 |
0440019 |
Cone, Bearing |
2 |
|
117 |
0440018 |
Cup, Bearing |
2 |
|
118 |
3300175 |
Locknut |
1 |
|
119 |
|
Spindle (RH Side) Options (Includes Item 140): |
1 |
|
|
|
Standard |
|
|
|
4130142 |
Spindle - 1 1/4" Diameter (Mid 1984 to June 1985) |
|
|
|
4130160 |
Spindle - 1 1/2" Diameter (June 1985 to Present) |
|
|
|
4130267 |
CSA |
1 |
|
120 |
3312602 |
Nut, Jam 1"-8NC |
2 |
|
121 |
0440091 |
Bearing, Thrust |
3 |
|
122 |
2160002 |
Fitting, Grease |
3 |
|
123 |
4712600 |
Flatwasher 1" Narrow |
1 |
|
124 |
0560605 |
Block, Tie-Rod (RH Side/RH Threads) |
1 |
|
125 |
3323002 |
Nut, Jam 1 1/4"-12NF |
1 |
|
126 |
|
Spindle (RH Side) Options (Includes Item 140): |
1 |
|
|
|
Standard |
|
|
|
4130143 |
Spindle - 1 1/4" Diameter (Mid 1984 to June 1985) |
|
|
|
4130161 |
Spindle - 1 1/2" Diameter (June 1985 to Present) |
|
|
|
4130268 |
CSA |
1 |
|
127 |
0630425 |
Bolt 1"-8NC x 3 3/4" |
2 |
|
128 |
3450606 |
Pin, Cotter 3/16" x 1 1/2" |
1 |
|
129 |
3431622 |
Pin, Clevis 1" x 2 3/4" |
1 |
|
130Not Used
131Not Used
132 |
0100011 |
Loctite #242 (Not Shown) |
A/R |
133 |
|
Grease Fitting Options: |
2 |
|
2160002 |
Straight |
|
|
2160003 |
45º |
|
134 |
|
Tie-Rod Block (LH Side) Options: |
1 |
|
0560605 |
(LH Side/RH Threads) (Mid 1984 to April 1986) |
|
|
0560714 |
(LH Side/LH Threads) (April 1986 to Present) |
|
135 |
|
Jam Nut (1 1/4"-12NF) Options: |
1 |
|
3323002 |
(RH Threads) |
|
|
3300229 |
(LH Threads) |
|
136 |
|
Cotter Pin Options: |
2 |
|
3451012 |
5/16" x 3" |
|
|
3450810 |
1/4" x 2 1/2" |
|
137 |
|
Valve, Relief Options: (February 1994 to Present) |
2 |
|
4640812 |
Standard |
|
|
Not Required |
CSA |
|
138 |
|
O-Ring Options: (February 1994 to Present) |
4 |
|
3780183 |
Standard |
|
|
Not Required |
CSA |
|
S E C T I O N
1
F
R A M E
3120241 |
1-9 |
S E C T I O N
1
F
R A M E
SECTION 1 FRAME
FIGURE 1-2. FRAME AND STEERING INSTALLATION - 2WD BUILT MID 1984 TO PRESENT (WITH SINGLE ROD STEER CYLINDER) (CONTINUED)
FIG & ITEM # |
PART NUMBER |
|
DESCRIPTION (CONTINUED) |
QTY. |
REV. |
|
|
|
|
|
|
139 |
|
Slotted Nut Options: |
2 |
|
|
|
3313003 |
Standard - Nut 1 1/4”-7NC |
|
|
|
|
3313403 |
Standard - Nut 1 1/2”-6NC |
|
|
|
|
3323403 |
Standard - Nut 1 1/2”-12NF |
|
|
|
140 |
|
Bushing Options: |
2 |
|
|
|
|
Standard |
|
|
|
|
0960839 |
1 |
1/4" Kingpins (Mid 1984 to June 1985) |
|
|
|
0960523 |
1 |
1/2" Kingpins (June 1985 to February 1994) |
|
|
|
0961778 |
1 |
1/2" Kingpins (February 1994 to Present) |
|
|
|
0960523 |
CSA |
|
|
|
|
|
|
|
|
|
1-10 |
3120241 |
SECTION 1 FRAME
FIGURE 1-2. FRAME AND STEERING INSTALLATION - 2WD BUILT MID 1984 TO PRESENT (WITH SINGLE ROD STEER CYLINDER) (CONTINUED)
FIG & ITEM # |
PART NUMBER |
DESCRIPTION (CONTINUED) |
QTY. |
REV. |
|
|
|
|
|
|
|
|
|
|
S E C T I O N
1
F
R A M E
3120241 |
1-11 |
|
SECTION 1 FRAME |
S |
FIGURE 1-3. FRAME AND STEERING INSTALLATION - 4WD |
E |
|
C |
|
T |
|
I |
|
O |
|
N |
|
1 |
|
F |
|
R |
|
A |
|
M |
|
E |
|
|
|
1-12 |
3120241 |
SECTION 1 FRAME
FIGURE 1-3. FRAME AND STEERING INSTALLATION - 4WD
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
|
|
|
|
|
|
FRAME WELDMENT OPTIONS |
Ref. |
|
|
|
Fixed Axle Frames: |
|
|
|
2360233 |
Mid 1984 to January 1992 |
|
|
|
2360350 |
January 1992 to Present |
|
|
|
|
Oscillating Axle Frames: |
|
|
|
2360231 |
40H Built Mid 1984 to March 1985 |
|
|
|
2360236 |
40H Built March 1985 to January 1992 |
|
|
|
2360348 |
40H Built January 1992 to Present |
|
|
|
2360307 |
40H+6 and 46H |
|
|
|
0236717 |
OPTION OSCILLATING FRONT AXLE INSTALLATION - |
Ref. |
E |
|
|
STANDARD CAPACITY BUILT PRIOR TO APRIL 1993 |
|
|
|
0253091 |
OPTIONAL OSCILLATING FRONT AXLE INSTALLA- |
Ref. |
5 |
|
|
TION - STANDARD CAPACITY BUILT APRIL 1993 TO |
|
|
|
|
PRESENT |
|
|
|
0253093 |
OPTION OSCILLATING FRONT AXLE INSTALLATION - |
Ref. |
3 |
|
|
800 LBS UNRESTRICTED CAPACITY |
|
|
1 |
|
Axle Lockout Cylinder Assembly Options (See Section 5 |
2 |
|
|
|
for Breakdown) |
|
|
|
1681557 |
Cylinder (Prior to March 1985) |
|
|
|
1681571 |
Cylinder (March 1985 to April 1993) |
|
|
|
1682727 |
Cylinder (April 1993 to Present) |
|
|
|
1682727 |
Cylinder (800Lbs. Unrestric Capacity) |
|
|
2 |
|
Front Axle Weldment Options: |
1 |
|
|
4842153 |
Axle (Prior to April 1993) |
|
|
|
4842153 |
Axle (April 1993 to Present) |
|
|
|
4843698 |
Axle (800Lbs. Unrestricted Capacity) |
|
|
2A |
|
Bushing (Axle Pivot) Options: |
2 |
|
|
0961003 |
Bushing (Prior to February 1994) |
|
|
|
0961771 |
Bushing (February 1994 to Present) |
|
|
|
0961003 |
Bushing (800Lbs. Unrestric Capacity) |
|
|
2B |
|
Bushing (Kingpin Pivot) Options: |
4 |
|
|
0961029 |
Bushing (Prior to February 1994) |
|
|
|
0961073 |
Bushing (February 1994 to Present) |
|
|
|
0961029 |
Bushing (800Lbs. Unrestric Capacity) |
|
|
3 |
2540002 |
Grommet |
11 in. |
|
4 |
2160002 |
Fitting, Grease - Straight |
A/R |
|
5 |
|
Clevis Pin (Top) Options: |
2 |
|
|
3421622 |
Pin (Prior to March 1985) |
|
|
|
3421227 |
Pin (March 1985 to Present) |
|
|
6 |
4712600 |
Flatwasher 1" |
4 |
|
7 |
3450606 |
Pin, Cotter 3/8" x 1 1/2" |
4 |
|
8 |
0641636 |
Bolt 3/8"-16NC x 4 1/2" |
1 |
|
9 |
4751600 |
Flatwasher 3/8" |
3 |
|
10 |
3311605 |
Locknut 3/8"-16NC |
1 |
|
11 |
2160003 |
Fitting, Grease - 45° |
A/R |
|
12 |
3451214 |
Pin, Cotter 3/8" x 3 1/2" |
1 |
|
13 |
3421128 |
Pin, Front Axle |
1 |
|
|
|
|
|
|
S E C T I O N
1
F
R A M E
3120241 |
1-13 |
S E C T I O N
1
F
R A M E
SECTION 1 FRAME
FIGURE 1-3. FRAME AND STEERING INSTALLATION - 4WD (CONTINUED)
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
|
|
|
|
14 |
|
Stud (Welded on Part) Options: |
A/R |
|
|
4300048 |
Prior to S/N 35872 |
|
|
|
4300045 |
S/N 35872 to Present |
|
|
15 |
4751800 |
Flatwasher 1/2" |
4 |
|
16 |
4761800 |
Lockwasher 1/2" |
2 |
|
17 |
3311801 |
Nut 1/2"-13NC |
2 |
|
18 |
4300030 |
Stud (Welded on Part) |
2 |
|
19 |
4761600 |
Lockwasher 3/8" |
2 |
|
20 |
3311601 |
Nut 3/8"-16NC |
2 |
|
21 |
4220098 |
Stop, Axle |
2 |
|
22 |
4070528 |
Shim, Axle 1/16" |
A/R |
|
23 |
0641406 |
Bolt 1/4"-20NC x 3/4" |
2 |
|
24 |
4751400 |
Flatwasher 1/4" |
2 |
|
25 |
4761400 |
Lockwasher 1/4" |
2 |
|
26 |
3450808 |
Pin, Cotter 1/4" x 2" |
2 |
|
27 |
|
Clevis Pin (Bottom) Options: |
2 |
|
|
3421129 |
Pin (Prior to March 1985) |
|
|
|
3421224 |
Pin (March 1985 to Present) |
|
|
28 |
1320125 |
Clamp, Hose |
1 |
|
29 |
0641612 |
Bolt 3/8"-16NC x 1 1/2" |
1 |
|
30 |
0100019 |
Loctite #271 (Not Shown) |
A/R |
|
31 |
4070800 |
Shim, Axle |
A/R |
|
32 |
|
O-Ring Options: |
2 |
|
|
3780184 |
April 1993 to Present |
|
|
|
Not Required |
800Lbs. Unrestric Capacity |
|
|
33 |
|
Washer, Thrust Options: |
2 |
|
|
4740158 |
Prior to April 1993 |
|
|
|
Not Required |
April 1993 to Present |
|
|
|
4740158 |
800Lbs. Unrestric Capacity |
|
|
|
0236705 |
STEERING INSTALLATION - STANDARD MACHINES |
Ref. |
G |
|
|
BUILT PRIOR TO APRIL 1992 |
|
|
|
0251813 |
STEERING INSTALLATION - STANDARD MACHINES |
Ref. |
B |
|
|
BUILT APRIL 1992 TO PRESENT AND ALL CSA |
|
|
|
|
MACHINES |
|
|
101 |
|
Spindle (RH Side) Options: |
1 |
|
|
4130152 |
Spindle (Prior to August 1986) |
|
|
|
4130170 |
Spindle (August 1986 to Present) |
|
|
102 |
|
Spindle (LH Side) Options: |
1 |
|
|
4130153 |
Spindle (Prior to August 1986) |
1 |
|
|
4130171 |
Spindle (August 1986 to Present) |
|
|
103 |
1681555 |
Steer Cylinder Assembly (See Section 5 for Breakdown) |
1 |
|
104 |
|
Tie-Rod Options: |
1 |
|
|
3840786 |
Tie-Rod (Prior to April 1986) |
|
|
|
3840866 |
Tie-Rod (April 1986 to Present) |
|
|
105 |
3431622 |
Pin, Clevis |
1 |
|
106 |
4712600 |
Flatwasher 1" Narrow |
1 |
|
107 |
3450606 |
Pin, Cotter 3/16" x 1 1/2" |
1 |
|
108 |
0560605 |
Block, Tie-Rod (RH Side/RH Threads) |
1 |
|
|
|
|
|
|
1-14 |
3120241 |
|
|
SECTION 1 FRAME |
|
|
|
S |
|
FIGURE 1-3. FRAME AND STEERING INSTALLATION - 4WD (CONTINUED) |
|
|
|
|
|||
|
|
|
|
|
|
E |
|
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
|
|
|
|
|
|
|
|
C |
|
109 |
0440091 |
Bearing, Thrust |
3 |
|
|
|
|
110 |
0642628 |
Bolt 1"-8NC x 3 1/2" |
2 |
|
|
T |
|
|
|
|
|
||||
111 |
3312602 |
Nut, Jam 1"-8NC |
3 |
|
|
I |
|
112 |
0100011 |
Loctite #242 (Not Shown) |
A/R |
|
|
|
|
113 |
0630369 |
Bolt, Special |
1 |
|
|
O |
|
|
|
|
|
||||
114 |
0641404 |
Bolt 1/4"-20NC x 1/2" (Prior to August 1992) |
8 |
|
|
N |
|
|
4761400 |
Lockwasher 1/4" (Prior to August 1992) |
8 |
|
|
|
|
115 |
2080026 |
Tack (August 1992 to Present - When Equipped) |
8 |
|
|
1 |
|
116 |
|
Cover Plate Options (When Equipped): |
4 |
|
|
|
|
|
|
|
|
|
|||
|
3530244 |
Plate (Prior to August 1992) |
|
|
|
|
|
|
3536410 |
Plate (August 1992 to Present) |
|
|
|
F |
|
117 |
|
Kingpin Options: |
4 |
|
|
|
|
|
|
|
R |
|
|||
|
3421190 |
Prior to April 1992 |
|
|
|
|
|
|
|
|
|
|
|
||
|
3422221 |
April 1992 to Present |
|
|
|
A |
|
118 |
3323002 |
Nut, Jam 1 1/4"-12NF |
1 |
|
|
|
|
119 |
|
Grease Fitting Options: |
A/R |
|
|
M |
|
|
|
|
|
|
|||
|
2160002 |
Fitting - Straight |
|
|
|
E |
|
|
2160003 |
Fitting - 45º |
|
|
|
|
|
120 |
0630083 |
Bolt |
8 |
|
|
|
|
121 |
4751600 |
Flatwasher 3/8" |
A/R |
|
|
|
|
|
|
|
|
||||
122 |
0440161 |
Bearing, Thrust |
2 |
|
|
|
|
123 |
1380124 |
Clip, Retainer (Prior to April 1990) |
8 |
|
|
|
|
124 |
4920096 |
Wire, Safety |
4 Ft. |
|
|
|
|
125 |
|
Tie-Rod Block (LH Side) Options: |
1 |
|
|
|
|
|
0560605 |
Block (LH Side/RH Threads) (Prior to April 1986) |
|
|
|
|
|
|
0560714 |
Block (LH Side/LH Threads) (April 1986 to Present) |
|
|
|
|
|
126 |
|
Nut (LH Side) Options: |
1 |
|
|
|
|
|
3323002 |
Nut 1 1/4"-12NF (RH Thread) (Prior to April 1986) |
|
|
|
|
|
|
3300229 |
Nut 1 1/4"-12NF (LH Thread) (April 1986 to Present) |
|
|
|
|
|
127 |
4640812 |
Valve, Relief (March 1994 to Present) |
4 |
|
|
|
|
128 |
3780183 |
O-Ring (March 1994 to Present) |
8 |
|
|
|
|
|
|
|
|
|
|
|
|
3120241 |
1-15 |
|
SECTION 1 FRAME |
S |
FIGURE 1-4. TIRES AND WHEEL DRIVE INSTALLATIONS |
E |
|
C |
|
T |
|
I |
|
O |
|
N |
|
1 |
|
F |
|
R |
|
A |
|
M |
|
E |
|
|
|
1-16 |
3120241 |
SECTION 1 FRAME
FIGURE 1-4. TIRES AND WHEEL DRIVE INSTALLATIONS
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
|
|
|
|
|
|
WHEEL DRIVE INSTALLATIONS |
Ref. |
|
|
|
2WD Rear |
Ref. |
|
|
0236281 |
Ford Engine (Prior To September 1991) |
Ref. |
G |
|
0238299 |
Deutz Engine (Prior To September 1991) |
Ref. |
A |
|
0236281 |
Deutz/Ford Engine (September 1991 To Present) |
Ref. |
6 |
|
0270206 |
Deutz/Ford Engine (Post Production Alternative) |
Ref. |
1 |
|
|
4WD Rear |
Ref. |
|
|
0237319 |
Ford Engine (Prior To March 1992) |
Ref. |
D |
|
0237320 |
Deutz Engine (Prior To March 1992) |
Ref. |
C |
|
0237319 |
Deutz/Ford Engine (March 1992 To Present) |
Ref. |
5 |
|
0270216 |
Deutz/Ford Engine (Post Production Alternative) |
Ref. |
1 |
|
|
4WD Front |
Ref. |
|
|
0237317 |
Ford Engine (Prior To April 1988) |
Ref. |
B |
|
0237318 |
Deutz Engine (Prior To April 1988) |
Ref. |
B |
|
0238840 |
Ford Engine (April 1988 To October 1989) |
Ref. |
C |
|
0238841 |
Deutz Engine (April 1988 To October 1989) |
Ref. |
B |
|
0238840 |
Deutz/Ford Engine (October 1989 To Present) |
Ref. |
C |
1 |
|
Drive Hub Assembly Options: |
2 |
|
|
|
2WD Rear |
|
|
|
2780097 |
Hub - Prior to May 1989 (See Figure 1-5 for |
|
|
|
|
Breakdown) |
|
|
|
2780170 |
Hub - May 1989 to Present (See Figure 1-5 for |
|
|
|
|
Breakdown) |
|
|
|
|
4WD Rear |
|
|
|
2780097 |
Hub - Prior to May 1989 (See Figure 1-5 for |
|
|
|
|
Breakdown) |
|
|
|
2780170 |
Hub - May 1989 to Present (See Figure 1-5 for |
|
|
|
|
Breakdown) |
|
|
|
|
4WD Front |
|
|
|
2780097 |
Hub - Prior to April 1988 (See Figure 1-5 for |
|
|
|
|
Breakdown) |
|
|
|
2780151 |
Hub/Brake - April 1988 to February 1992 (See |
|
|
|
|
Figure 1-6 for Breakdown) |
|
|
|
2780192 |
Hub/Brake - February 1992 to Present (See |
|
|
|
|
Figure 1-6 for Breakdown) |
|
|
2 |
3300012 |
Lug, Nut |
18 |
|
3 |
|
Drive Brake Assembly Options: |
2 |
|
|
|
2WD Rear |
|
|
|
0920027 |
Brake - Prior to June 1987 (See Figure 1-7 for |
|
|
|
|
Breakdown) |
|
|
|
0920072 |
Brake - June 1987 to March 1992 (See Figure |
|
|
|
|
1-8 for Breakdown) |
|
|
|
0920084 |
Brake - March 1992 to S/N 33476 (See Figure |
|
|
|
|
1-9 for Breakdown) |
|
|
|
0920110 |
Brake - S/N 33476 to Present (See Figure 1-9 |
|
|
|
|
for Breakdown) |
|
|
|
0920119 |
Brake (Mico) (May be used as Alernative) |
|
|
|
|
4WD Rear |
|
|
|
0920027 |
Brake - Prior to June 1987 (See Figure 1-7 for |
|
|
|
|
Breakdown) |
|
|
|
|
|
|
|
S E C T I O N
1
F
R A M E
3120241 |
1-17 |
S E C T I O N
1
F
R A M E
SECTION 1 FRAME
FIGURE 1-4. TIRES AND WHEEL DRIVE INSTALLATIONS (CONTINUED)
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
|
|
|
|
3 (cont’d) |
0920072 |
Brake - June 1987 to March 1992 (See Figure |
|
|
|
|
1-8 for Breakdown) |
|
|
|
0920084 |
Brake - March 1992 to S/N 33476 (See Figure |
|
|
|
|
1-9 for Breakdown) |
|
|
|
0920110 |
Brake - S/N 33476 to Present (See Figure 1-9 |
|
|
|
|
for Breakdown) |
|
|
|
0920119 |
Brake (Mico) (May be used as Alernative) |
|
|
|
|
4WD Front |
|
|
|
0920068 |
Brake - Prior to April 1988 (See Figure 1-10 |
|
|
|
|
for Breakdown) |
|
|
|
0920086 |
Brake - Service Replacement (See Figure 1- |
|
|
|
|
11 for Breakdown) |
|
|
4 |
|
Drive Motor Assembly Options: (See Figure 1-12 |
2 |
|
|
|
for Breakdown) |
|
|
|
|
2WD Rear |
|
|
|
Use 1001096416 |
Ford Engine - Prior to October 1992 (was p/n |
|
|
|
|
3160080) |
|
|
|
Use 3160343 |
Deutz/Ford EngineOctober 1992 to Present |
|
|
|
|
(was p/n 3160189) |
|
|
|
Use 1001096415 |
Deutz EnginePrior to September 1991(was |
|
|
|
|
p/n 3160118) |
|
|
|
|
4WD Rear |
|
|
|
3160129 |
Ford Engine - Prior to July 1990 |
|
|
|
Use 1001096415 |
Deutz/Ford Engine - July 1990 to Present |
|
|
|
|
(was p/n 3160118) |
|
|
|
3160130 |
Deutz Engine - Prior to July 1990 |
|
|
|
|
4WD Front |
|
|
|
3160129 |
Ford Engine - Prior to July 1990 |
|
|
|
3160130 |
Deutz Engine - Prior to July 1990 |
|
|
|
Use 1001096415 |
Deutz/Ford Engine - July 1990 to Present |
|
|
|
|
(was p/n 3160118) |
|
|
5 |
Not Used |
|
|
|
6 |
4761800 |
Lockwasher 1/2" |
4 |
|
7 |
3311801 |
Nut 1/2"-13NC |
4 |
|
8 |
0642016 |
Bolt 5/8"-11NC x 2" |
12 |
|
9 |
4762000 |
Lockwasher 1/2" |
12 |
|
10 |
|
Stud Options: |
4 |
|
|
|
2WD Rear |
|
|
|
4300092 |
Stud 1/2" x 5 1/2" (Prior to September 1991) |
|
|
|
4320008 |
Stud 1/2" x 6 1/8" (September 1991 to March |
|
|
|
|
1992) |
|
|
|
4300092 |
Stud 1/2" x 5 1/2" (March 1992 to Present) |
|
|
|
|
4WD Rear |
|
|
|
4300092 |
Stud 1/2" x 5 1/2" (Prior to March 1992) |
|
|
|
4320008 |
Stud 1/2" x 6 1/8" (Prior to March 1992) |
|
|
|
4300092 |
Stud 1/2" x 5 1/2" (March 1992 to Present) |
|
|
|
|
4WD Front |
|
|
|
4300053 |
Stud 1/2" x 5" (Prior to April 1988) |
|
|
|
|
|
|
|
1-18 |
3120241 |
SECTION 1 FRAME
FIGURE 1-4. TIRES AND WHEEL DRIVE INSTALLATIONS (CONTINUED)
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
|
|
|
|
|
|
TIRE INSTALLATION OPTIONS: |
Ref. |
|
|
0234913 |
12.5 x 15 Pneumatic (2WD) |
Ref. |
A |
|
0235123 |
12.5 x 15 Foam-Filled (2WD) |
Ref. |
A |
|
0236836 |
12.5 x 15 Pneumatic (4WD) |
Ref. |
A |
|
0251085 |
12.5 x 15 Foam-Filled (4WD) |
Ref. |
— |
|
0251855 |
14 x 17.5 Pneumatic (4WD with Oscillating Axle) |
Ref. |
— |
|
0252990 |
14 x 17.5 Pneumatic (4WD with Fixed Axle) |
Ref. |
— |
|
0255769 |
14 x 17.5 Foam-Filled (4WD with Fixed Axle) |
Ref. |
— |
|
0255626 |
14 x 17.5 Foam-Filled (4WD with Oscillating Axle) |
Ref. |
— |
|
|
Pneumatic Tire and Wheel Assembly Options: |
|
|
101 |
0233657 |
12.5 x 15 - Goodyear Farm Service Tread |
|
|
|
0233677 |
12.5 x 15 - Goodyear Sure-Grip (Left Side) |
|
|
|
0233678 |
12.5 x 15 - Goodyear Sure-Grip (Right Side) |
|
|
|
4520063 |
Tire - 12.5 x 15 Goodyear Farm Service |
1 |
|
|
4520196 |
Tire - 12.5 x 15 Gans (Galaxy) |
1 |
|
|
4520057 |
Tire - 12.5 x 15 Goodyear Sure-Grip |
1 |
|
|
4520197 |
Tire - 12.5 x 15 OTR |
1 |
|
102 |
4860065 |
Wheel - 15" |
1 |
|
103 |
4640392 |
Valve, Air |
1 |
|
104 |
Not Available |
Decal - Tire Pressure (Not Shown) |
1 |
|
201 |
0251853 |
14 x 17.5 (Right Side) |
|
|
|
0251854 |
14 x 17.5 (Left Side) |
|
|
|
4520124 |
Tire - 14 x 17.5 NHS Lug (Goodyear) |
1 |
|
|
4520171 |
Tire - 14 x 17.5 NHS Lug (Gans) |
1 |
|
202 |
4860129 |
Wheel - 17.5" |
1 |
|
203 |
4640113 |
Valve |
1 |
|
204 |
1702738 |
Decal - Tire Pressure (Not Shown) |
1 |
|
301 |
|
Foam-Filled Tire and Wheel Assembly Options: |
|
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|
Note: Assemblies may require ballast/foam filling |
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|
to manufacture’s specifications prior to installing |
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|
|
on a machine. Refer to Operation & Safety or Ser- |
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|
vice & Maintenance Manuals. Purchase individual |
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|
|
tire and/or rim only if able to foam fill tire & wheel |
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|
assembly, otherwise, purchase complete assem- |
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|
bly. |
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|
0235126 |
12.5 x 15 - Goodyear Farm Service Tread |
|
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|
0235125 |
12.5 x 15 - Goodyear Sure-Grip Tread (Right Side) |
|
|
|
0235124 |
12.5 x 15 - Goodyear Sure-Grip Tread (Left Side) |
|
|
|
0255624 |
14 x 17.5 - Gans NHS Lug (Right Side) |
|
|
|
0255625 |
14 x 17.5 - Gans NHS Lug (Left Side) |
|
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S E C T I O N
1
F
R A M E
3120241 |
1-19 |
|
SECTION 1 FRAME |
S |
FIGURE 1-5. DRIVE HUB ASSEMBLY |
E |
|
C |
|
T |
|
I |
|
O |
|
N |
|
1 |
|
F |
|
R |
|
A |
|
M |
|
E |
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|
1-20 |
3120241 |
SECTION 1 FRAME
FIGURE 1-5. DRIVE HUB ASSEMBLY
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
|
|
|
|
|
|
DRIVE HUB ASSEMBLIES: |
|
|
|
2780097 |
DRIVE HUB ASSEMBLY - PRIOR TO MAY 1989 |
Ref. |
— |
|
2780170 |
DRIVE HUB ASSEMBLY - MAY 1989 TO PRESENT |
Ref. |
— |
1 to 9 |
Not Used |
|
|
|
10 |
7000217 |
Bolt, Hex Head |
12 |
|
11 |
7000214 |
Bolt, Hex Head - Shoulder |
4 |
|
12 |
4751500 |
Flatwasher |
16 |
|
13 |
Kit |
O-Ring |
2 |
|
14 |
7001988 |
Gear, Ring |
1 |
|
15 |
7000253 |
Washer, Thrust |
2 |
|
16 |
7001984 |
Planet Carrier Assembly |
1 |
|
|
7001931 |
Carrier |
1 |
|
|
7001985 |
Washer, Thrust |
6 |
|
|
7001909 |
Bearing, Needle Roller |
96 |
|
|
7000263 |
Spacer |
3 |
|
|
7001911 |
Shaft, Planet |
3 |
|
|
7001987 |
Gear, Cluster |
3 |
|
|
7001913 |
Rollpin |
3 |
|
17 |
7001990 |
Gear, Input |
1 |
|
18 |
7000252 |
Spacer, Sun Gear |
1 |
|
|
|
— — — — — — — — — — |
|
|
|
7000250 |
Input Shaft Assembly |
1 |
|
19 |
7000260 |
Shaft, Input |
1 |
|
20 |
7000261 |
Ring, Retaining |
1 |
|
21 |
7000263 |
Spacer |
2 |
|
22 |
7000262 |
Spring |
1 |
|
23 |
7000246 |
Gear, Stationary Internal |
1 |
|
|
7000245 |
Hub Assembly |
1 |
|
24 |
Kit |
Ring, Retaining |
1 |
|
25 |
Kit |
Spacer |
1 |
|
26 |
7000257 |
Bearing, Tapered Roller |
1 |
|
27 |
7000258 |
Cone, Bearing |
1 |
|
28 |
|
Hub Options: |
1 |
|
|
7000259 |
Prior to May 1989 |
|
|
|
7007601 |
May 1989 to Present |
|
|
29 |
7000242 |
Plug, Pipe |
1 |
|
30 |
|
Stud, Wheel |
9 |
|
|
0630137 |
Prior to May 1989 |
|
|
|
7007697 |
May 1989 to Present |
|
|
31 |
|
Cone, Bearing Options: |
1 |
|
|
7000256 |
Prior to May 1989 |
|
|
|
Kit |
May 1989 to Present |
|
|
32 |
|
Bearing, Tapered Roller Options: |
1 |
|
|
7000255 |
Prior to May 1989 |
|
|
|
Kit |
May 1989 to Present |
|
|
33 |
|
Seal Options: |
1 |
|
|
Kit |
Prior to May 1989 |
|
|
|
7001998 |
May 1989 to Present |
|
|
|
|
|
|
|
S E C T I O N
1
F
R A M E
3120241 |
1-21 |
S E C T I O N
1
F
R A M E
SECTION 1 FRAME
FIGURE 1-5. DRIVE HUB ASSEMBLY (CONTINUED)
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
|
|
|
|
34 |
|
Spindle Options: |
1 |
|
|
7000254 |
Prior to May 1989 |
|
|
|
7001997 |
May 1989 to Present |
|
|
35 |
7000206 |
Coupling, Input |
1 |
|
|
|
COVER ASSEMBLY |
Ref. |
|
|
See Kit Options |
Production Cast Cover |
Ref. |
|
|
See Kit Options |
Post Production Aluminum Cover |
Ref. |
|
101 |
|
Cover Options: |
1 |
|
|
See Kit Options |
Production Cast Cover (was p/n 7000226) |
|
|
|
See Kit Options |
Post Production Aluminum Cover (was p/n |
|
|
|
|
7017091) |
|
|
102 |
|
O-Ring Options: |
1 |
|
|
Kit |
Production Cast Cover |
|
|
|
7017070 |
Post Production Aluminum Cover |
|
|
103 |
|
Cap, Cover |
1 |
|
|
Kit |
Production Cast Cover |
|
|
|
Not Required |
Post Production Aluminum Cover |
|
|
104 |
|
O-Ring Options: |
1 |
|
|
Kit |
Production Cast Cover |
|
|
|
7017095 |
Post Production Aluminum Cover |
|
|
105 |
|
Rod, Disconnect Options: |
1 |
|
|
Kit |
Production Cast Cover |
|
|
|
7017092 |
Post Production Aluminum Cover |
|
|
106 |
|
Cap, Disconnect |
1 |
|
|
Kit |
Production Cast Cover |
|
|
|
7017093 |
Post Production Aluminum Cover |
|
|
107 |
|
Bolt Options: |
A/R |
|
|
7000216 |
Production Cast Cover |
4 |
|
|
7000216 |
Post Production Aluminum Cover |
2 |
|
108 |
|
Plug, Pipe Options: |
A/R |
|
|
7000243 |
Production Cast Cover |
1 |
|
|
7017094 |
Post Production Aluminum Cover |
2 |
|
109 |
|
Bolt Options: |
A/R |
|
|
Kit |
Production Cast Cover |
|
|
|
Not Required |
Post Production Aluminum Cover |
|
|
|
|
— — — — — — — — — — |
|
|
|
|
Kit Options: |
|
|
|
|
Prior to May 1989 |
|
|
|
Not Available |
Bearing Kit |
1 |
|
|
2900034 |
Seal Kit (Includes Items 13, 24, 25 and 33.) |
1 |
|
|
2900137 |
Disconnect and Seal Kit (Includes Items 102-106, |
1 |
|
|
|
109, 13, 24, 25 and 33) |
|
|
|
2900661 |
Seal Kit (Includes Items 13, 15, 24, 33, 102 and |
1 |
|
|
|
104) |
|
|
|
|
May 1989 to Present |
|
|
|
7010429 |
Bearing Kit (Includes Items 31 and 32) |
1 |
|
|
Not Available |
Seal Kit |
1 |
|
|
|
|
|
|
1-22 |
3120241 |
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