JLG 600A-AJ Parts Manual

Illustrated Parts Manual

Models

600A

600AJ

Prior to

S/N 0300069000

P/N

3120719

September 1, 2013

REVISION LOG

NOTES:

ADE SYSTEM IDENTIFICATION

Most 600A and 600AJ machines from S/N 64249 incorporate the ADE System, but no clean S/N break exist. The following machine serial numbers prior to S/N 64249 also utilize ADE System: 63908, 63912, 63932, 63936, 63938, 63954, 63959 and

63963. A machine that incorporates ADE System can be outwardly identified by the analyzer connection at the base of the platform control box.

MANUAL REVISION LOG:

February 1996 - Original Issue Of Manual

September 1997 - Revised (Manual edited to 0010519 Revision 31)

February, 1998 - Change 1 (Manual edited to 0010519 Revision 37)

Pages Affected:

Cover

Effectivity Page: a

Table of Contents Pages: i & ii

Section 1 Pages: 1-1 & 1-28 to 1-30

Section 2 Pages: 2-1, 2-2, 2-4 to 2-6, 2-10, 2-20, 2-22 to 2-24, 2-26, 2-27, 2-29, 2-31 to 2-36,

2-38, 2-39, 2-42, 2-45, 2-48, to 2-51, 2-58 to 2-59B, 2-62 to 2-65 & 2-67 to 2-69

Section 3 Pages: 3-1, 3-13, 3-21 to 3-24

Section 4 Pages: 4-1, 4-5 to 4-9, 4-17 & 4-18

Section 5 Pages: 5-1 & 5-28 to 5-30

Section 7 Pages: 7-1 to 7-28

Section 8 Pages: 8-4 & 8-5

Section 9 Pages: 9-1

3120719 A

REVISION LOG

Section 10 Pages: 10-2

February 12, 1999 - Revised (Manual edited to 0010519 Revision 50)

September 30, 1999 - Revised (Manual edited to 0010519 Revision 58)

March 1, 2000 - Revised (Manual edited to 0010519 Revision 63)

August 22, 2001 - Revised (Manual edited to 0010519 Revision 73 & 0010577 Revision 6 With ADE System)

March 1, 2002 - Revised (Manual edited to 0010577 Revision 9)

July 31, 2002 - Revised (Manual edited to 0010577 Revision 18)

February 15, 2003 - Added "Prior to S/N 0300069000" to Front Cover. Refer to Parts Manual 3121177Manual for Machines Built S/N 0300069000 to 0300087000.

March 6, 2003 - Revised Manual

June 16, 2003 - Revised Manual

May 5, 2004 - Revised Manual

April 11, 2005 - Revised Manual

November 15, 2005 - Revised Manual

April 18, 2006 - Revised Manual

July 19, 2006 - Revised Manual

December 12, 2006 - Revised Manual

May 1, 2007 - Revised Manual

August 16, 2007 - Revised Manual

December 4, 2007 - Revised Manual

March 31, 2008 - Revised Manual

September 15, 2008 - Revised Manual

February 15, 2009 - Revised Manual

August 1, 2009 - Revised Manual

March 25, 2010 - Revised Manual

August 15, 2010 - Revised Manual

May 27, 2011 - Revised Manual

August 29, 2011 - Revised Manual

December 23, 2011 - Revised Manual

April 27, 2012 - Revised Manual

July 24, 2012 - Revised Manual

November 2, 2012 - Revised Manual

March 7, 2013 - Revised Manual

June 6, 2013 - Revised Manual

September 1, 2013 - Revised Manual

B 3120719

TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.

SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

1-1 2WD FRONT AXLE AND STEERING INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . .1-2

1-2 4WD FRONT AXLE AND STEERING INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . .1-6

1-3 4WS REAR STEERING INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-10

1-4 TIRE AND WHEEL DRIVE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-14

1-5 DRIVE HUB ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-18

1-6 DRIVE BRAKE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-20

1-7 DRIVE MOTOR ASSEMBLY - SUNSTRAND (2WD) . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-24

1-8 DRIVE MOTOR ASSEMBLY - REXROTH (4WD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-26

1-9 TOW PACKAGE INSTALLATION (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-28

SECTION 2 - TURNTABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1

2-1 CONTROL VALVES INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2

2-2 MAIN VALVE BLOCK ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-6

2-3 ACCESSORY VALVE ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-10

2-4 SWING DRIVE, TURNTABLE BEARING & LOCK INSTALLATIONS . . . . . . . . . . . . . . . .2-12

2-5 SWING HUB ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-14

2-6 SWING BRAKE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-16

2-7 SWING MOTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-20

2-8 CONTINENTAL ENGINE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-22

2-9 GENERATOR INSTALLATION (OPTIONAL - CONTINENTAL ENGINE MACHINES) . .2-28 2-10 DEUTZ ENGINE INSTALLATION - WITHOUT NOISE REDUCTION

(PRIOR TO S/N 0300029930) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-32

2-11 DEUTZ ENGINE INSTALLATION - WITH NOISE REDUCTION (S/N 0300028190

TO S/N 0300069000) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-38

2-12 GENERATOR INSTALLATION (OPTIONAL - DEUTZ ENGINE MACHINES). . . . . . . . . .2-46

2-13 FORD ENGINE INSTALLATIONS (PRIOR TO S/N 0300037117) . . . . . . . . . . . . . . . . . .2-50

2-14 FORD ENGINE INSTALLATIONS - LRG425 WITH CARBURETOR

(S/N 0300037117 TO S/N 0300069000) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-58

2-15 FORD ENGINE INSTALLATIONS - LRG-425 WITH EFI (S/N 0300048907 TO

S/N 0300069000) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-66

2-16 DUAL FUEL INSTALLATION (OPTIONAL - FORD ENGINE WITH CARBURETOR

MACHINES) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-74

2-17 DUAL FUEL INSTALLATION (OPTIONAL - FORD ENGINE MACHINES WITH EFI)

(S/N 0300048907 TO S/N 0300069000) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-76

2-18 GENERATOR INSTALLATION (OPTIONAL - FORD ENGINE MACHINES) . . . . . . . . . .2-78

2-19 ISUZU ENGINE INSTALLATION - 4JB1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-82

2-20 PISTON PUMP ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-86

2-21 GEAR PUMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-92

2-22 TANKS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-94

2-23 ROTARY COUPLING INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-98

2-24 GROUND CONTROL BOX INSTALLATIONS (PRIOR TO S/N 0300064249) . . . . . . . . .2-100

2-25 GROUND CONTROL BOX INSTALLATIONS (ADE SYSTEM) (S/N 0300064249

TO S/N 0300069000) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-106

2-26 ELECTRICAL OPTIONS INSTALLATIONS (TURNTABLE MOUNTED) . . . . . . . . . . . . . .2-110

2-27 ENGINE TRAY JACK INSTALLATIONS (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . .2-114

2-28 HOODS INSTALLATIONS - WITHOUT NOISE REDUCTION . . . . . . . . . . . . . . . . . . . . .2-116

2-29 HOODS INSTALLATIONS - WITH NOISE REDUCTION . . . . . . . . . . . . . . . . . . . . . . . . .2-120

3120719 i

TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.

SECTION 3 - BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

3-1 BOOMS AND CYLINDERS INSTALLATION - 600A . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2

3-2 BOOMS AND CYLINDERS INSTALLATION - 600AJ . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

3-3 TOWER BOOM ASSEMBLIES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12

3-4 MAIN BOOM ASSEMBLIES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16

3-5 ROTATOR ASSEMBLIES (FRONT ENTRY PLATFORM) . . . . . . . . . . . . . . . . . . . . . . . .3-20

3-6 ROTATOR ASSEMBLIES (SIDE ENTRY PLATFORM) . . . . . . . . . . . . . . . . . . . . . . . . . .3-24

3-7 VALVES AND SWITCHES INSTALLATION (BOOM MOUNTED) . . . . . . . . . . . . . . . . . .3-26

3-8 BOOM WIPERS INSTALLATIONS (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-30

SECTION 4 - PLATFORM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

4-1 PLATFORM COMPONENTS INSTALLATION (FRONT ENTRY) . . . . . . . . . . . . . . . . . . .4-2

4-2 PLATFORM COMPONENTS INSTALLATION (SIDE ENTRY) . . . . . . . . . . . . . . . . . . . .4-6

4-3 PLATFORM CONSOLE ASSEMBLY (PRIOR TO S/N 0300064249) . . . . . . . . . . . . . . .4-10

4-4 PLATFORM CONSOLE ASSEMBLY (WITH ADE SYSTEM) (S/N 0300064249 TO

S/N 0300069000). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16

4-5 OEM CONTROLLER ASSEMBLY (SWING AND LIFT) (PRIOR TO S/N 0300039749) . . 4-22 4-6 OEM CONTROLLER ASSEMBLY (SWING AND LIFT) (S/N 0300039749 TO

S/N 0300064249). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26

4-7 OEM CONTROLLER ASSEMBLY (SWING AND LIFT) (WITH ADE SYSTEM)

(S/N 0300064249 TO S/N 0300069000) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-28

4-8 OEM CONTROLLER ASSEMBLY (DRIVE/STEER) (PRIOR TO S/N 0300039749) . . . . .4-32

4-9 OEM CONTROLLER ASSEMBLY (DRIVE/STEER) (S/N 0300039749 TO

S/N 0300064249) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-36

4-10 OEM CONTROLLER ASSEMBLY (DRIVE/STEER) (WITH ADE SYSTEM)

(S/N 0300064249 TO S/N 0300069000) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-38

4-11 SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . .4-42

SECTION 5 - CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

5-1 AXLE LOCKOUT CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2

5-2 PLATFORM LEVEL CYLINDER ASSEMBLIES (PRIOR TO S/N 0300024714) . . . . . . . . 5-4

5-3 PLATFORM LEVEL CYLINDER ASSEMBLIES (S/N 0300024714 TO

S/N 0300069000) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8

5-4 LEVEL (UPRIGHT) CYLINDER ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-12

5-5 LIFT (ARTICULATING JIB) CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-14

5-6 LIFT (MAIN BOOM) CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16

5-7 LIFT (TOWER BOOM) CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18

5-8 MASTER CYLINDER ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-20

5-9 STEER CYLINDER ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-24

5-10 TELESCOPE (MAIN BOOM) CYLINDER ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . .5-26

5-11 TELESCOPE (TOWER BOOM) CYLINDER ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . .5-28

5-12 CYLINDER BELLOWS INSTALLATION (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . .5-30

SECTION 6 - HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

6-1 DRIVE HYDRAULIC DIAGRAM - 2WD/2WS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2

6-2 DRIVE HYDRAULIC DIAGRAM - 4WD/2WS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-4

6-3 HYDRAULIC DIAGRAM - OSCILLATING AXLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-8

6-4 HYDRAULIC DIAGRAM - STANDARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10

6-5 HYDRAULIC DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14

ii 3120719

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FIGURE NO. TITLE PAGE NO.

SECTION 7 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1

7-1 ELECTRICAL DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-2

7-2 ELECTRICAL SCHEMATIC - DIESEL MACHINES PRIOR TO S/N 0300035129

WITH COLORED WIRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-6

7-3 ELECTRICAL SCHEMATIC - DIESEL MACHINES S/N 0300035129 TO

S/N 0300069000 WITH NUMBERED COLORED WIRING . . . . . . . . . . . . . . . . . . . .7-10

7-4 ELECTRICAL SCHEMATIC - DIESEL UL MACHINES S/N 0300039457 TO

S/N 0300069000 WITH NUMBERED COLORED WIRING . . . . . . . . . . . . . . . . . . . .7-14

7-5 ELECTRICAL SCHEMATIC - GAS MACHINES PRIOR TO S/N 0300035129

WITH COLORED WIRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-18

7-6 ELECTRICAL SCHEMATIC - GAS MACHINES S/N 0300035129 TO

S/N 0300048907 WITH NUMBERED COLORED WIRING . . . . . . . . . . . . . . . . . . . .7-22

7-7 ELECTRICAL SCHEMATIC - GAS MACHINES (S/N 0300048907 TO

S/N 0300069000) WITH EFI SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-26

7-8 ELECTRICAL SCHEMATIC - GAS UL MACHINES S/N 0300039457 TO

S/N 0300069000 WITH NUMBERED COLORED WIRING . . . . . . . . . . . . . . . . . . . .7-30

7-9 ELECTRICAL SCHEMATIC - UL MACHINES (LP ONLY) S/N 0300039457 TO

S/N 0300069000 WITH NUMBERED COLORED WIRING . . . . . . . . . . . . . . . . . . . .7-34

7-10 ELECTRICAL SCHEMATIC - ISUZU ENGINE (S/N 0300063908 TO

S/N 0300069000) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-38

7-11 ELECTRICAL SCHEMATIC - DIESEL/GAS MACHINES (WITH ADE SYSTEM)

(S/N 0300064249 TO S/N 0300069000) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-42

7-12 HARNESS COMPONENTS INSTALLATION (PRIOR TO S/N 0300064249) . . . . . . . . .7-46

7-13 HARNESS COMPONENTS INSTALLATION (WITH ADE SYSTEM)

(S/N 0300064249 TO S/N 0300064270) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-60

7-14 HARNESS COMPONENTS INSTALLATION (WITH ADE SYSTEM)

(S/N 0300064270 TO S/N 0300069000) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-68

SECTION 8 - DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1

8-1 DECALS INSTALLATION - STANDARD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-2

8-2 DECAL INSTALLATION - COUNTRY SPEC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-6

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK . . . . . . . . . . . . . . . . . . . . . . . . .9-1

SECTION 10 - SPECIAL OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-1

SECTION 11 - PARTS NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-1

3120719 iii

TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.

iv 3120719

SECTION 1 FRAME

TABLE OF CONTENTS

FIGURE DESCRIPTION PAGE

1-1 2WD FRONT AXLE AND STEERING INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

1-2 4WD FRONT AXLE AND STEERING INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6

1-3 4WS REAR STEERING INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10

1-4 TIRE AND WHEEL DRIVE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14

1-5 DRIVE HUB ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18

1-6 DRIVE BRAKE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20

1-7 DRIVE MOTOR ASSEMBLY - SUNSTRAND (2WD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-24

1-8 DRIVE MOTOR ASSEMBLY - REXROTH (4WD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-26

1-9 TOW PACKAGE INSTALLATION (OPTIONAL). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-28

E C T

I O N

3120719 1-1

SECTION 1 FRAME

REVERSE VIEW

SPINDLE ASSEMBLY.

223

222

217

218

216

215

214

206

219

206A

213

227

226

221

220

205

203

204

228

2121101

211

212

211

21215112

115

116

16 17

113

114

211

2123103

108

107 106

111

110

111

107

109

104 105

224

225

210

209

201

208

210

207

202

102

117

6 7

303

304

301

304

302

FIGURE 1-1. 2WD FRONT AXLE AND STEERING INSTALLATIONS

E C T

I O N

1-2 3120719

SECTION 1 FRAME

FIGURE 1-1. 2WD FRONT AXLE AND STEERING INSTALLATIONS

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

AXLE INSTALLATIONS - OSCILLATING Ref. 0255404 ANSI 8FT/2.4m Wide Machines (Prior to S/N 0300041868) Ref. 7 0256398 ANSI 8FT/2.4m Wide Machines (S/N 0300041868 to

S/N 0300069000)

0255418 ANSI 7FT/2.1m Wide Machines (Prior to S/N 0300041868) Ref. 6 0256397 ANSI 7FT/2.1m Wide Machines (S/N 0300041868 to

S/N 0300069000)

0256398 CSA 8FT/2.4m Wide Machines Ref. 3 0256397 CSA 7FT/2.1m Wide Machines Ref. 4

1 Axle Weldment Options: 1

4844929 8 ft/2.4m Wide Machine 4844960 7 ft/2.1m Wide Machine

2 1683280 Lockout Cylinder Assembly (See Section 5 for Breakdown) 2 3 Pin, Pivot Options: 1

Use 3422592 ANSI (Prior to S/N 0300041868) (was p/n 3422431)

3422592 ANSI (S/N 0300041868 to S/N 0300069000) & CSA

4 3422426 Pin, Cylinder 4 5 3841143 Keeper, Pin 4 6 0641608 Bolt 3/8in-16NC x 1in 4 7 0100011 Compound, Locking A/R 8 3841258 Keeper, Pin 1

9 0642012 Bolt 5/8in-11NC x 1-1/2in 1 10 4740158 Thrustwasher 1 11 4640871 Valve, Cam 1

7012693 Seal Kit - 4640871 Valve 1

7002840 Tool, Pin Removal 1 12 0641414 Bolt 1/4in-20NC x 1-7/8in 4 13 4711400 Flatwasher 1/4in Thin 8 14 Not Used 15 3538047 Plate, Wear 2 16 4070878 Shim, (.06) 4 17 4070879 Shim, (.12) 4 18 0641612 Bolt 3/8in-16NC x 1-1/2in 4 19 4711600 Flatwasher 3/8in Thin 4 20 1100098 Cam, Lockout 1 21 0641820 Bolt 1/2in-13NC x 2in 3 22 4751800 Flatwasher 1/2in Regular 9 23 4566832 Tube, Spacer 3 24 Not Used 25 0961950 Bushing 2

Ref. 3

Ref. 4

S E

I O N

3120719 1-3

SECTION 1 FRAME

S E

I O N

FIGURE 1-1. 2WD FRONT AXLE AND STEERING INSTALLATIONS (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

AXLE INSTALLATIONS - FIXED Ref. 0255416 ANSI 8FT/2.4m Wide Machines (Prior to S/N 0300041868) Ref. 3 0256623 ANSI 8FT/2.4m Wide Machines (S/N 0300041868 to

S/N 0300069000)

0255419 ANSI 7FT/2.1m Wide Machines (Prior to S/N 0300041868) Ref. 3 0256624 ANSI 7FT/2.1m Wide Machines (S/N 0300041868 to

S/N 0300069000)

0256623 CSA 8FT/2.4m Wide Machines Ref. 3 0256624 CSA 7FT/2.1m Wide Machines Ref. 2

101 Axle Weldment Options: 1

4844929 8ft/2.4 Wide Machines 4844960 7ft/2.1 Wide Machines

102 3539877 Plate, Stop 2 103 Pin, Pivot Options: 1

Use 3422592 ANSI Machines (Prior to S/N 0300041868) (was p/n

3422325)

3422592 ANSI Machines (S/N 0300041868 to S/N 0300069000) &

CSA Machines 104 4070944 Shim (.06) A/R 105 4070945 Shim (.25) A/R 106 0641826 Bolt 1/2in-13NC x 3-1/4in 4 107 0100019 Compound, Locking A/R 108 3841258 Keeper, Pin 1 109 0642012 Bolt 5/8in-11NC x 1-1/2in 1 110 4740158 Thrustwasher 1 111 0961950 Bushing, Garmax 2 112 3538047 Plate, Wear 2 113 4070878 Shim (.06) A/R 114 4070879 Shim (.12) A/R 115 0641612 Bolt 3/8in-16NC x 1-1/2in 4 116 4711600 Flatwasher 3/8in Thin 4 117 3539879 Plate, Stop 2

Ref. 3

Ref. 2

STEERING INSTALLATIONS Ref. 0255405 ANSI 8FT/2.4m Wide Machines (Prior to S/N 0300041868) Ref. 4 0256388 ANSI 8FT/2.4m Wide Machines (S/N 0300041868 to

S/N 0300069000)

0255406 ANSI 7FT/2.1m Wide Machines (Prior to S/N 0300041868) Ref. 3 0256391 ANSI 7FT/2.1m Wide Machines (S/N 0300041868 to

S/N 0300069000)

0256388 CSA 8FT/2.4m Wide Machines Ref. 4 0256391 CSA 7FT/2.1m Wide Machines Ref. 4

201 Steer Cylinder Assembly Options: (See Section 5 for

Breakdown) 1683208 8ft/2.4 Wide Machines 1683304 7ft/2.1 Wide Machines

202 Tie-rod Options: 1

3841262 8ft/2.4 Wide Machines 3841263 7ft/2.1 Wide Machines

1-4 3120719

Ref. 4

SECTION 1 FRAME

FIGURE 1-1. 2WD FRONT AXLE AND STEERING INSTALLATIONS (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

203 Spindle Options: (Right Side) 1

Use 4130341 ANSI (Prior to S/N 0300041868) (was p/n 4130325)

4130341 ANSI (S/N 0300041868 to S/N 0300069000) & CSA 204 3422427 Kingpin 2 205 Spindle Options: (Left Side) 1

Use 4130340 ANSI (Prior to S/N 0300041868) (was p/n 4130326)

4130340 ANSI (S/N 0300041868 to S/N 0300069000) & CSA 206 2780212 Hub 2

206A 0630490 Stud, Wheel (8 Per Hub) 16

207 3422426 Pin 2 208 3422429 Pin 2 209 3422430 Pin 2 210 3841143 Keeper 6 211 0641608 Bolt 3/8in-16NC x 1in 6 212 0100011 Compound, Locking A\R 213 3960098 Seal 2 214 0440019 Cone, Bearing 4 215 0440018 Cup, Bearing 4 216 4740016 Washer, Hardened 2 217 3323403 Nut, Slotted 1-1/2in-12NF 2 218 3450810 Pin, Cotter 1/4in x 2 1/2in 2 219 3300106 Lugnut 5/8in 16 220 3451012 Pin, Cotter 1/4in x 3in 2 221 3313403 Nut, Slotted 1-1/2in-6NC 2 222 1120460 Cap, Hub 2 223 0641404 Bolt 1/4in-20NC x 1/2in 6 224 0962005 Bushing 2 225 0100063 Loctite #RC609 A/R 226 Bushing Options: 4

0961948 Bushing, Garmax (Prior to S/N 0300062140)

0962272 Bushing, Composite (S/N 0300062140 to

S/N 0300069000) 227 0440161 Thrustwasher 2 228 0681608 Bolt 3/8in-16NC x 1in (Grade 8) 4

— — — — — — — — — —

2890245 Wheel Bearing Retention Washer Replacement Kit

(Includes Items 216 & 218)

S E

I O N

VALVE INSTALLATIONS Ref. 0255413 Prior to S/N 0300056718 Ref. 5/C 0270123 S/N 0300056718 to S/N 0300069000 Ref. 2/B

301 4640923 Valve, Flow Divider 1

7012442 Cartridge 1 7012980 Seal Kit - 7012442 Cartridge 1 7012993 Orifice 1

302 0641522 Bolt 5/16in-18NC x 2-3/4in 2 303 3311505 Locknut 5/16in-18NC 2 304 4751500 Flatwasher 5/16in Regular 4 305 4060808 Shield, Flex Trim (Not Shown)

3120719 1-5

3.5ft/1.1m

SECTION 1 FRAME

REVERSE VIEW

SPINDLE ASSEMBLY.

FRAME REF.

201

101

211

212

213

214

112

116

217

219

217

219

305

307

305

307

16 17

113

114

107

115

211

2123103

108

111

110

111

107

109

212

215

212

215

218

219

218

219

210

209

204

216

203

207

210

208

210

206

205

6 7

303

304

301

304

302

107 106

104 105

102

117

308

306

202

S E

O N

FIGURE 1-2. 4WD FRONT AXLE AND STEERING INSTALLATIONS

1-6 3120719

SECTION 1 FRAME

FIGURE 1-2. 4WD FRONT AXLE AND STEERING INSTALLATIONS

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

AXLE INSTALLATIONS - OSCILLATING Ref. 0255415 ANSI (Prior to S/N 0300041868) Ref. 4 0256392 ANSI (S/N 0300041868 to S/N 0300069000) Ref. 3 0256392 CSA Ref. 3

1 4845041 Axle Weldment 1 2 1683280 Lockout Cylinder Assembly (See Section 5 for Breakdown) 2 3 Pin, Pivot Options: 1

Use 3422592 ANSI (Prior to S/N 0300041868) (was p/n 3422431)

3422592 ANSI (S/N 0300041868 to S/N 69000) & CSA

4 3422426 Pin, Cylinder 4 5 3841143 Keeper, Pin 4 6 0641608 Bolt 3/8in-16NC x 1in 4 7 0100011 Compound, Locking A/R 8 3841258 Keeper 1

9 0642012 Bolt 5/8in-11NC x 1-1/2in 1 10 4740158 Thrustwasher 1 11 4640871 Valve, Cam 1

7012693 Seal Kit - 4640871 Valve 1

7002840 Tool, Pin Removal 1 12 0641414 Bolt 1/4in-20NC x 1-3/4in 4 13 4711400 Flatwasher 1/4in Thin 4 14 Not Used 15 3538047 Plate, Axle Wear 2 16 4070878 Shim (.06) A/R 17 4070879 Shim (.12) A/R 18 0641608 Bolt 3/8in-16NC x 1in 4 19 4711600 Flatwasher 3/8in Thin 4 20 1100098 Cam, Lockout 1 21 0641816 Bolt 1/2in-13NC x 2in 3 22 4751800 Flatwasher 1/2in Regular A/R 23 4566832 Spacer, Tube 3 24 0961950 Bushing, Bronze 2

S E

I O N

AXLE INSTALLATIONS - FIXED Ref. 0255417 ANSI (Prior to S/N 0300041868) Ref. 3 0256625 ANSI Machines (S/N 0300041868 to S/N 0300069000) Ref. 3 0256625 CSA Ref. 3

101 4845041 Axle Weldment 1 102 3539877 Plate, Stop 2 103 Pin, Pivot Options: 1

Use 3422592 ANSI (Prior to S/N 0300041868) (was p/n 3422431)

3422592 ANSI (S/N 0300041868 to S/N 0300069000) & CSA

104 4070944 Shim (.06) A/R 105 4070945 Shim (.25) A/R 106 0641820 Bolt 1/2in-13NC x 2-1/2in 2 107 0100019 Compound, Locking A/R

3120719 1-7

SECTION 1 FRAME

S E

I O N

FIGURE 1-2. 4WD FRONT AXLE AND STEERING INSTALLATIONS (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

108 3841258 Keeper, Pin 1 109 0642012 Bolt 5/8in-11NC x 1-1/2in 1 110 4740158 Thrustwasher 1 111 0961950 Bushing, Garmax 2 112 3538047 Plate, Wear 2 113 4070878 Shim (.06) A/R 114 4070879 Shim (.12) A/R 115 0641612 Bolt 3/8in-16NC x 1-1/2in 4 116 4711600 Flatwasher 3/8in Thin 4 117 3539879 Plate, Stop 2

STEERING INSTALLATIONS Ref. 0255411 ANSI (Prior to S/N 0300041868) Ref. 3 0256399 ANSI (S/N 0300041868 to S/N 0300069000) Ref. 4 0256399 CSA Ref. 4

201 4130330 Spindle - Right Side 1 202 4130331 Spindle - Left Side 1 203 1683208 Steer Cylinder Assembly (See Section 5 for Breakdown) 2 204 Pin, Pivot Options: 1

Use 3422802 ANSI (Prior to S/N 0300041868) (was p/n 3422492) Use 3422802 ANSI (S/N 0300041868 to S/N 0300043445) (was p/n

3422590)

3422802 ANSI (S/N 0300043445 to S/N 0300069000)

Use 3422802 CSA (Prior to S/N 0300043445) (was p/n 3422590)

3422802 CSA (S/N 0300043445 to S/N 0300069000)

205 3841285 Tie-Rod 1 206 3422426 Pin, Steer Cylinder 2 207 3422429 Pin, Steer Cylinder 2 208 0440161 Thrustwasher 4 209 3422430 Pin, Tie-Rod 2 210 3841143 Keeper, Pin 6 211 0641608 Bolt 3/8in-16NC x 1in 4 212 0100011 Compound, Locking A/R 213 0641610 Bolt 3/8in-16NC x 1-1/4in 2 214 3311605 Locknut 3/8in-16NC 2 215 0681608 Bolt 3/8in-16NC x 1in (Grade 8) 8 216 1670752 Cover, Kingpin (Prior to S/N 0300043445 Only) 4 217 0962005 Bushing, Bronze 2 218 Bushing, Garmax Options: 4

Use 0962272 Prior to S/N 0300044952 (was p/n 0961948)

0962272 S/N 0300044952 to S/N 0300069000

219 0100063 Loctite #RC609 A/R

1-8 3120719

SECTION 1 FRAME

FIGURE 1-2. 4WD FRONT AXLE AND STEERING INSTALLATIONS (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

VALVE INSTALLATIONS Ref. 0255414 Prior to S/N 0300056718 Ref. 6/C 0270124 S/N 0300056718 to S/N 0300069000 Ref. 3/D

301 4640923 Valve, Flow Divider 1

7012992 Cartridge 1 7012980 Seal Kit- 7012992 Cartridge 1 7012993 Orifice 1

302 0641522 Bolt 5/16in-18NC x 2-3/4in 2 303 3311505 Locknut 5/16in-18NC 2 304 4751500 Flatwasher 5/16in Regular 4 305 0641520 Bolt 5/16in-18NC x 2-1/2in 4 306 4751500 Flatwasher 5/16in Regular 4 307 0100011 Compound, Locking (Prior to S/N 0300068274) A/R 308 4640937 Valve, Flow Divider 2

7012978 Cartridge 1 7012980 Seal Kit- 7012978 Cartridge 1 7012994 Orifice 1

309 4060808 Shield, Flex Trim

3/5ft/1.1m

S E

I O N

3120719 1-9

SECTION 1 FRAME

REVERSE VIEW

SPINDLE ASSEMBLY.

145

101112

17 19

12 15

151215

12 13

11 12

181918

S E

I O N

FIGURE 1-3. 4WS REAR STEERING INSTALLATIONS

1-10 3120719

SECTION 1 FRAME

FIGURE 1-3. 4WS REAR STEERING INSTALLATIONS

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

4WS REAR STEERING INSTALLATIONS OPTIONS: Ref.

0256716 2WD/4WS ANSI 8FT Wide/2.4m Machines (Prior to

S/N 0300041868)

0256717 2WD/4WS ANSI 8FT Wide/2.4m Machines (S/N

0300041868 to S/N 0300069000)

0255854 2WD/4WS ANSI 7FT Wide/2.1m Machines (Prior to

S/N 0300041868)

0256523 2WD/4WS ANSI 7FT Wide/2.1m Machines (S/N

0300041868 to S/N 0300069000)

0255412 4WD/4WS ANSI Machines (Prior to S/N 0300041868) Ref. 2 0256715 4WD/4WS ANSI Machines (S/N 0300041868 to

S/N 0300069000)

0256717 2WD/4WS CSA 8FT Wide/2.4m Machines Ref. 2 0256523 2WD/4WS CSA 7FT Wide/2.1m Machines Ref. 2 0256715 4WD/4WS CSA Machines Ref. 2

REAR STEERING INSTALLATION Ref. 0255411 ANSI 8 FT/2.4m Width Frame (Prior to S/N 0300041868) Ref. 4 0256399 ANSI 8 FT/2.4m Width Frame (S/N 0300041868 to

S/N 0300069000)

0255855 ANSI 7 FT/2.1m Width Frame (Prior to S/N 0300041868) Ref. 3 0256400 ANSI 7 FT/2.1m Width Frame (S/N 0300041868 to

S/N 0300069000)

0256399 CSA 8 FT/2.4m Width Frame Ref. 4 0256400 CSA 7 FT/2.1m Width Frame Ref. 4

Ref. 2

Ref. 4

S E

I O N

1 4130331 Spindle - Right Side 1 2 4130330 Spindle - Left Side 1 3 Steer Cylinder Assembly (See Section 5 for Breakdown) 2

1683208 8 ft/2.4m Wide Machine 1683304 7 ft/2.1m Wide Machine

4 Tie-Rod Options: 1

3841285 8 ft/2.4m Wide Machine 3841291 7 ft/2.1m Wide Machine

5 Kingpin Options: 4

Use 3422802 ANSI (Prior to S/N 0300041868) (was p/n 3422492) Use 3422802 ANSI (S/N 0300041868 to S/N 0300043445) (was p/n

3422590)

3422802 ANSI (S/N 0300043445 to S/N 0300069000)

Use 3422802 CSA (Prior to S/N 0300043445) (was p/n 3422590)

3422802 CSA (S/N 0300043445 to S/N 0300069000) 6 3422426 Pin, Steer Cylinder 2 7 3422429 Pin, Steer Cylinder 2 8 0440161 Thrustwasher 4 9 3422430 Pin, Tie-Rod 2

10 3841143 Keeper, Pin 6 11 0641608 Bolt 3/8in-16NC x 1in 4 12 0100011 Compound, Locking A/R 13 0641610 Bolt 3/8in-16NC x 1-1/4in 2

3120719 1-11

SECTION 1 FRAME

S E

I O N

FIGURE 1-3. 4WS REAR STEERING INSTALLATIONS (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

14 3311605 Locknut 3/8in-16NC 2 15 0681608 Bolt 3/8in-16NC x 1in (Grade 8) 8 16 1670752 Cover, Kingpin (Prior to S/N 0300043445 Only) 4 17 0962005 Bushing, Bronze 2 18 Bushing, Garmax Options: 4

Use 0962272 Prior to S/N 0300044952 (was p/n 0961948)

0962272 S/N 0300044952 to S/N 0300069000

19 0100063 Loctite #RC609 A/R

1-12 3120719

SECTION 1 FRAME

FIGURE 1-3. 4WS REAR STEERING INSTALLATIONS (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

S E

I O N

3120719 1-13

SECTION 1 FRAME

57641

101

201

102

103

106

107

104

105

S E

I O N

FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS

1-14 3120719

SECTION 1 FRAME

FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

WHEEL DRIVE INSTALLATIONS Ref. 0255413 2WD (Prior to S/N 0300056718) Ref. 5/C 0270123 2WD (S/N 0300056718 to S/N 0300069000) Ref. 2/B 0255414 4WD (Prior to S/N 0300056718) Ref. 6/C 0270124 4WD (S/N 0300056718 to S/N 0300069000) Ref. 3/D

1 2780213 Drive Hub Assembly (1 Per Drive Wheel) (See Figure 1-5

for Breakdown)

2 Drive Brake Assembly (1 Per Drive Wheel) (See Figure 1-6

for Breakdown) 0920084 Prior to S/N 0300033476 0920110 S/N 0300033476 to S/N 0300056718

Use 0920119 S/N 0300056718 to S/N 0300069000 (was p/n 0920117)

3 Drive Motor Assembly (1 Per Wheel Drive) Options: A/R

3160205 2WD (See Figure 1-7 for Breakdown) 2 3160204 4WD (See Figure 1-8 for Breakdown) 4

4 3300106 Lugnut (8 Per Wheel) A/R 5 0682016 Bolt 5/8in-11NC x 2in (8 Per Drive Wheel) (Grade 8) A/R 6 4895000 Flatwasher 5/8in Hardened (8 Per Drive Wheel) A/R 7 0100011 Compound, Locking (Prior to S/N 0300068274) A/R 8 Stud (2 Per Drive Wheel) Options: A/R

4300120 Stud 1/2in-13NC x 5-1/2in (Prior to S/N 0300056718) 4300097 Stud 1/2in-13NC x 5-1/8in (S/N 0300056718 to

S/N 0300069000)

9 4891800 Flatwasher, 1/2in Hardened (2 Per Drive Wheel) A/R

10 3311801 Nut 1/2in-13NC (2 Per Wheel Drive) A/R

A/R

S E

I O N

8 FT/2.4M INSTALLATION OPTIONS:

0255420 TIRE AND WHEEL INSTALLATION - PNEUMATIC Ref. 0271612 TIRE AND WHEEL INSTALLATION - PNEUMATIC Ref. 1 0272296 TIRE AND WHEEL INSTALLATION - PNEUMATIC TS Ref. 1 0255421 TIRE AND WHEEL INSTALLATION - FOAM FILLED Ref. 0271613 TIRE AND WHEEL INSTALLATION - FOAM FILLED Ref. 1

Note: Assemblies may require ballast/foam filling to manufacturer’s specifications prior to installing on a machine. Refer to Operation & Safety or Service & Maintenance Manuals. Purchase individual tire and/or rim only if able to foam fill tire & wheel assembly, otherwise, purchase complete assembly.

0255513 Tire and Wheel Assembly - Galaxy Pneumatic (Right Side) 2 1/A 0271609 Tire and Wheel Assembly - OTR Pneumatic (Right Side) 2 A 0272331 Tire and Wheel Assembly - OTR Pneumatic TS (Right

0255605 Tire and Wheel Assembly - Galaxy Foam-Filled (Right

0271611 Tire and Wheel Assembly - OTR Foam-Filled (Right Side) 2 A 0255514 Tire and Wheel Assembly - Galaxy Pneumatic (Left Side) 2 A

WIDTH MACHINES TIRE AND WHEEL

Side)

Ref.

2-/-

3120719 1-15

SECTION 1 FRAME

S E

I O N

FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

0271608 Tire and Wheel Assembly - OTR Pneumatic (Left Side) 2 1/A 0272332 Tire and Wheel Assembly - OTR Pneumatic TS (Left Side) 2 A 0255606 Tire and Wheel Assembly - Galaxy Foam-Filled (Left Side) 2 -/0271610 Tire and Wheel Assembly - OTR Foam-Filled (Left Side) 2 A

101 Tire 14 x 17.5 Options: A/R

4520171 Galaxy (1 Per Assembly)

4520259 OTR (1 Per Assembly) 102 4860158 Rim, Wheel (1 Per Assembly) A/R 103 4640113 Valve, Air A/R 104 1702740 Decal - Tire Pressure A/R 105 1705364 Decal - Tire Sealant (OTR Pneumatic TS Only) A/R 106 1120552 Chemical, Tire Sealant (Green) (OTR Pneumatic TS

Only)

107 1300019 Cap, Valve Stem (Green) (OTR Pneumatic TS Only) A/R

8FT/2.4M AND 7FT/2.1M WIDTH FRAME MACHINES TIRE AND WHEEL INSTALLATION OPTIONS:

0255422 TIRE AND WHEEL INSTALLATION - AIR-BOSS Ref. —

0258764 TIRE AND WHEEL INSTALLATION - AIR-BOSS

(NON-MARKING) (S/N 0300039220 TO S/N 0300069000)

A/R

Ref.

Ref. 2

201 Tire and Wheel Assembly - Right Side Options: 2

4520172 Air-Boss

4520210 Air-Boss (Non-Marking)

Tire and Wheel Assembly - Left Side Options: 2 4520173 Air-Boss 4520211 Air-Boss (Non-Marking)

Tire Repair Section (20 Per Assembly) Options: 80 7016206 Air-Boss 7020135 Air-Boss (Non-Marking)

0255397 WHEEL COVER INSTALLATION (OPTIONAL) (NOT

SHOWN)

301 1670777 Cover, Wheel 4 302 0641542 Bolt 5/16in-18NC x 5-1/4in 16 303 0100011 Compound, Locking A/R

Ref. 2/A

1-16 3120719

SECTION 1 FRAME

FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

S E

I O N

3120719 1-17

SECTION 1 FRAME

456

141614151517181920

2122232426

GENUINE PARTS

515253

S E

I O N

FIGURE 1-5. DRIVE HUB ASSEMBLY

1-18 3120719

SECTION 1 FRAME

FIGURE 1-5. DRIVE HUB ASSEMBLY

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

2780213 DRIVE HUB ASSEMBLY Ref. B

1 7014700 Coupling - 13 Teeth 1 2 7014701 Shaft, Input - 13 Teeth 1 3 Spindle Options: 1

7014702 With Threaded Holes

7014731 Without Threaded Holes 4 7014728 Seal, Boot 1 5 See Note Seal, Oil (Note: Use Item 51 or 52) 1 6 Use 7014729 Cone, Bearing 1 7 Use 7014729 Cup, Bearing 1 8 7014727 Bolt, Wheel 5/8in 8 9 7014706 Hub 1

10 Use 7014729 Cup, Bearing 1 11 Use 7014729 Cone, Bearing 1 12 7001711 Thrustwasher 1 13 See Note Retaining Ring Kit (Note: Use Item 51, 52 or 53) 1 14 7014711 Ring, Retaining 2 15 7014712 Thrustwasher 2 16 7014710 Spring 1 17 7014713 Gear, Ring 1 18 7014714 Secondary Carrier Assembly 1 19 7014715 Primary Carrier Assembly 1 20 7014716 Gear, Sun - 15 Teeth 1 21 7014722 Thrustwasher 1 22 7014717 Plunger, Disengage 1 23 7014718 O-Ring 1 24 7014719 Cover, Hub 1 25 7014721 Bolt 12 26 7014720 Flatwasher 12 27 7014725 Plug, Magnetic 1 28 7014726 Plug, Pipe 1 29 7014723 Cover, Disengage 1 30 7014724 Bolt 2

31 to 50 Not Used

51 7014730 Seal Kit (Includes Items 5 & 13) 1 52 7014729 Bearing & Seal Kit (Includes Items 5,6,7,10,11 & 13) 1 53 7014709 Retaining Ring Kit (Includes Qty 6 Retaining Rings) 1

S E

I O N

3120719 1-19

SECTION 1 FRAME

26A

26B

GENUINE PARTS

1182017211918

FIGURE 1-6. DRIVE BRAKE ASSEMBLY

I O N

1-20 3120719

SECTION 1 FRAME

FIGURE 1-6. DRIVE BRAKE ASSEMBLY

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

DRIVE BRAKE ASSEMBLY OPTIONS: Ref. 0920084 Prior to S/N 0300033476 Ref. A 0920110 S/N 0300033476 to S/N 0300056536 Ref. C

1 7011712 Shaft Options: 1 2 Guide, Spring Options: 1

7011717 0920084 Brake (Prior to S/N 0300033476) 7018606 0920110 Brake (S/N 0300033476 to S/N 0300056536)

3 Spring Options: A/R

7007979 0920084 Brake (Inner) (Prior to S/N 0300033476) 6 7007980 0920084 Brake (Outer) (Prior to S/N 0300033476) 6 7007970 0920110 Brake (Red) (S/N 0300033476 to

S/N 0300056536)

7018602 0920110 Brake (Blue) (S/N 0300033476 to

S/N 0300056536)

4 Housing Options: 1

7011713 0920084 Brake (Prior to S/N 0300033476) 7018605 0920110 Brake (S/N 0300033476 to S/N 0300056536)

5 Return Plate & Separator Assembly Options: A/R

See Note Return, Plate - 0920084 Brake (Prior to

S/N 0300033476) (Note: Use Item 27)

7011715 Separator Assy - 0920084 Brake (Prior to

S/N 0300033476) 7011714 Pin 4 7007983 Separator 2

See Note Return Plate & Separator - 0920110 Brake (S/N

0300033476 to S/N 0300056536) (Note: Use Item 27) 6 See Note Rotor (Note: Use Item 27) 2 7 See Note Stator (Note: Use Item 27) 2 8 See Note Seal, Case (Note: Use Item 26A, 26B or 27) 1 9 Bolt, Washer Head Options: 4

7007985 0920084 Brake (Prior to S/N 0300033476)

7018607 0920110 Brake (S/N 0300033476 to S/N 0300056536) 10 7007986 Cover 1 11 Hardware Options: 1

7000796 Screw, Bleeder (Prior to S/N 0300033906)

7018609 Plug, Pipe (S/N 0300033906 to S/N 0300056536) 12 7007987 Pin, Dowel 2 13 See Note Seal, Oil (Note: Use Item 26A or 26B) 1 14 7011716 Ring, Retaining 1 15 Use 2900768 Bearing 1 16 7007977 Ring, Retaining 1 17 Use 2900766 Ring, Back-Up 1 18 Use 2900766 Ring, Back-Up 1 19 Use 2900766 O-Ring 1 20 Use 2900766 O-Ring 1 21 Piston Options: 1

7007923 0920084 Brake (Prior to S/N 0300033476)

7018603 0920110 Brake (S/N 0300033476 to S/N 0300056536)

S E

I O N

3120719 1-21

SECTION 1 FRAME

S E

I O N

FIGURE 1-6. DRIVE BRAKE ASSEMBLY

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

22 7007933 Gasket 2 23 See Note O-Ring (Note: Use Item 26A, 26B or 27) 2 24 7007924 Plug, Pipe 1 25 Not Used

26 Seal Kit Options: 1 26A 2900766 Seal Kit (Includes Items 8,13,17,18,19,20,22 & 23) 26B 2900768 Seal Kit (Includes Items 8,13,15,22 & 23)

27 Lining Kit Options: (Includes Items 5,6,7,8,22 & 23) 1

2900767 0920084 Brake (Prior to S/N 0300033476) 7018608 0920110 Brake (S/N 0300033476 to S/N 0300056536)

DRIVE BRAKE ASSEMBLY (NOT SHOWN) (S/N 0300056536 TO S/N 0300069000) NOTE: WAS P/N 0920117 - USE P/N 0920119 FOR REPLACEMENT.

51 7018612 Kit, Repair - 0920117 & 0920119 Brakes 1

7000731 Gasket, Mounting Face 1

Note: No other parts available. Ref.

Ref. B

1-22 3120719

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