JLG 40RTS Operator Manual

0 (0)

Operation & Safety Manual

Model

25RTS

33RTS

40RTS

3120690

May 15, 2003

– JLG Sizzor –

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– JLG Sizzor –

FOREWORD

This manual is a very important tool! Keep it with the machine at all times.

The purpose of this manual is to provide owners, users, operators, lessors, and lessees with the precautions and operating procedures essential for the safe and proper machine operation for its intended purpose.

Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes without prior notification. Contact JLG Industries, Inc. for updated information.

3120690

– JLG Lift –

FOREWORD

SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS

This is the Safety Alert Symbol. It is used to alert you to the potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death

INDICATES AN IMMINENTLY HAZARDOUS SITUATION WHICH, IF NOT AVOIDED, WILL RESULT IN SERIOUS INJURY OR DEATH. ON THE MACHINE THIS WILL HAVE A RED BACKGROUND.

INDICATES A POTENTIALITY HAZARDOUS SITUATION WHICH, IF

NOT AVOIDED, COULD RESULT IN SERIOUS INJURY OR DEATH.

ON THE MACHINE THIS WILL HAVE AN ORANGE BACKGROUND.

INDICATES A POTENTIALITY HAZARDOUS SITUATION WHICH IF

NOT AVOIDED, MAY RESULT IN MINOR OR MODERATE INJURY. IT

MAY ALSO BE USED TO ALERT AGAINST UNSAFE PRACTICES. ON

THE MACHINE THIS WILL HAVE A YELLOW BACKGROUND.

IMPORTANT

INDICATES PROCEDURES ESSENTIAL FOR SAFE OPERATION AND

WHICH, IF NOT FOLLOWED, MAY RESULT IN A MACHINE MAL-

FUNCTIONED DAMAGE. ON THE MACHINE THIS WILL HAVE A

GREEN BACKGROUND.

– JLG Lift –

3120690

FOREWORD

THIS PRODUCT MUST COMPLY WITH ALL SAFETY RELATED BULLETINS. CONTACT JLG INDUSTRIES, INC. OR THE LOCAL AUTHO-

RIZED JLG REPRESENTATIVE FOR INFORMATION REGARDING SAFETY-RELATED BULLETINS WHICH MAY HAVE BEEN ISSUED FOR THIS PRODUCT.

MODIFICATION OR ALTERATION OF AN AERIAL WORK PLATFORM SHALL BE MADE ONLY WITH WRITTEN PERMISSION FROM THE MANUFACTURER

IMPORTANT

JLG INDUSTRIES, INC. SENDS SAFETY RELATED BULLETINS TO THE OWNER OF RECORD OF THIS MACHINE. CONTACT JLG INDUS-

TRIES, INC. TO ENSURE THAT THE CURRENT OWNER RECORDS ARE UPDATED AND ACCURATE.

IMPORTANT

JLG INDUSTRIES, INC. MUST BE NOTIFIED IMMEDIATELY IN ALL INSTANCES WHERE JLG PRODUCTS HAVE BEEN INVOLVED IN AN ACCIDENT INVOLVING BODILY INJURY OR DEATH OF PERSONNEL OR WHEN SUBSTANTIAL DAMAGE HAS OCCURRED TO PERSONAL

FOR :

•Accident Reporting

•Product Safety Publications

•Current Owner Updates

•Questions Regarding Product Safety

•Standards and Regulations Compliance Information

•Questions Regarding Special Product Applications

•Questions Regarding Product Modifications

CONTACT :

Product Safety and Reliability Department

JLG Industries, Inc.

1 JLG Drive

McConnellsburg, PA 17233

In USA:

Toll Free: 877-JLG-SAFE

877-554-7233

Outside USA:

717-485-5161

E-mail: ProductSafety@JLG.com

3120690

– JLG Lift –

FOREWORD

		REVISION LOG
Original Issue	-	March 1, 1993
Revised	-	May 23, 1999
Revised	-	July 22, 1999
Revised	-	September 2, 1999
Revised	-	October 29, 1999
Revised	-	May 5, 2000
Revised	-	October 15, 2001
Revised	-	May 15, 2003

– JLG Lift –

3120690

TABLE OF CONTENTS

	TABLE OF CONTENTS
SUBJECT - SECTION, PARAGRAPH		PAGE NO.
SECTION	-
SECTION	- FOREWORD
SECTION	1 - SAFETY PRECAUTIONS
1.1	General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . .1-1
1.2	Pre-operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . .1-1
1.3	Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . .1-2
1.4	Towing, Lifting, and Hauling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . .1-4
1.5	Additional Hazards / Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . .1-4
SECTION	2 - PREPARATION AND INSPECTION
2.1	General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . .2-1
2.2	Preparation For Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . .2-1
2.3	Delivery And Periodic Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . .2-1
2.4	Daily Walk-around Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . .2-3
2.5	Daily Functional Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . .2-7
2.6	Lock-out Cylinder Check - (If Equipped) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . .2-7
2.7	Dual Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . .2-10
2.8	Torque Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . .2-10

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL

3.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1

3.2 Personnel Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1

3.3 Operating Characteristics and Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1

3.4 Controls and Indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2

SECTION 4 - MACHINE OPERATION

4.1	Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	4-1
4.2	General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	4-2
4.3	Engine Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	4-2
4.4	Raising and Lowering - (Lifting) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	4-3
4.5	Leveling Jacks (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	4-3
4.6	Mechanical Platform Extension (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	4-4
4.7	Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	4-4
4.8	Traveling - (Driving) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	4-4
4.9	Parking and Stowing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	4-5
4.10	Platform Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	4-5
4.11	Safety Props . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	4-5
4.12	Machine Tie Down. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	4-5
4.13	Towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	4-5

SECTION 5 - EMERGENCY PROCEDURES

5.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1

5.2 Emergency Towing Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1

5.3 Emergency Controls and Their Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1

5.4 Emergency Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2

5.5 Incident Notification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2

SECTION 6 - INSPECTION AND REPAIR LOG

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TABLE OF CONTENTS (Continued)

LIST OF FIGURES

FIGURE NO.

TITLE

PAGE NO.

2-1. Walk-Around Inspection Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-4

2-2. Walk-Around Inspection Points (Sheet 1 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-5

2-3. Walk-Around Inspection Points (Sheet 2 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-6

2-4. Lubrication Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-8

2-5. Torque Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-11

3-1. Ground Control Station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3

3-2. Platform Control Station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4

3-3. Decal Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6

4-1. Grade and Sideslope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-3

LIST OF TABLES

TABLE NO.

TITLE

PAGE NO.

1-1 Minimum Safe Approach Distances (M.S.A.D.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3

2-1 Lubrication Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-9

3-1 Decal Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-7

4-1 Operating Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2

6-1 Inspection and Repair Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1

– JLG Sizzor –

3120690

SECTION 1 - SAFETY PRECAUTIONS

SECTION 1. SAFETY PRECAUTIONS

1.1GENERAL

This section outlines the necessary precautions for proper and safe machine usage and maintenance. For proper machine use, it is mandatory that a daily routine is established based on the content of this manual. A maintenance program, using the information provided in this manual and the Service and Maintenance Manual, must also be established by a qualified person and followed to ensure that the machine is safe to operate.

The owner/user/operator/lessor/lessee of the machine should not operate this machine until this manual has been read, training is accomplished, and operation of the machine has been completed under the supervision of an experienced and qualified operator.

If there are any questions with regard to safety, training, inspection, maintenance, application, and operation, please contact JLG Industries, Inc. (“JLG”).

FAILURE TO COMPLY WITH THE SAFETY PRECAUTIONS LISTED

IN THIS MANUAL COULD RESULT IN MACHINE DAMAGE, PROP-

ERTY DAMAGE, PERSONAL INJURY OR DEATH.

1.2PRE-OPERATION

Operator Training and Knowledge

•Read and understand this manual before operating the machine.

•Do not operate this machine until complete training is performed by authorized persons.

•Only authorized and qualified personnel can operate the machine.

•Read, understand, and obey all DANGERS, WARNINGS, CAUTIONS, and operating instructions on the machine and in this manual.

•Use the machine in a manner which is within the scope of its intended application set by JLG.

•All operating personnel must be familiar with the emergency controls and emergency operation of the machine as specified in this manual.

•Read, understand, and obey all applicable employer, local, and governmental regulations as they pertain to operation of the machine.

Workplace Inspection

•The operator is to take safety measures to avoid all hazards in the work area prior to machine operation.

•Do not swing turntable or raise the platform while on trucks, trailers, railway cars, floating vessels, scaffolds or other equipment unless approved in writing by JLG.

•Do not operate the machine in hazardous environments unless approved for that purpose by JLG.

•Be sure that the ground conditions are able to support the maximum load shown on the decals located on the machine.

•This machine can be operated in temperatures of 0o F to 104o F (-20o C to 40o C). Consult JLG for operation outside this range.

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1-1

SECTION 1 - SAFETY PRECAUTIONS

Machine Inspection

•Before machine operation, perform inspections and functional checks. Refer to Section 2 of this manual for detailed instructions.

•Do not operate this machine until it has been serviced and maintained according to requirements specified in the Service and Maintenance Manual.

•Be sure all safety devices are operating properly. Modification of these devices is a safety violation.

•Do not operate any machine on which safety or instruction placards or decals are missing or illegible.

•Avoid any buildup of debris on the platform floor. Keep mud, oil, grease, and other slippery substances from footwear and platform floor.

•Do not assist a stuck or disabled machine by pushing, pulling, or by using machine functions. Only pull the unit from the tie-down lugs on the chassis.

•Stow elevating assembly and shut off all power before leaving machine.

Trip and Fall Hazards

•When operating a boom lift, occupants in the platform must wear a full body harness with a lanyard attached to an authorized lanyard anchorage point. When operating a scissor lift or vertical mast lift, JLG recommends wearing a full body harness. Attach only one (1) lanyard per lanyard anchorage point.

1.3OPERATION

General

•Do not use the machine for any purpose other than positioning personnel, their tools, and equipment.

•Never operate a machine that is not working properly. If a malfunctions occurs, shut down the machine.

•Never slam a control switch or lever through neutral to an opposite direction. Always return switch to neutral and stop before moving the switch to the next function. Operate controls with slow and even pressure.

•Hydraulic cylinders should never be left fully extended or fully retracted before shutdown or for long periods of time.

•Do not allow personnel to tamper with or operate the machine from the ground with personnel in the platform, except in an emergency.

•Do not carry materials directly on platform railing unless approved by JLG.

•When two or more persons are in the platform, the operator shall be responsible for all machine operations.

•Always ensure that power tools are properly stowed and never left hanging by their cord from the platform work area.

•Supplies or tools which extend outside the platform are prohibited unless approved by JLG.

•Before operating the machine, make sure all gates are closed and fastened or in their proper position.

•Keep both feet firmly positioned on the platform floor at all times. Never use ladders, boxes, steps, planks, or similar items on platform to provide additional reach.

•Never use the elevating assembly to enter or leave the platform.

•Use extreme caution when entering or leaving platform. Be sure that the platform is fully lowered. Face the machine, maintain “three point contact” with the machine, using two hands and one foot or two feet and one hand during entry and exit.

•Check orientation of directional arrows on chassis before driving. The direction of drive and steer may be opposite from normal operation based upon orientation of chassis.

1-2

– JLG Lift –

3120690

SECTION 1 - SAFETY PRECAUTIONS

•Platform-to-structure transfers at elevated positions are discouraged. Where transfer is necessary, enter/exit through the gate only with the platform within 1 foot (0.3m) of a safe and secure structure. 100% tie-off is also required in this situation using two lanyards. One lanyard must be attached to the platform with the second lanyard attached to the structure. The lanyard connected to the platform must not be disconnected until the transfer to the structure is safe and complete.

Electrocution Hazards

•This machine is not insulated and does not provide protection from contact or proximity to electrical current.

•Maintain safe distance from electrical lines, apparatus, or any energized (exposed or insulated) parts according to the Minimum Safe Approach Distance (MSAD) as shown in Table 1-1.

•Allow for machine movement and electrical line swaying.

Table 1-1.Minimum Safe Approach Distances (M.S.A.D.)

	Voltage Range		MINIMUM SAFE APPROACH
			DISTANCE
	(Phase to Phase)
			in Meters (Feet)


	0 to 300V		AVOID CONTACT

	Over 300V to 50 KV		3 (10)

	Over 50KV to 200 KV		5 (15)

	Over 200 KV to 350 KV		6(20)

	Over 350 KV to 500 KV		8 (25)

	Over 500 KV to 750 KV		11 (35)

	Over 750 KV to 1000 KV		14 (45)

DO NOT MANEUVER MACHINE OR PERSONNEL INSIDE PROHIBITED ZONE (MSAD). ASSUME ALL ELECTRICAL PARTS AND WIRING ARE ENERGIZED UNLESS KNOWN OTHERWISE.

Tipping Hazards

•The user should be familiar with the surface before driving. Do not exceed the allowable sideslope and grade while driving..

•Do not elevate platform or drive with platform elevated while on a sloping, uneven, or soft surface.

•Before driving on floors, bridges, trucks, and other surfaces, check allowable capacity of the surfaces.

•Never exceed the maximum platform capacity. Distribute loads evenly on platform floor.

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1-3

SECTION 1 - SAFETY PRECAUTIONS

•Do not raise the platform or drive from an elevated position unless the machine is on firm, level surfaces and evenly supported.

•Keep the chassis of the machine at least 2 ft. (0.6m) from holes, bumps, drop-offs, obstructions, debris, concealed holes, and other potential hazards on the floor/surface unless approved by JLG.

•Never attempt to use the machine as a crane. Do not tie-off machine to any adjacent structure.

•Do not operate the machine when wind conditions exceed the maximum allowable wind speed.

•Do not increase the surface area of the platform or the load. Increase of the area exposed to the wind will decrease stability.

•Do not increase the platform size with unauthorized deck extensions or attachments.

•If elevating assembly or platform is in a position that one or more wheels are off the ground, all persons must be removed before attempting to stabilize the machine. Use cranes, forklift trucks, or other appropriate equipment to stabilize machine and remove personnel.

Crushing and Collision Hazards

•Approved head gear must be worn by all operating and ground personnel.

•Keep hands and limbs out of the elevating assembly during operation.

•Check work area for clearances overhead, on sides, and bottom of platform when lifting or lowering platform, and driving.

•During operation, keep all body parts inside platform railing.

•Use elevating assembly functions, not the drive function to position the platform close to obstacles

•Always post a lookout when driving in areas where vision is obstructed.

•Keep non-operating personnel at least 1.8m (6 ft.) away from machine during all driving operations.

•Limit travel speed according to conditions of ground surface, congestion, visibility, slope, location of personnel, and other factors which may cause collision or injury to personnel.

•Be aware of stopping distances in all drive speeds. When driving in high speed, switch to low speed before stopping. Travel grades in low speed only.

•Do not use high speed drive in restricted or close quarters or when driving in reverse.

•Exercise extreme caution at all times to prevent obstacles from striking or interfering with operating controls and persons in the platform.

•Be sure that operators of other overhead and floor level machines are aware of the aerial work platform’s presence. Disconnect power to overhead cranes.

•Warn personnel not to work, stand, or walk under a raised platform. Position barricades on floor if necessary.

1.4TOWING, LIFTING, AND HAULING

•Never allow personnel in platform while towing, lifting, or hauling.

•This machine should not be towed, except in the event of emergency, malfunction, power failure, or loading/ unloading. Refer to the Emergency Procedures section of this manual for emergency towing procedures.

•The platform must be completely empty of tools.

•When lifting machine, lift only at designated areas of the machine. Lift with lifting equipment of adequate capacity.

•Refer to the Machine Operation section of this manual for lifting information.

1.5ADDITIONAL HAZARDS / SAFETY

•Do not use machine as a ground for welding.

•Do not refuel the machine with the engine running.

•Battery fluid is highly corrosive. Avoid contact with skin and clothing at all times.

•Charge batteries only in a well ventilated area.

1-4

– JLG Lift –

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SECTION 2 - PREPARATION AND INSPECTION

SECTION 2. PREPARATION AND INSPECTION

2.1GENERAL

This section provides the necessary information needed by those personnel that are responsible to place the machine in operation readiness, and lists checks that are performed prior to use of the machine. It is important that the information contained in this section be read and understood before any attempt is made to operate the machine. Ensure that all the necessary inspections have been completed successfully before placing the machine into service. These procedures will aid in obtaining maximum service life and safe operation.

IMPORTANT

SINCE THE MACHINE MANUFACTURER HAS NO DIRECT CON-

TROL OVER THE FIELD INSPECTION AND MAINTENANCE,

SAFETY IS THE RESPONSIBILITY OF THE OWNER/OPERATOR.

2.2PREPARATION FOR USE

1.Before a new machine is put into operation it must be carefully inspected for any evidence of damage resulting from shipment and inspected periodically thereafter, as outlined in paragraph 2-3, Delivery and Periodic Inspection. The unit should be thoroughly checked for hydraulic leaks during initial start-up and run. A check of all components should be made to assure their security.

2.All preparations necessary to place the machine in operation readiness status are the responsibility of management personnel. Preparation requires good common sense, (i.e. lift works smoothly and brakes operate properly) coupled with a series of visual inspections. The mandatory requirements are given in paragraph 2-4, Daily Walk Around Inspection.

3.It should be assured that the items appearing in the Delivery and Periodic Inspection and Functional Check are complied with prior to putting the machine into service.

2.3DELIVERY AND PERIODIC INSPECTION

NOTE: This machine requires periodic safety and maintenance inspections by a JLG Dealer. A decal on the frame provides a place to record (stamp) inspection dates. Check decal and notify dealer if inspection is overdue.

An annual inspection shall be performed on the aerial platform no later than thirteen (13) months from the date of the prior annual inspection. The inspection shall be performed by person(s) certified as a mechanic on the specific make and model of the aerial platform.

The following checklist provides a systematic inspection to assist in detecting defective, damaged, or improperly installed parts. The checklist denotes the items to be inspected and conditions to examine.

Frequent inspection shall be performed every 3 months or 150 hours whichever comes first, or more often when required by environment, severity, and frequency of usage.

Handrail Assemblies

Properly installed; no loose or missing parts; no visible damage.

Platform Assembly

No visible damage; free of dirt and debris.

Sizzor Arms

No visible damage, abrasions and/or distortions.

Electrical Cable

No visible damage; properly secured.

Pivot Pins

No loose or missing retaining hardware; no damage or wear to pin heads which would cause pin to rotate; no evidence of pin or bushing wear.

Lift Cylinder

No rust, nicks, scratches or foreign material on piston rod. No leakage. Evidence of proper lubrication.

3120690

– JLG Sizzor –

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