JLG M450 Parts Manual
3121649 E450A/E450AJ/M450AJ 3
4 E450A/E450AJ/M450AJ 3121649
3121649 E450A/E450AJ/M450AJ 5
TABLE OF CONTENTS
SECTION 1 - FRAME ......................................................................................................................................................................... 11
FIGURE 1-1. STEERING INSTALLATION ..................................................................................................................................... 12
FIGURE 1-2. HUB - SPINDLE ASSEMBLY - RH ........................................................................................................................... 14
FIGURE 1-3. HUB - SPINDLE ASSEMBLY - LH ............................................................................................................................ 16
FIGURE 1-4. WHEEL DRIVE - E450A/E450AJ .............................................................................................................................. 18
FIGURE 1-5. WHEEL DRIVE - E450A/E450AJ - UL LISTED ......................................................................................................... 22
FIGURE 1-6. WHEEL DRIVE - M450AJ ......................................................................................................................................... 26
FIGURE 1-7. HUB - DRIVE ASSEMBLY ........................................................................................................................................ 30
FIGURE 1-8. DRIVE MOTOR ASSEMBLY .................................................................................................................................... 34
FIGURE 1-9. TIRE/WHEEL - IN240/55-17.5 PNEUMATIC ............................................................................................................ 36
FIGURE 1-10. TIRE/WHEEL - IN240/55 - 17.5 FOAM FILL ........................................................................................................... 38
FIGURE 1-11. TIRE/WHEEL - IN240/55-17.5 PNEU. NON MARKING .......................................................................................... 40
FIGURE 1-12. TIRE/WHEEL - 26 X 7 X 20 - SOLID NON MARKING ............................................................................................ 42
FIGURE 1-13. TIRE/WHEEL - IN240/55-17.5 FOAM FILLNON MARKING ................................................................................... 44
FIGURE 1-14. TIRE/WHEEL - IN240/55-17.5 PNEUMATIC NON MARKING TS .......................................................................... 46
FIGURE 1-15. WHEEL COVER INSTALLATION - IN240/55-17.5 TIRES ONLY ................................................................ ........... 48
FIGURE 1-16. MOTOR/PUMP/TANK - E450A/E450AJ ................................................................................................................. 50
FIGURE 1-17. MOTOR/PUMP/TANK - E450A/E450AJ - UL LISTED ............................................................................................ 52
FIGURE 1-18. MOTOR/PUMP/TANK - M450AJ ............................................................................................................................ 54
FIGURE 1-19. MOTOR/PUMP ASSEMBLY ................................................................................................................................... 56
FIGURE 1-20. HYDRAULIC TANK ASSEMBLY - E450A/E450AJ ................................................................................................. 58
FIGURE 1-21. HYDRAULIC TANK ASSEMBLY - M450AJ ............................................................................................................ 60
FIGURE 1-22. VALVE INSTALLATION - FRAME MOUNTED - E450A ......................................................................................... 62
FIGURE 1-23. VALVE INSTALLATION - FRAME MOUNTED - E450AJ ........................................................................................ 64
FIGURE 1-24. VALVE INSTALLATION - FRAME MOUNTED - M450AJ ....................................................................................... 66
FIGURE 1-25. BRAKE/STEER VALVE ASSEMBLY ...................................................................................................................... 68
FIGURE 1-26. BATTERY BOX INSTALLATION............................................................................................................................. 70
FIGURE 1-27. BATTERY BOX INSTALLATION - AGM BATTERIES ............................................................................................ 72
FIGURE 1-28. BATTERY BOX INSTALLATION - CE .................................................................................................................... 74
FIGURE 1-29. BATTERY CHARGER INSTALLATION - E450A/E450AJ ....................................................................................... 76
FIGURE 1-30. BATTERY CHARGER INSTALLATION - E450A/E450AJ ....................................................................................... 78
FIGURE 1-31. BATTERY CHARGER INSTALLATION - E450A/E450AJ ....................................................................................... 80
FIGURE 1-32. BATTERY CHARGER INSTALLATION - M450AJ .................................................................................................. 82
FIGURE 1-33. BATTERY CHARGER INSTALLATION - M450AJ .................................................................................................. 84
FIGURE 1-34. BATTERY CHARGER INSTALLATION - M450AJ .................................................................................................. 86
FIGURE 1-35. INVERTER INSTALLATION - E450A/E450AJ ........................................................................................................ 88
FIGURE 1-36. FRAME COVER INSTALLATION - M450AJ ........................................................................................................... 90
FIGURE 1-37. FRAME COVER INSTALLATION - E450A/E450AJ ................................................................................................ 92
SECTION 2 - TURNTABLE ................................................................................................................................................................ 95
FIGURE 2-1. VALVE INSTALLATION - TURNTABLE MOUNTED - E450A ................................................................................... 96
FIGURE 2-2. VALVE INSTALLATION - TURNTABLE MOUNTED - E450AJ ................................................................................. 98
FIGURE 2-3. VALVE INSTALLATION - TURNTABLE MOUNTED - M450AJ .............................................................................. 100
FIGURE 2-4. MAIN CONTROL VALVE ASSEMBLY .................................................................................................................... 102
FIGURE 2-5. RELEVELING VALVE ASSEMBLY ......................................................................................................................... 106
FIGURE 2-6. JIB VLAVE ASSEMBLY .......................................................................................................................................... 108
FIGURE 2-7. MOTION ALARM INSTALLATION .......................................................................................................................... 110
FIGURE 2-8. TURNTABLE BEARING AND SWING DRIVE INSTALLATION .............................................................................. 112
FIGURE 2-9. SWING MOTOR ASSEMBLY ................................................................................................................................. 114
FIGURE 2-10. SWING BEARING ASSEMBLY ............................................................................................................................ 116
FIGURE 2-11. REMOTE BEARING LUBE INSTALLATION - OPTIONAL .................................................................................... 118
FIGURE 2-12. DRIVE ORIENTATION INSTALLATION ............................................................................................................... 120
FIGURE 2-13. FUEL TANK AND BATTERY INSTALLATION - M450AJ ...................................................................................... 122
FIGURE 2-14. GROUND CONTROL BOX ASSEMBLY - E450A ................................................................................................. 124
FIGURE 2-15. GROUND CONTROL BOX ASSEMBLY - E450A - CE SPEC .............................................................................. 126
FIGURE 2-16. GROUND CONTROL BOX ASSEMBLY - E450AJ/M450AJ ................................................................................. 128
FIGURE 2-17. GROUND CONTROL BOX ASSEMBLY - E450AJ/M450AJ - CE SPEC .............................................................. 130
FIGURE 2-18. MOTOR CONTROLS INSTALLATION - M450AJ ................................................................................................. 132
FIGURE 2-19. BEACON LIGHT INSTALLATION - OPTIONAL .................................................................................................... 134
FIGURE 2-20. STROBE LIGHT INSTALLATION - UL LISTED - OPTIONAL ............................................................................... 136
FIGURE 2-21. STROBE LIGHT ASSEMBLY ............................................................................................................................... 138
FIGURE 2-22. HOOD INSTALLATION - E450A ........................................................................................................................... 140
FIGURE 2-23. HOOD INSTALLATION - E450AJ/M450AJ ........................................................................................................... 142
3121649 E450A/E450AJ/M450AJ 7
TABLE OF CONTENTS
SECTION 3 - ENGINE ...................................................................................................................................................................... 145
FIGURE 3-1. KUBOTA MOTOR/GENERATOR INSTALLATION - M450AJ ................................................................................. 146
FIGURE 3-2. KUBOTA MOTOR/GENERATOR ASSEMBLY - M450AJ ....................................................................................... 148
FIGURE 3-3. KUBOTA MOTOR/GENERATOR COMPONENTS ................................................................................................. 150
SECTION 4 - BOOM ......................................................................................................................................................................... 153
FIGURE 4-1. BOOM AND CYLINSERS INSTALLATION - E450A ............................................................................................... 154
FIGURE 4-2. BOOM AND CYLINDERS INSTALLATION - E450AJ/M450AJ ............................................................................... 156
FIGURE 4-3. MAIN BOOM ASSEMBLY - E450A ......................................................................................................................... 158
FIGURE 4-4. MANI BOOM ASSEMBLY - E450AJ/M450AJ .......................................................................................................... 160
FIGURE 4-5. JIB INSTALLATION ................................................................................................................................................. 162
FIGURE 4-6. ROTATOR ASSEMBLY - E450A ............................................................................................................................. 164
FIGURE 4-7. ROTATOR ASSEMBLY - E450AJ/M450AJ ............................................................................................................. 166
FIGURE 4-8. PLATFORM SUPPORT INSTALLATION ................................................................................................................ 168
FIGURE 4-9. CABLES AND CLAMPS INSTALLATION - E450A .................................................................................................. 170
FIGURE 4-10. CABLES AND CLAMPS INSTALLATION- E450AJ/M450AJ ................................................................................. 172
FIGURE 4-11. LIMIT SWITCHES INSTALLATION ....................................................................................................................... 174
SECTION 5 - PLATFORM ................................................................................................................................................................ 177
FIGURE 5-1. PLATFORM ASSEMBLY - 4FT/1.22M - SIDE GATE ENTRY ................................................................................. 178
FIGURE 5-2. PLATFORM ASSEMBLY - 5FT/1.52M - SIDE GATE ENTRY ................................................................................. 180
FIGURE 5-3. PLATFORM ASSEMBLY - 5FT/1.52M - SIDE GATE ENTRY - W/STOP ................................................................ 182
FIGURE 5-4. PLATFORM ASSEMBLY - 4FT/1.22M - DROP BAR ENTRY ................................................................................. 184
FIGURE 5-5. PLATFORM ASSEMBLY - 5FT/1.52M - DROP BAR ENTRY ................................................................................. 186
FIGURE 5-6. PLATFORM ASSEMBLY - 6FT/1.83M - DROP BAR ENTRY ................................................................................. 188
FIGURE 5-7. TRAY ASSEMBLY ................................................................................................................................................... 190
FIGURE 5-8. PLATFORM CONSOLE AND FOOTSWITCH INSTALLATION ............................................................................... 192
FIGURE 5-9. PLATFORM CONSOLE AND FOOTSWITCH INSTALLATION - UL ....................................................................... 194
FIGURE 5-10. PLATFORM CONSOLE ASSEMBLY .................................................................................................................... 196
FIGURE 5-11. PLATFORM CONSOLE ASSEMBLY - UL LISTED ................................ ............................................................... 200
FIGURE 5-12. LIGHT PANEL DECAL INSTALLATION ................................................................................................................ 204
FIGURE 5-13. JIB SWITCH INSTALLATION - E450AJ/M450AJ .................................................................................................. 206
FIGURE 5-14. SEALED ENCLOSURES - UL LISTED.................................................................................................................. 208
FIGURE 5-15. CONTROLLER ASSEMBLY - DRIVE AND STEER .............................................................................................. 210
FIGURE 5-16. CONTROLLER ASSEMBLY - LIFT AND SWING .................................................................................................. 212
FIGURE 5-17. FOOTSWITCH ASSEMBLY .................................................................................................................................. 214
FIGURE 5-18. MOTOR CONTROLS INSTALLATION - M450AJ .................................................................................................. 216
SECTION 6 - CYLINDER .................................................................................................................................................................. 219
FIGURE 6-1. STEER CYLINDER ASSEMBLY ............................................................................................................................. 220
FIGURE 6-2. LIFT CYLINDER ASSEMBLY - LOWER - E450A .................................................................................................... 222
FIGURE 6-3. LIFT CYLINDER ASSEMBLY - E450AJ/M450AJ .................................................................................................... 224
FIGURE 6-4. LIFT CYLINDER ASSEMBLY - MID - E450A .......................................................................................................... 226
FIGURE 6-5. LIFT CYLINDER ASSEMBLY - MID - E450AJ/M450AJ .......................................................................................... 228
FIGURE 6-6. LIFT CYLINDER - UPPER - E450A ......................................................................................................................... 230
FIGURE 6-7. LIFT CYLINDER - UPPER - E450AJ/M450AJ ................................ ......................................................................... 232
FIGURE 6-8. MASTER CYLINDER ASSEMBLY - E450A ............................................................................................................ 234
FIGURE 6-9. MASTER CYLINDER ASSEMBLY - E450AJ/M450AJ ............................................................................................ 236
FIGURE 6-10. PLATFORM LEVEL CYLINDER - E450A .............................................................................................................. 238
FIGURE 6-11. PLATFORM LEVEL CYLINDER - JIB - E450AJ/M450AJ ...................................................................................... 240
FIGURE 6-12. JIB CYLINDER ASSEMBLY - E450AJ/M450AJ .................................................................................................... 242
FIGURE 6-13. TELESCOPE CYLINDER ASSEMBLY - E450A .................................................................................................... 244
FIGURE 6-14. TELESCOPE CYLINDER ASSEMBLY - E450AJ/M450AJ .................................................................................... 246
FIGURE 6-15. COUNTERBALANCE VALVE ASSEMBLY ........................................................................................................... 248
SECTION 7 - HYDRAULIC ............................................................................................................................................................... 251
FIGURE 7-1. HYDRAULIC DIAGRAM - E450A ............................................................................................................................ 252
FIGURE 7-2. HYDRAULIC DIAGRAM - E450AJ .......................................................................................................................... 256
FIGURE 7-3. HYDRAULIC DIAGRAM - M450AJ .......................................................................................................................... 260
FIGURE 7-4. HYDRAULIC DIAGRAM LIST .................................................................................................................................. 264
SECTION 8 - ELECTRICAL .............................................................................................................................................................. 265
8 E450A/E450AJ/M450AJ 3121649
TABLE OF CONTENTS
FIGURE 8-1. ELECTRICAL DIAGRAM LIST ................................................................................................................................ 266
FIGURE 8-2. BATTERY CHARGER HARNESS .......................................................................................................................... 268
FIGURE 8-3. CONTACTOR CABLE KIT - E450A/E450AJ ........................................................................................................... 270
FIGURE 8-4. CONTACTOR PLATE KIT - E450A/E450AJ - UL/EE.............................................................................................. 272
FIGURE 8-5. CONTACTOR CABLE KIT - M450A........................................................................................................................ 274
FIGURE 8-6. CONTACTOR PLATE ASSEMBLY AND HARNESSES ......................................................................................... 276
FIGURE 8-7. CONTACTOR PLATE ASSEMBLY AND HARNESSES - UL ................................................................................. 278
FIGURE 8-8. STEER BRAKE HARNESS - E450A/E450AJ ......................................................................................................... 280
FIGURE 8-9. MOTOR/STEER/BRAKE HARNESS - M450AJ ...................................................................................................... 282
FIGURE 8-10. LED REMOTE HARNESS .................................................................................................................................... 284
FIGURE 8-11. BATTERY CHARGER COMPONENTS ................................................................................................................ 286
FIGURE 8-12. INVERTER HARNESS .......................................................................................................................................... 288
FIGURE 8-13. DRIVE ORIENTATION HARNESS ....................................................................................................................... 290
FIGURE 8-14. GROUND CONTROL FUNCTION SWITCH HARNESS ASSEMBLY................................................................... 292
FIGURE 8-15. VALVE HARNESS ASSEMBLY ............................................................................................................................ 294
FIGURE 8-16. TURNTABLE/FRAME HARNESS ASSEMBLY ..................................................................................................... 296
FIGURE 8-17. HORN/BEACON HARNESS ASSEMBLY ................................ ................................................................ ............. 298
FIGURE 8-18. POSI-TRACK MODULE CAN HARNESS ASSEMBLY ......................................................................................... 300
FIGURE 8-19. GROUND CONTROL CAN HARNESS ASSEMBLY............................................................................................. 302
FIGURE 8-20. GENERATOR HARNESS TO GROUND CONTROL BOX ................................................................................... 304
FIGURE 8-21. MAIN BOOM HARNESS ASSEMBLY................................................................................................................... 306
FIGURE 8-22. MAIN BOOM HARNESS ASSEMBLY - E450AJ/M450AJ ..................................................................................... 308
FIGURE 8-23. TOWER BOOM HARNESS ASSEMBLY - E450A/E450AJ/M450AJ ..................................................................... 310
FIGURE 8-24. BOOM LIMIT SWITCH HARNESS - LOWER ....................................................................................................... 312
FIGURE 8-25. BOOM LIMIT SWITCH HARNESS - UPPER ........................................................................................................ 314
FIGURE 8-26. JIB HARNESS - AJ MODELS ONLY .................................................................................................................... 316
FIGURE 8-27. INDICATOR LAMP HARNESS ASSEMBLY ......................................................................................................... 318
FIGURE 8-28. PLATFORM FUNCTION SWITCH HARNESS ASSEMBLY ................................................................................. 320
FIGURE 8-29. PLATFORM CAN BUS HARNESS ASSEMBLY ................................................................................................... 322
FIGURE 8-30. ANALYZER HARNESS ASSEMBLY..................................................................................................................... 324
FIGURE 8-31. DRIVE ORIENTATION HARNESS ASSEMBLY ................................................................................................... 326
FIGURE 8-32. PLUG AND RECEPTACLE INSTALLATION - 110V - ANSI SPEC ....................................................................... 328
FIGURE 8-33. PLUG AND RECEPTACLE INSTALLATION - SUPPLIED LOCALLY................................................................... 330
FIGURE 8-34. PLUG AND RECEPTACLE 220V INSTALLATION - ANSI SPEC ......................................................................... 332
FIGURE 8-35. PLUG AND RECEPTACLE 220V INSTALLATION - CE SPEC ............................................................................ 334
FIGURE 8-36. PLUG AND RECEPTACLE 220 INSTALLATION - CE SPEC ............................................................................... 336
FIGURE 8-37. PLUG AND RECEPTACLE 220V INSTALLATION - CE SPEC ............................................................................ 338
FIGURE 8-38. PLUG AND RECEPTACLE 110V INSTALLATION - CE SPEC ............................................................................ 340
FIGURE 8-39. PLUG AND RECEPTACLE 220V INSTALLATION - CE SPEC ............................................................................ 342
FIGURE 8-40. PLUG AND RECEPTACLE 220V INSTALLATION - CE SPEC ............................................................................ 344
FIGURE 8-41. PLUG AND RECEPTACLE 110V INSTALLATION - CE SPEC ............................................................................ 346
FIGURE 8-42. LOWER BOOM 110V HARNESS ASSEMBLY ..................................................................................................... 348
FIGURE 8-43. LOWER BOOM 220V HARNESS ASSEMBLY - CE SPEC .................................................................................. 350
FIGURE 8-44. MAIN BOOM 110V HARNESS ASSEMBLY ......................................................................................................... 352
FIGURE 8-45. MAIN BOOM 220V HARNESS ASSEMBLY - CE SPEC ...................................................................................... 354
FIGURE 8-46. BREAKER BOX KIT WITH TWO BREAKERS - CE SPEC ................................................................................... 356
FIGURE 8-47. BREAKER BOX KIT WITH THREE BREAKERS - CE SPEC ............................................................................... 358
FIGURE 8-48. AC PLUGS AND SOCKETS INSTALLATION - CE SPEC .................................................................................... 360
FIGURE 8-49. AC PLUGS AND SOCKETS INSTALLATION - CE SPEC .................................................................................... 362
FIGURE 8-50. AC PLUGS AND SOCKETS INSTALLATION - CE SPEC .................................................................................... 364
FIGURE 8-51. PLUGS AND SOCKETS INSTALLATION - CE SPEC .......................................................................................... 366
FIGURE 8-52. PLUGS AND SOCKETS INSTALLATION - CE SPEC .......................................................................................... 368
FIGURE 8-53. AC PLUGS AND SOCKETS INSTALLATION - CE SPEC .................................................................................... 370
FIGURE 8-54. AC PLUGS AND SOCKETS INSTALLATION - CE SPEC .................................................................................... 372
FIGURE 8-55. STROBE LIGHT - AMBER - HARNESS ............................................................................................................... 374
FIGURE 8-56. STROBE LIGHT HARNESS ................................................................................................................................. 376
FIGURE 8-57. CHCHARGER CORD PLUG INSTALLATION - CE SPEC ................................................................................... 378
FIGURE 8-58. CHARGER CORD PLUG INSTALLATION - CE SPEC ......................................................................................... 380
FIGURE 8-59. CHARGER CORD PLUG INSTALLATION - CE SPEC ......................................................................................... 382
FIGURE 8-60. CHARGER CORD PLUG INSTALLATION - CE SPEC ......................................................................................... 384
FIGURE 8-61. CHARGER CORD PLUG INSTALLATION - CE SPEC ......................................................................................... 386
SECTION 9 - DECALS ..................................................................................................................................................................... 389
FIGURE 9-1. 0270273, DECAL INSTALLATION - JLG LOGO ..................................................................................................... 390
FIGURE 9-2. DECAL INSTALLATION - ANSI SPEC - M450AJ ................................................................ ................................... 392
FIGURE 9-3. DECAL INSTALLATION - ANSI SPEC - E450A/E450AJ ........................................................................................ 394
3121649 E450A/E450AJ/M450AJ 9
TABLE OF CONTENTS
FIGURE 9-4. DECAL INSTALLATION - CE/AUSTRALIAN SPEC - M450AJ ................................................................................ 396
FIGURE 9-5. DECAL INSTALLATION - CE/AUSTRALIAN SPEC - E450A/E450AJ .................................................................... 398
FIGURE 9-6. DECAL INSTALLATION - JAPANESE SPEC - M450AJ ......................................................................................... 400
FIGURE 9-7. DECAL INSTALLATION - JAPANESE SPEC - E450A/E450AJ .............................................................................. 402
FIGURE 9-8. DECAL INSTALLATION - KOREAN SPEC - M450AJ ............................................................................................. 404
FIGURE 9-9. DECAL INSTALLATION - KOREAN SPEC - E450A/E450AJ .................................................................................. 406
FIGURE 9-10. DECAL INSTALLATION - SPANISH/ENGLISH SPECS - M450AJ ....................................................................... 408
FIGURE 9-11. DECAL INSTALLATION - SPANISH/ENGLISH SPECS - E450A/E450AJ ............................................................ 410
FIGURE 9-12. DECAL INSTALLATION - FRENCH/ENGLISH SPECS - M450AJ ........................................................................ 412
FIGURE 9-13. DECAL INSTALLATION - FRENCH/ENGLISH SPECS - E450A/E450AJ ............................................................. 414
FIGURE 9-14. DECAL INSTALLATION - CHINESE/ENGLISH - M450AJ .................................................................................... 416
FIGURE 9-15. DECAL INSTALLATION - CHINESE/ENGLISH - E450A/E450AJ ......................................................................... 418
FIGURE 9-16. DECAL INSTALLATION - SPANISH/PORTUGUESE SPECS - M450AJ .............................................................. 420
FIGURE 9-17. DECAL INSTALLATION - SPANISH/PORTUGUESE SPECS - E450A/E450AJ ................................................... 422
SECTION 10 - RECOMMENDED SERVICE PARTS STOCK .......................................................................................................... 425
FIGURE 10-1. RECOMMENDED SERVICE PARTS STOCK ....................................................................................................... 426
SECTION 11 - SPECIAL OPTIONS ................................................................................................................................................. 427
FIGURE 11-1. SPECIAL OPTIONS .............................................................................................................................................. 428
PART NUMBER INDEX .................................................................................................................................................................... 431
10 E450A/E450AJ/M450AJ 3121649
SECTION 1 - FRAME
SECTION 1 - FRAME
3121649 E450A/E450AJ/M450AJ 11
SECTION 1 - FRAME
FIGURE 1-1. STEERING INSTALLATION
12 E450A/E450AJ/M450AJ 3121649
FIGURE 1-1. STEERING INSTALLATION
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001166414
Ref
STEERING INSTALLATION
B 1 0100011
AR
Locking Compound
2 0440162
2
Bearing, Thrust
3 0641606
4
Bolt, 3/8-16 X 3/4
4 0681810
4
Bolt, 1/2-13 X 1-1/4, Grade 8
5 1683591
1
Steering Cylinder (See CYLINDER SECTION for Breakdown)
6
2780241
1
Spindle, Hub Assy RH (See HUB - SPINDLE ASSEMBLY RH for
Breakdown)
7
2780242
1
Spindle, Hub Assy L.H. (See HUB - SPINDLE ASSEMBLY LH for
Breakdown)
8
1001153021
2
Link, Steering, Mach
9 3312008
4
Nut, 5/8-11, Serrated
10
3322202
2
Nut, Jam
11
3323003
2
Nut, 1-1/4-12, Castle
12
3422692
2
Pin, King
13
3450810
2
Pin, Cotter
14
3841517
2
End, Tie Rod
15
3900109
4
Screw, Shoulder
16
4740156
2
Washer, Thrust
17
4891800
4
Washer, 1/2in
20
3020008
0.4 gl
Lubricant, Mobilube HD 80W-90 (Not Shown)
21
3300426
18
Lugnut, 5/8-18UNF
SECTION 1 - FRAME
3121649 E450A/E450AJ/M450AJ 13
SECTION 1 - FRAME
FIGURE 1-2. HUB - SPINDLE ASSEMBLY - RH
14 E450A/E450AJ/M450AJ 3121649
FIGURE 1-2. HUB - SPINDLE ASSEMBLY - RH
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
2780241
Ref
HUB - SPINDLE ASSEMBLY, RH
C 1 4130351
1
Spindle RH
2 7020035
1
Hub 3
7020036
1
Cup, Bearing - Inner
4 7020037
1
Cone, Bearing - Inner
5 7020038
1
Cup, Bearing - Outer
6 7020039
1
Cone, Bearing - Outer
7 7020040
1
Seal 8
7020041
9
Stud, Wheel
9 7020042
9
Lugnut 10
7020054
1
Nut, Castle
11
7020055
1
Washer, Spindle
12
7020137
1
Dust Cap
13
7020140
1
Pin, Cotter
14
0962140
1
Bushing
15
0961951
2
Bushing
SECTION 1 - FRAME
3121649 E450A/E450AJ/M450AJ 15
SECTION 1 - FRAME
FIGURE 1-3. HUB - SPINDLE ASSEMBLY - LH
16 E450A/E450AJ/M450AJ 3121649
FIGURE 1-3. HUB - SPINDLE ASSEMBLY - LH
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
2780242
Ref
HUB - SPINDLE ASSEMBLY, LH
C 1 4130350
1
Spindle LH
2 7020035
1
Hub 3
7020036
1
Cup, Bearing - Inner
4 7020037
1
Cone, Bearing - Inner
5 7020038
1
Cup, Bearing - Outer
6 7020039
1
Cone, Bearing - Outer
7 7020040
1
Seal 8
7020041
1
Stud, Wheel
9 7020042
1
Lugnut 10
7020054
1
Nut, Castle
11
7020055
1
Washer, Spindle
12
7020137
1
Dust Cap
13
7020140
1
Pin, Cotter
14
0962140
1
Bushing
15
0961951
2
Bushing
SECTION 1 - FRAME
3121649 E450A/E450AJ/M450AJ 17
SECTION 1 - FRAME
FIGURE 1-4. WHEEL DRIVE - E450A/E450AJ
18 E450A/E450AJ/M450AJ 3121649
FIGURE 1-4. WHEEL DRIVE - E450A/E450AJ
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001167252
Ref
WHEEL DRIVE - E450A/E450AJ
C 1 0100011
AR
Compound, Locking
2 0100019
AR
Compound, Locking
3 0641406
6
Bolt, 1/4-20 X 3/4
4 0641508
1
Bolt, 5/16-18 X 1
5 0641524
4
Bolt, 5/16-18 X 3
6 0641609
8
Bolt, 3/8-16 X 1-1/8
7 0641826
4
Bolt, 1/2-13 X 3-1/4
8 0682014
12
Bolt, 5/8-11 X 1-3/4, Grade 8
9 0840031
6
Boot, Terminal d Shaped
10
0840032
6
Boot, Terminal b Shaped
11
0920113
2
Brake 11
See Note
2
Ring, Sensor (Note: Not Available - Purchase p/n 0920113)
11
7007977
2
Ring, Bearing Retaining (Large) (1 per Assembly)
11
7011716
2
Ring, Bearing Retaining (Small) (1 per Assembly)
11
7007913
4
Bolt
11
7011757
2
Complete Repair Kit (Includes Case and Oil Seals, O-Rings,
Back-up Rings, Stator and Rotor Discs, Return Plate, Springs,
Bearing and Brake to Hub Gasket (1 per Assembly)
11
2900768
2
Bearing Kit (1 per Assembly)
11
7007900
2
Seal, Oil - Front (1 per Assembly)
11
7007933
2
Gasket, Brake to Hub (1 per Assembly)
11
70002408
2
Gasket, Brake to Motor (1 per Assembly) (Not Included in Repair
Kit) 13
1600292
1
Controller, Power Module
14
1600293
1
Module, Positrac/Tilt
15
1600294
1
Controller, Contactor Panel (See ELECTRICAL SECTION for
Breakdown)
16
2780282
2
Drive Hub Assembly (See DRIVE HUB ASSEMBLY for
Breakdown)
17
3020008
1.5 l
Lubricant, Mobilube HD 80W-90
18
3020037
AR
Lube, Coupling Grease
19
3160237
2
Motor, Drive (See DRIVE MOTOR ASSEMBLY for Breakdown)
20
3300426
18
Nut, 5/8-18UNF
21
3300454
6
Nut, 1/4-20
22
3310601
4
Nut, #6-32
23
3311505
5
Nut, Lock, 5/16-18
24
3910624
4
Screw, 6-32 X 1-1/2
25
3990105
2
Sensor, Speed
26
4240084
1
Strap, Anti-Static
27
4568114
6
Spacer, Tube
28
4711400
8
Washer, 1/4
29
4711600
8
Washer, 3/8
30
4750600
8
Washer, #6
31
4751500
10
Washer, 5/16
32
4760600
4
Washer, Lock, #6
33
4892000
12
Washer, 5/8
43
4922103
1
Harness, Battery (Not Shown - See ELECTRICAL SECTION for
Breakdown)
48
0641430
2
Bolt, 1/4-20 X 3-3/4
50
1320172
1
Handle, Pull
SECTION 1 - FRAME
3121649 E450A/E450AJ/M450AJ 19
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
51
3311401
2
Nut, 1/4-20
100
1001176310
1
Cable, Kit (See ELECTRICAL SECTION for Breakdown)
SECTION 1 - FRAME
20 E450A/E450AJ/M450AJ 3121649
SECTION 1 - FRAME
FIGURE 1-5. WHEEL DRIVE - E450A/E450AJ - UL LISTED
22 E450A/E450AJ/M450AJ 3121649
SECTION 1 - FRAME
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
100
1001176309
1
Cable, Kit (See ELECTRICAL SECTION for Breakdown)
1001167645
Ref
WHEEL DRIVE - E450A/E450AJ - UL LISTED
C 1 0100011
AR
Locking Compound
2 0100019
AR
Locking Compound
3 0641406
6
Bolt, 1/4-20 X 3/4
4 0641508
1
Bolt, 5/16-18 X 1
5 0641524
4
Bolt, 5/16-18 X 3
6 0641609
8
Bolt, 3/8-16 X 1-1/8
7 0641826
4
Bolt, 1/2-13 X 3-1/4
8 0682014
12
Bolt , 5/8-11 X 1-3/4, Grade 8
9 0840031
6
Boot, Terminal d Shaped
10
0840032
6
Boot, Terminal b Shaped
11
0920113
2
Brake, Mulit-Disc
11
See Note
2
Ring, Sensor (Note: Not Available - Purchase p/n 0920113)
11
7007977
2
Ring, Bearing Retaining (Large) (1 per Assembly)
11
7011716
2
Ring, Bearing Retaining (Small) (1 per Assembly)
11
7007913
4
Bolt
11
7011757
2
Complete Repair Kit (Includes Case and Oil Seals, O-Rings,
Back-up Rings, Stator and Rotor Discs, Return Plate, Springs,
Bearing and Brake to Hub Gasket (1 per Assembly)
11
2900768
2
Bearing Kit (1 per Assembly)
11
7007900
2
Seal, Oil - Front (1 per Assembly)
11
7007933
2
Gasket, Brake to Hub (1 per Assembly)
11
70002408
2
Gasket, Brake to Motor (1 per Assembly) (Not Included in Repair
Kit) 13
1600292
1
Controller, Power Module
14
1600293
1
Module, Positrac/Tilt
15
1600300
1
Controller, UL Contactor Panel (See ELECTRICAL SECTION for
Breakdown)
16
2780282
2
Drive Hub Assembly (See DRIVE HUB ASSEMBLY for
Breakdown)
17
3020008
1.5 l
Lubricant, Mobilube HD 80W-90
18
3020037
AR
Lube, Coupling Grease
19
3160237
2
Motor, Drive (See DRIVE MOTOR ASSEMBLY for Breakdown)
20
3300426
18
Nut, Flange, 5/8-18UNF
21
3300454
6
Nut, 1/4-20
22
3310601
4
Nut, #6-32
23
3311505
5
Nut, Lock, 5/16-18
24
3910624
4
Screw, 6-32 X 1-1/2
25
3990105
2
Speed Sensor, Assembly
26
4240084
1
Strap, Anti-Static
27
4568114
6
Tube, Spacer
28
4711400
8
Washer, 1/4
29
4711600
8
Washer, 3/8
30
4750600
8
Washer, #6
31
4751500
10
Washer, 5/16
32
4760600
4
Washer, Lock, #6
33
4892000
12
Washer, 5/8
43
4922103
1
Harness, Battery Charger (Not Shown - See ELECTRICAL
SECTION for Breakdown)
48
0340047
2
Band, Motor
FIGURE 1-5. WHEEL DRIVE - E450A/E450AJ - UL LISTED
3121649 E450A/E450AJ/M450AJ 23
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
49
0721006
4
Bolt, #10-24 X .750
50
0861375
1
Cover 52
1704712
1
Decal, 300Amp Fuse
53
2400044
1
Fuse, Mounting Block
54
2400062
1
Fuse, 300 Amp
55
2540037
2
Grommet
56
3311001
6
Nut, #10-24
57
3311501
2
Nut, 5/16-18
58
4711500
4
Washer, 5/16
59
4751000
12
Washer, #10
60
0641430
2
Bolt, 1/4-20 X 3-3/4
62
1320172
1
Handle, Pull
63
3311401
2
Nut, 1/4-20
SECTION 1 - FRAME
24 E450A/E450AJ/M450AJ 3121649
SECTION 1 - FRAME
FIGURE 1-6. WHEEL DRIVE - M450AJ
26 E450A/E450AJ/M450AJ 3121649
FIGURE 1-6. WHEEL DRIVE - M450AJ
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001168731
Ref
WHEEL DRIVE - M450AJ
C 1 0100011
AR
Locking Compound
2 0100019
AR
Locking Compound
3 0641406
6
Bolt, 1/4-20 X 3/4
4 0641508
1
Bolt, 5/16-18 X 1
5 0641524
4
Bolt, 5/16-18 X 3
6 0641609
8
Bolt, 3/8-16 X 1-1/8
7 0641826
4
Bolt, 1/2-13 X 3-1/4
8 0682012
12
Bolt, 5/8-11 X 1-1/2, Grade 8
9 0840031
6
Boot, Terminal d Shaped
10
0840032
6
Boot, Terminal b Shaped
11
0920113
2
Brake, Mulit-Disc
11
See Note
2
Ring, Sensor (Note: Not Available - Purchase p/n 0920113)
11
7007977
2
Ring, Bearing Retaining (Large) (1 per Assembly)
11
7011716
2
Ring, Bearing Retaining (Small) (1 per Assembly)
11
7007913
4
Bolt
11
7011757
2
Complete Repair Kit (Includes Case and Oil Seals, O-Rings,
Back-up Rings, Stator and Rotor Discs, Return Plate, Springs,
Bearing and Brake to Hub Gasket (1 per Assembly)
11
2900768
2
Bearing Kit (1 per Assembly)
11
7007900
2
Seal, Oil - Front (1 per Assembly)
11
7007933
2
Gasket, Brake to Hub (1 per Assembly)
11
70002408
2
Gasket, Brake to Motor (1 per Assembly) (Not Included in Repair
Kit) 13
1600292
1
Controller, Power Module
14
1600293
1
Module, Positrac/Tilt
15
1600294
1
Contactor, Dual Motor Panel (See ELECTRICAL SECTION for
Breakdown)
16
2780282
2
Drive Hub Assembly (See DRIVE HUB ASSEMBLY for
Breakdown)
17
3020008
1.5 l
Lubricant, Mobilube HD 80W-90
18
3020037
AR
Lube, Coupling Grease
19
3160237
2
Motor (See DRIVE MOTOR ASSEMBLY for Breakdown)
20
3300426
18
Nut, Flange, 5/8-18UNF
21
3300454
6
Nut, 1/4-20
22
3310601
4
Nut, #6-32
23
3311505
5
Nut, Lock, 5/16-18
24
3910624
4
Screw, 6-32 X 1-1/2
25
3990105
2
Speed Sensor, Assembly
26
4240084
1
Strap, Anti-Static
27
4568114
6
Tube, Spacer
28
4711400
8
Washer, 1/4
29
4711600
8
Washer, 3/8
30
4750600
8
Washer, #6
31
4751500
10
Washer, 5/16
32
4760600
4
Washer, Lock, #6
33
4892000
12
Washer, 5/8
43
4922103
1
Harness, Battery Charger (Not Shown - See ELECTRICAL
SECTION for Breakdown)
48
0641430
2
Bolt, 1/4-20 X 3-3/4
49
3311401
2
Nut, 1/4-20
SECTION 1 - FRAME
3121649 E450A/E450AJ/M450AJ 27
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
51
1320172
1
Handle, Pull
100
1001176311
1
Cable, Kit (See ELECTRICAL SECTION for Breakdown)
SECTION 1 - FRAME
28 E450A/E450AJ/M450AJ 3121649
SECTION 1 - FRAME
FIGURE 1-7. HUB - DRIVE ASSEMBLY
30 E450A/E450AJ/M450AJ 3121649
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