Illustrated Parts Manual
Models 800A 800AJ
S/N 0300069000 to S/N 0300140000
P/N
3121854
April 30, 2014
REVISION LOG
GROUND MODULE MODULE IDENTIFICATION
MODULE ON MACHINES |
MODULE ON MACHINES |
“WITHOUT UGM” |
“WITH UGM” |
(UNIVERSAL |
(UNIVERSAL |
GROUND MODULE) |
GROUND MODULE) |
September 30, 2002 - Original Issue Of Manual (Manual edited to 0010580 Revision 21)
February 7, 2003 - Revised (Manual edited to 0010580 Revision 30)
June 30, 2003 - Revised (Manual edited to 0010580 Revision 45)
October 14, 2003 - Revised (Manual edited to 0010580 Revision 49)
February 10, 2004 - Revised (Manual edited to 0010580 Revision 49)
June 8, 2004 - Revised (Manual edited to 0010580 Revision 58)
October 19, 2004 - Revised (Manual edited to 0010580 Revision 64)
March 14, 2005 - Revised (Manual edited to 0010580 Revision 71)
July 15, 2005 - Revised (Manual edited to 0010580 Revision 74)
January 31, 2006 - Revised (Manual edited to 0010580 Revision 81)
May 31, 2006 - Revised (Manual edited to 0010580 Revision 88)
September 25, 2006 - Revised (Manual edited to 0010580 Revision 92)
April 17, 2007 - Revised (Manual edited to 0010580 Revision 101)
July 30, 2007 - Revised (Manual edited to 0010580 Revision 103)
December 7, 2007 - Revised (Manual edited to 0010580 Revision 105)
March 15, 2008 - Revised (Manual edited to 0010580 Revision 106)
November 28, 2008 - Revised (Manual edited to 0010580 Revision 115)
May 15, 2009 - Revised (Manual edited to 0010580 Revision 117)
October 15, 2009 - Revised Manual (Manual edited to 0010580 Revision 135)
April 15, 2010 - Revised Manual (Manual edited to 0010580 Revision 143)
December 30, 2010 - Revised Manual (Manual edited to 0010580 Revision 153)
April 27, 2011 - Revised Manual
July 29, 2011 - Revised Manual
October 21, 2011 - Revised Manual
January 10, 2012 - Revised Manual
May 31, 2012 - Revised Manual
3121854 |
800A 800AJ |
A |
REVISION LOG
July 31, 2012 - Revised Manual
December 14, 2012 - Revised Manual
March 26, 2013 - Revised Manual
June 20, 2013 - Revised Manual
September 16, 2013 - Revised Manual
December 30, 2013 - Revised Manual
April 30, 2014 - Revised Manual
B |
800A 800AJ |
3121854 |
TABLE OF CONTENTS
FIGURE NO. |
TITLE |
PAGE NO. |
SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . .1-1 |
1-1 AXLE AND STEERING INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 1-2 TIRE AND WHEEL INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8 1-3 DRIVE HUB ASSEMBLIES (SN 0300069000 TO SN 0300083332) . . . . . . . . . . . . . . . 1-12 1-4 DRIVE HUB ASSEMBLY (SN 0300083332 TO SN 0300140000) . . . . . . . . . . . . . . . . . 1-16 1-5 DRIVE MOTOR ASSEMBLY (SN 0300069000 TO SN 0300083332) . . . . . . . . . . . . . . 1-20 1-6 DRIVE MOTOR ASSEMBLY (ORIGINAL EQUIPMENT) (SN 0300083332 TO
SN 0300140000) (4 BOLT ASSEMBLY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-22 1-7 DRIVE MOTOR ASSEMBLY (SERVICE REPLACEMENT) (SN 0300083332 TO
SN 0300140000) (5 BOLT ASSEMBLY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-26 1-8 DRIVE VALVES & SHIELDS INSTALLATIONS (SN 0300069000 TO
SN 0300083332). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-30 1-9 DRIVE VALVES & SHIELDS INSTALLATIONS (SN 0300083332 TO
SN 0300140000). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-32 1-10 TOW PACKAGE INSTALLATION (2WS ONLY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-36
SECTION 2 - TURNTABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
2-1 CONTROL VALVES & HORN INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 2-2 MAIN CONTROL VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6 2-3 ACCESSORY VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-4 AUXILIARY PUMP ASSEMBLY (SN 0300109067 TO SN 0300140000) . . . . . . . . . . . . 2-12 2-5 TURNTABLE BEARING AND SWING DRIVE INSTALLATION . . . . . . . . . . . . . . . . . . . 2-16 2-6 SWING MOTOR/HUB ASSEMBLY (SN 0300069000 TO SN 0300134353) . . . . . . . . . 2-18 2-7 SWING MOTOR/HUB ASSEMBLY (SN 0300134353 TO SN 0300140000) . . . . . . . . . 2-24 2-8 CATERPILLAR ENGINE INSTALLATION (SN 0300069000 to SN 0300139400) . . . . . 2-28 2-9 CATERPILLAR ENGINE INSTALLATION (SN 0300139400 TO SN 0300140000). . . . . 2-38 2-10 2500W GENERATOR INSTALLATION - CATERPILLAR MACHINES (OPTIONAL). . . . 2-46 2-11 DEUTZ ENGINE INSTALLATION (SN 0300069000 TO SN 0300077500) . . . . . . . . . . 2-50 2-12 DEUTZ ENGINE INSTALLATION (SN 0300077500 TO SN 0300140000) . . . . . . . . . . 2-56 2-13 2500W GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL). . . . . . . . . . 2-68 2-14 PISTON PUMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-72 2-15 TANK INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-76 2-16 ROTARY COUPLING INSTALLATION (SN 0300069000 TO SN 0300083332) . . . . . . 2-80 2-17 ROTARY COUPLING INSTALLATION (SN 0300083332 TO SN 0300137975). . . . . . . 2-82 2-18 ROTARY COUPLING INSTALLATION (SN 0300137975 TO SN 0300140000). . . . . . . 2-86 2-19 GROUND CONTROL BOX ASSEMBLY (WITHOUT UGM) . . . . . . . . . . . . . . . . . . . . . . 2-90 2-20 GROUND CONTROL BOX ASSEMBLY (WITH UGM). . . . . . . . . . . . . . . . . . . . . . . . . . 2-94 2-21 ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED) . . . . . . . . . . . . . . 2-98 2-22 HOODS INSTALLATION (SN 0300069000 TO SN 0300089982) . . . . . . . . . . . . . . . . . 2-102 2-23 HOODS INSTALLATION (SN 0300089982 TO SN 0300140000) . . . . . . . . . . . . . . . . . 2-106 2-24 ENGINE TRAY JACK INSTALLATION (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-112
SECTION 3 - BOOM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
3-1 BOOM AND CYLINDER INSTALLATION - 800A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 3-2 BOOM AND CYLINDER INSTALLATION - 800AJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6 3-3 TOWER BOOM ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10 3-4 MAIN BOOM ASSEMBLIES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14 3-5 ROTATOR ASSEMBLY (FRONT ENTRY PLATFORM) . . . . . . . . . . . . . . . . . . . . . . . . . 3-18 3-6 ROTATOR ASSEMBLY (SIDE ENTRY PLATFORM) . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22 3-7 VALVE AND LIMIT SWITCH INSTALLATIONS (BOOM MOUNTED). . . . . . . . . . . . . . . 3-24
3121854 |
800A 800AJ |
i |
TABLE OF CONTENTS
FIGURE NO. |
TITLE |
PAGE NO. |
SECTION 4 - PLATFORM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
4-1 PLATFORM COMPONENTS INSTALLATION (FRONT ENTRY PLATFORM) . . . . . . . . 4-2 4-2 PLATFORM COMPONENTS INSTALLATION (SIDE ENTRY PLATFORM) . . . . . . . . . . 4-6 4-3 PLATFORM COMPONENTS INSTALLATION (FALL ARREST FOR PLATFORM) . . . . . 4-10 4-4 PLATFORM CONSOLE ASSEMBLY (SN 0300069000 TO SN 0300137975) . . . . . . . . 4-12 4-5 PLATFORM CONSOLE ASSEMBLY (SN 0300137975 TO SN 0300140000) . . . . . . . . 4-18 4-6 CONTROLLER ASSEMBLY (SWING & LIFT). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22 4-7 CONTROLLER ASSEMBLY (DRIVE & STEER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26 4-8 SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . 4-30
SECTION 5 - CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
5-1 AXLE LOCKOUT CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 5-2 UPRIGHT LEVEL CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4 5-3 LIFT CYLINDER ASSEMBLY - JIB (800AJ ONLY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6 5-4 LIFT CYLINDER ASSEMBLY - MAIN BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8 5-5 LIFT CYLINDER ASSEMBLY - TOWER BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10 5-6 MASTER CYLINDER ASSEMBLY - 800A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12 5-7 MASTER CYLINDER ASSEMBLY - 800AJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14 5-8 SLAVE CYLINDER ASSEMBLIES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16 5-9 STEER CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20 5-10 TELESCOPE CYLINDER ASSEMBLY - MAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22 5-11 TELESCOPE CYLINDER ASSEMBLY - TOWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24
SECTION 6 - HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1
6-1 AXLE LOCKOUT HYDRAULIC DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 6-2 DRIVE HYDRAULIC DIAGRAM - 2WD (SN 0300069000 TO SN 0300083332) . . . . . . . 6-4 6-3 DRIVE HYDRAULIC DIAGRAM - 2WD (SN 0300083332 TO SN 0300140000) . . . . . . . 6-8 6-4 DRIVE HYDRAULIC DIAGRAM - 4WD/2WS (SN 0300069000 TO SN 0300083332). . . 6-14 6-5 DRIVE HYDRAULIC DIAGRAM - 4WD/2WS (SN 0300083332 TO SN 0300140000). . . 6-18 6-6 STANDARD HYDRAULIC DIAGRAM (WITH FENNER & HALDEX BRAND
AUXILIARY PUMP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-24 6-7 STANDARD HYDRAULIC DIAGRAM (WITH BUCHER BRAND AUXILIARY PUMP) . . . 6-28 6-8 HYDRAULIC DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-32
SECTION 7 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1
7-1 ELECTRICAL DIAGRAM LIST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 7-2 HARNESS COMPONENTS INSTALLATION WITHOUT UGM . . . . . . . . . . . . . . . . . . . 7-4 7-3 HARNESS COMPONENTS INSTALLATION WITH UGM . . . . . . . . . . . . . . . . . . . . . . . 7-24
SECTION 8 - DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1
8-1 DECAL INSTALLATION (SN 0300069000 TO SN 0300078346) . . . . . . . . . . . . . . . . . . 8-2 8-2 DECAL INSTALLATION (SN 0300078346 TO SN 0300089982) . . . . . . . . . . . . . . . . . . 8-6 8-3 DECAL INSTALLATION (SN 0300089982 TO SN 0300140000) . . . . . . . . . . . . . . . . . . 8-10
SECTION 9 - RECOMMENDED SERVICE PARTS STOCK. . . . . . . . . . . . . . . . . . . . . . . . .9-1 SECTION 10 - SPECIAL OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-1 SECTION 11 - PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-1
ii |
800A 800AJ |
3121854 |
SECTION 1
FRAME
3121854 |
800A 800AJ |
1-1 |
SECTION 1 FRAME
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
1-2 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
800A 800AJ |
3121854 |
||||||||||||||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
SECTION 1 FRAME
FIGURE 1-1. AXLE AND STEERING INSTALLATION
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
0258286 |
Ref |
FIXED AXLE INSTALLATION |
C |
1 |
0100011 |
AR |
Compound, Locking |
|
2 |
0681608 |
4 |
Bolt 3/8in-16NC x 1in (Grade 8) |
|
3 |
Not Used |
|
|
|
4 |
0641820 |
2 |
Bolt 1/2in-13NC x 2-1/2in |
|
5 |
0642212 |
1 |
Bolt 3/4in-10NC x 1-1/2in |
|
6 |
0962102 |
2 |
Bushing, Garmax |
|
7 |
3422703 |
1 |
Pin, Axle Pivot |
|
8 |
3538047 |
2 |
Shim, Wear |
|
9 |
3539877 |
2 |
Plate, Stop |
|
10 |
3539878 |
2 |
Plate, Stop |
|
11 |
3841287 |
1 |
Keeper, Pin |
|
12 |
4070878 |
AR |
Shim 1/16in |
|
13 |
4070879 |
AR |
Shim 1/8in |
|
14 |
4070944 |
AR |
Shim 1/16in |
|
15 |
4070945 |
AR |
Shim 1/4in |
|
16 |
4711600 |
4 |
Flatwasher 3/8in Narrow |
|
17 |
4740472 |
1 |
Washer, Special |
|
18 |
Not Used |
|
|
|
19 |
4845658 |
1 |
Axle Weldment |
|
|
|
Ref |
OSCILLATING AXLE INSTALLATIONS |
|
|
|
Ref |
Oscillating Axle Without Tow Package |
|
|
0272269 |
Ref |
SN 0300069000 to SN 0300083332 |
A |
|
0274264 |
Ref |
SN 0300083332 to SN 0300140000 |
B |
|
|
Ref |
Oscillating Axle With Tow Package |
|
|
0272655 |
Ref |
SN 0300069000 to SN 0300083332 |
A |
|
0274265 |
Ref |
SN 0300083332 to SN 0300138599 (Note: No Longer |
B |
|
|
|
Available after SN 0300138599) |
|
101 |
0100011 |
AR |
Compound, Locking |
|
102 |
0641414 |
4 |
Bolt 1/4in-20NC x 1-3/4in (SN 0300069000 to |
|
|
|
|
SN 0300083332 Only) |
|
103 |
0641608 |
4 |
Bolt 3/8in-16NC x1in |
|
104 |
Not Used |
|
|
|
105 |
0642212 |
1 |
Bolt 3/4in-10NC x 1-1/2in |
|
106 |
0962102 |
2 |
Bushing, Composite |
|
107 |
Not Used |
|
|
|
108 |
1683078 |
2 |
Lockout Cylinder Assembly (See CYLINDER SECTION for |
|
|
|
|
Breakdown) |
|
109 to 111 |
Not Used |
|
|
|
112 |
3422703 |
1 |
Pin, Main Pivot |
|
113 |
3538047 |
2 |
Shim, Axle Wear |
|
114 |
3841143 |
4 |
Shaft, Keeper 3/8in Dia x 3in |
|
115 |
3841287 |
1 |
Shaft, Keeper 3/8in Dia x 6in |
|
116 |
4070878 |
2 |
Shim, Axle Wear |
|
117 |
4070879 |
2 |
Shim, Axle Wear |
|
118 |
Not Used |
|
|
|
|
|
|
|
|
3121854 |
800A 800AJ |
1-3 |
SECTION 1 FRAME
FIGURE 1-1. AXLE AND STEERING INSTALLATION (CONTINUED)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
119 |
4640871 |
1 |
Valve, Lockout (SN 0300069000 to SN 0300083332 Only) |
|
|
7012693 |
1 |
Seal Kit - 4640871 Valve |
|
|
7002840 |
1 |
Pin Removal Tool |
|
120 |
4711400 |
4 |
Flatwasher 1/4in Narrow (SN 0300069000 to |
|
|
|
|
SN 0300083332 Only) |
|
121 |
4711600 |
4 |
Flatwasher 3/8in Narrow |
|
122 |
4740472 |
1 |
Washer, Special |
|
123 |
Not Used |
|
|
|
124 |
|
1 |
Axle Weldment Options: |
|
|
4845658 |
|
Axle Without Tow Package |
|
|
4846413 |
|
Axle With |
|
125 |
0641816 |
2 |
Bolt 1/2in-13NC x 2in (SN 0300069000 to SN 0300083332 |
|
|
|
|
Only) |
|
126 |
1100086 |
1 |
Plate, Cam Lockout (SN 0300069000 to SN 0300083332 |
|
|
|
|
Only) |
|
127 |
4751800 |
4 |
Flatwasher 1/2in (SN 0300069000 to SN 0300083332 Only) |
|
128 |
3422702 |
2 |
Pin |
|
129 |
3422755 |
2 |
Pin |
|
130 |
0681608 |
4 |
Bolt 3/8in-16NC x1in (Grade 8) |
|
131 |
4568514 |
2 |
Spacer, Tube (SN 0300069000 to SN 0300083332) |
|
|
|
Ref |
STEERING INSTALLATIONS |
|
|
|
Ref |
2WS |
|
|
0258287 |
Ref |
SN 0300069000 to SN 0300069775 |
F |
|
0272003 |
Ref |
SN 0300069775 to SN 0300140000 |
B |
|
|
Ref |
4WS (Rear Steering Typical / Double Qty Listed for 4WS) |
|
|
0258909 |
Ref |
SN 0300069000 to SN 0300132176 |
C |
|
1001100156 |
Ref |
SN 0300132176 to SN 0300140000 |
B |
|
1001137261 |
Ref |
King Pin Kit |
A |
|
|
Ref |
Note: Before ordering king pin kit, verify that machines is |
|
|
|
|
equipped with the original components (king pin with 4 bolt |
|
|
|
|
holes) or service kit components (king pin with 8 bolt |
|
|
|
|
holes). |
|
|
|
|
- If the king pin hole in the axle measurement exceeds |
|
|
|
|
2.252in OD or is elongated, use King Pin Kit |
|
|
|
|
p/n 1001137261. |
|
|
|
Ref |
Note: See Tow Package Installation for Steering |
|
|
|
|
Components on Machines with Tow Option. |
|
201 |
0100011 |
AR |
Compound, Locking |
|
202 |
0362726 |
1 |
Tie-Rod |
|
203 |
0641608 |
6 |
Bolt 3/8in-16NC x 1in |
|
204 |
|
AR |
Bolt Options: |
|
|
|
|
2WS |
|
|
0641608 |
8 |
SN 0300069000 to SN 0300069775 (3/8in-16NC x 1in) |
|
|
0641810 |
16 |
SN 0300069775 to SN 0300140000 |
|
|
|
|
(1/2in-13NC x 1-1/4in) |
|
|
|
|
4WS |
|
|
0641608 |
8 |
SN 0300069000 to SN 0300132176 (3/8in-16NC x 1in) |
|
|
0641810 |
16 |
SN 0300132176 to SN 0300140000 |
|
|
|
|
(1/2in-13NC x 1-1/4in) |
|
|
|
|
|
|
1-4 |
800A 800AJ |
3121854 |
SECTION 1 FRAME
FIGURE 1-1. AXLE AND STEERING INSTALLATION (CONTINUED)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
205 |
|
4 |
Bearing Options: |
|
|
|
|
2WS |
|
|
0962224 |
|
SN 0300069000 to SN 0300069775 |
|
|
0962448 |
|
SN 0300069775 to SN 0300140000 |
|
|
|
|
4WS |
|
|
0962224 |
|
SN 0300069000 to SN 0300132176 |
|
|
0962448 |
|
SN 0300132176 to SN 0300140000 |
|
206 |
0962152 |
2 |
Bearing, Garmax |
|
207 |
Not Used |
|
|
|
208 |
1683740 |
2 |
Steer Cylinder Assembly (See CYLINDER SECTION for |
|
|
|
|
Breakdown) |
|
209 to 210 |
Not Used |
|
|
|
211 |
3422701 |
2 |
Pin, Steer, Spindle Attach |
|
212 |
3422702 |
2 |
Pin, Tie-Rod |
|
213 |
Not Used |
|
|
|
214 |
3841143 |
6 |
Shaft, Keeper 3/8in x 3in |
|
215 |
|
1 |
Spindle Weldment (Right Side) Options: |
|
|
|
|
2WS |
|
|
4130357 |
|
SN 0300069000 to SN 0300069775 |
|
|
4130389 |
|
SN 0300069775 to SN 0300140000 |
|
|
|
|
4WS |
|
|
4130357 |
|
SN 0300069000 to SN 0300132176 |
|
|
4130389 |
|
SN 0300132176 to SN 0300140000 |
|
216 |
|
1 |
Spindle Weldment (Left Side) Options: |
|
|
|
|
2WS |
|
|
4130358 |
|
SN 0300069000 to SN 0300069775 |
|
|
4130390 |
|
SN 0300069775 to SN 0300140000 |
|
|
|
|
4WS |
|
|
4130358 |
|
SN 0300069000 to SN 0300132176 |
|
|
4130390 |
|
SN 0300132176 to SN 0300140000 |
|
217 |
4740111 |
4 |
Washer, Special |
|
218 |
Not Used |
|
|
|
219 |
4740463 |
AR |
Washer, Thrust (.250in) |
|
220 |
4740473 |
2 |
Washer, Special |
|
221 |
1001103810 |
AR |
Washer, Thrust (.187in) |
|
222 |
4740256 |
AR |
Washer, Thrust (.125in) |
|
223 |
|
4 |
Kingpin Options: |
|
|
|
|
2WS |
|
|
3422753 |
|
SN 0300069000 to SN 0300069775 |
|
|
3422972 |
|
SN 0300069775 to SN 0300140000 |
|
|
|
|
4WS |
|
|
3422753 |
|
SN 0300069000 to SN 0300132176 |
|
|
3422972 |
|
SN 0300132176 to SN 0300140000 |
|
224 |
3422754 |
2 |
Pin, Attach |
|
|
|
|
|
|
3121854 |
800A 800AJ |
1-5 |
SECTION 1 FRAME
FIGURE 1-1. AXLE AND STEERING INSTALLATION (CONTINUED)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
|
Ref |
HUB INSTALLATION (2WD ONLY) |
|
|
0270209 |
Ref |
SN 0300069000 to SN 0300083332 |
B |
|
0273378 |
Ref |
SN 0300083332 to SN 0300140000 |
D |
301 |
0100011 |
AR |
Compound, Locking |
|
302 to 303 |
Not Used |
|
|
|
304 |
0682016 |
16 |
Bolt 5/8in-16NC x 2in (Grade 8) |
|
305 |
Not Used |
|
|
|
306 |
2780229 |
2 |
Hub Assembly (See Items 401-412 for Breakdown) |
|
307 to 309 |
Not Used |
|
|
|
310 |
3300007 |
20 |
Lugnut |
|
311 to 314 |
Not Used |
|
|
|
315 |
4892000 |
16 |
Flatwasher 5/8in Hardened |
|
|
2780229 |
Ref |
HUB ASSEMBLY (2WD ONLY) |
A |
401 |
7017052 |
2 |
Spindle (1 per Assembly) |
|
402 |
7017053 |
2 |
Housing (1 per Assembly) |
|
403 |
7010404 |
2 |
Cup, Bearing - Inner (1 per Assembly) |
|
404 |
7010405 |
2 |
Cone, Bearing - Inner (1 per Assembly) |
|
405 |
7017056 |
2 |
Cup, Bearing - Outer (1 per Assembly) |
|
406 |
7017055 |
2 |
Cone, Bearing - Outer (1 per Assembly) |
|
407 |
7010406 |
2 |
Seal, Lip (1 per Assembly) |
|
408 |
7000265 |
20 |
Stud (10 per Assembly) |
|
409 |
7017054 |
2 |
Dust Cap (1 per Assembly) |
|
410 |
7017051 |
2 |
Washer, Special (1 per Assembly) |
|
411 |
7017057 |
2 |
Washer, Tanged (1 per Assembly) |
|
412 |
7017058 |
2 |
Nut, Bearing (1 per Assembly) |
|
501 |
|
Ref |
FRAME WELDMENT OPTIONS: |
|
|
|
Ref |
SN 0300069000 to SN 0300083332 |
|
|
2360601 |
|
2WD/2WS with Foam-Filled Tires |
|
|
2360603 |
|
4WD/2WS with Foam-Filled Tires |
|
|
2360591 |
|
4WD/4WS with Foam-Filled Tires |
|
|
|
Ref |
SN 0300083332 to SN 0300140000 |
|
|
Use 2360645 |
|
2WD/2WS with Foam-Filled Tires (was p/n 2360639) |
|
|
Use 2360647 |
|
4WD/2WS with Foam-Filled Tires (was p/n 2360641) |
|
|
Use 2360709 |
|
4WD/4WS with Foam-Filled Tires (was p/n 2360643) |
|
|
|
|
|
|
1-6 |
800A 800AJ |
3121854 |
SECTION 1 FRAME
FIGURE 1-1. AXLE AND STEERING INSTALLATION (CONTINUED)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
|
|
|
|
3121854 |
800A 800AJ |
1-7 |
SECTION 1 FRAME
7 |
|
|
|
4 |
|
|
202 |
|
|
5 |
|
15 |
|
|
13 |
203 |
|
10 |
||
SN 0300069000 |
201 |
|
|
||
TO SN 0300083332 |
301 |
|
|
||
|
302 |
|
14 |
303 |
|
3 |
||
|
8
|
108 |
101 |
204 |
|
|
||
|
|
104 |
|
101 |
|
114 |
202 |
|
106 |
||
103 |
113 |
|
|
203
201
SN 0300083332 TO SN 0300140000
301
302
303
109
204
1-8 |
800A 800AJ |
3121854 |
SECTION 1 FRAME
FIGURE 1-2. TIRE AND WHEEL INSTALLATIONS
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
|
Ref |
WHEEL DRIVE INSTALLATIONS (SN 0300069000 TO |
|
|
|
|
SN 0300083332) |
|
|
0270209 |
Ref |
2WD/2WS |
B |
|
0270210 |
Ref |
4WD/2WS |
B |
|
0270211 |
Ref |
4WD/4WS |
B |
|
|
Ref |
Note: 2WD Qty Shown For 4WD, Double Qty Shown. |
|
1 to 2 |
Not Used |
|
|
|
3 |
0682016 |
16 |
Bolt 5/8in-11NC x 2in (Grade 8) |
|
4 |
Use 0920119 |
4 |
Drive Brake Assembly (was p/n 0920117) |
|
|
7018612 |
1 |
Repair Kit (Includes Case Seal, Piston Inner & Outer O-Rings |
|
|
|
|
& Back-up Rings, Stator Disc, Rotor Disc, Return Plate, |
|
|
|
|
Springs, Oil Seal, Bearing, 2 Retaining Rings & 2 Mounting |
|
|
|
|
Face Gaskets) (1 Per Assembly) |
|
|
7000731 |
2 |
Gasket, Mounting Face (2 Per Assembly) |
|
|
7007990 |
1 |
O-Ring, Mounting (1 Per Assembly) (0920119 Brake) |
|
|
|
Ref |
Note: No Other Parts Available. |
|
5 |
|
2 |
Drive Hub Assembly Options: (See DRIVE HUB ASSEMBLIES |
|
|
|
|
for Breakdown) |
|
|
2780227 |
|
2WD |
|
|
2780228 |
|
4WD |
|
6 |
Not Used |
|
|
|
7 |
3160204 |
2 |
Drive Motor Assembly (See DRIVE MOTOR ASSEMBLY for |
|
|
|
|
Breakdown) |
|
8 |
3300007 |
20 |
Nut, Wheel |
|
9 |
Not Used |
|
|
|
10 |
4300097 |
4 |
Stud |
|
11 to 12 |
Not Used |
|
|
|
13 |
4891800 |
4 |
Flatwasher 1/2in |
|
14 |
4892000 |
16 |
Flatwasher, 5/8in Hardened |
|
15 |
3311801 |
4 |
Nut 1/2in-13 NC |
|
|
|
Ref |
WHEEL DRIVE INSTALLATION (SN 0300083332 TO |
|
|
|
|
SN 0300140000) |
|
|
0273378 |
Ref |
2WD/2WS |
E |
|
0273704 |
Ref |
4WD/2WS |
D |
|
0274232 |
Ref |
4WD/4WS |
D |
|
|
Ref |
Note: 2WD Qty Shown. For 4WD, Double Qty Shown. |
|
101 |
0100011 |
AR |
Compound, Locking |
|
102 |
Not Used |
|
|
|
103 |
3311801 |
4 |
Nut 1/2in-13 NC |
|
104 |
0682016 |
16 |
Bolt 5/8in-11NC x 2in (Grade 8) |
|
105 |
2300016 |
AR |
Fluid, Hydraulic (Not Shown) |
|
106 |
2780272 |
2 |
Drive Hub Assembly (See DRIVE HUB ASSEMBLY for |
|
|
|
|
Breakdown) |
|
107 |
3020008 |
AR |
Lubricant (Not Shown) |
|
|
|
|
|
|
3121854 |
800A 800AJ |
1-9 |
SECTION 1 FRAME
FIGURE 1-2. TIRE AND WHEEL INSTALLATIONS (CONTINUED)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
108 |
|
2 |
Drive Motor Assembly Options: |
|
|
Use 3160347 |
2 |
2WD Rear (SN 0300083332 to SN 0300098925 p/n was |
|
|
|
|
3160308 - See DRIVE MOTOR ASSEMBLY (4 BOLT |
|
|
|
|
ASSEMBLY) for Breakdown) (SN 0300098925 to |
|
|
|
|
SN 0300140000 p/n 3160347 - See DRIVE MOTOR |
|
|
|
|
ASSEMBLY (5 BOLT ASSEMBLY) for Breakdown) |
|
|
Use 3160348 |
4 |
4WD Front & Rear (SN 0300083332 to SN 0300098644 p/n |
|
|
|
|
was 3160266 - See DRIVE MOTOR ASSEMBLY (4 BOLT |
|
|
|
|
ASSEMBLY) for Breakdown) (SN 0300098644 to |
|
|
|
|
SN 0300140000 p/n 3160348 - See DRIVE MOTOR |
|
|
|
|
ASSEMBLY (5 BOLT ASSEMBLY) for Breakdown) |
|
109 |
3300007 |
20 |
Nut, Wheel |
|
110 to 112 |
Not Used |
|
|
|
113 |
4891800 |
4 |
Flatwasher, 1/2in Hardened |
|
114 |
4892000 |
16 |
Flatwasher, 5/8in Hardened |
|
|
|
Ref |
TIRE AND WHEEL INSTALLATIONS |
|
|
0270886 |
Ref |
15-625 Foam-Filled |
A |
|
0270888 |
Ref |
18-625 Foam-Filled |
A |
|
0258399 |
Ref |
IN445/55D19.5 Foam-Filled |
B |
|
0274177 |
Ref |
IN385/65D19.5 Foam-Filled |
A |
|
0271085 |
2 |
15-625 Foam-Filled Left Side |
|
|
0271086 |
2 |
15-625 Foam-Filled Right Side |
|
|
0271090 |
2 |
18-625 Foam-Filled Left Side |
|
|
0271091 |
2 |
18-625 Foam-Filled Right Side |
|
|
0258333 |
2 |
IN445/55D19.5 Foam-Filled Left Side |
|
|
0258334 |
2 |
IN445/55D19.5 Foam-Filled Right Side |
|
|
4520348 |
2 |
IN385/65D19.5 Non-Marking Foam-Filled Left Side |
|
|
4520347 |
2 |
IN385/65D19.5 Non-Marking Foam-Filled Right Side |
|
|
|
Ref |
Note: Assemblies may require ballast/foam filling to |
|
|
|
|
manufacturer’s specifications prior to installing on a |
|
|
|
|
machine. Refer to Operation & Safety or Service & |
|
|
|
|
Maintenance Manuals. Purchase individual tire and/or rim |
|
|
|
|
only if able to foam fill tire & wheel assembly, otherwise, |
|
|
|
|
purchase complete assembly, |
|
201 |
Not Required |
1 |
Decal |
|
202 |
|
1 |
Tire Options: |
|
|
4520252 |
|
15-625 |
|
|
4520253 |
|
18.625 |
|
|
4520205 |
|
IN445/55D19.5 |
|
|
4520242 |
|
IN385/65D19.5 Non-Marking (15 x 19.5) |
|
203 |
Not Required |
1 |
Valve, Air |
|
204 |
|
1 |
Rim, Wheel Options: |
|
|
4860224 |
|
13 x 24.5 |
|
|
4860225 |
|
15 x 24.5 |
|
|
4860188 |
|
14 x 19.5 |
|
|
|
|
|
|
1-10 |
800A 800AJ |
3121854 |
SECTION 1 FRAME
FIGURE 1-2. TIRE AND WHEEL INSTALLATIONS (CONTINUED)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
0256196 |
Ref |
WHEEL COVER INSTALLATION (OPTIONAL) |
2/A |
301 |
1670776 |
4 |
Cover, Wheel |
|
302 |
0641550 |
20 |
Bolt 5/16in - 18NC x 6-1/4in |
|
303 |
0100011 |
AR |
Compound, Locking |
|
|
|
|
|
|
3121854 |
800A 800AJ |
1-11 |
SECTION 1 FRAME
6C |
|
|
6D |
9 |
|
21 |
||
17 |
||
6E |
10 |
|
6F |
||
7 |
||
6H |
||
|
||
6 |
8 |
|
6B |
7 |
|
|
||
6G |
|
|
6A |
11 |
|
|
2020 2
5
1 4
5
15
16
15
3G
3A |
3E |
|
|
|
|
|
|
1J |
|
3B |
|
|
3C |
3 |
|
|
|
14 |
3D |
|
2WD |
3C |
|
13 |
|
|
4WD |
3F |
|
|
|
|
12 |
|
|
|
3B |
|
15
16
15
25
1H
1E
1F
1G
1J
1
1N
1D
1C
1B
1A
19
1-12 |
800A 800AJ |
3121854 |
SECTION 1 FRAME
FIGURE 1-3. DRIVE HUB ASSEMBLIES (SN 0300069000 TO SN 0300083332)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
2780227 |
Ref |
DRIVE HUB ASSEMBLY (2WD) |
A |
|
2780228 |
Ref |
DRIVE HUB ASSEMBLY (4WD) |
D |
1 |
See Note |
1 |
Spindle/Housing Assembly (Note: Not Available - Purchase |
|
|
|
|
Individual Components.) |
|
1A |
7010464 |
1 |
Spindle |
|
1B |
7000236 |
1 |
Seal |
|
1C |
7000273 |
1 |
Cone, Bearing |
|
1D |
7000272 |
1 |
Cup, Bearing |
|
1E |
7000275 |
1 |
Cone, Bearing |
|
1F |
7000274 |
1 |
Cup, Bearing |
|
1G |
7017033 |
1 |
Housing |
|
1H |
7000239 |
1 |
Washer, Thrust |
|
1I |
7000240 |
1 |
Ring, Retaining |
|
1J |
7001928 |
1 |
Plug, Pipe |
|
1K |
Not Used |
|
|
|
1L |
Not Used |
|
|
|
1M |
Not Used |
|
|
|
1N |
7000265 |
10 |
Stud, Wheel |
|
2 |
7017034 |
1 |
Gear, Ring |
|
3 |
See Note |
1 |
Carrier Assembly (Note: Not Available - Purchase Individual |
|
|
|
|
Components.) |
|
3A |
7017036 |
1 |
Carrier |
|
3B |
7001901 |
6 |
Thrustwasher, Tanged |
|
3C |
7001902 |
96 |
Bearing, Needle |
|
3D |
7001903 |
3 |
Spacer, Thrust |
|
3E |
7017040 |
3 |
Shaft, Planet |
|
3F |
7017037 |
3 |
Gear, Cluster |
|
3G |
7001906 |
3 |
Rollpin |
|
4 |
7017035 |
1 |
Gear, Internal |
|
5 |
7000224 |
2 |
O-Ring |
|
6 |
See Note |
1 |
Cover Assembly (Note: Not Available - Purchase Individual |
|
|
|
|
Components.) |
|
6A |
7024155 |
1 |
Cover |
|
6B |
7017042 |
1 |
Cap |
|
6C |
7000220 |
4 |
Bolt 1/4in-20NC x 3/4in |
|
6D |
7000231 |
1 |
Cap, Disengage |
|
6E |
7000235 |
1 |
Rod, Disengage |
|
6F |
7000213 |
1 |
O-Ring |
|
6G |
7000238 |
1 |
O-Ring |
|
6H |
7017048 |
1 |
Plug, Pipe |
|
7 |
7000282 |
2 |
Thrustwasher |
|
8 |
7000283 |
1 |
O-Ring |
|
9 |
7000284 |
1 |
Ring, Retaining |
|
10 |
7017027 |
1 |
Ring, Retaining |
|
11 |
|
1 |
Shaft, Input Options: |
|
|
7017039 |
|
2WD |
|
|
7017044 |
|
4WD |
|
|
|
|
|
|
3121854 |
800A 800AJ |
1-13 |
SECTION 1 FRAME
FIGURE 1-3. DRIVE HUB ASSEMBLIES (SN 0300069000 TO SN 0300083332) (CONTINUED)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
12 |
|
1 |
Spacer, Input Options: |
|
|
7017041 |
|
2WD |
|
|
7017045 |
|
4WD |
|
13 |
|
1 |
Gear, Sun Options: |
|
|
7017038 |
|
2WD |
|
|
7017043 |
|
4WD |
|
14 |
|
AR |
Spacer, Input Options: |
|
|
Not Required |
0 |
2WD |
|
|
7017046 |
1 |
4WD |
|
15 |
7000287 |
4 |
Thrustwasher |
|
16 |
7000288 |
2 |
Thrustwasher |
|
17 |
7000289 |
12 |
Bolt 3/8in-16NC x 2-1/2in (Grade 8) |
|
18 |
Not Used |
|
|
|
19 |
7000290 |
1 |
Coupling |
|
20 |
7017047 |
2 |
Pin, Dowel |
|
21 |
|
AR |
Thrustwasher Options: |
|
|
7017050 |
1 |
2WD |
|
|
Not Required |
0 |
4WD |
|
22 to 24 |
Not Used |
|
|
|
25 |
7017068 |
1 |
Seal Kit (Includes Items 1B, 1I, 5, 6F, 6G, 15 &16) |
|
|
|
|
|
|
1-14 |
800A 800AJ |
3121854 |
SECTION 1 FRAME
FIGURE 1-3. DRIVE HUB ASSEMBLIES (SN 0300069000 TO SN 0300083332) (CONTINUED)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
|
|
|
|
3121854 |
800A 800AJ |
1-15 |
SECTION 1 FRAME
6C |
|
|
|
6D |
17 |
9 |
|
6E |
21 |
||
|
|||
|
10 |
||
6F |
|
||
|
7 |
||
6H |
|
||
6 |
|
8 |
|
6B |
|
||
|
|
||
6G |
|
7 |
|
|
|
||
|
6A |
11 |
|
|
|
2020
2 5
1 4
|
|
|
1H |
5 |
|
|
1E |
|
|
|
|
|
15 |
|
1F |
|
|
|
|
|
16 |
|
1 |
|
|
|
|
|
15 |
3G |
1G |
|
|
||
|
|
|
|
|
|
|
1J |
3 |
|
|
3E |
3A |
|
|
|
|
|
|
|
|
1J |
|
3B |
1N |
13 |
3C |
1D |
|
3D |
|
12 |
|
|
3C |
|
|
|
|
|
1C |
|
15 |
3F |
|
16 |
1B |
|
3B |
||
|
||
15 |
1A |
|
|
35 |
|
125 |
|
126A |
19 |
126B |
|
127 |
|
128 |
27 |
|
111
110
112
121 |
102 |
122
123
119
104
103
106
103
106 26
101
116
115
109
118
117
107
120
|
108 |
114 |
31 |
113 |
|
|
105 |
|
28 |
|
29 |
1-16 |
800A 800AJ |
3121854 |
SECTION 1 FRAME
FIGURE 1-4. DRIVE HUB ASSEMBLY (SN 0300083332 TO SN 0300140000)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
2780272 |
Ref |
DRIVE HUB/BRAKE ASSEMBLY |
B |
|
2780227 |
Ref |
Hub Assembly |
A |
1 |
See Note |
1 |
Spindle/Housing Assembly (Note: Not Available - Purchase |
|
|
|
|
Individual Components.) |
|
1A |
7010464 |
1 |
Spindle |
|
1B |
7000236 |
1 |
Seal |
|
1C |
7000273 |
1 |
Cone, Bearing |
|
1D |
7000272 |
1 |
Cup, Bearing |
|
1E |
7000275 |
1 |
Cone, Bearing |
|
1F |
7000274 |
1 |
Cup, Bearing |
|
1G |
7017033 |
1 |
Housing |
|
1H |
7000239 |
1 |
Washer, Thrust |
|
1I |
7000240 |
1 |
Ring, Retaining |
|
1J |
7001928 |
1 |
Plug, Pipe |
|
1K |
Not Used |
|
|
|
1L |
Not Used |
|
|
|
1M |
Not Used |
|
|
|
1N |
7000265 |
10 |
Stud, Wheel |
|
2 |
7024782 |
1 |
Gear, Ring |
|
3 |
See Note |
1 |
Carrier Assembly (Note: Not Available - Purchase Individual |
|
|
|
|
Components.) |
|
3A |
7024147 |
1 |
Carrier |
|
3B |
7001901 |
6 |
Thrustwasher, Tanged |
|
3C |
7001902 |
96 |
Bearing, Needle |
|
3D |
7001903 |
3 |
Spacer, Thrust |
|
3E |
7024146 |
3 |
Shaft, Planet |
|
3F |
7024148 |
3 |
Gear, Cluster |
|
3G |
7001906 |
3 |
Rollpin |
|
4 |
7024151 |
1 |
Gear, Internal |
|
5 |
7000224 |
1 |
O-Ring |
|
6 |
See Note |
1 |
Cover Assembly (Note: Not Available - Purchase Individual |
|
|
|
|
Components.) |
|
6A |
7024155 |
1 |
Cover |
|
6B |
7024783 |
1 |
Cap |
|
6C |
7000220 |
4 |
Bolt 1/4in-20NC x 3/4in |
|
6D |
7000231 |
1 |
Cap, Disengage |
|
6E |
7000235 |
1 |
Rod, Disengage |
|
6F |
7000213 |
1 |
O-Ring |
|
6G |
7000238 |
1 |
O-Ring |
|
6H |
7017048 |
1 |
Plug, Pipe |
|
7 |
7000282 |
2 |
Thrustwasher |
|
8 |
7000283 |
1 |
O-Ring |
|
9 |
7000284 |
1 |
Ring, Retaining |
|
10 |
7000285 |
1 |
Ring, Retaining |
|
11 |
7024781 |
1 |
Shaft, Input |
|
12 |
7024154 |
1 |
Spacer, Input |
|
13 |
7024149 |
1 |
Gear, Sun |
|
14 |
Not Used |
|
|
|
|
|
|
|
|
3121854 |
800A 800AJ |
1-17 |
SECTION 1 FRAME
FIGURE 1-4. DRIVE HUB ASSEMBLY (SN 0300083332 TO SN 0300140000) (CONTINUED)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
15 |
7000287 |
4 |
Thrustwasher |
|
16 |
7000288 |
2 |
Thrustwasher |
|
17 |
7000289 |
12 |
Bolt 3/8in-16NC x 2-1/2in (Grade 8) |
|
18 |
Not Used |
|
|
|
19 |
7000290 |
1 |
Coupling |
|
20 |
7017047 |
2 |
Pin, Dowel |
|
21 |
7017050 |
1 |
Thrustwasher |
|
22 to 25 |
Not Used |
|
|
|
26 |
7024182 |
1 |
Brake Assembly (Includes Items 101-123) |
|
27 |
7024763 |
2 |
O-Ring |
|
28 |
7024717 |
2 |
Stud 1/2in-13NC x 4-5/8in |
|
29 |
7024718 |
2 |
Nut 1/2in-13NC |
|
30 |
Not Used |
|
|
|
31 |
7000731 |
1 |
Gasket |
|
32 to 34 |
Not Used |
|
|
|
35 |
7017068 |
1 |
Seal Kit - Hub (Includes Items 1B,5,6F,6G & 8) |
|
|
7024182 |
Ref |
BRAKE ASSEMBLY |
|
101 |
7024189 |
1 |
Shaft |
|
102 |
Use 7024182 |
1 |
Housing (Note: Not Available - Purchase Complete Assy.) |
|
103 |
Use 7024193 |
2 |
Plate, Friction |
|
104 |
Use 7024193 |
1 |
Plate, Pressure |
|
105 |
7000731 |
1 |
Gasket |
|
106 |
Use 7024193 |
2 |
Plate, Outer |
|
107 |
See Note |
1 |
Gasket (Note: Use Item 125, 127 or 128.) |
|
108 |
7024191 |
1 |
Cylinder |
|
109 |
7024192 |
1 |
Piston |
|
110 |
Use 7024197 |
1 |
Bearing, Ball |
|
111 |
Use 7024197 |
1 |
Ring, Retaining |
|
112 |
Use 7024197 |
1 |
Seal, Shaft |
|
113 |
See Note |
6 |
Capscrew (Note: Not Available for Purchase.) |
|
114 |
See Note |
6 |
Lockwasher (Note: Not Available for Purchase.) |
|
115 |
Use 7024194 |
1 |
O-Ring |
|
116 |
Use 7024194 |
1 |
Ring, Back-up |
|
117 |
Use 7024194 |
1 |
O-Ring |
|
118 |
Use 7024194 |
1 |
Ring, Back-up |
|
119 |
7024190 |
2 |
Pin, Dowel |
|
120 |
See Note |
1 |
Plug (Note: Not Available - Purchase Locally.) |
|
121 |
See Note |
2 |
Plug (Note: Not Available - Purchase Locally.) |
|
122 |
Use 7024195 |
10 |
Spring Kit (Natural) |
|
123 |
Use 7024196 |
2 |
Spring Kit (Blue) |
|
124 |
Not Used |
|
|
|
125 |
7024194 |
1 |
Seal Kit - Brake (Includes Items 105, 107 & 115-118) |
|
126 |
|
|
Spring Kit - Brake Options: |
|
126A |
7024195 |
1 |
Includes 12 Natural Colored Springs Item 122 |
|
|
|
|
(was p/n 7024195) |
|
|
|
|
Note: Spring Kit no Longer Available, Purchase Kit p/n |
|
|
|
|
7024196. |
|
126B |
7024196 |
1 |
Includes 12 Natural & 2 Blue Colored Springs Items 122 & 123 |
|
|
|
|
|
|
1-18 |
800A 800AJ |
3121854 |
SECTION 1 FRAME
FIGURE 1-4. DRIVE HUB ASSEMBLY (SN 0300083332 TO SN 0300140000) (CONTINUED)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
127 |
7024193 |
1 |
Friction Disc Kit - Brake (Includes Items 103, 104, 106 & 107) |
|
128 |
7024197 |
1 |
Bearing Kit - Brake (Includes Items 107 & 110-112) |
|
|
|
|
|
|
3121854 |
800A 800AJ |
1-19 |
SECTION 1 FRAME
4 |
|
|
7 |
5 |
6 |
8 |
|
|
|
|
3
9
10
2
1 |
11 |
12
13
23
22 |
|
|
|
|
15 |
14 |
21 |
|
19 |
|
|
||
|
18 |
|
|
|||
20 |
17 |
16 |
|
|||
|
|
|
|
|
|
|
|
|
24 |
|
|
|
|
|
|
|
|
|
|
30 |
|
|
|
|
|
|
31 |
1-20 |
800A 800AJ |
3121854 |
SECTION 1 FRAME
FIGURE 1-5. DRIVE MOTOR ASSEMBLY (SN 0300069000 TO SN 0300083332)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
3160204 |
Ref |
DRIVE MOTOR ASSEMBLY |
A |
1 |
7012701 |
1 |
Shaft - 13 Teeth |
|
2 |
Use 2900788 |
1 |
Seal, Shaft |
|
3 |
7012702 |
2 |
Bearing, Cradle |
|
4 |
See Note |
1 |
Housing (Note: Not Available - Purchase Complete Assy.) |
|
5 |
7012703 |
1 |
Rod, Piston |
|
6 |
7012704 |
1 |
Piston, Stroking |
|
7 |
Use 2900788 |
1 |
O-Ring |
|
8 |
7012705 |
1 |
Nut, Adapter |
|
9 |
7012706 |
1 |
Bearing, Roller |
|
10 |
7012707 |
4 |
Bolt, Metric Socket Head M12 x 65 |
|
11 |
7012708 |
1 |
Block, Port |
|
12 |
7012709 |
1 |
Shim |
|
13 |
7012710 |
1 |
Pin, Dowel M6 x 18 |
|
14 |
Use 2900788 |
1 |
O-Ring |
|
15 |
7012711 |
1 |
Nut, Cap M10 x 1in |
|
16 |
7012712 |
1 |
Screw, Adjusting |
|
17 |
Use 2900788 |
2 |
O-Ring |
|
18 |
7012713 |
1 |
Nut, Jam M10 x 1in |
|
19 |
Use 7012716 |
1 |
Rotary Group Assembly |
|
20 |
See Note |
1 |
Plug (Note: Not Available - Purchase Locally.) |
|
21 |
Use 7012716 |
1 |
Plate, Swash |
|
22 |
7012714 |
1 |
Bearing, Roller |
|
23 |
7012715 |
1 |
V-Ring |
|
24 |
7012700 |
1 |
Control Plate Assembly |
|
25 to 29 |
Not Used |
|
|
|
30 |
2900788 |
1 |
Seal Kit (Includes Items 2,7,14,17 and O-Rings under Item 24) |
|
31 |
7012716 |
1 |
Rotary Group Kit (Includes Items 19 and 21) |
|
|
|
|
|
|
3121854 |
800A 800AJ |
1-21 |
SECTION 1 FRAME
FIGURE 1-6. DRIVE MOTOR ASSEMBLY (ORIGINAL EQUIPMENT) (SN 0300083332 TO SN
0300140000) (4 BOLT ASSEMBLY)
|
30 |
|
29 |
|
|
|
|
|
|
|
|
27 |
28 |
|
7 |
|
|
26 |
|
|
31 |
|
|
|
|
|
|
|
|
|
|
|
|
41 |
39 |
|
|
|
8 |
|
|
25 |
|
|
4 |
|
38 |
|
|
|
|
2 |
37 |
|
|
|
|
|
|
23 |
|
|
|
|
10 |
|
22 |
8 |
24 |
|
|
|
|
|
|
||
16 |
|
|
|
|
|
|
|
|
|
|
|
19 |
|
|
|
|
|
|
17 |
18 |
|
|
|
|
|
|
|
|
|
|
|
|
11 |
|
|
|
|
|
13 |
|
|
|
|
|
12 |
15 |
|
|
|
|
|
|
|
|
|
|
|
14 |
6 |
|
|
|
|
|
|
|
|
9 |
|
|
1 |
|
33 |
|
|
|
|
|
|
|
|
|
|
33 |
|
|
34 |
|
|
|
|
|
|
|
|
34 |
|
36 |
|
|
|
|
|
|
|
|
|
|
|
|
35 |
|
|
|
|
|
|
|
1 |
20 |
|
|
32 |
|
|
|
|
|
|
|
|
|
|
|
|
40 |
|
|
|
|
|
21 |
|
50 |
|
|
|
|
5 |
|
|
|
|
42 |
|
51A |
|
|
|
|
|
51B |
|
|
|
|
43 |
|
|
|
|
|
5 |
1-22 |
800A 800AJ |
3121854 |
SECTION 1 FRAME
FIGURE 1-6. DRIVE MOTOR ASSEMBLY (ORIGINAL EQUIPMENT) (SN 0300083332 TO SN
0300140000) (4 BOLT ASSEMBLY)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
|
Ref |
DRIVE MOTOR ASSEMBLY |
|
|
3160308 |
Ref |
2WD |
C |
|
3160266 |
Ref |
4WD |
C |
|
|
Ref |
Note: Original Equipment Motor p/n 3160308 & p/n 3160266 |
|
|
|
|
uses 4 bolts to assemble the motor. Service Replacement |
|
|
|
|
Motor p/n 3160347 & p/n 3160348 motors use 5 bolts to |
|
|
|
|
assemble the motor. Visually identify component before |
|
|
|
|
ordering parts. If equipped with p/n 3160347 or p/n 3160348 |
|
|
|
|
Refer to next illustration. |
|
1 |
7022302 |
2 |
Bearing, Journal |
|
2 |
Use 7022328 |
1 |
O-Ring |
|
3 |
Use 7022328 |
1 |
O-Ring |
|
4 |
7007446 |
1 |
Pin |
|
5 |
7007438 |
2 |
Ring, Retaining |
|
6 |
|
1 |
Swashplate Options: |
|
|
7024861 |
|
2WD |
|
|
7022305 |
|
4WD |
|
7 |
Use 7022328 |
1 |
O-Ring |
|
8 |
|
AR |
Pin Options: |
|
|
7027435 |
2 |
2WD |
|
|
Not Required |
0 |
4WD |
|
9 |
|
1 |
Cylinder Block Kit (Includes Items 11-19) Options: |
|
|
7027740 |
|
2WD |
|
|
7023907 |
|
4WD |
|
10 |
|
1 |
Plate, Valve Options: |
|
|
7024862 |
|
2WD |
|
|
7023908 |
|
4WD |
|
11 |
See Note |
1 |
Block, Cylinder (Note: Use Item 51A or 51B.) |
|
12 |
|
1 |
Guide, Slipper Retainer Options: |
|
|
Use 7027740 |
|
2WD |
|
|
7021277 |
|
4WD |
|
13 |
7021275 |
3 |
Pin, Slipper Hold Down |
|
14 |
|
9 |
Piston Assembly Options: |
|
|
7024865 |
|
2WD |
|
|
Use 7023907 |
|
4WD |
|
15 |
|
1 |
Retainer, Slipper Options: |
|
|
Use 7027740 |
|
2WD |
|
|
7022310 |
|
4WD |
|
16 |
7022311 |
1 |
Ring, Retaining |
|
17 |
|
1 |
Spring Options: |
|
|
7024867 |
|
2WD |
|
|
7022312 |
|
4WD |
|
18 |
|
1 |
Washer |
|
|
7022313 |
|
2WD |
|
|
Use 7023907 |
|
4WD |
|
19 |
7022314 |
1 |
Retainer, Spring |
|
20 |
7023910 |
1 |
Shaft |
|
21 |
7007439 |
1 |
Ring, Retaining |
|
|
|
|
|
|
3121854 |
800A 800AJ |
1-23 |
SECTION 1 FRAME
FIGURE 1-6. DRIVE MOTOR ASSEMBLY (ORIGINAL EQUIPMENT) (SN 0300083332 TO SN
0300140000) (4 BOLT ASSEMBLY) (CONTINUED)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
22 |
|
1 |
Cap, End - Axial Options: |
|
|
See Note |
|
2WD (Note: Not Available - Purchase Complete Assy.) |
|
|
7022367 |
|
4WD |
|
23 |
7022368 |
4 |
Screw |
|
24 |
7021249 |
1 |
Bearing, Needle |
|
25 |
7022321 |
1 |
Plug (Includes Item 26) |
|
26 |
Use 7022328 |
1 |
O-Ring |
|
27 |
7007420 |
1 |
Plug (Includes Item 28) |
|
28 |
Use 7022328 |
1 |
O-Ring |
|
29 |
7007419 |
2 |
Plug (Includes Item 30) |
|
30 |
Use 7022328 |
2 |
O-Ring |
|
31 |
|
1 |
Seat, Spring Options: |
|
|
7027741 |
|
2WD |
|
|
7022372 |
|
4WD |
|
32 |
|
1 |
Housing Options: |
|
|
7024870 |
|
2WD |
|
|
7022370 |
|
4WD |
|
33 |
7007419 |
2 |
Plug (Items Item 34) |
|
34 |
Use 7022328 |
2 |
O-Ring |
|
35 |
7022321 |
1 |
Plug (Items Item 36) |
|
36 |
Use 7022328 |
1 |
O-Ring |
|
37 |
Use 7022328 |
1 |
O-Ring |
|
38 |
Use 7022328 |
1 |
Ring, Seal |
|
39 |
|
1 |
Piston, Servo Options: |
|
|
7024871 |
|
2WD (Includes Items 37 & 38) |
|
|
7022323 |
|
4WD (Piston Only - Does not include items 37 & 38) |
|
40 |
7007437 |
1 |
Bearing |
|
41 |
7022326 |
1 |
Spring |
|
42 |
Use 7022328 |
1 |
Seal, Lip |
|
43 |
7022371 |
1 |
Washer, Support |
|
44 to 49 |
Not Used |
|
|
|
50 |
7022328 |
1 |
Seal Kit (Includes Items 2,3,7,26,28,30,34,36,37,38 and 42) |
|
51 |
|
1 |
Cylinder Block Kit (Includes Items 11-19) Options: |
|
51A |
7027740 |
|
2WD |
|
51B |
7023907 |
|
4WD |
|
|
|
|
|
|
1-24 |
800A 800AJ |
3121854 |