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3121682 |
2032ES/2632ES |
3 |
4 |
2032ES/2632ES |
3121682 |
3121682 |
2032ES/2632ES |
5 |
|
TABLE OF CONTENTS |
|
SECTION 1 - FRAME......................................................................................................................................................................... |
|
11 |
FIGURE 1-1. STEERING INSTALLATION (USA BUILT MACHINES)............................................................................................ |
12 |
|
FIGURE 1-2. STEERING INSTALLATION (CHINA BUILT MACHINES)........................................................................................ |
14 |
|
FIGURE 1-3. DRIVE HUB AND MODULE INSTALLATION ........................................................................................................... |
16 |
|
FIGURE 1-4. DRIVE MOTOR/HUB ASSEMBLY ............................................................................................................................ |
|
18 |
FIGURE 1-5. HUB ASSEMBLY - REAR ......................................................................................................................................... |
|
22 |
FIGURE 1-6. TIRE AND WHEEL ASSEMBLY ............................................................................................................................... |
|
24 |
FIGURE 1-7. POTHOLE PROTECTION INSTALLATION - NON-UL ............................................................................................. |
26 |
|
FIGURE 1-8. PROTECTION INSTALLATION - UL ........................................................................................................................ |
|
28 |
FIGURE 1-9. BATTERY CHARGER INSTALLATION WITH 110V PLUG & DELTA-Q CHARGER (ANSI, ANSI EXPORT, CSA & |
||
JAPANESE & UL SPECS).............................................................................................................................................................. |
|
30 |
FIGURE 1-10. BATTERY CHARGER INSTALLATION WITH 110V PLUG & EAGLE PERFORMANCE CHARGER (ANSI & CSA |
||
SPECS) .......................................................................................................................................................................................... |
|
32 |
FIGURE 1-11. BATTERY CHARGER INSTALLATION WITH LOCALLY SUPPLIED PLUG & DELTA-Q CHARGER (ANSI, ANSI |
||
EXPORT, CSA & CE SPECS) ........................................................................................................................................................ |
|
34 |
FIGURE 1-12. BATTERY CHARGER INSTALLATION WITH LOCALLY SUPPLIED PLUG & EAGLE PERFORMANCE |
|
|
CHARGER (ANSI & CSA SPECS) ................................................................................................................................................. |
|
36 |
FIGURE 1-13. BATTERY CHARGER INSTALLATIONWITH LOCALLY SUPPLIED PLUG (AUSTRALIAN SPEC) ...................... |
38 |
|
FIGURE 1-14. BATTERY CHARGER INSTALLATION WITH CHINESE PLUG (CHINESE SPEC)............................................... |
40 |
|
FIGURE 1-15. BATTERY CHARGER ASSEMBLY - DELTA-Q...................................................................................................... |
42 |
|
FIGURE 1-16. BATTERY CHARGER ASSEMBLY - EAGLE PERFORMANCE ............................................................................ |
44 |
|
FIGURE 1-17. BEACON (AMBER) LIGHT INSTALLATION (OPTIONAL) ..................................................................................... |
46 |
|
FIGURE 1-18. LADDER INSTALLATION - 2032ES ....................................................................................................................... |
|
48 |
FIGURE 1-19. LADDER INSTALLATION - 2632ES ....................................................................................................................... |
|
50 |
SECTION 2 - GROUND COMPONENTS........................................................................................................................................... |
|
53 |
FIGURE 2-1. GROUND CONTROL BOX/ALARM INSTALLATION - NO LSS (USA BUILT MACHINES) ..................................... |
54 |
|
FIGURE 2-2. GROUND CONTROL BOX/ALARM INSTALLATION - NO LSS (CHINA BUILT MACHINES).................................. |
56 |
|
FIGURE 2-3. GROUND CONTROL BOX/ALARM INSTALLATION - LSS (ALL SPECS EXCEPT CE SPEC (USA BUILT |
|
|
MACHINES) ................................................................................................................................................................................... |
|
58 |
FIGURE 2-4. GROUND CONTROL BOX/ALARM INSTALLATION - LSS (ALL SPECS EXCEPT CE SPEC (CHINA BUILT |
|
|
MACHINES) ................................................................................................................................................................................... |
|
60 |
FIGURE 2-5. GROUND CONTROL BOX/ALARM INSTALLATION - LSS (CE SPEC) (USA BUILT MACHINES)......................... |
62 |
|
FIGURE 2-6. GROUND CONTROL BOX/ALARM INSTALLATION - LSS (CE SPEC) (CHINA BUILT MACHINES) ..................... |
64 |
|
FIGURE 2-7. GROUND CONTROL BOX ASSEMBLY - NO LSS (USA BUILT MACHINES) ......................................................... |
66 |
|
FIGURE 2-8. GROUND CONTROL BOX ASSEMBLY - NO LSS (CHINA BUILT MACHINES) ..................................................... |
68 |
|
FIGURE 2-9. GROUND CONTROL BOX ASSEMBLY - LSS (ALL SPECS EXCEPT CE) (USA BUILT MACHINES) ................... |
70 |
|
FIGURE 2-10. GROUND CONTROL BOX ASSEMBLY - LSS (ALL SPECS EXCEPT CE) (CHINA BUILT MACHINES) ............. |
72 |
|
FIGURE 2-11. GROUND CONTROL BOX ASSEMBLY - LSS (CE SPECS) (USA BUILT MACHINES)........................................ |
74 |
|
FIGURE 2-12. GROUND CONTROL BOX ASSEMBLY - LSS (CE SPECS) (CHINA BUILT MACHINES) .................................... |
76 |
|
FIGURE 2-13. BATTERIES INSTALLATION - AGM AND EVG TYPE - 225 AH RATING (NON-LOCKING COVERS)................. |
78 |
|
FIGURE 2-14. BATTERIES INSTALLATION - AGM AND EVG TYPE - 225 AH RATING (NON-UL LOCKING COVERS) ........... |
80 |
|
FIGURE 2-15. BATTERIES INSTALLATION - AGM AND EVG TYPE - 225 AH RATING (UL LOCKING COVERS) .................... |
82 |
|
FIGURE 2-16. BATTERIES INSTALLATION - EV TYPE - 244 AH RATING (NON-LOCKING COVERS) ..................................... |
84 |
|
FIGURE 2-17. BATTERIES INSTALLATION - EV TYPE - 244 AH RATING (NON-UL LOCKING COVERS)................................ |
86 |
|
FIGURE 2-18. BATTERIES INSTALLATION - EV TYPE - 244 AH RATING (UL LOCKING COVERS)......................................... |
88 |
|
FIGURE 2-19. BATTERIES INSTALLATION - GC TYPE - 225 AH RATING (NON-LOCKING COVERS)..................................... |
90 |
|
FIGURE 2-20. BATTERIES INSTALLATION - GC TYPE - 225 AH RATING (NON-UL LOCKING COVERS) .............................. |
92 |
|
FIGURE 2-21. BATTERIES INSTALLATION - GC TYPE - 225 AH RATING (UL LOCKING COVERS) ....................................... |
94 |
|
FIGURE 2-22. BATTERY TRAY ASSEMBLY - NON-UL................................................................................................................ |
|
96 |
FIGURE 2-23. BATTERY TRAY ASSEMBLY - UL ......................................................................................................................... |
|
98 |
FIGURE 2-24. BATTERY COVER ASSEMBLY - NON-LOCKING ............................................................................................... |
100 |
|
FIGURE 2-25. BATTERY COVER ASSEMBLY - LOCKING ........................................................................................................ |
102 |
|
FIGURE 2-26. BRAKE DISCONNECT AND MDI (MULTIFUNCTION DIGITAL INDICATOR) GAUGE INSTALLATION............. |
104 |
|
FIGURE 2-27. BRAKE CABLE INSTALLATION (OPTIONAL) ..................................................................................................... |
106 |
|
SECTION 3 - SCISSORS ARMS ..................................................................................................................................................... |
|
109 |
FIGURE 3-1. SCISSORS ARMS INSTALLATION - 2032ES STANDARD HYDRAULIC OIL (USA BUILT MACHINES) ............. |
110 |
|
FIGURE 3-2. SCISSORS ARMS ASSEMBLY - 2032ES STANDARD HYDRAULIC OIL (USA BUILT MACHINES) .................. |
112 |
|
FIGURE 3-3. SCISSORS ARMS INSTALLATION - 2032ES STANDARD HYDRAULIC OIL (CHINA BUILT MACHINES) ......... |
114 |
|
FIGURE 3-4. SCISSORS ARMS ASSEMBLY - 2032ES STANDARD HYDRAULIC OIL (CHINA BUILT MACHINES)............... |
116 |
|
FIGURE 3-5. SCISSORS ARMS INSTALLATION - 2032ES BIODEGRADEABLE HYDRAULIC OIL (USA BUILT MACHINES) 118 |
||
FIGURE 3-6. SCISSORS ARMS ASSEMBLY - 2032ES BIODEGRADEABLE HYDRAULIC OIL (USA BUILT MACHINES) ..... |
120 |
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2032ES/2632ES |
7 |
TABLE OF CONTENTS |
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|
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FIGURE 3-7. SCISSORS ARMS INSTALLATION - 2032ES BIODEGRADEABLE HYDRAULIC OIL (CHINA BUILT MACHINES) |
||
|
...................................................................................................................................................................................................... |
|
122 |
|
FIGURE 3-8. SCISSORS ARMS ASSEMBLY - 2032ES BIODEGRADEABLE HYDRAULIC OIL (CHINA BUILT MACHINES).124 |
||
|
FIGURE 3-9. SCISSORS ARMS INSTALLATION - 2632ES STANDARD HYDRAULIC OIL (USA BUILT MACHINES)............. |
|
126 |
|
FIGURE 3-10. SCISSORS ARMS ASSEMBLY - 2632ES STANDARD HYDRAULIC OIL (USA BUILT MACHINES) ................. |
|
128 |
|
FIGURE 3-11. SCISSORS ARMS INSTALLATION - 2632ES STANDARD HYDRAULIC OIL (CHINA BUILT MACHINES) ....... |
132 |
|
|
FIGURE 3-12. SCISSORS ARMS ASSEMBLY - 2632ES STANDARD HYDRAULIC OIL (CHINA BUILT MACHINES) ............. |
|
134 |
|
FIGURE 3-13. SCISSORS ARMS INSTALLATION - 2632ES BIODEGRADEABLE HYDRAULIC OIL (USA BUILT MACHINES) |
||
|
...................................................................................................................................................................................................... |
|
138 |
|
FIGURE 3-14. SCISSORS ARMS ASSEMBLY - 2632ES BIODEGRADEABLE HYDRAULIC OIL (USA BUILT MACHINES).... |
140 |
|
|
FIGURE 3-15. SCISSORS ARMS INSTALLATION - 2632ES BIODEGRADEABLE HYDRAULIC OIL (CHINA BUILT MACHINES) |
||
|
...................................................................................................................................................................................................... |
|
144 |
|
FIGURE 3-16. SCISSORS ARMS ASSEMBLY - 2632ES BIODEGRADEABLE HYDRAULIC OIL (CHINA BUILT MACHINES) 146 |
||
SECTION 4 - PLATFORM ................................................................................................................................................................ |
|
149 |
|
|
FIGURE 4-1. PLATFORM INSTALLATION WITHOUT LSS ......................................................................................................... |
|
150 |
|
FIGURE 4-2. PLATFORM INSTALLATION WITH LSS................................................................................................................. |
|
152 |
|
FIGURE 4-3. PLATFORM AND EXTENSION ASSEMBLY........................................................................................................... |
|
154 |
|
FIGURE 4-4. LATCH ASSEMBLY ................................................................................................................................................ |
|
156 |
|
FIGURE 4-5. RAILS INSTALLATION - CHAIN GATE................................................................................................................... |
|
158 |
|
FIGURE 4-6. RAIL KIT - SELF CLOSING GATE .......................................................................................................................... |
|
160 |
|
FIGURE 4-7. RAILS INSTALLATION - SELF CLOSING GATE .................................................................................................... |
|
162 |
|
FIGURE 4-8. RAIL KIT - CHAIN GATE ......................................................................................................................................... |
|
164 |
|
FIGURE 4-9. PLATFORM CONSOLE ASSEMBLY - ALL SPECS EXCEPT CE & AUSTRALIAN SPECS................................... |
|
166 |
|
FIGURE 4-10. PLATFORM CONSOLE ASSEMBLY - CE AND AUSTRALIAN SPECS ............................................................... |
|
168 |
|
FIGURE 4-11. DRIVE/STEER CONTROLLER ASSEMBLY ......................................................................................................... |
|
170 |
|
FIGURE 4-12. PLATFORM CONSOLE HANGER INSTALLATION (OPTIONAL) ........................................................................ |
|
172 |
SECTION 5 - CYLINDER.................................................................................................................................................................. |
|
175 |
|
|
FIGURE 5-1. LIFT CYLINDER ASSEMBLY - 2032ES WITH STANDARD HYDRAULIC OIL (USA BUILT MACHINES) ............. |
|
176 |
|
FIGURE 5-2. LIFT CYLINDER ASSEMBLY - 2032ES WITH STANDARD HYDRAULIC OIL (CHINA BUILT MACHINES) ......... |
180 |
|
|
FIGURE 5-3. LIFT CYLINDER ASSEMBLY - 2032ES WITH BIODEGRADEABLE HYDRAULIC OIL (USA BUILT MACHINES) 184 |
||
|
FIGURE 5-4. LIFT CYLINDER ASSEMBLY - 2032ES WITH BIODEGRADEABLE HYDRAULIC OIL (CHINA BUILT MACHINES) |
||
|
...................................................................................................................................................................................................... |
|
188 |
|
FIGURE 5-5. LIFT CYLINDER ASSEMBLY - 2632ES WITH STANDARD HYDRAULIC OIL (USA BUILT MACHINES) ............. |
|
192 |
|
FIGURE 5-6. LIFT CYLINDER ASSEMBLY - 2632ES WITH STANDARD HYDRAULIC OIL (CHINA BUILT MACHINES) ......... |
196 |
|
|
FIGURE 5-7. LIFT CYLINDER ASSEMBLY - 2632ES WITH BIODEGRADEABLE HYDRAULIC OIL (USA BUILT MACHINES) 200 |
||
|
FIGURE 5-8. LIFT CYLINDER ASSEMBLY - 2632ES WITH BIODEGRADEABLE HYDRAULIC OIL (CHINA BUILT MACHINES) |
||
|
...................................................................................................................................................................................................... |
|
204 |
|
FIGURE 5-9. STEER CYLINDER ASSEMBLY (USA BUILT MACHINES).................................................................................... |
|
208 |
|
FIGURE 5-10. STEER CYLINDER ASSEMBLY (CHINA BUILT MACHINES) .............................................................................. |
|
210 |
SECTION 6 - HYDRAULIC ............................................................................................................................................................... |
|
213 |
|
|
FIGURE 6-1. HYDRAULIC DIAGRAM LIST.................................................................................................................................. |
|
214 |
SECTION 7 - ELECTRICAL.............................................................................................................................................................. |
|
215 |
|
|
FIGURE 7-1. ELECTRICAL DIAGRAM LIST ................................................................................................................................ |
|
216 |
|
FIGURE 7-2. AC BOX AT PLATFORM INSTALLATION - 110V GFI ............................................................................................ |
|
218 |
|
FIGURE 7-3. AC BOX AT PLATFORM INSTALLATION - 110V IEC YELLOW (CE SPEC ONLY) .............................................. |
|
220 |
|
FIGURE 7-4. AC BOX AT PLATFORM INSTALLATION - 220V IEC BLUE (CE SPEC ONLY) .................................................... |
|
222 |
|
FIGURE 7-5. AC BOX AT PLATFORM INSTALLATION - 220V AFSINT107 (CE SPEC ONLY).................................................. |
|
224 |
|
FIGURE 7-6. AC BOX AT PLATFORM INSTALLATION-220V CEE7 SIDE GRD (CE SPEC ONLY)........................................... |
|
226 |
|
FIGURE 7-7. AC BOX AT PLATFORM INSTALLATION-220V CEE7 POST GRD (CE SPEC ONLY) ......................................... |
|
228 |
|
FIGURE 7-8. BATTERY CABLE KIT............................................................................................................................................. |
|
230 |
|
FIGURE 7-9. BRAKE DISCONNECT HARNESS ......................................................................................................................... |
|
232 |
|
FIGURE 7-10. BREAKER BOX KIT WITH TWO BREAKERS (CE SPEC ONLY)......................................................................... |
|
234 |
|
FIGURE 7-11. BREAKER BOX KIT WITH THREE BREAKERS (CE SPEC ONLY) ..................................................................... |
|
236 |
|
FIGURE 7-12. CABLES INSTALLATION - 2032ES ALL SPECS EXCEPT AUSTRALIAN/CE SPECS ........................................ |
|
238 |
|
FIGURE 7-13. CABLES INSTALLATION - 2032ES AUSTRALIAN/CE SPECS............................................................................ |
|
240 |
|
FIGURE 7-14. CABLES INSTALLATION - 2632ES ALL SPECS EXCEPT AUSTRALIAN/CE SPECS ........................................ |
|
242 |
|
FIGURE 7-15. CABLES INSTALLATION - 2632ES AUSTRALIAN/CE SPECS............................................................................ |
|
244 |
|
FIGURE 7-16. CHARGER CORD PLUG INSTALLATION - 110V IEC YELLOW (CE SPEC ONLY) ............................................ |
|
246 |
|
FIGURE 7-17. CHARGER CORD PLUG INSTALLATION - 220V IEC BLUE (CE SPEC) ............................................................ |
|
248 |
8 |
2032ES/2632ES |
3121682 |
|
TABLE OF CONTENTS |
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FIGURE 7-18. CHARGER CORD PLUG INSTALLATION - 220V AFSINT 107 (CE SPEC) ........................................................ |
250 |
FIGURE 7-19. CHARGER CORD PLUG INSTALLATION - 220V CEE7 POST GROUND (CE SPEC) ....................................... |
252 |
FIGURE 7-20. CHARGER CORD PLUG INSTALLATION - 220V POST GROUND (CE SPEC) ................................................. |
254 |
FIGURE 7-21. CHASSIS HARNESS ............................................................................................................................................ |
256 |
FIGURE 7-22. CYLINDER HARNESS.......................................................................................................................................... |
258 |
FIGURE 7-23. DRIVE CABLE ASSEMBLY .................................................................................................................................. |
260 |
FIGURE 7-24. DRIVE FIELD CONNECTION HARNESS............................................................................................................. |
262 |
FIGURE 7-25. GROUND CONTROL BOX HARNESS (USA BUILT MACHINES) ....................................................................... |
264 |
FIGURE 7-26. GROUND CONTROL BOX HARNESS (CHINA BUILT MACHINES) ................................................................... |
266 |
FIGURE 7-27. GROUND TO PLATFORM HARNESS - 2032ES ALL SPECS EXCEPT AUSTRALIAN/CE SPECS ................... |
268 |
FIGURE 7-28. GROUND TO PLATFORM HARNESS - 2032ES AUSTRALIAN/CE SPECS ....................................................... |
270 |
FIGURE 7-29. GROUND TO PLATFORM HARNESS - 2632ES ALL SPECS EXCEPT AUSTRALIAN/CE SPECS ................... |
272 |
FIGURE 7-30. GROUND TO PLATFORM HARNESS - 2632ES AUSTRALIAN/CE SPECS ....................................................... |
274 |
FIGURE 7-31. MDI (MULTIFUNCTION DIGITAL INDICATOR) HARNESS ................................................................................. |
276 |
FIGURE 7-32. PLATFORM BOX HARNESS................................................................................................................................ |
278 |
FIGURE 7-33. PLATFORM CABLE ASSEMBLY.......................................................................................................................... |
280 |
FIGURE 7-34. PUMP POWER CABLE ASSEMBLY .................................................................................................................... |
282 |
FIGURE 7-35. RECEPTACLE BOX KIT - 110V GFI..................................................................................................................... |
284 |
FIGURE 7-36. RECEPTACLE BOX KIT - 110V IEC YELLOW (CE SPEC).................................................................................. |
286 |
FIGURE 7-37. RECEPTACLE BOX KIT - 220V IEC BLUE (CE SPEC) ....................................................................................... |
288 |
FIGURE 7-38. RECEPTACLE BOX KIT - 220V AFSINT 107 (CE SPEC).................................................................................... |
290 |
FIGURE 7-39. RECEPTACLE BOX KIT - 220V CEE7 SIDE GROUND (CE SPEC) .................................................................... |
292 |
FIGURE 7-40. RECEPTACLE BOX KIT - 220V CEE7 POST GROUND (CE SPEC)................................................................... |
294 |
SECTION 8 - DECALS..................................................................................................................................................................... |
297 |
FIGURE 8-1. DECAL INSTALLATION - ANSI SPEC (ENGLISH) ................................................................................................ |
298 |
FIGURE 8-2. DECAL INSTALLATION - AUSTRALIAN SPEC (ENGLISH) .................................................................................. |
300 |
FIGURE 8-3. DECAL INSTALLATION - BRAZIL SPEC (PORTUGUESE/SPANISH) .................................................................. |
302 |
FIGURE 8-4. DECAL INSTALLATION - CE SPEC (ENGLISH).................................................................................................... |
304 |
FIGURE 8-5. DECAL INSTALLATION - CHINESE SPEC (CHINESE/ENGLISH) ........................................................................ |
306 |
FIGURE 8-6. DECAL INSTALLATION - CSA SPEC (ENGLISH/FRENCH) ................................................................................. |
308 |
FIGURE 8-7. DECAL INSTALLATION - KOREAN SPEC (KOREAN/ENGLISH) ......................................................................... |
310 |
FIGURE 8-8. DECAL INSTALLATION - LATIN AMERICAN SPEC (ENGLISH/SPANISH) .......................................................... |
312 |
FIGURE 8-9. DECAL INSTALLATION - OPTIONS ...................................................................................................................... |
314 |
SECTION 9 - RECOMMENDED SERVICE PARTS STOCK ........................................................................................................... |
317 |
FIGURE 9-1. RECOMMENDED SERVICE PARTS STOCK ........................................................................................................ |
318 |
SECTION 10 - SPECIAL OPTIONS ................................................................................................................................................. |
319 |
FIGURE 10-1. SPECIAL OPTIONS.............................................................................................................................................. |
320 |
PART NUMBER INDEX ................................................................................................................................................................... |
323 |
3121682 |
2032ES/2632ES |
9 |
SECTION 1 - FRAME
SECTION 1 - FRAME
3121682 |
2032ES/2632ES |
11 |
SECTION 1 - FRAME
FIGURE 1-1. STEERING INSTALLATION (USA BUILT MACHINES)
12 |
2032ES/2632ES |
3121682 |
SECTION 1 - FRAME
FIGURE 1-1. STEERING INSTALLATION (USA BUILT MACHINES)
ITEM |
PART NUMBER |
QTY |
DESCRIPTION |
REV |
|
|
|
|
|
|
1001177966 |
Ref |
STEERING INSTALLATION (USA BUILT MACHINES) |
B |
1 |
0100011 |
AR |
Compound, Locking |
|
2 |
0440259 |
2 |
Bearing |
|
3 |
0701020 |
4 |
Bolt M10 X 60 |
|
4 |
1380153 |
4 |
Clip |
|
5 |
2110404 |
2 |
Fitting, Straight ORFS/ORB |
|
6 |
3423037 |
4 |
Pin, Clevis |
|
7 |
4812000 |
4 |
Washer M10 |
|
8 |
4846757 |
2 |
Lug, Steer |
|
9 |
1001113888 |
2 |
Hose |
|
10 |
1001177435 |
1 |
Steer Cylinder Assembly (See CYLINDER SECTION for |
|
|
|
|
Breakdown) |
|
3121682 |
2032ES/2632ES |
13 |
SECTION 1 - FRAME
FIGURE 1-2. STEERING INSTALLATION (CHINA BUILT MACHINES)
14 |
2032ES/2632ES |
3121682 |
SECTION 1 - FRAME
FIGURE 1-2. STEERING INSTALLATION (CHINA BUILT MACHINES)
ITEM |
PART NUMBER |
QTY |
DESCRIPTION |
REV |
|
|
|
|
|
|
1001179448 |
Ref |
STEERING INSTALLATION (CHINA BUILT MACHINES) |
B |
1 |
0100011 |
AR |
Compound, Locking |
|
2 |
0440259 |
2 |
Bearing |
|
3 |
0701020 |
4 |
Bolt M10 X 60 |
|
4 |
1380153 |
4 |
Clip |
|
5 |
2110404 |
2 |
Fitting, Straight ORFS/ORB |
|
6 |
3423037 |
4 |
Pin, Clevis |
|
7 |
4812000 |
4 |
Washer M10 |
|
8 |
4846757 |
2 |
Lug, Steer |
|
9 |
1001113888 |
2 |
Hose |
|
10 |
1001179447 |
1 |
Steer Cylinder Assembly (See CYLINDER SECTION for |
|
|
|
|
Breakdown) |
|
3121682 |
2032ES/2632ES |
15 |
SECTION 1 - FRAME
FIGURE 1-3. DRIVE HUB AND MODULE INSTALLATION
16 |
2032ES/2632ES |
3121682 |
|
|
|
SECTION 1 - FRAME |
||
|
FIGURE 1-3. DRIVE HUB AND MODULE INSTALLATION |
|
|
||
|
|
|
|
|
|
ITEM |
PART NUMBER |
QTY |
DESCRIPTION |
REV |
|
|
|
|
|
|
|
|
1001114882 |
1 |
DRIVE HUB AND MODULE INSTALLATION |
C |
|
1 |
0630580 |
20 |
Bolt, Wheel |
|
|
2 |
0700619 |
2 |
Bolt M6 x 55 |
|
|
3 |
1001092456 |
1 |
Module, Control |
|
|
4 |
1001115170 |
1 |
Cover |
|
|
5 |
2780266 |
2 |
Hub Assembly - Rear (See HUB ASSEMBLY - REAR for |
|
|
|
|
|
Breakdown) |
|
|
6 |
3290605 |
2 |
Nut M6 |
|
|
7 |
3740150 |
1 |
Relay |
|
|
8 |
3760463 |
2 |
Ring, Retaining |
|
|
9 |
4191708 |
4 |
Screw M6 X 20 |
|
|
11 |
4740524 |
2 |
Washer, Thrust |
|
|
12 |
4740564 |
2 |
Washer |
|
|
13 |
4751400 |
2 |
Washer 1/4 |
|
|
14 |
4811700 |
4 |
Washer M6 |
|
|
15 |
4923602 |
1 |
Harness, Field Wire Connection (See ELECTRICAL SECTION for |
|
|
|
|
|
Breakdown) |
|
|
16 |
1001092738 |
2 |
Drive Motor Assembly (See DRIVE MOTOR/HUB ASSEMBLY for |
|
|
|
|
|
Breakdown) |
|
|
17 |
1001094301 |
2 |
Clamp |
|
|
18 |
4240147 |
1 |
Strap, Anit-Static |
|
|
19 |
4191709 |
4 |
Screw M6 X 25 |
|
|
3121682 |
2032ES/2632ES |
17 |
SECTION 1 - FRAME
FIGURE 1-4. DRIVE MOTOR/HUB ASSEMBLY
18 |
2032ES/2632ES |
3121682 |
SECTION 1 - FRAME
3121682 |
2032ES/2632ES |
19 |
SECTION 1 - FRAME
FIGURE 1-4. DRIVE MOTOR/HUB ASSEMBLY
|
ITEM |
PART NUMBER |
QTY |
DESCRIPTION |
REV |
|
|
|
|
|
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|
|
|
|
1001092738 |
Ref |
DRIVE MOTOR/HUB ASSEMBLY |
I |
|
|
|
|
Ref |
HUB ASSEMBLY |
|
|
|
1 |
See Note |
NSS |
Spindle (Note: Purchase Complete Assembly |
|
|
|
2 |
See Note |
NSS |
Hub (Note: Use Item 206) |
|
|
|
3 |
See Note |
NSS |
Ring, Input (Note: Use Item 204) |
|
|
|
4 |
See Note |
NSS |
Gear, Input Sun (Note: Use Item 203) |
|
|
|
5 |
See Note |
NSS |
Gear, Input Planet (Note: Use Item 203) |
|
|
|
6 |
See Note |
NSS |
Pin, Planet Gear (Note: Use Item 203) |
|
|
|
7 |
See Note |
NSS |
Carrier (Note: Use Item 203) |
|
|
|
8 |
See Note |
NSS |
Gear, Output Sun (Note: Use Item 203) |
|
|
|
9 |
See Note |
NSS |
Gear, Output Planet (Note: Use Item 207) |
|
|
|
10 |
See Note |
NSS |
Pin, Output Planet (Note: Use Item 207) |
|
|
|
11 |
See Note |
NSS |
Cover (Note: Use Item 201) |
|
|
|
12 |
7024757 |
1 |
Bushing Kit, Kingpin (Includes 2 Bushings) |
|
|
|
13 |
See Note |
NSS |
Motor, Electric (Note: Use item 205) |
|
|
|
14 |
See Note |
2 |
Bearing, Main (Note: Use Item 202, 204, 206 or 207) |
|
|
|
15 |
See Note |
1 |
Bearing, Shaft (Note: Use Item 207) |
|
|
|
16 |
70001739 |
1 |
Seal, Lip |
|
|
|
17 |
7024786 |
1 |
Seal, Lip |
|
|
|
18 |
See Note |
3 |
Ring, Retaining (Note: Use Item 203) |
|
|
|
19 |
See Note |
1 |
Ring, Retaining (Note: Use Item 201) |
|
|
|
20 |
70000191 |
1 |
O-Ring |
|
|
|
21 |
See Note |
1 |
Washer, Thrust (Note: Use Item 201) |
|
|
|
23 |
See Note |
NSS |
Plate, Thrust (Note: Item 203) |
|
|
|
24 |
See Note |
1 |
Ring, Retaining (Note: Use Item 203) |
|
|
|
25 |
See Note |
9 |
Washer, Thrust (Note: Use Item 203 or 207) |
|
|
|
26 |
See Note |
6 |
Bushing (Note: Use Item 203 or 207) |
|
|
|
27 |
See Note |
NSS |
Ring, Retaining (Note: Use Item 204, 206 or 207) |
|
|
|
28 |
See Note |
NSS |
Ring, Retaining (Note: Use Item 207) |
|
|
|
29 |
See Note |
2 |
Plug (Note: Use Item 201) |
|
|
|
32 |
See Note |
3 |
Washer, Tanged (Note: Use Item 207) |
|
|
|
|
|
Ref |
BRAKE AND MOTOR COMPONENTS |
|
|
|
103 |
See Note |
NSS |
Brush & Terminal Assembly (Note: Use Item 208) |
|
|
|
104 |
70000790 |
2 |
Spring, Brush |
|
|
|
105 |
70000791 |
1 |
Box, Brush |
|
|
|
106 |
See Note |
1 |
Ring, Retaining (Note: Use Item 208) |
|
|
|
107 |
See Note |
NSS |
Bearing (Note: Use Item 208) |
|
|
|
108 |
1001132439 |
1 |
Harness, Drive Motor (See ELECTRICAL SECTION for |
|
|
|
|
|
|
Breakdown) |
|
|
|
109 |
70000792 |
1 |
Commutator |
|
|
|
110 |
See Note |
NSS |
Disc, Reaction (Note: Use Item 209) |
|
|
|
111 |
7024785 |
1 |
Disc, Friction |
|
|
|
112 |
See Note |
NSS |
Brake Assembly (Note: Use Item 209) |
|
|
|
113 |
See Note |
2 |
Washer (Note: Use Item 210) |
|
|
|
114 |
See Note |
2 |
Bolt (Note: Use Item 210) |
|
|
|
151 |
See Note |
NSS |
Plate, Cover (Note: Use Item 211) |
|
|
|
152 |
70001949 |
1 |
Gasket, Cover |
|
|
|
153 |
See Note |
NSS |
Cover, Top (Note: Use Item 211) |
|
|
|
154 |
See Note |
NSS |
Cover, End (Note: Use Item 211) |
|
|
|
|
|
Ref |
KIT OPTIONS |
|
|
20 |
|
|
|
2032ES/2632ES |
3121682 |
|
|
|
|
SECTION 1 - FRAME |
||
|
|
|
|
|
|
ITEM |
PART NUMBER |
QTY |
DESCRIPTION |
REV |
|
|
|
|
|
|
|
201 |
7024747 |
1 |
Cover Kit (Includes Items 11, 19, 20, 21 & 29) |
|
|
202 |
7024748 |
1 |
Main Seal Kit (Includes Qty 1 of Items 14, 16 & 20) |
|
|
203 |
7024749 |
1 |
Input Carrier Kit (Includes Items 4-8, 18, 20 & 23-26) |
|
|
204 |
7024758 |
1 |
Input Ring Kit (Includes Item 3, 20, 27 & Qty 1 of Item 14) |
|
|
205 |
70001345 |
1 |
Motor Kit (Includes Items 13,17,103-114 & 151-154) |
|
|
206 |
7024756 |
1 |
Hub Kit (Includes Items 2, 16, 20, 27 & Qty 1 of Item 14) |
|
|
207 |
7024750 |
1 |
Output Planet Kit (Includes Items 9, 10, 15, 20, 25-28, 32 & Qty 1 |
|
|
|
|
|
of Item 14) |
|
|
208 |
7024771 |
1 |
Motor Brush and Bearing Kit (Includes Items 103, 106 & 107) |
|
|
209 |
7024772 |
1 |
Brake Kit (Includes Items 110, 111 & 112) |
|
|
210 |
7024776 |
1 |
Motor Hardware Kit (Includes Items 113 & 114) |
|
|
211 |
70001265 |
1 |
Brake Cover Kit (Includes Items 151 - 154) |
|
|
3121682 |
2032ES/2632ES |
21 |
SECTION 1 - FRAME
FIGURE 1-5. HUB ASSEMBLY - REAR
22 |
2032ES/2632ES |
3121682 |
|
|
|
|
SECTION 1 - FRAME |
||
|
|
FIGURE 1-5. HUB ASSEMBLY - REAR |
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|
ITEM |
PART NUMBER |
QTY |
DESCRIPTION |
|
REV |
|
|
|
|
|
|
|
|
|
2780266 |
Ref |
HUB ASSEMBLY |
|
D |
|
1 |
1001102354 |
1 |
Cap, Dust (was p/n 7012524) |
|
|
|
2 |
3300423 |
1 |
Nut, Slotted (was p/n 7010641) |
|
|
|
3 |
3450406 |
1 |
Pin, Cotter 2 x 3/16 (was p/n 7010642) |
|
|
|
4 |
4740468 |
1 |
Washer (was p/n 7019697) |
|
|
|
5 |
1001102351 |
1 |
Bearing, Cone - Outer (was p/n 7026185) |
|
|
|
6 |
See Note |
NSS |
Hub (Note: Purchase Complete Assembly p/n 2780266) |
|
|
|
7 |
1001102353 |
1 |
Bearing, Cone - Inner (was p/n 7026183) |
|
|
|
8 |
1001102349 |
1 |
Seal (was p/n 7026184) |
|
|
|
3121682 |
2032ES/2632ES |
23 |
SECTION 1 - FRAME
FIGURE 1-6. TIRE AND WHEEL ASSEMBLY
24 |
2032ES/2632ES |
3121682 |
|
|
|
|
SECTION 1 - FRAME |
||
|
|
FIGURE 1-6. TIRE AND WHEEL ASSEMBLY |
|
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|
ITEM |
PART NUMBER |
QTY |
DESCRIPTION |
|
REV |
|
|
|
|
|
|
|
|
|
|
Ref |
TIRE AND WHEEL ASSEMBLY |
|
|
|
|
|
Ref |
NOTE: MUST REPLACE TIRE & WHEEL ASSEMBLIES IN PAIRS |
|
|
|
|
|
|
PER AXLE. |
|
|
|
15 |
1001114466 |
4 |
Tire & Wheel Assembly - Non-Marking |
|
|
|
3121682 |
2032ES/2632ES |
25 |
SECTION 1 - FRAME
FIGURE 1-7. POTHOLE PROTECTION INSTALLATION - NON-UL
26 |
2032ES/2632ES |
3121682 |
SECTION 1 - FRAME
FIGURE 1-7. POTHOLE PROTECTION INSTALLATION - NON-UL
ITEM |
PART NUMBER |
QTY |
DESCRIPTION |
REV |
|
|
|
|
|
|
1001178234 |
Ref |
POTHOLE PROTECTION INSTALLATION - NON-UL |
B |
1 |
0700614 |
4 |
Bolt M6 X 30 |
|
2 |
3010158 |
2 |
Link |
|
3 |
3290405 |
4 |
Nut M4 |
|
4 |
3290605 |
4 |
Nut M6 |
|
5 |
3291005 |
4 |
Nut M10 |
|
6 |
3423045 |
4 |
Pin, Pivot |
|
7 |
3423189 |
4 |
Pin, Pivot |
|
8 |
3423267 |
2 |
Pin |
|
9 |
3574176 |
2 |
Plate, Link |
|
10 |
3760348 |
16 |
Ring, Retaining |
|
11 |
5272012 |
4 |
Capscrew M10 X 40 |
|
12 |
4031512 |
4 |
Capscrew M4 X 40 |
|
13 |
4740086 |
4 |
Washer, Thrust |
|
14 |
4811700 |
4 |
Washer M6 |
|
15 |
4812000 |
4 |
Washer M10 |
|
16 |
4846816 |
1 |
Support (RH) |
|
17 |
4846863 |
1 |
Support (LH) |
|
18 |
1001109088 |
2 |
Switch, Limit |
|
19 |
1001109232 |
1 |
Plate, Mounting |
|
20 |
1001109233 |
1 |
Plate, Mounting |
|
21 |
1001178239 |
1 |
Actuator Assembly (Includes Items 21A-21E) |
B |
21A |
3760115 |
1 |
Ring, Retaining |
|
21B |
4160202 |
1 |
Spring |
|
21C |
1001178146 |
1 |
Pad |
|
21D |
1001178147 |
1 |
Plate |
|
21E |
0060091 |
1 |
Bracket, Actuator |
|
3121682 |
2032ES/2632ES |
27 |
SECTION 1 - FRAME
FIGURE 1-8. PROTECTION INSTALLATION - UL
28 |
2032ES/2632ES |
3121682 |
SECTION 1 - FRAME
FIGURE 1-8. PROTECTION INSTALLATION - UL
ITEM |
PART NUMBER |
QTY |
DESCRIPTION |
REV |
|
|
|
|
|
|
1001178357 |
Ref |
POTHOLE PROTECTION INSTALLATION - UL |
B |
1 |
0700614 |
4 |
Bolt M6 X 30 |
|
2 |
3010158 |
2 |
Link |
|
3 |
3290405 |
4 |
Nut M4 |
|
4 |
3290605 |
4 |
Nut M6 |
|
5 |
3291005 |
4 |
Nut M10 |
|
6 |
3423045 |
4 |
Pin, Pivot |
|
7 |
3423189 |
4 |
Pin, Pivot |
|
8 |
3423267 |
2 |
Pin |
|
9 |
3574176 |
2 |
Plate, Link |
|
10 |
3760348 |
16 |
Ring, Retaining |
|
11 |
5272012 |
4 |
Capscrew M10 X 40 |
|
12 |
4031512 |
4 |
Capscrew M4 X 40 |
|
13 |
4740086 |
4 |
Washer, Thrust |
|
14 |
4811700 |
4 |
Washer M6 |
|
15 |
4812000 |
4 |
Washer M10 |
|
16 |
4846816 |
1 |
Support (RH) |
|
17 |
4846863 |
1 |
Support (LH) |
|
18 |
1001109232 |
1 |
Plate, Mounting |
|
19 |
1001109233 |
1 |
Plate, Mounting |
|
20 |
1001126905 |
2 |
Switch, Limit |
|
20 |
4460535 |
2 |
Receptacle, Female - 4 Position (1 per Switch) |
|
20 |
4460464 |
8 |
Pin, Male (4 per Switch) |
|
21 |
1001178239 |
1 |
Actuator Assembly (Includes Items 21A-21E) |
B |
21A |
3760115 |
1 |
Ring, Retaining |
|
21B |
4160202 |
1 |
Spring |
|
21C |
1001178146 |
1 |
Pad |
|
21D |
1001178147 |
1 |
Plate |
|
21E |
0060091 |
1 |
Bracket, Actuator |
|
3121682 |
2032ES/2632ES |
29 |
SECTION 1 - FRAME
FIGURE 1-9. BATTERY CHARGER INSTALLATION WITH 110V PLUG & DELTA-Q CHARGER (ANSI,
ANSI EXPORT, CSA & JAPANESE & UL SPECS)
30 |
2032ES/2632ES |
3121682 |
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