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3121617 |
600A/600AJ |
3 |
4 |
600A/600AJ |
3121617 |
3121617 |
600A/600AJ |
5 |
TABLE OF CONTENTS
SECTION 1 - FRAME........................................................................................................................................................................... |
|
9 |
FIGURE 1-1. AXLE INSTALLATION .............................................................................................................................................. |
|
10 |
FIGURE 1-2. STEERING INSTALLATION (8FT/2.4M WIDE MACHINES WITHOUT TOW PACKAGE) ....................................... |
12 |
|
FIGURE 1-3. STEERING INSTALLATION (8FT/2.4M WIDE MACHINES WITH TOW PACKAGE)............................................... |
16 |
|
FIGURE 1-4. STEERING INSTALLATION (7FT/2.1M WIDE MACHINES) .................................................................................... |
20 |
|
FIGURE 1-5. TIRE AND WHEEL DRIVE INSTALLATIONS ........................................................................................................... |
24 |
|
FIGURE 1-6. DRIVE HUB ASSEMBLY .......................................................................................................................................... |
|
28 |
FIGURE 1-7. DRIVE MOTOR ASSEMBLY .................................................................................................................................... |
|
30 |
FIGURE 1-8. DRIVE VALVES AND SHIELDS INSTALLATION (FRAME MOUNTED) .................................................................. |
34 |
|
FIGURE 1-9. TOW PACKAGE INSTALLATION (OPTIONAL) ....................................................................................................... |
38 |
|
SECTION 2 - TURNTABLE................................................................................................................................................................ |
|
41 |
FIGURE 2-1. CONTROL VALVES INSTALLATIONS..................................................................................................................... |
|
42 |
FIGURE 2-2. MAIN VALVE BLOCK ASSEMBLY ........................................................................................................................... |
|
46 |
FIGURE 2-3. MAIN VALVE BLOCK ASSEMBLY ........................................................................................................................... |
|
50 |
FIGURE 2-4. ACCESSORY VALVE ASSEMBLIES ....................................................................................................................... |
|
54 |
FIGURE 2-5. SWING DRIVE, TURNTABLE BEARING AND LOCK INSTALLATIONS.................................................................. |
56 |
|
FIGURE 2-6. SWING MOTOR/HUB ASSEMBLY........................................................................................................................... |
|
58 |
FIGURE 2-7. DEUTZ D2011 ENGINE INSTALLATION ................................................................................................................. |
|
62 |
FIGURE 2-8. DEUTZ TD2.9L4 ENGINE INSTALLATION .............................................................................................................. |
|
70 |
FIGURE 2-9. GM ENGINE INSTALLATION ................................................................................................................................... |
|
78 |
FIGURE 2-10. PISTON PUMP ASSEMBLY ................................................................................................................................... |
|
84 |
FIGURE 2-11. GEAR PUMP ASSEMBLY ...................................................................................................................................... |
|
88 |
FIGURE 2-12. TANK INSTALLATIONS.......................................................................................................................................... |
|
90 |
FIGURE 2-13. ROTARY COUPLING INSTALLATION ................................................................................................................... |
|
94 |
FIGURE 2-14. GROUND CONTROL BOX ASSEMBLY (SN 0300177361 through 0300181174).................................................. |
98 |
|
FIGURE 2-15. GROUND CONTROL BOX ASSEMBLY (SN 0300181175 to Present) ................................................................ |
102 |
|
FIGURE 2-16. ELECTRICAL OPTIONS INSTALLATIONS (TURNTABLE MOUNTED) .............................................................. |
106 |
|
FIGURE 2-17. ENGINE TRAY JACK INSTALLATIONS (OPTIONAL) ......................................................................................... |
110 |
|
FIGURE 2-18. HOODS INSTALLATIONS .................................................................................................................................... |
|
112 |
FIGURE 2-19. 2500W GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL) ........................................................ |
118 |
|
FIGURE 2-20. 2500W GENERATOR INSTALLATION - GM MACHINES (OPTIONAL) .............................................................. |
122 |
|
FIGURE 2-21. 7500W SKYPOWER GENERATOR INSTALLATION - DEUTZ ENGINES........................................................... |
126 |
|
FIGURE 2-22. 7500W SKYPOWER GENERATOR INSTALLATION - GM ENGINES ................................................................. |
132 |
|
SECTION 3 - BOOM ........................................................................................................................................................................ |
|
137 |
FIGURE 3-1. BOOMS AND CYLINDERS INSTALLATION - 600A............................................................................................... |
138 |
|
FIGURE 3-2. BOOMS AND CYLINDERS INSTALLATION - 600AJ ............................................................................................. |
142 |
|
FIGURE 3-3. TOWER BOOM ASSEMBLY .................................................................................................................................. |
|
148 |
FIGURE 3-4. MAIN BOOM ASSEMBLY....................................................................................................................................... |
|
152 |
FIGURE 3-5. ROTATOR ASSEMBLIES....................................................................................................................................... |
|
156 |
FIGURE 3-6. VALVES AND SWITCHES INSTALLATION (BOOM MOUNTED) .......................................................................... |
158 |
|
SECTION 4 - PLATFORM................................................................................................................................................................ |
|
163 |
FIGURE 4-1. PLATFORM ASSEMBLIES..................................................................................................................................... |
|
164 |
FIGURE 4-2. PLATFORM COMPONENTS INSTALLATION (FALL ARREST PLATFORM)........................................................ |
168 |
|
FIGURE 4-3. PLATFORM CONSOLE ASSEMBLY...................................................................................................................... |
|
170 |
FIGURE 4-4. CONTROLLER ASSEMBLY (LIFT AND SWING) ................................................................................................... |
174 |
|
FIGURE 4-5. CONTROLLER ASSEMBLY (DRIVE AND STEER)................................................................................................ |
176 |
|
FIGURE 4-6. PLATFORM PADDING INSTALLATION (30IN/76CM DEPTH PLATFORMS) (OPTIONAL) .................................. |
178 |
|
FIGURE 4-7. SOFT TOUCH SYSTEM INSTALLATION (36IN/91.5CM DEPTH PLATFORMS) (OPTIONAL) ............................. |
180 |
|
SECTION 5 - CYLINDER ................................................................................................................................................................. |
|
183 |
FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY ............................................................................................................. |
|
184 |
FIGURE 5-2. LEVEL (SLAVE) CYLINDER ASSEMBLY - PLATFORM ........................................................................................ |
186 |
|
FIGURE 5-3. LEVEL CYLINDER ASSEMBLY - UPRIGHT .......................................................................................................... |
|
190 |
FIGURE 5-4. LIFT CYLINDER ASSEMBLY - JIB ......................................................................................................................... |
|
192 |
FIGURE 5-5. LIFT CYLINDER ASSEMBLY - MAIN BOOM |
......................................................................................................... |
194 |
FIGURE 5-6. LIFT CYLINDER ASSEMBLY - TOWER BOOM..................................................................................................... |
196 |
|
FIGURE 5-7. MASTER CYLINDER ASSEMBLY.......................................................................................................................... |
|
198 |
FIGURE 5-8. STEER CYLINDER ASSEMBLY (7FT/2.1M WIDE MACHINES) ............................................................................ |
202 |
|
3121617 |
600A/600AJ |
7 |
TABLE OF CONTENTS |
|
FIGURE 5-9. STEER CYLINDER ASSEMBLY (8FT/2.4M WIDE MACHINES) ............................................................................ |
204 |
FIGURE 5-10. TELESCOPE CYLINDER ASSEMBLY - MAIN BOOM.......................................................................................... |
206 |
FIGURE 5-11. TELESCOPE CYLINDER ASSEMBLY - TOWER BOOM ..................................................................................... |
208 |
SECTION 6 - HYDRAULIC ............................................................................................................................................................... |
211 |
FIGURE 6-1. DRIVE HYDRAULIC DIAGRAM - 2WD/2WS .......................................................................................................... |
212 |
FIGURE 6-2. DRIVE HYDRAULIC DIAGRAM - 4WD/2WS .......................................................................................................... |
214 |
FIGURE 6-3. HYDRAULIC DIAGRAM - OSCILLATING AXLE ..................................................................................................... |
218 |
FIGURE 6-4. HYDRAULIC DIAGRAM - STANDARD (SN 0300177361 through 0300181174) .................................................... |
220 |
FIGURE 6-5. HYDRAULIC DIAGRAM - STANDARD (SN 0300181175 to Present)..................................................................... |
226 |
FIGURE 6-6. HYDRAULIC DIAGRAM LIST.................................................................................................................................. |
230 |
SECTION 7 - ELECTRICAL.............................................................................................................................................................. |
233 |
FIGURE 7-1. ELECTRICAL DIAGRAM LIST ................................................................................................................................ |
234 |
FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (SN 0300177361 through 0300181174) ........................................... |
236 |
FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (SN 0300181175 to Present)............................................................ |
254 |
SECTION 8 - DECALS ..................................................................................................................................................................... |
273 |
FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC).................................................................................................................... |
274 |
FIGURE 8-2. DECAL INSTALLATION (COUNTRY SPEC) .......................................................................................................... |
278 |
FIGURE 8-3. DECAL INSTALLATION (AUSTRALIAN AND CE SPECS)..................................................................................... |
284 |
SECTION 9 - RECOMMENDED SERVICE PARTS STOCK ............................................................................................................ |
287 |
FIGURE 9-1. MODEL 600A/600AJ STANDARD PARTS.............................................................................................................. |
288 |
FIGURE 9-2. MODEL 600A/600AJ VARIABLE PARTS ................................................................................................................ |
290 |
SECTION 10 - SPECIAL OPTIONS ................................................................................................................................................. |
291 |
FIGURE 10-1. SPECIAL OPTIONS .............................................................................................................................................. |
292 |
PART NUMBER INDEX.................................................................................................................................................................... |
297 |
8 |
600A/600AJ |
3121617 |
SECTION 1 - FRAME
SECTION 1 - FRAME
3121617 |
600A/600AJ |
9 |
SECTION 1 - FRAME
FIGURE 1-1. AXLE INSTALLATION
10 |
600A/600AJ |
3121617 |
SECTION 1 - FRAME
FIGURE 1-1. AXLE INSTALLATION
ITEM |
PART NUMBER |
QTY |
DESCRIPTION |
REV |
|
|
|
|
|
|
|
Ref |
AXLE INSTALLATIONS (8FT/2.4M WIDE MACHINES) |
|
|
1001148168 |
Ref |
Oscillating Axle without Tow Package |
C |
|
1001152448 |
Ref |
Oscillating Axle without Tow Package (With Turf Tire) |
B |
|
1001148170 |
Ref |
Oscillating Axle with Tow Package |
C |
|
1001148169 |
Ref |
Fixed Axle Machines |
C |
1 |
0100011 |
AR |
Compound, Locking |
|
2 |
0641814 |
8 |
Bolt 1/2in-13NC x 1-3/4in |
|
3 |
0642012 |
1 |
Bolt 5/8in-11NC x 1-1/2in |
|
4 |
0961950 |
2 |
Bearing |
|
5 |
1684465 |
2 |
Axle Lockout Cylinder Assembly (Oscillating Axle Only) (See |
|
|
|
|
CYLINDER SECTION for Breakdown) |
|
6 |
3423184 |
1 |
Pin |
|
7 |
3841258 |
1 |
Keeper, Pin |
|
8 |
4740158 |
1 |
Thrustwasher (1/4in Thick) |
|
9 |
|
Ref |
Axle Weldment Options: |
|
9 |
1001148171 |
1 |
Machines without Tow Package |
|
9 |
1001151966 |
1 |
Machines without Tow Package (With Turf Tire) |
|
9 |
1001148172 |
1 |
Machines with Tow Package |
|
10 |
4891800 |
8 |
Flatwasher 1/2in Hardened |
|
11 |
0100038 |
AR |
Primer, Locking |
|
12 |
4740229 |
AR |
Thrustwasher (1/8in Thick) |
|
13 |
4071101 |
AR |
Shim |
|
25 |
3539877 |
2 |
Plate, Stop (Fixed Axle Only) |
|
27 |
3931840 |
|
Capscrew 1/2in-13NC x 2-1/2in |
|
28 |
4070944 |
6 |
Shim (.06) (Fixed Axle Only) |
|
29 |
4070945 |
2 |
Shim (.25) (Fixed Axle Only) |
|
|
|
Ref |
AXLE INSTALLATIONS (7FT/2.1M WIDE MACHINES) |
|
|
0274047 |
Ref |
Oscillating Axle without Tow Package |
B |
|
0274256 |
Ref |
Oscillating Axle with Tow Package |
B |
|
0274054 |
Ref |
Fixed Axle |
B |
101 |
0100011 |
AR |
Compound, Locking |
|
102 |
|
Ref |
Axle Weldment Options: |
|
102 |
0280171 |
1 |
Machine without Tow Package |
|
102 |
0280185 |
1 |
Machine with Tow Package |
|
103 |
0641814 |
8 |
Bolt 1/2in-13NC x 1-3/4in |
|
104 |
0642012 |
1 |
Bolt 5/8in-11NC x 1-1/2in |
|
105 |
0961950 |
2 |
Bearing |
|
106 |
1684465 |
2 |
Axle Lockout Cylinder Assembly (Oscillating Axle Only) (See |
|
|
|
|
CYLINDER SECTION for Breakdown) |
|
107 |
3422592 |
1 |
Pin |
|
108 |
3841258 |
1 |
Keeper, Pin |
|
109 |
4740158 |
1 |
Thrustwasher (1/4in Thick) |
|
110 |
4891800 |
8 |
Flatwasher 1/2in Hardened |
|
111 |
0100038 |
AR |
Primer, Locking |
|
113 |
0641816 |
2 |
Bolt 1/2in-13NC x 2in |
|
115 |
3539877 |
2 |
Plate, Stop (Fixed Axle Only) |
|
116 |
4740542 |
2 |
Spacer (Fixed Axle Only) |
|
3121617 |
600A/600AJ |
11 |
SECTION 1 - FRAME
FIGURE 1-2. STEERING INSTALLATION (8FT/2.4M WIDE MACHINES WITHOUT TOW PACKAGE)
12 |
600A/600AJ |
3121617 |
SECTION 1 - FRAME
FIGURE 1-2. STEERING INSTALLATION (8FT/2.4M WIDE MACHINES WITHOUT TOW PACKAGE)
|
ITEM |
PART NUMBER |
QTY |
DESCRIPTION |
REV |
|
|
|
|
|
|
|
|
|
|
|
Ref |
4WD STEERING INSTALLATION |
|
|
|
|
1001148162 |
Ref |
4WD/2WS |
C |
|
|
|
1001148163 |
Ref |
4WD/4WS (Note: Double qty for 4WD/4WS Machines) |
B |
|
|
1 |
0100011 |
AR |
Compound, Locking |
|
|
|
2 |
0641608 |
6 |
Bolt 3/8in-16NC x 1in |
|
|
|
3 |
1001097242 |
2 |
Steer Cylinder Assembly (See CYLINDER SECTION for |
|
|
|
|
|
|
Breakdown) |
|
|
|
4 |
0642012 |
2 |
Bolt 5/8in-11NC x 1-1/2in |
|
|
|
5 |
0962356 |
2 |
Bushing |
|
|
|
6 |
0962131 |
4 |
Bushing |
|
|
|
8 |
3422326 |
2 |
Pin |
|
|
|
9 |
3422900 |
2 |
Kingpin |
|
|
|
10 |
3422902 |
2 |
Pin |
|
|
|
11 |
3422903 |
2 |
Pin |
|
|
|
12 |
3841143 |
6 |
Keeper, Pin |
|
|
|
13 |
3841258 |
2 |
Keeper, Pin |
|
|
|
14 |
1001155574 |
1 |
Tie-Rod |
|
|
|
15 |
1001099387 |
1 |
Spindle |
|
|
|
16 |
1001099196 |
1 |
Spindle |
|
|
|
17 |
4740111 |
6 |
Thrustwasher |
|
|
|
18 |
4740256 |
2 |
Thrustwasher |
|
|
|
19 |
4740463 |
2 |
Thrustwasher |
|
|
|
|
1001148161 |
Ref |
2WD STEERING INSTALLATION |
C |
|
|
101 |
0100011 |
AR |
Compound, Locking |
|
|
|
104 |
0641608 |
6 |
Bolt 3/8in-16NC x 1in |
|
|
|
106 |
0642012 |
2 |
Bolt 5/8in-11NC x 1-1/2in |
|
|
|
108 |
0962356 |
2 |
Bushing |
|
|
|
109 |
0962131 |
4 |
Bushing |
|
|
|
111 |
1001097242 |
2 |
Steer Cylinder Assembly (See CYLINDER SECTION for |
|
|
|
|
|
|
Breakdown) |
|
|
|
112 |
4130410 |
2 |
Hub Assembly (See Items 201-212 for Breakdown) |
|
|
|
114 |
3422326 |
2 |
Pin |
|
|
|
115 |
3422900 |
2 |
Kingpin |
|
|
|
116 |
3422902 |
2 |
Pin |
|
|
|
117 |
3422903 |
2 |
Pin |
|
|
|
118 |
3841143 |
6 |
Keeper, Pin |
|
|
|
119 |
3841258 |
2 |
Keeper, Pin |
|
|
|
120 |
1001155574 |
1 |
Tie-Rod |
|
|
|
122 |
1001099387 |
1 |
Spindle |
|
|
|
123 |
1001099196 |
1 |
Spindle |
|
|
|
124 |
4740111 |
6 |
Thrustwasher |
|
|
|
125 |
4740256 |
2 |
Thrustwasher |
|
|
|
127 |
4740463 |
2 |
Thrustwasher |
|
|
|
130 |
0682020 |
12 |
Bolt 5/8in-11NC x 2-1/2in (Grade 8) |
|
|
|
131 |
3272001 |
12 |
Nut 5/8in-11NC (Grade 8) |
|
|
|
132 |
4892000 |
24 |
Flatwasher 5/8in Hardened |
|
|
|
|
4130409 |
Ref |
HUB ASSEMBLY |
C |
|
|
201 |
0440170 |
2 |
Cone, Bearing |
|
|
|
202 |
0440171 |
2 |
Cup, Bearing |
|
|
|
203 |
0721003 |
3 |
Bolt #10-24NC x 3/8in |
|
|
3121617 |
|
|
600A/600AJ |
13 |
||
SECTION 1 - FRAME
ITEM |
PART NUMBER |
QTY |
DESCRIPTION |
REV |
|
|
|
|
|
204 |
1120304 |
1 |
Cap, Hub |
|
205 |
2780271 |
1 |
Hub |
|
205A |
0630490 |
9 |
Stud, Wheel |
|
206 |
3323403 |
1 |
Nut, Slotted 1-1/2in -12NF |
|
207 |
3451010 |
1 |
Pin, Cotter 5/8in x 2-1/2in |
|
208 |
3960343 |
1 |
Seal, Grease |
|
209 |
4130409 |
1 |
Adapter, Spindle |
|
210 |
4740283 |
1 |
Flatwasher, Hardened |
|
211 |
4761000 |
3 |
Lockwasher #10 |
|
212 |
3020017 |
AR |
Grease, Bearing |
|
14 |
600A/600AJ |
3121617 |
SECTION 1 - FRAME
FIGURE 1-3. STEERING INSTALLATION (8FT/2.4M WIDE MACHINES WITH TOW PACKAGE)
16 |
600A/600AJ |
3121617 |
SECTION 1 - FRAME
FIGURE 1-3. STEERING INSTALLATION (8FT/2.4M WIDE MACHINES WITH TOW PACKAGE)
|
ITEM |
PART NUMBER |
QTY |
DESCRIPTION |
REV |
|
|
|
|
|
|
|
|
|
|
|
Ref |
4WD STEERING INSTALLATION |
|
|
|
|
1001148164 |
Ref |
4WD/2WS |
C |
|
|
|
1001148166 |
Ref |
4WD/4WS (Note: Double qty for 4WD/4WS Machines) |
C |
|
|
1 |
0100011 |
AR |
Compound, Locking |
|
|
|
2 |
0641608 |
8 |
Bolt 3/8in-16NC x 1in |
|
|
|
3 |
0642012 |
2 |
Bolt 5/8in-11NC x 1-1/2in |
|
|
|
4 |
0741607 |
4 |
Screw 3/8in-16NC x 7/8in |
|
|
|
5 |
0962356 |
2 |
Bushing |
|
|
|
6 |
0962131 |
4 |
Bushing |
|
|
|
7 |
0962292 |
2 |
Bushing |
|
|
|
8 |
0962348 |
1 |
Bushing |
|
|
|
9 |
1001097242 |
2 |
Steer Cylinder Assembly (See CYLINDER SECTION for |
|
|
|
|
|
|
Breakdown) |
|
|
|
10 |
1001148178 |
1 |
Link |
|
|
|
11 |
3340966 |
2 |
Pad |
|
|
|
12 |
3422326 |
2 |
Pin |
|
|
|
13 |
3422567 |
1 |
Pin |
|
|
|
14 |
3422813 |
1 |
Pin |
|
|
|
15 |
3422848 |
1 |
Pin |
|
|
|
16 |
3422900 |
2 |
Pin |
|
|
|
17 |
3422902 |
1 |
Pin |
|
|
|
18 |
3422903 |
2 |
Pin |
|
|
|
19 |
3841143 |
8 |
Keeper, Pin |
|
|
|
20 |
3841258 |
2 |
Keeper, Pin |
|
|
|
21 |
1001155574 |
1 |
Tie-Rod |
|
|
|
22 |
4071059 |
2 |
Shim |
|
|
|
23 |
1001099387 |
1 |
Spindle |
|
|
|
24 |
4130399 |
1 |
Spindle |
|
|
|
25 |
4740111 |
9 |
Thrustwasher |
|
|
|
26 |
4740155 |
2 |
Thrustwasher |
|
|
|
27 |
4740256 |
2 |
Thrustwasher |
|
|
|
28 |
4740463 |
2 |
Thrustwasher |
|
|
|
29 |
4846935 |
1 |
Pivot |
|
|
|
|
1001148165 |
Ref |
2WD STEERING INSTALLATION |
C |
|
|
101 |
0100011 |
AR |
Compound, Locking |
|
|
|
102 |
0440170 |
4 |
Cone, Bearing |
|
|
|
103 |
0440171 |
4 |
Cup, Bearing |
|
|
|
104 |
0641608 |
8 |
Bolt 3/8in-16NC x 1in |
|
|
|
105 |
0642012 |
2 |
Bolt 5/8in-11NC x 1-1/2in |
|
|
|
106 |
0721003 |
6 |
Bolt #10-24NC x 3/8in |
|
|
|
107 |
0741607 |
4 |
Screw 3/8in-16NC x 7/8in |
|
|
|
108 |
0962356 |
2 |
Bushing |
|
|
|
109 |
0962131 |
4 |
Bushing |
|
|
|
110 |
0962292 |
2 |
Bushing |
|
|
|
111 |
0962348 |
1 |
Bushing |
|
|
|
112 |
1120304 |
2 |
Cap, Hub |
|
|
|
113 |
1001097242 |
2 |
Steer Cylinder Assembly (See CYLINDER SECTION for |
|
|
|
|
|
|
Breakdown) |
|
|
|
114 |
2780271 |
2 |
Hub |
|
|
|
114A |
0630490 |
18 |
Stud, Wheel (9 Per Hub) |
|
|
3121617 |
|
|
600A/600AJ |
17 |
||
SECTION 1 - FRAME
ITEM |
PART NUMBER |
QTY |
DESCRIPTION |
REV |
|
|
|
|
|
115 |
1001148178 |
1 |
Link |
|
116 |
3323403 |
2 |
Nut, Slotted 1-1/2in -12NF |
|
117 |
3340966 |
2 |
Pad |
|
118 |
3422326 |
2 |
Pin |
|
119 |
3422567 |
1 |
Pin |
|
120 |
3422813 |
1 |
Pin |
|
121 |
3422848 |
1 |
Pin |
|
122 |
3422900 |
2 |
Pin |
|
123 |
3422902 |
1 |
Pin |
|
124 |
3422903 |
2 |
Pin |
|
125 |
3451010 |
1 |
Pin, Cotter 5/8in x 2-1/2in |
|
126 |
3841143 |
8 |
Keeper, Pin |
|
127 |
3841258 |
2 |
Keeper, Pin |
|
128 |
1001155574 |
1 |
Tie-Rod |
|
129 |
3960343 |
2 |
Seal, Grease |
|
130 |
4071059 |
2 |
Shim |
|
131 |
4130396 |
1 |
Spindle |
|
132 |
4130400 |
1 |
Spindle |
|
133 |
4740111 |
9 |
Thrustwasher |
|
134 |
4740155 |
2 |
Thrustwasher |
|
135 |
4740256 |
2 |
Thrustwasher |
|
136 |
4740283 |
2 |
Flatwasher, Hardened |
|
137 |
4740463 |
2 |
Thrustwasher |
|
138 |
4761000 |
6 |
Lockwasher #10 |
|
139 |
4846935 |
1 |
Pivot |
|
18 |
600A/600AJ |
3121617 |
SECTION 1 - FRAME
FIGURE 1-4. STEERING INSTALLATION (7FT/2.1M WIDE MACHINES)
20 |
600A/600AJ |
3121617 |
SECTION 1 - FRAME
3121617 |
600A/600AJ |
21 |
SECTION 1 - FRAME
FIGURE 1-4. STEERING INSTALLATION (7FT/2.1M WIDE MACHINES)
|
ITEM |
PART NUMBER |
QTY |
DESCRIPTION |
REV |
|
|
|
|
|
|
|
|
|
|
|
Ref |
STEERING INSTALLATION (7FT/2.1M WIDTH MACHINES) |
|
|
|
|
0274062 |
Ref |
2WD/4WS with 7FT/2.1m Width Frame without Tow Package |
H |
|
|
1 |
0100011 |
AR |
Compound, Locking |
|
|
|
2 |
0100063 |
AR |
Loctite # RC609 |
|
|
|
3 |
0440018 |
4 |
Cup, Bearing |
|
|
|
4 |
0440019 |
4 |
Cone, Bearing |
|
|
|
5 |
0440161 |
2 |
Thrustwasher |
|
|
|
6 |
0641404 |
6 |
Bolt 1/4in-20NC x 1/2in |
|
|
|
7 |
0641608 |
12 |
Bolt 3/8in-16NC x 1in |
|
|
|
8 |
0681608 |
4 |
Bolt 3/8in-16NC x 1in (Grade 8) |
|
|
|
9 |
0962005 |
4 |
Bushing |
|
|
|
10 |
0962272 |
4 |
Bushing |
|
|
|
11 |
1120460 |
2 |
Cap, Hub |
|
|
|
12 |
1684418 |
4 |
Steer Cylinder Assembly (See CYLINDER SECTION for |
|
|
|
|
|
|
Breakdown) |
|
|
|
13 |
2780276 |
2 |
Hub |
|
|
|
13A |
0630490 |
18 |
Stud, Wheel (9 Per Hub) |
|
|
|
14 |
3300106 |
18 |
Nut, Wheel |
|
|
|
15 |
3323403 |
2 |
Nut, Slotted 1-1/2in-12NF |
|
|
|
16 |
3422426 |
4 |
Pin |
|
|
|
17 |
3422429 |
4 |
Pin |
|
|
|
18 |
3422430 |
4 |
Pin |
|
|
|
19 |
3423175 |
2 |
Kingpin |
|
|
|
20 |
3450810 |
2 |
Pin, Cotter 1/4in x 2-1/2in |
|
|
|
21 |
3451010 |
2 |
Pin, Cotter 5/16in x 2-1/2in |
|
|
|
22 |
3841143 |
12 |
Keeper |
|
|
|
23 |
3841263 |
1 |
Tie-Rod |
|
|
|
24 |
3960098 |
2 |
Seal |
|
|
|
25 |
4130413 |
1 |
Spindle |
|
|
|
26 |
4130414 |
1 |
Spindle |
|
|
|
27 |
4740016 |
2 |
Flatwasher, Hardened |
|
|
|
28 |
0642012 |
2 |
Bolt 5/8in-11NC x 1/1/2in |
|
|
|
29 |
0962131 |
4 |
Bearing |
|
|
|
30 |
3422900 |
2 |
Kingpin |
|
|
|
31 |
3841258 |
2 |
Keeper |
|
|
|
32 |
2841677 |
1 |
Tie-Rod |
|
|
|
33 |
4130401 |
1 |
Spindle |
|
|
|
34 |
4130402 |
1 |
Spindle |
|
|
|
35 |
4740256 |
2 |
Thrustwasher |
|
|
|
36 |
4740463 |
2 |
Thrustwasher |
|
|
|
37 |
2220237 |
4 |
Plug |
|
|
|
38 |
3313403 |
2 |
Nut, Slotted 1-1/2in-6NC |
|
|
|
|
0274257 |
Ref |
2WD/2WS with 7FT/2.1m Width Frame without Tow Package |
E |
|
|
101 |
0440018 |
4 |
Cup, Bearing |
|
|
|
102 |
0440019 |
4 |
Cone, Bearing |
|
|
|
103 |
0440161 |
4 |
Thrustwasher |
|
|
|
104 |
0641404 |
6 |
Bolt 1/4in-20NC x 1/2in |
|
|
|
105 |
0641608 |
8 |
Bolt 3/8in-16NC x 1in |
|
|
|
106 |
0681608 |
4 |
Bolt 3/8in-16NC x 1in (Grade 8) |
|
|
|
107 |
0741607 |
4 |
Screw, Countersunk 3/8in-16NC x 7/8in |
|
|
22 |
|
|
|
600A/600AJ |
3121617 |
|
|
|
|
|
SECTION 1 - FRAME |
||
|
|
|
|
|
|
|
ITEM |
PART NUMBER |
QTY |
DESCRIPTION |
|
REV |
|
|
|
|
|
|
|
|
108 |
0962005 |
2 |
Bushing |
|
|
|
109 |
0962272 |
4 |
Bushing |
|
|
|
110 |
0962292 |
2 |
Bushing |
|
|
|
111 |
0962348 |
1 |
Bushing |
|
|
|
112 |
1120460 |
2 |
Cap, Hub |
|
|
|
113 |
1684418 |
2 |
Steer Cylinder Assembly (See CYLINDER SECTION for |
|
|
|
|
|
|
Breakdown) |
|
|
|
114 |
2780276 |
2 |
Hub |
|
|
|
114A |
0630490 |
18 |
Stud, Wheel (9 Per Hub) |
|
|
|
115 |
2980125 |
1 |
Pivot |
|
|
|
116 |
3300106 |
18 |
Nut, Wheel |
|
|
|
117 |
3323403 |
2 |
Nut, Slotted 1-1/2in-12NF |
|
|
|
118 |
3340966 |
2 |
Pad |
|
|
|
119 |
3422327 |
1 |
Pin |
|
|
|
120 |
3422426 |
2 |
Pin |
|
|
|
121 |
3422429 |
AR |
Pin |
|
|
|
122 |
3422430 |
2 |
Pin |
|
|
|
123 |
3422813 |
1 |
Pin |
|
|
|
124 |
3422848 |
1 |
Pin |
|
|
|
125 |
3423175 |
2 |
Kingpin |
|
|
|
126 |
3451010 |
4 |
Pin, Cotter 5/16in x 2-1/2in |
|
|
|
127 |
3575716 |
1 |
Link |
|
|
|
128 |
3841143 |
6 |
Keeper |
|
|
|
129 |
3841263 |
1 |
Tie-Rod |
|
|
|
130 |
3960098 |
2 |
Seal |
|
|
|
131 |
4071059 |
2 |
Shim |
|
|
|
132 |
4130413 |
1 |
Spindle |
|
|
|
133 |
4130414 |
1 |
Spindle |
|
|
|
134 |
4740016 |
2 |
Flatwasher, Hardened |
|
|
|
135 |
4740111 |
4 |
Thrustwasher |
|
|
|
136 |
4740155 |
2 |
Thrustwasher |
|
|
|
137 |
4740184 |
1 |
Flatwasher, Special |
|
|
|
138 |
0100011 |
AR |
Compound, Locking |
|
|
|
139 |
3313403 |
2 |
Nut, Slotted 1-1/2in-6NC |
|
|
|
3121617 |
600A/600AJ |
23 |
SECTION 1 - FRAME
FIGURE 1-5. TIRE AND WHEEL DRIVE INSTALLATIONS
24 |
600A/600AJ |
3121617 |
|
|
|
|
SECTION 1 - FRAME |
||
|
|
FIGURE 1-5. TIRE AND WHEEL DRIVE INSTALLATIONS |
|
|
||
|
|
|
|
|
|
|
|
ITEM |
PART NUMBER |
QTY |
DESCRIPTION |
REV |
|
|
|
|
|
|
|
|
|
|
|
Ref |
WHEEL DRIVE INSTALLATIONS |
|
|
|
|
1001136667 |
Ref |
2WD/2WS |
C |
|
|
|
1001136670 |
Ref |
2WD/4WS |
C |
|
|
|
1001136668 |
Ref |
4WD/2WS |
C |
|
|
|
1001136669 |
Ref |
4WD/4WS |
C |
|
|
|
|
Ref |
Note: 2WD Qty Shown. For 4WD, Double Qty Shown. |
|
|
|
1 |
0100011 |
AR |
Compound, Locking |
|
|
|
3 |
0681710 |
4 |
Bolt 7/16in-14NC x 1-1/4in (Grade 8) |
|
|
|
4 |
3300106 |
18 |
Nut, Wheel |
|
|
|
6 |
3790158 |
2 |
O-Ring |
|
|
|
7 |
|
Ref |
Capscrew Options: |
|
|
|
7 |
3932030 |
12 |
Capscrew 5/8in-11NC x 1-7/8in |
|
|
|
7 |
3932032 |
12 |
Capscrew 5/8in-11NC x 2in |
|
|
|
9 |
4740393 |
12 |
Flatwasher 5/8in Hardened |
|
|
|
11 |
5241000 |
4 |
Flatwasher M10 Hardened |
|
|
|
13 |
1001113984 |
2 |
Drive Hub Assembly (See HYDRAULIC for Breakdown) |
|
|
|
14 |
|
Ref |
Drive Motor Assembly Options (See ELECTRICAL for |
|
|
|
|
|
|
Breakdown): |
|
|
|
14 |
1001136672 |
2 |
2WD |
|
|
|
14 |
1001135600 |
2 |
4WD |
|
|
|
15 |
3020008 |
AR |
Lube, Gear 80W-90 |
|
|
|
|
|
Ref |
PNEUMATIC AND FOAM-FILLED TIRE AND WHEEL |
|
|
|
|
|
|
INSTALLATIONS (8 FT/2.4M WIDTH MACHINES) |
|
|
|
|
4520328 |
Ref |
Tire and Wheel Installation - Pneumatic (ANSI, ANSI Export |
B |
|
|
|
|
|
and Japanese Specs Only) |
|
|
|
|
4520346 |
Ref |
Tire and Wheel Installation - Foam Filled (Available on All |
C |
|
|
|
|
|
Specs) |
|
|
|
|
0274533 |
Ref |
Tire & Wheel Installation - Pneumatic W/Sealant (ANSI and |
C |
|
|
|
|
|
ANSI Export Spec Only) (Only Available on USA Built |
|
|
|
|
|
|
Machines) |
|
|
|
|
0275860 |
Ref |
Tire and Wheel Installation - Pneumatic W/Sealant (ANSI, ANSI |
1 |
|
|
|
|
|
Export and Japanese Spec Only) (Note: Not an Add-On Option |
|
|
|
|
|
|
- Special Counterweight Required. Consult JLG Service Dept |
|
|
|
|
|
|
to add to a machine.) |
|
|
|
|
|
Ref |
Note: Assemblies may require ballast/foam filling to |
|
|
|
|
|
|
manufacturer's specifications prior to installing on a |
|
|
|
|
|
|
machine. Refer to Operation and Safety or Service and |
|
|
|
|
|
|
Maintenance Manuals.Purchase individual tire and/or rim |
|
|
|
|
|
|
only if able to foam fill tire and wheel assembly, otherwise, |
|
|
|
|
|
|
purchase complete assembly. |
|
|
|
|
4520289 |
2 |
Tire and Wheel Assembly - Pneumatic (Left Side) |
E |
|
|
|
4520344 |
2 |
Tire and Wheel Assembly - Foam-Filled (Left Side) |
E |
|
|
|
4520427 |
2 |
Tire and Wheel Assembly - Pneumatic W/Sealant (Left Side) |
C |
|
|
|
4520290 |
2 |
Tire and Wheel Assembly - Pneumatic (Right Side) |
E |
|
|
|
4520345 |
2 |
Tire and Wheel Assembly - Foam-Filled (Right Side) |
E |
|
|
|
4520428 |
2 |
Tire and Wheel Assembly - Pneumatic W/Sealant (Right Side) |
C |
|
|
|
4520674 |
4 |
Tire and Wheel Assembly - Pneumatic Turf/Sand Tire (Note: |
B |
|
|
|
|
|
Not an Add-On Option - Special Counterweight Required. |
|
|
|
|
|
|
Consult JLG Service Dept to add to a machine.) |
|
|
|
101 |
|
Ref |
Tire Options (1 Per Assembly): |
|
|
|
101 |
4520288 |
AR |
Tire - IN355/55D625 |
|
|
|
101 |
4520256 |
AR |
Tire - 41/18LLx22.5 Turf/Sand Tire |
|
|
|
102 |
|
Ref |
Rim, Wheel (1 Per Assembly) |
|
|
3121617 |
|
|
600A/600AJ |
25 |
||
SECTION 1 - FRAME
ITEM |
PART NUMBER |
QTY |
DESCRIPTION |
REV |
|
|
|
|
|
102 |
4520287 |
AR |
Tire - IN355/55D625 (24.5 x 11.75) |
|
102 |
4520672 |
AR |
Tire - 41/18LLx22.5 Turf/Sand Tire |
|
103 |
4640113 |
AR |
Valve, Air (1 Per Assembly) |
|
104 |
|
Ref |
Decal - Tire Pressure Options (1 Per Assembly): |
|
104 |
1702740 |
AR |
Tire - IN355/55D625 |
|
104 |
1701643 |
AR |
Tire - 41/18LLx22.5 Turf/Sand Tire |
|
|
|
Ref |
Note: Items 105-107 used with tires with sealant only. |
|
105 |
1120552 |
AR |
Cap, Valve Stem (1 Per Assembly) |
|
106 |
1300019 |
120 oz |
Sealant, Tire (1 Per Assembly) |
|
107 |
1705364 |
AR |
Decal - Tire Sealant (1 Per Assembly) |
|
201 |
|
Ref |
AIRBOSS TIRE AND WHEEL INSTALLATIONS (7FT/2.1M WIDTH |
|
|
|
|
600A/600AJ MACHINES) |
|
201 |
4520341 |
Ref |
Tire and Wheel Installation - Air-Boss (Available on All Specs) |
A |
201 |
4520284 |
2 |
Tire and Wheel Assembly - Right Side |
|
201 |
4520283 |
2 |
Tire and Wheel Assembly - Left Side |
|
201 |
7016206 |
80 |
Tire Repair Section (20 Per Assembly) |
|
201 |
4520604 |
Ref |
Tire and Wheel Installation - Air-Boss Non Marking (Available |
1 |
|
|
|
on All Specs) |
|
201 |
4520602 |
2 |
Tire and Wheel Assembly - Right Side |
|
201 |
4520601 |
2 |
Tire and Wheel Assembly - Left Side |
|
201 |
7020135 |
80 |
Tire Repair Section (20 Per Assembly) |
|
301 |
|
Ref |
SOLIDBOSS TIRE & WHEEL INSTALLATIONS (7FT/2.1M WIDTH |
|
|
|
|
600AJ MACHINES) |
|
301 |
1001147067 |
Ref |
Tire and Wheel Installation - SolidBoss (Available on ANSI |
A |
|
|
|
Spec Only) |
|
301 |
1001146828 |
2 |
Tire and Wheel Assembly - Right Side |
|
301 |
1001146827 |
2 |
Tire and Wheel Assembly - Left Side |
|
301 |
1001147068 |
Ref |
Tire and Wheel Installation - SolidBoss Non Marking |
1 |
|
|
|
(Available on ANSI Spec Only) |
|
301 |
1001147020 |
2 |
Tire and Wheel Assembly - Right Side |
|
301 |
1001147019 |
2 |
Tire and Wheel Assembly - Left Side |
|
26 |
600A/600AJ |
3121617 |
SECTION 1 - FRAME
FIGURE 1-6. DRIVE HUB ASSEMBLY
ITEM |
PART NUMBER |
QTY |
DESCRIPTION |
REV |
|
1001113984 |
Ref |
DRIVE HUB/BRAKE ASSEMBLY |
D |
|
|
Ref |
NOTE: NO SERVICE PARTS AVAILABLE AT TIME OF |
|
|
|
|
PRINTING |
|
28 |
600A/600AJ |
3121617 |
SECTION 1 - FRAME
FIGURE 1-7. DRIVE MOTOR ASSEMBLY
30 |
600A/600AJ |
3121617 |
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