Illustrated Parts Manual
Model
10MSP
P/N
3121229
November 1, 2013
REVISION LOG
January 1, 2006 - Original Issue Of Manual (Edited to B/M 0010680 Revision 3)
May 15, 2006 - Revised Manual (Edited to B/M 0010680 Revision 3
October 31, 2006 - Revised Manual (Edited 0010680 to Revision 6)
March 1, 2007 - Revised Manual (Edited 0010680 to Revision 7)
November 16, 2007 - Revised Manual (Edited 0010680 to Revision 10)
January 15, 2008 - Revised Manual (Edited 0010680 to Revision 10)
August 27, 2008 - Revised Manual (Edited 0010680 to Revision 11)
August 18, 2009 - Revised Manual (Edited 0010680 to Revision 12)
February 24, 2011 - Revised Manual (Edited 0010680 to Revision 13)
May 27, 2011 - Revised Manual (Edited 0010680 to Revision 13)
August 15, 2011 - Revised Manual (Edited 0010680 to Revision 14)
November 15, 2011 - Revised Manual (Edited 0010680 to Revision 14)
February 28, 2012 - Revised Manual (Edited 0010680 to Revision 14)
July 10, 2012 - Revised Manual (Edited 0010680 to Revision C)
September 28, 2012 - Revised Manual (Edited 0010680 to Revision C)
February 6, 2013 - Revised Manual (Edited 0010680 to Revision D)
May 6, 2013 - Revised Manual (Edited 0010680 to Revision D)
August 6, 2013 - Revised Manual (Edited 0010680 to Revision D)
November 1, 2013 - Revised Manual (Edited 0010680 to Revision D)
3121229 10MSP A
REVISION LOG
B 10MSP 3121229
TABLE OF CONTENTS
FIGURE NO. TITLE PAGE NO.
SECTION 1 - BASE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
1-1 BASE MOUNTED COMPONENTS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1-2 DRIVE ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
1-3 COVERS AND TIE-DOWNS INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
SECTION 2 - CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
2-1 PUMP MOTOR ASSEMBLY AND INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2-2 BATTERY CHARGER AND PLUG INSTALLATION (PRIOR TO SN 0130010886) . . . . 2-6
2-3 BATTERY CHARGER AND PLUG INSTALLATION (SN 0130010886 TO PRESENT) . . 2-8
2-4 BATTERIES, SWITCHES, HORN AND BEACON LIGHT INSTALLATION . . . . . . . . . . . 2-12
2-5 GROUND COMPONENTS INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
2-6 PLATFORM CABLES AND CONTROLS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . 2-18
2-7 CONTROL BOX ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20
SECTION 3 - MAST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
3-1 MAST ASSEMBLY AND INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
SECTION 4 - PLATFORM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
4-1 PLATFORM INSTALLATION (ALL SPECS TO PRESENT & AUSTRALIAN SPEC
PRIOR TO SN 0130018678). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4-2 PLATFORM INSTALLATION (AUSTRALIAN SPEC ONLY) (SN 0130018678 TO
PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
4-3 MATERIAL TRAY INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
4-4 OPTIONAL BICYCLE CARRIERS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
4-5 OPTIONAL RUG CARRIER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
4-6 OPTIONAL FLUORESCENT TUBE CADDY ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . 4-12
SECTION 5 - CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
5-1 LIFT CYLINDER ASSEMBLY (ORIGINAL EQUIPMENT) (PRIOR TO
SN 0130011099). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5-2 LIFT CYLINDER ASSEMBLY (SERVICE REPLACEMENT) (SN 0130011099 TO
PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
SECTION 6 - HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1
6-1 HYDRAULIC DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
SECTION 7 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1
7-1 ELECTRICAL COMPONENTS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
SECTION 8 - DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1
8-1 DECAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
SECTION 9 - RECOMMENDED SERVICE PARTS STOCK . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
SECTION 10 - SPECIAL OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-1
SECTION 11 - PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-1
3121229 10MSP i
TABLE OF CONTENTS
FIGURE NO. TITLE PAGE NO.
ii 10MSP 3121229
SECTION 1
BASE
3121229 10MSP 1-1
SECTION 1 BASE
4
4
7
17
8
9
101
107
111
102
108
103
104
110
FIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION
1-2 10MSP 3121229
SECTION 1 BASE
FIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION
ITEM # PART NUMBER QTY. DESCRIPTION REV.
0274893 Ref BASE ASSEMBLY F
1 0100081 AR Compound, Locking
2 0274904 1 Frame Assembly (See Items 101-111 for Breakdown)
3 0630580 10 Bolt, Wheel
4 0641609 13 Bolt 3/8in-16NC x 1-1/8in
5 0940132 1 Bumper, Chassis
6 3020039 AR Lubricant Loctite #51049
7 3160323 2 Drive Motor Assembly (See Drive Assembly for Breakdown)
8 3311605 1 Locknut 3/8in-16NC
9 3760115 2 Ring, Retaining
10 3760496 2 Ring, Retaining
11 4071113 AR Shim .015in
12 4071114 AR Shim .036in
13 4240147 1 Strap, Static
14 2 Tire & Wheel Assembly Options:
Use 1001098810 Prior to SN 0130011864 (was p/n 4520281
1001098810 SN 0130011864 to Present
15 4520342 1 Spindle (Left Side)
16 4520343 1 Spindle (Right Side)
17 2 Tire & Wheel Assembly Options:
Use 1001114467 Prior to SN 0130008686 (Was p/n 4520326)
See Note SN 0130008685 to SN 0130009365 (Note: Tire & Wheel
Assemblies used in this range of SNs vary between old & new
style - Use p/n 1001114467 as replacement.)
Use 1001114467 SN 0130009366 to SN 0130011759 (was p/n 4520565)
Use1001114467 SN 0130011759 to SN 0130013970 (was p/n 1001100840)
1001114467 SN 0130013970 to Present
18 4711600 1 Flatwasher 3/8in Narrow
19 8882970 AR Coating, Clear
20 0100011 AR Locking Compound
0274904 Ref FRAME ASSEMBLY I
101 0440306 2 Bearing, Ball
102 0440307 2 Bearing, Roller
103 0440308 2 Bearing, Race
104 0641413 6 Bolt 1/4in-20NC x 1-5/8in
105 2360750 1 Frame
106 3020029 AR Grease (Not Shown)
107 3271405 6 Locknut 1/4in-20NC
108 3960590 2 Seal
109 Not Used
110 4341155 2 Mount, Caster
111 4711400 6 Flatwasher 1/4in Narrow
3121229 10MSP 1-3
SECTION 1 BASE
FIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
0274078 Ref BUMPERS INSTALLATION (OPTIONAL) C
201 0641408 13 Bolt 1/4in-20NC x 1in
202 0940152 2 Bumper, Side
203 0940153 1 Bumper, Front
204 3311405 13 Locknut 1/4in-20NC
205 4751400 26 Flatwasher 1/4in Wide
0240103 Ref GUIDE ROLLER ATTACHMENT (OPTIONAL) B
301 0100011 AR Locking Compound
302 0641606 10 Bolt 3/8in-16NC x 3/4in
303 0641617 4 Bolt 3/8in-16NC x 2-1/8in
304 0903120 4 Bracket, Top Roller
305 0903121 4 Bracket, Bottom Roller
306 3311605 8 Locknut 3/8in-16NC
307 4520352 4 Wheel
308 4 Hardware Options:
0641606 Bolt 3/8in-16NC x 3/4in (Prior to SN 0130015906)
3900283 Screw Button Head 3/8in-16NC x 3/4in (SN 0130015906 to
Present)
309 2 Bolt Options:
0641606 Bolt 3/8in-16NC x 3/4in (Prior to SN 0130015906)
0641609 Bolt 3/8in-16NC x 1-1/8in (SN 0130015906 to Present)
1-4 10MSP 3121229
SECTION 1 BASE
FIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
3121229 10MSP 1-5
SECTION 1 BASE
29
29
19
11
20
21
4
23
18
25
25
25
24
26
5
5
7
6
6
8
3
101
27
14
2
16
14
10
10
9
26
9
26
32
25
9
26
FIGURE 1-2. DRIVE ASSEMBLY
1-6 10MSP 3121229
SECTION 1 BASE
FIGURE 1-2. DRIVE ASSEMBLY
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Use 3160323 Ref SPINDLE/HUB ASSEMBLY
1 Use 3160323 1 Spindle
2 Use 7024756 1 Hub
3 Use 7024758 1 Ring, Input
4 Use 70000210 1 Gear, Input Sun
5 Use 70000210 3 Gear, Input Planet
6 Use 70000210 3 Pin, Input Planet
7 Use 70000210 1 Carrier
8 Use 70000210 1 Gear, Output Sun
9 Use 70000212 3 Gear, Output Planet
10 Use 70000212 3 Pin, Output Planet
11 Use 7024747 1 Cover
12 to 13 Not Used
14 See Note 2 Bearing (Note: Use Items 201,203,205 & 206)
15 Not Used
16 See Note 1 Seal, Lip (Note: Use Items 201 & 205)
17 70000215 1 Seal, Lip
18 Use 70000210 3 Ring, Retaining
19 Use 7024747 1 Ring, Retaining
20 70000191 1 O-Ring
21 Use 7024747 1 Thrustwasher
22 Not Used
23 Use 70000210 1 Plate, Thrust
24 Use 70000210 1 Ring, Retaining
25 See Note 6 Thrustwasher (Note: Use Items 202 & 206)
26 See Note 3 Bushing, Planet (Note: Use Items 202 & 206)
27 See Note 1 Ring, Retaining (Note: Use Items 203 & 205)
29 Use 7024747 2 Plug
30 to 31 Not Used
32 Use 70000212 3 Thrustwasher, Tanged
3160323 Ref DRIVE MOTOR ASSEMBLY B
101 Use 3160323 1 Hub/Spindle Assembly (Includes Items 1-32)
102 Use 70000211 1 Electric Motor Assembly
102A Use 70000213 4 Brush
102B Use 70000213 1 Indicator, Wear (Not Shown)
102C Use 70000213 4 Spring, Brush
102D Use 70000213 1 Bearing (Not Shown)
103 Use 70000214 1 Brake Assembly
103A 70000935 1 Disc, Brake (Part of Kit)
104 to 105 Not Used
106 Use 70000211 2 Bolt
107 Use 70000214 3 Bolt
3121229 10MSP 1-7
SECTION 1 BASE
FIGURE 1-2. DRIVE ASSEMBLY (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref KIT OPTIONS:
Repair Kit Options:
200 7024747 1 Cover Kit (Includes Items 11, 19-21 & 29)
201 7024748 1 Main Seal & Bearing Kit (Includes Items 14, 16 & 20)
202 70000210 1 Input Carrier Kit (Includes Items 4-8, 18, 20 & 23-26)
203 7024758 1 Input Ring Kit (Includes Items 3, 14, 20 & 27)
204 70000211 1 Motor Kit (Includes Items 17, 102 & 106)
205 7024756 1 Hub Kit (Includes Items 2, 14, 16, 20 & 27)
206 70000212 1 Output Planet Kit (Includes Items 9, 10, 14, 20, 25, 26 & 32)
207 70000213 1 Brush & Bearing Kit (Includes Items 102A-102D)
208 70000214 1 Brake Kit (Includes Items 103 & 107)
1-8 10MSP 3121229
SECTION 1 BASE
FIGURE 1-2. DRIVE ASSEMBLY (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
3121229 10MSP 1-9
SECTION 1 BASE
FIGURE 1-3. COVERS AND TIE-DOWNS INSTALLATION
1-10 10MSP 3121229
SECTION 1 BASE
FIGURE 1-3. COVERS AND TIE-DOWNS INSTALLATION
ITEM # PART NUMBER QTY. DESCRIPTION REV.
0274901 Ref COVER INSTALLATION C
1 0100011 AR Locking Compound
2N o t U s e d
3 0641616 4 Bolt 3/8in-16NC x 2in (Prior to SN 0130015319)
4 0903222 1 Brace
5 0940049 2 Stopper, Hood
6 1 Cover, Battery and Frame Options:
Use 1001120531 Prior to SN 0130015319 (was p/n 1671141)
1001120531 SN 0130015319 to Present
7 1671143 1 Cover, Mast
8 1671146 1 Cover, Rear Bumper
9 1671298 1 Cover, Front Hood
10 Not Used
11 3300454 9 Nut 1/4in-20NC
12 3900258 22 Screw Button Head 1/4in-20NC x 3/4in
13 1 Support Options:
13A 4341067 Prior to SN 0130015319
13B 1001121648 SN 0130015319 to Present
14 4711600 4 Flatwasher 3/8in Narrow
15 4751400 19 Flatwasher 1/4in (Wide)
16 4751500 4 Flatwasher 5/16in (Wide)
17 1380169 1 Clip
18 3900174 1 Screw, Thumb
19 3760308 1 Retainer
20 0641617 2 Bolt 3/8in-16NC x 2-1/8in (SN 0130015319 to Present)
21 3311605 2 Locknut 3/8in-16NC (SN 0130015319 to Present)
0240114 Ref TIE-DOWNS INSTALLATION A
101 0811610 4 Screw 3/8in-16NC x 1-1/4in
102 3311605 4 Locknut 3/8in-16NC
103 3760365 2 Tie-Ring
104 4711600 4 Flatwasher 3/8in Narrow
3121229 10MSP 1-11
SECTION 1 BASE
FIGURE 1-3. COVERS AND TIE-DOWNS INSTALLATION (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
1-12 10MSP 3121229
SECTION 2
CONTROLS
3121229 10MSP 2-1
SECTION 2 CONTROLS
7
2J
1J
2D
102
10
9
8D
8B
8A
8C
1B
1D
2H
3F
3B
3A
3C
3D
3E
2G
2C
2A
2E
4B
4E
4C
107
4A
4D
4L
1E
2B
1A
1F
1C
1H
1G
4J
4H
5E
4G
5C
4K
5B
5D
5A
108
FIGURE 2-1. PUMP MOTOR ASSEMBLY AND INSTALLATION
2-2 10MSP 3121229
SECTION 2 CONTROLS
FIGURE 2-1. PUMP MOTOR ASSEMBLY AND INSTALLATION
ITEM # PART NUMBER QTY. DESCRIPTION REV.
3600392 1 PUMP/MOTOR ASSEMBLY D
1 7027943 Ref Pump Components Kit
1A Use 7027943 1 Pump
1B Use 7027943 1 Seal
1C 7011021 1 Seal
1D Use 7027943 1 Seal
1E 7010928 4 Screw
1F 7011033 1 Screw
1G Use 7027943 1 Lockwasher
1H Use 7027943 1 Retainer
1J 7011016 1 Coupler
2 7027944 Ref Adaptor Components Kit
2A 7011025 1 Seal
2B 7011011 2 Screw
2C Use 7027944 1 Plug
2D Use 7027944 1 Adaptor
2E 7011013 1 Retainer
2F Use 7027944 1 Plug, Plastic (Not Shown)
2G Use 7027944 1 Plug, Steel
2H Use 7027944 1 Seat Assembly
2J Use 7027944 1 Plug
3 7027945 Ref Relief Valve Components Kit
3A 7011008 1 Spring
3B 7011017 1 Spring
3C 7011009 1 Screw, Adjustment
3D Use 7027945 1 Gasket
3E 7011004 1 Cap
3F Use 7027945 1 Ball
4 7027946 Ref Tube Components Kit
4A 7011024 1 Seal
4B Use 7027946 1 Seal
4C Use 7027946 1 Washer
4D 7011031 1 Ring, Retaining
4E 7011032 1 Ring, Retaining
4F Not Used
4G 7027946 1 Tube
4H 7027946 1 Tube
4J 7027946 1 Tube
4K 7011029 1 Strainer
4L 7011034 1 Spacer
5 7027947 Ref Tank Components Kit
5A Use 7027947 1 Tank
5B Use 7027947 4 Screw
5C 7011027 1 Magnet
5D Use 7027947 1 Label
5E 7011069 1 Breather/Dipstick
6 See Note 1 Label (Not Shown) (Note: Not Available for Purchase)
3121229 10MSP 2-3
SECTION 2 CONTROLS
FIGURE 2-1. PUMP MOTOR ASSEMBLY AND INSTALLATION (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
7 7027948 1 Motor Assembly
Use 7027948 1 Brush Kit
8 7027949 Ref Return Port Components Kit
8A Use 7027949 1 Seal
8B Use 7027949 1 Seal
8C Use 7027949 1 Washer
8D Use 7027949 1 Body, Return Port
9 2221185 1 Fitting, 90°
10 2110606 1 Fitting, Straight
PUMP/MOTOR INSTALLATIONS
0273546 Ref Standard Hydraulic Oil E
0274181 Ref Fire Resistant Hydraulic Oil A
101 0100011 AR Locking Compound
102 0641606 2 Bolt 3/8in-16NC x 3/4in
103 to 106 Not Used
107 3600392 1 Pump/Motor Assembly (See Items 1-10 for Breakdown)
108 1704412 1 Decal - Hydraulic Oil (Stamp Appropriately)
109 1.2 gals Oil, Hydraulic Options (Not Shown):
2300021 Standard Hydraulic Oil
2300014 Fire Resistant Hydraulic Oil
2-4 10MSP 3121229
SECTION 2 CONTROLS
FIGURE 2-1. PUMP MOTOR ASSEMBLY AND INSTALLATION (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
3121229 10MSP 2-5
SECTION 2 CONTROLS
FIGURE 2-2. BATTERY CHARGER AND PLUG INSTALLATION (PRIOR TO SN 0130010886)
2-6 10MSP 3121229
SECTION 2 CONTROLS
FIGURE 2-2. BATTERY CHARGER AND PLUG INSTALLATION (PRIOR TO SN 0130010886)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref BATTERY CHARGER INSTALLATIONS
0274897 Ref ANSI - Charger with Plug C
0274898 Ref Australian - Charger without Plug B
0274899 Ref ANSI - Charger without Plug C
0274900 Ref ANSI - Charger with Plug/Cord Reel C
1 0100011 AR Locking Compound
2 0400241 1 Battery Charger Assembly (No Serviceable Parts Available)
3 0610131 1 LED Board
4 1060689 1 Cord, Electrical
5 3911016 4 Screw #10-24NC x 1in
3311001 2 Nut #10-24NC (Charger with Australian Plug Only)
6 4191706 4 Screw 6mm x 12mm
7 AR Cover, Terminal Options:
4460802 1 Charger with Plug
4460802 1 Charger without Plug
Not Required 0 Charger with Plug/Cord Reel
8 AR Terminal, Inlet Options:
8A 4460803 1 Charger with ANSI Plug
4460940 1 Charger with Australian Plug
Not Required 0 Charger without Plug
8B 4120046 1 Socket, Cord Reel Stop (Charger with ANSI Plug/Cord Reel
Only)
9 to 19 Not Used
Ref Note: Items 20-23 used with Charger with Plug/Cord Reel
only.
20 3680057 1 Reel, Charger Cord
20A 0791508 1 Screw 5/16in-18NC x 1in
21 4751500 1 Flatwasher 5/16in Wide
22 0791406 1 Screw 1/4in-20NC x 3/4in
23 3575423 1 Angle, Mounting
101 Use 2915230 1 BATTERY CHARGER REPROGRAM CONTROLLER KIT
(WAS P/N 1600466)
3121229 10MSP 2-7
SECTION 2 CONTROLS
9A
10
208
207
106
105
205
202
204
206
203
102
103
1
1
101
201
FIGURE 2-3. BATTERY CHARGER AND PLUG INSTALLATION (SN 0130010886 TO PRESENT)
2-8 10MSP 3121229
SECTION 2 CONTROLS
FIGURE 2-3. BATTERY CHARGER AND PLUG INSTALLATION (SN 0130010886 TO
PRESENT)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref BATTERY CHARGER INSTALLATIONS
0274898 Ref ANSI/ANSI Export - Charger without Plug F
0274900 Ref ANSI - Charger with Plug/Cord Reel F
1 0100011 AR Locking Compound
2 1 Battery Charger Assembly Options (No Serviceable Parts
Available):
Use 1001110117 SN 0130010886 to SN 0130013545 (was p/n 0400241)
1001102932 SN 0130013545 to SN 0130016980
1001136381 SN 0130016980 to Present
3 0610131 1 LED Board
4 1060689 1 Cord, Electrical
5N o t U s e d
6 4191706 4 Screw 6mm x 12mm
7N o t U s e d
8 4120046 1 Terminal, Inlet Socket, Cord Reel Stop (Charger with ANSI Plug/
Cord Reel Only)
Ref Note: Items 9-12 used with Charger with Plug/Cord Reel
only.
9 3680057 1 Reel, Charger Cord
9A 0791508 1 Screw 5/16in-18NC x 1in
10 4751500 1 Flatwasher 5/16in Wide
11 0791406 1 Screw 1/4in-20NC x 3/4in
12 3575423 1 Angle, Mounting
Ref CHARGER PLUG INSTALLATIONS (ANSI/ANSI EXPORT/
AUSTRALIAN SPECS)
1001097449 Ref Charger Plug 110V (ANSI/ANSI Export/CSA/Japanese Spec) B
1001097455 Ref Charger Plug 220V (Australian Spec) C
1001097456 Ref Charger Plug No Plug (ANSI Export Spec) A
101 0100011 AR Locking Compound
102 3911016 AR Screw #10-24NC x 1in
103 4460802 1C o v e r , T e r m i n a l
104 1 Terminal, Inlet Options:
4460803 1001097449 Installation
4460940 1001097455 Installation
Not Required 1001097456 Installation
105 3311001 2 Nut #10-24NC (1001097455 Installation Only)
106 4761000 2 Lockwasher #10 (1001097455 Installation Only)
3121229 10MSP 2-9
SECTION 2 CONTROLS
FIGURE 2-3. BATTERY CHARGER AND PLUG INSTALLATION (SN 0130010886 TO PRESENT)
(CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref CHARGER PLUG INSTALLATIONS (CE SPECS ONLY)
1001097450 Ref Charger Plug 220V Post Ground B
1001097451 Ref Charger Plug 220V Side Ground B
1001097452 Ref Charger Plug 220V Keyed Ground B
1001097453 Ref Charger Plug 110V IEC 60309 Yellow B
1001097454 Ref Charger Plug 110V IEC 60309 Blue B
1001097456 Ref Charger Plug No Plug A
201 0100011 AR Locking Compound
202 0721004 4 Screw #10-24NC x 1/2in
203 3571584 1 Plate, Plug Inlet
204 4460428 1 Connector, Strain Relief
205 1 Terminal, Male Options:
4461202 1001097450 Installation
4461205 1001097451 Installation
4461249 1001097452 Installation
4461196 1001097453 Installation
4461199 1001097454 Installation
Not Required 1001097456 Installation
206 4711000 4 Flatwasher #10
207 3911016 AR Screw #10-24NC x 1in (1001097456 Installation Only)
208 4460802 1 Cover, Terminal (1001097456 Installation Only)
301 Use 2915230 1 BATTERY CHARGER REPROGRAM CONTROLLER KIT
(WAS P/N 1600466)
2-10 10MSP 3121229
SECTION 2 CONTROLS
FIGURE 2-3. BATTERY CHARGER AND PLUG INSTALLATION (SN 0130010886 TO PRESENT)
(CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
3121229 10MSP 2-11