JLG 10MSP Parts Manual

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Illustrated Parts Manual

Model

10MSP

P/N

3121229

November 1, 2013

REVISION LOG

January 1, 2006 - Original Issue Of Manual (Edited to B/M 0010680 Revision 3)

May 15, 2006 - Revised Manual (Edited to B/M 0010680 Revision 3

October 31, 2006 - Revised Manual (Edited 0010680 to Revision 6)

March 1, 2007 - Revised Manual (Edited 0010680 to Revision 7)

November 16, 2007 - Revised Manual (Edited 0010680 to Revision 10)

January 15, 2008 - Revised Manual (Edited 0010680 to Revision 10)

August 27, 2008 - Revised Manual (Edited 0010680 to Revision 11)

August 18, 2009 - Revised Manual (Edited 0010680 to Revision 12)

February 24, 2011 - Revised Manual (Edited 0010680 to Revision 13)

May 27, 2011 - Revised Manual (Edited 0010680 to Revision 13)

August 15, 2011 - Revised Manual (Edited 0010680 to Revision 14)

November 15, 2011 - Revised Manual (Edited 0010680 to Revision 14)

February 28, 2012 - Revised Manual (Edited 0010680 to Revision 14)

July 10, 2012 - Revised Manual (Edited 0010680 to Revision C)

September 28, 2012 - Revised Manual (Edited 0010680 to Revision C)

February 6, 2013 - Revised Manual (Edited 0010680 to Revision D)

May 6, 2013 - Revised Manual (Edited 0010680 to Revision D)

August 6, 2013 - Revised Manual (Edited 0010680 to Revision D)

November 1, 2013 - Revised Manual (Edited 0010680 to Revision D)

3121229 10MSP A

REVISION LOG

B 10MSP 3121229

TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.

SECTION 1 - BASE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

1-1 BASE MOUNTED COMPONENTS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

1-2 DRIVE ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6

1-3 COVERS AND TIE-DOWNS INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10

SECTION 2 - CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1

2-1 PUMP MOTOR ASSEMBLY AND INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

2-2 BATTERY CHARGER AND PLUG INSTALLATION (PRIOR TO SN 0130010886) . . . . 2-6

2-3 BATTERY CHARGER AND PLUG INSTALLATION (SN 0130010886 TO PRESENT) . . 2-8

2-4 BATTERIES, SWITCHES, HORN AND BEACON LIGHT INSTALLATION . . . . . . . . . . . 2-12

2-5 GROUND COMPONENTS INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16

2-6 PLATFORM CABLES AND CONTROLS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . 2-18

2-7 CONTROL BOX ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20

SECTION 3 - MAST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1

3-1 MAST ASSEMBLY AND INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

SECTION 4 - PLATFORM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1

4-1 PLATFORM INSTALLATION (ALL SPECS TO PRESENT & AUSTRALIAN SPEC

PRIOR TO SN 0130018678). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

4-2 PLATFORM INSTALLATION (AUSTRALIAN SPEC ONLY) (SN 0130018678 TO

PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

4-3 MATERIAL TRAY INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

4-4 OPTIONAL BICYCLE CARRIERS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

4-5 OPTIONAL RUG CARRIER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10

4-6 OPTIONAL FLUORESCENT TUBE CADDY ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . 4-12

SECTION 5 - CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1

5-1 LIFT CYLINDER ASSEMBLY (ORIGINAL EQUIPMENT) (PRIOR TO

SN 0130011099). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

5-2 LIFT CYLINDER ASSEMBLY (SERVICE REPLACEMENT) (SN 0130011099 TO

PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

SECTION 6 - HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1

6-1 HYDRAULIC DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

SECTION 7 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1

7-1 ELECTRICAL COMPONENTS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2

SECTION 8 - DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1

8-1 DECAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK . . . . . . . . . . . . . . . . . . . . . . . . . 9-1

SECTION 10 - SPECIAL OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-1

SECTION 11 - PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-1

3121229 10MSP i

TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.

ii 10MSP 3121229

SECTION 1

BASE

3121229 10MSP 1-1

SECTION 1 BASE

2515

16619

101

107 111

102 108

103

104

110

105

201

203

204

205

202

FRONT

302

303

304

305

306

307

301

309

REAR

306

302

303

304

305

308

307

301

FIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION

1-2 10MSP 3121229

SECTION 1 BASE

FIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION

ITEM # PART NUMBER QTY. DESCRIPTION REV.

0274893 Ref BASE ASSEMBLY F

1 0100081 AR Compound, Locking 2 0274904 1 Frame Assembly (See Items 101-111 for Breakdown) 3 0630580 10 Bolt, Wheel 4 0641609 13 Bolt 3/8in-16NC x 1-1/8in 5 0940132 1 Bumper, Chassis 6 3020039 AR Lubricant Loctite #51049 7 3160323 2 Drive Motor Assembly (See Drive Assembly for Breakdown) 8 3311605 1 Locknut 3/8in-16NC

9 3760115 2 Ring, Retaining 10 3760496 2 Ring, Retaining 11 4071113 AR Shim .015in 12 4071114 AR Shim .036in 13 4240147 1 Strap, Static 14 2 Tire & Wheel Assembly Options:

Use 1001098810 Prior to SN 0130011864 (was p/n 4520281

1001098810 SN 0130011864 to Present 15 4520342 1 Spindle (Left Side) 16 4520343 1 Spindle (Right Side) 17 2 Tire & Wheel Assembly Options:

Use 1001114467 Prior to SN 0130008686 (Was p/n 4520326)

See Note SN 0130008685 to SN 0130009365 (Note: Tire & Wheel

Assemblies used in this range of SNs vary between old & new style - Use p/n 1001114467 as replacement.)

Use 1001114467 SN 0130009366 to SN 0130011759 (was p/n 4520565)

Use1001114467 SN 0130011759 to SN 0130013970 (was p/n 1001100840)

1001114467 SN 0130013970 to Present 18 4711600 1 Flatwasher 3/8in Narrow 19 8882970 AR Coating, Clear 20 0100011 AR Locking Compound

0274904 Ref FRAME ASSEMBLY I

101 0440306 2 Bearing, Ball 102 0440307 2 Bearing, Roller 103 0440308 2 Bearing, Race 104 0641413 6 Bolt 1/4in-20NC x 1-5/8in 105 2360750 1 Frame 106 3020029 AR Grease (Not Shown) 107 3271405 6 Locknut 1/4in-20NC 108 3960590 2 Seal 109 Not Used 110 4341155 2 Mount, Caster 111 4711400 6 Flatwasher 1/4in Narrow

3121229 10MSP 1-3

SECTION 1 BASE

FIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

0274078 Ref BUMPERS INSTALLATION (OPTIONAL) C

201 0641408 13 Bolt 1/4in-20NC x 1in 202 0940152 2 Bumper, Side 203 0940153 1 Bumper, Front 204 3311405 13 Locknut 1/4in-20NC 205 4751400 26 Flatwasher 1/4in Wide

0240103 Ref GUIDE ROLLER ATTACHMENT (OPTIONAL) B

301 0100011 AR Locking Compound 302 0641606 10 Bolt 3/8in-16NC x 3/4in 303 0641617 4 Bolt 3/8in-16NC x 2-1/8in 304 0903120 4 Bracket, Top Roller 305 0903121 4 Bracket, Bottom Roller 306 3311605 8 Locknut 3/8in-16NC 307 4520352 4 Wheel 308 4 Hardware Options:

0641606 Bolt 3/8in-16NC x 3/4in (Prior to SN 0130015906) 3900283 Screw Button Head 3/8in-16NC x 3/4in (SN 0130015906 to

Present)

309 2 Bolt Options:

0641606 Bolt 3/8in-16NC x 3/4in (Prior to SN 0130015906) 0641609 Bolt 3/8in-16NC x 1-1/8in (SN 0130015906 to Present)

1-4 10MSP 3121229

SECTION 1 BASE

FIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121229 10MSP 1-5

SECTION 1 BASE

101

1011517

107

103

103A

102

106

102A

102C

204

202

201

200

205

206

207

208

FIGURE 1-2. DRIVE ASSEMBLY

1-6 10MSP 3121229

SECTION 1 BASE

FIGURE 1-2. DRIVE ASSEMBLY

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Use 3160323 Ref SPINDLE/HUB ASSEMBLY

1 Use 3160323 1 Spindle 2 Use 7024756 1 Hub 3 Use 7024758 1 Ring, Input 4 Use 70000210 1 Gear, Input Sun 5 Use 70000210 3 Gear, Input Planet 6 Use 70000210 3 Pin, Input Planet 7 Use 70000210 1 Carrier 8 Use 70000210 1 Gear, Output Sun

9 Use 70000212 3 Gear, Output Planet 10 Use 70000212 3 Pin, Output Planet 11 Use 7024747 1 Cover

12 to 13 Not Used

14 See Note 2 Bearing (Note: Use Items 201,203,205 & 206) 15 Not Used 16 See Note 1 Seal, Lip (Note: Use Items 201 & 205) 17 70000215 1 Seal, Lip 18 Use 70000210 3 Ring, Retaining 19 Use 7024747 1 Ring, Retaining 20 70000191 1 O-Ring 21 Use 7024747 1 Thrustwasher 22 Not Used 23 Use 70000210 1 Plate, Thrust 24 Use 70000210 1 Ring, Retaining 25 See Note 6 Thrustwasher (Note: Use Items 202 & 206) 26 See Note 3 Bushing, Planet (Note: Use Items 202 & 206) 27 See Note 1 Ring, Retaining (Note: Use Items 203 & 205) 29 Use 7024747 2 Plug

30 to 31 Not Used

32 Use 70000212 3 Thrustwasher, Tanged

3160323 Ref DRIVE MOTOR ASSEMBLY B

101 Use 3160323 1 Hub/Spindle Assembly (Includes Items 1-32)

102 Use 70000211 1 Electric Motor Assembly 102A Use 70000213 4 Brush 102B Use 70000213 1 Indicator, Wear (Not Shown) 102C Use 70000213 4 Spring, Brush 102D Use 70000213 1 Bearing (Not Shown)

103 Use 70000214 1 Brake Assembly 103A 70000935 1 Disc, Brake (Part of Kit)

104 to 105 Not Used

106 Use 70000211 2 Bolt

107 Use 70000214 3 Bolt

3121229 10MSP 1-7

SECTION 1 BASE

FIGURE 1-2. DRIVE ASSEMBLY (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref KIT OPTIONS:

Repair Kit Options: 200 7024747 1 Cover Kit (Includes Items 11, 19-21 & 29) 201 7024748 1 Main Seal & Bearing Kit (Includes Items 14, 16 & 20) 202 70000210 1 Input Carrier Kit (Includes Items 4-8, 18, 20 & 23-26) 203 7024758 1 Input Ring Kit (Includes Items 3, 14, 20 & 27) 204 70000211 1 Motor Kit (Includes Items 17, 102 & 106) 205 7024756 1 Hub Kit (Includes Items 2, 14, 16, 20 & 27) 206 70000212 1 Output Planet Kit (Includes Items 9, 10, 14, 20, 25, 26 & 32) 207 70000213 1 Brush & Bearing Kit (Includes Items 102A-102D) 208 70000214 1 Brake Kit (Includes Items 103 & 107)

1-8 10MSP 3121229

SECTION 1 BASE

FIGURE 1-2. DRIVE ASSEMBLY (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121229 10MSP 1-9

SECTION 1 BASE

11815

121215516

101

102

103

104

111

13A

13B

FIGURE 1-3. COVERS AND TIE-DOWNS INSTALLATION

1-10 10MSP 3121229

SECTION 1 BASE

FIGURE 1-3. COVERS AND TIE-DOWNS INSTALLATION

ITEM # PART NUMBER QTY. DESCRIPTION REV.

0274901 Ref COVER INSTALLATION C

1 0100011 AR Locking Compound 2Not Used 3 0641616 4 Bolt 3/8in-16NC x 2in (Prior to SN 0130015319) 4 0903222 1 Brace 5 0940049 2 Stopper, Hood 6 1 Cover, Battery and Frame Options:

Use 1001120531 Prior to SN 0130015319 (was p/n 1671141)

1001120531 SN 0130015319 to Present 7 1671143 1 Cover, Mast 8 1671146 1 Cover, Rear Bumper 9 1671298 1 Cover, Front Hood

10 Not Used 11 3300454 9 Nut 1/4in-20NC 12 3900258 22 Screw Button Head 1/4in-20NC x 3/4in

13 1 Support Options: 13A 4341067 Prior to SN 0130015319 13B 1001121648 SN 0130015319 to Present

14 4711600 4 Flatwasher 3/8in Narrow

15 4751400 19 Flatwasher 1/4in (Wide)

16 4751500 4 Flatwasher 5/16in (Wide)

17 1380169 1 Clip

18 3900174 1 Screw, Thumb

19 3760308 1 Retainer

20 0641617 2 Bolt 3/8in-16NC x 2-1/8in (SN 0130015319 to Present)

21 3311605 2 Locknut 3/8in-16NC (SN 0130015319 to Present)

0240114 Ref TIE-DOWNS INSTALLATION A

101 0811610 4 Screw 3/8in-16NC x 1-1/4in 102 3311605 4 Locknut 3/8in-16NC 103 3760365 2 Tie-Ring 104 4711600 4 Flatwasher 3/8in Narrow

3121229 10MSP 1-11

SECTION 1 BASE

FIGURE 1-3. COVERS AND TIE-DOWNS INSTALLATION (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

1-12 10MSP 3121229

SECTION 2

CONTROLS

3121229 10MSP 2-1

SECTION 2 CONTROLS

102

1B 1D

107

4A 4D

108

101

FIGURE 2-1. PUMP MOTOR ASSEMBLY AND INSTALLATION

2-2 10MSP 3121229

SECTION 2 CONTROLS

FIGURE 2-1. PUMP MOTOR ASSEMBLY AND INSTALLATION

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3600392 1 PUMP/MOTOR ASSEMBLY D

1 7027943 Ref Pump Components Kit 1A Use 7027943 1 Pump 1B Use 7027943 1 Seal

1C 7011021 1 Seal 1D Use 7027943 1 Seal 1E 7010928 4 Screw 1F 7011033 1 Screw 1G Use 7027943 1 Lockwasher 1H Use 7027943 1 Retainer

1J 7011016 1 Coupler

2 7027944 Ref Adaptor Components Kit

2A 7011025 1 Seal 2B 7011011 2 Screw 2C Use 7027944 1 Plug 2D Use 7027944 1 Adaptor 2E 7011013 1 Retainer 2F Use 7027944 1 Plug, Plastic (Not Shown) 2G Use 7027944 1 Plug, Steel 2H Use 7027944 1 Seat Assembly

2J Use 7027944 1 Plug

3 7027945 Ref Relief Valve Components Kit

3A 7011008 1 Spring 3B 7011017 1 Spring 3C 7011009 1 Screw, Adjustment 3D Use 7027945 1 Gasket 3E 7011004 1 Cap 3F Use 7027945 1 Ball

4 7027946 Ref Tube Components Kit

4A 7011024 1 Seal 4B Use 7027946 1 Seal 4C Use 7027946 1 Washer 4D 7011031 1 Ring, Retaining 4E 7011032 1 Ring, Retaining 4F Not Used 4G 7027946 1 Tube 4H 7027946 1 Tube

4J 7027946 1 Tube

4K 7011029 1 Strainer

4L 7011034 1 Spacer

5 7027947 Ref Tank Components Kit

5A Use 7027947 1 Tank 5B Use 7027947 4 Screw 5C 7011027 1 Magnet 5D Use 7027947 1 Label 5E 7011069 1 Breather/Dipstick

6 See Note 1 Label (Not Shown) (Note: Not Available for Purchase)

3121229 10MSP 2-3

SECTION 2 CONTROLS

FIGURE 2-1. PUMP MOTOR ASSEMBLY AND INSTALLATION (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

7 7027948 1 Motor Assembly

Use 7027948 1 Brush Kit

8 7027949 Ref Return Port Components Kit 8A Use 7027949 1 Seal 8B Use 7027949 1 Seal 8C Use 7027949 1 Washer 8D Use 7027949 1 Body, Return Port

9 2221185 1 Fitting, 90° 10 2110606 1 Fitting, Straight

PUMP/MOTOR INSTALLATIONS

0273546 Ref Standard Hydraulic Oil E 0274181 Ref Fire Resistant Hydraulic Oil A

101 0100011 AR Locking Compound 102 0641606 2 Bolt 3/8in-16NC x 3/4in

103 to 106 Not Used

107 3600392 1 Pump/Motor Assembly (See Items 1-10 for Breakdown) 108 1704412 1 Decal - Hydraulic Oil (Stamp Appropriately) 109 1.2 gals Oil, Hydraulic Options (Not Shown):

2300021 Standard Hydraulic Oil 2300014 Fire Resistant Hydraulic Oil

2-4 10MSP 3121229

SECTION 2 CONTROLS

FIGURE 2-1. PUMP MOTOR ASSEMBLY AND INSTALLATION (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121229 10MSP 2-5

SECTION 2 CONTROLS

238B

20622

8A46

20A

101

FIGURE 2-2. BATTERY CHARGER AND PLUG INSTALLATION (PRIOR TO SN 0130010886)

2-6 10MSP 3121229

SECTION 2 CONTROLS

FIGURE 2-2. BATTERY CHARGER AND PLUG INSTALLATION (PRIOR TO SN 0130010886)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref BATTERY CHARGER INSTALLATIONS 0274897 Ref ANSI - Charger with Plug C 0274898 Ref Australian - Charger without Plug B 0274899 Ref ANSI - Charger without Plug C 0274900 Ref ANSI - Charger with Plug/Cord Reel C

1 0100011 AR Locking Compound 2 0400241 1 Battery Charger Assembly (No Serviceable Parts Available) 3 0610131 1 LED Board 4 1060689 1 Cord, Electrical 5 3911016 4 Screw #10-24NC x 1in

3311001 2 Nut #10-24NC (Charger with Australian Plug Only)

6 4191706 4 Screw 6mm x 12mm 7 AR Cover, Terminal Options:

4460802 1 Charger with Plug 4460802 1 Charger without Plug

Not Required 0 Charger with Plug/Cord Reel

8 AR Terminal, Inlet Options:

8A 4460803 1 Charger with ANSI Plug

4460940 1 Charger with Australian Plug

Not Required 0 Charger without Plug

8B 4120046 1 Socket, Cord Reel Stop (Charger with ANSI Plug/Cord Reel

Only)

9 to 19 Not Used

Ref Note: Items 20-23 used with Charger with Plug/Cord Reel

only.

20 3680057 1 Reel, Charger Cord

20A 0791508 1 Screw 5/16in-18NC x 1in

21 4751500 1 Flatwasher 5/16in Wide 22 0791406 1 Screw 1/4in-20NC x 3/4in 23 3575423 1 Angle, Mounting

101 Use 2915230 1 BATTERY CHARGER REPROGRAM CONTROLLER KIT

(WAS P/N 1600466)

3121229 10MSP 2-7

SECTION 2 CONTROLS

9611

104

9A 10

208

207

106

105

205

202

204

206

203

102

103

101

201

301

FIGURE 2-3. BATTERY CHARGER AND PLUG INSTALLATION (SN 0130010886 TO PRESENT)

2-8 10MSP 3121229

SECTION 2 CONTROLS

FIGURE 2-3. BATTERY CHARGER AND PLUG INSTALLATION (SN 0130010886 TO

PRESENT)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref BATTERY CHARGER INSTALLATIONS 0274898 Ref ANSI/ANSI Export - Charger without Plug F 0274900 Ref ANSI - Charger with Plug/Cord Reel F

1 0100011 AR Locking Compound 2 1 Battery Charger Assembly Options (No Serviceable Parts

Available):

Use 1001110117 SN 0130010886 to SN 0130013545 (was p/n 0400241)

1001102932 SN 0130013545 to SN 0130016980

1001136381 SN 0130016980 to Present 3 0610131 1 LED Board 4 1060689 1 Cord, Electrical 5Not Used 6 4191706 4 Screw 6mm x 12mm 7Not Used 8 4120046 1 Terminal, Inlet Socket, Cord Reel Stop (Charger with ANSI Plug/

Cord Reel Only)

Ref Note: Items 9-12 used with Charger with Plug/Cord Reel

only.

9 3680057 1 Reel, Charger Cord

9A 0791508 1 Screw 5/16in-18NC x 1in

10 4751500 1 Flatwasher 5/16in Wide 11 0791406 1 Screw 1/4in-20NC x 3/4in 12 3575423 1 Angle, Mounting

Ref CHARGER PLUG INSTALLATIONS (ANSI/ANSI EXPORT/

AUSTRALIAN SPECS)

1001097449 Ref Charger Plug 110V (ANSI/ANSI Export/CSA/Japanese Spec) B

1001097455 Ref Charger Plug 220V (Australian Spec) C

1001097456 Ref Charger Plug No Plug (ANSI Export Spec) A

101 0100011 AR Locking Compound 102 3911016 AR Screw #10-24NC x 1in 103 4460802 1Cover, Terminal 104 1 Terminal, Inlet Options:

4460803 1001097449 Installation 4460940 1001097455 Installation

Not Required 1001097456 Installation

105 3311001 2 Nut #10-24NC (1001097455 Installation Only) 106 4761000 2 Lockwasher #10 (1001097455 Installation Only)

3121229 10MSP 2-9

SECTION 2 CONTROLS

FIGURE 2-3. BATTERY CHARGER AND PLUG INSTALLATION (SN 0130010886 TO PRESENT)

(CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref CHARGER PLUG INSTALLATIONS (CE SPECS ONLY) 1001097450 Ref Charger Plug 220V Post Ground B 1001097451 Ref Charger Plug 220V Side Ground B 1001097452 Ref Charger Plug 220V Keyed Ground B 1001097453 Ref Charger Plug 110V IEC 60309 Yellow B 1001097454 Ref Charger Plug 110V IEC 60309 Blue B 1001097456 Ref Charger Plug No Plug A

201 0100011 AR Locking Compound 202 0721004 4 Screw #10-24NC x 1/2in 203 3571584 1 Plate, Plug Inlet 204 4460428 1 Connector, Strain Relief 205 1 Terminal, Male Options:

4461202 1001097450 Installation 4461205 1001097451 Installation 4461249 1001097452 Installation 4461196 1001097453 Installation 4461199 1001097454 Installation

Not Required 1001097456 Installation 206 4711000 4 Flatwasher #10 207 3911016 AR Screw #10-24NC x 1in (1001097456 Installation Only) 208 4460802 1 Cover, Terminal (1001097456 Installation Only)

301 Use 2915230 1 BATTERY CHARGER REPROGRAM CONTROLLER KIT

(WAS P/N 1600466)

2-10 10MSP 3121229

SECTION 2 CONTROLS

FIGURE 2-3. BATTERY CHARGER AND PLUG INSTALLATION (SN 0130010886 TO PRESENT)

(CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121229 10MSP 2-11

SECTION 2 CONTROLS

MAST

REMOVED FOR CLARITY

192021

15 22

202

203

204

205

207

208

209

201

2 - 12VOLT BATTERIES SYSTEM

FIGURE 2-4. BATTERIES, SWITCHES, HORN AND BEACON LIGHT INSTALLATION

2-12 10MSP 3121229

MAST

REMOVED FOR CLARITY

104

103

117

107

106

119

120

122

115

113

202

203

204

205

207

208

209

201

121

101

132

133

134

101

130

113

4 - 6VOLT BATTERIES SYSTEM

118

116

110

105

111

112

135

SECTION 2 CONTROLS

3121229 10MSP 2-13

SECTION 2 CONTROLS

FIGURE 2-4. BATTERIES, SWITCHES, HORN AND BEACON LIGHT INSTALLATION

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref Note: To modify machine from (2) 12V batteries to

(4) 6V batteries, use kit p/n 1001127560.

0274896 Ref BATTERIES AND ALARM INSTALLATION (2 - 12VOLT BATTER-

IES SYSTEM)

1 0100011 AR Locking Compound 2 0100051 AR Grease, Battery Terminal 3 0140022 1 Horn 4 AR Battery Options:

0400209 2 12Volt (Prior to SN 0130016980)

1001136380 2 12Volt (SN 0130016980 to Present) 5 0641404 1 Bolt 1/4in-20NC x 1/2in 6 0741005 2 Capscrew, Flat Head #10-24NC x 1/2in 7 0791003 2 Screw #10-24NC x 3/8in 8 0791406 2 Screw 1/4in-20NC x 3/4in

9 to 10 Not Used

11 2400044 1 Block, Fuse Mounting 12 2400069 1 Fuse 175Amp 13 2920178 2 Light, Strobe C

7027733 2 Bulb, Replacement (1 Per Assembly) 14 Not Used 15 3311501 4 Nut 5/16in-18NC 16 3380541 1 Shield, Wire 17 3575423 2 Plate, Battery Hold-down 18 3820032 2 Rivet 19 3911016 4 Screw #10-24NC x 1in 20 4071084 2 Shim 21 4360514 2 Switch, Proximity 22 4761500 4 Lockwasher 5/16in

23 to 30 Not Used

31 4191406 2 Screw 4mm x 12mm 32 2080040 4 Huck Fastener (SN 0130010454 to Present) 33 3380771 1 Shield, Strobe Light (SN 0130010454 to Present)

1001120444 Ref BATTERIES AND ALARM INSTALLATION (4 - 6VOLT BATTER-

IES SYSTEM)

101 0100011 AR Locking Compound 102 0100051 AR Grease, Battery Terminal 103 0140022 1 Horn 104 0641404 1 Bolt 1/4in-20NC x 1/2in 105 0741005 2 Capscrew, Flat Head #10-24NC x 1/2in 106 0791003 2 Screw #10-24NC x 3/8in 107 0791406 2 Screw 1/4in-20NC x 3/4in (Prior to SN 0130016983)

108 to 109 Not Used

110 2080040 4 Huck Fastener (SN 0130010454 to Present) 111 2400044 1 Block, Fuse Mounting 112 2400069 1 Fuse 175Amp

2-14 10MSP 3121229

SECTION 2 CONTROLS

FIGURE 2-4. BATTERIES, SWITCHES, HORN AND BEACON LIGHT INSTALLATION

(CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

113 2920178 2 Light, Strobe C

7027733 2 Bulb, Replacement (1 Per Assembly) 114 Not Used 115 3380541 1 Shield, Wire 116 3380771 1 Shield, Strobe Light (SN 0130010454 to Present) 117 3575423 4 Plate, Battery Hold-down (Prior to SN 0130016983) 118 3820032 2 Rivet 119 3911016 4 Screw #10-24NC x 1in 120 4071084 2 Shim 121 4191406 2 Screw 4mm x 12mm 122 4360514 2 Switch, Proximity

123 to 129 Not Used

130 1001120445 4 Battery 131 Not Used 132 0641408 2 Bolt 1/4in-20NC x 1in (SN 0130015906 to SN 0130016983) 133 3311405 2 Locknut 1/4in-20NC (SN 0130015906 to SN 0130016983) 134 4711400 4 Flatwasher 1/4in Narrow (SN 0130015906 to SN 0130016983) 135 Use 1001133303 2 Plate, Battery Support (was p/n 1001129506)

0275901 Ref 7FT LIMITER SWITCH INSTALLATION (OPTIONAL) A

201 0903671 1 Bracket 202 2080040 2 Fastener, Huck 203 3572511 1 Plate 204 3820024 2 Rivet 205 3900205 2 Screw #10-24NC x 5/8in 206 4240033 AR Tie-Strap (Not Shown) 207 4360515 1 Switch, Proximity 208 4750800 2 Flatwasher #8 Wide 209 4761000 2 Lockwasher #10

3121229 10MSP 2-15

SECTION 2 CONTROLS

5C5B5A

FIGURE 2-5. GROUND COMPONENTS INSTALLATIONS

2-16 10MSP 3121229

SECTION 2 CONTROLS

FIGURE 2-5. GROUND COMPONENTS INSTALLATIONS

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref GROUND CONTROLS INSTALLATION 0274894 Ref All Specs except Australian/Japanese & Chinese Specs C 0274894 Ref Australian Spec (Prior to SN 0130017845) C

1001137013 Ref Australian Spec (SN 0130017845 to Present) A

0274895 Ref Japanese & Chinese Specs Only C

1 0100011 AR Locking Compound 2 0140033 1 Alarm 3 0641404 2 Bolt 1/4in-20NC x 1/2in 4 1 Module, Traction Options:

Use 1001102847 1 Prior to SN 0130014947 (was p/n 1600397/p/n 1600451)

1001102847 1 SN 0130014947 to Present

5 1 Module, Ground Control Station Options:

1600435 All Specs except Australian/Japanese & Chinese Specs 1600435 Australian Spec (Prior to SN 0130017845)

1001136954 Australian Spec (SN 0130017845 to Present)

1600436 Japanese & Chinese Specs Only

5A 7024428 1 Emergency Stop Switch Assy 5B 1 Selector Switch Assy Options:

7024430 All Specs (Australian Spec - Prior to SN 0130017845) 7024591 Australian Spec (SN 0130017845 to Present)

5C 1 Cover Assy Options:

7024460 1 All Specs (Australian Spec - Prior to SN 0130017845) 7024592 1 Australian Spec (SN 0130017845 to Present)

6 3911020 4 Screw #10-24NC x 1-1/4in 7 4751000 4 Flatwasher #10

3121229 10MSP 2-17

SECTION 2 CONTROLS

103

102

201

101

FIGURE 2-6. PLATFORM CABLES AND CONTROLS INSTALLATION

2-18 10MSP 3121229

SECTION 2 CONTROLS

FIGURE 2-6. PLATFORM CABLES AND CONTROLS INSTALLATION

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref PLATFORM CABLES AND CONTROLS INSTALLATIONS 0273551 Ref All Specs Except Australian Spec N 0273551 Ref Australian Spec (Prior to SN 0130017845) N

1001137012 Ref Australian Spec (SN 0130017845 to Present) A

1 0100011 AR Locking Compound 2 0641412 1 Bolt 1/4in-20NC x 1-1/2in 3 0791003 11 Screw #10-24NC x 3/8in 4Not Used 5 1320043 3 Clamp, Cable 6 1320149 2 Clamp, Hose 7Not Used 8 3311405 2 Locknut 1/4in-20NC

9 3580344 1 Pulley, Control Cable 10 3900264 1 Screw, Shoulder 11 Not Used 12 0741412 1 Screw, Countersunk 1/4in-20NC x 1-1/2in 13 Not Used 14 4160130 1 Spring, Extension 15 4340838 1 Support, Cable Mount 16 4711400 5 Flatwasher 1/4in Narrow 17 4751000 4 Flatwasher #10 Wide 18 4751500 1 Flatwasher 5/16in Wide 19 4923035 1 Harness, Base to Platform (See Section 7 for Breakdown) 20 1 Platform Control Box Assembly Options (See Control Box

Assembly for Breakdown):

All Specs to Present & Australian Spec Prior to SN 0130017845

Use 1001098194 Prior to SN 0130010761 (was p/n 0861768)

1001098194 SN 0130010761 to Present

1001137011 Australian Spec (SN 0130017845 to Present) 21 Not Used 22 4923316 1 Harness, Platform Controls (See Section 7 for Breakdown) 23 4240018 3 Tie-Strap 24 0741003 2 Screw, Countersunk #10-24NC x 3/8in 25 0641406 2 Bolt 1/4in-20NC x 3/4in 26 3311605 Locknut 3/8in-16NC 27 1321283 1 Clamp 28 3900373 1 Screw, Shoulder

0273566 Ref PROGRAMMABLE SECURITY LOCK INSTALLATION

(OPTIONAL)

101 0100011 AR Locking Compound 102 0721003 2 Screw #10-24NC x 3/8in 103 2940161 1 Lock, Electronic

201 4923174 Ref EXTENSION CORD 110VOLT - 6FT (OPTIONAL) A

3121229 10MSP 2-19

SECTION 2 CONTROLS

101B

101C

101A

13A

101OR6

201

201B

201A

201C

FIGURE 2-7. CONTROL BOX ASSEMBLY

2-20 10MSP 3121229

SECTION 2 CONTROLS

FIGURE 2-7. CONTROL BOX ASSEMBLY

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref CONTROL BOX ASSEMBLIES

All Specs to Present & Australian Spec Prior to SN 0130017845

Use 1001098194 Ref Prior to SN 0130010761 (was p/n 0861768) (Original

Equipment)

1001098194 Ref SN 0130010761 to Present (Service Replacement) A

Ref Note: Original Equipment Control Box p/n 0861768 may

have been replaced with Service Replacement Control Box p/n 1001098194. Identify component before ordering parts.

1001137011 Australian Spec (SN 0130017845 to Present) A

1 0100011 AR Locking Compound 2 0630464 8 Screw, Button #10-24NC x 1/2in 3 0791404 4 Screw, Countersunk 1/4in-20NC x 1/2in 4 1 Box, Control Options:

0861767 Prior to SN 0130010761

1001098193 SN 0130010761 to Present

5 1600378 1 Module, Platform Controller

70003805 1 Decal - Directional Overlay

6 1 Controller Assembly Options:

1600454 Prior to SN 0130010761 (was p/n 1600379) (See Items

101-101C for Breakdown)

1001098192 SN 0130010761 to Present (See Items 201-201C for

Breakdown) 7 1706007 1 Decal - Emergency Stop 8 3310601 4 Nut #6-32NC 9 3380540 1 Panel, Control Box

10 3910608 4 Screw, Machine #6-32NC x 1/2in 11 AR Screw, Machine #8-32NC x 1/4in Options:

3910804 2 All Specs Except Australian Spec 3910804 2 Australian Spec (Prior to SN 0130017845)

Not Required 0 Australian Spec (SN 0130017845 to Present) 12 4340884 1 Mount, Control Box 13 AR Keyswitch Assembly Options:

4360467 1 All Specs Except Australian Spec 4360467 1 Australian Spec (Prior to SN 0130017845)

Not Required 0 Australian Spec Only (SN 0130017845 to Present)

13A 2860030 1 Pr Key, Replacement

14 4360562 1 Switch, Emergency Stop 15 4360567 1 Switch, Push Button (Includes Harness) 16 4360581 1 Switch, Rocker

17 to 20 Not Used

21 3311005 4 Locknut #10-24NC (SN 0130010761 to Present) 22 3900189 4 Screw #10-24NC x 1in (SN 0130010761 to Present) 23 AR Plug, Liquid Tight

Not Required 0 All Specs Except Australian Spec

1001137484 1 Australian Spec Only (SN 0130017845 to Present)

3121229 10MSP 2-21

SECTION 2 CONTROLS

FIGURE 2-7. CONTROL BOX ASSEMBLY (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

1600454 Ref CONTROLLER ASSEMBLY (PRIOR TO SN 0130010761) B

101 1600454 1 Controller Assembly (was p/n1600379)

101A 70000682 1 Boot, Rubber (Base of Controller)

7027766 1 Ring, Retaining

101B 7027764 1 Boot, Rubber (Steer Switch)

7027365 1 Actuator, Handle 70000684 2 Screw 70000686 2 Screw 70000683 4 Washer, Neoprene 70000685 2 Spacer

101C 7027367 1 Switch, Push Button

7027765 1 Lever, Enable

1001098192 Ref CONTROLLER ASSEMBLY (SN 0130010761 TO PRESENT) A

201 1001098192 1 Controller Assembly

201A 70001250 1 Boot, Rubber (Base of Controller)

7027766 1 Ring, Retaining 70001251 1 Bezel, Mounting 70001252 1 Gasket, Mounting

201B 70000084 1 Boot, Rubber (Steer Switch)

70000082 2 Microswitch

7027365 1 Actuator, Handle 70000684 2 Screw 70000686 2 Screw 70000683 4 Washer, Neoprene 70000685 2 Spacer 70001253 1 Gasket, Handle

201C 7027765 1 Lever, Enable

7027367 1 Switch, Push Button (Note: Not Shown - Located Behind

Lever)

2-22 10MSP 3121229

SECTION 3

MAST

3121229 10MSP 3-1

SECTION 3 MAST

204

206

203

210

208

211

202

205

207

209

48 3

424243

104

109

10310625106102105

1101072

846108473051772

6262449494412

730

130

230

430

530

101

201

FIGURE 3-1. MAST ASSEMBLY AND INSTALLATION

3-2 10MSP 3121229

SECTION 3 MAST

FIGURE 3-1. MAST ASSEMBLY AND INSTALLATION

ITEM # PART NUMBER QTY. DESCRIPTION REV.

0801394 Ref MAST ASSEMBLY D

1 0100011 AR Locking Compound 2Not Used 3 0362735 4 Bar, Sheave Pin Support 4 0561341 1 Block, Chain Anchor 5 0721006 1 Screw, Machine #10-24NC x 3/4in 6 0791003 6 Screw #10-24NC x 3/8in 7 0811408 31 Screw 1/4in-20NC x 1in 8 0791812 4 Screw 1/2in-13NC x 1-1/2in

9 0902047 1 Bracket, Sequence Cable 10 0902423 1 Bracket, Bottom Chain Attach 11 0902424 1 Bracket, Bottom Chain Attach 12 0902431 2 Bracket, Sequence Cable 13 0902445 1 Bracket, Sequence Cable 14 0902698 1 Bracket, Sequence Cable 15 1260375 1 Chain Assy - #446 (See Items 101-110 for Breakdown) 16 1260376 1 Chain Assy - #444 (See Items 201-211 for Breakdown) 17 1271567 1 Channel, Mast #1 18 1271568 1 Channel, Mast #2 19 1271569 1 Channel, Mast #3 20 1271577 1 Channel, Header 21 1 Lift Cylinder Assembly Option (See Section 5 for Breakdown):

Use 1684531 1 Prior to SN 0130011099 (was p/n 1684348)

1684531 1 SN 0130011099 to Present 22 2880310 2 Key 23 3020041 AR Lubricant (Not Shown - Used on Slides) 24 3311408 2 Nut, Flanged 1/4in-20NC 25 3311601 8 Nut 3/8in-16 NC 26 3340845 12 Pad, Slide Guide 27 3422717 2 Pin, Sheave 28 3422750 1 Pin, Chain Equalizer 29 3422752 1 Pin, Chain Equalizer 30 3422757 1 Pin, Keeper 31 3570893 2 Plate, Cylinder Mounting 32 3580269 2 Sheave, Sequence Cable 33 3580286 2 Sheave Assembly

0440246 2 Bearing (1 Per Assembly) 34 3580293 2 Sheave Assembly

0440249 2 Bearing (1 Per Assembly) 35 3760383 1 Ring, Retaining 36 3890039 2 Cable, Sequence 37 3900187 2 Screw, Shoulder 38 3900192 8 Screw, Countersunk 3/8in-16NC x 1/2in 39 4070860 AR Shim, Slide Pad 40 4070861 AR Shim, Slide Pad 41 4070862 AR Shim, Slide Pad 42 4070970 AR Shim, Cylinder Mount 43 4070971 AR Shim, Cylinder Mount

3121229 10MSP 3-3

SECTION 3 MAST

FIGURE 3-1. MAST ASSEMBLY AND INSTALLATION (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

44 4160124 2 Spring 45 4567491 2 Tube, Spacer 46 4567750 1 Tube, Spacer 47 4567751 1 Tube, Spacer 48 4740007 2 Washer, Thrust 49 4740414 4 Washer, Cup 50 4751000 8 Flatwasher #10 Wide 51 4751500 2 Flatwasher 5/16in Wide 52 4569003 3 Tube, Spacer

— — — — — — — — — —

0273417 1 Mast Kit (Includes Items 17-20) G

1260375 Ref CHAIN ASSEMBLY - #446 CHAIN B

101 0100062 AR Loctite #RC/640 102 0561153 2 Block, Chain Anchor 103 0561409 2 Block, Chain Anchor 104 Purchased Assy AR Chain 105 3422338 2 Pin, Equalizer 106 3422346 4 Pin, Grooved 107 3450304 2 Pin, Cotter 108 3571101 1 Plate, Chain Adjustment 109 4300111 2 Stud 110 4751500 2 Flatwasher 5/16in

1260376 Ref CHAIN ASSEMBLY - #444 CHAIN C

201 Use 0100019 AR Loctite #RC/640 (was p/n 0100062) 202 0561149 2 Block, Chain Anchor 203 0561408 2 Block, Chain Anchor 204 Purchased Assy AR Chain 205 3422338 2 Pin, Equalizer 206 3422346 2 Pin, Grooved 207 3452355 2 Pin, Grooved 208 3450304 2 Pin, Cotter 209 3571103 1 Plate, Chain Adjustment 210 4300111 2 Stud 211 4751500 2 Flatwasher 5/16in

0273545 Ref MAST INSTALLATION B

301 0100019 AR Locking Compound 302 0641609 3 Bolt 3/8in-16NC x 1-1/8in 303 Not Used 304 3311601 4 Nut 3/8in-16NC 305 4711600 8 Flatwasher 3/8in Narrow 306 0641612 1 Bolt 3/8in-16NC x 1-1/2in

3-4 10MSP 3121229

SECTION 4

PLATFORM

3121229 10MSP 4-1

SECTION 4 PLATFORM

105

103

105

103

102

104

101

FIGURE 4-1. PLATFORM INSTALLATION (ALL SPECS TO PRESENT & AUSTRALIAN SPEC

PRIOR TO SN 0130018678)

4-2 10MSP 3121229

SECTION 4 PLATFORM

FIGURE 4-1. PLATFORM INSTALLATION (ALL SPECS TO PRESENT & AUSTRALIAN SPEC

PRIOR TO SN 0130018678)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3510865 Ref PLATFORM ASSEMBLY H

1 0100011 AR Locking Compound 2Not Used 3 2 Screw Options:

0751006 Prior to SN 0130012278

0751003 SN 0130012278 to Present

4 1671168 1 Floor, Platform 5 2080040 16 Fastener, Huck 6 2410012 1 Rail, Door (Right Side) 7 2410013 1 Rail, Door (Left Side) 8 2600294 4 Hinge

9Not Used 10 3340962 2 Pad 11 3510860 1 Rail, Platform 12 3510862 1 Pan, Molded Platform 13 3520072 8 Cap-Plug 14 4071095 AR Shim 15 Not Used 16 4360572 1 Footswitch 17 0641416 8 Bolt 1/4in-20NC x 2in 18 0751003 4 Screw 19 Not Used 20 4360573 2 Switch, Proximity 21 2080043 13 Rivnut 22 Not Used 23 8882320 AR Sealant, Seam (Not Shown) 24 Not Used 25 3900258 5 Screw, Button Head 1/4in-20NC x 3/4in 26 4711400 5 Flatwasher 1/4in Narrow 27 1120582 1 Plug 28 1120583 1 Grip, Foam 29 AR Stop/Hinge, Gate Options:

Use 4220309 2 Bottom Stop/Hinge Prior to SN 0130009782 (was p/n 4220233) Use 4220309 2 Top Stop/Hinge Prior to SN 0130009782 (was p/n 4220234)

4220309 4 Top & Bottom Stop/Hinge SN 0130009782 to Present

0274055 Ref PLATFORM INSTALLATION C

Ref Note: Replacement decals must be ordered separately - See

Section 8.

101 0641622 2 Bolt 3/8in-16NC x 2-3/4in 102 0741614 4 Screw, Flat Head 3/8in-16NC x 1-3/4in 103 3311605 6 Locknut 3/8in-16NC 104 3510865 1 Platform Assembly (Includes Items 1-29) 105 4711600 8 Flatwasher 3/8in Narrow

3121229 10MSP 4-3

SECTION 4 PLATFORM

104

103

104

103

102

101

FIGURE 4-2. PLATFORM INSTALLATION (AUSTRALIAN SPEC ONLY) (SN 0130018678 TO

PRESENT)

4-4 10MSP 3121229

SECTION 4 PLATFORM

FIGURE 4-2. PLATFORM INSTALLATION (AUSTRALIAN SPEC ONLY) (SN 0130018678 TO

PRESENT)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

1001148752 Ref PLATFORM ASSEMBLY A

1 0100011 AR Locking Compound

2 280013 6in/15cm Conduit

3 0641415 2 Bolt 1/4in-20NC x 1-7/8in

4 1671168 1 Floor, Platform

5 2080040 16 Fastener, Huck

6 1001148753 1 Rail, Door (Right Side)

7 1001148754 1 Rail, Door (Left Side)

8 2600294 4 Hinge

9 3300151 2 Nut, Acorn 1/4in-20NC 10 3340962 2 Pad 11 3510860 1 Rail, Platform 12 3510862 1 Pan, Molded Platform 13 3520072 8 Cap-Plug 14 4071095 AR Shim 15 3300381 2 Nut, Coupling 16 4360572 1 Footswitch 17 0641416 8 Bolt 1/4in-20NC x 2in 18 0751003 6 Screw 19 3931456 2 Bolt 1/4in-20NC x 3-1/2in 20 4360573 2 Switch, Proximity 21 2080043 13 Rivnut 22 1001100141 2 Stop, Swing Gate 23 8882320 AR Sealant, Seam (Not Shown) 24 Not Used 25 3900258 5 Screw, Button Head 1/4in-20NC x 3/4in 26 4711400 9 Flatwasher 1/4in Narrow 27 1120582 1 Plug 28 1120583 1 Grip, Foam 29 4220309 2 Stop, Swing Gate 30 1001100142 2 Handle 31 1001100634 2 Spring 32 1001101529 2 Pin, Plunger

1001149003 Ref PLATFORM INSTALLATION A

Ref Note: Replacement decals must be ordered separately - See

Section 8.

101 0641622 2 Bolt 3/8in-16NC x 2-3/4in 102 0741614 4 Screw, Flat Head 3/8in-16NC x 1-3/4in 103 3311605 6 Locknut 3/8in-16NC 104 4711600 8 Flatwasher 3/8in Narrow 105 1001148752 1 Platform Assembly (Includes Items 1-29)

3121229 10MSP 4-5

SECTION 4 PLATFORM

54 161612317

14110

17719

FIGURE 4-3. MATERIAL TRAY INSTALLATION

4-6 10MSP 3121229

SECTION 4 PLATFORM

FIGURE 4-3. MATERIAL TRAY INSTALLATION

ITEM # PART NUMBER QTY. DESCRIPTION REV.

0274011 Ref MATERIAL TRAY INSTALLATION F

1 0100011 AR Locking Compound

2 0440287 6 Bearing

3 0811610 2 Screw 3/8in-16NC x 1-1/4in

4 1580027 1 Tray

5 2080040 8 Fastener, Huck

6 2360684 1 Frame

7 3321701 6 Nut 7/16in-20NF

8 3340962 4 Pad

9Not Used 10 3450302 4 Pin, Cotter 11 Not Used 12 4220222 2 Stop 13 4711600 2 Flatwasher 3/8in Narrow 14 4711700 18 Flatwasher 7/16in Narrow 15 2940165 1 Latch, Material Tray 16 1001097488 2 Pin, Plunger (was p/n 3423171) 17 4740476 2 Thrust Washer 18 Not Used 19 0100019 AR Locking Compound

3121229 10MSP 4-7

SECTION 4 PLATFORM

FIGURE 4-4. OPTIONAL BICYCLE CARRIERS INSTALLATION

4-8 10MSP 3121229

SECTION 4 PLATFORM

FIGURE 4-4. OPTIONAL BICYCLE CARRIERS INSTALLATION

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref BICYCLE CARRIER INSTALLATION 0273570 Ref Carrier on One Side Only B 0273571 Ref Carrier on Both Sides B

Ref Note: Qty Shown is for One Side Only. Double for Both Sides.

1 0641424 2 Bolt 1/4in-20NC x 3in 2 0641618 1 Bolt 3/8in-16NC x 2-1/4in 3 0902895 1 Bracket, Hanger 4 1060799 1 Lanyard 5 1320316 1 Clamp, Block 6 1706134 1 Decal - Maximum Capacity 7 2660121 1 Arm 8 3311405 2 Locknut 1/4in-20NC

9 3311605 1 Locknut 3/8in-16NC 10 3420198 1 Pin, Quick Release 11 4240163 1 Strap 12 4711400 4 Flatwasher 1/4in Narrow 13 4711600 2 Flatwasher 3/8in

3121229 10MSP 4-9

SECTION 4 PLATFORM

206

202

203

204

201

205

203

104

105

102

103

101

102

FIGURE 4-5. OPTIONAL RUG CARRIER INSTALLATION

4-10 10MSP 3121229

SECTION 4 PLATFORM

FIGURE 4-5. OPTIONAL RUG CARRIER INSTALLATION

ITEM # PART NUMBER QTY. DESCRIPTION REV.

0240107 Ref RUG CARRIER INSTALLATION B

1 0240108 1 Accessory, Rug Carrier (Rear) (See Items 101 - 105 for

Breakdown)

2 0240109 1 Accessory, Rug Carrier (Front) (See Items 201 - 206 for

Breakdown) 3 0791406 4 Bolt 1/4in-20NC x 3/4in 4 2080040 4 Fastener, Huck 5 3311408 4 Nut 1/4in-20NC 6 1706134 1 Decal - Capacity

0240108 Ref ACCESSORY RUG CARRIER (REAR) A

101 3311405 1 Locknut 1/4in-20NC 102 3520176 2 Plug 103 3931408 1 Screw 1/4in-20NC x 1/2in 104 4568208 1 Tube 105 4630009 1 Carrier Pivot

0240109 Ref ACCESSORY RUG CARRIER (FRONT) A

201 3311405 1 Locknut 1/4in-20NC 202 3422744 1 Pin, Plunger 203 3520176 2 Plug 204 3931408 1 Screw 1/4in-20NC x 1/2in 205 4569158 1 Tube 206 4630010 1 Carrier Pivot

3121229 10MSP 4-11

SECTION 4 PLATFORM

185674329

FIGURE 4-6. OPTIONAL FLUORESCENT TUBE CADDY ASSEMBLY

4-12 10MSP 3121229

SECTION 4 PLATFORM

FIGURE 4-6. OPTIONAL FLUORESCENT TUBE CADDY ASSEMBLY

ITEM # PART NUMBER QTY. DESCRIPTION REV.

0255040 Ref FLUORESCENT TUBE CADDY ASSEMBLY B

1 4844840 1 Weldment, Fluorescent Tube Caddy 2 4280296 2ft/0.7m Strip, Wear 3 3421453 1 Pin, Snapper 4 3760170 1 Ring, Split 5 1060380 1 Cable, Lanyard 6 0641410 1 Bolt 1/4in-20NC x 1-1/4in 7 3311405 1 Locknut 1/4in-20NC 8 1702365 1 Decal - JLG 9 1706326 1 Decal - Max Capacity (15lb./7kg)

3121229 10MSP 4-13

SECTION 4 PLATFORM

FIGURE 4-6. OPTIONAL FLUORESCENT TUBE CADDY ASSEMBLY (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

4-14 10MSP 3121229

SECTION 5

CYLINDER

3121229 10MSP 5-1

SECTION 5 CYLINDER

1514181619

111012

100

FIGURE 5-1. LIFT CYLINDER ASSEMBLY (ORIGINAL EQUIPMENT) (PRIOR TO

SN 0130011099)

5-2 10MSP 3121229

SECTION 5 CYLINDER

FIGURE 5-1. LIFT CYLINDER ASSEMBLY (ORIGINAL EQUIPMENT) (PRIOR TO SN

0130011099)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref Note: Original Equipment Cylinder may have been replaced

with Service Replacement Cylinder. Identify p/n stamped on

cylinder before ordering parts.

1684348 Ref LIFT CYLINDER ASSEMBLY (ORIGINAL EQUIPMENT) H

1 7027847 1 Head 2 7027848 1 Rod 3 7027849 1 Piston 4 7027850 1 Barrel 5 Use 7027855 1 O-Ring 6 Use 7027855 1 O-Ring 7 Use 7027855 1 Seal, Rod 8 Use 7027855 1 Ring, Back-up 9 Use 7027855 1 Wiper, Rod

10 Use 7027855 1 Ring, Wear 11 Use 7027855 1 Seal, Piston 12 7027340 1 Nut 13 2220886 1 Plug

7027851 1 Valve, Flow Control 14 7027852 1 Valve, Check 15 7027853 1 Valve, Manual Descent

See Note 1 Coil (Note: Not Available - Use p/n 7027853) 16 2221172 1 Fitting 17 2221173 1 Fitting 18 2220591 1 Fitting, Reducer 19 2220883 3 Plug

Ref KIT OPTIONS:

100 7027855 1 Seal Kit (includes items 5-11)

3121229 10MSP 5-3

SECTION 5 CYLINDER

141720

100

FIGURE 5-2. LIFT CYLINDER ASSEMBLY (SERVICE REPLACEMENT) (SN 0130011099 TO

PRESENT)

5-4 10MSP 3121229

SECTION 5 CYLINDER

FIGURE 5-2. LIFT CYLINDER ASSEMBLY (SERVICE REPLACEMENT) (SN 0130011099 TO

PRESENT)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

1684531 Ref LIFT CYLINDER ASSEMBLY (SERVICE REPLACEMENT) C

1 70000991 1 Barrel 2 70000992 1 Rod 3 70000993 1 Head 4 7023392 1 Piston 5 Use 7023395 1 Wiper, Rod 6 Use 7023395 1 Seal, Rod 7 Use 7023395 1 O-Ring 8 Use 7023395 1 Seal, Piston

9 Use 7023395 1 Ring, Wear 10 Use 7023395 1 O-Ring 11 7023391 1 Nut 12 70000994 1 Valve, Manual Descent

70001113 1 Coil

7026625 1 Cartridge 7026624 1 Manual Override

7026623 1 Seal Kit 13 70000218 1 Valve, Check 14 2220591 1 Fitting, Reducer 15 2221173 1 Fitting 16 Not Used 17 2221172 1 Fitting 18 70000995 1 Valve, Flow Control 19 See Note 1 Plug (Note: Not Available - Purchase Locally) 20 See Note 4 Plug (Note: Not Available - Purchase Locally)

Ref KIT OPTIONS:

100 7023395 1 Seal Kit (includes items 5-10)

3121229 10MSP 5-5

SECTION 5 CYLINDER

FIGURE 5-2. LIFT CYLINDER ASSEMBLY (SERVICE REPLACEMENT) (SN 0130011099 TO

PRESENT) (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

5-6 10MSP 3121229

SECTION 6

HYDRAULIC

3121229 10MSP 6-1

SECTION 6 HYDRAULIC

101

102

103

LIFT CYLINDER REF.

PUMP REF.

FIGURE 6-1. HYDRAULIC DIAGRAM

6-2 10MSP 3121229

SECTION 6 HYDRAULIC

FIGURE 6-1. HYDRAULIC DIAGRAM

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref HYDRAULIC SYSTEM INSTALLATION 0273546 Ref Standard Hydraulic Oil E 0274181 Ref Fire Resistant Hydraulic Oil A

1 to 2 Not Used

3 2120183 1 Filter, In-Line 4 2221123 1 Fitting, Straight 5 2221185 1 Fitting, Elbow 6 2754025 2 Hose

Ref CYLINDER FITTINGS OPTIONS:

Use 1684531 Ref Prior to SN 0130011099 (Was p/n 1684348)H

1684531 Ref SN 0130011099 to Present A

101 2221173 1 Fitting, Straight Push Coupling 102 2221172 1 Fitting, Straight Push Coupling 103 2220591 1 Fitting, Reducer

Ref TOOLS

7027247 1 Tool, Perma-Push Insert Disconnect (Not Shown)

3121229 10MSP 6-3

SECTION 6 HYDRAULIC

FIGURE 6-1. HYDRAULIC DIAGRAM (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

6-4 10MSP 3121229

SECTION 7

ELECTRICAL

3121229 10MSP 7-1

SECTION 7 ELECTRICAL

119M

GROUND CONTROL

BOX

CHARGER

LED

LIGHTS

119H

119F

119G

228B

214

228

224A

224

226

225

212

228A

230B

229H

229E

506A

506

507A

507

229F

229G

229C

229A

229

229K

229D

229

119L

229A

119K

PLAT

AUX

PLAT

AUX

OUTPUT

AUX

OUTPUT

BRUSH

INDICATOR

RELAY

AUX

INPUT

FOOT

SWITCH

119J

PUMP/

MOTOR

TRACTION

MODULE

12VOLT

BATTERIES

LIFT

CYLINDER

HORN

ALARM

229B

213A

213

BEACON #2

(MAST MTD)

BEACON #1

(BASE MTD)

229A

213A

213

501

501A

501

PLATFORM

CONSOLE

BOX

6B615

15A

19A

20B

122B

122

20A

17A

18A

502

SECURITY

LOCK

122A

119

119B

119C

119D

119E

119

119A

MAST

JUNCTION

BOX

502A

309

119

105

225

209

210

INPUT

401

308A

304

304A

309A

302E

302K

302F

302G

302H

303A

310B

310A

303

302D

302C

504A

505A

505

505A

504

ELEVATION/SPEED

CUTBACK SWITCHES

221

221A

229D

HEIGHT

LIMITER

SWITCH

PLATFORM

GATE

SWITCH

PLATFORM

GATE

SWITCH

TILT

PHP

229J

226

227

227A

230B

230

230A

223

CORD

REEL

308B

311

311A

503

BATTERY

CHARGER

302L

302A

302B

LEFT

DRIVE

MOTOR

RIGHT DRIVE

MOTOR

105

402

307

107

214

228

310

310C

ELECTRICAL SYSTEM 24VDC (2-12VOLT BATTERIES)

21A

FIGURE 7-1.ELECTRICAL COMPONENTS INSTALLATION

7-2 10MSP 3121229

SECTION 7 ELECTRICAL

119M

GROUND CONTROL

BOX

CHARGER

LED

LIGHTS

119H

119F

119G

228B

214

228

225

228A

230B

229H

229E

506A

506

507A

507

229F

229G

229C

229A

229

229K

229D

229

119L

229A

119K

PLAT

AUX

PLAT

AUX

OUTPUT

AUX

OUTPUT

BRUSH

INDICATOR

RELAY

AUX

INPUT

FOOT

SWITCH

119J

PUMP/

MOTOR

TRACTION

MODULE

6VOLT

BATTERIES

LIFT

CYLINDER

HORN

ALARM

229B

213A

213

BEACON #2

(MAST MTD)

BEACON #1

(BASE MTD)

229A

213A

213

PLATFORM

CONSOLE

BOX

15 15A

19A

20B

122B

122

20A

17A

18A

502

SECURITY

LOCK

122A

119

119B

119C

119D

119E

119

119A

MAST

JUNCTION

BOX

502A

309

119

105

225

209

210

INPUT

401

308A

304

304A

309A

302E

302K

302F

302G

302H

303A

310B

310A

303

302D

302C

504A

505A

505

505A

504

ELEVATION/SPEED

CUTBACK SWITCHES

221

221A

229D

HEIGHT

LIMITER

SWITCH

PLATFORM

GATE

SWITCH

PLATFORM

GATE

SWITCH

TILT

PHP

229J

226

227

227A

230B

230

CORD

REEL

308B

311

311A

503

BATTERY

CHARGER

302L

302A

302B

105

402

307

107

214

228

230A

501

501A

501

230A

LEFT

DRIVE

MOTOR

RIGHT DRIVE

MOTOR

212

224

224A

226

231

310

ELECTRICAL SYSTEM 24VDC (4-6VOLT BATTERIES)

310

310C

21A

3121229 10MSP 7-3

SECTION 7 ELECTRICAL

FIGURE 7-1. ELECTRICAL COMPONENTS INSTALLATION

ITEM PART NUMBER QTY DESCRIPTION REV

Ref PLATFORM CONTROL BOX COMPONENTS Ref All Specs to Present & Australian Spec Prior to

SN 0130017845

Use 1001098194 Ref Prior to SN 0130010761 (was p/n 0861768 C

1001098194 Ref SN 0130010761 to Present A 1001137011 Ref Australian Spec (SN 0130017845 to Present) A

1 to 5 Not Used

6 See Note 1 Controller Harness (Note: Not Available for Purchase) B

6A 250201 1 Connector - 10 Position

4461023 9 Socket, Female

6B 7027366 1 Microswitch Harness

7 to 14 Not Used

15 4360567 1 Horn Harness (Includes Horn) B

15A 250206 1 Connector - 2 Position

4461023 2 Socket, Female 16 Not Used 17 4923106 1 Drive/Lift Select Harness B

17A 250200 1 Connector - 6 Position

4461023 3 Socket, Female 18 4923107 1 Emergency Stop Harness A

18A 250206 1 Connector - 2 Position

4461023 2 Socket, Female 19 4923108 1 Keyswitch Harness (All Specs to Present & Australian Spec Prior

to SN 0130017845)

19A 250206 1 Connector - 2 Position

4461023 2 Socket, Female 20 4923315 1 Power Harness A

20A 4461041 1 Connector - 8 Position

4461023 6 Socket, Female

20B 70001798 1 Connector, Female - 9 Position

70001799 6 Pin, Male

21 1001137026 1 Keyswitch Bypass Harness (Australian Spec Only -

SN 0130017845 to Present)

21A See Note 1 Connector - 2 Position (Note: Not Available for Purchase)

4461023 2 Socket, Female

Ref CABLES AND CONTROLS INSTALLATIONS 0273551 Ref All Specs Except Australian Spec N 0273551 Ref Australian Spec (Prior to SN 0130017845) N

1001137012 Ref Australian Spec (SN 0130017845 to Present) A

101 to 104 Not Used

105 1320043 3 Clamp, Cable 106 Not Used 107 3020038 AR Grease, Contact

108 to 118 Not Used

119 4923035 1 Mast Harness G

1060927

15.5ft/4.7m

Cable, Electrical - 18/12

7-4 10MSP 3121229

SECTION 7 ELECTRICAL

FIGURE 7-1. ELECTRICAL COMPONENTS INSTALLATION (CONTINUED)

ITEM PART NUMBER QTY DESCRIPTION REV

119A 7023498 1 Connector, Female - 9 Position

70001705 6 Pin, Male

119B 70000344 1 Connector, Female - 4 Position

4461025 4 Pin, Male

119C 4460424 1 Connector, Female - 2 Position

4460226 2 Socket, Female

119D 4460424 1 Connector, Female - 2 Position

4460267 2 Pin, Male 119E 4460663 1 Connector, Strain Relief 119F 1180392 1 Carrier, Power Track

7027734 AR Link, Repair

119G 7027736 1 Foot, Mounting (End #1 - Closest to Junction Box)

119H 7027735 1 Foot, Mounting (End #2 - Furthest From Junction Box)

119J 250201 1 Connector - 10 Position

4461023 7 Socket, Female 119K 4460320 1 Connector - 2 Position

4460226 2 Socket, Female

119L 4460320 1 Connector - 2 Position

4460267 2 Pin, Male

119M 250199 1 Connector - 4 Position

4461023 2 Socket, Female

120 to 121 Not Used

122 4923316 1 Platform Harness A

122A 70001703 1 Connector - 9 Position

70001704 1 Backshell 70001705 6 Socket, Female

122B 70001706 1 Connector - 9 Position

70001707 1 Backshell 70001708 6 Socket, Female

Ref ELECTRICAL SYSTEM INSTALLATIONS

0274896 Ref 2 - 12Volt Batteries System E

1001120444 Ref 4 - 6Volt Batteries System D

201 to 208 Not Used

209 1060943 1 Cable, Electrical (Ground Control + to Pump +) 210 1060944 1 Cable, Electrical (Ground Control – to Pump –) 211 Not Used 212 2400069 1 Fuse 175 Amp 213 2920178 2 Strobe Light Harness (Includes Strobe Light)

213A 4460320 2 Connector - 2 Position

4460226 4 Socket, Female

214 3020038 AR Grease, Contact

215 to 220 Not Used

221 4360514 2 Proximity Harness (Includes Switch) A

221A 4460424 1 Connector - 2 Position

4460227 2 Pin, Male

222 Not Used

3121229 10MSP 7-5

SECTION 7 ELECTRICAL

FIGURE 7-1. ELECTRICAL COMPONENTS INSTALLATION (CONTINUED)

ITEM PART NUMBER QTY DESCRIPTION REV

223 4923021 1 Cable, Battery (B+ to B–) (2 - 12Volt Batteries System Only) B

See Note 1 Boot, Red (Note: Not Available for Purchase) See Note 1 Boot, Red (Note: Not Available for Purchase)

224 4923022 1 Cable, Battery (B+ to Fuse) B

See Note 2 Boot, Red (Note: Not Available for Purchase)

224A 4460216 2 Connector, Anderson (Blue)

225 4923023 1 Cable, Battery (Fuse to Ground Control +) A

See Note 2 Boot, Red (Note: Not Available for Purchase)

226 4923024 1 Cable, Battery (B– to Ground Control –) A

See Note 2 Boot, Black (Note: Not Available for Purchase)

227 4923028 1 Traction Module Power Harness C

227A Use 4923028 1 Connector - 2 Position (Note: Not Available for Purchase)

228 4923029 1 Ground Control to Traction Module Harness A 228A Use 4923029 1 Connector - 6 Position (Note: Not Available for Purchase) 228B Use 4923029 1 Connector - 6 Position (Note: Not Available for Purchase)

229 4923446 1 Main Harness D 229A 4460424 3 Connector - 2 Position

4460227 6 Pin, Male

229B 4460424 1 Connector - 2 Position

4460267 2 Pin, Male

229C 4460424 1 Connector - 2 Position

4460227 1 Pin, Male 4460226 1 Socket, Female

229D 4460320 3 Connector - 2 Position

4460226 6 Socket, Female

229E 4460320 2 Connector - 2 Position

4460227 4 Pin, Male

229F 4460320 1 Connector - 2 Position

4460227 1 Pin, Male 4460226 1 Socket, Female

229G 4460445 1 Connector - 3 Position

4460227 3 Pin, Male

229H 4460919 1 Connector - 20 Position

4460672 19 Socket, Female

229J 4460920 1 Connector - 14 Position

4460672 14 Socket, Female

229K 3740069 1 Relay

3990010 2 Diode 6A/600V

230 4933346 1 Drive Motor/Brake Electrical Diagram D

4923383 1 Drive Motor/Brake Harness E

230A 4460897 2 Connector - 2 Position

4460464 4 Pin, Male

230B 4461108 2 Connector - 4 Position

231 1001121700 3 Cable, Battery (B+ to B –) (4 - 6Volt Batteries System Only) A

See Note 2 Boot, Black (Note: Not Available for Purchase)

7-6 10MSP 3121229

SECTION 7 ELECTRICAL

FIGURE 7-1. ELECTRICAL COMPONENTS INSTALLATION (CONTINUED)

ITEM PART NUMBER QTY DESCRIPTION REV

Ref BATTERY CHARGER INSTALLATIONS 0274897 Ref Charger with ANSI Plug (Prior to SN 0130010886) C 0274900 Ref Charger with ANSI Plug/Cord Reel D 0274899 Ref Charger without Plug (Prior to SN 0130010886) C 0274898 Ref Charger without Plug D

301 Not Used

302 Ref Battery Charger Components 302A See Note 1 AC Cord (Note: Not Available for Purchase) 302B See Note 1 Receptacle, Female (Note: Not Available for Purchase) 302C See Note 1 DC Harness (Note: Not Available for Purchase) 302D 4460648 1 Connector, Anderson 302E See Note 1 Enable Harness (Note: Not Available for Purchase) 302F 4460424 1 Connector, Male - 2 Position

4460267 2 Pin, Male

302G 7022920 1 LED Board Connector Harness

302H 4460899 1 Connector - 6 Position

4460464 4 Pin, Male 4460466 2 Seal

302K See Note 1 Connector, Strain Relief (Note: Not Available for Purchase)

302L See Note 1 Connector, Strain Relief (Note: Not Available for Purchase)

303 0610131 1 Charger LED Harness (Includes PC Board) E 303A 4460321 1 Connector - 4 Position

4460226 4 Socket, Female

304 1060689 1 AC Extension Cord A 304A Use 1060689 1 Plug, Male

305 to306 Not Used

307 AR Cover, Terminal Options (Prior to SN 0130010886):

4460802 1 Charger with Plug (Prior to SN 0130010886) 4460802 1 Charger without Plug (Prior to SN 0130010886)

Not Required 0 Charger with Plug/Cord Reel (Prior to SN 0130010886)

308 AR Terminal, Inlet Options: 308A 4460803 1 Charger with ANSI Plug (Prior to SN 0130010886)

4460940 1 Charger with Australian Plug (Prior to SN 0130010886)

Not Required 0 Charger without Plug (Prior to SN 0130010886)

308B 4120046 1 Socket, Cord Reel Stop (Charger with ANSI Plug/Cord Reel

Only)

309 4923438 1 Battery Charger Harness A 309A 4460648 1 Connector, Anderson

310 1 Charger LED Extension Harness Options:

4923378 Prior to SN 0130013545 B

1001109821 SN 0130013545 to Present A

310A 4460894 1 Connector - 6 Position

4460465 4 Socket, Female

310B 4460761 1 Connector - 4 Position

4460226 4 Socket, Female

310C 1001102771 1 Sensor (SN 0130013545 to Present)

311 3680057 1 Cord Reel (Charger with ANSI Plug/Cord Reel Only) 311A Use 3680057 1 Plug, Male (Note: Not Available for Purchase)

3121229 10MSP 7-7

SECTION 7 ELECTRICAL

FIGURE 7-1. ELECTRICAL COMPONENTS INSTALLATION (CONTINUED)

ITEM PART NUMBER QTY DESCRIPTION REV

Ref AC CHARGER PLUG INSTALLATIONS

1001097449 Ref Charger Plug 110V (ANSI/ANSI Export/CSA/Japanese Spec) B

1001097450 Ref Charger Plug 220V Post Ground (CE Spec) B 1001097451 Ref Charger Plug 220V Side Ground (CE Spec) B 1001097452 Ref Charger Plug 220V Keyed Ground (CE Spec) B 1001097453 Ref Charger Plug 110V IEC 60309 Yellow (CE Spec) B 1001097454 Ref Charger Plug 110V IEC 60309 Blue (CE Spec) B 1001097455 Ref Charger Plug 220V (Australian Spec) B 1001097456 Ref Charger Plug No Plug (ANSI Export /CE Spec) B

401 AR Cover, Terminal Options:

4460802 1 1001097449 / 1001097455 / 1001097456 Installations

Not Required 0 1001097450 / 1001097451 / 1001097452 / 1001097453 /

1001097454 Installations

402 AR Terminal, Inlet Options:

4460803 1 1001097449 Installation 4461202 1 1001097450 Installation 4461205 1 1001097451 Installation 4461249 1 1001097452 Installation 4461196 1 1001097453 Installation 4461199 1 1001097454 Installation 4460940 1 1001097455 Installation

Not Required 0 1001097456 Installation

MISCELLANEOUS HARNESS COMPONENTS

501 See Note 2 Motor/Brake Harness (Note: Not Available for Purchase)

501A 4460891 2 Connector - 2 Position

4460465 4 Socket, Female

502 Use 2940161 1 Security Lock Harness (Optional) (Note: Not Available for

Purchase)

502A 250199 1 Connector - 4 Position

4461023 4 Socket, Female 503 4923174 1 Extension Cord (Optional) 504 Use 4360572 1 Footswitch Harness (Includes Switch)

504A 4460424 1 Connector - 2 Position

4460226 2 Socket, Female 505 Use 4360573 1 Platform Gate Switch & Footswitch Harness

505A 4460320 2 Connector - 2 Position

4460267 4 Pin, Male 506 See Note 1 Manual Descent (Lift Cylinder) Harness (Note: Not Available -

Purchase Replacement Coil - See Section 5)

506A 4460424 1 Connector - 2 Position

4460226 2 Socket, Female 507 Use 4360515 1 Height Limiter Harness (Includes Switch)

507A 4460424 1 Connector - 2 Position

4460226 2 Socket, Female

7-8 10MSP 3121229

SECTION 7 ELECTRICAL

FIGURE 7-1. ELECTRICAL COMPONENTS INSTALLATION (CONTINUED)

ITEM PART NUMBER QTY DESCRIPTION REV

TOOLS (NOT SHOWN)

601 7002821 Ref Crimper (For Wire to Pin/Socket Connections) 602 7002828 1 Stripper, Wire

603 to 605 Not Used

606 7002842 1 Brake Crimp Removal Tool (Not Shown) 607 7002841 1 Motor Crimp Removal Tool (Not Shown) 608 7016618 1 Molex Tool (For Ground Control Station Electrical Connectors) 609 7002841 1 Intech Tool (For Drive Motor Electrical Connectors) 610 7002842 1 Intech Tool (For Drive Motor Brake Electrical Connectors) 611 7002847 1 Tyco/AMP Electronics Tool (For other General Electrical

Connectors)

612 7002848 1 Tyco/AMP Electronics Tool (For other General Electrical

Connectors)

3121229 10MSP 7-9

SECTION 7 ELECTRICAL

FIGURE 7-1. ELECTRICAL COMPONENTS INSTALLATION (CONTINUED)

ITEM PART NUMBER QTY DESCRIPTION REV

7-10 10MSP 3121229

SECTION 8

DECALS

3121229 10MSP 8-1

SECTION 8 DECALS

111

108

110

201

105

107

201

106

109

101

102

104

103

112

113

108

103

112

113

PRIOR TO

S/N 0130015319

TO PRESENT

FIGURE 8-1. DECAL INSTALLATION

8-2 10MSP 3121229

SECTION 8 DECALS

FIGURE 8-1. DECAL INSTALLATION

ITEM # PART NUMBER QTY. DESCRIPTION REV.

0274935 Ref COMMON DECALS INSTALLATION E

1 1700584 1 Decal - Patent (Prior to SN 0130016814) 2 1701640 1 Decal - Manual 3 See Note 1 Decal - Barcode (Note: Not Available for Purchase) 4 3 Decal - JLG Options:

1703177 Prior to SN 0130019804

1703681 SN 0130019804 to Present 5 1705624 1 Decal - Lanyard Attach 6 4 Decal - Wheel Load Options:

1705930 Prior to SN 0130017845

1001143557 SN 0130017845 to Present 7 1705992 1 Decal - Manual Descent 8 1705994 1 Decal - Taillight Reflector (Right) (Prior to SN 0130008828 Only) 9 1705996 1 Decal - Taillight Reflector (Left) (Prior to SN 0130008828 Only)

10 1706131 1 Decal - Danger 11 1706743 2 Decal - Sumo Supermotor 10MSP 12 1706764 1 Decal - jlg.com Website 13 3820032 4 Rivet 14 8990147 1 Holder, Manual

70003486 2 Clip, Manual Holder

Ref COUNTRY SPEC DECALS INSTALLATION 0275130 Ref ANSI Spec (English Language) D 0275135 Ref ANSI Export Spec (Chinese Language) C 0275130 Ref ANSI Export Spec (English Language) D 0275134 Ref ANSI Export Spec (Portuguese Language) C 0275133 Ref ANSI Export Spec (Spanish Language) C 0275136 Ref Australian Spec C 0275132 Ref CE Spec (All Languages) B 0275130 Ref CSA Spec (English Language) D 0275131 Ref CSA Spec (French Language) D 0275137 Ref Japanese Spec B

101 1703779 1 Decal - USA (ANSI, ANSI Export & CSA English Language

Spec Only)

102 1 Decal - Crushing Hazard Options:

1703786 ANSI Spec (English Language) 1706090 ANSI Spec (Chinese Language) 1703786 ANSI Export Spec (English Language) 1706086 ANSI Spec (Portuguese Language) 1706082 ANSI Spec (Spanish Language) 1705099 Australian Spec 1705099 CE Spec (All Languages) 1703786 CSA Spec (English Language) 1706094 CSA Spec (French Language) 1705099 Japanese Spec

3121229 10MSP 8-3

SECTION 8 DECALS

FIGURE 8-1. DECAL INSTALLATION (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

103 1 Decal - CSA Options:

1705303 CSA Spec Only

Not Required All Specs Except CE Spec

104 1 Decal - Battery Charging Instructions Options:

1705929 ANSI Spec (English Language) 1706093 ANSI Spec (Chinese Language) 1705929 ANSI Export Spec (English Language) 1706089 ANSI Spec (Portuguese Language) 1706085 ANSI Spec (Spanish Language) 1706077 Australian Spec 1706077 CE Spec (All Languages) 1705929 CSA Spec (English Language) 1706097 CSA Spec (French Language) 1706077 Japanese Spec

105 1 Decal - Warning Options:

1705937 ANSI Spec (English Language) 1706092 ANSI Spec (Chinese Language) 1705937 ANSI Export Spec (English Language) 1706088 ANSI Spec (Portuguese Language)

1706084 ANSI Spec (Spanish Language) Not Required Australian Spec Not Required CE Spec (All Languages)

1705937 CSA Spec (English Language)

1706096 CSA Spec (French Language) Not Required Japanese Spec

106 1 Decal - Danger Options:

1705938 ANSI Spec (English Language)

1706091 ANSI Spec (Chinese Language)

1705938 ANSI Export Spec (English Language)

1706087 ANSI Spec (Portuguese Language)

1706083 ANSI Spec (Spanish Language)

1706078 Australian Spec

1706078 CE Spec (All Languages)

1705938 CSA Spec (English Language)

1706095 CSA Spec (French Language)

1706078 Japanese Spec

107 1 Decal - Capacity Options:

1705939 ANSI, ANSI Export & CSA Specs

1706079 Australian, CE & Japanese CE Specs

108 3 Decal - Crushing Hazard Options:

1705995 ANSI Spec (English Language)

1706090 ANSI Spec (Chinese Language)

1705995 ANSI Export Spec (English Language)

1706086 ANSI Spec (Portuguese Language)

1706082 ANSI Spec (Spanish Language)

1705099 Australian Spec

1705099 CE Spec (All Languages)

1705995 CSA Spec (English Language)

1706094 CSA Spec (French Language)

1705099 Japanese Spec

8-4 10MSP 3121229

SECTION 8 DECALS

FIGURE 8-1. DECAL INSTALLATION (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

109 1 Decal - Fall Restraint Options:

1706115 ANSI Spec (English Language) 1706117 ANSI Spec (Chinese Language) 1706115 ANSI Export Spec (English Language) 1706118 ANSI Spec (Portuguese Language)

1706116 ANSI Spec (Spanish Language) Not Required Australian Spec Not Required CE Spec (All Languages)

1706115 CSA Spec (English Language)

1706119 CSA Spec (French Language) Not Required Japanese Spec

110 1706616 1 Decal - Capacity 111 1706617 1 Decal - No Riders 112 2080057 4 Fastener 113 See Note 1 Nameplate - Serial Number (Note: Not Available for

Purchase)

114 1 Decal - Patent Options (SN 0130016814 to Present):

1001131273 ANSI, ANSI Export (English Language) & CSA Spec Only

Not Required All Specs Except ANSI, ANSI Export (English Language) &

CSA Spec

Ref SERVICE DECAL INSTALLATION (OPTIONAL)

0274568 Ref Decal - Alternative Service (Target Specs) C

Use 0274568 Ref Decal - Alternative Service (Sears Specs) (was p/n 0275923) C

201 1 Decal - Alternative Service

Use1001110242 Decal - Service Support: 1-877-523-3374 (was p/n 1705304

& 1001091144) (Target Specs)

Use1001110242 Decal - Service Support: 1-877-554-2112 (Sears Specs) (was

p/n 1001091150)

Ref Note: Illustration shows (2) #201 call-outs because location

may vary.

3121229 10MSP 8-5

SECTION 8 DECALS

FIGURE 8-1. DECAL INSTALLATION (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

8-6 10MSP 3121229

SECTION 9 RECOMMENDED SERVICE

PARTS STOCK

10MSP

The following list will service one machine (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.

Part Number Description Qty./Machine

STANDARD PARTS Ref

7011069 Breather (Figure 2-1) 1 2400069 Fuse 175 Amp (Figure 2-4 & 7-2) 2 4360514 Proximity Switch (Figure 2-4 & 7-2) 1 7024428 Emergency Stop Switch (Figure 2-5) 1 7024430 Selector Switch (Figure 2-5) 1

1001098192 Controller Assembly (Figure 2-7) 1

4360467 Keyswitch (Figure 2-7) 1 2860030 Key, Replacement (Figure 2-7) 1 4360562 Switch, Emergency (Figure 2-7) 1 4360567 Switch, Push Button (Figure 2-7) 1 4360581 Switch, Rocker (Figure 2-7) 1 4360572 Footswitch (Figure 4-1) 1 4360573 Proximity Switch (Figure 4-1) 1 2120183 Filter, In-Line (Figure 6-1) 4 7027734 Carrier Power Track Repair Link (Figure 7-2) 1 3740069 Relay (Figure 7-2) 1 3990010 Diode (Figure 7-2) 2

VARIABLE PARTS Ref

4360515 Switch, Proximity (Machines with Height Limit) (Figure 2-4) 1 1600451 Traction Module (Figure 2-5) 1 1600435 Ground Control Module (All Specs except Australian/Japanese & Chinese

Specs) (Figure 2-5)

1001136954 Ground Control Module (Australian Spec) (Figure 2-5) 1

1600436 Ground Control Module (Japanese & Chinese Specs) (Figure 2-5) 1 1600378 Platform Control Module (Figure 2-7) 1

3121229 10MSP 9-1

SECTION 9 RECOMMENDED SERVICE PARTS STOCK

10MSP

Part Number Description Qty./Machine

9-2 10MSP 3121229

SECTION 10 SPECIAL OPTIONS

Note: This list is to accommodate machines ordered with special equipment. Options may not

be applicable to all models. For more specific parts information contact JLG Parts Department.

FIG & ITEM # PART NUMBER QTY. DESCRIPTION REV.

10—1 Ref MISCELLANEOUS SPECIAL OPTIONS

1001127560 Ref Battery Convertion Kit (Converts (2)12Volt battery system to

(4)6Volt battery system)

1001091680 Ref Strap, Cargo

Ref Decals Installations

0274053 Ref Target Spec

Ref Electrical Connector Kits 1001148902 Ref Amp Connector Kit 1001148903 Ref Deutsch DT Connector Kit 1001148904 Ref Deutsch HD Connector Kit 1001148905 Ref Packard Connector Kit 1001148906 Ref Various Connector Kit

1001112957 Ref Gate Alarm Installation

0240112 Ref Scanner Pocket 1580031 1 Pocket, Scanner 4341005 1 Mount, Pocket

Tools for Service:

7002821 1 Crimper (For Wire to Pin/Socket Connections) 7002823 1 Extractor (For Removal of Pin/Sockets Connectors) 4460467 1 Extractor 16-18 Gauge (For Wire to Pin/Socket from Deutsch

Connectors)

4460510 1 Extractor 12-14 Gauge (For Wire to Pin/Socket from Deutsch

Connectors) 7016654 1 Screwdriver, Magnetic 7004275 1 Seal Tool - 1” 7004276 1 Seal Tool - 1 1/2” 7002826 1 Seal Tool 2” 8896941 1 Stripper, Wire 2915027 1 Rear Wheel Puller 7002842 1 Brake Crimp Removal Tool (Not Shown) 7002841 1 Motor Crimp Removal Tool (Not Shown) 7016618 1 Molex Tool (For Ground Control Station Electrical Connectors) 7002841 1 Intech Tool (For Drive Motor Electrical Connectors) 7002842 1 Intech Tool (For Drive Motor Brake Electrical Connectors) 7002847 1 Tyco / AMP Electronics Tool (For other General Electrical

Connectors) 7002848 1 Tyco / AMP Electronics Tool (For other General Electrical

Connectors) 7027247 1 Perma-Push insert Disconnect Tool (For Hydraulic Fittings)

Use 31201384 Ref Video, Operators (was p/n 3125081)

3121229 10MSP 10-1

SECTION 10 SPECIAL OPTIONS

Note: This list is to accommodate machines ordered with special equipment. Options may not

be applicable to all models. For more specific parts information contact JLG Parts Department.

FIG & ITEM # PART NUMBER QTY. DESCRIPTION REV.

10-2 10MSP 3121229

SECTION 11 PART NUMBER INDEX

PagePart Number PagePart Number PagePart Number

0100011 1-3, 1-4, 1-11, 2-4,

2-7, 2-9, 2-10, 214, 2-17, 2-19, 2-21, 3-3, 4-3, 4-

5, 4-7

0100019 ..................3-4, 4-7

0100051 ....................... 2-14

0100062 ......................... 3-4

0100081 ......................... 1-3

0140022 ....................... 2-14

0140033 ....................... 2-17

0240103 ......................... 1-4

0240107 ....................... 4-11

0240108 ....................... 4-11

0240109 ....................... 4-11

0240112 ....................... 10-1

0240114 ....................... 1-11

0255040 ....................... 4-13

0273417 ......................... 3-4

0273545 ......................... 3-4

0273546 ..................2-4, 6-3

0273551 ................2-19, 7-4

0273566 ....................... 2-19

0273570 ......................... 4-9

0273571 ......................... 4-9

0274011 ......................... 4-7

0274053 ....................... 10-1

0274055 ......................... 4-3

0274078 ......................... 1-4

0274181 ..................2-4, 6-3

0274568 ......................... 8-5

0274893 ......................... 1-3

0274894 ....................... 2-17

0274895 ....................... 2-17

0274896 ................2-14, 7-5

0274897 ..................2-7, 7-7

0274898 ...........2-7, 2-9, 7-7

0274899 ..................2-7, 7-7

0274900 ...........2-7, 2-9, 7-7

0274901 ....................... 1-11

0274904 ......................... 1-3

0274935 ......................... 8-3

0275130 ......................... 8-3

0275131 ......................... 8-3

0275132 ......................... 8-3

0275133 ......................... 8-3

0275134 ......................... 8-3

0275135 ......................... 8-3

0275136 ......................... 8-3

0275137 ......................... 8-3

0275901 ....................... 2-15

0275923 ......................... 8-5

0362735 ......................... 3-3

0400209 ....................... 2-14

0400241 ..................2-7, 2-9

0440246 ......................... 3-3

0440249 ......................... 3-3

0440287 ......................... 4-7

0440306 ......................... 1-3

0440307 ......................... 1-3

0440308 ......................... 1-3

0561149 ......................... 3-4

0561153 ......................... 3-4

0561341 ......................... 3-3

0561408 ......................... 3-4

0561409 ......................... 3-4

0610131 ........... 2-7, 2-9, 7-7

0630464 ....................... 2-21

0630580 ......................... 1-3

0641404 .............. 2-14, 2-17

0641406 ....................... 2-19

0641408 ................ 1-4, 2-15

0641410 ....................... 4-13

0641412 ....................... 2-19

0641413 ......................... 1-3

0641415 ......................... 4-5

0641416 .................. 4-3, 4-5

0641424 ......................... 4-9

0641606 .................. 1-4, 2-4

0641609 ........... 1-3, 1-4, 3-4

0641612 ......................... 3-4

0641616 ....................... 1-11

0641617 ................ 1-4, 1-11

0641618 ......................... 4-9

0641622 .................. 4-3, 4-5

0721003 ....................... 2-19

0721004 ....................... 2-10

0721006 ......................... 3-3

0741003 ....................... 2-19

0741005 ....................... 2-14

0741412 ....................... 2-19

0741614 .................. 4-3, 4-5

0751003 .................. 4-3, 4-5

0751006 ......................... 4-3

0791003 ....... 2-14, 2-19, 3-3

0791404 ....................... 2-21

0791406 2-7, 2-9, 2-14, 4-11

0791508 .................. 2-7, 2-9

0791812 ......................... 3-3

0801394 ......................... 3-3

0811408 ......................... 3-3

0811610 ................ 1-11, 4-7

0861767 ....................... 2-21

0861768 ....... 2-19, 2-21, 7-4

0902047 ......................... 3-3

0902423 ......................... 3-3

0902424 ......................... 3-3

0902431 ......................... 3-3

0902445 ......................... 3-3

0902698 ......................... 3-3

0902895 ......................... 4-9

0903120 ......................... 1-4

0903121 ......................... 1-4

0903222 ....................... 1-11

0903671 ....................... 2-15

0940049 ....................... 1-11

0940132 ......................... 1-3

0940152 ......................... 1-4

0940153 .........................1-4

1001091144 ................... 8-5

1001091150 ................... 8-5

1001091680 ................. 10-1

1001097449 ............2-9, 7-8

1001097450 ..........2-10, 7-8

1001097451 ..........2-10, 7-8

1001097452 ..........2-10, 7-8

1001097453 ..........2-10, 7-8

1001097454 ..........2-10, 7-8

1001097455 ............2-9, 7-8

1001097456 .. 2-9, 2-10, 7-8

1001097488 ................... 4-7

1001098192 2-21, 2-22, 9-1

1001098193 ................. 2-21

1001098194 2-19, 2-21, 7-4

1001098810 ................... 1-3

1001100141 ................... 4-5

1001100142 ................... 4-5

1001100634 ................... 4-5

1001100840 ................... 1-3

1001101529 ................... 4-5

1001102771 ................... 7-7

1001102847 ................. 2-17

1001102932 ................... 2-9

1001109821 ................... 7-7

1001110117 ................... 2-9

1001110242 ................... 8-5

1001112957 ................. 10-1

1001114467 ................... 1-3

1001120444 ..........2-14, 7-5

1001120445 ................. 2-15

1001120531 ................. 1-11

1001121648 ................. 1-11

1001121700 ................... 7-6

1001127560 ........2-14, 10-1

1001129506 ................. 2-15

1001131273 ................... 8-5

1001133303 ................. 2-15

1001136380 ................. 2-14

1001136381 ................... 2-9

1001136954 ..........2-17, 9-1

1001137011 2-19, 2-21, 7-4

1001137012 ..........2-19, 7-4

1001137013 ................. 2-17

1001137026 ................... 7-4

1001137484 ................. 2-21

1001143557 ................... 8-3

1001148752 ................... 4-5

1001148753 ................... 4-5

1001148754 ................... 4-5

1001148902 ................. 10-1

1001148903 ................. 10-1

1001148904 ................. 10-1

1001148905 ................. 10-1

1001148906 ................. 10-1

1001149003 ................... 4-5

1060380 .......................4-13

1060689 .......... 2-7, 2-9, 7-7

Part Number

1060799 ......................... 4-9

1060927 ......................... 7-4

1060943 ......................... 7-5

1060944 ......................... 7-5

1120582 .................. 4-3, 4-5

1120583 .................. 4-3, 4-5

1180392 ......................... 7-5

1260375 .................. 3-3, 3-4

1260376 .................. 3-3, 3-4

1271567 ......................... 3-3

1271568 ......................... 3-3

1271569 ......................... 3-3

1271577 ......................... 3-3

1320043 ................ 2-19, 7-4

1320149 ....................... 2-19

1320316 ......................... 4-9

1321283 ....................... 2-19

1380169 ....................... 1-11

1580027 ......................... 4-7

1580031 ....................... 10-1

1600378 ................ 2-21, 9-1

1600379 .............. 2-21, 2-22

1600397 ....................... 2-17

1600435 ................ 2-17, 9-1

1600436 ................ 2-17, 9-1

1600451 ................ 2-17, 9-1

1600454 .............. 2-21, 2-22

1671141 ....................... 1-11

1671143 ....................... 1-11

1671146 ....................... 1-11

1671168 .................. 4-3, 4-5

1671298 ....................... 1-11

1684348 ...........3-3, 5-3, 6-3

1684531 ...........3-3, 5-5, 6-3

1700584 ......................... 8-3

1701640 ......................... 8-3

1702365 ....................... 4-13

1703177 ......................... 8-3

1703681 ......................... 8-3

1703779 ......................... 8-3

1703786 ......................... 8-3

1704412 ......................... 2-4

1705099 .................. 8-3, 8-4

1705303 ......................... 8-4

1705304 ......................... 8-5

1705624 ......................... 8-3

1705929 ......................... 8-4

1705930 ......................... 8-3

1705937 ......................... 8-4

1705938 ......................... 8-4

1705939 ......................... 8-4

1705992 ......................... 8-3

1705994 ......................... 8-3

1705995 ......................... 8-4

1705996 ......................... 8-3

1706007 ....................... 2-21

1706077 ......................... 8-4

1706078 ......................... 8-4

1706079 ......................... 8-4

Page

3121229 10MSP 11-1

SECTION 11 PART NUMBER INDEX

PagePart Number PagePart Number PagePart Number

1706082 ..................8-3, 8-4

1706083 ......................... 8-4

1706084 ......................... 8-4

1706085 ......................... 8-4

1706086 ..................8-3, 8-4

1706087 ......................... 8-4

1706088 ......................... 8-4

1706089 ......................... 8-4

1706090 ..................8-3, 8-4

1706091 ......................... 8-4

1706092 ......................... 8-4

1706093 ......................... 8-4

1706094 ..................8-3, 8-4

1706095 ......................... 8-4

1706096 ......................... 8-4

1706097 ......................... 8-4

1706115 ......................... 8-5

1706116 ......................... 8-5

1706117 ......................... 8-5

1706118 ......................... 8-5

1706119 ......................... 8-5

1706131 ......................... 8-3

1706134 ................4-9, 4-11

1706326 ....................... 4-13

1706616 ......................... 8-5

1706617 ......................... 8-5

1706743 ......................... 8-3

1706764 ......................... 8-3

2080040 2-14, 2-15, 4-3, 4-5,

4-7, 4-11

2080043 ..................4-3, 4-5

2080057 ......................... 8-5

2110606 ......................... 2-4

2120183 ..................6-3, 9-1

2220591 ...........5-3, 5-5, 6-3

2220883 ......................... 5-3

2220886 ......................... 5-3

2221123 ......................... 6-3

2221172 ...........5-3, 5-5, 6-3

2221173 ...........5-3, 5-5, 6-3

2221185 ..................2-4, 6-3

2300014 ......................... 2-4

2300021 ......................... 2-4

2360684 ......................... 4-7

2360750 ......................... 1-3

2400044 ....................... 2-14

2400069 .........2-14, 7-5, 9-1

2410012 ......................... 4-3

2410013 ......................... 4-3

250199 ....................7-5, 7-8

250200 ........................... 7-4

250201 ....................7-4, 7-5

250206 ........................... 7-4

2600294 ..................4-3, 4-5

2660121 ......................... 4-9

2754025 ......................... 6-3

280013 ........................... 4-5

2860030 ................2-21, 9-1

2880310 ......................... 3-3

2915027 ........................10-1

2915230 ................ 2-7, 2-10

2920178 ....... 2-14, 2-15, 7-5

2940161 ................ 2-19, 7-8

2940165 ..........................4-7

3020029 ..........................1-3

3020038 .................. 7-4, 7-5

3020039 ..........................1-3

3020041 ..........................3-3

31201384 ......................10-1

3125081 ........................10-1

3160323 .................. 1-3, 1-7

3271405 ..........................1-3

3300151 ..........................4-5

3300381 ..........................4-5

3300454 ........................1-11

3310601 ........................2-21

3311001 .................. 2-7, 2-9

3311005 ........................2-21

3311405 1-4, 2-15, 2-19, 4-9,

4-11, 4-13

3311408 ................ 3-3, 4-11

3311501 ........................2-14

3311601 .................. 3-3, 3-4

3311605 1-3, 1-4, 1-11, 2-19,

4-3, 4-5, 4-9

3321701 ..........................4-7

3340845 ..........................3-3

3340962 ........... 4-3, 4-5, 4-7

3380540 ........................2-21

3380541 .............. 2-14, 2-15

3380771 .............. 2-14, 2-15

3420198 ..........................4-9

3421453 ........................4-13

3422338 ..........................3-4

3422346 ..........................3-4

3422717 ..........................3-3

3422744 ........................4-11

3422750 ..........................3-3

3422752 ..........................3-3

3422757 ..........................3-3

3423171 ..........................4-7

3450302 ..........................4-7

3450304 ..........................3-4

3452355 ..........................3-4

3510860 .................. 4-3, 4-5

3510862 .................. 4-3, 4-5

3510865 ..........................4-3

3520072 .................. 4-3, 4-5

3520176 ........................4-11

3570893 ..........................3-3

3571101 ..........................3-4

3571103 ..........................3-4

3571584 ........................2-10

3572511 ........................2-15

3575423 2-7, 2-9, 2-14, 2-15

3580269 ..........................3-3

3580286 ..........................3-3

3580293 ..........................3-3

3580344 .......................2-19

3600392 ..................2-3, 2-4

3680057 ...........2-7, 2-9, 7-7

3740069 ..................7-6, 9-1

3760115 .........................1-3

3760170 .......................4-13

3760308 .......................1-11

3760365 .......................1-11

3760383 .........................3-3

3760496 .........................1-3

3820024 .......................2-15

3820032 .......2-14, 2-15, 8-3

3890039 .........................3-3

3900174 .......................1-11

3900187 .........................3-3

3900189 .......................2-21

3900192 .........................3-3

3900205 .......................2-15

3900258 .........1-11, 4-3, 4-5

3900264 .......................2-19

3900283 .........................1-4

3900373 .......................2-19

3910608 .......................2-21

3910804 .......................2-21

3911016 2-7, 2-9, 2-10, 2-14,

2-15

3911020 .......................2-17

3931408 .......................4-11

3931456 .........................4-5

3960590 .........................1-3

3990010 ..................7-6, 9-1

4070860 .........................3-3

4070861 .........................3-3

4070862 .........................3-3

4070970 .........................3-3

4070971 .........................3-3

4071084 ..............2-14, 2-15

4071095 ..................4-3, 4-5

4071113 .........................1-3

4071114 .........................1-3

4120046 ...........2-7, 2-9, 7-7

4160124 .........................3-4

4160130 .......................2-19

4191406 ..............2-14, 2-15

4191706 ..................2-7, 2-9

4220222 .........................4-7

4220233 .........................4-3

4220234 .........................4-3

4220309 ..................4-3, 4-5

4240018 .......................2-19

4240033 .......................2-15

4240147 .........................1-3

4240163 .........................4-9

4280296 .......................4-13

4300111 .........................3-4

4340838 .......................2-19

4340884 .......................2-21

4341005 .......................10-1

4341067 .......................1-11

Part Number

4341155 ......................... 1-3

4360467 ................ 2-21, 9-1

4360514 2-14, 2-15, 7-5, 9-1

4360515 ......... 2-15, 7-8, 9-1

4360562 ................ 2-21, 9-1

4360567 ......... 2-21, 7-4, 9-1

4360572 .... 4-3, 4-5, 7-8, 9-1

4360573 .... 4-3, 4-5, 7-8, 9-1

4360581 ................ 2-21, 9-1

4460216 ......................... 7-6

4460226 .... 7-5, 7-6, 7-7, 7-8

4460227 .................. 7-5, 7-6

4460267 .... 7-5, 7-6, 7-7, 7-8

4460320 ........... 7-5, 7-6, 7-8

4460321 ......................... 7-7

4460424 .... 7-5, 7-6, 7-7, 7-8

4460428 ....................... 2-10

4460445 ......................... 7-6

4460464 .................. 7-6, 7-7

4460465 .................. 7-7, 7-8

4460466 ......................... 7-7

4460467 ....................... 10-1

4460510 ....................... 10-1

4460648 ......................... 7-7

4460663 ......................... 7-5

4460672 ......................... 7-6

4460761 ......................... 7-7

4460802 .2-7, 2-9, 2-10, 7-7,

7-8

4460803 .... 2-7, 2-9, 7-7, 7-8

4460891 ......................... 7-8

4460894 ......................... 7-7

4460897 ......................... 7-6

4460899 ......................... 7-7

4460919 ......................... 7-6

4460920 ......................... 7-6

4460940 .... 2-7, 2-9, 7-7, 7-8

4461023 ........... 7-4, 7-5, 7-8

4461025 ......................... 7-5

4461041 ......................... 7-4

4461108 ......................... 7-6

4461196 ................ 2-10, 7-8

4461199 ................ 2-10, 7-8

4461202 ................ 2-10, 7-8

4461205 ................ 2-10, 7-8

4461249 ................ 2-10, 7-8

4520281 ......................... 1-3

4520326 ......................... 1-3

4520342 ......................... 1-3

4520343 ......................... 1-3

4520352 ......................... 1-4

4520565 ......................... 1-3

4567491 ......................... 3-4

4567750 ......................... 3-4

4567751 ......................... 3-4

4568208 ....................... 4-11

4569003 ......................... 3-4

4569158 ....................... 4-11

4630009 ....................... 4-11

Page

11-2 10MSP 3121229

SECTION 11 PART NUMBER INDEX

PagePart Number PagePart Number PagePart Number

4630010 ....................... 4-11

4711000 ....................... 2-10

4711400 1-3, 2-15, 2-19, 4-3,

4-5, 4-9

4711600 1-3, 1-11, 3-4, 4-3,

4-5, 4-7, 4-9

4711700 ......................... 4-7

4740007 ......................... 3-4

4740414 ......................... 3-4

4740476 ......................... 4-7

4750800 ....................... 2-15

4751000 .......2-17, 2-19, 3-4

4751400 ................1-4, 1-11

4751500 1-11, 2-7, 2-9, 2-19,

3-4

4761000 ................2-9, 2-15

4761500 ....................... 2-14

4844840 ....................... 4-13

4923021 ......................... 7-6

4923022 ......................... 7-6

4923023 ......................... 7-6

4923024 ......................... 7-6

4923028 ......................... 7-6

4923029 ......................... 7-6

4923035 ................2-19, 7-4

4923106 ......................... 7-4

4923107 ......................... 7-4

4923108 ......................... 7-4

4923174 ................2-19, 7-8

4923315 ......................... 7-4

4923316 ................2-19, 7-5

4923378 ......................... 7-7

4923383 ......................... 7-6

4923438 ......................... 7-7

4923446 ......................... 7-6

4933346 ......................... 7-6

70000082 ..................... 2-22

70000084 ..................... 2-22

70000191 ....................... 1-7

70000210 ................1-7, 1-8

70000211 ................1-7, 1-8

70000212 ................1-7, 1-8

70000213 ................1-7, 1-8

70000214 ................1-7, 1-8

70000215 ....................... 1-7

70000218 ....................... 5-5

70000344 ....................... 7-5

70000682 ..................... 2-22

70000683 ..................... 2-22

70000684 ..................... 2-22

70000685 ..................... 2-22

70000686 ..................... 2-22

70000935 ....................... 1-7

70000991 ....................... 5-5

70000992 ....................... 5-5

70000993 ....................... 5-5

70000994 ....................... 5-5

70000995 ....................... 5-5

70001113 ....................... 5-5

70001250 ..................... 2-22

70001251 ..................... 2-22

70001252 ..................... 2-22

70001253 ..................... 2-22

70001703 ....................... 7-5

70001704 ....................... 7-5

70001705 ....................... 7-5

70001706 ....................... 7-5

70001707 ....................... 7-5

70001708 ....................... 7-5

70001798 ....................... 7-4

70001799 ....................... 7-4

70003486 ....................... 8-3

70003805 ..................... 2-21

7002821 ................ 7-9, 10-1

7002823 ....................... 10-1

7002826 ....................... 10-1

7002828 ......................... 7-9

7002841 ................ 7-9, 10-1

7002842 ................ 7-9, 10-1

7002847 ................ 7-9, 10-1

7002848 ................ 7-9, 10-1

7004275 ....................... 10-1

7004276 ....................... 10-1

7010928 ......................... 2-3

7011004 ......................... 2-3

7011008 ......................... 2-3

7011009 ......................... 2-3

7011011 ......................... 2-3

7011013 ......................... 2-3

7011016 ......................... 2-3

7011017 ......................... 2-3

7011021 ......................... 2-3

7011024 ......................... 2-3

7011025 ......................... 2-3

7011027 ......................... 2-3

7011029 ......................... 2-3

7011031 ......................... 2-3

7011032 ......................... 2-3

7011033 ......................... 2-3

7011034 ......................... 2-3

7011069 .................. 2-3, 9-1

7016618 ................ 7-9, 10-1

7016654 ....................... 10-1

7022920 ......................... 7-7

7023391 ......................... 5-5

7023392 ......................... 5-5

7023395 ......................... 5-5

7023498 ......................... 7-5

7024428 ................ 2-17, 9-1

7024430 ................ 2-17, 9-1

7024460 ....................... 2-17

7024591 ....................... 2-17

7024592 ....................... 2-17

7024747 .................. 1-7, 1-8

7024748 ......................... 1-8

7024756 .................. 1-7, 1-8

7024758 .................. 1-7, 1-8

7026623 ......................... 5-5

7026624 .........................5-5

7026625 .........................5-5

7027247 ................6-3, 10-1

7027340 .........................5-3

7027365 .......................2-22

7027366 .........................7-4

7027367 .......................2-22

7027733 ..............2-14, 2-15

7027734 ..................7-5, 9-1

7027735 .........................7-5

7027736 .........................7-5

7027764 .......................2-22

7027765 .......................2-22

7027766 .......................2-22

7027847 .........................5-3

7027848 .........................5-3

7027849 .........................5-3

7027850 .........................5-3

7027851 .........................5-3

7027852 .........................5-3

7027853 .........................5-3

7027855 .........................5-3

7027943 .........................2-3

7027944 .........................2-3

7027945 .........................2-3

7027946 .........................2-3

7027947 .........................2-3

7027948 .........................2-4

7027949 .........................2-4

8882320 ..................4-3, 4-5

8882970 .........................1-3

8896941 .......................10-1

8990147 .........................8-3

Part Number

Page

3121229 10MSP 11-3

SECTION 11 PART NUMBER INDEX

PagePart Number PagePart Number PagePart Number

Part Number

Page

11-4 10MSP 3121229

McConnellsburg PA. 17233-9533

3121229

JLG Worldwide Locations

Corporate Office

JLG Industries, Inc.

1 JLG Drive

USA

(717) 485-5161 (717) 485-6417

JLG Industries (Australia) P.O. Box 5119 11 Bolwarra Road Port Macquarie N.S.W. 2444 Australia

+61 2 65 811111

+61 2 65 813058

JLG Deutschland GmbH Max-Planck-Str. 21 D - 27721 Ritterhude - Ihlpohl Germany

+49 (0)421 69 350 20

+49 (0)421 69 350 45

Plataformas Elevadoras JLG Iberica, S.L. Trapadella, 2 P.I. Castellbisbal Sur 08755 Castellbisbal, Barcelona Spain

+34 93 772 4700

+34 93 771 1762

JLG Latino Americana Ltda. Rua Eng. Carlos Stevenson, 80-Suite 71 13092-310 Campinas-SP Brazil

+55 19 3295 0407

+55 19 3295 1025

JLG Equipment Services Ltd. Rm 1107 Landmark North 39 Lung Sum Avenue Sheung Shui N. T. Hong Kong

(852) 2639 5783

(852) 2639 5797

JLG Sverige AB Enkopingsvagen 150 Box 704 SE - 176 27 Jarfalla Sweden

+46 (0)850 659 500

+46 (0)850 659 534

www.jlg.com

JLG Industries (UK) Ltd Bentley House Bentley Avenue Middleton Greater Manchester M24 2GP - England

+44 (0)161 654 1000

+44 (0)161 654 1001

JLG Industries (Italia) s.r.l. Via Po. 22 20010 Pregnana Milanese - MI Italy

+39 029 359 5210

+39 029 359 5845

JLG France SAS Z.I. de Baulieu 47400 Fauillet France

+33 (0)5 53 88 31 70

+33 (0)5 53 88 31 79

Oshkosh-JLG Singapore Technology Equipment Pte Ltd 29 Tuas Ave 4, Jurong Industrial Estate Singapore, 639379

+65-6591 9030

+65-6591 9031

JLG 10MSP Parts Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

FIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION

FIGURE 1-2. DRIVE ASSEMBLY

FIGURE 1-3. COVERS AND TIE-DOWNS INSTALLATION

FIGURE 2-1. PUMP MOTOR ASSEMBLY AND INSTALLATION

FIGURE 2-2. BATTERY CHARGER AND PLUG INSTALLATION (PRIOR TO SN 0130010886)

FIGURE 2-3. BATTERY CHARGER AND PLUG INSTALLATION (SN 0130010886 TO PRESENT)

FIGURE 2-4. BATTERIES, SWITCHES, HORN AND BEACON LIGHT INSTALLATION

FIGURE 2-5. GROUND COMPONENTS INSTALLATIONS

FIGURE 2-6. PLATFORM CABLES AND CONTROLS INSTALLATION

FIGURE 2-7. CONTROL BOX ASSEMBLY

FIGURE 3-1. MAST ASSEMBLY AND INSTALLATION

FIGURE 4-3. MATERIAL TRAY INSTALLATION

FIGURE 4-4. OPTIONAL BICYCLE CARRIERS INSTALLATION

FIGURE 4-5. OPTIONAL RUG CARRIER INSTALLATION

FIGURE 4-6. OPTIONAL FLUORESCENT TUBE CADDY ASSEMBLY

FIGURE 6-1. HYDRAULIC DIAGRAM

FIGURE 7-1.ELECTRICAL COMPONENTS INSTALLATION

FIGURE 8-1. DECAL INSTALLATION

SECTION 10 SPECIAL OPTIONS

SECTION 11 PART NUMBER INDEX

5, 4-7

0791406 2-7, 2-9, 2-14, 4-11

1001098192 2-21, 2-22, 9-1

1001098194 2-19, 2-21, 7-4

1001137011 2-19, 2-21, 7-4

4-7, 4-11

4-11, 4-13

3575423 2-7, 2-9, 2-14, 2-15

2-15

4360514 2-14, 2-15, 7-5, 9-1

7-8

3-4