JLG 4017PS Parts Manual

31200722

4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS

3

General Information

1.MACHINE IDENTIFICATION

Machines are identified by model & in some cases a combination of model, serial number (S/N) or regional standard (CE, AUS, ANSI). Components may also be identified by S/N or manufacturer. Common components that may be identified by these characteristics are attachments, engine, transmission & hydraulic components.

2.PARTS MANUAL ORGANIZATION

Product information in this manual is organized under section titles. Frame & Attaching Parts, Drive Train & Electrical are a few examples. Each section is organized by Figure & page number. The information within the Figure is then organized by item number, part number, description & corresponding illustration(s).

3.TABLE OF CONTENTS

A table of contents (TOC) is found toward the beginning of the manual. Figure number, description & page number are provided for quick reference to the page containing the related information.

4.RECOMMENDED SPARE PARTS

The Recommended Spare Parts, located near the end of the manual, references most frequently used maintenance parts.

5.PART NUMBER INDEX

A numerical index listing all part numbers & the corresponding page number(s) appears at the back of the manual.

6.NON-SERVICED PARTS

In some instances it is necessary to display non-serviced parts, assemblies or installations. In the case of assemblies & installations there will be a Ref in the Qty column & a note after the item description stating what is available for service within. In the case of parts that are not available for service within assemblies or components there will be a NSS (Not Sold Separately) listed in the part number column of the manual.

7.PARTS LIST ITEM NUMBERS

Numbers shown in the Item column correspond to numbers used in the associated illustration(s). Item numbers which are missing from sequence & are not shown in the illustration(s) are not used on that page.

8.INDENTED PART DESCRIPTION

An indented part description is included in the item under which it is indented.

9.ABBREVIATIONS & SYMBOLS

AC ....................................................................	Air Conditioning	LB ....................................................................................	Pound
ANSI .............................	American National Standards Institute	LH..............................................................................	Left Hand
AR..........................................................................	As Required	LS .............................................................................	Low Sulfur
ASME....................	American Society of Mechanical Engineers	MAX...........................................................................	Maximum
ASSY .........................................................................	Assembly	MM .............................................................................	Millimeter
AUS..............................................................................	Australia	N....................................................................................	Newton
AUX..............................................................................	Auxiliary	NA ......................................................................	Not Applicable
CE............................................................	European Conformity	NLA ...........................................................	No Longer Available
DIA..............................................................................	Diameter	NSS ...........................................................	Not Sold Separately
EURO.........................................................................	European	OD .................................................................	Outside Diameter
FT ......................................................................................	Foot	OZ ..................................................................................	Ounce
GA...................................................................................	Gauge	P/N ........................................................................	Part Number
GR ...................................................................................	Grade	QTY ..............................................................................	Quantity
HD.....................................................................................	Head	REF ...........................................................................	Reference
HYD ............................................................................	Hydraulic	REQ............................................................................	Required
ID .....................................................................	Inside Diameter	RH ...........................................................................	Right Hand
IN ........................................................................................	Inch	S/N .....................................................................	Serial Number
ISO.............................	International Organization for Standards	SAE .......................................	Society of Automotive Engineers
ITSDF .....	Industrial Truck Standards Development Foundation	STD ............................................................................	Standard
KG...............................................................................	Kilogram	ULS ..................................................................	Ultra Low Sulfur
kW.................................................................................	Kilowatt	V ..........................................................................................	Volt

10.ILLUSTRATION REFERENCE LETTERS

When necessary, illustrations may contain reference letters that are intended to track information from one point to another in the illustration such as harnesses & hoses or any other information that has been separated in the illustration.

Note: Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes without prior notification. Contact JLG Industries, Inc. for updated information.

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7

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2

	TABLE OF CONTENTS
SECTION 1 - FRAME AND ATTACHING PARTS................................................................................................................................		9
FIGURE 1-1. FRAME AND ATTACHING PARTS ..........................................................................................................................		10
FIGURE 1-2. COVERS...................................................................................................................................................................		16
FIGURE 1-3. OUTRIGGERS ..........................................................................................................................................................		20
FIGURE 1-4. LICENSE PLATE INSTALLATION ............................................................................................................................		22
FIGURE 1-5. RETRIEVAL HITCH ..................................................................................................................................................		26
FIGURE 1-6. PIN HITCH, AUTO HITCH AND PITON FRAME-AUTO HITCH ...............................................................................		28
FIGURE 1-7. PIN HITCH - CUNA C AND CUNA D2 ......................................................................................................................		30
FIGURE 1-8. HYDRAULIC HITCH .................................................................................................................................................		32
FIGURE 1-9. PIN HITCH - FIXED POSITION CEE 12T.................................................................................................................		34
SECTION 2 - BOOM ..........................................................................................................................................................................		37
FIGURE 2-1. BOOM INSTALLATION.............................................................................................................................................		38
FIGURE 2-2. BOOM INSTALLATION.............................................................................................................................................		42
FIGURE 2-3. BOOM INSTALLATION.............................................................................................................................................		44
FIGURE 2-4. FIRST BOOM SECTION...........................................................................................................................................		48
FIGURE 2-5. FIRST BOOM SECTION...........................................................................................................................................		50
FIGURE 2-6. FIRST BOOM SECTION...........................................................................................................................................		52
FIGURE 2-7. SECOND BOOM SECTION ......................................................................................................................................		54
FIGURE 2-8. SECOND BOOM SECTION ......................................................................................................................................		56
FIGURE 2-9. SECOND BOOM SECTION ......................................................................................................................................		58
FIGURE 2-10. THIRD BOOM SECTION ........................................................................................................................................		60
FIGURE 2-11. THIRD BOOM SECTION ........................................................................................................................................		62
FIGURE 2-12. FOURTH BOOM SECTION ....................................................................................................................................		64
FIGURE 2-13. EXTEND CHAINS ...................................................................................................................................................		66
FIGURE 2-14. EXTEND CHAINS ...................................................................................................................................................		68
FIGURE 2-15. RETRACT CHAINS.................................................................................................................................................		70
FIGURE 2-16. RETRACT CHAINS.................................................................................................................................................		72
FIGURE 2-17. MANUAL QUICK ATTACH .....................................................................................................................................		74
FIGURE 2-18. MANUAL QUICK ATTACH .....................................................................................................................................		76
FIGURE 2-19. HYDRAULIC QUICK ATTACH................................................................................................................................		78
FIGURE 2-20. HYDRAULIC QUICK ATTACH................................................................................................................................		80
FIGURE 2-21. JD QUICK ATTACH ................................................................................................................................................		82
FIGURE 2-22. JCB MANUAL QUICK ATTACH..............................................................................................................................		84
FIGURE 2-23. JCB HYDRAULIC QUICK ATTACH ........................................................................................................................		86
FIGURE 2-24. MANITOU MANUAL QUICK ATTACH ....................................................................................................................		88
FIGURE 2-25. MANITOU HYDRAULIC QUICK ATTACH ..............................................................................................................		90
FIGURE 2-26. MANUAL QUICK ATTACH INSTALLATION, (IF EQUIPPED WITH PLATFORM) .................................................		92
SECTION 3 - ATTACHMENTS ..........................................................................................................................................................		95
FIGURE 3-1. CARRIAGE ASSEMBLY ...........................................................................................................................................		96
FIGURE 3-2. SIDE SHIFT CARRIAGE ASSEMBLY ......................................................................................................................		98
FIGURE 3-3. FORK TINES ..........................................................................................................................................................		100
FIGURE 3-4. FORK POSITIONING CARRIAGE W/FORKS ........................................................................................................		102
FIGURE 3-5. FIXED PLATFORM INSTALLATION.......................................................................................................................		104
FIGURE 3-6. EXTENDABLE PLATFORM INSTALLATION .........................................................................................................		108
FIGURE 3-7. EXTENDABLE PLATFORM ASSEMBLY................................................................................................................		112
FIGURE 3-8. CONSOLE BOX ASSEMBLY..................................................................................................................................		114
FIGURE 3-9. FORK MOUNTED HOOK .......................................................................................................................................		118
FIGURE 3-10. CRANE HOOK ......................................................................................................................................................		120
FIGURE 3-11. BUCKETS .............................................................................................................................................................		122
FIGURE 3-12. MULTI-PURPOSE BUCKETS...............................................................................................................................		124
FIGURE 3-13. MANURE BUCKET ...............................................................................................................................................		126
FIGURE 3-14. CONCRETE BUCKET ..........................................................................................................................................		128
FIGURE 3-15. CONCRETE LADLE..............................................................................................................................................		130
FIGURE 3-16. TRUSS BOOMS....................................................................................................................................................		132
SECTION 4 - ENGINE AND ATTACHING PARTS ..........................................................................................................................		135
FIGURE 4-1. ENGINE INSTALLATION........................................................................................................................................		136
FIGURE 4-2. DEUTZ ENGINE .....................................................................................................................................................		140
FIGURE 4-3. DEUTZ ENGINE .....................................................................................................................................................		142
FIGURE 4-4. FUEL TANK AND LINES ........................................................................................................................................		144
31200722	4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS	5

TABLE OF CONTENTS
	FIGURE 4-5. RADIATOR INSTALLATION....................................................................................................................................	148
	FIGURE 4-6. AIR CLEANER INSTALLATION ..............................................................................................................................	154
	FIGURE 4-7. EXHAUST INSTALLATION .....................................................................................................................................	156
	FIGURE 4-8. EXHAUST INSTALLATION .....................................................................................................................................	160
SECTION 5 - DRIVE TRAIN .............................................................................................................................................................		163
	FIGURE 5-1. DRIVE TRAIN COMPONENTS ...............................................................................................................................	164
	FIGURE 5-2. FRONT AXLE ASSEMBLY......................................................................................................................................	168
	FIGURE 5-3. FRONT AXLE - HOUSING ......................................................................................................................................	170
	FIGURE 5-4. FRONT AXLE - HOUSING ......................................................................................................................................	172
	FIGURE 5-5. FRONT AXLE - SWIVEL HOUSING AND STEERING CYLINDER .........................................................................	174
	FIGURE 5-6. FRONT AXLE - BEVEL GEAR SET ........................................................................................................................	176
	FIGURE 5-7. FRONT AXLE - DIFFERENTIAL .............................................................................................................................	178
	FIGURE 5-8. FRONT AXLE - DOUBLE U-JOINT .........................................................................................................................	180
	FIGURE 5-9. FRONT AXLE - BRAKES ........................................................................................................................................	182
	FIGURE 5-10. FRONT AXLE - WHEEL HUB................................................................................................................................	184
	FIGURE 5-11. FRONT AXLE - FINAL REDUCTION.....................................................................................................................	186
	FIGURE 5-12. FRONT AXLE - BRAKE CALIPER ........................................................................................................................	188
	FIGURE 5-13. REAR AXLE ASSEMBLY ......................................................................................................................................	190
	FIGURE 5-14. REAR AXLE - AXLE HOUSING ............................................................................................................................	192
	FIGURE 5-15. REAR AXLE - SWIVEL HOUSING AND STEERING CYLINDER .........................................................................	194
	FIGURE 5-16. REAR AXLE - BEVEL GEAR SET.........................................................................................................................	196
	FIGURE 5-17. REAR AXLE - DIFFERENTIAL ..............................................................................................................................	198
	FIGURE 5-18. REAR AXLE - DOUBLE U-JOINT .........................................................................................................................	200
	FIGURE 5-19. REAR AXLE - WHEEL HUB ..................................................................................................................................	202
	FIGURE 5-20. REAR AXLE - FINAL REDUCTION .......................................................................................................................	204
	FIGURE 5-21. TRANSMISSION ...................................................................................................................................................	206
	FIGURE 5-22. TRANSFER GEARBOX ASSEMBLY ....................................................................................................................	208
	FIGURE 5-23. TORQUE CONVERTER AND DRIVE ...................................................................................................................	210
	FIGURE 5-24. GEARS AND BEARINGS ......................................................................................................................................	212
	FIGURE 5-25. 1ST/2ND CLUTCH SHAFT....................................................................................................................................	214
	FIGURE 5-26. INPUT SHAFT .......................................................................................................................................................	216
	FIGURE 5-27. FORWARD HIGH/3RD CLUTCH SHAFT..............................................................................................................	218
	FIGURE 5-28. ANCILLARY COMPONENTS ................................................................................................................................	220
	FIGURE 5-29. FENDER GROUP..................................................................................................................................................	224
	FIGURE 5-30. REMOTE GREASE SYSTEM INSTALLATION .....................................................................................................	226
	FIGURE 5-31. TIRES AND WHEEL INSTALLATION ...................................................................................................................	230
	FIGURE 5-32. FRONT AXLE ASSEMBLY, (4014PS) (HYDRAULIC PARK BRAKE) ...................................................................	234
	FIGURE 5-33. FRONT AXLE ASSEMBLY, (4017PS) (HYDRAULIC PARK BRAKE) ...................................................................	248
	FIGURE 5-34. REAR AXLE ASSEMBLY, (4014PS) (HYDRAULIC PARK BRAKE) .....................................................................	262
	FIGURE 5-35. REAR AXLE ASSEMBLY, (4017PS) (HYDRAULIC PARK BRAKE) .....................................................................	276
	FIGURE 5-36. STEERING ARM ASSY.........................................................................................................................................	290
	FIGURE 5-37. STEERING ARM ASSY.........................................................................................................................................	292
	FIGURE 5-38. STEERING CYLINDER .........................................................................................................................................	294
	FIGURE 5-39. STEERING CYLINDER .........................................................................................................................................	296
	FIGURE 5-40. STEERING CYLINDER .........................................................................................................................................	298
	FIGURE 5-41. BEVEL GEAR SET ................................................................................................................................................	300
	FIGURE 5-42. DIFFERENTIAL KIT...............................................................................................................................................	302
	FIGURE 5-43. DOUBLE JOINT ....................................................................................................................................................	304
	FIGURE 5-44. DOUBLE JOINT ....................................................................................................................................................	306
	FIGURE 5-45. WHEEL HUB KIT...................................................................................................................................................	308
	FIGURE 5-46. WHEEL HUB KIT...................................................................................................................................................	310
SECTION 6 - CAB ............................................................................................................................................................................		313
	FIGURE 6-1. CAB INSTALLATION...............................................................................................................................................	314
	FIGURE 6-2. CAB ASSEMBLY.....................................................................................................................................................	320
	FIGURE 6-3. CAB DOOR .............................................................................................................................................................	324
	FIGURE 6-4. INTERIOR INSTALLATION .....................................................................................................................................	328
	FIGURE 6-5. WIPER INSTALLATIONS ........................................................................................................................................	330
	FIGURE 6-6. SEAT ASSEMBLIES ...............................................................................................................................................	334
	FIGURE 6-7. HEATER INSTALLATION........................................................................................................................................	336
	FIGURE 6-8. AIR CONDITIONING INSTALLATION.....................................................................................................................	340
SECTION 7 - CONTROLS................................................................................................................................................................		345
6	4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS	31200722

	TABLE OF CONTENTS
FIGURE 7-1. BRAKE....................................................................................................................................................................		346
FIGURE 7-2. HAND BRAKE.........................................................................................................................................................		348
FIGURE 7-3. ACCELERATOR .....................................................................................................................................................		350
FIGURE 7-4. STEERING COLUMN .............................................................................................................................................		352
FIGURE 7-5. BOOM JOYSTICK...................................................................................................................................................		354
SECTION 8 - HYDRAULIC CIRCUITS.............................................................................................................................................		357
FIGURE 8-1. SUPPLY CIRCUIT ..................................................................................................................................................		358
FIGURE 8-2. SUPPLY CIRCUIT ..................................................................................................................................................		362
FIGURE 8-3. DUMP CIRCUIT ......................................................................................................................................................		366
FIGURE 8-4. DUMP CIRCUIT ......................................................................................................................................................		370
FIGURE 8-5. STEER SELECT CIRCUIT......................................................................................................................................		374
FIGURE 8-6. STEER SELECT CIRCUIT......................................................................................................................................		376
FIGURE 8-7. SERVICE BRAKE CIRCUIT....................................................................................................................................		378
FIGURE 8-8. SERVICE BRAKE CIRCUIT WITH BOOM SUSPENSION .....................................................................................		380
FIGURE 8-9. LIFT CYLINDER CIRCUIT ......................................................................................................................................		382
FIGURE 8-10. LIFT CYLINDER CIRCUIT ....................................................................................................................................		384
FIGURE 8-11. LIFT CYLINDER CIRCUIT ....................................................................................................................................		386
FIGURE 8-12. EXTEND/RETRACT CYLINDER CIRCUIT ...........................................................................................................		388
FIGURE 8-13. EXTEND/RETRACT CYLINDER CIRCUIT ...........................................................................................................		390
FIGURE 8-14. EXTEND/RETRACT CYLINDER CIRCUIT ...........................................................................................................		392
FIGURE 8-15. TILT AND TILT COMPENSATION CYLINDER CIRCUIT .....................................................................................		394
FIGURE 8-16. TILT AND TILT COMPENSATION CYLINDER CIRCUIT .....................................................................................		396
FIGURE 8-17. TILT AND TILT COMPENSATION CYLINDER CIRCUIT .....................................................................................		398
FIGURE 8-18. AUXILIARY HYDRAULIC CIRCUIT ......................................................................................................................		402
FIGURE 8-19. AUXILIARY HYDRAULIC CIRCUIT ......................................................................................................................		406
FIGURE 8-20. AUXILIARY HYDRAULIC CIRCUIT ......................................................................................................................		408
FIGURE 8-21. FRAME LEVEL AND OUTRIGGER ......................................................................................................................		410
FIGURE 8-22. TRAILER BRAKES ...............................................................................................................................................		412
FIGURE 8-23. TRAILER BRAKES ...............................................................................................................................................		416
FIGURE 8-24. TRAILER BRAKES ...............................................................................................................................................		418
SECTION 9 - HYDRAULIC COMPONENTS ....................................................................................................................................		421
FIGURE 9-1. LIFT CYLINDER AND HARDWARE .......................................................................................................................		422
FIGURE 9-2. LIFT CYLINDER AND HARDWARE .......................................................................................................................		424
FIGURE 9-3. LIFT CYLINDER AND HARDWARE .......................................................................................................................		426
FIGURE 9-4. EXTEND/RETRACT CYLINDER AND HARDWARE ..............................................................................................		428
FIGURE 9-5. EXTEND/RETRACT CYLINDER AND HARDWARE ..............................................................................................		430
FIGURE 9-6. EXTEND/RETRACT CYLINDER AND HARDWARE ..............................................................................................		432
FIGURE 9-7. TILT CYLINDER AND HARDWARE .......................................................................................................................		434
FIGURE 9-8. TILT CYLINDER AND HARDWARE .......................................................................................................................		436
FIGURE 9-9. COMPENSATION CYLINDER AND HARDWARE .................................................................................................		438
FIGURE 9-10. COMPENSATION CYLINDER AND HARDWARE................................................................................................		440
FIGURE 9-11. FRAME LEVEL CYLINDER AND HARDWARE ....................................................................................................		442
FIGURE 9-12. OUTRIGGER CYLINDER AND HARDWARE.......................................................................................................		444
FIGURE 9-13. QUICK ATTACH CYLINDER ................................................................................................................................		446
FIGURE 9-14. MAIN CONTROL VALVE ......................................................................................................................................		448
FIGURE 9-15. MAIN CONTROL VALVE ......................................................................................................................................		452
FIGURE 9-16. DIVERTER VALVE ...............................................................................................................................................		456
FIGURE 9-17. STEERING SELECT VALVE ................................................................................................................................		458
FIGURE 9-18. PISTON PUMP .....................................................................................................................................................		460
FIGURE 9-19. HYDRAULIC TANK...............................................................................................................................................		462
FIGURE 9-20. COMBINATION VALVE ........................................................................................................................................		464
FIGURE 9-21. TRAILER BRAKE VALVE .....................................................................................................................................		466
FIGURE 9-22. TRAILER BRAKE VALVE .....................................................................................................................................		468
FIGURE 9-23. DYNAMIC SELECT VALVE ..................................................................................................................................		470
FIGURE 9-24. OUTRIGGER MAIN CONTROL VALVE ...............................................................................................................		472
FIGURE 9-25. ACTUATOR ASSEMBLY ......................................................................................................................................		474
SECTION 10 - ELECTRICAL ...........................................................................................................................................................		477
FIGURE 10-1. ENGINE COMPARTMENT ELECTRICAL INSTALLATION ..................................................................................		478
FIGURE 10-2. CAB ELECTRICAL INSTALLATION .....................................................................................................................		482
FIGURE 10-3. BOOM AND FRAME ELECTRICAL INSTALLATION............................................................................................		486
FIGURE 10-4. CAB SWITCHES...................................................................................................................................................		492
31200722	4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS	7

TABLE OF CONTENTS
FIGURE 10-5. WORKLIGHT INSTALLATIONS ............................................................................................................................	494
FIGURE 10-6. DRIVING LIGHTS..................................................................................................................................................	496
FIGURE 10-7. DRIVING LIGHTS..................................................................................................................................................	500
FIGURE 10-8. ENGINE BAY HARNESS ......................................................................................................................................	502
FIGURE 10-9. TRANSMISSION HARNESS .................................................................................................................................	508
FIGURE 10-10. CAB FLOOR HARNESS......................................................................................................................................	510
FIGURE 10-11. CAB ROOF HARNESS........................................................................................................................................	518
FIGURE 10-12. BOOM HARNESS ...............................................................................................................................................	520
FIGURE 10-13. BOOM LIGHT HARNESS....................................................................................................................................	522
FIGURE 10-14. FRONT FRAME HARNESS ................................................................................................................................	524
FIGURE 10-15. FRONT FRAME HARNESS ................................................................................................................................	526
FIGURE 10-16. REAR FRAME HARNESS ...................................................................................................................................	528
FIGURE 10-17. RIDE AND FLOAT CHASSIS SIDE HARNESS...................................................................................................	530
FIGURE 10-18. RIDE AND FLOAT CAB HARNESS ....................................................................................................................	532
FIGURE 10-19. RIDE AND FLOAT CONTROLLER HARNESS ...................................................................................................	534
FIGURE 10-20. TOW HITCH HARNESS ......................................................................................................................................	536
FIGURE 10-21. TRAILER BRAKE CAB HARNESS, ITALIAN ......................................................................................................	538
FIGURE 10-22. TRAILER BRAKE CHASSIS HARNESS, ITALIAN ..............................................................................................	540
FIGURE 10-23. A/C HARNESS ....................................................................................................................................................	542
FIGURE 10-24. BOOM EXTENSION HARNESS..........................................................................................................................	544
FIGURE 10-25. HEADLIGHT EXTENSION HARNESS ................................................................................................................	546
FIGURE 10-26. LIGHT EXTENSION HARNESS ..........................................................................................................................	548
FIGURE 10-27. WORKLIGHT HARNESS.....................................................................................................................................	550
FIGURE 10-28. CAB AUXILIARY POWER HARNESS.................................................................................................................	552
FIGURE 10-29. PLATFORM BOOM HARNESS ...........................................................................................................................	554
FIGURE 10-30. PLATFORM BOOM HARNESS ...........................................................................................................................	556
FIGURE 10-31. DUAL SEAT SWITCH HARNESS .......................................................................................................................	558
SECTION 11 - DECALS ...................................................................................................................................................................	561
FIGURE 11-1. CAB AND FRAME DECALS ..................................................................................................................................	562
FIGURE 11-2. BOOM DECALS ....................................................................................................................................................	570
SECTION 12 - RECOMMENDED SPARE PARTS ...........................................................................................................................	573
FIGURE 12-1. RECOMMENDED SPARE PARTS........................................................................................................................	574
PART NUMBER INDEX....................................................................................................................................................................	577

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4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS

31200722

SECTION 1 - FRAME AND ATTACHING PARTS

SECTION 1 - FRAME AND ATTACHING PARTS

31200722

4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS

9

SECTION 1 - FRAME AND ATTACHING PARTS

FIGURE 1-1. FRAME AND ATTACHING PARTS

10

4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS

31200722

SECTION 1 - FRAME AND ATTACHING PARTS

31200722

4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS

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SECTION 1 - FRAME AND ATTACHING PARTS

12

4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS

31200722

SECTION 1 - FRAME AND ATTACHING PARTS

FIGURE 1-1. FRAME AND ATTACHING PARTS

	ITEM	PART NUMBER	QTY	DESCRIPTION	REV
		1001128451	Ref	ENGINE POD TO FRAME INSTALLATION, (not available to order,	D
				see items 2 thru 24 for service)
	2	0761615	3	HEX HD CAPSCREW, M16X35, GR8.8
	3	0762020	4	HEX HD CAPSCREW, M20X60, GR8.8
	5	3292001	4	HEX NUT, M20X2-1/2
	8	4811902	1	WASHER, 8mm
	10	4812300	3	WASHER, 16mm
	11	4812500	8	WASHER, 20mm
	12	5221000	2	RIPP NUT, 10mm
	14	1001004210	2	HEX NUT
	16	1001009038	1	EARTH STRAP
	18	1001095650	AR	LOCTITE 243
	20	1001100319	1	CLIP
	21	0760810	1	HEX HD CAPSCREW, M8X20, GR8.8
	24	4812000	4	WASHER, 10mm
	101	1001091126	AR	BLACK PLUG
	102	N.S.S.	1	FRAME WELDMENT
	214	1001122552	1	ENGINE FRAME
		1001145694	Ref	COUNTERWEIGHT INSTALLATION, (3706PS, 3707PS, 37.6 &	B
				37.7), (not available to order, see items 301 thru 308 for service)
	301	0712030	1	HEX HD CAPSCREW, M20X130, GR10.9
	302	0712032	2	HEX HD CAPSCREW, M20X150, GR10.9
	303	1001142488	1	COUNTERWEIGHT
	304	4812500	6	WASHER, 20mm
	305	1001095650	AR	LOCTITE 243
	306	1001105127BL	1	COUNTERWEIGHT PLATE
	307	1001096914	2	LAMP BRACKET CAP
	308	3332011	3	HEX NUT, M20X2-1/2
		1001145695	Ref	COUNTERWEIGHT INSTALLATION, (4014PS), (not available to	B
				order, see items 401 thru 410 for service)
		1001145696	Ref	COUNTERWEIGHT INSTALLATION, (4017PS), (not available to	A
				order, see items 403, 404, 406 thru 408 & 410 for service)
	401	0701631	2	HEX HD CAPSCREW, M16X140, GR8.8, (torque to 241 Nm/178
				lb-ft)
	403	0712029	2	HEX HD CAPSCREW, M20X120, GR10.9
	404	3332011	2	HEX NUT, M20X2-1/2
	405	4812300	2	WASHER, 16mm
	406	1001095650	AR	LOCTITE 243
	407	5242000	2	WASHER, 20mm
	408	1001009146	2	HARD WASHER
	409	1001127272	1	COUNTERWEIGHT PLATE
	410	1001142490	1	COUNTERWEIGHT, (4014PS)
	410	1001004904BL	1	COUNTERWEIGHT, (4017PS)
		1001125508	Ref	REAR VIEW MIRROR INSTALLATION, (3706PS & 3707PS),	G
				(Construction), (not available to order, see items 505 thru 511 & 516
				for service)
		1001097979	Ref	REAR VIEW MIRROR INSTALLATION, (4014PS), (not available to	F
				order, see items 505 thru 509, 515 & 516, 522, 526 & 535 for
				service)
		1001115229	Ref	REAR VIEW MIRROR INSTALLATION, (4017PS), (not available to	E
				order, see items 505, 508 thru 510 & 522 thru 550 for service)
		1001125519	Ref	REAR VIEW MIRROR INSTALLATION, (33.7, 37.6, 37.7),	F
31200722			4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS		13

SECTION 1 - FRAME AND ATTACHING PARTS

	ITEM	PART NUMBER	QTY	DESCRIPTION		REV
				(Agricultural), (not available to order, see items 505 thru 511, 516,
				522, 526 & 535 for service)
	505	1001095650	AR	LOCTITE 243
	506	1001142724	1	CONVEX MIRROR
	507	1001142726	1	CONVEX MIRROR
	508	1001142738	1	MIRROR SUPPORT BRACKET
	509	1001143339	1	CONVEX MIRROR
	511	0760810	2	HEX HD CAPSCREW, M8X20, GR8.8, (torque to 28 Nm/20.65 lb-
				ft)
	515	0760812	2	HEX HD CAPSCREW, M8X25, GR8.8, (torque to 28 Nm/21 lb-ft)
	516	4811900	2	WASHER, 8mm
	522	0761012	4	HEX HD CAPSCREW, M10X25, GR8.8, (4017PS)
	522	0761012	3	HEX HD CAPSCREW, M10X25, GR8.8, (4014PS, 33.7, 37.6,
				37.7)
	526	4812000	3	WASHER, 10mm, (4014PS, 33.7, 37.6, 37.7)
	526	4812000	8	WASHER, 10mm, (4017PS)
	529	1001008436	2	MIRROR ASSY, (includes items 551 thru 553)		B
	533	1001096914	1	LAMP BRACKET CAP
	535	1001157839	1	LAMP BRACKET, (4014PS)
	535	1001146576	1	MIRROR BRACKET, (4017PS)
	535	1001142763	1	MIRROR BRACKET, (33.7, 37.6, 37.7)
	538	1001150306	1	REAR VIEW MIRROR
	543	0761014	4	HEX HD CAPSCREW, M10X30, GR8.8
	550	1001119285	1	MIRROR BRACKET
	551	1001008475	2	LOCKWASHER, #12
	552	1001009062	2	WASHER
	553	1001010838	2	HEX SOCKET HD CAPSCREW
		1001097342	Ref	HITCH REAR VIEW MIRROR INSTALLATION, (3706PS, 3707PS,		C
				33.7, 37.6, 37.7), (if equipped), (not available to order, see items
				604 thru 612 for service)
	604	1001005981	1	MIRROR
	606	1001101755	1	ARM MOUNTING BRACKET
	607	1001101756	1	MIRROR ARM BRACKET
	609	1001095650	AR	LOCTITE 243
	610	1001102830	3	SOCKET HD CAPSCREW, M8X45, (torque to 28 Nm/21 lb-ft)
	611	4811900	3	WASHER, 8mm
	612	3290801	3	HEX NUT, M8X1-1/4
	621	0760614	2	HEX HD CAPSCREW, M6X30, GR8.8, (4014PS & 4017PS)
	624	4811700	2	WASHER, 6mm, (4014PS & 4017PS)
	626	1001008436	1	MIRROR ASSY, (4014PS & 4017PS), (includes items 651 thru 653)		B
	630	1001005980	1	ARM ASSY, (4014PS & 4017PS)		B
	651	1001008475	2	LOCKWASHER, #12
	652	1001009062	2	WASHER
	653	1001010838	2	HEX SOCKET HD CAPSCREW
		1001134285	Ref	BOOM PROP INSTALLATION, (3706PS, 3707PS, 33.7, 37.6, 37.7),		A
				(not available to order, see items 701 thru 705 for service)
		1001101291	Ref	BOOM PROP INSTALLATION, (4014PS), (not available to order,		A
				see items 702 & 705 thru 717 for service)
		1001101732	Ref	BOOM PROP INSTALLATION, (4017PS), (not available to order,		A
				see items 702 & 705 thru 717 for service)
	701	0100019	AR	LOCTITE 271
	702	1001101274	1	BOOM PROP BRACKET, (3706PS, 3707PS, 33.7, 37.6, 37.7)
	702	1001101746	1	BOOM PROP BRACKET, (4017PS)
14			4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS		31200722

SECTION 1 - FRAME AND ATTACHING PARTS

ITEM	PART NUMBER	QTY	DESCRIPTION	REV
703	1001134286	2	STUD, M10X1-1/2X45, (torque to 55 Nm/41 lb-ft)
704	1001134307	2	WING NUT, M10
705	1784861	2	O-RING
713	0761214	2	HEX SOCKET HD CAPSCREW, M12X30, GR8.8
714	1001101458	2	WING BOLT, M8X40
715	3291201	2	HEX NUT, M12X1-3/4
716	1001095650	AR	LOCTITE 243
717	1001101628	2	BOOM PROP MOUNT BRACKET
802	0760814	8	HEX HD CAPSCREW, (full thread), M8X30, GR8.8, (Germany - if
			equipped)
803	806253	2	WEDGE, (Germany - if equipped)
804	806264	2	WEDGE HOLDER, (Germany - if equipped)
805	3290801	8	HEX NUT, M8X1.25, (Germany - if equipped)
808	4811900	16	WASHER, 8mm, (Germany - if equipped)
814	1060628	2	CABLE TIE DOWN, (Germany - if equipped)
	1001145746	Ref	COVER PLATE INSTALLATION, (3706PS & 37.6), (not available to	B
			order, see items 901 thru 910 for service)
	1001168377	Ref	COVER PLATE INSTALLATION, (3706PS & 37.6, if equipped with	A
			trailer options), (not available to order, see items 901 thru 905, 908
			& 910 for service)
	1001145747	Ref	COVER PLATE INSTALLATION, (3707PS, 37.7 & 33.7), (not	B
			available to order, see items 901 thru 910 for service)
	1001168058	Ref	COVER PLATE INSTALLATION, (3707PS, 37.7 & 33.7, if equipped	A
			with trailer options), (not available to order, see items 901 thru 905,
			908 & 910 for service)
901	0760812	4	HEX HD CAPSCREW, M8X25, GR8.8, (torque to 28 Nm/20.65 lb-
			ft)
902	0761010	8	HEX HD CAPSCREW, M10X20, GR8.8, (torque to 55 Nm/40.56
			lb-ft)
903	4811902	4	WASHER, 8mm
904	4812000	8	WASHER, 10mm
905	1001093001BL	2	SIDE HYDRAULIC PANEL, (3706PS, 33.7 & 37.7)
906	1001093007BL	2	SIDE HYDRAULIC PANEL, (3707PS, 33.7 & 37.7)
907	1001093029BL	1	REAR HYDRAULIC PANEL
908		Ref	LOCTITE 243
909	1001095974BL	1	REAR HYDRAULIC PANEL
910		Ref	FRONT HYDRAULIC PANEL, (See BOOM SECTION for
			Breakdown)

31200722

4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS

15

SECTION 1 - FRAME AND ATTACHING PARTS

FIGURE 1-2. COVERS

16

4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS

31200722

SECTION 1 - FRAME AND ATTACHING PARTS

31200722

4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS

17

SECTION 1 - FRAME AND ATTACHING PARTS

FIGURE 1-2. COVERS

	ITEM	PART NUMBER	QTY	DESCRIPTION		REV
		1001131371	Ref	HOOD INSTALLATION, (3706PS, 3707PS, 4014PS & 4017PS),		J
				(not available to order, see items 2 thru 28 for service)
		1001131370	Ref	HOOD INSTALLATION, (33.7, 37.6 & 37.7), (not available to order,		K
				see items 2 thru 28 for service)
	2	0760810	9	HEX HD CAPSCREW, M8X20, GR8.8, (torque to 28 Nm/20.65 lb-
				ft)
	3	0760812	10	HEX HD CAPSCREW, M8X25, GR8.8, (torque to 14 Nm/10.32 lb-
				ft)
	4	3290807	2	HEX LOCKNUT, M8X1-1/4
	5	4806433	2	HOOD HINGE
	6	4811900	4	WASHER, 8mm
	7	4811902	33	WASHER, 8MM
	8	1001131367	1	LATCH PLATE
	9	1001131373	1	HOOD GROUP, (3706PS, 3707PS, 4014PS & 4017PS), (includes
				items 101 thru 109)
	9	1001131372	1	HOOD GROUP, (33.7, 37.6 & 37.7), (includes items 101 thru 109)
	10	1001139161	1	PLATE
	11	1001142186	1	GAS STRUT MOUNT BRACKET
	13	1001112426	1	GAS SPRING
	14	1001129879	1	REAR ENGINE ENCLOSURE COVER
	15	1001144126	1	FRONT ENGINE ENCLOSURE COVER
	16	1001141439	1	REAR PANEL BRACKET
	17	1001130735	1	BASE PLATE ASSY
	18	1001132400	1	BASE PLATE
	19	0761008	2	HEX HD CAPSCREW, M10X16, GR8.8, (torque to 55 Nm/40.56
				lb-ft)
	20	0761012	7	HEX HD CAPSCREW, M10X25, GR8.8, (torque to 55 Nm/40.56
				lb-ft)
	21	0761014	1	HEX HD CAPSCREW, M10X30, GR8.8, (torque to 55 Nm/40.56
				lb-ft)
	22	3290801	10	HEX NUT, M8X1-1/4, GR8, (torque to 28 Nm/20.65 lb-ft)
	23	3290805	1	HEX LOCKNUT, M8X1-1/4, GR8
	24	4812002	10	WASHER, 10mm
	25	1001095650	AR	LOCTITE 243
	27	0760814	1	HEX HD CAPSCREW, M8X30, GR8.8, (torque to 14 Nm/10.32 lb-
				ft)
	28	1001144063	1	SEAL
	101	0761009	10	HEX HD CAPSCREW, M10X18, GR8.8
	102	3290607	4	HEX LOCKNUT, M6X1
	103	4811702	4	WASHER, 6mm
	104	4812000	10	WASHER, 10mm
	105	1001131375	1	HOOD ASSY, (3706PS, 3707PS, 4014PS & 4017PS), (include
				items 201 thru 205)
	105	1001131374	1	HOOD ASSY, (33.7, 37.6 & 37.7), (include items 201 thru 205)
	106	1001132863	1	HOOD MOUNTING FRAME
	107	1001132872	1	SEAL
	108	1001132873	1	HOOD LATCH
	109	1001141412	1	SEAL
	201	1001131377	1	HOOD PANEL, (3706PS, 3707PS, 4014PS & 4017PS)
	201	1001131376	1	HOOD PANEL, (33.7, 37.6 & 37.7)
	202	1001131378	1	HOOD SUPPORT
	203	1001132859	1	TOP HOOD GRILLE
18			4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS		31200722

SECTION 1 - FRAME AND ATTACHING PARTS

ITEM	PART NUMBER	QTY	DESCRIPTION	REV
204	1001132860	1	SIDE HOOD GRILLE
205	1001132862	AR	BONDING AGENT
	1001145748	1	CHASSIS COVER PLATE, (4014PS), (not available to order, see	B
			item 301 thru 318 for service)
	1001145749	1	CHASSIS COVER PLATE, (4017PS), (not available to order, see	B
			item 301 thru 319 for service)
	1001145747	1	CHASSIS COVER PLATE, (3707PS, 37.7 & 33.7), (not available to	B
			order, see item 303, 306, 313, 316 thru 318 & 320 thru 322 for
			service)
	1001145746	1	CHASSIS COVER PLATE, (3706PS & 37.6), (not available to order,	B
			see item 303, 306, 313, 316 thru 318 & 320 thru 322 for service)
301	0630576	4	SCREW, M6X20
303	0761010	6	HEX HD CAPSCREW, M8X20, (4014PS & 4017PS)
303	0761010	8	HEX HD CAPSCREW, M8X20, (3706PS, 3707PS, 37.7 & 33.7,
			37.6)
304	3290605	8	HEX LOCKNUT, M6X1
306	4812000	6	WASHER, 10mm, (4014PS & 4017PS)
306	4812000	8	WASHER, 10mm, (3706PS, 3707PS, 37.7, 33.7, & 37.6)
307	5211702	24	RIPP WASHER, 6mm
307	4811700	8	WASHER, 6mm
308	8006105	2	HINGE JOINT
309	8006242	4	SCREW, M6X40
310	1001005387	1	COVER
311	1001151057	1	LATCH ASSY
312	1001063175	1	PAWL
313	1001095650	AR	LOCTITE 243
316	1001093031BL	1	REAR HYDRAULICS PANEL, (4014PS & 4017PS)
316	1001095974BL	1	PLATE COVER, (3706PS, 3707PS, 37.7, 33.7, & 37.6)
317	1001093143BL	1	COVER PLATE, (4014PS & 4017PS)
317	1001093007BL	1	COVER PLATE, (3707PS & 37.7)
317	1001093001BL	1	COVER PLATE, (3706PS & 37.6)
318	1001097499BL	1	COVER PLATE, (4014PS & 4017PS)
318	1001093029BL	1	HYDRAULICS PANEL, (3706PS, 3707PS, 37.7, 33.7, & 37.6)
319	1001118426	2	SPACER PLATE, (4017PS)
320	0760812	2	HEX HD CAPSCREW, M8X25, GR8.8, (3706PS, 3707PS, 37.6,
			37.7, & 33.7)
321	4811902	2	WASHER, 8mm, (3706PS, 3707PS, 37.7, 33.7, & 37.6)
322	1001141765	1	COVER, (3706PS, 3707PS, 37.7, 33.7, & 37.6)

31200722

4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS

19

SECTION 1 - FRAME AND ATTACHING PARTS

FIGURE 1-3. OUTRIGGERS

20

4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS

31200722

SECTION 1 - FRAME AND ATTACHING PARTS

FIGURE 1-3. OUTRIGGERS

ITEM	PART NUMBER	QTY	DESCRIPTION	REV
1	0761008	2	HEX HD CAPSCREW, M10X16, GR8.8
11	2160016	2	STRAIGHT GREASE FITTING
20	1001002503	2	PIN
22		Ref	OUTRIGGER CYLINDER AND MOUNTING HARDWARE, (See
			HYDRAULIC COMPONENTS SECTION for Breakdown)
36	1001002829	2	OUTRIGGER PAD WELDMENT
47	1001008948	2	HARD WASHER
50	1001145267	2	OUTRIGGER LEG ASSY
57	1001095650	AR	LOCTITE 243
80	2220237	2	PLUG
302	0760812	4	HEX HD CAPSCREW, M8X25
305	4811902	4	WASHER, 8mm
313	1001095650	AR	LOCTITE 243
315	1001007106BL	1	COVER PLATE
315	1001112130BL	1	COVER PLATE

31200722

4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS

21

SECTION 1 - FRAME AND ATTACHING PARTS

FIGURE 1-4. LICENSE PLATE INSTALLATION

22

4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS

31200722

SECTION 1 - FRAME AND ATTACHING PARTS

31200722

4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS

23

SECTION 1 - FRAME AND ATTACHING PARTS

FIGURE 1-4. LICENSE PLATE INSTALLATION

ITEM	PART NUMBER	QTY	DESCRIPTION	REV
	1001094976	Ref	LICENSE PLATE INSTALLATION, (3706PS, 3707PS, 33.7, 37.6 &	B
			37.7), (not available to order, see items 2 thru 7 for service)
2	2920204	1	LICENSE PLATE LIGHT
3	3290501	2	HEX NUT, M5X0.8
4	4811600	2	WASHER, 5mm
7	1001095650	AR	LOCTITE 243
	1001146001	Ref	LICENSE PLATE INSTALLATION, (3706PS, 3707PS, 33.7, 37.6 &	D
			37.7), (if equipped with trailer brake), (not available to order, see
			items 101 thru 115 for service)
101	0700619	3	HEX HD CAPSCREW, M6X55, GR8.8
102	0760810	4	HEX HD CAPSCREW, M8X20, GR8.8
103	2920204	1	LICENSE PLATE LIGHT
104	3290501	2	HEX NUT, M5X0.8
105	3290505	3	HEX LOCKNUT, M5X0.8
106	3290601	3	HEX NUT, M6X1
107	4031612	3	SOCKET HD CAPSCREW, M5X40
108	4461170	1	TRAILER CONNECTOR AND BOOT, 7 PIN
109	4811600	5	WASHER, 5mm
110	4811900	4	WASHER, 8mm
111	1001095650	AR	LOCTITE 243
112	1001111743	1	LINK TRAILER OPTION HARNESS
113	1001158328	1	EDGE TRIM SEAL
114	1001147607BL	1	LICENSE PLATE BRACKET
115	4811700	6	WASHER, 6mm
	1001146018	Ref	LICENSE PLATE INSTALLATION, (3706PS, 3707PS, 33.7, 37.6 &	A
			37.7), (Italy), (if equipped with trailer brake), (not available to order,
			see items 201 thru 212 for service)
201	471678	1	CABLE BAND, 4.8X204mm
202	0760810	3	HEX HD CAPSCREW, M8X20, GR8.8
203	2920204	1	LICENSE PLATE LIGHT
204	3290501	2	HEX NUT, M5X0.8
205	3290505	3	HEX LOCKNUT, M5X0.8
206	4031612	3	SOCKET HD CAPSCREW, M5X40
207	1001095650	AR	LOCTITE 243
208	4461170	1	TRAILER CONNECTOR AND BOOT, 7 PIN
209	4811600	5	WASHER, 5mm
210	4811900	3	WASHER, 8mm
211	1001111743	1	LINK TRAILER OPTION HARNESS
212	1001106748BL	1	LICENSE PLATE BRACKET
	1001099028	Ref	LICENSE PLATE LIGHT INSTALLATION, (not available to order,	B
			see items 1 thru 8 for service)
301	0760608	4	HEX HD CAPSCREW, M6X16, GR8.8
302	2920204	1	LICENSE PLATE LIGHT
302	70021341	1	REPLACEMENT BULB, 12V-5W
303	3290601	4	HEX NUT, M6X1
304	4811700	8	WASHER, 6mm
305	1001097524	1	PLATE MOUNT
306	3290501	2	HEX NUT, M5X0.8
307	4811600	2	WASHER, 5mm
308	1001095650	AR	LOCTITE 243

24 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 31200722

SECTION 1 - FRAME AND ATTACHING PARTS

FIGURE 1-5. RETRIEVAL HITCH

26

4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS

31200722

SECTION 1 - FRAME AND ATTACHING PARTS

FIGURE 1-5. RETRIEVAL HITCH

ITEM	PART NUMBER	QTY	DESCRIPTION	REV
	1001098458	1	RETRIEVAL HITCH, (3706PS, 3707PS, 33.7, 37.6 & 37.7), (if	C
			equipped), (includes all items)
	1001005207	1	RETRIEVAL HITCH, (4014PS & 4017PS), (if equipped), (includes	C
			all items)
1	0711624	2	HEX HD CAPSCREW, M16X80, GR10.9, (3706PS, 3707PS, 33.7,
			37.6 & 37.7)
1	1001151044	2	HEX HD CAPSCREW, M20X75, GR12.9, (4014PS & 4017PS)
2	1001003803	1	RING PIN
3	1001005267	1	PIN
4	5241600	4	WASHER, 16mm, (3706PS, 3707PS, 33.7, 37.6 & 37.7)
4	1001009094	4	HARD WASHER, (4014PS & 4017PS)
5	3331611	2	HEX NUT, M16X2, (3706PS, 3707PS, 33.7, 37.6 & 37.7)
5	1001009095	2	FULL NUT, (4014PS & 4017PS)
6	1001106570	1	RETRIEVAL HITCH, (3706PS, 3707PS, 33.7, 37.6 & 37.7)
6	1001005134	1	RETRIEVAL HITCH, (4014PS & 4017PS)
7	1001095650	AR	LOCTITE 24

31200722

4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS

27

SECTION 1 - FRAME AND ATTACHING PARTS

FIGURE 1-6. PIN HITCH, AUTO HITCH AND PITON FRAME-AUTO HITCH

28

4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS

31200722