JLG 4017PS Parts Manual

31200722 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 3

General Information

1. MACHINE IDENTIFICATION Machines are identified by model & in some cases a combination of model, serial number (S/N) or regional standard (CE, AUS, ANSI). Components may also be identified by S/N or manufacturer. Common components that may be identified by these characteristics are attachments, engine, transmission & hydraulic components.
3. TABLE OF CONTENTS A table of contents (TOC) is found toward the beginning of the manual. Figure number, description & page number are provided for quick reference to the page containing the related information.
4. RECOMMENDED SPARE PARTS The Recommended Spare Parts, located near the end of the manual, references most frequently used maintenance parts.
5. PART NUMBER INDEX A numerical index listing all part numbers & the corresponding page number(s) appears at the back of the manual.
6. NON-SERVICED PARTS In some instances it is necessary to display non-serviced parts, assemblies or installations. In the case of assemblies & installations there will be a Ref in the Qty column & a note after the item description stating what is available for service within. In the case of parts that are not available for service within assemblies or components there will be a NSS (Not Sold Separately) listed in the part number column of the manual.
7. PARTS LIST ITEM NUMBERS Numbers shown in the Item column correspond to numbers used in the associated illustration(s). Item numbers which are missing from sequence & are not shown in the illustration(s) are not used on that page.
8. INDENTED PART DESCRIPTION An indented part description is included in the item under which it is indented.
9. ABBREVIATIONS & SYMBOLS
AC.................................................................... Air Conditioning
ANSI ............................. American National Standards Institute
AR..........................................................................As Required
ASME.................... American Society of Mechanical Engineers
ASSY ......................................................................... Assembly
AUS..............................................................................Australia
AUX..............................................................................Auxiliary
CE............................................................European Conformity
DIA..............................................................................Diameter
EURO.........................................................................European
FT ...................................................................................... Foot
GA...................................................................................Gauge
GR ...................................................................................Grade
HD.....................................................................................Head
HYD ............................................................................Hydraulic
ID ..................................................................... Inside Diameter
IN ........................................................................................Inch
ISO............................. International Organization for Standards
ITSDF ..... Industrial Truck Standards Development Foundation
KG............................................................................... Kilogram
kW................................................................................. Kilowatt
10. ILLUSTRATION REFERENCE LETTERS When necessary, illustrations may contain reference letters that are intended to track information from one point to another in the illustration such as harnesses & hoses or any other information that has been separated in the illustration.
LB ....................................................................................Pound
LH.............................................................................. Left Hand
LS ............................................................................. Low Sulfur
MAX........................................................................... Maximum
MM .............................................................................Millimeter
N....................................................................................Newton
NA ......................................................................Not Applicable
NLA ...........................................................No Longer Available
NSS ........................................................... Not Sold Separately
OD ................................................................. Outside Diameter
OZ .................................................................................. Ounce
P/N ........................................................................Part Number
QTY ..............................................................................Quantity
REF ...........................................................................Reference
REQ............................................................................ Required
RH ........................................................................... Right Hand
S/N .....................................................................Serial Number
SAE ....................................... Society of Automotive Engineers
STD ............................................................................ Standard
ULS ..................................................................Ultra Low Sulfur
V .......................................................................................... Volt
Note: Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes without prior notification. Contact JLG Industries, Inc. for updated information.
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2
7
1
8
9
9
6
7
1
2

TABLE OF CONTENTS

SECTION 1 - FRAME AND ATTACHING PARTS................................................................................................................................ 9
FIGURE 1-1. FRAME AND ATTACHING PARTS .......................................................................................................................... 10
FIGURE 1-2. COVERS ................................................................................................................................................................... 16
FIGURE 1-3. OUTRIGGERS .......................................................................................................................................................... 20
FIGURE 1-4. LICENSE PLATE INSTALLATION ............................................................................................................................ 22
FIGURE 1-5. RETRIEVAL HITCH .................................................................................................................................................. 26
FIGURE 1-6. PIN HITCH, AUTO HITCH AND PITON FRAME-AUTO HITCH ............................................................................... 28
FIGURE 1-7. PIN HITCH - CUNA C AND CUNA D2 ...................................................................................................................... 30
FIGURE 1-8. HYDRAULIC HITCH ................................................................................................................................................. 32
FIGURE 1-9. PIN HITCH - FIXED POSITION CEE 12T ................................................................................................................. 34
SECTION 2 - BOOM .......................................................................................................................................................................... 37
FIGURE 2-1. BOOM INSTALLATION ............................................................................................................................................. 38
FIGURE 2-2. BOOM INSTALLATION ............................................................................................................................................. 42
FIGURE 2-3. BOOM INSTALLATION ............................................................................................................................................. 44
FIGURE 2-4. FIRST BOOM SECTION ........................................................................................................................................... 48
FIGURE 2-5. FIRST BOOM SECTION ........................................................................................................................................... 50
FIGURE 2-6. FIRST BOOM SECTION ........................................................................................................................................... 52
FIGURE 2-7. SECOND BOOM SECTION ...................................................................................................................................... 54
FIGURE 2-8. SECOND BOOM SECTION ...................................................................................................................................... 56
FIGURE 2-9. SECOND BOOM SECTION ...................................................................................................................................... 58
FIGURE 2-10. THIRD BOOM SECTION ........................................................................................................................................ 60
FIGURE 2-11. THIRD BOOM SECTION ........................................................................................................................................ 62
FIGURE 2-12. FOURTH BOOM SECTION .................................................................................................................................... 64
FIGURE 2-13. EXTEND CHAINS ................................................................................................................................................... 66
FIGURE 2-14. EXTEND CHAINS ................................................................................................................................................... 68
FIGURE 2-15. RETRACT CHAINS ................................................................................................................................................. 70
FIGURE 2-16. RETRACT CHAINS ................................................................................................................................................. 72
FIGURE 2-17. MANUAL QUICK ATTACH ..................................................................................................................................... 74
FIGURE 2-18. MANUAL QUICK ATTACH ..................................................................................................................................... 76
FIGURE 2-19. HYDRAULIC QUICK ATTACH ................................................................................................................................ 78
FIGURE 2-20. HYDRAULIC QUICK ATTACH ................................................................................................................................ 80
FIGURE 2-21. JD QUICK ATTACH ................................................................................................................................................ 82
FIGURE 2-22. JCB MANUAL QUICK ATTACH .............................................................................................................................. 84
FIGURE 2-23. JCB HYDRAULIC QUICK ATTACH ........................................................................................................................ 86
FIGURE 2-24. MANITOU MANUAL QUICK ATTACH .................................................................................................................... 88
FIGURE 2-25. MANITOU HYDRAULIC QUICK ATTACH .............................................................................................................. 90
FIGURE 2-26. MANUAL QUICK ATTACH INSTALLATION, (IF EQUIPPED WITH PLATFORM) ................................................. 92
SECTION 3 - ATTACHMENTS .......................................................................................................................................................... 95
FIGURE 3-1. CARRIAGE ASSEMBLY ........................................................................................................................................... 96
FIGURE 3-2. SIDE SHIFT CARRIAGE ASSEMBLY ...................................................................................................................... 98
FIGURE 3-3. FORK TINES .......................................................................................................................................................... 100
FIGURE 3-4. FORK POSITIONING CARRIAGE W/FORKS ........................................................................................................ 102
FIGURE 3-5. FIXED PLATFORM INSTALLATION....................................................................................................................... 104
FIGURE 3-6. EXTENDABLE PLATFORM INSTALLATION ......................................................................................................... 108
FIGURE 3-7. EXTENDABLE PLATFORM ASSEMBLY ................................................................................................................ 112
FIGURE 3-8. CONSOLE BOX ASSEMBLY .................................................................................................................................. 114
FIGURE 3-9. FORK MOUNTED HOOK ....................................................................................................................................... 118
FIGURE 3-10. CRANE HOOK ...................................................................................................................................................... 120
FIGURE 3-11. BUCKETS ............................................................................................................................................................. 122
FIGURE 3-12. MULTI-PURPOSE BUCKETS ............................................................................................................................... 124
FIGURE 3-13. MANURE BUCKET ............................................................................................................................................... 126
FIGURE 3-14. CONCRETE BUCKET .......................................................................................................................................... 128
FIGURE 3-15. CONCRETE LADLE .............................................................................................................................................. 130
FIGURE 3-16. TRUSS BOOMS.................................................................................................................................................... 132
SECTION 4 - ENGINE AND ATTACHING PARTS .......................................................................................................................... 135
FIGURE 4-1. ENGINE INSTALLATION ........................................................................................................................................ 136
FIGURE 4-2. DEUTZ ENGINE ..................................................................................................................................................... 140
FIGURE 4-3. DEUTZ ENGINE ..................................................................................................................................................... 142
FIGURE 4-4. FUEL TANK AND LINES ........................................................................................................................................ 144
31200722 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 5
TABLE OF CONTENTS
FIGURE 4-5. RADIATOR INSTALLATION .................................................................................................................................... 148
FIGURE 4-6. AIR CLEANER INSTALLATION .............................................................................................................................. 154
FIGURE 4-7. EXHAUST INSTALLATION ..................................................................................................................................... 156
FIGURE 4-8. EXHAUST INSTALLATION ..................................................................................................................................... 160
SECTION 5 - DRIVE TRAIN ............................................................................................................................................................. 163
FIGURE 5-1. DRIVE TRAIN COMPONENTS ............................................................................................................................... 164
FIGURE 5-2. FRONT AXLE ASSEMBLY ...................................................................................................................................... 168
FIGURE 5-3. FRONT AXLE - HOUSING ...................................................................................................................................... 170
FIGURE 5-4. FRONT AXLE - HOUSING ...................................................................................................................................... 172
FIGURE 5-5. FRONT AXLE - SWIVEL HOUSING AND STEERING CYLINDER ......................................................................... 174
FIGURE 5-6. FRONT AXLE - BEVEL GEAR SET ........................................................................................................................ 176
FIGURE 5-7. FRONT AXLE - DIFFERENTIAL ............................................................................................................................. 178
FIGURE 5-8. FRONT AXLE - DOUBLE U-JOINT ......................................................................................................................... 180
FIGURE 5-9. FRONT AXLE - BRAKES ........................................................................................................................................ 182
FIGURE 5-10. FRONT AXLE - WHEEL HUB ................................................................................................................................ 184
FIGURE 5-11. FRONT AXLE - FINAL REDUCTION..................................................................................................................... 186
FIGURE 5-12. FRONT AXLE - BRAKE CALIPER ........................................................................................................................ 188
FIGURE 5-13. REAR AXLE ASSEMBLY ...................................................................................................................................... 190
FIGURE 5-14. REAR AXLE - AXLE HOUSING ............................................................................................................................ 192
FIGURE 5-15. REAR AXLE - SWIVEL HOUSING AND STEERING CYLINDER ......................................................................... 194
FIGURE 5-16. REAR AXLE - BEVEL GEAR SET ......................................................................................................................... 196
FIGURE 5-17. REAR AXLE - DIFFERENTIAL ................................................................................................ .............................. 198
FIGURE 5-18. REAR AXLE - DOUBLE U-JOINT ......................................................................................................................... 200
FIGURE 5-19. REAR AXLE - WHEEL HUB .................................................................................................................................. 202
FIGURE 5-20. REAR AXLE - FINAL REDUCTION ....................................................................................................................... 204
FIGURE 5-21. TRANSMISSION ................................................................................................................................................... 206
FIGURE 5-22. TRANSFER GEARBOX ASSEMBLY .................................................................................................................... 208
FIGURE 5-23. TORQUE CONVERTER AND DRIVE ................................................................................................................... 210
FIGURE 5-24. GEARS AND BEARINGS ...................................................................................................................................... 212
FIGURE 5-25. 1ST/2ND CLUTCH SHAFT .................................................................................................................................... 214
FIGURE 5-26. INPUT SHAFT ....................................................................................................................................................... 216
FIGURE 5-27. FORWARD HIGH/3RD CLUTCH SHAFT .............................................................................................................. 218
FIGURE 5-28. ANCILLARY COMPONENTS ................................................................................................................................ 220
FIGURE 5-29. FENDER GROUP .................................................................................................................................................. 224
FIGURE 5-30. REMOTE GREASE SYSTEM INSTALLATION ..................................................................................................... 226
FIGURE 5-31. TIRES AND WHEEL INSTALLATION ................................................................................................................... 230
FIGURE 5-32. FRONT AXLE ASSEMBLY, (4014PS) (HYDRAULIC PARK BRAKE) ................................................................... 234
FIGURE 5-33. FRONT AXLE ASSEMBLY, (4017PS) (HYDRAULIC PARK BRAKE) ................................................................... 248
FIGURE 5-34. REAR AXLE ASSEMBLY, (4014PS) (HYDRAULIC PARK BRAKE) ..................................................................... 262
FIGURE 5-35. REAR AXLE ASSEMBLY, (4017PS) (HYDRAULIC PARK BRAKE) ..................................................................... 276
FIGURE 5-36. STEERING ARM ASSY ......................................................................................................................................... 290
FIGURE 5-37. STEERING ARM ASSY ......................................................................................................................................... 292
FIGURE 5-38. STEERING CYLINDER ......................................................................................................................................... 294
FIGURE 5-39. STEERING CYLINDER ......................................................................................................................................... 296
FIGURE 5-40. STEERING CYLINDER ......................................................................................................................................... 298
FIGURE 5-41. BEVEL GEAR SET ................................................................................................................................................ 300
FIGURE 5-42. DIFFERENTIAL KIT............................................................................................................................................... 302
FIGURE 5-43. DOUBLE JOINT .................................................................................................................................................... 304
FIGURE 5-44. DOUBLE JOINT .................................................................................................................................................... 306
FIGURE 5-45. WHEEL HUB KIT ................................................................................................................................................... 308
FIGURE 5-46. WHEEL HUB KIT ................................................................................................................................................... 310
SECTION 6 - CAB ............................................................................................................................................................................ 313
FIGURE 6-1. CAB INSTALLATION ............................................................................................................................................... 314
FIGURE 6-2. CAB ASSEMBLY ..................................................................................................................................................... 320
FIGURE 6-3. CAB DOOR ............................................................................................................................................................. 324
FIGURE 6-4. INTERIOR INSTALLATION ..................................................................................................................................... 328
FIGURE 6-5. WIPER INSTALLATIONS ........................................................................................................................................ 330
FIGURE 6-6. SEAT ASSEMBLIES ............................................................................................................................................... 334
FIGURE 6-7. HEATER INSTALLATION ........................................................................................................................................ 336
FIGURE 6-8. AIR CONDITIONING INSTALLATION ..................................................................................................................... 340
SECTION 7 - CONTROLS ................................................................................................................................................................ 345
6 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 31200722
TABLE OF CONTENTS
FIGURE 7-1. BRAKE .................................................................................................................................................................... 346
FIGURE 7-2. HAND BRAKE ......................................................................................................................................................... 348
FIGURE 7-3. ACCELERATOR ..................................................................................................................................................... 350
FIGURE 7-4. STEERING COLUMN ............................................................................................................................................. 352
FIGURE 7-5. BOOM JOYSTICK................................................................................................................................................... 354
SECTION 8 - HYDRAULIC CIRCUITS ............................................................................................................................................. 357
FIGURE 8-1. SUPPLY CIRCUIT .................................................................................................................................................. 358
FIGURE 8-2. SUPPLY CIRCUIT .................................................................................................................................................. 362
FIGURE 8-3. DUMP CIRCUIT ...................................................................................................................................................... 366
FIGURE 8-4. DUMP CIRCUIT ...................................................................................................................................................... 370
FIGURE 8-5. STEER SELECT CIRCUIT ...................................................................................................................................... 374
FIGURE 8-6. STEER SELECT CIRCUIT ...................................................................................................................................... 376
FIGURE 8-7. SERVICE BRAKE CIRCUIT .................................................................................................................................... 378
FIGURE 8-8. SERVICE BRAKE CIRCUIT WITH BOOM SUSPENSION ..................................................................................... 380
FIGURE 8-9. LIFT CYLINDER CIRCUIT ...................................................................................................................................... 382
FIGURE 8-10. LIFT CYLINDER CIRCUIT .................................................................................................................................... 384
FIGURE 8-11. LIFT CYLINDER CIRCUIT .................................................................................................................................... 386
FIGURE 8-12. EXTEND/RETRACT CYLINDER CIRCUIT ........................................................................................................... 388
FIGURE 8-13. EXTEND/RETRACT CYLINDER CIRCUIT ........................................................................................................... 390
FIGURE 8-14. EXTEND/RETRACT CYLINDER CIRCUIT ........................................................................................................... 392
FIGURE 8-15. TILT AND TILT COMPENSATION CYLINDER CIRCUIT ..................................................................................... 394
FIGURE 8-16. TILT AND TILT COMPENSATION CYLINDER CIRCUIT ..................................................................................... 396
FIGURE 8-17. TILT AND TILT COMPENSATION CYLINDER CIRCUIT ..................................................................................... 398
FIGURE 8-18. AUXILIARY HYDRAULIC CIRCUIT ...................................................................................................................... 402
FIGURE 8-19. AUXILIARY HYDRAULIC CIRCUIT ...................................................................................................................... 406
FIGURE 8-20. AUXILIARY HYDRAULIC CIRCUIT ...................................................................................................................... 408
FIGURE 8-21. FRAME LEVEL AND OUTRIGGER ...................................................................................................................... 410
FIGURE 8-22. TRAILER BRAKES ............................................................................................................................................... 412
FIGURE 8-23. TRAILER BRAKES ............................................................................................................................................... 416
FIGURE 8-24. TRAILER BRAKES ............................................................................................................................................... 418
SECTION 9 - HYDRAULIC COMPONENTS ................................................................ ................................ .................................... 421
FIGURE 9-1. LIFT CYLINDER AND HARDWARE ....................................................................................................................... 422
FIGURE 9-2. LIFT CYLINDER AND HARDWARE ....................................................................................................................... 424
FIGURE 9-3. LIFT CYLINDER AND HARDWARE ....................................................................................................................... 426
FIGURE 9-4. EXTEND/RETRACT CYLINDER AND HARDWARE .............................................................................................. 428
FIGURE 9-5. EXTEND/RETRACT CYLINDER AND HARDWARE .............................................................................................. 430
FIGURE 9-6. EXTEND/RETRACT CYLINDER AND HARDWARE .............................................................................................. 432
FIGURE 9-7. TILT CYLINDER AND HARDWARE ....................................................................................................................... 434
FIGURE 9-8. TILT CYLINDER AND HARDWARE ....................................................................................................................... 436
FIGURE 9-9. COMPENSATION CYLINDER AND HARDWARE ................................................................................................. 438
FIGURE 9-10. COMPENSATION CYLINDER AND HARDWARE................................................................................................ 440
FIGURE 9-11. FRAME LEVEL CYLINDER AND HARDWARE .................................................................................................... 442
FIGURE 9-12. OUTRIGGER CYLINDER AND HARDWARE ....................................................................................................... 444
FIGURE 9-13. QUICK ATTACH CYLINDER ................................................................................................................................ 446
FIGURE 9-14. MAIN CONTROL VALVE ...................................................................................................................................... 448
FIGURE 9-15. MAIN CONTROL VALVE ...................................................................................................................................... 452
FIGURE 9-16. DIVERTER VALVE ............................................................................................................................................... 456
FIGURE 9-17. STEERING SELECT VALVE ................................................................................................................................ 458
FIGURE 9-18. PISTON PUMP ..................................................................................................................................................... 460
FIGURE 9-19. HYDRAULIC TANK ............................................................................................................................................... 462
FIGURE 9-20. COMBINATION VALVE ........................................................................................................................................ 464
FIGURE 9-21. TRAILER BRAKE VALVE ..................................................................................................................................... 466
FIGURE 9-22. TRAILER BRAKE VALVE ..................................................................................................................................... 468
FIGURE 9-23. DYNAMIC SELECT VALVE .................................................................................................................................. 470
FIGURE 9-24. OUTRIGGER MAIN CONTROL VALVE ............................................................................................................... 472
FIGURE 9-25. ACTUATOR ASSEMBLY ...................................................................................................................................... 474
SECTION 10 - ELECTRICAL ........................................................................................................................................................... 477
FIGURE 10-1. ENGINE COMPARTMENT ELECTRICAL INSTALLATION ................................................................ .................. 478
FIGURE 10-2. CAB ELECTRICAL INSTALLATION ..................................................................................................................... 482
FIGURE 10-3. BOOM AND FRAME ELECTRICAL INSTALLATION............................................................................................ 486
FIGURE 10-4. CAB SWITCHES ................................................................................................................................................... 492
31200722 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 7
TABLE OF CONTENTS
FIGURE 10-5. WORKLIGHT INSTALLATIONS ............................................................................................................................ 494
FIGURE 10-6. DRIVING LIGHTS .................................................................................................................................................. 496
FIGURE 10-7. DRIVING LIGHTS .................................................................................................................................................. 500
FIGURE 10-8. ENGINE BAY HARNESS ...................................................................................................................................... 502
FIGURE 10-9. TRANSMISSION HARNESS ................................................................................................................................. 508
FIGURE 10-10. CAB FLOOR HARNESS ...................................................................................................................................... 510
FIGURE 10-11. CAB ROOF HARNESS ........................................................................................................................................ 518
FIGURE 10-12. BOOM HARNESS ............................................................................................................................................... 520
FIGURE 10-13. BOOM LIGHT HARNESS .................................................................................................................................... 522
FIGURE 10-14. FRONT FRAME HARNESS ................................................................................................................................ 524
FIGURE 10-15. FRONT FRAME HARNESS ................................................................................................................................ 526
FIGURE 10-16. REAR FRAME HARNESS ................................................................................................................................... 528
FIGURE 10-17. RIDE AND FLOAT CHASSIS SIDE HARNESS ................................................................................................... 530
FIGURE 10-18. RIDE AND FLOAT CAB HARNESS .................................................................................................................... 532
FIGURE 10-19. RIDE AND FLOAT CONTROLLER HARNESS ................................................................................................... 534
FIGURE 10-20. TOW HITCH HARNESS ...................................................................................................................................... 536
FIGURE 10-21. TRAILER BRAKE CAB HARNESS, ITALIAN ...................................................................................................... 538
FIGURE 10-22. TRAILER BRAKE CHASSIS HARNESS, ITALIAN .............................................................................................. 540
FIGURE 10-23. A/C HARNESS .................................................................................................................................................... 542
FIGURE 10-24. BOOM EXTENSION HARNESS .......................................................................................................................... 544
FIGURE 10-25. HEADLIGHT EXTENSION HARNESS ................................................................................................................ 546
FIGURE 10-26. LIGHT EXTENSION HARNESS .......................................................................................................................... 548
FIGURE 10-27. WORKLIGHT HARNESS ..................................................................................................................................... 550
FIGURE 10-28. CAB AUXILIARY POWER HARNESS ................................................................................................................. 552
FIGURE 10-29. PLATFORM BOOM HARNESS ........................................................................................................................... 554
FIGURE 10-30. PLATFORM BOOM HARNESS ........................................................................................................................... 556
FIGURE 10-31. DUAL SEAT SWITCH HARNESS ....................................................................................................................... 558
SECTION 11 - DECALS ................................................................................................................................................................... 561
FIGURE 11-1. CAB AND FRAME DECALS .................................................................................................................................. 562
FIGURE 11-2. BOOM DECALS .................................................................................................................................................... 570
SECTION 12 - RECOMMENDED SPARE PARTS ........................................................................................................................... 573
FIGURE 12-1. RECOMMENDED SPARE PARTS ........................................................................................................................ 574
PART NUMBER INDEX .................................................................................................................................................................... 577
8 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 31200722
SECTION 1 - FRAME AND ATTACHING PARTS
SECTION 1 - FRAME AND ATTACHING PARTS
31200722 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 9
SECTION 1 - FRAME AND ATTACHING PARTS
FIGURE 1-1. FRAME AND ATTACHING PARTS
10 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 31200722
SECTION 1 - FRAME AND ATTACHING PARTS
31200722 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 11
SECTION 1 - FRAME AND ATTACHING PARTS
12 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 31200722
SECTION 1 - FRAME AND ATTACHING PARTS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001128451
Ref
ENGINE POD TO FRAME INSTALLATION, (not available to order, see items 2 thru 24 for service)
D
2
0761615
3
HEX HD CAPSCREW, M16X35, GR8.8
3 0762020
4
HEX HD CAPSCREW, M20X60, GR8.8
5 3292001
4
HEX NUT, M20X2-1/2
8 4811902
1
WASHER, 8mm
10
4812300
3
WASHER, 16mm
11
4812500
8
WASHER, 20mm
12
5221000
2
RIPP NUT, 10mm
14
1001004210
2
HEX NUT
16
1001009038
1
EARTH STRAP
18
1001095650
AR
LOCTITE 243
20
1001100319
1
CLIP 21
0760810
1
HEX HD CAPSCREW, M8X20, GR8.8
24
4812000
4
WASHER, 10mm
101
1001091126
AR
BLACK PLUG
102
N.S.S.
1
FRAME WELDMENT
214
1001122552
1
ENGINE FRAME
1001145694
Ref
COUNTERWEIGHT INSTALLATION, (3706PS, 3707PS, 37.6 &
37.7), (not available to order, see items 301 thru 308 for service)
B
301
0712030
1
HEX HD CAPSCREW, M20X130, GR10.9
302
0712032
2
HEX HD CAPSCREW, M20X150, GR10.9
303
1001142488
1
COUNTERWEIGHT
304
4812500
6
WASHER, 20mm
305
1001095650
AR
LOCTITE 243
306
1001105127BL
1
COUNTERWEIGHT PLATE
307
1001096914
2
LAMP BRACKET CAP
308
3332011
3
HEX NUT, M20X2-1/2
1001145695
Ref
COUNTERWEIGHT INSTALLATION, (4014PS), (not available to order, see items 401 thru 410 for service)
B 1001145696
Ref
COUNTERWEIGHT INSTALLATION, (4017PS), (not available to order, see items 403, 404, 406 thru 408 & 410 for service)
A
401
0701631
2
HEX HD CAPSCREW, M16X140, GR8.8, (torque to 241 Nm/178 lb-ft) 403
0712029
2
HEX HD CAPSCREW, M20X120, GR10.9
404
3332011
2
HEX NUT, M20X2-1/2
405
4812300
2
WASHER, 16mm
406
1001095650
AR
LOCTITE 243
407
5242000
2
WASHER, 20mm
408
1001009146
2
HARD WASHER
409
1001127272
1
COUNTERWEIGHT PLATE
410
1001142490
1
COUNTERWEIGHT, (4014PS)
410
1001004904BL
1
COUNTERWEIGHT, (4017PS)
1001125508
Ref
REAR VIEW MIRROR INSTALLATION, (3706PS & 3707PS), (Construction), (not available to order, see items 505 thru 511 & 516 for service)
G
1001097979
Ref
REAR VIEW MIRROR INSTALLATION, (4014PS), (not available to order, see items 505 thru 509, 515 & 516, 522, 526 & 535 for service)
F
1001115229
Ref
REAR VIEW MIRROR INSTALLATION, (4017PS), (not available to order, see items 505, 508 thru 510 & 522 thru 550 for service)
E
1001125519
Ref
REAR VIEW MIRROR INSTALLATION, (33.7, 37.6, 37.7),
F
FIGURE 1-1. FRAME AND ATTACHING PARTS
31200722 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 13
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
(Agricultural), (not available to order, see items 505 thru 511, 516, 522, 526 & 535 for service)
505
1001095650
AR
LOCTITE 243
506
1001142724
1
CONVEX MIRROR
507
1001142726
1
CONVEX MIRROR
508
1001142738
1
MIRROR SUPPORT BRACKET
509
1001143339
1
CONVEX MIRROR
511
0760810
2
HEX HD CAPSCREW, M8X20, GR8.8, (torque to 28 Nm/20.65 lb­ft) 515
0760812
2
HEX HD CAPSCREW, M8X25, GR8.8, (torque to 28 Nm/21 lb-ft)
516
4811900
2
WASHER, 8mm
522
0761012
4
HEX HD CAPSCREW, M10X25, GR8.8, (4017PS)
522
0761012
3
HEX HD CAPSCREW, M10X25, GR8.8, (4014PS, 33.7, 37.6,
37.7) 526
4812000
3
WASHER, 10mm, (4014PS, 33.7, 37.6, 37.7)
526
4812000
8
WASHER, 10mm, (4017PS)
529
1001008436
2
MIRROR ASSY, (includes items 551 thru 553)
B
533
1001096914
1
LAMP BRACKET CAP
535
1001157839
1
LAMP BRACKET, (4014PS)
535
1001146576
1
MIRROR BRACKET, (4017PS)
535
1001142763
1
MIRROR BRACKET, (33.7, 37.6, 37.7)
538
1001150306
1
REAR VIEW MIRROR
543
0761014
4
HEX HD CAPSCREW, M10X30, GR8.8
550
1001119285
1
MIRROR BRACKET
551
1001008475
2
LOCKWASHER, #12
552
1001009062
2
WASHER
553
1001010838
2
HEX SOCKET HD CAPSCREW
1001097342
Ref
HITCH REAR VIEW MIRROR INSTALLATION, (3706PS, 3707PS,
33.7, 37.6, 37.7), (if equipped), (not available to order, see items 604 thru 612 for service)
C
604
1001005981
1
MIRROR
606
1001101755
1
ARM MOUNTING BRACKET
607
1001101756
1
MIRROR ARM BRACKET
609
1001095650
AR
LOCTITE 243
610
1001102830
3
SOCKET HD CAPSCREW, M8X45, (torque to 28 Nm/21 lb-ft)
611
4811900
3
WASHER, 8mm
612
3290801
3
HEX NUT, M8X1-1/4
621
0760614
2
HEX HD CAPSCREW, M6X30, GR8.8, (4014PS & 4017PS)
624
4811700
2
WASHER, 6mm, (4014PS & 4017PS)
626
1001008436
1
MIRROR ASSY, (4014PS & 4017PS), (includes items 651 thru 653)
B
630
1001005980
1
ARM ASSY, (4014PS & 4017PS)
B
651
1001008475
2
LOCKWASHER, #12
652
1001009062
2
WASHER
653
1001010838
2
HEX SOCKET HD CAPSCREW
1001134285
Ref
BOOM PROP INSTALLATION, (3706PS, 3707PS, 33.7, 37.6, 37.7), (not available to order, see items 701 thru 705 for service)
A 1001101291
Ref
BOOM PROP INSTALLATION, (4014PS), (not available to order, see items 702 & 705 thru 717 for service)
A
1001101732
Ref
BOOM PROP INSTALLATION, (4017PS), (not available to order, see items 702 & 705 thru 717 for service)
A
701
0100019
AR
LOCTITE 271
702
1001101274
1
BOOM PROP BRACKET, (3706PS, 3707PS, 33.7, 37.6, 37.7)
702
1001101746
1
BOOM PROP BRACKET, (4017PS)
SECTION 1 - FRAME AND ATTACHING PARTS
14 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 31200722
SECTION 1 - FRAME AND ATTACHING PARTS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
703
1001134286
2
STUD, M10X1-1/2X45, (torque to 55 Nm/41 lb-ft)
704
1001134307
2
WING NUT, M10
705
1784861
2
O-RING
713
0761214
2
HEX SOCKET HD CAPSCREW, M12X30, GR8.8
714
1001101458
2
WING BOLT, M8X40
715
3291201
2
HEX NUT, M12X1-3/4
716
1001095650
AR
LOCTITE 243
717
1001101628
2
BOOM PROP MOUNT BRACKET
802
0760814
8
HEX HD CAPSCREW, (full thread), M8X30, GR8.8, (Germany - if equipped)
803
806253
2
WEDGE, (Germany - if equipped)
804
806264
2
WEDGE HOLDER, (Germany - if equipped)
805
3290801
8
HEX NUT, M8X1.25, (Germany - if equipped)
808
4811900
16
WASHER, 8mm, (Germany - if equipped)
814
1060628
2
CABLE TIE DOWN, (Germany - if equipped)
1001145746
Ref
COVER PLATE INSTALLATION, (3706PS & 37.6), (not available to order, see items 901 thru 910 for service)
B
1001168377
Ref
COVER PLATE INSTALLATION, (3706PS & 37.6, if equipped with trailer options), (not available to order, see items 901 thru 905, 908 & 910 for service)
A
1001145747
Ref
COVER PLATE INSTALLATION, (3707PS, 37.7 & 33.7), (not available to order, see items 901 thru 910 for service)
B
1001168058
Ref
COVER PLATE INSTALLATION, (3707PS, 37.7 & 33.7, if equipped with trailer options), (not available to order, see items 901 thru 905, 908 & 910 for service)
A
901
0760812
4
HEX HD CAPSCREW, M8X25, GR8.8, (torque to 28 Nm/20.65 lb­ft)
902
0761010
8
HEX HD CAPSCREW, M10X20, GR8.8, (torque to 55 Nm/40.56 lb-ft) 903
4811902
4
WASHER, 8mm
904
4812000
8
WASHER, 10mm
905
1001093001BL
2
SIDE HYDRAULIC PANEL, (3706PS, 33.7 & 37.7)
906
1001093007BL
2
SIDE HYDRAULIC PANEL, (3707PS, 33.7 & 37.7)
907
1001093029BL
1
REAR HYDRAULIC PANEL
908
Ref
LOCTITE 243
909
1001095974BL
1
REAR HYDRAULIC PANEL
910
Ref
FRONT HYDRAULIC PANEL, (See BOOM SECTION for Breakdown)
31200722 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 15
SECTION 1 - FRAME AND ATTACHING PARTS
FIGURE 1-2. COVERS
16 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 31200722
SECTION 1 - FRAME AND ATTACHING PARTS
31200722 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 17
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001131371
Ref
HOOD INSTALLATION, (3706PS, 3707PS, 4014PS & 4017PS), (not available to order, see items 2 thru 28 for service)
J
1001131370
Ref
HOOD INSTALLATION, (33.7, 37.6 & 37.7), (not available to order, see items 2 thru 28 for service)
K 2 0760810
9
HEX HD CAPSCREW, M8X20, GR8.8, (torque to 28 Nm/20.65 lb­ft)
3
0760812
10
HEX HD CAPSCREW, M8X25, GR8.8, (torque to 14 Nm/10.32 lb­ft) 4
3290807
2
HEX LOCKNUT, M8X1-1/4
5 4806433
2
HOOD HINGE
6 4811900
4
WASHER, 8mm
7 4811902
33
WASHER, 8MM
8 1001131367
1
LATCH PLATE
9
1001131373
1
HOOD GROUP, (3706PS, 3707PS, 4014PS & 4017PS), (includes items 101 thru 109)
9
1001131372
1
HOOD GROUP, (33.7, 37.6 & 37.7), (includes items 101 thru 109)
10
1001139161
1
PLATE 11
1001142186
1
GAS STRUT MOUNT BRACKET
13
1001112426
1
GAS SPRING
14
1001129879
1
REAR ENGINE ENCLOSURE COVER
15
1001144126
1
FRONT ENGINE ENCLOSURE COVER
16
1001141439
1
REAR PANEL BRACKET
17
1001130735
1
BASE PLATE ASSY
18
1001132400
1
BASE PLATE
19
0761008
2
HEX HD CAPSCREW, M10X16, GR8.8, (torque to 55 Nm/40.56 lb-ft)
20
0761012
7
HEX HD CAPSCREW, M10X25, GR8.8, (torque to 55 Nm/40.56 lb-ft)
21
0761014
1
HEX HD CAPSCREW, M10X30, GR8.8, (torque to 55 Nm/40.56 lb-ft) 22
3290801
10
HEX NUT, M8X1-1/4, GR8, (torque to 28 Nm/20.65 lb-ft)
23
3290805
1
HEX LOCKNUT, M8X1-1/4, GR8
24
4812002
10
WASHER, 10mm
25
1001095650
AR
LOCTITE 243
27
0760814
1
HEX HD CAPSCREW, M8X30, GR8.8, (torque to 14 Nm/10.32 lb­ft) 28
1001144063
1
SEAL 101
0761009
10
HEX HD CAPSCREW, M10X18, GR8.8
102
3290607
4
HEX LOCKNUT, M6X1
103
4811702
4
WASHER, 6mm
104
4812000
10
WASHER, 10mm
105
1001131375
1
HOOD ASSY, (3706PS, 3707PS, 4014PS & 4017PS), (include items 201 thru 205)
105
1001131374
1
HOOD ASSY, (33.7, 37.6 & 37.7), (include items 201 thru 205)
106
1001132863
1
HOOD MOUNTING FRAME
107
1001132872
1
SEAL 108
1001132873
1
HOOD LATCH
109
1001141412
1
SEAL 201
1001131377
1
HOOD PANEL, (3706PS, 3707PS, 4014PS & 4017PS)
201
1001131376
1
HOOD PANEL, (33.7, 37.6 & 37.7)
202
1001131378
1
HOOD SUPPORT
203
1001132859
1
TOP HOOD GRILLE
SECTION 1 - FRAME AND ATTACHING PARTS
FIGURE 1-2. COVERS
18 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 31200722
SECTION 1 - FRAME AND ATTACHING PARTS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
204
1001132860
1
SIDE HOOD GRILLE
205
1001132862
AR
BONDING AGENT
1001145748
1
CHASSIS COVER PLATE, (4014PS), (not available to order, see item 301 thru 318 for service)
B
1001145749
1
CHASSIS COVER PLATE, (4017PS), (not available to order, see item 301 thru 319 for service)
B
1001145747
1
CHASSIS COVER PLATE, (3707PS, 37.7 & 33.7), (not available to order, see item 303, 306, 313, 316 thru 318 & 320 thru 322 for service)
B
1001145746
1
CHASSIS COVER PLATE, (3706PS & 37.6), (not available to order, see item 303, 306, 313, 316 thru 318 & 320 thru 322 for service)
B
301
0630576
4
SCREW, M6X20
303
0761010
6
HEX HD CAPSCREW, M8X20, (4014PS & 4017PS)
303
0761010
8
HEX HD CAPSCREW, M8X20, (3706PS, 3707PS, 37.7 & 33.7,
37.6) 304
3290605
8
HEX LOCKNUT, M6X1
306
4812000
6
WASHER, 10mm, (4014PS & 4017PS)
306
4812000
8
WASHER, 10mm, (3706PS, 3707PS, 37.7, 33.7, & 37.6)
307
5211702
24
RIPP WASHER, 6mm
307
4811700
8
WASHER, 6mm
308
8006105
2
HINGE JOINT
309
8006242
4
SCREW, M6X40
310
1001005387
1
COVER
311
1001151057
1
LATCH ASSY
312
1001063175
1
PAWL 313
1001095650
AR
LOCTITE 243
316
1001093031BL
1
REAR HYDRAULICS PANEL, (4014PS & 4017PS)
316
1001095974BL
1
PLATE COVER, (3706PS, 3707PS, 37.7, 33.7, & 37.6)
317
1001093143BL
1
COVER PLATE, (4014PS & 4017PS)
317
1001093007BL
1
COVER PLATE, (3707PS & 37.7)
317
1001093001BL
1
COVER PLATE, (3706PS & 37.6)
318
1001097499BL
1
COVER PLATE, (4014PS & 4017PS)
318
1001093029BL
1
HYDRAULICS PANEL, (3706PS, 3707PS, 37.7, 33.7, & 37.6)
319
1001118426
2
SPACER PLATE, (4017PS)
320
0760812
2
HEX HD CAPSCREW, M8X25, GR8.8, (3706PS, 3707PS, 37.6,
37.7, & 33.7)
321
4811902
2
WASHER, 8mm, (3706PS, 3707PS, 37.7, 33.7, & 37.6)
322
1001141765
1
COVER, (3706PS, 3707PS, 37.7, 33.7, & 37.6)
31200722 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 19
SECTION 1 - FRAME AND ATTACHING PARTS
FIGURE 1-3. OUTRIGGERS
20 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 31200722
SECTION 1 - FRAME AND ATTACHING PARTS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1
0761008
2
HEX HD CAPSCREW, M10X16, GR8.8
11
2160016
2
STRAIGHT GREASE FITTING
20
1001002503
2
PIN
22 Ref
OUTRIGGER CYLINDER AND MOUNTING HARDWARE, (See HYDRAULIC COMPONENTS SECTION for Breakdown)
36
1001002829
2
OUTRIGGER PAD WELDMENT
47
1001008948
2
HARD WASHER
50
1001145267
2
OUTRIGGER LEG ASSY
57
1001095650
AR
LOCTITE 243
80
2220237
2
PLUG 302
0760812
4
HEX HD CAPSCREW, M8X25
305
4811902
4
WASHER, 8mm
313
1001095650
AR
LOCTITE 243
315
1001007106BL
1
COVER PLATE
315
1001112130BL
1
COVER PLATE
FIGURE 1-3. OUTRIGGERS
31200722 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 21
SECTION 1 - FRAME AND ATTACHING PARTS
FIGURE 1-4. LICENSE PLATE INSTALLATION
22 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 31200722
SECTION 1 - FRAME AND ATTACHING PARTS
31200722 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 23
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001094976
Ref
LICENSE PLATE INSTALLATION, (3706PS, 3707PS, 33.7, 37.6 &
37.7), (not available to order, see items 2 thru 7 for service)
B
2
2920204
1
LICENSE PLATE LIGHT
3 3290501
2
HEX NUT, M5X0.8
4 4811600
2
WASHER, 5mm
7 1001095650
AR
LOCTITE 243
1001146001
Ref
LICENSE PLATE INSTALLATION, (3706PS, 3707PS, 33.7, 37.6 &
37.7), (if equipped with trailer brake), (not available to order, see items 101 thru 115 for service)
D
101
0700619
3
HEX HD CAPSCREW, M6X55, GR8.8
102
0760810
4
HEX HD CAPSCREW, M8X20, GR8.8
103
2920204
1
LICENSE PLATE LIGHT
104
3290501
2
HEX NUT, M5X0.8
105
3290505
3
HEX LOCKNUT, M5X0.8
106
3290601
3
HEX NUT, M6X1
107
4031612
3
SOCKET HD CAPSCREW, M5X40
108
4461170
1
TRAILER CONNECTOR AND BOOT, 7 PIN
109
4811600
5
WASHER, 5mm
110
4811900
4
WASHER, 8mm
111
1001095650
AR
LOCTITE 243
112
1001111743
1
LINK TRAILER OPTION HARNESS
113
1001158328
1
EDGE TRIM SEAL
114
1001147607BL
1
LICENSE PLATE BRACKET
115
4811700
6
WASHER, 6mm
1001146018
Ref
LICENSE PLATE INSTALLATION, (3706PS, 3707PS, 33.7, 37.6 &
37.7), (Italy), (if equipped with trailer brake), (not available to order, see items 201 thru 212 for service)
A
201
471678
1
CABLE BAND, 4.8X204mm
202
0760810
3
HEX HD CAPSCREW, M8X20, GR8.8
203
2920204
1
LICENSE PLATE LIGHT
204
3290501
2
HEX NUT, M5X0.8
205
3290505
3
HEX LOCKNUT, M5X0.8
206
4031612
3
SOCKET HD CAPSCREW, M5X40
207
1001095650
AR
LOCTITE 243
208
4461170
1
TRAILER CONNECTOR AND BOOT, 7 PIN
209
4811600
5
WASHER, 5mm
210
4811900
3
WASHER, 8mm
211
1001111743
1
LINK TRAILER OPTION HARNESS
212
1001106748BL
1
LICENSE PLATE BRACKET
1001099028
Ref
LICENSE PLATE LIGHT INSTALLATION, (not available to order, see items 1 thru 8 for service)
B
301
0760608
4
HEX HD CAPSCREW, M6X16, GR8.8
302
2920204
1
LICENSE PLATE LIGHT
302
70021341
1
REPLACEMENT BULB, 12V-5W
303
3290601
4
HEX NUT, M6X1
304
4811700
8
WASHER, 6mm
305
1001097524
1
PLATE MOUNT
306
3290501
2
HEX NUT, M5X0.8
307
4811600
2
WASHER, 5mm
308
1001095650
AR
LOCTITE 243
SECTION 1 - FRAME AND ATTACHING PARTS
FIGURE 1-4. LICENSE PLATE INSTALLATION
24 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 31200722
SECTION 1 - FRAME AND ATTACHING PARTS
FIGURE 1-5. RETRIEVAL HITCH
26 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 31200722
SECTION 1 - FRAME AND ATTACHING PARTS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001098458
1
RETRIEVAL HITCH, (3706PS, 3707PS, 33.7, 37.6 & 37.7), (if equipped), (includes all items)
C
1001005207
1
RETRIEVAL HITCH, (4014PS & 4017PS), (if equipped), (includes all items)
C 1 0711624
2
HEX HD CAPSCREW, M16X80, GR10.9, (3706PS, 3707PS, 33.7,
37.6 & 37.7)
1
1001151044
2
HEX HD CAPSCREW, M20X75, GR12.9, (4014PS & 4017PS)
2 1001003803
1
RING PIN
3 1001005267
1
PIN 4
5241600
4
WASHER, 16mm, (3706PS, 3707PS, 33.7, 37.6 & 37.7)
4 1001009094
4
HARD WASHER, (4014PS & 4017PS)
5 3331611
2
HEX NUT, M16X2, (3706PS, 3707PS, 33.7, 37.6 & 37.7)
5 1001009095
2
FULL NUT, (4014PS & 4017PS)
6 1001106570
1
RETRIEVAL HITCH, (3706PS, 3707PS, 33.7, 37.6 & 37.7)
6 1001005134
1
RETRIEVAL HITCH, (4014PS & 4017PS)
7 1001095650
AR
LOCTITE 24
FIGURE 1-5. RETRIEVAL HITCH
31200722 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 27
SECTION 1 - FRAME AND ATTACHING PARTS
FIGURE 1-6. PIN HITCH, AUTO HITCH AND PITON FRAME-AUTO HITCH
28 4014PS,4017PS,33.7,37.6,37.7,3707PS,3706PS 31200722
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