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Illustrated Parts Manual
Model
34HA
P/N
3120676
June 27, 2011
REVISION LOG
November 1, 1990 - Original Issue Of Manual
May 31, 1999 - Revised (Manual edited to 0010401 Revision 30) October 9, 2000 - Revised (Manual edited to 0010401 Revision 32) February 2, 2004 - Revised (Manual edited to 0010401 Revision 33) December 12, 2007 - Revised
June 27, 2011 - Revised
3120676 |
A |
REVISION LOG
B |
3120676 |
TABLE OF CONTENTS
FIGURE NO. |
TITLE |
PAGE NO. |
SECTION 1 - FRAME . . . . . . . . . . |
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . .1-1 |
1-1 FRAME, STEERING & DRIVE COMPONENTS, ASSEMBLIES & INSTALLATIONS - FIXED & OSCILLATING AXLES (STANDARD 2WD - DOUBLE ACTING STEER CYLINDER). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2
1-2 FRAME, STEERING & DRIVE COMPONENTS, ASSEMBLIES & INSTALLATIONS - FIXED & OSCILLATING AXLES (OPTIONAL 2WD - SINGLE ACTING STEER CYLINDER). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-6
1-3 FRAME, STEERING & DRIVE COMPONENTS, ASSEMBLIES & INSTALLATIONS -
FIXED & OSCILLATING AXLES (4WD). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-12 1-4 DRIVE HUB ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-16 1-5 DRIVE HUB/BRAKE ASSEMBLY (4WD FRONT) (PRIOR TO DECEMBER 1991) . . . . .1-20 1-6 DRIVE HUB/BRAKE ASSEMBLY (4WD FRONT) (DECEMBER 1991 TO PRESENT) . .1-24 1-7 DRIVE BRAKE ASSEMBLY (PRIOR TO DECEMBER 1991) . . . . . . . . . . . . . . . . . . . . . .1-28 1-8 DRIVE BRAKE ASSEMBLY (DECEMBER 1991 TO S/N 33476) . . . . . . . . . . . . . . . . . . .1-30 1-9 DRIVE BRAKE ASSEMBLY (S/N 33476 TO S/N 56992) . . . . . . . . . . . . . . . . . . . . . . . . .1-32 1-10 DRIVE MOTOR ASSEMBLY (GAS & DIESEL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-34 1-11 DRIVE MOTOR ASSEMBLY (ELECTRIC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-36 1-12 VALVE INSTALLATION (FRAME MOUNTED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-42 1-13 VALVE LOCKOUT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-44 1-14 TOW PACKAGE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-46
SECTION 2 - TURNTABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
2-1 CONTROL VALVES INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2 2-2 CONTROL VALVE ASSEMBLY - 3 & 4 SECTION RACINE BANG-BANG . . . . . . . . . . . .2-6 2-3 CONTROL VALVE ASSEMBLY - 3 SECTION RACINE BANG-BANG . . . . . . . . . . . . . . .2-10 2-4 CONTROL VALVE ASSEMBLY - PROPORTIONAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-14 2-5 VALVE ASSEMBLY - SINGLE STACK RACINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-18 2-6 MODULAR CONTROL VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-20 2-7 SWING DRIVE & BEARING INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-22 2-8 SWING BRAKE ASSEMBLY (MACHINES BUILT THROUGH 1992) . . . . . . . . . . . . . . . .2-26 2-9 SWING MOTOR ASSEMBLY (MACHINES BUILT PRIOR TO 1993) . . . . . . . . . . . . . . . .2-28 2-10 SWING MOTOR ASSEMBLY (MACHINES BUILT 1993 TO PRESENT) . . . . . . . . . . . . .2-30 2-11 ROTARY OIL COUPLING INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-32 2-12 FORD VSG-411 GAS ENGINE INSTALLATION (PRIOR TO JUNE 1995) . . . . . . . . . . . .2-34 2-13 FORD VSG-413 GAS ENGINE INSTALLATION (JUNE 1995 TO PRESENT) . . . . . . . . .2-40 2-14 DUAL FUEL INSTALLATION - FORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-46 2-15 GENERATOR INSTALLATION - 110V (FORD). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-48 2-16 DEUTZ F2L-1011 DIESEL ENGINE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-52 2-17 GENERATOR INSTALLATION - 110V (DEUTZ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-58 2-18 ELECTRIC MOTOR, BATTERIES & CHARGER INSTALLATIONS . . . . . . . . . . . . . . . . .2-62 2-19 BATTERY CHARGER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-66 2-20 CONTACTOR BOX ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-68 2-21 PUMP ASSEMBLY - SUNSTRAND (GAS & DIESEL MACHINES). . . . . . . . . . . . . . . . . .2-70 2-22 PUMP ASSEMBLY - SINGLE SECTION (GAS & DIESEL MACHINES)
(PRIOR TO AUGUST 1992) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-74 2-23 PUMP ASSEMBLY - SINGLE SECTION (GAS & DIESEL MACHINES)
(AUGUST 1992 TO PRESENT). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-76 2-24 PUMP ASSEMBLY - 3 SECTION (ELECTRIC MACHINES). . . . . . . . . . . . . . . . . . . . . . .2-78 2-25 TANK INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-80 2-26 GROUND CONTROL BOX ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-86 2-27 HOODS, LIGHTS & ALARMS INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-90
3120676 |
i |
TABLE OF CONTENTS
FIGURE NO. |
TITLE |
PAGE NO. |
SECTION 3 - BOOM . . . . . . . . . . . |
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . 3-1 |
3-1 TURNTABLE, BOOM & HORIZONTAL LIMIT SWITCH INSTALLATIONS . . . . . . . . . . . 3-2 3-2 BOOM ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
SECTION 4 - PLATFORM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4-1 STANDARD PLATFORM, CONTROLS & SUPPORT INSTALLATIONS . . . . . . . . . . . . . 4-2 4-2 LOW MOUNT PLATFORM, CONTROLS & SUPPORT INSTALLATIONS . . . . . . . . . . . . 4-8 4-3 ROTATOR MOTOR ASSEMBLY (WORM GEAR DRIVE). . . . . . . . . . . . . . . . . . . . . . . . . 4-14 4-4 ROTATOR MOTOR ASSEMBLY (HYDRAULIC PISTON) . . . . . . . . . . . . . . . . . . . . . . . . 4-16 4-5 PLATFORM CONSOLE BOX ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18 4-6 PLATFORM CONSOLE BOX ASSEMBLY (PROPORTIONAL CONTROLS) . . . . . . . . . 4-22 4-7 OPTIONAL COMMON PLATFORM MOUNTED COMPONENTS . . . . . . . . . . . . . . . . . . 4-26
SECTION 5 - CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5-1 AXLE LOCKOUT CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 5-2 LEVEL (PLATFORM) CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4 5-3 LIFT (BOOM) CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6 5-4 ARTICULATE CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8 5-5 STEER CYLINDER ASSEMBLY - 2WD - DOUBLE ROD . . . . . . . . . . . . . . . . . . . . . . . . . 5-10 5-6 STEER CYLINDER ASSEMBLY - 2WD - SINGLE ROD . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12 5-7 STEER CYLINDER ASSEMBLY - 4WD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14 5-8 TELESCOPE CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16 5-9 CYLINDER BELLOWS INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
SECTION 6 - HYDRAULIC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6-1 HYDRAULIC DIAGRAM - AXLE LOCKOUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 6-2 HYDRAULIC DIAGRAM - DRIVE (2WD). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4 6-3 HYDRAULIC DIAGRAM - DRIVE (4WD). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8 6-4 HYDRAULIC DIAGRAM - DRIVE (ELECTRIC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12 6-5 HYDRAULIC DIAGRAM - ROTATOR (HYDRAULIC PISTON) . . . . . . . . . . . . . . . . . . . . . 6-16 6-6 HYDRAULIC DIAGRAM - ROTATOR (WORM GEAR) . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18 6-7 HYDRAULIC DIAGRAM - STANDARD (FORD - DEUTZ). . . . . . . . . . . . . . . . . . . . . . . . . 6-20 6-8 HYDRAULIC DIAGRAM - STANDARD (ELECTRIC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-24 6-9 HYDRAULIC DIAGRAM - PROPORTIONAL CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . 6-28 6-10 HYDRAULIC DIAGRAM - STEER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-32 6-11 HYDRAULIC DIAGRAM - TOW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-34 6-12 HYDRAULIC DIAGRAM - LIFT UP RELIEF (FORD & DEUTZ). . . . . . . . . . . . . . . . . . . . . 6-36 6-13 HYDRAULIC DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-38
SECTION 7 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
7-1 ELECTRICAL DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 7-2 ELECTRICAL DIAGRAM - PLATFORM (ELECTRIC) . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5 7-3 ELECTRICAL DIAGRAM - PLATFORM (FORD & DEUTZ) . . . . . . . . . . . . . . . . . . . . . . . 7-6 7-4 ELECTRICAL DIAGRAM - PLATFORM (PROPORTIONAL CONTROLS) . . . . . . . . . . . . 7-7 7-5 ELECTRICAL DIAGRAM - GROUND CONTROL (ELECTRIC) . . . . . . . . . . . . . . . . . . . . 7-8 7-6 ELECTRICAL DIAGRAM - GROUND CONTROL (FORD) . . . . . . . . . . . . . . . . . . . . . . . . 7-10 7-7 ELECTRICAL DIAGRAM - GROUND CONTROL (FORD WITH PROPORTIONAL
CONTROLS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12 7-8 ELECTRICAL DIAGRAM - GROUND CONTROL (DEUTZ) . . . . . . . . . . . . . . . . . . . . . . . 7-14
ii |
3120676 |
TABLE OF CONTENTS
FIGURE NO. |
TITLE |
PAGE NO. |
7-9 ELECTRICAL DIAGRAM - GROUND CONTROL (DEUTZ WITH PROPORTIONAL CONTROLS). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-16
SECTION 8 - DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1
8-1 DECALS INSTALLATION - STANDARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-2
SECTION 9 - RECOMMENDED SERVICE PARTS STOCK . . . . . . . . . . . . . . . . . . . . . . . . .9-1 SECTION 10 - SPECIAL OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-1 SECTION - INDEX
3120676 |
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TABLE OF CONTENTS
FIGURE NO. |
TITLE |
PAGE NO. |
iv |
3120676 |
SECTION 1 FRAME
TABLE OF CONTENTS
FIGURE |
DESCRIPTION |
|
PAGE |
|
|
|
|
1-1 |
FRAME, STEERING & DRIVE COMPONENTS, ASSEMBLIES & INSTALLATIONS - FIXED |
|
|
|
& OSCILLATING AXLES (STANDARD 2WD - DOUBLE ACTING STEER CYLINDER) . . . . . . |
1-2 |
|
1-2 |
FRAME, STEERING & DRIVE COMPONENTS, ASSEMBLIES & INSTALLATIONS - FIXED |
|
|
|
& OSCILLATING AXLES (OPTIONAL 2WD - SINGLE ACTING STEER CYLINDER) . . . . . . . . |
1-6 |
|
1-3 |
FRAME, STEERING & DRIVE COMPONENTS, ASSEMBLIES & INSTALLATIONS - FIXED |
|
|
|
& OSCILLATING AXLES (4WD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
1-12 |
|
1-4 |
DRIVE HUB ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
1-16 |
|
1-5 |
DRIVE HUB/BRAKE ASSEMBLY (4WD FRONT) (PRIOR TO DECEMBER 1991) . . . . . . . . . . |
1-20 |
|
1-6 |
DRIVE HUB/BRAKE ASSEMBLY (4WD FRONT) (DECEMBER 1991 TO PRESENT) . . . . . . . |
1-24 |
|
1-7 |
DRIVE BRAKE ASSEMBLY (PRIOR TO DECEMBER 1991) . . . . . . . . . . . . . . . . . . . . . . . . . . . |
1-28 |
|
1-8 |
DRIVE BRAKE ASSEMBLY (DECEMBER 1991 TO S/N 33476) . . . . . . . . . . . . . . . . . . . . . . . . |
1-30 |
|
1-9 |
DRIVE BRAKE ASSEMBLY (TO S/N 33476 TO S/N 56992) . . . . . . . . . . . . . . . . . . . . . . . . . . . |
1-32 |
|
1-10 |
DRIVE MOTOR ASSEMBLY (GAS & DIESEL). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
1-34 |
|
1-11 |
DRIVE MOTOR ASSEMBLY (ELECTRIC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
1-36 |
|
1-12 |
VALVE INSTALLATION (FRAME MOUNTED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
1-42 |
|
1-13 |
VALVE LOCKOUT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
1-44 |
|
1-14 |
TOW PACKAGE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
1-46 |
|
S E C T I O N
1
F
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S E C T I O N
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SECTION 1 FRAME
FIGURE 1-1. FRAME, STEERING & DRIVE COMPONENTS, ASSEMBLIES & INSTALLATIONS - FIXED & OSCILLATING AXLES (STANDARD 2WD - DOUBLE ACTING STEER CYLINDER)
1-2 |
3120676 |
SECTION 1 FRAME
.
FIGURE 1-1. FRAME, STEERING & DRIVE COMPONENTS, ASSEMBLIES & INSTALLATIONS - FIXED & OSCILLATING AXLES (STANDARD 2WD - DOUBLE ACTING STEER CYLINDER)
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
|
|
|
|
|
|
FRAME WELDMENT OPTIONS: |
Ref. |
|
|
2360274 |
Frame Weldment (Oscillating) |
1 |
|
|
2360262 |
Frame Weldment (Fixed) |
1 |
|
|
0238747 |
OSCILLATING AXLE INSTALLATION (WITH EQUIPPED) |
Ref. |
A |
1 |
4842982 |
Axle Weldment |
1 |
|
1A |
0238732 |
Mount, Steer Cylinder Assembly (Welded on part) |
2 |
|
1B |
0641822 |
Bolt 1/2”-13NC x 2 3/4” |
4 |
|
1C |
4761800 |
Flatwasher 1/2” |
4 |
|
2 |
4842621 |
Pin, Weldment |
1 |
|
3 |
2160002 |
Fitting, Grease |
1 |
|
4 |
1681785 |
Lockout Cylinder Assembly (See Section 5 for Breakdown) |
2 |
|
5 |
4300034 |
Stud (Weld on Part) |
1 |
|
6 |
4751600 |
Flatwasher 3/8” |
1 |
|
7 |
4761600 |
Lockwasher 3/8” |
1 |
|
8 |
3311601 |
Nut 3/8”-16NC |
1 |
|
9 |
4842794 |
Pin (Bottom) |
2 |
|
10 |
4842622 |
Pin (Top) |
2 |
|
11 |
0641406 |
Bolt 1/4”-20NC x 3/4” |
4 |
|
12 |
4761400 |
Lockwasher 1/4” |
4 |
|
|
0238395 |
STEER & SPINDLE INSTALLATION (STANDARD) |
Ref. |
7 |
|
0252113 |
STEER & SPINDLE INSTALLATION (CSA) |
Ref. |
3 |
51 |
|
Spindle Options: |
2 |
|
|
4130197 |
Spindle (Standard) |
|
|
|
4160263 |
Spindle (CSA) |
|
|
51A |
0960839 |
Bushing, Bronze |
4 |
|
52 |
|
Steer Cylinder Assembly Options: (See Section 5 for Break- |
1 |
|
|
|
down) |
|
|
|
1681814 |
Steer Cylinder Assembly (Prior to S/N 31941) |
|
|
|
1683511 |
Steer Cylinder Assembly (S/N 31941 to Present) |
|
|
53 |
4842860 |
Rod, Tie |
2 |
|
54 |
|
Pin, King Options: |
2 |
|
|
3421340 |
Pin, King (Standard) |
|
|
|
3421965 |
Pin, King (CSA) |
|
|
55 |
0440162 |
Washer, Thrust |
2 |
|
56 |
3300012 |
Lugnut 1/2”-20NF |
18 |
|
57 |
0630137 |
Bolt, Wheel 1/2”-20NF x 1 7/8” (Prior to July 1991) |
18 |
|
58 |
0721004 |
Screw #10-24NC x 1/2” |
6 |
|
59 |
4761000 |
Lockwasher #10 |
6 |
|
60 |
1120019 |
Cap, Hub |
2 |
|
61 |
3322603 |
Nut, Slotted 1”-12NF |
2 |
|
62 |
3450608 |
Pin, Cotter 3/16” x 2” |
2 |
|
63 |
4740001 |
Washer, Hardened |
2 |
|
64 |
4842624 |
End, Tie Rod |
2 |
|
|
|
|
|
|
S E C T I O N
1
F
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3120676 |
1-3 |
S E C T I O N
1
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SECTION 1 FRAME
FIGURE 1-1. FRAME, STEERING & DRIVE COMPONENTS, ASSEMBLIES & INSTALLATIONS - FIXED & OSCILLATING AXLES (STANDARD 2WD - DOUBLE ACTING STEER CYLINDER) (CONTINUED)
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
|
|
|
|
65 |
2780153 |
Hub |
2 |
|
66 |
0440112 |
Cup, Bearing |
4 |
|
67 |
0440113 |
Cone, Bearing |
4 |
|
68 |
3960373 |
Seal, Oil |
2 |
|
69 |
3312205 |
Nut 3/4”-10NC |
6 |
|
70 |
Not Used |
|
|
|
71 |
0642224 |
Bolt 3/4”-10NC x 3” |
4 |
|
72 |
Not Used |
|
|
|
73 |
2160002 |
Fitting, Grease |
2 |
|
74 |
3323003 |
Nut, Slotted 1 1/4”-12NF |
2 |
|
75 |
3450609 |
Pin, Cotter 3/16” x 2 1/4” |
2 |
|
76 |
2160001 |
Fitting, Grease |
4 |
|
77 |
4740156 |
Washer, Thrust |
2 |
|
|
|
TIRE AND WHEEL INSTALLATIONS |
|
|
|
0253132 |
8.75” x 16.75” Pneumatic |
Ref. |
|
|
0253133 |
8.75” x 16.5” Foam-Filled |
Ref. |
|
|
0251499 |
9.50” x 16.5” Pneumatic |
Ref. |
|
101 |
0253130 |
Tire & Wheel Assembly - Pneumatic - 8.75”-16.5” (Front) |
2 |
|
|
4520199 |
Tire - 8.75”-16.5” (Galaxy) |
2 |
|
|
0253131 |
Tire & Wheel Assembly - Foam-Filled - 8.75”-16.5” (Front) |
2 |
|
|
0239396 |
Tire & Wheel Assembly - Pneumatic - 9.5”-16.5” (Front) |
2 |
|
|
4520110 |
Tire - 9.5”-16.5” (General Jumbo GLT) |
2 |
|
102 |
0253130 |
Tire & Wheel Assembly - Pneumatic - 8.75”-16.5” (Rear) |
2 |
|
|
4520199 |
Tire - 8.75”-16.5” (Galaxy) |
2 |
|
|
0253131 |
Tire & Wheel Assembly - Foam-Filled - 8.75”-16.5” (Rear) |
2 |
|
|
0239397 |
Tire & Wheel Assembly - Pneumatic - 9.5”-16.5” (Rear) |
2 |
|
|
4520111 |
Tire - 9.5”-16.5” (General GLT Traction ll) |
2 |
|
|
|
Note: Assemblies may require ballast/foam filling to |
Ref. |
|
|
|
manufacturer’s specifications prior to installing on a |
|
|
|
|
machine. Refer to Operation & Safety or Service & |
|
|
|
|
Maintenance Manuals. Purchase individual tire and/or |
|
|
|
|
rim only if able to foam fill tire & wheel assembly, oth- |
|
|
|
|
erwise, purchase complete assembly. |
|
|
103 |
4842994 |
Rim (9.5”-16.5”) |
4 |
|
104 |
4842561 |
Rim (8.75”-16.5”) |
4 |
|
105 |
4640392 |
Valve |
4 |
|
|
|
|
|
|
1-4 |
3120676 |
SECTION 1 FRAME
FIGURE 1-1. FRAME, STEERING & DRIVE COMPONENTS, ASSEMBLIES & INSTALLATIONS - FIXED & OSCILLATING AXLES (STANDARD 2WD - DOUBLE ACTING STEER CYLINDER) (CONTINUED)
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
|
|
|
|
|
|
WHEEL DRIVE INSTALLATIONS |
Ref. |
|
|
|
Gas & Diesel Options: |
Ref. |
|
|
0250148 |
Prior to S/N 56992 |
Ref. |
6 |
|
0270215 |
S/N 56992 to Present |
Ref. |
1 |
|
0251139 |
Electric |
Ref. |
5 |
151 |
|
Torque Hub Assembly Options: (See Figure 1-4 for Break- |
2 |
|
|
|
down) |
|
|
|
2780169 |
Gas & Diesel |
|
|
|
2780168 |
Electric |
|
|
152 |
|
Drive Motor Assembly Options: |
2 |
|
|
3160158 |
Gas & Diesel (See Figure 1-10 for Breakdown) |
|
|
|
Use |
Electric (See Figure 1-11 for Breakdown) (was p/n |
|
|
|
1001096415 |
3160118) |
|
|
153 |
|
Hardware Options: |
12 |
|
|
0642014 |
Bolt 5/8”-11NC x 1 3/4” (Prior to March 1993) |
|
|
|
0642016 |
Bolt 5/8”-11NC x 2” (March 1993 to Present) |
|
|
154 |
4762000 |
Flatwasher 5/8” |
12 |
|
155 |
|
Hardware Options: |
4 |
|
|
4320008 |
Stud 1/2”-13NC x 6 1/2” (Prior to December 1991) |
|
|
|
4300092 |
Stud 1/2”-13NC x 5 1/2” (December 1991 to S/N 56992) |
|
|
|
4300097 |
Stud 1/2”-13NC x 5 1/2” (S/N 56992 to Present) |
|
|
156 |
4761800 |
Lockwasher 1/2” |
4 |
|
157 |
3300012 |
Nut, Lug 1/2”-20NC |
18 |
|
158 |
|
Drive Brake Assembly Options: |
2 |
|
|
0920072 |
Prior to December 1991 (See Figure 1-7 for Breakdown) |
|
|
|
0920084 |
December 1991 to S/N 33476 (See Figure 1-8 for Break- |
|
|
|
|
down) |
|
|
|
0920110 |
S/N 33476 to S/N 56992 (See Figure 1-9 for Breakdown) |
|
|
|
Use 0920119 |
S/N 56992 to Present (was p/n 0920117) |
|
|
|
7018612 |
Repair Kit - 0920117 & 0920119 Brakes (Includes |
A/R |
|
|
|
Case Seal, Piston Inner & Outer O-Rings & Back-up |
|
|
|
|
Rings, Stator Disc, Rotor Disc, Return Plate, Springs, |
|
|
|
|
Oil Seal, Bearing, 2 Retaining Rings & 2 Mounting |
|
|
|
|
Face Gaskets ) (1 Per Assembly) |
|
|
|
7000731 |
Gasket, Mounting Face |
A/R |
|
|
|
Note: No Other Parts Available. |
|
|
159 |
3311801 |
Nut 1/2”-13NC |
4 |
|
160 |
0100011 |
Loctite #242 (Not Shown) |
A/R |
|
161 |
4751800 |
Flatwasher 1/2” |
4 |
|
162 |
0100019 |
Loctite #271 (Not Shown) |
A/R |
|
|
|
|
|
|
S E C T I O N
1
F
R A M E
3120676 |
1-5 |
S E C T I O N
1
F
R A M E
SECTION 1 FRAME
FIGURE 1-2. FRAME, STEERING & DRIVE COMPONENTS, ASSEMBLIES & INSTALLATIONS - FIXED & OSCILLATING AXLES (OPTIONAL 2WD - SINGLE ACTING STEER CYLINDER)
1-6 |
3120676 |
SECTION 1 FRAME
.
FIGURE 1-2. FRAME, STEERING & DRIVE COMPONENTS, ASSEMBLIES & INSTALLATIONS - FIXED & OSCILLATING AXLES (OPTIONAL 2WD - SINGLE ACTING STEER CYLINDER)
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
|
|
|
|
|
|
FRAME WELDMENT OPTIONS: |
Ref. |
|
|
2360283 |
Frame Weldment (5’-9” With Oscillating Axle & Standard |
1 |
|
|
|
Platform) |
|
|
|
2360288 |
Frame Weldment (5’-9” With Fixed Axle & Standard Platform) |
1 |
|
|
2360321 |
Frame Weldment (5’-9” With Oscillating Axle & Low Mount |
1 |
|
|
|
Platform) |
|
|
|
2360322 |
Frame Weldment (5’-9” With Fixed Axle & Low Mount Plat- |
1 |
|
|
|
form) |
|
|
|
2360330 |
Frame Weldment (6’-6” With 12 x 16.5 Tire Option & Oscillat- |
1 |
|
|
|
ing Axle) |
|
|
|
0251475 |
Frame Weldment (6’-6” With 12 x 16.5 Tire Option & Fixed |
1 |
|
|
|
Axle) |
|
|
|
|
AXLE INSTALLATION OPTIONS: |
Ref. |
|
|
0239196 |
Oscillating Axle - 5’-9” MACHINES (Optional - When |
Ref. |
B |
|
|
Equipped) |
|
|
|
0251246 |
Oscillating Axle - 6’-6” MACHINES (Optional - When |
Ref. |
C |
|
|
Equipped) |
|
|
|
0251487 |
Fixed Axle - 6’-6” MACHINES (12” x 16.5” Tires) |
Ref. |
A |
1 |
|
Axle Options: |
1 |
|
|
4843094 |
5’-9” Machines |
|
|
|
4843728 |
6’-6” Machines |
|
|
2 |
1681785 |
Lockout Cylinder Assembly - Oscillating Axle Only (See |
2 |
|
|
|
Section 5 for Breakdown) |
|
|
3 |
|
Hardware Options: |
1 |
|
|
4300034 |
Stud (Welded on Part) (5’-9” Machines Only) |
|
|
|
0641610 |
Bolt 3/8”-16NC x 1 1/4” (6’-6” Machines Only) |
|
|
4 |
|
Hardware Options: |
1 |
|
|
4751600 |
Flatwasher 3/8” (5’-9” Machines Only) |
|
|
|
4740185 |
Flatwasher 3/8” (Hardened) (6’-6” Machines Only) |
|
|
5 |
4761600 |
Lockwasher 3/8” |
1 |
|
6 |
|
Top Weldment, Pin Options: |
2 |
|
|
4842622 |
5’-9” Machines |
|
|
|
4842794 |
6’-6” Machines |
|
|
7 |
2160002 |
Fitting, Grease |
1 |
|
8 |
4842621 |
Weldment, Pin |
1 |
|
9 |
0641406 |
Bolt 1/4”-20NC x 3/4” (Oscillating Axle Only) |
4 |
|
10 |
4761400 |
Lockwasher 1/4” (Oscillating Axle Only) |
4 |
|
11 |
|
Bottom Weldment, Pin Options: (Oscillating Axle Only) |
2 |
|
|
4842794 |
5’-9” Machines |
|
|
|
4843286 |
6’-6” Machines |
|
|
12 |
3311601 |
Nut 3/8”-16NC (5’-9” Machines Only) |
1 |
|
13 |
Not Used |
|
|
|
14 |
4751400 |
Flatwasher 1/4” (Oscillating Axle Only) |
4 |
|
|
|
|
|
|
S E C T I O N
1
F
R A M E
3120676 |
1-7 |
S E C T I O N
1
F
R A M E
SECTION 1 FRAME
FIGURE 1-2. FRAME, STEERING & DRIVE COMPONENTS, ASSEMBLIES & INSTALLATIONS - FIXED & OSCILLATING AXLES (OPTIONAL 2WD - SINGLE ACTING STEER CYLINDER)
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
|
|
|
|
|
|
STEERING & SPINDLE INSTALLATION OPTIONS: |
Ref. |
|
|
0239197 |
5’-9” MACHINES - Standard |
Ref. |
E |
|
0252114 |
5’-9” MACHINES - CSA |
Ref. |
C |
|
0251248 |
6’-6” MACHINES - Standard |
Ref. |
E |
|
0252115 |
6’-6” MACHINES - CSA |
Ref. |
D |
51 |
|
Spindle (Right Side) Options: |
1 |
|
|
4130207 |
5’-9” Machines - Standard |
|
|
|
4130264 |
5’-9” Machines - CSA |
|
|
|
4130160 |
6’-6” Machines - Standard |
|
|
|
4130267 |
6’-6” Machines - CSA |
|
|
51A |
|
Bushing, Bronze (2 Per Spindle) Options: |
4 |
|
|
0960839 |
5’-9” Machines |
|
|
|
0960523 |
6’-6” Machines |
|
|
52 |
|
Spindle (Left Side) Options: |
1 |
|
|
4130210 |
5’-9” Machines - Standard |
|
|
|
4130265 |
5’-9” Machines - CSA |
|
|
|
4130161 |
6’-6” Machines - Standard |
|
|
|
4130268 |
6’-6” Machines - CSA |
|
|
52A |
|
Bushing, Bronze (2 Per Spindle) Options: |
4 |
|
|
0960839 |
5’-9” Machines |
|
|
|
0960523 |
6’-6” Machines |
|
|
53 |
|
Hub, Front Wheel Options: |
2 |
|
|
2780153 |
5’-9” Machines |
|
|
|
2780091 |
6’-6” Machines |
|
|
54 |
2160002 |
Fitting, Grease |
A/R |
|
55 |
1682020 |
Steer Cylinder Assembly (See Section 5 for Breakdown) |
1 |
|
56 |
|
Tie-Rod Options: |
1 |
|
|
3840962 |
5’-9” Machines |
|
|
|
3841086 |
6’-6” Machines |
|
|
57 |
0630137 |
Bolt, Wheel 1/2”-20NF x 1 7/8” (Prior to August 1991) |
18 |
|
58 |
3300012 |
Nut, Lug 1/2”-20NF |
18 |
|
59 |
|
Screw Options: |
6 |
|
|
0721004 |
Screw #10-24NC x 1/2” (Prior to November 1991) |
|
|
|
0721003 |
Screw #10-24NC x 3/8” (November 1991 to Present) |
|
|
60 |
4761000 |
Lockwasher #10 |
6 |
|
61 |
|
Cap, Hub Options: |
2 |
|
|
1120019 |
5’-9” Machines |
|
|
|
1120032 |
6’-6” Machines |
|
|
62 |
|
Pin, Cotter Options: |
2 |
|
|
3450608 |
Pin, Cotter 3/16”-2” - 5’-9” Machines |
|
|
|
3450810 |
Pin, Cotter 1/4”-2 1/2” - 6’-6” Machines |
|
|
63 |
|
Nut, Slotted Options: |
2 |
|
|
3322603 |
Nut, Slotted 1”-12NF (5’-9” Machines) |
|
|
|
3300208 |
Nut, Slotted 1 1/2”-12NF (6’-6” Machines) |
|
|
64 |
|
Washer, Hardened Options: |
2 |
|
|
4740001 |
5’-9” Machines |
|
|
|
4740016 |
6’-6” Machines |
|
|
|
|
|
|
|
1-8 |
3120676 |
SECTION 1 FRAME
FIGURE 1-2. FRAME, STEERING & DRIVE COMPONENTS, ASSEMBLIES & INSTALLATIONS - FIXED & OSCILLATING AXLES (OPTIONAL 2WD - SINGLE ACTING STEER CYLINDER)
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
|
|
|
|
65 |
|
Cup, Bearing Options: |
4 |
|
|
0440112 |
5’-9” Machines |
|
|
|
0440018 |
6’-6” Machines |
|
|
66 |
|
Cone, Bearing Options: |
4 |
|
|
0440113 |
5’-9” Machines |
|
|
|
0440019 |
6’-6” Machines |
|
|
67 |
|
Seal, Hub Options: |
2 |
|
|
3960373 |
5’-9” Machines |
|
|
|
3960098 |
6’-6” Machines |
|
|
68 |
|
Nut, Slotted Options: |
2 |
|
|
3323003 |
Nut, Slotted 1 1/4”-12NF (5’-9” Machines) |
|
|
|
3313403 |
Nut, Slotted 1 1/2”-6NF (6’-6” Machines) |
|
|
69 |
|
Pin, Cotter Options: |
2 |
|
|
3450609 |
Pin, Cotter 3/16”-2 1/4” (5’-9” Machines) |
|
|
|
3451012 |
Pin, Cotter 5/16”-3” (6’-6” Machines) (Prior to June 1994) |
|
|
|
3451010 |
Pin, Cotter 5/16”-2 1/2” (6’-6” Machines) (June 1994 to |
|
|
|
|
Present) |
|
|
70 |
|
Pin, King Options: |
2 |
|
|
3421340 |
5’-9” Machines - Standard |
|
|
|
3421965 |
5’-9” Machines - CSA |
|
|
|
3421243 |
6’-6” Machines - Standard (Prior to S/N 27273) |
|
|
|
3422261 |
6’-6” Machines - Standard (S/N 27273 to Present) |
|
|
|
3421946 |
6’-6” Machines - CSA (Prior to S/N 27273) |
|
|
|
3421835 |
6’-6” Machines - CSA (S/N 27273 to Present) |
|
|
71 |
|
Washer, Thrust Options: |
2 |
|
|
0440162 |
5’-9” Machines |
|
|
|
0440183 |
6’-6” Machines |
|
|
72 |
3431622 |
Pin, Clevis |
1 |
|
73 |
|
Pin, Cotter |
1 |
|
|
3450606 |
Prior to September 1991 |
|
|
|
3450608 |
September 1991 to Present |
|
|
74 |
4712600 |
Flatwasher 1” (Narrow) |
1 |
|
75 |
0440091 |
Washer, Thrust |
3 |
|
76 |
|
Bolt Options: |
2 |
|
|
0642628 |
Bolt 1”-8NC x 3 1/2” (5’-9” Machines) |
|
|
|
0630425 |
Bolt 1”-8NC x 3 3/4” (6’-6” Machines) |
|
|
77 |
|
End, Tie-Rod (Right Side) Options: |
1 |
|
|
0560805 |
5’-9” Machines |
|
|
|
0560605 |
6’-6” Machines |
|
|
78 |
3312602 |
Nut, Jam 1”-8NC |
2 |
|
79 |
3300175 |
Locknut 1”-14NC |
1 |
|
80 |
|
End, Tie-Rod (Left Side) Options: |
1 |
|
|
0560804 |
5’-9” Machines |
|
|
|
0560714 |
6’-6” Machines |
|
|
81 |
3300229 |
Nut, Jam 1 1/4”-12NF (Left Hand Threads) |
1 |
|
82 |
3323002 |
Nut, Jam 1 1/4”-12NF (Right Hand Threads) |
1 |
|
83 |
2160003 |
Fitting, Grease 45 |
3 |
|
84 |
4640812 |
Valve, Relief (6’-6” Machines Only) |
2 |
|
|
|
|
|
|
S E C T I O N
1
F
R A M E
3120676 |
1-9 |
S E C T I O N
1
F
R A M E
SECTION 1 FRAME
FIGURE 1-2. FRAME, STEERING & DRIVE COMPONENTS, ASSEMBLIES & INSTALLATIONS - FIXED & OSCILLATING AXLES (OPTIONAL 2WD - SINGLE ACTING STEER CYLINDER)
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
|
|
|
|
85 |
3780183 |
O-Ring (6’-6” Machines Only) |
4 |
|
|
|
TIRE AND WHEEL INSTALLATIONS |
|
|
|
0251370 |
5’-9” Machines With 6.5” x 16” Solid Tires |
Ref. |
|
|
0253132 |
5’-9” Machines With 8.75” x 16.5” Pneumatic Tires |
Ref. |
|
|
0253133 |
5’-9” Machines With Foam-Filled Tires |
Ref. |
|
|
0251499 |
Machines With 9.5” x 16.5” Pneumatic Tires |
Ref. |
|
|
0251261 |
6’-6” Machines With 12” x 16.5” Pneumatic Tires |
Ref. |
|
101 |
0253130 |
Tire & Wheel Assembly - Pneumatic - 8.75”-16.5” (Front) |
2 |
|
|
|
(5’-9” Machines) |
|
|
|
4520199 |
Tire - 8.75”-16.5” (Galaxy) |
2 |
|
|
0253131 |
Tire & Wheel Assembly - Foam-Filled - 8.75”-16.75” (Front) |
2 |
|
|
|
(5’-9” Machines) |
|
|
|
4520131 |
Tire & Wheel Assembly - Solid - 6.5”-16” (Front) (5’-9” |
2 |
|
|
|
Machines) |
|
|
|
|
Note: Foam-filled tire and wheel assemblies are serviced |
|
|
|
|
as assemblies only. |
|
|
|
0239396 |
Tire & Wheel Assembly - Pneumatic - 9.5”-16.5” (Front) |
2 |
|
|
4520110 |
Tire - 9.5”-16.5” (General Jumbo GLT) |
2 |
|
|
0251260 |
Tire & Wheel Assembly - Pneumatic - 12”-16.5” (LH Front) |
1 |
|
|
|
(6’-6” Machines) |
|
|
|
4520129 |
Tire - 12”-16.5” |
1 |
|
|
0251259 |
Tire & Wheel Assembly - Pneumatic - 12”-16.5” (RH Front) |
1 |
|
|
|
(6’-6” Machines) |
|
|
|
4520129 |
Tire - 12”-16.5” |
1 |
|
102 |
0253130 |
Tire & Wheel Assembly - Pneumatic - 8.75”-16.5” (Rear) |
2 |
|
|
|
(5’-9” Machines) |
|
|
|
4520199 |
Tire - 8.75”-16.5” (Galaxy) |
2 |
|
|
0253131 |
Tire & Wheel Assembly - Foam-Filled - 8.75”-16.75” (Rear) |
2 |
|
|
|
(5’-9” Machines) |
|
|
|
4520131 |
Tire & Wheel Assembly - Solid - 6.5”-16” (Front) (5’-9” |
2 |
|
|
|
Machines) |
|
|
|
|
Note: Foam-filled tire and wheel assemblies are serviced |
|
|
|
|
as assemblies only. |
|
|
|
0239397 |
Tire & Wheel Assembly - Pneumatic - 9.5”-16.5” (Rear) |
2 |
|
|
4520111 |
Tire - 9.5”-16.5” (General GLT Traction ll) |
2 |
|
|
0251260 |
Tire & Wheel Assembly - Pneumatic - 12”-16.5” (LH Rear) |
1 |
|
|
|
(6’-6” Machines) |
|
|
|
4520129 |
Tire - 12”-16.5” |
1 |
|
|
0251259 |
Tire & Wheel Assembly - Pneumatic - 12”-16.5” (RH Rear) |
1 |
|
|
|
(6’-6” Machines) |
|
|
|
4520129 |
Tire - 12”-16.5” |
1 |
|
103 |
|
Rim Options: |
4 |
|
|
4842561 |
8.75”-16.5” |
|
|
|
4842994 |
9.5”-16.5” |
|
|
|
4860126 |
12”-16.5” |
|
|
|
|
|
|
|
1-10 |
3120676 |
SECTION 1 FRAME
FIGURE 1-2. FRAME, STEERING & DRIVE COMPONENTS, ASSEMBLIES & INSTALLATIONS - FIXED & OSCILLATING AXLES (OPTIONAL 2WD - SINGLE ACTING STEER CYLINDER)
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
|
|
|
|
104 |
|
Valve Options: |
4 |
|
|
4640392 |
5’-9” Machines |
|
|
|
4640113 |
6’-6” Machines |
|
|
|
|
WHEEL DRIVE INSTALLATIONS |
Ref. |
|
|
|
Gas & Diesel Options: |
Ref. |
|
|
0250148 |
Prior to S/N 56992 |
Ref. |
6 |
|
0270215 |
S/N 56992 to Present |
Ref. |
1 |
|
0251139 |
Electric |
Ref. |
5 |
151 |
|
Torque Hub Assembly Options: (See Figure 1-4 for Break- |
2 |
|
|
|
down) |
|
|
|
2780169 |
Gas & Diesel |
|
|
|
2780168 |
Electric |
|
|
152 |
|
Drive Motor Assembly Options: |
2 |
|
|
3160158 |
Gas & Diesel (See Figure 1-10 for Breakdown) |
|
|
|
Use |
Electric (See Figure 1-11 for Breakdown) (was p/n |
|
|
|
1001096415 |
3160118) |
|
|
153 |
|
Hardware Options: |
12 |
|
|
0642014 |
Bolt 5/8”-11NC x 1 3/4” (Prior to March 1993) |
|
|
|
0642016 |
Bolt 5/8”-11NC x 2” (March 1993 to Present) |
|
|
154 |
4762000 |
Flatwasher 5/8” |
12 |
|
155 |
|
Hardware Options: |
4 |
|
|
4320008 |
Stud 1/2”-13NC x 6 1/2” (Prior to December 1991) |
|
|
|
4300092 |
Stud 1/2”-13NC x 5 1/2” (December 1991 to S/N 56992) |
|
|
|
4300097 |
Stud 1/2”-13NC x 5 1/2” (S/N 56992 to Present) |
|
|
156 |
4761800 |
Lockwasher 1/2” |
4 |
|
157 |
3300012 |
Nut, Lug 1/2”-20NC |
18 |
|
158 |
|
Drive Brake Assembly Options: |
2 |
|
|
0920072 |
Prior to December 1991 (See Figure 1-7 for Breakdown) |
|
|
|
0920084 |
December 1991 to S/N 33476 (See Figure 1-8 for Break- |
|
|
|
|
down) |
|
|
|
0920110 |
S/N 33476 to S/N 56992 (See Figure 1-9 for Breakdown) |
|
|
|
Use 0920119 |
S/N 56992 to Present (was p/n 0920117) |
|
|
|
7018612 |
Repair Kit - 0920117 & 0920119 Brakes (Includes |
A/R |
|
|
|
Case Seal, Piston Inner & Outer O-Rings & Back-up |
|
|
|
|
Rings, Stator Disc, Rotor Disc, Return Plate, Springs, |
|
|
|
|
Oil Seal, Bearing, 2 Retaining Rings & 2 Mounting |
|
|
|
|
Face Gaskets ) (1 Per Assembly) |
|
|
|
7000731 |
Gasket, Mounting Face |
A/R |
|
|
|
Note: No Other Parts Available. |
|
|
159 |
3311801 |
Nut 1/2”-13NC |
4 |
|
160 |
0100011 |
Loctite #242 (Not Shown) |
A/R |
|
161 |
4751800 |
Flatwasher 1/2” |
4 |
|
162 |
0100019 |
Loctite #271 (Not Shown) |
A/R |
|
|
|
|
|
|
S E C T I O N
1
F
R A M E
3120676 |
1-11 |
S E C T I O N
1
F
R A M E
SECTION 1 FRAME
FIGURE 1-3. FRAME, STEERING & DRIVE COMPONENTS, ASSEMBLIES & INSTALLATIONS - FIXED & OSCILLATING AXLES (4WD)
1-12 |
3120676 |
SECTION 1 FRAME
.
FIGURE 1-3. FRAME, STEERING & DRIVE COMPONENTS, ASSEMBLIES & INSTALLATIONS - FIXED & OSCILLATING AXLES (4WD)
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
|
|
|
|
|
|
FRAME WELDMENT OPTIONS: |
Ref. |
|
|
2360330 |
Frame Weldment (4WD Oscillating Axle) |
1 |
|
|
0254832 |
FIXED AXLE INSTALLATION |
Ref. |
|
|
0251270 |
OSCILLATING AXLE INSTALLATION (OPTIONAL) |
Ref. |
B |
1 |
4843732 |
Weldment, Axle |
1 |
|
2 |
1681785 |
Lockout Cylinder Assembly (Oscillating Axle Only) (See Sec- |
2 |
|
|
|
tion 5 for Breakdown) |
|
|
3 |
0641610 |
Bolt 3/8”-16NC x 1 1/4” |
1 |
|
4 |
4751600 |
Flatwasher 3/8” |
A/R |
|
5 |
4761600 |
Lockwasher 3/8” |
1 |
|
6 |
3422794 |
Pin (Bottom) (Oscillating Axle Only) |
1 |
|
7 |
2160002 |
Fitting, Grease |
1 |
|
8 |
4842621 |
Pin |
1 |
|
9 |
0641406 |
Bolt 1/4”-20NC x 3/4” (Oscillating Axle Only) |
1 |
|
10 |
4761400 |
Lockwasher 1/4” (Oscillating Axle Only) |
1 |
|
11 |
4843286 |
Pin (Top) (Oscillating Axle Only) |
1 |
|
12 |
0560913 |
Block (Fixed Axle Only) |
2 |
|
13 |
0641618 |
Bolt 3/8”-16NC x 2 1/4” (Fixed Axle Only) |
4 |
|
14 |
4070224 |
Shim (Fixed Axle Only) |
A/R |
|
15 |
4070225 |
Shim (Fixed Axle Only) |
A/R |
|
16 |
0100019 |
Loctite #271 (Fixed Axle) (Not Shown) |
A/R |
|
|
|
STEERING & SPINDLE INSTALLATION |
Ref. |
|
|
0251271 |
STEERING & SPINDLE INSTALLATION |
Ref. |
D |
|
0252116 |
STEERING & SPINDLE INSTALLATION (CSA) |
Ref. |
D |
51 |
4130221 |
Spindle (Right Side) |
1 |
|
52 |
4130222 |
Spindle (Left Side) |
1 |
|
53 |
1681555 |
Steer Cylinder Assembly (See Section 5 for Breakdown) |
1 |
|
54 |
3841087 |
Tie-Rod |
1 |
|
55 |
0560714 |
Block, Tie-Rod (Left Side) |
1 |
|
56 |
3300229 |
Nut, Jam 1 1/4”-12NF (Left Hand Threads) |
1 |
|
57 |
0560605 |
Block, Tie-Rod (Right Side) |
1 |
|
58 |
3323002 |
Nut, Jam 1 1/4”-12NF (Right Hand Threads) |
1 |
|
59 |
3300175 |
Nut, Special |
3 |
|
60 |
0440091 |
Washer, Thrust |
3 |
|
61 |
2160002 |
Fitting, Grease |
3 |
|
62 |
2160003 |
Fitting, Grease - 45 |
4 |
|
63 |
0440161 |
Bearing, Thrust |
4 |
|
64 |
|
Plate, Cover Options: |
4 |
|
|
3530244 |
Prior to July 1992 |
|
|
|
3536411 |
July 1992 to Present |
|
|
|
|
|
|
|
S E C T I O N
1
F
R A M E
3120676 |
1-13 |
S E C T I O N
1
F
R A M E
SECTION 1 FRAME
FIGURE 1-3. FRAME, STEERING & DRIVE COMPONENTS, ASSEMBLIES & INSTALLATIONS - FIXED & OSCILLATING AXLES (4WD)
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
|
|
|
|
65 |
|
Hardware Options: |
A/R |
|
|
0641404 |
Bolt 1/4”-20NC x 1/2” (Prior to July 1992) |
A/R |
|
|
2080024 |
Fastener (July 1992 to April 1994) |
A/R |
|
|
4300106 |
Grooved Stud (April 1994 to Present) |
16 |
|
66 |
4761400 |
Lockwasher 1/4” (Prior to July 1992) |
2 |
|
67 |
3431622 |
Pin, Clevis |
1 |
|
68 |
|
Flatwasher 1” Options: |
1 |
|
|
4740230 |
Prior to August 1994 |
|
|
|
4713000 |
August 1994 to Present |
|
|
69 |
3450606 |
Pin, Cotter |
1 |
|
70 |
0641608 |
Bolt 3/8”-16NC x 1” |
8 |
|
71 |
4761600 |
Lockwasher 3/8” |
8 |
|
72 |
1380124 |
Clip, Retainer (Not Shown) |
8 |
|
73 |
4920096 |
Wire, Safety |
A/R |
|
74 |
|
Pin, King Options: |
4 |
|
|
Use 3421190 |
ANSI (Was P/N 3421887) (Prior to S/N 24511) |
|
|
|
3421190 |
ANSI & CSA (S/N 24511 to Present) |
|
|
|
|
TIRE AND WHEEL INSTALLATIONS |
|
|
|
0251261 |
12” x 16.5” NHX Pneumatic Tires |
Ref. |
|
|
0253132 |
8.75” x 16.5” Pneumatic Tires |
Ref. |
|
|
0254451 |
12” x 16.2” NHS Lug Foam-Filled Tires |
Ref. |
|
101 |
|
Tire & Wheel Assembly Options: |
|
|
|
0251260 |
12” x 16.5” NHS Pneumatic (Left Side) |
2 |
|
|
4520129 |
Tire 12” x 16.5” NHS |
1 |
|
|
0251259 |
12” x 16.5” NHS Pneumatic (Right Side) |
2 |
|
|
4520129 |
Tire 12” x 16.5” NHS |
1 |
|
|
0253130 |
8.75” x 16.5” Pneumatic |
4 |
|
|
4520199 |
Tire 8.75” x 16.5” |
1 |
|
|
0254449 |
12” x 16.5” NHS Lug Foam-Filled (Right Side) |
2 |
|
|
0254450 |
12” x 16.5” NHS Lug Foam-Filled (Left Side) |
2 |
|
|
|
Note: Foam-filled tire and wheel assemblies are serviced |
|
|
|
|
as assemblies only. |
|
|
102 |
|
Rim Options: |
1 |
|
|
4860126 |
12” x 16.5” |
|
|
|
4842561 |
8.75” x 16.5” |
|
|
103 |
|
Valve, Air Options: |
1 |
|
|
4640113 |
12” x 16.5” |
|
|
|
4640392 |
8.75” x 16.5” |
|
|
|
|
|
|
|
1-14 |
3120676 |
SECTION 1 FRAME
FIGURE 1-3. FRAME, STEERING & DRIVE COMPONENTS, ASSEMBLIES & INSTALLATIONS - FIXED & OSCILLATING AXLES (4WD)
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
|
|
|
|
|
|
WHEEL DRIVE INSTALLATIONS |
Ref. |
|
|
0250093 |
Prior to S/N 56992 |
Ref. |
9 |
|
0270122 |
S/N 56992 to Present |
Ref. |
1 |
151 |
|
Drive Hub/Brake Assembly - Front Options: |
2 |
|
|
2780172 |
Prior to December 1991 (See Figure 1-5 for Breakdown) |
|
|
|
2780191 |
December 1991 to Present (See Figure 1-6 for Break- |
|
|
|
|
down) |
|
|
152 |
3160158 |
Drive Motor Assembly - Front (See Figure 1-10 for Break- |
4 |
|
|
|
down) |
|
|
153 |
|
Bolt Options: |
24 |
|
|
0642014 |
Bolt 5/8”-11NC x 1 3/4” (Prior to September 1991) |
|
|
|
0642016 |
Bolt 5/8”-11NC x 2” (September 1991 to Present) |
|
|
154 |
4762000 |
Flatwasher 5/8” |
24 |
|
155 |
0641810 |
Bolt 1/2”-13NC x 1 1/4” |
4 |
|
156 |
4761800 |
Lockwasher 1/2” |
8 |
|
157 |
3300012 |
Nut, Wheel |
36 |
|
158 |
2780167 |
Drive Hub Assembly - Rear (See Figure 1-4 for Breakdown) |
2 |
|
159 |
|
Bolt Options: |
4 |
|
|
0641848 |
Bolt 1/2”-13NC x 6” (Prior to December 1991) |
|
|
|
0641844 |
Bolt 1/2”-13NC x 5 1/2” (December 1991 to S/N 56992) |
|
|
|
0641840 |
Bolt 1/2”-13NC x 5” (S/N 56992 to Present) |
|
|
160 |
|
Drive Brake Assembly Options: |
2 |
|
|
0920072 |
Prior to December 1991 (See Figure 1-7 for Breakdown) |
|
|
|
0920084 |
December 1991 to S/N 33476 (See Figure 1-8 for Break- |
|
|
|
|
down) |
|
|
|
0920110 |
S/N 33476 to S/N 56992 (See Figure 1-9 for Breakdown) |
|
|
|
Use 0920119 |
S/N 56992 to Present (was p/n 0920117) |
|
|
|
7018612 |
Repair Kit - 0920117 & 0920119 Brakes (Includes |
A/R |
|
|
|
Case Seal, Piston Inner & Outer O-Rings & Back-up |
|
|
|
|
Rings, Stator Disc, Rotor Disc, Return Plate, Springs, |
|
|
|
|
Oil Seal, Bearing, 2 Retaining Rings & 2 Mounting |
|
|
|
|
Face Gaskets ) (1 Per Assembly) |
|
|
|
7000731 |
Gasket, Mounting Face |
A/R |
|
|
|
Note: No Other Parts Available. |
|
|
|
|
|
|
|
S E C T I O N
1
F
R A M E
3120676 |
1-15 |
|
SECTION 1 FRAME |
S |
FIGURE 1-4. DRIVE HUB ASSEMBLY |
E |
|
C |
|
T |
|
I |
|
O |
|
N |
|
1 |
|
F |
|
R |
|
A |
|
M |
|
E |
|
|
|
1-16 |
3120676 |
SECTION 1 FRAME
.
FIGURE 1-4. DRIVE HUB ASSEMBLY
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
|
|
|
|
|
|
DRIVE HUB ASSEMBLIES |
Ref. |
|
|
2780169 |
2WD Gas & Diesel |
Ref. |
|
|
2780168 |
2WD Electric |
Ref. |
|
|
2780167 |
4WD (Rear) |
Ref. |
|
1 |
7000206 |
Coupling |
1 |
|
|
|
Hub - Spindle Sub-Assembly |
|
|
2 |
7001997 |
Spindle |
1 |
|
3 |
7001998 |
Seal |
1 |
|
4 |
Kit |
Cone, Bearing |
1 |
|
5 |
Kit |
Cup, Bearing |
1 |
|
6 |
7007697 |
Bolt, Wheel |
9 |
|
7 |
7000242 |
Plug, Pipe |
2 |
|
8 |
7007601 |
Hub |
1 |
|
9 |
7000257 |
Cup, Bearing |
1 |
|
10 |
7000258 |
Cone, Bearing |
1 |
|
11 |
7000232 |
Spacer |
1 |
|
12 |
7000229 |
Ring, Retaining |
1 |
|
13 |
7000246 |
Gear, Internal |
1 |
|
14 |
|
Input Shaft Assembly Options: (See Items 201-204 for Break- |
1 |
|
|
|
down) |
|
|
15 to 17 |
Not Used |
|
|
|
18 |
7000253 |
Washer, Thrust |
1 |
|
19 |
|
Spacer Options: |
1 |
|
|
7000252 |
Drive Hub Assemblies - 2780169 & 2780168 |
|
|
|
7007653 |
Drive Hub Assembly - 2780167 |
|
|
20 |
|
Gear, Input Options: |
1 |
|
|
7000251 |
Drive Hub Assembly - 2780169 |
|
|
|
7000201 |
Drive Hub Assembly - 2780168 |
|
|
|
7007652 |
Drive Hub Assembly - 2780167 |
|
|
21 |
7007654 |
Spacer (Drive Hub Assembly - 2780167 Only) |
1 |
|
|
|
Carrier Assembly Options: |
1 |
|
|
7000247 |
Drive Hub Assemblies - 2780169 & 2780167 |
|
|
|
7000202 |
Drive Hub Assembly - 2780168 |
|
|
22 |
7001931 |
Carrier |
1 |
|
23 |
7001911 |
Shaft |
3 |
|
24 |
7001913 |
Pin, Roll |
3 |
|
25 |
7001985 |
Washer, Thrust |
6 |
|
26 |
7001909 |
Roller, Needle |
96 |
|
27 |
7000263 |
Spacer |
3 |
|
28 |
|
Gear, Cluster Options: |
3 |
|
|
7001912 |
Drive Hub Assemblies - 2780169 & 2780167 |
|
|
|
7007643 |
Drive Hub Assembly - 2780168 |
|
|
29 |
7000230 |
O-Ring |
2 |
|
30 |
|
Gear, Ring Options: |
1 |
|
|
7000248 |
Drive Hub Assemblies - 2780169 & 2780167 |
|
|
|
7000203 |
Drive Hub Assembly - 2780168 |
|
|
|
|
|
|
|
S E C T I O N
1
F
R A M E
3120676 |
1-17 |
S E C T I O N
1
F
R A M E
SECTION 1 FRAME
FIGURE 1-4. DRIVE HUB ASSEMBLY
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
|
|
|
|
31 |
7000253 |
Washer, Thrust |
1 |
|
32 |
|
Cover Assembly (Includes Items 101-108) |
1 |
|
33 to 39 |
Not Used |
|
|
|
40 |
|
Bolt Options: |
12 |
|
|
7000217 |
Production Cast Cover |
|
|
|
7017067 |
Post Production Aluminum Cover |
|
|
41 |
|
Hardware Options: |
4 |
|
|
7000214 |
Bolt, Shoulder (Production Cast Cover) |
|
|
|
7017080 |
Dowel Pin (Post Production Aluminum Cover) |
|
|
42 |
7007603 |
Flatwasher |
16 |
|
|
|
— — — — — — — — — — |
|
|
|
7010429 |
Bearing Kit (Includes Items 4 & 5) |
1 |
|
|
|
COVER ASSEMBLY |
Ref. |
|
|
See Kit Options |
Production Cast Cover |
|
|
|
See Kit Options |
Post Production Aluminum Cover |
|
|
101 |
|
Cover Options: |
1 |
|
|
See Kit Options |
Production Cast Cover (Was p/n 7000226) |
|
|
|
7017091 |
Post Production Aluminum Cover |
|
|
102 |
|
O-Ring Options: |
1 |
|
|
Kit |
Production Cast Cover |
|
|
|
7017070 |
Post Production Aluminum Cover |
|
|
103 |
|
Cap, Cover |
1 |
|
|
Kit |
Production Cast Cover |
|
|
|
Not Required |
Post Production Aluminum Cover |
|
|
104 |
|
O-Ring Options: |
1 |
|
|
Kit |
Production Cast Cover |
|
|
|
7017095 |
Post Production Aluminum Cover |
|
|
105 |
|
Rod, Disconnect Options: |
1 |
|
|
Kit |
Production Cast Cover |
|
|
|
7017092 |
Post Production Aluminum Cover |
|
|
106 |
|
Cap, Disconnect |
1 |
|
|
Kit |
Production Cast Cover |
|
|
|
7017093 |
Post Production Aluminum Cover |
|
|
107 |
|
Bolt Options: |
A/R |
|
|
7000216 |
Production Cast Cover |
4 |
|
|
7000216 |
Post Production Aluminum Cover |
2 |
|
108 |
|
Plug, Pipe Options: |
A/R |
|
|
7000243 |
Production Cast Cover |
1 |
|
|
7017094 |
Post Production Aluminum Cover |
2 |
|
|
|
|
|
|
1-18 |
3120676 |
|
|
SECTION 1 FRAME |
|
|
|
S |
|
FIGURE 1-4. DRIVE HUB ASSEMBLY |
|
|
|
|
|||
|
|
|
|
|
|
E |
|
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
C |
|
|
|
|
|||||
|
|
|
|
|
|
T |
|
|
|
INPUT SHAFT ASSEMBLY |
Ref. |
|
|
|
|
|
|
|
|
|
|
||
|
7000250 |
2WD |
Ref. |
|
|
I |
|
|
7007650 |
4WD |
Ref. |
|
|
|
|
201 |
|
Shaft Options: |
1 |
|
|
O |
|
|
|
|
N |
|
|||
|
7000260 |
2WD |
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7007651 |
4WD |
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|
1 |
|
202 |
7000263 |
Spacer |
2 |
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||||
203 |
7000262 |
Spring |
1 |
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|
204 |
7000261 |
Ring, Retaining |
1 |
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|
F |
|
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|
— — — — — — — — — — |
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Kit Options: |
Ref. |
|
|
R |
|
|
7010429 |
Bearing Kit (Includes Items 4 and 5) |
1 |
|
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|
|
|
2900034 |
Seal Kit (Includes Items 3, 11, 12 and 29) |
1 |
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A |
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Cover Kit Options: |
1 |
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M |
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|
No Longer |
Production Cast Cover (Was p/n 7001989) |
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E |
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|
Available |
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7017099 |
Aluminum Replacement for Production Cast Cover |
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|
(Includes 29, 31 (Spacer), 40, 41 (Dowel Pins), 101, |
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102 & 104-108) |
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|
7017090 |
Post Production Aluminum Cover (Includes 29, 101 & |
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104-107) |
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3120676 |
1-19 |
S E C T I O N
1
F
R A M E
SECTION 1 FRAME
FIGURE 1-5. DRIVE HUB/BRAKE ASSEMBLY (4WD FRONT) (PRIOR TO DECEMBER 1991)
1-20 |
3120676 |
SECTION 1 FRAME
.
FIGURE 1-5. DRIVE HUB/BRAKE ASSEMBLY (4WD FRONT) (PRIOR TO DECEMBER 1991)
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
|
|
|
|
|
2780172 |
DRIVE HUB/BRAKE ASSEMBLY (4WD FRONT) |
Ref. |
|
|
|
Hub - Spindle Sub-Assembly |
|
|
1 |
7010400 |
Spindle & Brake Assembly |
1 |
|
2 |
Kit |
Seal |
1 |
|
3 |
7007683 |
Cup, Bearing |
1 |
|
4 |
7007684 |
Cone, Bearing |
1 |
|
5 |
7007685 |
Cup, Bearing |
1 |
|
6 |
7007686 |
Cone, Bearing |
1 |
|
7 |
7007687 |
Hub |
1 |
|
8 |
7007688 |
Washer, Tongued |
1 |
|
9 |
7007689 |
Lockwasher |
1 |
|
10 |
7007690 |
Locknut |
1 |
|
11 |
7000241 |
Stud |
9 |
|
12 |
7000242 |
Plug, Pipe |
2 |
|
13 |
7007617 |
Plug, Magnetic |
2 |
|
14 |
7007691 |
Gear, Internal |
1 |
|
|
|
Carrier Assembly |
1 |
|
15 |
7001931 |
Carrier |
1 |
|
16 |
7001985 |
Washer, Thrust |
6 |
|
17 |
7001909 |
Roller, Needle |
96 |
|
18 |
7000263 |
Spacer |
3 |
|
19 |
7001911 |
Shaft, Planet |
3 |
|
20 |
7001912 |
Gear, Cluster |
3 |
|
21 |
7001913 |
Pin, Roll |
3 |
|
22 |
7000248 |
Gear, Ring |
1 |
|
23 |
Kit |
O-Ring |
2 |
|
|
7001989 |
Cover Assembly |
1 |
|
24 |
7000226 |
Cover |
1 |
|
25 |
7000227 |
Cap, Cover |
1 |
|
26 |
7000220 |
Bolt |
4 |
|
27 |
7000211 |
Cap, Disconnect |
1 |
|
28 |
7000212 |
Rod, Disconnect |
1 |
|
29 |
Kit |
O-Ring |
1 |
|
30 |
Kit |
O-Ring |
1 |
|
31 |
7000243 |
Plug, Pipe |
1 |
|
|
7007650 |
Input Shaft Assembly Options: |
1 |
|
32 |
7007651 |
Shaft, Input |
1 |
|
33 |
7000261 |
Ring, Retaining |
1 |
|
34 |
7000262 |
Spring |
1 |
|
35 |
7000263 |
Spacer |
2 |
|
36 |
7007652 |
Gear, Input |
1 |
|
37 |
7007653 |
Spacer, Thrust |
1 |
|
38 |
7007654 |
Spacer, Thrust |
1 |
|
39 |
7000253 |
Washer, Thrust |
2 |
|
40 |
7000217 |
Bolt |
12 |
|
41 |
7000214 |
Bolt, Shoulder |
4 |
|
42 |
7007603 |
Flatwasher |
16 |
|
|
|
|
|
|
S E C T I O N
1
F
R A M E
3120676 |
1-21 |
|
|
|
|
|
SECTION 1 FRAME |
|
|
|
S |
|
FIGURE 1-5. DRIVE HUB/BRAKE ASSEMBLY (4WD FRONT) (PRIOR TO DECEMBER 1991) |
||||
|
E |
|
|
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|
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|
C |
|
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
|
|
|||||
|
|
|
|
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|
|
T |
|
|
Kit |
Gasket (Not Shown) |
1 |
|
|
|
|
|
— — — — — — — — — — |
|
|
|
|
I |
|
|
2900754 |
Seal Kit (Includes Items 2, 23, 29, 30 & Gasket) |
1 |
|
|
O |
|
|
|
|
|
|
|
N |
|
|
|
|
|
|
|
1 |
|
|
|
|
|
|
|
F |
|
|
|
|
|
|
|
R |
|
|
|
|
|
|
|
A |
|
|
|
|
|
|
|
M |
|
|
|
|
|
|
|
E |
|
|
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|
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1-22 |
3120676 |
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