Loading...
Illustrated Parts Manual
Models 3394RT & 4394RT
SN 0200191606 to Present
P/N
3121250
February 7, 2014
REVISION LOG
NOTE: Machines SN 0200186972, 0200187002 & 0200187013 are also built to specs contained in this manual.
NOTE: Machines SN 0200186972, 0200187002, 0200187013 & All Machines 0200191606 to Present are built to B/M 0010583 Revision 56 or higher.
October 15, 2008 - Original Issue Of Manual (Manual edited to B/M 0010583 Revision 57) January 1, 2009 - Revised Manual (Manual edited to B/M 0010583 Revision 62)
June 1, 2009 - Revised Manual (Manual edited to B/M 0010583 Revision 64)
October 1, 2010 - Revised Manual (Manual edited to B/M 0010583 Revision 69)
March 23, 2011 - Revised Manual (Manual edited to B/M 0010583 Revision 70)
June 16, 2011 - Revised Manual (Manual edited to B/M 0010583 Revision 72)
September 22, 2011 - Revised Manual (Manual edited to B/M 0010583 Revision 74)
February 14, 2012 - Revised Manual (Manual edited to B/M 0010583 Revision B)
June 27, 2012 - Revised Manual (Manual edited to B/M 0010583 Revision C)
September 7, 2012 - Revised Manual (Manual edited to B/M 0010583 Revision C)
January 21, 2013 - Revised Manual (Manual edited to B/M 0010583 Revision C)
April 30, 2013 - Revised Manual (Manual edited to B/M 0010583 Revision M)
July 22, 2013 - Revised Manual (Manual edited to B/M 0010583 Revision M)
October 14, 2013 - Revised Manual (Manual edited to B/M 0010583 Revision M)
February 7, 2014 - Revised Manual (Manual edited to B/M 0010583 Revision S & B/M 1001160090 Revision B)
3121250 |
3394RT & 4394RT |
A |
REVISION LOG
B |
3394RT & 4394RT |
3121250 |
TABLE OF CONTENTS
FIGURE NO. |
TITLE |
PAGE NO. |
SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . .1-1 |
|
1-1 |
AXLE AND STEERING INSTALLATION WITHOUT TOW PACKAGE |
|
|
(SN 0200191606 TO SN 0200223954). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . 1-2 |
1-2 |
AXLE AND STEERING INSTALLATION WITHOUT TOW PACKAGE |
|
|
(SN 0200223954 TO PRESENT)1-6 |
|
1-3 |
AXLE AND STEERING INSTALLATION WITH TOW PACKAGE . . . . . . . . . . . . . . . |
. . . 1-8 |
1-4 |
TIRE AND WHEEL DRIVE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . 1-14 |
1-5 |
DRIVE MOTOR/HUB ASSEMBLY (REXROTH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . 1-18 |
1-6 |
DRIVE MOTOR ASSEMBLY (SAUER-DANFOSS). . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . 1-22 |
1-7 |
DRIVE HUB ASSEMBLIES (FAIRFIELD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . 1-24 |
1-8 |
BEACON LIGHT & LEVELING JACKS INSTALLATION. . . . . . . . . . . . . . . . . . . . . . |
. . . 1-28 |
SECTION 2 - GROUND CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . .2-1 |
|
2-1 |
CONTROL VALVES, HORN & ALARMS INSTALLATIONS . . . . . . . . . . . . . . . . . . . |
. . . 2-2 |
2-2 |
MAIN CONTROL VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . 2-6 |
2-3 |
FLOW DIVIDER VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . 2-8 |
2-4 |
LEVELING JACK VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . 2-10 |
2-5 |
ENGINE INSTALLATION (DEUTZ D2011 ENGINE) . . . . . . . . . . . . . . . . . . . . . . . |
. . . 2-12 |
2-6 |
ENGINE INSTALLATION (DEUTZ D2.9l4 ENGINE) . . . . . . . . . . . . . . . . . . . . . . . |
. . . 2-20 |
2-7 |
ENGINE INSTALLATION (GM) (SN 0200191606 to SN 0200198947) . . . . . . . . . . |
. . . 2-30 |
2-8 |
ENGINE INSTALLATION (GM) (SN 0200198947 to PRESENT) . . . . . . . . . . . . . . . |
. . . 2-36 |
2-9 |
PISTON PUMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . 2-42 |
2-10 |
AUXILIARY PUMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . 2-46 |
2-11 |
TANKS AND TANK TRAY INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . 2-48 |
2-12 |
GROUND CONTROL BOX INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . 2-52 |
2-13 |
HOODS AND LADDERS INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . 2-56 |
2-14 |
GENERATOR INSTALLATION (DEUTZ D2011ENGINE OPTIONS) . . . . . . . . . . . . |
. . . 2-62 |
2-15 7500W GENERATOR INSTALLATION (DEUTZ D2.9L4 ENGINE OPTIONS) . . . . . |
. . . 2-66 |
|
2-16 |
GENERATOR INSTALLATION (GM ENGINE OPTIONS) . . . . . . . . . . . . . . . . . . . . |
. . . 2-70 |
SECTION 3 - SCISSORS ARMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
3-1 SCISSORS ARMS INSTALLATION (3394RT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 3-2 SCISSOR ARMS INSTALLATION (4394RT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8 3-3 ARM GUARDS INSTALLATION (CE SPEC ONLY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
SECTION 4 - PLATFORM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
4-1 PLATFORM ATTACH AND MODULE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . 4-2 4-2 MANUAL SINGLE DECK EXTENSION AND PLATFORM ASSEMBLY . . . . . . . . . . . . . 4-4 4-3 MANUAL DUAL DECK EXTENSION AND PLATFORM ASSEMBLY . . . . . . . . . . . . . . . 4-8 4-4 POWER DECK EXTENSION AND PLATFORM ASSEMBLY . . . . . . . . . . . . . . . . . . . . . 4-12 4-5 RAILS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18 4-6 PLATFORM CONSOLE BOX ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22 4-7 DRIVE/STEER CONTROLLER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26
3121250 |
3394RT & 4394RT |
i |
TABLE OF CONTENTS
FIGURE NO. |
TITLE |
PAGE NO. |
SECTION 5 - CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
5-1 AXLE LOCKOUT CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 5-2 LEVELING JACK CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4 5-3 LIFT CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6 5-4 PLATFORM EXTENSION CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10 5-5 STEER CYLINDER ASSEMBLY (SN 0200191606 TO SN 0200223954) . . . . . . . . . . . . 5-12 5-6 STEER CYLINDER ASSEMBLY (SN 0200223954 TO PRESENT) . . . . . . . . . . . . . . . . . 5-14
SECTION 6 - HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1
6-1 |
STANDARD HYDRAULIC DIAGRAM - STANDARD (REXROTH DRIVE |
|
|
COMPONENTS) (SN 0200191606 TO SN 0200207753) . . . . . . . . . . . . . . . . . . . . . |
6-2 |
6-2 |
STANDARD HYDRAULIC DIAGRAM - STANDARD (SAUER-DANFOSS/ |
|
|
FAIRFIELD DRIVE COMPONENTS) (SN 0200207753 TO PRESENT). . . . . . . . . . . |
6-6 |
6-3 |
LEVELING JACK HYDRAULIC DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
6-10 |
6-4 |
POWER DECK EXTENSION HYDRAULIC DIAGRAM (SN 0200191606 TO |
|
|
SN 0200210269) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
6-12 |
6-5 |
POWER DECK EXTENSION HYDRAULIC DIAGRAM (SN 0200210269 TO |
|
|
PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
6-16 |
6-6 |
POWER DECK EXTENSION HYDRAULIC DIAGRAM (MEGADECK) (OPTIONAL). . . . |
6-20 |
6-7 |
HYDRAULIC DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
6-22 |
SECTION 7 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1
7-1 ELECTRICAL COMPONENTS INSTALLATION (DEUTZ D2011 ENGINE &
GM ENGINE MACHINES) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 7-2 ELECTRICAL COMPONENTS INSTALLATION (DEUTZ D2.9L4 ENGINE
MACHINES). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14
SECTION 8 - DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1
8-1 DECAL INSTALLATION (ANSI SPEC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2 8-2 DECAL INSTALLATION (ANSI EXPORT SPEC). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6 8-3 DECAL INSTALLATION (AUSTRALIAN & CE SPECs) . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10
SECTION 9 - RECOMMENDED SERVICE PARTS STOCK. . . . . . . . . . . . . . . . . . . . . . . . .9-1 SECTION 10 - SPECIAL OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-1 SECTION 11 - PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-1
ii |
3394RT & 4394RT |
3121250 |
SECTION 1
FRAME
3121250 |
3394RT & 4394RT |
1-1 |
SECTION 1 FRAME
FIGURE 1-1. AXLE AND STEERING INSTALLATION WITHOUT TOW PACKAGE (SN
0200191606 TO SN 0200223954)
7
431 11
|
|
|
13 |
8 |
|
|
|
7 |
|
|
|
|
|
10 |
9 |
25 |
|
|
|
|
|||
|
|
|
|
13 |
|
|
|
|
6 |
|
|
|
|
12 |
|
125 |
|
|
|
6 |
|
|
|
|
|
|
|
|
|
|
102 |
|
|
|
|
|
121 |
|
|
|
|
|
122 |
|
|
|
|
|
123 |
|
|
107 |
|
|
105 |
|
|
|
|
101 |
|
|
|
|
|
124 |
|
|
|
|
|
103 |
|
|
|
118 |
|
|
|
|
|
||
110 |
|
|
|
|
|
|
|
|
109 |
|
|
|
|
120 |
111 |
|
|
|
|
101 |
|
|
|
|
116 |
124 |
112 |
12A |
|
|
119 |
116 |
|
||
|
117104 |
|
|||
|
|
113 101 |
|
|
|
|
|
|
101 |
|
|
|
|
112 |
108 |
|
|
126 |
106 |
|
|
|
|
|
|
|
|
|
|
110 |
|
|
118 |
|
|
101 |
|
108 |
|
|
|
103 |
|
|
|
|
|
1-2 |
3394RT & 4394RT |
3121250 |
SECTION 1 FRAME
FIGURE 1-1. AXLE AND STEERING INSTALLATION WITHOUT TOW PACKAGE (SN
0200191606 TO SN 0200223954)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
1001102170 |
Ref |
OSCILLATING AXLE INSTALLATION |
D |
1 |
0100011 |
AR |
Locking, Compound |
|
2 |
0100019 |
AR |
Locking, Compound |
|
3 |
0100038 |
AR |
Primer, Locking |
|
4 |
0641822 |
8 |
Bolt 1/2in-13NC x 2-3/4in |
|
5 |
0642012 |
1 |
Bolt 5/8in-11NC x 1-1/2in |
|
6 |
0961950 |
2 |
Bearing |
|
7 |
1684465 |
2 |
Oscillating Axle Cylinder Assembly (See CYLINDER SECTION for |
|
|
|
|
Breakdown) |
|
8 |
3422592 |
1 |
Pin, Axle Pivot |
|
9 |
3841258 |
1 |
Keeper, Pin |
|
10 |
4740158 |
1 |
Washer, Thrust |
|
11 |
4891800 |
8 |
Flatwasher 1/2 Hardened |
|
12 |
1001093380 |
1 |
Axle Weldment |
E |
12A |
1001100424 |
2 |
Block, Cylinder |
|
13 |
4740541 |
2 |
Washer, Thrust |
|
|
|
Ref |
STEERING INSTALLATIONS |
|
|
1001106832 |
Ref |
Machines with Rexroth Motor & Hubs (SN 0200191606 to |
A |
|
|
|
SN 0200207753) |
|
|
1001102242 |
Ref |
Machines with Sauer-Danfoss Motors & Fairfield Hubs |
E |
|
|
|
(SN 0200207753 to Present) |
|
101 |
0100011 |
AR |
Locking, Compound |
|
102 |
4740538 |
AR |
Thrustwasher |
|
103 |
0641606 |
16 |
Bolt 3/8in-16NC x 3/4in |
|
104 |
0681828 |
4 |
Bolt 1/2in-13NC x 3-1/2in (Grade 8) |
|
105 |
0440291 |
2 |
Bearing |
|
106 |
0962140 |
2 |
Bearing |
|
107 |
1684412 |
1 |
Steer Cylinder Assembly (See CYLINDER SECTION for |
|
|
|
|
Breakdown): |
|
108 |
3312008 |
4 |
Nut 5/8in-11NC |
|
109 |
3322201 |
2 |
Nut 3/4in-16NC |
|
110 |
3423081 |
4 |
Kingpin |
|
111 |
3841517 |
2 |
Rod-End with Teflon Bearing |
|
112 |
3900109 |
4 |
Screw, Shoulder |
|
113 |
0440271 |
2 |
Thrustwasher |
|
114 to 115 |
Not Used |
|
|
|
116 |
4740086 |
4 |
Washer, Thrust |
|
117 |
4751800 |
4 |
Flatwasher 1/2in Wide |
|
118 |
4846070 |
2 |
Tie-Rod |
|
119 |
3780182 |
2 |
O-Ring |
|
120 |
0440274 |
2 |
Bearing |
|
121 |
4740539 |
AR |
Thrustwasher |
|
122 |
4740540 |
AR |
Thrustwasher |
|
123 |
4740537 |
AR |
Thrustwasher |
|
124 |
3020029 |
AR |
Grease, Bearing |
|
|
|
|
|
|
3121250 |
3394RT & 4394RT |
1-3 |
SECTION 1 FRAME
FIGURE 1-1. AXLE AND STEERING INSTALLATION WITHOUT TOW PACKAGE (SN
0200191606 TO SN 0200223954) (CONTINUED)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
125 |
|
1 |
Spindle Options (Left Side from Operators Position): |
|
|
4130403 |
|
SN 0200191606 to SN 0200207753 |
|
|
4130405 |
|
SN 0200207753 to Present |
|
126 |
|
1 |
Spindle Options (Right Side from Operators Position): |
|
|
4130404 |
|
SN 0200191606 to SN 0200207753 |
|
|
4130406 |
|
SN 0200207753 to Present |
|
|
|
Ref |
FRAME WELDMENTS |
|
|
1001106831 |
Ref |
Frame for Machines with Rexroth Motor & Hubs (SN 0200191606 |
|
|
|
|
to SN 0200207753) |
|
|
1001094159 |
Ref |
Frame for with Sauer-Danfoss Motors & Fairfield Hubs |
|
|
|
|
(SN 0200207753 to Present) |
|
|
|
|
|
|
1-4 |
3394RT & 4394RT |
3121250 |
SECTION 1 FRAME
FIGURE 1-1. AXLE AND STEERING INSTALLATION WITHOUT TOW PACKAGE (SN
0200191606 TO SN 0200223954) (CONTINUED)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
|
|
|
|
3121250 |
3394RT & 4394RT |
1-5 |
SECTION 1 FRAME
FIGURE 1-2. AXLE AND STEERING INSTALLATION WITHOUT TOW PACKAGE (SN
0200223954 TO PRESENT)
7
1 |
|
2 |
11 |
3 |
|
|
|
|
8 |
7 |
6 |
|
6 |
|
|
10 |
|
|
|
|
|
|
|
9 |
|
|
|
1 |
|
|
|
5 |
116 |
|
|
|
101 |
|
4 |
|
|
|
|
|
105 |
|
|
118 |
115 |
|
|
|
103 |
|
|
113 |
|
|
101 |
|
|
|
|
106 |
|
|
101 |
|
|
|
105 |
120 |
|
|
110 |
|
|
|
|
|
|
101 |
114 |
|
|
111 |
|
|
116 |
|
|
112 |
|
|
|
|
117 |
|
|
118 |
112 |
|
|
|
102 |
|
|
|
108 |
|
|
|
109 |
|
|
|
|
|
|
|
115 |
|
|
|
101 |
|
|
|
105 |
|
|
|
1-6 |
3394RT & 4394RT |
3121250 |
SECTION 1 FRAME
FIGURE 1-2. AXLE AND STEERING INSTALLATION WITHOUT TOW PACKAGE (SN
0200223954 TO PRESENT)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
1001139626 |
Ref |
OSCILLATING AXLE INSTALLATION |
A |
1 |
0100011 |
AR |
Locking, Compound |
|
2 |
0641822 |
8 |
Bolt 1/2in-13NC x 2-3/4in |
|
3 |
0100038 |
AR |
Primer, Locking |
|
4 |
1001098130 |
1 |
Axle |
|
5 |
0642012 |
1 |
Bolt 5/8in-11NC x 1-1/2in |
|
6 |
0961950 |
2 |
Bearing |
|
7 |
1684465 |
2 |
Oscillating Axle Cylinder Assembly (See CYLINDER SECTION for |
|
|
|
|
Breakdown) |
|
8 |
3422592 |
1 |
Pin, Axle Pivot |
|
9 |
3841258 |
1 |
Keeper, Pin |
|
10 |
4740158 |
1 |
Washer, Thrust |
|
11 |
4891800 |
8 |
Flatwasher 1/2 Hardened |
|
|
1001139935 |
Ref |
STEERING INSTALLATION |
D |
101 |
0100011 |
AR |
Locking, Compound |
|
102 |
0440271 |
2 |
Thrustwasher |
|
103 |
0440291 |
2 |
Bearing |
|
104 |
Not Used |
|
|
|
105 |
0641607 |
18 |
Bolt 3/8in-16NC x 7/8in |
|
106 |
0681820 |
4 |
Bolt 1/2in-13NC x 2-1/2in (Grade 8) |
|
107 |
3020029 |
AR |
Grease, Bearing |
|
108 |
3312008 |
2 |
Nut 5/8in-11NC |
|
109 |
3780182 |
2 |
O-Ring |
|
110 |
3841520 |
2 |
Keeper |
|
111 |
3900255 |
2 |
Screw, Shoulder |
|
112 |
4740086 |
4 |
Washer, Thrust |
|
113 |
4891800 |
4 |
Flatwasher 1/2in Hardened |
|
114 |
1001116867 |
1 |
Pin, Axle Pivot |
|
115 |
1001139141 |
4 |
Kingpin |
|
116 |
1001139645 |
2 |
Spindle |
|
117 |
1001139476 |
2 |
Bearing |
|
118 |
1001139892 |
2 |
Tie-Rod |
|
118A |
1001139943 |
2 |
Bearing |
|
119 |
Not Used |
|
|
|
120 |
1001143434 |
1 |
Steer Cylinder Assembly (See CYLINDER SECTION for |
|
|
|
|
Breakdown): |
|
|
1001094159 |
Ref |
FRAME WELDMENTS |
|
|
|
|
|
|
3121250 |
3394RT & 4394RT |
1-7 |
SECTION 1 FRAME
FIGURE 1-3. AXLE AND STEERING INSTALLATION WITH TOW PACKAGE
205 |
|
|
|
|
|
|
|
|
1 |
34 |
|
|
|
|
|
|
|
|
|
|
|
11 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
7 |
|
|
208 |
|
|
|
|
|
|
|
|
|
|
|
209 |
|
|
|
|
|
|
|
|
|
|
|
|
206 |
|
|
|
|
|
|
|
|
|
8 |
|
5 |
|
|
|
|
|
|
|
|
|
|
9 |
||
202 |
|
|
|
|
13 |
|
|
|
|
2 |
||
207 |
|
|
|
|
|
|
|
|
||||
|
|
|
10 |
|
|
|
|
|
||||
201 |
7 |
|
|
|
|
13 |
|
|
|
|
||
|
203 |
|
|
101 |
|
|
|
|
|
|
||
|
201 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
105 |
119 |
|
|
|
|
||
|
|
|
|
|
|
|
124 |
|
|
|||
|
|
12 |
|
|
|
|
|
|
|
|
||
|
|
|
115 |
|
|
|
|
|
||||
|
128 |
|
|
|
|
|
|
|
|
|
|
|
|
129 |
|
6 |
|
|
|
|
6 |
|
|
|
|
|
130 |
|
|
|
|
|
|
|
|
|
|
|
|
127 |
|
|
|
|
|
|
|
111 |
|
|
|
101 |
104 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||
106 |
112 |
|
|
|
|
|
|
|
|
|
132 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
116 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
114 126 |
|
|
|
|
|
|
|
|
|
139 |
112 |
|
121 |
|
|
101 |
|
|
|
|
|
|
103 |
134 |
101 |
|
|
12A |
|
|
|
|||
|
|
118 |
|
|
|
122 |
|
|
|
|||
|
102 |
|
120 |
|
|
109 |
131101 |
|
|
|
||
|
|
123 |
|
|
|
|
|
|||||
|
|
|
|
|
|
|
|
107 |
|
|
|
|
|
|
|
136 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
133 |
108 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
113 |
135 |
|
|
109 |
|
|
|
|
|
116 |
|
139 |
|
|
|
|
139 |
|
|
|
|
|
101 |
|
109 |
|
|
|
|
|
|
|
|
|
|
106 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
109 |
|
110 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
138 |
|
|
|
|
|
|
|
|
|
|
|
|
137 |
|
|
|
|
|
|
|
|
|
|
117
204
1-8 |
3394RT & 4394RT |
3121250 |
SECTION 1 FRAME
210
303
307
|
|
305 |
|
|
|
306 |
|
|
|
303 |
|
|
|
307 |
|
|
|
313 |
|
|
|
306 |
308 |
|
|
|
|
|
|
302 |
309 |
|
|
|
|
|
|
|
310 |
|
|
311 |
|
204 |
|
308 |
|
312 |
212 |
|
|
309 |
301 |
||
|
311 |
|
310 |
|
|
|
|
|
304 |
|
|
CE SPEC ONLY
|
|
216 |
|
|
216 |
|
|
207 |
|
214 |
213 |
|
|
|
|
207 |
|
|
217 |
|
|
217 |
207 |
|
207 |
|
214 |
213 |
207 |
207 |
215 |
214 |
|
207 |
|
|
207 |
|
215 |
214 |
|
3121250 |
3394RT & 4394RT |
1-9 |
SECTION 1 FRAME
FIGURE 1-3. AXLE AND STEERING INSTALLATION WITH TOW PACKAGE
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
1001109295 |
Ref |
OSCILLATING AXLE INSTALLATION |
A |
1 |
0100011 |
AR |
Locking, Compound |
|
2 |
0100019 |
AR |
Locking, Compound |
|
3 |
0100038 |
AR |
Primer, Locking |
|
4 |
0641822 |
8 |
Bolt 1/2in-13NC x 2-3/4in |
|
5 |
0642012 |
1 |
Bolt 5/8in-11NC x 1-1/2in |
|
6 |
0961950 |
2 |
Bearing |
|
7 |
1684465 |
2 |
Oscillating Axle Cylinder Assembly (See CYLINDER SECTION |
|
|
|
|
for Breakdown) |
|
8 |
3422592 |
1 |
Pin, Axle Pivot |
|
9 |
3841258 |
1 |
Keeper, Pin |
|
10 |
4740158 |
1 |
Washer, Thrust |
|
11 |
4891800 |
8 |
Flatwasher 1/2in Hardened |
|
12 |
1001109227 |
1 |
Axle Weldment |
E |
12A |
1001100424 |
2 |
Block, Cylinder |
|
13 |
4740541 |
2 |
Washer, Thrust |
|
|
|
Ref |
STEERING INSTALLATIONS |
|
|
1001109296 |
Ref |
ANSI Spec |
D |
|
1001127658 |
Ref |
CE Spec |
C |
101 |
0100019 |
AR |
Locking, Compound |
|
102 |
0440271 |
2 |
Thrustwasher |
|
103 |
0440274 |
2 |
Bearing |
|
104 |
0440291 |
2 |
Bearing |
|
105 |
0641508 |
1 |
Bolt 5/16in-18NC x 1in |
|
106 |
0641606 |
16 |
Bolt 3/8in-16NC x 3/4in |
|
107 |
0681828 |
4 |
Bolt 1/2in-13NC x 3-1/2in (Grade 8) |
|
108 |
0962140 |
1 |
Bearing |
|
109 |
0962292 |
5 |
Bearing |
|
110 |
0962348 |
1 |
Bearing |
|
111 |
1684412 |
1 |
Steer Cylinder Assembly (See CYLINDER SECTION for |
|
|
|
|
Breakdown): |
|
112 |
3020029 |
AR |
Grease, Bearing |
|
113 |
3312008 |
3 |
Nut 5/8in-11NC |
|
114 |
3322201 |
2 |
Nut 3/4in-16NC |
|
115 |
3482848 |
1 |
Pin, Hitch |
|
116 |
3423081 |
4 |
Kingpin |
|
117 |
|
1 |
Plate, Hitch Pivot Options: |
|
|
3574235 |
|
ANSI Spec |
|
|
1001127659 |
|
CE Spec |
|
118 |
3780182 |
2 |
O-Ring |
|
119 |
3841143 |
1 |
Keeper, Pin |
|
120 |
3841517 |
2 |
Rod-End with Teflon Bearing |
|
121 |
3900109 |
3 |
Screw, Shoulder |
|
122 |
3900295 |
1 |
Screw, Shoulder |
|
123 |
3900296 |
1 |
Screw, Shoulder |
|
124 |
4130405 |
1 |
Spindle (Left Side from Operators Position) |
|
125 |
4740086 |
3 |
Thrustwasher |
|
|
|
|
|
|
1-10 |
3394RT & 4394RT |
3121250 |
SECTION 1 FRAME
FIGURE 1-3. AXLE AND STEERING INSTALLATION WITH TOW PACKAGE (CONTINUED)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
126 |
4740155 |
2 |
Thrustwasher |
|
127 |
4740537 |
AR |
Thrustwasher |
|
128 |
4740538 |
AR |
Thrustwasher |
|
129 |
4740539 |
AR |
Thrustwasher |
|
130 |
4740540 |
AR |
Thrustwasher |
|
131 |
4751800 |
4 |
Flatwasher 1/2in Wide |
|
132 |
4846070 |
1 |
Tie-Rod (Left Side from Operators Position) |
|
133 |
1001109228 |
1 |
Spindle (Right Side from Operators Position) |
|
134 |
1001109229 |
1 |
Tie-Rod (Right Side from Operators Position) |
|
135 |
1001109290 |
1 |
Link, Steer |
|
136 |
0100011 |
AR |
Locking, Compound |
|
137 |
3312201 |
1 |
Nut 3/4in-10NC |
|
138 |
4712200 |
1 |
Flatwasher 3/4in Narrow |
|
139 |
4740067 |
3 |
Thrustwasher |
|
|
|
Ref |
TOW BAR INSTALLATION |
|
|
1001110451 |
Ref |
ANSI Spec |
A |
|
1001127665 |
Ref |
CE Spec |
A |
201 |
0100011 |
AR |
Locking, Compound |
|
202 |
0641506 |
2 |
Bolt 5/16in-18NC x 3/4in |
|
203 |
0641606 |
2 |
Bolt 3/8in-16NC x 3/4in |
|
204 |
|
3 |
Decal - Crushing Options: |
|
|
1704578 |
|
ANSI Spec |
|
|
1706960 |
|
CE Spec |
|
205 |
4640261 |
1 |
Tow Valve Assembly |
|
206 |
4711500 |
2 |
Flatwasher 5/16in Narrow |
|
207 |
4711600 |
AR |
Flatwasher 3/8in Narrow |
|
208 |
|
1 |
Decal - Towing Instruction Options: |
|
|
1001110261 |
|
ANSI Spec |
|
|
1001128033 |
|
CE Spec |
|
209 |
1001110263 |
1 |
Bracket, Mounting |
|
210 |
1001110267 |
1 |
Tow Bar Assembly (See Items 301-313 for Breakdown) |
|
211 |
Not Used |
|
|
|
212 |
4420051 |
56in/1.4m |
Tape, Safety |
|
213 |
0641610 |
8 |
Bolt 3/8in-16NC x 1-1/4in (CE Spec Only) |
|
214 |
3311605 |
8 |
Locknut 3/8in-16NC (CE Spec Only) |
|
215 |
1001127701 |
2 |
Bracket, Bottom Clamp (CE Spec Only) |
|
216 |
1001127702 |
2 |
Bracket, Retainer |
|
217 |
1001127723 |
2 |
Bracket, Retainer |
|
|
1001110267 |
Ref |
TOW BAR ASSEMBLY |
A |
301 |
0360406 |
1 |
Bar, Draw |
|
302 |
0682040 |
5 |
Bolt 5/8in-11NC x 5in Grade 8 |
|
303 |
1060584 |
2 |
Lanyard |
|
304 |
3312005 |
5 |
Locknut 5/8in-11NC |
|
305 |
3420352 |
1 |
Pin, Tow Hitch |
|
306 |
3420372 |
2 |
Pin, Cotter |
|
|
|
|
|
|
3121250 |
3394RT & 4394RT |
1-11 |
SECTION 1 FRAME
FIGURE 1-3. AXLE AND STEERING INSTALLATION WITH TOW PACKAGE (CONTINUED)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
307 |
3760170 |
5 |
Ring, Split |
|
308 |
4070450 |
2 |
Shim #14 Gauge (.075) |
|
309 |
4070560 |
2 |
Shim (.88) |
|
310 |
4070561 |
2 |
Shim #11 Gauge |
|
311 |
4752000 |
10 |
Flatwasher 5/8in Wide |
|
312 |
1001110285 |
1 |
Arm, Towing |
|
313 |
1001110384 |
1 |
Pin |
|
|
1001094159 |
Ref |
FRAME WELDMENTS |
|
|
|
|
|
|
1-12 |
3394RT & 4394RT |
3121250 |
SECTION 1 FRAME
FIGURE 1-3. AXLE AND STEERING INSTALLATION WITH TOW PACKAGE (CONTINUED)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
|
|
|
|
3121250 |
3394RT & 4394RT |
1-13 |
SECTION 1 FRAME
FIGURE 1-4.TIRE AND WHEEL DRIVE INSTALLATIONS
|
|
REXROTH |
|
|
12 |
|
6 |
OR |
|
|
|
|
113 |
|
34 |
|
SAUER-DANFOSS |
|
|
& FAIRFIELD |
105 |
|
|
106 |
|
|
107 |
|
101 |
|
|
|
|
|
103 |
|
|
111 |
|
110 |
109 |
|
|
112
102
104
205
204
5105
202
1-14 |
3394RT & 4394RT |
3121250 |
SECTION 1 FRAME
FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
|
Ref |
NOTE: DRIVE SYSTEM COMPONENTS FROM DIFFERENT |
|
|
|
|
MANUFACTURERS CANNOT BE INTERCHANGED. |
|
|
1001106833 |
Ref |
WHEEL DRIVE INSTALLATION (REXROTH) (SN 0200191606 TO |
A |
|
|
|
SN 0200207753) |
|
1 |
0100019 |
AR |
Locking, Compound |
|
2 |
0682012 |
24 |
Bolt 5/8in-11NC x 1-1/2in |
|
3 |
2300016 |
AR |
Fluid, Hydraulic |
|
4 |
2780262 |
4 |
Drive Motor/Hub Assembly (Rexroth) (See DRIVE MOTOR/HUB |
|
|
|
|
ASSEMBLY (REXROTH) for Breakdown) |
|
5 |
3300106 |
36 |
Lugnut |
|
6 |
4892000 |
24 |
Washer, Hardened |
|
|
1001102804 |
Ref |
WHEEL DRIVE INSTALLATION (SAUER-DANFOSS/FAIRFIELD) |
C |
|
|
|
(SN 0200207753 TO PRESENT) |
|
101 |
0100011 |
AR |
Locking, Compound |
|
102 |
0100019 |
AR |
Locking, Compound |
|
103 |
0681810 |
4 |
Bolt 1/2in-13NC x 1-1/4in |
|
104 |
0682014 |
24 |
Bolt 5/8in-11NC x 1-3/4in |
|
105 |
2300016 |
AR |
Fluid, Hydraulic |
|
106 |
2780267 |
2 |
Drive Hub with Brake Assembly (Rear) (Fairfield) (See DRIVE |
|
|
|
|
HUB ASSEMBLIES (FAIRFIELD) for Breakdown) |
|
107 |
2780268 |
2 |
Drive Hub without Brake Assembly (Front) (Fairfield) (See DRIVE |
|
|
|
|
HUB ASSEMBLIES (FAIRFIELD) for Breakdown) |
|
108 |
3300106 |
18 |
Lugnut |
|
109 |
3311801 |
4 |
Nut 1/2in-13NC |
|
110 |
3960526 |
4 |
Gasket |
|
111 |
4891800 |
8 |
Flatwasher 1/2in Hardened |
|
112 |
4892000 |
24 |
Flatwasher 5/8in Hardened |
|
113 |
1001102805 |
4 |
Drive Motor Assembly (Sauer-Danfoss) (See DRIVE MOTOR |
|
|
|
|
ASSEMBLY (SAUER-DANFOSS) for Breakdown) |
|
114 |
3020008 |
.742gl/2.81l |
Lubricant, Mobilube HD 80W-90 (23.75 oz Per Hub) |
|
|
|
Ref |
TIRE AND WHEEL INSTALLATIONS |
|
|
|
Ref |
3394RT Options: |
|
|
0270650 |
Ref |
12 x 16.5 Pneumatic Non-Marking Tires |
B |
|
0270653 |
Ref |
12 x 16.5 Foam-Filled Non-Marking Tires |
B |
|
0274789 |
Ref |
31 x 15.5-15 Grass Master Tire |
A |
|
0271785 |
Ref |
33/16LL x 16.1 Foam-Filled Sand Tire |
A |
|
0271718 |
Ref |
33/16LL x 16.5 Pneumatic Lug Tire |
A |
|
0271719 |
Ref |
33/16LL x 16.5 Foam-Filled Lug Tire |
A |
|
1001102190 |
Ref |
IN315/55D20 Pneumatic Lug Tire |
B |
|
1001102196 |
Ref |
IN315/55D20 Foam-Filled Lug Tire |
B |
|
|
Ref |
4394RT Options: |
|
|
0270653 |
Ref |
12 x 16.5 Foam-Filled Non-Marking Tires |
B |
|
0274371 |
Ref |
12 x 16.5 Pneumatic Non-Marking Tires (Counterweight |
A |
|
|
|
Required) |
|
|
0271785 |
Ref |
33/16LL x 16.1 Foam-Filled Sand Tire |
A |
|
|
|
|
|
3121250 |
3394RT & 4394RT |
1-15 |
SECTION 1 FRAME
FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS (CONTINUED)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
0271788 |
Ref |
33/16LL x 16.5 Pneumatic Lug Tire |
A |
|
0271719 |
Ref |
33/16LL x 16.5 Foam-Filled Lug Tire |
A |
|
1001103818 |
Ref |
IN315/55D20 Pneumatic Lug Tire (Counterweight Required) |
C |
|
1001102196 |
Ref |
IN315/55D20 Foam-Filled Lug Tire |
A |
|
|
2 |
12 x 16.5 Foam-Filled Right Side Non-Marking Tire |
|
|
Use 1001148869 |
|
SN 0200191606 to SN 0200221363 (was p/n 0270654) |
B |
|
1001148869 |
|
SN 0200221363 to Present |
C |
|
|
2 |
12 x 16.5 Foam-Filled Left Side Non-Marking Tire |
|
|
Use 1001148870 |
|
SN 0200191606 to SN 0200221363 (was p/n 0270655) |
B |
|
1001148870 |
|
SN 0200221363 to Present |
C |
|
|
2 |
12 x 16.5 Pneumatic Right Side Non-Marking Tire |
|
|
Use 1001148867 |
|
SN 0200191606 to SN 0200221363 (was p/n 0270651) |
B |
|
1001148867 |
|
SN 0200221363 to Present |
B |
|
|
2 |
12 x 16.5 Pneumatic Left Side Non-Marking Tire |
|
|
Use 1001148868 |
|
SN 0200191606 to SN 0200221363 (was p/n 0270652) |
B |
|
1001148868 |
|
SN 0200221363 to Present |
B |
|
4520571 |
4 |
31 x 15.5-15 Grass Master Tire |
B |
|
0272268 |
4 |
33/16LL x 16.1 Foam-Filled Right Side Sand Tire |
C |
|
0257755 |
2 |
33/16LL x 16.5 Pneumatic Right Side Lug Tire |
C |
|
0257756 |
2 |
33/16LL x 16.5 Pneumatic Left Side Lug Tire |
C |
|
0258011 |
2 |
33/16LL x 16.5 Foam-Filled Right Side Lug Tire |
E |
|
0258012 |
2 |
33/16LL x 16.5 Foam-Filled Left Side Lug Tire |
E |
|
1001101513 |
2 |
IN315/55D20 Pneumatic Right Side Lug Tire |
A |
|
1001101512 |
2 |
IN315/55D20 Pneumatic Left Side Lug Tire |
A |
|
1001102195 |
2 |
IN315/55D20 Pneumatic Right Side Lug Tire |
A |
|
1001102194 |
2 |
IN315/55D20 Pneumatic Left Side Lug Tire |
A |
|
|
Ref |
Note: Assemblies may require ballast/foam filling to |
|
|
|
|
manufacturer’s specifications prior to installing on a |
|
|
|
|
machine. Refer to Operation & Safety or Service & |
|
|
|
|
Maintenance Manuals. Purchase individual tire and/or |
|
|
|
|
rim only if able to foam fill tire & wheel assembly, other- |
|
|
|
|
wise, purchase complete assembly, |
|
201 |
|
1 |
Decal Options: |
|
|
1702740 |
|
Decal - 90PSI (Pneumatic Only): |
|
|
1702137 |
|
Decal - 60PSI (Pneumatic Only) (Grass Master): |
|
202 |
|
1 |
Tire Options: |
|
|
4520240 |
|
12 x 16.5 OTR NHS Non-Marking Tire |
|
|
4520576 |
|
31 x 15.5-15 Grass Tire |
|
|
4520262 |
|
33/16LL x 16.1 Sand Tire |
|
|
4520217 |
|
33/16LL x 16.5 Lug Tire |
|
|
4520608 |
|
IN315/55D20 Lug Tire |
|
203 |
|
1 |
Valve, Air Options: |
|
|
4640113 |
|
With Pneumatic Tire/Wheel Assemblies |
|
|
8786514 |
|
With 0258011 & 0258012 Foam-Filled Tire/Wheel |
|
|
|
|
Assemblies |
|
|
4640113 |
|
All Foam-Filled Tire/Wheel Assemblies except 0258011 |
|
|
|
|
& 0258012 |
|
|
|
|
|
|
1-16 |
3394RT & 4394RT |
3121250 |
SECTION 1 FRAME
FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS (CONTINUED)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
203 Cont’d |
4641122 |
1 |
Valve, Air-Liquid (Foam-Filled Tire/Wheel Assemblies |
|
|
|
|
1001148869 & 1001148870) (SN 0200221363 to |
|
|
|
|
Present) |
|
|
1001149953 |
1 |
Cap (Foam-Filled Tire/Wheel Assemblies 1001148869 & |
|
|
|
|
1001148870) (SN 0200221363 to Present) |
|
204 |
|
1 |
Rim, Wheel |
|
|
4520570 |
|
15 x 13 (Use with 31 x 15.5-15 Grass Tire) |
|
|
|
|
16.5 x 9.75 (Use with 12 x 16.5 Lug Tires) |
|
|
Use 1001147274 |
|
SN 0200191606 to SN 0200221363 (was p/n |
|
|
|
|
4860213) |
|
|
1001147274 |
|
SN 0200221363 to Present |
|
|
4860179 |
|
16.5 x 12 (Use with 33/16LL x 16.5 Lug Tires) |
|
|
4860237 |
|
19.5 x 14 (Use with 33/16LL x 16.1 Sand Tires) |
|
|
1001101511 |
|
20 x 11 (Use with IN315/55D20 Lug Tire) |
|
205 |
1001105700 |
4 |
Decal - Transport Wheel Warning (IN315/55D20 Tires |
|
|
|
|
Only) |
|
|
|
|
|
|
3121250 |
3394RT & 4394RT |
1-17 |
SECTION 1 FRAME
FIGURE 1-5. DRIVE MOTOR/HUB ASSEMBLY (REXROTH)
10 |
14 |
5 |
56 |
53 |
51 |
54 52 |
43 |
49 |
16 8 |
21 |
22 |
34 |
|
|
|
|
|
|
|
|
|
|
33 |
2 |
|
|
|
|
|
|
|
|
|
|
|
17 |
|
|
|
|
|
|
|
|
|
|
7 |
15 |
|
|
|
|
|
|
|
|
|
|
3 |
1 11 |
|
|
|
|
|
|
|
|
|
|
30 |
224 |
|
|
|
|
|
|
|
|
|
|
29 |
|
|
|
|
|
|
|
|
|
|
|
4 |
|
|
|
|
|
|
|
|
|
|
|
6 |
88 |
|
|
|
|
|
|
|
|
|
|
19 |
44 |
|
|
|
|
|
|
|
|
|
|
23 |
55 |
|
|
|
|
|
|
|
|
|
|
12 |
|
|
|
|
|
|
|
|
|
|
|
20 |
60 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
301 302 303 304 305 |
|
|
|
|
|
|
|
|
|
28 |
|
|
|
|
|
|
|
|
|
|
|
27 |
|
|
120 |
|
|
|
|
|
|
|
|
|
|
|
1-18 |
3394RT & 4394RT |
3121250 |
SECTION 1 FRAME
FIGURE 1-5. DRIVE MOTOR/HUB ASSEMBLY (REXROTH)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
2780262 |
Ref |
DRIVE MOTOR/HUB ASSEMBLY (REXROTH) |
D |
|
|
Ref |
Note: Unless there is capability to torque shaft (item 4) to 626 |
|
|
|
|
ft/lbs. (850Nm) Repair beyond this level is NOT advised. |
|
1 |
Use 7022544 |
4 |
Gear, Planet |
|
2 |
Use 7022545 |
3 |
Gear, Planet |
|
3 |
7021325 |
1 |
Gear, Sun |
|
4 |
Use 7024047 |
1 |
Nut, Shaft |
|
|
|
Ref |
Note: Unless there is capability to torque shaft nut (item 4) to |
|
|
|
|
626 ft/lbs. (850Nm) Repair beyond this level is NOT advised. |
|
5 |
7021326 |
3 |
Pin, Planet |
|
6 |
7021327 |
1 |
Ring, Support |
|
7 |
7021328 |
1 |
Carrier, Planet |
|
8 |
Use 7021329 |
1 |
Cover |
|
9 |
Not Used |
|
|
|
10 |
Use 7022545 |
3 |
Bearing, Roller |
|
11 |
Use 7022544 |
4 |
Bearing, Roller |
|
12 |
Use 7024047 |
2 |
Bearing, Tapered Roller |
|
13 |
Not Used |
|
|
|
14 |
Use 7022545 |
3 |
Ring, Retaining |
|
15 |
Use 7022544 |
4 |
Ring, Retaining |
|
16 |
7021341 |
1 |
Ring, Retaining |
|
17 |
Use 7022545 |
3 |
Disk, Support |
|
18 |
Not Used |
|
|
|
19 |
Use 7024047 |
1 |
O-Ring |
|
20 |
Use 7024047 |
1 |
Seal, Shaft |
|
21 |
Use 7021329 |
3 |
Plug, screw |
|
22 |
7024048 |
3 |
Ring, Seal |
|
23 |
Use 7024047 |
3 |
Bolt |
|
24 to 26 |
Not Used |
|
|
|
27 |
70002303 |
1 |
O-Ring |
|
28 |
70002304 |
1 |
Seal |
|
29 |
7024049 |
1 |
Washer, Thrust |
|
30 |
7021346 |
1 |
Gear, Ring |
|
31 to 32 |
Not Used |
|
|
|
33 |
See Note |
1 |
O-Ring (Note: Use Item 303 or 304) |
|
34 |
Use 7021329 |
1 |
Ring, Retaining |
|
35 to 42 |
Not Used |
|
|
|
43 |
7021347 |
1 |
Shaft, Sun Gear |
|
44 |
7024050 |
1 |
Shaft, Input |
|
45 to 48 |
Not Used |
|
|
|
49 |
7024051 |
1 |
Washer, Thrust |
|
50 |
Not Used |
|
|
|
51 |
See Note |
1 |
Cover (Note: Use Item 304 or 305) |
|
52 |
Use 7021329 |
1 |
Sleeve |
|
53 |
See Note |
2 |
Bolt (Note: Use Item 304 or 305) |
|
54 |
See Note |
1 |
O-Ring (Note: Use Item 304 or 305) |
|
55 |
7024053 |
1 |
Spring |
|
56 |
Use 7024054 |
1 |
Rod, Shift |
|
|
|
|
|
|
3121250 |
3394RT & 4394RT |
1-19 |
SECTION 1 FRAME
FIGURE 1-5. DRIVE MOTOR/HUB ASSEMBLY (REXROTH) (CONTINUED)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
|
57 to |
59 |
Not Used |
|
|
|
60 |
|
Use 2780262 |
1 |
Housing, Brake |
|
61 to |
87 |
Not Used |
|
|
|
88 |
|
7021344 |
9 |
Stud, Wheel |
|
89 to |
99 |
Not Used |
|
|
|
100 |
7022552 |
9 |
Cap, Seal |
|
|
101 to |
119 |
Not Used |
|
|
|
120 |
7024055 |
1 |
Motor, Hydraulic |
|
|
121 to |
223 |
Not Used |
|
|
|
224 |
Use 7024047 |
2 |
Dowel, Spring Sleeve |
|
|
|
|
|
Ref |
REPAIR KIT OPTIONS |
|
301 |
7022544 |
1 |
Planet Gear Kit (Includes Items 1,11,15) |
|
|
302 |
7022545 |
1 |
Planet Gear Kit (Includes Items 2,10, 14,17) |
|
|
303 |
7024047 |
1 |
Bearing Kit (Includes Items 4,12,19,20,23,33, 224) |
|
|
|
|
|
Ref |
Note: Unless there is capability to torque shaft nut (item 4) to |
|
|
|
|
|
626 ft/lbs. (850Nm) Repair beyond this level is NOT advised. |
|
304 |
7021329 |
1 |
Cover Kit (Includes Items 8,21,22,33,34,51,52,53,54) |
|
|
305 |
7024054 |
1 |
Mechanical Disconnect Kit (Includes 51,53,54, 56) |
|
|
|
|
|
|
|
|
1-20 |
3394RT & 4394RT |
3121250 |
SECTION 1 FRAME
FIGURE 1-5. DRIVE MOTOR/HUB ASSEMBLY (REXROTH) (CONTINUED)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
|
|
|
|
3121250 |
3394RT & 4394RT |
1-21 |
SECTION 1 FRAME
FIGURE 1-6. DRIVE MOTOR ASSEMBLY (SAUER-DANFOSS)
24
23
18
27
28
25
26
21
20 5
14 
17
15
8
31
32
2
22
16
8A
13
10
31
32
33
29
39 |
37 |
36
35 6 
7
100
9 12
11
4
1
1
34
30
38
19
3
40
41
3
1-22 |
3394RT & 4394RT |
3121250 |
SECTION 1 FRAME
FIGURE 1-6. DRIVE MOTOR ASSEMBLY (SAUER-DANFOSS)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
1001102805 |
Ref |
DRIVE MOTOR ASSEMBLY (SAUER-DANFOSS) |
B |
1 |
7022302 |
2 |
Bearing, Journal |
|
2 |
7007446 |
1 |
Pin |
|
3 |
7007438 |
2 |
Ring, Retaining |
|
4 |
7022305 |
1 |
Swashplate |
|
5 |
See Note |
2 |
Pin (Note: Not available for purchase) |
|
6 |
Use 7022328 |
1 |
Gasket |
|
7 |
7024862 |
1 |
Plate, Valve |
|
8 |
7023907 |
1 |
Cylinder Block Kit (Includes Items 8A & 9-17) |
|
8A |
Use 7023907 |
1 |
Block, Cylinder |
|
9 |
7021277 |
1 |
Guide, Slipper Retainer |
|
10 |
7021275 |
3 |
Pin, Slipper Hold Down |
|
11 |
Use 7023907 |
9 |
Piston Assembly |
|
12 |
7021276 |
1 |
Retainer, Hold Down Pin |
|
13 |
7022310 |
1 |
Retainer, Slipper |
|
14 |
7022311 |
1 |
Ring, Retaining |
|
15 |
7022312 |
1 |
Spring |
|
16 |
7024868 |
1 |
Washer |
|
17 |
7022314 |
1 |
Retainer, Spring |
|
18 |
7023910 |
1 |
Shaft |
|
19 |
7007439 |
1 |
Ring, Retaining |
|
20 |
70000797 |
1 |
Cap, End - Axial |
|
21 |
7022368 |
5 |
Screw |
|
22 |
7021249 |
1 |
Bearing, Needle |
|
23 |
2220886 |
1 |
Plug (Includes Item 24) |
|
24 |
Use 7022328 |
1 |
O-Ring |
|
25 |
2220883 |
1 |
Plug (Includes Item 26) |
|
26 |
Use 7022328 |
1 |
O-Ring |
|
27 |
7027419 |
2 |
Plug (Includes Item 28) |
|
28 |
Use 7022328 |
2 |
O-Ring |
|
29 |
7022369 |
1 |
Seat, Spring |
|
30 |
70001932 |
1 |
Housing |
|
31 |
2220883 |
2 |
Plug (Items Item 32) |
|
32 |
Use 7022328 |
2 |
O-Ring |
|
33 |
2220886 |
1 |
Plug (Items Item 34) |
|
34 |
Use 7022328 |
1 |
O-Ring |
|
35 |
Use 7022328 |
1 |
O-Ring |
|
36 |
Use 7022328 |
1 |
Ring, Seal |
|
37 |
7024854 |
1 |
Piston, Servo (Includes Items 35 & 36) |
|
38 |
7007437 |
1 |
Bearing |
|
39 |
7022326 |
1 |
Spring |
|
40 |
Use 7022328 |
1 |
Seal, Lip |
|
41 |
7022371 |
1 |
Washer, Support |
|
|
|
|
— — — — — — — — — — — — |
|
100 |
7022328 |
1 |
Seal Kit (Includes Items 6,24,26,28,32,34,35,36 and 40) |
|
|
|
|
|
|
3121250 |
3394RT & 4394RT |
1-23 |
SECTION 1 FRAME
FIGURE 1-7. DRIVE HUB ASSEMBLIES (FAIRFIELD)
6F |
|
|
|
7B |
|
|
|
7D |
|
|
|
|
|
|
6E |
|
12 |
|
7C |
6D |
|
|
|
7D |
6C |
|
|
|
7 |
6J |
6 |
6G |
|
7A |
6 |
|
|||
6G |
|
|
|
|
|
6B |
|
|
|
|
|
|
2 |
|
13 |
|
13 |
|
|
|
|
|
|
|
6A |
|
|
|
1 |
|
|
|
|
|
|
|
|
|
1H |
5A |
|
|
|
1F |
|
|
|
|
|
4 |
|
|
1 |
1E |
|
|
|
||
5 |
|
3G |
|
1G |
|
|
3E |
|
|
|
|
1N |
|
|
3 |
|
|
|
3A |
1D |
|
|
3B |
|
|
16 |
3C |
1C |
|
8 |
3D |
|
|
3C |
1B |
||
|
|||
15 |
3F |
1 |
|
|
1A |
||
11 |
|
||
3B |
|
||
|
|
|
14 |
200A |
|
200B |
105 |
201A |
|
201B |
|
201C |
|
201D |
|
121
120
114
113
27
111
110
112
102
122
123
119
104
103
106
103
106 17
101
116
115
109
118
117
107
108
105
28 29
1-24 |
3394RT & 4394RT |
3121250 |
Loading...