JLG 4017RS Parts Manual

4.7 (6)

31200939

3614RS, 4017RS

3614RS, 4017RS

31200939

3614RS, 4017RS

		TABLE OF CONTENTS
SECTION 1 - FRAME & ATTACHING PARTS...................................................................................................................................		13
FIGURE 1-1. FRAME INSTALLATION - 3614RS..........................................................................................................................		14
FIGURE 1-2. FRAME INSTALLATION - 4017RS...........................................................................................................................		16
FIGURE 1-3. ENCLOSURE GROUP INSTALLATION ...................................................................................................................		18
FIGURE 1-4. MIRROR INSTALLATION - 3614RS.........................................................................................................................		20
FIGURE 1-5. MIRROR INSTALLATION - 4017RS.........................................................................................................................		22
FIGURE 1-6. MIRROR ASSEMBLY ...............................................................................................................................................		24
FIGURE 1-7. BOOM PROP INSTALLATION .................................................................................................................................		26
FIGURE 1-8. WHEEL CHOCK INSTALLATION.............................................................................................................................		28
FIGURE 1-9. COUNTERWEIGHT INSTALLATION - 3614RS .......................................................................................................		30
FIGURE 1-10. COUNTERWEIGHT INSTALLATION - 4017RS .....................................................................................................		32
FIGURE 1-11. HOOD ASSEMBLY .................................................................................................................................................		34
FIGURE 1-12. SOUND SUPPRESSION INSTALLATION..............................................................................................................		36
FIGURE 1-13. CHASSIS COVER PLATE INSTALLATION - 3614RS............................................................................................		38
FIGURE 1-14. CHASSIS COVER PLATE INSTALLATION - 4017RS............................................................................................		40
FIGURE 1-15. LICENSE PLATE INSTALLATION ..........................................................................................................................		42
FIGURE 1-16. RETRIEVAL HITCH ................................................................................................................................................		44
FIGURE 1-17. HYDRAULIC TANK INSTALLATION ......................................................................................................................		46
SECTION 2 - BOOM ..........................................................................................................................................................................		49
FIGURE 2-1. BOOM INSTALLATION - 3614RS (NO AUXILIARY HYDRAULICS) ........................................................................		50
FIGURE 2-2. BOOM INSTALLATION - 3614RS (AUXILIARY HYDRAULICS) ..............................................................................		52
FIGURE 2-3. BOOM INSTALLATION - 4017RS (NO AUXILIARY HYDRAULICS) ........................................................................		54
FIGURE 2-4. BOOM INSTALLATION - 4017RS (AUXILIARY HYDRAULICS) ..............................................................................		56
FIGURE 2-5. BOOM ASSEMBLY - 3614RS (NO AUXILIARY HYDRAULICS) ..............................................................................		58
FIGURE 2-6. BOOM ASSEMBLY - 3614RS (AUXILIARY HYDRAULICS).....................................................................................		60
FIGURE 2-7. BOOM ASSEMBLY - 4017RS (NO AUXILIARY HYDRAULICS) ..............................................................................		62
FIGURE 2-8. BOOM ASSEMBLY - 4017RS (AUXILIARY HYDRAULICS).....................................................................................		64
FIGURE 2-9. EXTEND CHAIN ASSEMBLY - 3614RS...................................................................................................................		66
FIGURE 2-10. EXTEND CHAIN ASSEMBLY (1) - 4017RS............................................................................................................		68
FIGURE 2-11. EXTEND CHAIN ASSEMBLY (2) - 4017RS............................................................................................................		70
FIGURE 2-12. RETRACT CHAIN ASSEMBLY - 3614RS...............................................................................................................		72
FIGURE 2-13. RETRACT CHAIN ASSEMBLY (1) - 4017RS .........................................................................................................		74
FIGURE 2-14. RETRACT CHAIN ASSEMBLY (2) - 4017RS .........................................................................................................		76
FIGURE 2-15. COVER PLATE INSTALLATION - 3614RS ............................................................................................................		78
FIGURE 2-16. COVER PLATE INSTALLATION - 4017RS ............................................................................................................		80
FIGURE 2-17. FIRST BOOM SECTION - 3614RS.........................................................................................................................		82
FIGURE 2-18. FIRST BOOM SECTION - 4017RS.........................................................................................................................		84
FIGURE 2-19. SECOND BOOM SECTION - 3614RS....................................................................................................................		86
FIGURE 2-20. SECOND BOOM SECTION - 4017RS....................................................................................................................		88
FIGURE 2-21. THIRD BOOM SECTION - 3614RS ........................................................................................................................		90
FIGURE 2-22. THIRD BOOM SECTION - 4017RS ........................................................................................................................		92
FIGURE 2-23. FOURTH BOOM SECTION - 4017RS ....................................................................................................................		94
FIGURE 2-24. HOSE SUPPORT ASSEMBLY - 4017RS ...............................................................................................................		96
FIGURE 2-25. MANUAL QUICK ATTACH .....................................................................................................................................		98
FIGURE 2-26. HYDRAULICS INSTALLATION - 3614RS (NO AUXILIARY HYDRAULICS) ........................................................		100
FIGURE 2-27. HYDRAULICS INSTALLATION - 3614RS (AUXILIARY HYDRAULICS) ..............................................................		102
FIGURE 2-28. HYDRAULICS INSTALLATION - 4017RS ............................................................................................................		104
FIGURE 2-29. HYDRAULICS ASSEMBLY - 4017RS...................................................................................................................		106
FIGURE 2-30. HYDRAULICS INSTALLATION - 4017RS (AUXILIARY HYDRAULICS) ..............................................................		108
SECTION 3 - ATTACHMENTS ........................................................................................................................................................		111
FIGURE 3-1. CARRIAGE .............................................................................................................................................................		112
FIGURE 3-2. FORKS....................................................................................................................................................................		114
FIGURE 3-3. BUCKET .................................................................................................................................................................		116
FIGURE 3-4. MULTI-PURPOSE BUCKET ...................................................................................................................................		118
FIGURE 3-5. TRUSS BOOM........................................................................................................................................................		120
SECTION 4 - ENGINE & ATTACHING PARTS ...............................................................................................................................		123
FIGURE 4-1. ENGINE AND TRANSMISSION INSTALLATION (ULS).........................................................................................		124
FIGURE 4-2. ENGINE AND TRANSMISSION INSTALLATION (LS) ...........................................................................................		126
FIGURE 4-3. ENGINE MOUNTING INSTALLATION ...................................................................................................................		128
31200939	3614RS, 4017RS	7

TABLE OF CONTENTS
	FIGURE 4-4. HYDRAULIC PUMP INSTALLATION ......................................................................................................................	130
	FIGURE 4-5. TURBO SHIELD INSTALLATION............................................................................................................................	132
	FIGURE 4-6. FUEL LINES INSTALLATION..................................................................................................................................	134
	FIGURE 4-7. FUEL TANK INSTALLATION ..................................................................................................................................	136
	FIGURE 4-8. FUEL TANK.............................................................................................................................................................	138
	FIGURE 4-9. COOLING SYSTEM INSTALLATION......................................................................................................................	140
	FIGURE 4-10. EXPANSION TANK ASSEMBLY...........................................................................................................................	142
	FIGURE 4-11. RADIATOR ASSEMBLY........................................................................................................................................	144
	FIGURE 4-12. TRANSMISSION COOLING INSTALLATION .......................................................................................................	146
	FIGURE 4-13. HEATER LINES INSTALLATION ..........................................................................................................................	148
	FIGURE 4-14. AIR SYSTEM INSTALLATION ..............................................................................................................................	150
	FIGURE 4-15. AIR FILTER ASSEMBLY .......................................................................................................................................	152
	FIGURE 4-16. AIR INTAKE FILTER .............................................................................................................................................	154
	FIGURE 4-17. EXHAUST SYSTEM INSTALLATION (ULS) .........................................................................................................	156
	FIGURE 4-18. EXHAUST SYSTEM INSTALLATION (LS)............................................................................................................	158
SECTION 5 - DRIVETRAIN ..............................................................................................................................................................		161
	FIGURE 5-1. AXLE INSTALLATION - 3614RS.............................................................................................................................	162
	FIGURE 5-2. AXLE INSTALLATION (NO FOAM FILL) - 4017RS.................................................................................................	164
	FIGURE 5-3. AXLE INSTALLATION (FOAM FILL) - 4017RS .......................................................................................................	166
	FIGURE 5-4. DRIVE SHAFT INSTALLATION - 3614RS ..............................................................................................................	168
	FIGURE 5-5. DRIVE SHAFT INSTALLATION - 4017RS ..............................................................................................................	170
	FIGURE 5-6. FRONT AXLE - 3614RS..........................................................................................................................................	172
	FIGURE 5-7. FRONT AXLE, CENTRAL HOUSING - 3614RS......................................................................................................	174
	FIGURE 5-8. FRONT AXLE, DIFFERENTIAL - 3614RS...............................................................................................................	176
	FIGURE 5-9. FRONT AXLE, HUB REDUCTION - 3614RS ..........................................................................................................	178
	FIGURE 5-10. FRONT AXLE, BRAKES - 3614RS .......................................................................................................................	182
	FIGURE 5-11. FRONT AXLE, STEERING - 3614RS....................................................................................................................	184
	FIGURE 5-12. FRONT AXLE, TRUNION - 3614RS......................................................................................................................	186
	FIGURE 5-13. FRONT AXLE - 4017RS........................................................................................................................................	188
	FIGURE 5-14. FRONT AXLE, CENTRAL HOUSING - 4017RS....................................................................................................	190
	FIGURE 5-15. FRONT AXLE, DIFFERENTIAL - 4017RS.............................................................................................................	192
	FIGURE 5-16. FRONT AXLE, HUB REDUCTION - 4017RS ........................................................................................................	194
	FIGURE 5-17. FRONT AXLE, BRAKES - 4017RS .......................................................................................................................	198
	FIGURE 5-18. FRONT AXLE, STEERING - 4017RS....................................................................................................................	200
	FIGURE 5-19. FRONT AXLE, TRUNION - 4017RS......................................................................................................................	202
	FIGURE 5-20. REAR AXLE - 3614RS, 4017RS (NO FOAM FILL) ...............................................................................................	204
	FIGURE 5-21. REAR AXLE, CENTRAL HOUSING - 3614RS, 4017RS (NO FOAM FILL)...........................................................	206
	FIGURE 5-22. REAR AXLE, DIFFERENTIAL - 3614RS, 4017RS (NO FOAM FILL)....................................................................	208
	FIGURE 5-23. REAR AXLE, HUB REDUCTION - 3614RS, 4017RS (NO FOAM FILL)................................................................	210
	FIGURE 5-24. REAR AXLE, BRAKES - 3614RS, 4017RS (NO FOAM FILL)...............................................................................	214
	FIGURE 5-25. REAR AXLE, STEERING - 3614RS, 4017RS (NO FOAM FILL) ...........................................................................	216
	FIGURE 5-26. REAR AXLE, TRUNION - 3614RS, 4017RS (NO FOAM FILL) .............................................................................	218
	FIGURE 5-27. REAR AXLE - 4017RS (FOAM FILL).....................................................................................................................	220
	FIGURE 5-28. REAR AXLE, CENTRAL HOUSING - 4017RS (FOAM FILL) ................................................................................	222
	FIGURE 5-29. REAR AXLE, DIFFERENTIAL - 4017RS (FOAM FILL) .........................................................................................	224
	FIGURE 5-30. REAR AXLE, HUB REDUCTION - 4017RS (FOAM FILL).....................................................................................	226
	FIGURE 5-31. REAR AXLE, BRAKES - 4017RS (FOAM FILL) ....................................................................................................	230
	FIGURE 5-32. REAR AXLE, STEERING - 4017RS (FOAM FILL) ................................................................................................	232
	FIGURE 5-33. REAR AXLE, TRUNION - 4017RS (FOAM FILL) ..................................................................................................	234
	FIGURE 5-34. POWERSHIFT TRANSMISSION ..........................................................................................................................	236
	FIGURE 5-35. POWERSHIFT TRANSMISSION, CONVERTER HOUSING ................................................................................	238
	FIGURE 5-36. POWERSHIFT TRANSMISSION, TRANSMISSION PLATE .................................................................................	240
	FIGURE 5-37. POWERSHIFT TRANSMISSION, TORQUE CONVERTER..................................................................................	242
	FIGURE 5-38. POWERSHIFT TRANSMISSION, GEAR GROUP ................................................................................................	244
	FIGURE 5-39. POWERSHIFT TRANSMISSION, PUMP DRIVE ..................................................................................................	246
	FIGURE 5-40. POWERSHIFT TRANSMISSION, CHARGE PUMP ..............................................................................................	248
	FIGURE 5-41. POWERSHIFT TRANSMISSION, REVERSE IDLER............................................................................................	250
	FIGURE 5-42. POWERSHIFT TRANSMISSION, FORWARD & REVERSE SHAFT....................................................................	252
	FIGURE 5-43. POWERSHIFT TRANSMISSION, 3RD SHAFT.....................................................................................................	254
	FIGURE 5-44. POWERSHIFT TRANSMISSION, 1ST & 2ND SHAFT..........................................................................................	256
	FIGURE 5-45. POWERSHIFT TRANSMISSION, OUTPUT SHAFT .............................................................................................	258
	FIGURE 5-46. POWERSHIFT TRANSMISSION, DROP BOX......................................................................................................	260
	FIGURE 5-47. POWERSHIFT TRANSMISSION, CONTROL .......................................................................................................	262
	FIGURE 5-48. POWERSHIFT TRANSMISSION, MODULATION VALVE ....................................................................................	264
	FIGURE 5-49. POWERSHIFT TRANSMISSION, DRIVE PLATE .................................................................................................	266
8	3614RS, 4017RS	31200939

		TABLE OF CONTENTS
FIGURE 5-50. TIRE WHEEL SET, MITAS 15.5/80-24 - 3614RS .................................................................................................		268
FIGURE 5-51. RH MITAS WHEEL - 3614RS ...............................................................................................................................		270
FIGURE 5-52. LH MITAS WHEEL - 3614RS................................................................................................................................		272
FIGURE 5-53. TIRE WHEEL SET, MITAS 14.00-24 - 4017RS ....................................................................................................		274
FIGURE 5-54. RH MITAS WHEEL - 4017RS ...............................................................................................................................		276
FIGURE 5-55. LH MITAS WHEEL - 4017RS................................................................................................................................		278
FIGURE 5-56. TIRE WHEEL SET, GOODYEAR 15.5-25 SGL - 3614RS ....................................................................................		280
FIGURE 5-57. RH GOODYEAR WHEEL - 3614RS .....................................................................................................................		282
FIGURE 5-58. LH GOODYEAR WHEEL - 3614RS......................................................................................................................		284
FIGURE 5-59. TIRE WHEEL SET, GOODYEAR 14.00-24 - 4017RS ..........................................................................................		286
FIGURE 5-60. RH GOODYEAR WHEEL - 4017RS .....................................................................................................................		288
FIGURE 5-61. LH GOODYEAR WHEEL - 4017RS......................................................................................................................		290
FIGURE 5-62. TIRE WHEEL SET, MICHELIN 400/80-24 POWER CL - 3614RS........................................................................		292
FIGURE 5-63. RH MICHELIN WHEEL - 3614RS.........................................................................................................................		294
FIGURE 5-64. LH MICHELIN WHEEL - 3614RS..........................................................................................................................		296
FIGURE 5-65. TIRE WHEEL SET, MICHELIN - 4017RS .............................................................................................................		298
FIGURE 5-66. MICHELIN WHEEL - 4017RS ...............................................................................................................................		300
FIGURE 5-67. TIRE WHEEL SET, FIRESTONE 370/75-28 - 3614RS.........................................................................................		302
FIGURE 5-68. FIRESTONE WHEEL - 3614RS............................................................................................................................		304
FIGURE 5-69. TIRE WHEEL SET, FIRESTONE 400/75-28 16 PLY - 4017RS............................................................................		306
FIGURE 5-70. FIRESTONE WHEEL - 4017RS............................................................................................................................		308
FIGURE 5-71. FOAM FILLED WHEEL SET - 3614RS.................................................................................................................		310
FIGURE 5-72. RH FOAM WHEEL - 3614RS................................................................................................................................		312
FIGURE 5-73. LH FOAM WHEEL - 3614RS ................................................................................................................................		314
FIGURE 5-74. FOAM FILLED WHEEL SET - 4017RS.................................................................................................................		316
FIGURE 5-75. RH FOAM WHEEL - 4017RS................................................................................................................................		318
FIGURE 5-76. LH FOAM WHEEL - 4017RS ................................................................................................................................		320
SECTION 6 - CAB............................................................................................................................................................................		323
FIGURE 6-1. CAB INSTALLATION (FNR LEVER).......................................................................................................................		324
FIGURE 6-2. CAB INSTALLATION (NO FNR LEVER) ................................................................................................................		326
FIGURE 6-3. CAB (FNR LEVER) .................................................................................................................................................		328
FIGURE 6-4. CAB (NO FNR LEVER)...........................................................................................................................................		330
FIGURE 6-5. CAB ASSEMBLY ....................................................................................................................................................		332
FIGURE 6-6. CAB.........................................................................................................................................................................		334
FIGURE 6-7. FUEL DOOR INSTALLATION.................................................................................................................................		336
FIGURE 6-8. DOOR STRAP INSTALLATION..............................................................................................................................		338
FIGURE 6-9. INTERIOR MIRROR ...............................................................................................................................................		340
FIGURE 6-10. MIRROR INSTALLATION .....................................................................................................................................		342
FIGURE 6-11. TRIM INSTALLATION...........................................................................................................................................		344
FIGURE 6-12. COVER PANEL INSTALLATION ..........................................................................................................................		346
FIGURE 6-13. GASKET INSTALLATION .....................................................................................................................................		348
FIGURE 6-14. FRONT COVER ASSEMBLY................................................................................................................................		350
FIGURE 6-15. HEADLINER INSTALLATION ...............................................................................................................................		352
FIGURE 6-16. FRONT PANEL INSTALLATION...........................................................................................................................		354
FIGURE 6-17. REAR COVER PANEL INSTALLATION ...............................................................................................................		356
FIGURE 6-18. REAR WINDOW INSTALLATION.........................................................................................................................		358
FIGURE 6-19. REAR WINDOW ...................................................................................................................................................		360
FIGURE 6-20. CAB DOOR INSTALLATION ................................................................................................................................		362
FIGURE 6-21. WINDOW ASSEMBLY ..........................................................................................................................................		364
FIGURE 6-22. DOOR ASSEMBLY...............................................................................................................................................		366
FIGURE 6-23. VINYL SEAT INSTALLATION...............................................................................................................................		368
FIGURE 6-24. VINYL SEAT .........................................................................................................................................................		370
FIGURE 6-25. CLOTH SEAT INSTALLATION .............................................................................................................................		372
FIGURE 6-26. CLOTH SEAT .......................................................................................................................................................		374
FIGURE 6-27. WIPER TANK INSTALLATION .............................................................................................................................		376
FIGURE 6-28. FRONT WIPER INSTALLATION...........................................................................................................................		378
FIGURE 6-29. ROOF WIPER INSTALLATION ............................................................................................................................		380
FIGURE 6-30. HEATER INSTALLATION .....................................................................................................................................		382
FIGURE 6-31. CAB HEATER .......................................................................................................................................................		384
FIGURE 6-32. AIR CONDITIONING INSTALLATION ..................................................................................................................		386
FIGURE 6-33. HEATER (NO A/C)................................................................................................................................................		390
FIGURE 6-34. HEATER (A/C) ......................................................................................................................................................		392
SECTION 7 - CONTROLS ...............................................................................................................................................................		395
31200939	3614RS, 4017RS	9

TABLE OF CONTENTS
FIGURE 7-1. BRAKE PEDAL INSTALLATION .............................................................................................................................		396
FIGURE 7-2. BRAKE PEDAL ASSEMBLY ...................................................................................................................................		398
FIGURE 7-3. ACCELERATOR PEDAL INSTALLATION...............................................................................................................		400
FIGURE 7-4. ACCELERATOR PEDAL .........................................................................................................................................		402
FIGURE 7-5. STEER COLUMN INSTALLATION (FNR LEVER) ..................................................................................................		404
FIGURE 7-6. STEERING COLUMN (FNR LEVER) ......................................................................................................................		406
FIGURE 7-7. STEERING COLUMN INSTALLATION (NO FNR LEVER)......................................................................................		408
FIGURE 7-8. STEERING COLUMN ASSEMBLY (NO FNR LEVER)............................................................................................		410
FIGURE 7-9. STEERING WHEEL.................................................................................................................................................		412
FIGURE 7-10. MECHANICAL HANDBRAKE INSTALLATION - 3614RS .....................................................................................		414
FIGURE 7-11. HYDRAULIC HANDBRAKE INSTALLATION - 4017RS ........................................................................................		416
FIGURE 7-12. JOYSTICK INSTALLATION (FNR LEVER) ...........................................................................................................		418
FIGURE 7-13. JOYSTICK INSTALLATION (NO FNR LEVER).....................................................................................................		420
FIGURE 7-14. JOYSTICK INSTALLATION (AUX, FNR LEVER)..................................................................................................		422
FIGURE 7-15. JOYSTICK INSTALLATION (AUX, NO FNR LEVER)............................................................................................		424
FIGURE 7-16. JOYSTICK (FNR LEVER)......................................................................................................................................		426
FIGURE 7-17. JOYSTICK (NO FNR LEVER) ...............................................................................................................................		428
FIGURE 7-18. JOYSTICK (AUX, FNR LEVER) ............................................................................................................................		430
FIGURE 7-19. JOYSTICK (AUX, NO FNR LEVER) ......................................................................................................................		432
SECTION 8 - HYDRAULIC CIRCUITS .............................................................................................................................................		435
FIGURE 8-1. SUPPLY LINES INSTALLATION - 3614RS.............................................................................................................		436
FIGURE 8-2. SUPPLY LINES INSTALLATION - 4017RS.............................................................................................................		438
FIGURE 8-3. PUMP LINES INSTALLATION - 3614RS (NO AUXILIARY HYDRAULICS) ............................................................		440
FIGURE 8-4. PUMP LINES INSTALLATION - 3614RS (AUXILIARY HYDRAULICS) ..................................................................		442
FIGURE 8-5. PUMP LINES INSTALLATION - 4017RS (NO AUXILIARY HYDRAULICS) ............................................................		444
FIGURE 8-6. PUMP LINES INSTALLATION - 4017RS (AUXILIARY HYDRAULICS) ..................................................................		446
FIGURE 8-7. STEERING INSTALLATION - 3614RS....................................................................................................................		448
FIGURE 8-8. STEERING INSTALLATION - 4017RS....................................................................................................................		450
FIGURE 8-9. UPPER BRAKE LINES INSTALLATION - 3614RS .................................................................................................		452
FIGURE 8-10. UPPER BRAKE LINES INSTALLATION - 4017RS ...............................................................................................		454
FIGURE 8-11. LOWER BRAKE LINES INSTALLATION - 3614RS ..............................................................................................		456
FIGURE 8-12. LOWER BRAKE LINES INSTALLATION - 4017RS ..............................................................................................		458
FIGURE 8-13. IMPLEMENT LINES INSTALLATION - 3614RS (NO AUX HYDRAULICS)...........................................................		460
FIGURE 8-14. IMPLEMENT LINES INSTALLATION - 3614RS (AUXILIARY HYDRAULICS)......................................................		462
FIGURE 8-15. IMPLEMENT LINES INSTALLATION - 4017RS (NO AUX HYDRAULICS)...........................................................		464
FIGURE 8-16. IMPLEMENT LINES INSTALLATION - 4017RS (AUXILIARY HYDRAULICS)......................................................		466
FIGURE 8-17. LEVELING AND OUTRIGGERS INSTALLATION - 3614RS.................................................................................		468
FIGURE 8-18. LEVELING AND OUTRIGGERS INSTALLATION - 4017RS.................................................................................		470
FIGURE 8-19. OUTRIGGER LEG ASSEMBLY ............................................................................................................................		472
FIGURE 8-20. BREATHER INSTALLATION.................................................................................................................................		474
SECTION 9 - HYDRAULIC COMPONENTS ....................................................................................................................................		477
FIGURE 9-1. LIFT CYLINDER - 3614RS......................................................................................................................................		478
FIGURE 9-2. LIFT CYLINDER - 4017RS......................................................................................................................................		480
FIGURE 9-3. EXTEND/RETRACT CYLINDER - 3614RS.............................................................................................................		482
FIGURE 9-4. EXTEND/RETRACT CYLINDER - 4017RS.............................................................................................................		484
FIGURE 9-5. TILT CYLINDER ......................................................................................................................................................		486
FIGURE 9-6. COMPENSATION CYLINDER ................................................................................................................................		488
FIGURE 9-7. FRAME LEVEL CYLINDER - 3614RS.....................................................................................................................		490
FIGURE 9-8. FRAME LEVEL CYLINDER - 4017RS.....................................................................................................................		492
FIGURE 9-9. OUTRIGGER CYLINDER........................................................................................................................................		494
FIGURE 9-10. MAIN CONTROL VALVE (NO AUXILIARY HYDRAULICS) ..................................................................................		496
FIGURE 9-11. MAIN CONTROL VALVE (AUXILIARY HYDRAULICS).........................................................................................		500
FIGURE 9-12. STEERING SELECT VALVE.................................................................................................................................		504
FIGURE 9-13. COUNTERBALANCE VALVE................................................................................................................................		506
FIGURE 9-14. OUTRIGGER VALVE ............................................................................................................................................		508
FIGURE 9-15. GEAR PUMP .........................................................................................................................................................		510
FIGURE 9-16. HYDRAULIC TANK ...............................................................................................................................................		512
FIGURE 9-17. HYDRAULIC PARK BRAKE RELEASE VALVE ....................................................................................................		514
FIGURE 9-18. HYDRAULIC OIL FILTER......................................................................................................................................		516
SECTION 10 - ELECTRICAL............................................................................................................................................................		519
FIGURE 10-1. ENGINE ELECTRICAL INSTALLATION ...............................................................................................................		520
10	3614RS, 4017RS	31200939

	TABLE OF CONTENTS
FIGURE 10-2. 200 AMP RELAY...................................................................................................................................................	522
FIGURE 10-3. BATTERY INSTALLATION ...................................................................................................................................	524
FIGURE 10-4. CAB ELECTRICAL INSTALLATION .....................................................................................................................	526
FIGURE 10-5. UGM CONTROL ...................................................................................................................................................	528
FIGURE 10-6. PCB ELECTRICAL ASSEMBLY ...........................................................................................................................	530
FIGURE 10-7. PC BOARD ...........................................................................................................................................................	532
FIGURE 10-8. LSI INSTALLATION ..............................................................................................................................................	534
FIGURE 10-9. RADIO INSTALLATION ........................................................................................................................................	536
FIGURE 10-10. CAB EARTH INSTALLATION .............................................................................................................................	538
FIGURE 10-11. HORN INSTALLATION .......................................................................................................................................	540
FIGURE 10-12. BOOM ANGLE SENSOR INSTALLATION - 3614RS .........................................................................................	542
FIGURE 10-13. BOOM ANGLE SENSOR INSTALLATION - 4017RS .........................................................................................	544
FIGURE 10-14. BOOM RETRACT SENSOR INSTALLATION - 3614RS.....................................................................................	546
FIGURE 10-15. BOOM RETRACT SENSOR INSTALLATION - 4017RS.....................................................................................	548
FIGURE 10-16. LSI SENSOR INSTALLATION ............................................................................................................................	550
FIGURE 10-17. BACK-UP ALARM INSTALLATION ....................................................................................................................	552
FIGURE 10-18. CHASSIS HARNESS INSTALLATION - 3614RS ...............................................................................................	554
FIGURE 10-19. CHASSIS HARNESS INSTALLATION - 4017RS ...............................................................................................	556
FIGURE 10-20. DASH ELECTRICAL INSTALLATION.................................................................................................................	558
FIGURE 10-21. CAB WORKLIGHTS INSTALLATION (NO HAC)................................................................................................	560
FIGURE 10-22. CAB WORKLIGHTS INSTALLATION (HAC) ......................................................................................................	562
FIGURE 10-23. DRIVING LIGHTS INSTALLATION (GERMANY AND CE).................................................................................	564
FIGURE 10-24. DRIVING LIGHTS INSTALLATION (UK AND IRELAND) ...................................................................................	566
FIGURE 10-25. BEACON INSTALLATION ..................................................................................................................................	568
FIGURE 10-26. OUTRIGGERS DEPLOYED INSTALLATION - 4017RS.....................................................................................	570
FIGURE 10-27. ENGINE HARNESS ............................................................................................................................................	572
FIGURE 10-28. CHASSIS HARNESS ..........................................................................................................................................	578
FIGURE 10-29. CAB HARNESS ..................................................................................................................................................	584
FIGURE 10-30. CAB POWER HARNESS....................................................................................................................................	592
FIGURE 10-31. RADIO HARNESS ..............................................................................................................................................	594
FIGURE 10-32. WORKLIGHTS HARNESS..................................................................................................................................	596
FIGURE 10-33. LIGHT EXTENSION HARNESS..........................................................................................................................	598
FIGURE 10-34. BEACON HARNESS...........................................................................................................................................	600
FIGURE 10-35. OUTRIGGERS DEPLOYED CHASSIS HARNESS - 4017RS ............................................................................	602
FIGURE 10-36. OUTRIGGERS DEPLOYED CAB HARNESS - 4017RS.....................................................................................	604
FIGURE 10-37. ROOF WIPER HARNESS...................................................................................................................................	606
FIGURE 10-38. HAC CAB HARNESS..........................................................................................................................................	608
FIGURE 10-39. HAC CHASSIS HARNESS .................................................................................................................................	610
SECTION 11 - DECALS...................................................................................................................................................................	613
FIGURE 11-1. DECAL LOCATION INSTALLATION (ULS) ..........................................................................................................	614
FIGURE 11-2. DECAL LOCATION INSTALLATION (LS).............................................................................................................	616
FIGURE 11-3. JOYSTICK DECAL INSTALLATION, BUCKET.....................................................................................................	618
FIGURE 11-4. JOYSTICK DECAL INSTALLATION, FORK .........................................................................................................	620
FIGURE 11-5. BOOM DECAL INSTALLATION............................................................................................................................	622
FIGURE 11-6. DECAL INSTALLATION, RUSSIA ........................................................................................................................	624
FIGURE 11-7. SOUND PLATE INSTALLATION ..........................................................................................................................	626
FIGURE 11-8. LOAD CHART, 3614RS ........................................................................................................................................	628
FIGURE 11-9. LOAD CHART, 4017RS ........................................................................................................................................	630
FIGURE 11-10. REFLECTOR INSTALLATION............................................................................................................................	632
FIGURE 11-11. 25KPH SPEED DECAL INSTALLATION ............................................................................................................	634
FIGURE 11-12. JLG DECAL INSTALLATION, 3614RS ...............................................................................................................	636
FIGURE 11-13. JLG DECAL INSTALLATION, 4017RS ...............................................................................................................	638
FIGURE 11-14. CONSTRUCTION INSTALLATION (UK/IRELAND)............................................................................................	640
FIGURE 11-15. CONSTRUCTION INSTALLATION (CE) ............................................................................................................	642
FIGURE 11-16. CONSTRUCTION INSTALLATION (FRANCE)...................................................................................................	644
SECTION 12 - RECOMMENDED SPARE PARTS ..........................................................................................................................	647
FIGURE 12-1. RECOMMENDED SPARE PARTS .......................................................................................................................	648
PART NUMBER INDEX ...................................................................................................................................................................	651

31200939

3614RS, 4017RS