JLG E300 Parts Manual

4 (1)
Illustrated Parts Manual
Models
E300AJ
E300AJP
S/N 0300138358
TO PRESENT
3121254
November 4, 2013
REVISION LOG
October 15, 2009 - Original Issue Of Manual (Edited to B/M 0010720 Revision 4)
October 25, 2010 - Revised Manual (Edited to B/M 0010720 Revision 9)
March 16, 2011 - Revised Manual (Edited to B/M 0010720 Revision 12)
June 10, 2011 - Revised Manual (Edited to B/M 0010720 Revision 12)
September 16, 2011 - Revised Manual (Edited to B/M 0010720 Revision 13)
November 29, 2011 - Revised Manual (Edited to B/M 0010720 Revision 13)
March 20, 2012 - Revised Manual (Edited to B/M 0010720 Revision B)
July 10, 2012 - Revised Manual (Edited to B/M 0010720 Revision C)
October 10, 2012 - Revised Manual (Edited to B/M 0010720 Revision D)
February 12, 2013 - Revised Manual (Edited to B/M 0010720 Revision E)
May 2, 2013 - Revised Manual (Edited to B/M 0010720 Revision H)
August 6, 2013 - Revised Manual (Edited to B/M 0010720 Revision H)
November 4, 2013 - Revised Manual (Edited to B/M 0010720 Revision H)
REVISION LOG
B E300AJ E300AJP 3121254
TABLE OF CONTENTS
FIGURE NO. TITLE PAGE NO.
SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
1-1 STEER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1-2 TIRE & WHEEL DRIVE INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
1-3 DRIVE HUB ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
1-4 DRIVE MOTOR ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
1-5 ELECTRICAL COMPONENTS INSTALLATION (FRAME MOUNTED) . . . . . . . . . . . . . 1-12
1-6 BATTERY BOX INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16
1-7 FRAME COVERS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18
1-8 INVERTER INSTALLATION (OPTIONAL). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20
SECTION 2 - TURNTABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
2-1 CONTROL VALVES & TANK/MOTOR INSTALLATIONS. . . . . . . . . . . . . . . . . . . . . . . . 2-2
2-2 MAIN CONTROL VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
2-3 BOOM FUNCTION VALVE ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
2-4 TURNTABLE AND SWING DRIVE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
2-5 TURNTABLE BEARING ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
2-6 SWING MOTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
2-7 GROUND CONTROL BOX ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
2-8 ELECTRICAL COMPONENTS INSTALLATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20
2-9 HOODS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24
SECTION 3 - BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
3-1 BOOM AND CYLINDERS INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3-2 TOWER BOOM ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
3-3 MAIN BOOM ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
3-4 JIB ASSEMBLY & PLATFORM SUPPORT INSTALLATION. . . . . . . . . . . . . . . . . . . . . . 3-12
3-5 PLATFORM ROTATOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
3-6 JIB SWING ROTATOR ASSEMBLY (E300AJP ONLY) . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
3-7 CABLE, CLAMPS & LIMIT SWITCHES INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . 3-20
SECTION 4 - PLATFORM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
4-1 PLATFORM ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4-2 PLATFORM CONSOLE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
4-3 CONTROLLER ASSEMBLY (DRIVE AND STEER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
4-4 CONTROLLER ASSEMBLY (SWING & LIFT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
SECTION 5 - CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
5-1 LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5-2 LIFT (JIB) CYLINDER ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
5-3 LIFT (MAIN BOOM) CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
5-4 LIFT (TOWER BOOM) CYLINDER ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
5-5 MASTER CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
5-6 STEER CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
5-7 TELESCOPE CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
SECTION 6 - HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1
6-1 HYDRAULIC DIAGRAM - E300AJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6-2 DRIVE HYDRAULIC DIAGRAM - E300AJP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
6-3 HYDRAULIC DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
3121254 E300AJ E300AJP i
TABLE OF CONTENTS
FIGURE NO. TITLE PAGE NO.
SECTION 7 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1
7-1 ELECTRICAL DIAGRAM LIST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
7-2 HARNESS COMPONENTS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
SECTION 8 - DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
8-1 DECAL INSTALLATION (ANSI SPEC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
8-2 DECAL INSTALLATION (COUNTRY SPECS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
8-3 DECAL INSTALLATION (AUSTRALIAN/CE SPECS) . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12
SECTION 9 - RECOMMENDED SERVICE PARTS STOCK . . . . . . . . . . . . . . . . . . . . . . . . .9-1
SECTION 10 - SPECIAL OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-1
SECTION 11 - PARTS NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1
ii E300AJ E300AJP 3121254
SECTION 1
FRAME
3121254 E300AJ E300AJP 1-1
SECTION 1 FRAME
7
12
3
7
12310
4
1
141615
6
9
1 2
6
5
13
101
112
115
108
107
104
105
106
111
110
114
113
109
102
103
102
9
8
3
111317

FIGURE 1-1. STEER INSTALLATION

1-2 E300AJ E300AJP 3121254
SECTION 1 FRAME
FIGURE 1-1. STEER INSTALLATION
ITEM # PART NUMBER QTY. DESCRIPTION REV.
1001108599 Ref STEER INSTALLATION C
1 0100011 AR Compound, Locking 2 0641607 2 Bolt 3/8in-16NC x 7/8in 3 3312005 3 Locknut 5/8in-11NC 4 3422181 1 Pin 5 3422562 2 Pin 6 3841143 3 Keeper, Pin 7 3900118 2 Screw, Shoulder 8 3900255 1 Capscrew, Shoulder 3/4in x 3in
9 1001107712 2 Hub/Spindle Assembly (See Items 101-115 for Breakdown) 10 1001107727 1 Tie-Rod 11 1001108310 1 Steer Cylinder Assembly (See Section 5 for Breakdown) 12 4740086 2 Thrustwasher 13 0440162 4 Thrustwasher 14 0641610 1 Bolt 3/8in-16NC x 1-1/4in 15 3311605 1 Locknut 3/8in-16NC 16 4711600 1 Flatwasher 3/8in Thin 17 1001151428 AR Plate, Shim (SN 0300176716 to Present)
1001107712 Ref HUB/SPINDLE ASSEMBLY A
Ref Note: Qty shown is for 1 Hub Assembly. Machine requires 2
assemblies.
101 7020137 1 Cap, Dust 102 0961951 2 Bushing, Garmax 103 0962140 1 Bearing, Garmax 104 70002434 1 Hub 105 7020036 1 Cup, Bearing (Inner) (Part of Item 104) 106 7020037 1 Cone, Bearing (Inner) 107 7020038 1 Cup, Bearing (Outer) (Part of Item 104) 108 7020039 1 Cone, Bearing (Outer) 109 70002435 1 Spindle 110 7020140 1 Pin, Cotter 111 7020040 1 Seal 112 7020054 1 Nut, Castle 1-1/4in-12 113 7020041 9 Stud 5/8in-18NF 114 7020042 9 Lugnut 5/8in-18NF 115 7020055 1 Washer, Tanged 1-1/4in
3121254 E300AJ E300AJP 1-3
SECTION 1 FRAME
101
102
14 15
29
1 8
9A
9
9B
1 7
17
2
23
1 5
16
20

FIGURE 1-2. TIRE & WHEEL DRIVE INSTALLATION

1-4 E300AJ E300AJP 3121254
SECTION 1 FRAME
FIGURE 1-2. TIRE & WHEEL DRIVE INSTALLATION
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref WHEEL DRIVE INSTALLATION OPTIONS: 1001109430 Ref Standard Spec F 1001109431 Ref UL Spec H
1 0100019 AR Compound, Locking 2 0340047 2 Band, Motor (UL Spec Only)
3 to 4 Not Used
5 0641609 8 Bolt 3/8in-16NC x 1-1/8in 6Not Used 7 0641826 4 Bolt 1/2in-13NC x 3-1/2in 8 0682012 12 Bolt 5/8in-11NC x 1-1/2in(SN 0300113683 to SN 0300138358) 9 0920113 2 Drive Brake Assembly
Use 0920113 2 Ring, Sensor (1 Per Assembly) (was p/n 7027275 which is no
longer available. Replace Complete Brake.) 7007977 2 Ring, Bearing Retaining (Large) (1 per Assembly) 7011716 2 Ring, Bearing Retaining (Small) (1 per Assembly) 7007913 4 Bolt 7011757 2 Complete Repair Kit (Includes Case & Oil Seals, O-Rings,
Back-Up Rings, Stator & Rotor Discs, Return Plate, Springs,
Bearing & Brake to Hub Gasket) (1 per Assembly) 2900768 2 Bearing Kit (1 per Assembly) 7007900 2 Seal, Oil - Front (1 per Assembly)
9A 7007933 2 Gasket (1 Per Assembly) 9B 70002408 2 Gasket, Brake to Motor (1 Per Assembly) (Not Included in
Repair Kit)
10 to 13 Not Used
14 2780282 2 Drive Hub Assembly (See Drive Hub Assembly for Breakdown) 15 3020008 AR Lubricant, Mobilube HD 80W-90 16 3020037 AR Lube, Coupling Grease 17 3160237 2 Drive Motor Assembly (See Drive Motor Assembly for
Breakdown)
18 to 19 Not Used
20 3990105 2 Speed Sensor Assembly
21 to 22 Not Used
23 4711600 8 Flatwasher 3/8in Thin
24 to 28 Not Used
29 4892000 12 Flatwasher 5/8in Hardened
0258986 Ref TIRE AND WHEEL INSTALLATION C
101 3300106 18 Lugnut 102 1001110772 4 Tire & Wheel Assembly
3121254 E300AJ E300AJP 1-5
SECTION 1 FRAME
1C
1
1A
1D
1F
1E6343533343231
282130
36
1B
192422B8
299101112
27
7
5
16
26
13
18
25
2H
2F
2C
2A 2E 2D 2G
17
20
101 102 103

FIGURE 1-3. DRIVE HUB ASSEMBLY

1-6 E300AJ E300AJP 3121254
SECTION 1 FRAME
FIGURE 1-3. DRIVE HUB ASSEMBLY
ITEM # PART NUMBER QTY. DESCRIPTION REV.
2780282 Ref DRIVE HUB ASSEMBLY A
1 70001366 1 Carrier, Sub Assembly (Purchase p/n 70001366 for items 1A-1F) 1A Use 70001366 3 Shaft, Planet 1B Use 70001366 1 Carrier
1C Use 70001366 3 Gear, Planet 1D Use 70001366 42 Bearing, Needle 1E Use 70001366 3 Pin, Roll 1F Use 70001366 6 Thrustwasher
2 70001367 1 Carrier, Input (Purchase p/n 70001367 for items 2A-2H)
2A Use 70001367 3 Shaft, Planet 2B Use 70001367 1 Carrier 2C Use 70001367 3 Gear, Planet 2D Use 70001367 84 Bearing, Needle 2E Use 70001367 3 Spacer, Thrust 2F Use 70001367 3 Pin, Roll 2G Use 70001367 12 Thrustwasher 2H Use 70001367 1 Thrustwasher
3 70001368 1 Cover
4 70001369 1 Shaft, Input
5 70001370 1 Coupling
6 70001371 1 Shaft, Sun Gear
7 70001372 1 Spindle
8 70001373 1 Gear, Ring
9 Use 2780282 1 Housing 10 Use 7017007 1 Bearing, Tapered-Cone 11 Use 7017007 2 Bearing, Tapered-Cup 12 Use 7017007 1 Bearing, Tapered-Cone 13 7017009 1 Thrustwasher 14 Not Used 15 Use 70001380 1 Seal, Lip 16 70001374 1 Spring 17 70001375 1 Ring, Retaining (Internal) 18 Use 70001380 1 Ring, Retaining (External) 19 7024738 1 Ring, Retaining (Internal) 20 70001376 1 Ring, Retaining (External) 21 70001377 1 Ring, Retaining (External) 22 7000281 4 Screw (Not Shown - ID plate screws) 23 7017022 3 Bolt, Flathead (Not Shown - Located on front of hub) 24 Use 70001380 1 O-Ring 25 Use 70001380 1 O-Ring 26 70001378 1 Spacer, Thrust 27 70001379 1 Thrustwasher 28 7024741 1 Spacer, Thrust 29 7007640 9 Stud, Wheel 30 Use 70001368 1 Flange, Plate 31 Use 70001368 1 Cap, Disengage 32 Use 70001368 1 Pin, Dowel 33 Use 70001368 2 Bolt
3121254 E300AJ E300AJP 1-7
SECTION 1 FRAME
FIGURE 1-3. DRIVE HUB ASSEMBLY (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
34 Use 70001368 1 O-Ring 35 Use 70001368 1 O-Ring 36 Use 70001368 1 Plug
Ref KIT OPTIONS
101 7017007 1 Planet Gear Bearing Kit (Includes Items 10-12) 102 70001380 1 Planet Gear Seal Kit (Includes Items 15, 18, 24 & 25) 103 70001368 1 Cap/Disengage Kit (Includes Items 30-36)
1-8 E300AJ E300AJP 3121254
SECTION 1 FRAME
FIGURE 1-3. DRIVE HUB ASSEMBLY (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
3121254 E300AJ E300AJP 1-9
SECTION 1 FRAME
13
12
11
10
9
8
6
7
4
5
3
2
1

FIGURE 1-4. DRIVE MOTOR ASSEMBLY

1-10 E300AJ E300AJP 3121254
SECTION 1 FRAME
FIGURE 1-4. DRIVE MOTOR ASSEMBLY
ITEM # PART NUMBER QTY. DESCRIPTION REV.
3160237 Ref DRIVE MOTOR ASSEMBLY E
1 7020184 1 Plate, Drive End
2 7012545 1 Bearing
3 7020185 1 Ring, Retaining
4 Use 3160237 1 Armature
5 Use 3160237 1 Frame & Field Assembly
6 7012548 4 Spring, Brush
7 7020149 4 Brush
8 7020150 1 Holder, Brush
9 7020151 2 Brush Lead Assembly Kit 10 7012545 1 Bearing 11 7012549 1 Washer, Wavy 12 7020189 1 End, Commutator 13 7019609 1 Headband Assembly
3121254 E300AJ E300AJP 1-11
SECTION 1 FRAME
101
106
105
11
104
102
103
1 4
24
19
UL MACHINES ONLY
10
27
42
18
25
26
1 6
22211353524743
12
1
1
1
28284850494446344

FIGURE 1-5. ELECTRICAL COMPONENTS INSTALLATION (FRAME MOUNTED)

1-12 E300AJ E300AJP 3121254
SECTION 1 FRAME
FIGURE 1-5. ELECTRICAL COMPONENTS INSTALLATION (FRAME MOUNTED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref ELECTRICAL COMPONENTS INSTALLATION 1001109430 Ref Standard Spec F 1001109431 Ref UL Spec H
1 0100019 AR Compound, Locking 2Not Used 3 0721003 2 Screw #10-24NC x 3/8in (UL Spec Only) 4 0641504 4 Bolt 5/16in-18NC x 3/4in 5Not Used 6 0641610 1 Bolt 3/8in-16NC x 1-1/4in
7 to 9 Not Used
10 1600293 1 Module (Note: Calibration is required when replaced) 11 1 Contactor Plate Assembly Options (See Items 101 to 106 for
Breakdown): 1600294 Standard Spec 1600300 UL Spec
12 2400062 1 Fuse, 300 Amp (UL Spec Only) 13 2400044 1 Holder, Fuse (UL Spec Only)
14 to 17 Not Used
18 3310601 4 Nut #6-32NC 19 3910628 4 Screw #6-32NC x 1-3/4in 20 Not Used 21 4060807 22 4240084 1 Strap, Anti-Static 23 Not Used 24 4751500 4 Flatwasher 5/16in Regular 25 4751600 1 Flatwasher 3/8in Regular 26 4752200 1 Flatwasher 3/4in Regular 27 4760600 4 Lockwasher #6 28 4751000 2 Flatwasher #10 Regular
29 to 40 Not Used
41 1 Drive Cable System Cables Options (Not Shown - See Section
2901818 Standard Spec 2901864 UL Spec
42 4750600 4 Flatwasher #6 Regular 43 0642208 1 Bolt 3/4in-10NC x 1in 44 0861375 1 Box 45 Not Used 46 1704712 1 Decal - 300 Amp Fuse 47 2540037 2 Grommet 48 3311001 2 Nut #10-24NC 49 3311501 2 Nut 5/16in-18NC 50 4711500 4 Flatwasher 5/16in Thin 51 Not Used 52 4712200 1 Flatwasher 3/4in Thin 53 1001116273 1 Bracket
14in/36cm
Shield, Flex Trim
7 for Breakdown):
3121254 E300AJ E300AJP 1-13
SECTION 1 FRAME
FIGURE 1-5. ELECTRICAL COMPONENTS INSTALLATION (FRAME MOUNTED)
(CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref CONTACTOR PLATE ASSEMBLY 1600294 Standard Spec 1600300 UL Spec
1 Harness, Contactor Options (Not Shown) (See Section 7 for
Breakdown): 7022003 Standard Spec 7022008 UL Spec 7022004 1 Harness, Posi-Track Contactor (Not Shown) (See Section 7 for
Breakdown) 7022005 1 Harness, Shunt (Not Shown) (See Section 7 for Breakdown)
101 1 Contactor, FWD / REV Options:
7022002 Standard Spec 7022007 UL Spec
102 1 Contactor, Main Options:
7022001 Standard Spec 7022009 UL Spec
103 AR Contactor, Posi-Track Options:
7022000 1 Standard Spec 7022010 2 UL Spec
104 7022012 1 Cable, Power 105 7022011 1 Diode, Power 106 70001052 1 Shunt/Bus Bar with Harness Assembly
1-14 E300AJ E300AJP 3121254
SECTION 1 FRAME
FIGURE 1-5. ELECTRICAL COMPONENTS INSTALLATION (FRAME MOUNTED)
(CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
3121254 E300AJ E300AJP 1-15
SECTION 1 FRAME
23
27
27 21
30A
6
29
20
1 5
29
33
29
30
18
17263922
17
28
1 4
21928124
15
3
32
251614
31
13
15

FIGURE 1-6. BATTERY BOX INSTALLATION

1-16 E300AJ E300AJP 3121254
SECTION 1 FRAME
FIGURE 1-6. BATTERY BOX INSTALLATION
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref BATTERIES INSTALLATION 1001108560 Ref Machines with 305AH Batteries B 1001115997 Ref Machines with 305AH AGM Batteries A
0259042 Ref Machines with 375AH Batteries J
1 0100011 AR Compound, Locking 2 0100048 AR Grease, Dialectric 3 0100051 AR Grease, Battery Terminal 4 0641403 4 Bolt 1/4in-20NC x 3/8in 5 0641505 4 Bolt 5/16in-18NC x 5/8in (Machines with AGM Batteries Only) 6 4 Bolt 5/16in-18NC Options:
0641512 Bolt 5/16in-18NC x 1-1/2in 0641514 Bolt 5/16in-18NC x 1-3/4in
7 0641606 4 Bolt 3/8in-16NC x 3/4in
8 to 12 Not Used
13 1670878 1 Cover, (Right) 14 1670890 1 Cover, (Left) 15 2540020 4 Grommet 16 2940073 2 Latch 17 2940114 2 Latch 18 3000003 2 Liner 19 3311401 4 Nut 1/4in-20NC 20 3311505 4 Locknut 5/16in-18NC (Machines with 305AH Batteries Only) 21 3312005 4 Locknut 5/8in-11NC 22 3340852 2 Pad 23 3900266 4 Screw, Shoulder 24 3931430 4 Bolt 1/4in-20NC x 1-7/8in 25 4567739 2 Tube 26 4711600 4 Flatwasher 3/8in Thin 27 4740086 8 Thrustwasher 28 4751400 8 Flatwasher 1/4in Regular 29 4751500 AR Flatwasher 5/16in Regular 30 4845923 1 Box, Battery (Left)
30A 0962233 2 Bushing
31 4845924 1 Box, Battery (Right)
31A 0962233 2 Bushing (Not Shown)
32 8 Battery Options:
1001105091 Wet Battery (6V-305-S) 1001114782 Wet Battery (6V-305A-A AGM)
0400055 Wet Battery (6V-370-S) See Note Dry Battery (6V-305-S) (Note: Not Available for Purchase) See Note Dry Battery (6V-305A-A AGM) (Note: Not Available for
Purchase)
0400107 Dry Battery (6V-370-S)
33 1001116006 4 Bracket (Machines with AGM Batteries Only)
34 to 38 Not Used
39 4070904 2 Shim
3121254 E300AJ E300AJP 1-17
SECTION 1 FRAME
9
10
1 2
8
7
3
4
6
5
11

FIGURE 1-7. FRAME COVERS INSTALLATION

1-18 E300AJ E300AJP 3121254
SECTION 1 FRAME
FIGURE 1-7. FRAME COVERS INSTALLATION
ITEM # PART NUMBER QTY. DESCRIPTION REV.
1001109383 Ref FRAME COVERS INSTALLATION C
1 0100011 AR Compound, Locking 2 0641504 2 Bolt 5/16in-18NC x 1/2in 3 1380138 3 Nut, Clip 4 1704246 1 Decal - Cable Routing 5 3760308 3 Retainer 6 1001112496 3 Thumbscrew 7 3960447 63in/1.6m Seal 8 4711500 2 Flatwasher 5/16in Thin
9 1001107751 1 Cover, Contactor 10 1001108251 1 Cover, Rear Axle 11 3960389 2ft/.6m Seal
3121254 E300AJ E300AJP 1-19
SECTION 1 FRAME
13

FIGURE 1-8. INVERTER INSTALLATION (OPTIONAL)

1-20 E300AJ E300AJP 3121254
SECTION 1 FRAME
FIGURE 1-8. INVERTER INSTALLATION (OPTIONAL)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
1001110271 Ref INVERTER INSTALLATION B
1 0641406 8 Bolt 1/4in-20NC x 3/4in
2 0641618 4 Bolt 3/8in-16NC x 2-1/4in
3 to 5 Not Used
6 1271463 1 Channel, Mounting
7 1670953 1 Cover
7A 2600103 1 Hinge (Welded on Part) 7B 2940048 1 Latch
8 2460037 1 Inverter/Generator Assembly
9Not Used 10 3300353 4 Nut, Tinnerman 11 3311405 4 Locknut 1/4in-20NC 12 3311605 4 Locknut 3/8in-16NC 13 4060803
14 to 16 Not Used
17 4460426 1 Connector, Strain Relief 18 4568165 4 Spacer, Tube 19 4751400 4 Flatwasher 1/4in Regular
8.5in/21cm
Flex-Trim
3121254 E300AJ E300AJP 1-21
SECTION 1 FRAME
FIGURE 1-8. INVERTER INSTALLATION (OPTIONAL) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
1-22 E300AJ E300AJP 3121254
SECTION 2
TURNTABLE
3121254 E300AJ E300AJP 2-1
SECTION 2 TURNTABLE
1 3
1 3
29
29
24
1 6
19
20B
20A
20
2
18
1 3
1 3
15
15
19
1 6
9
1
26
15
222121C
21B
21A
21D
18
13
154
1 32
15
31
1 30
33
7
191619
14
1
26
25
11
105178171223
15
1 4

FIGURE 2-1. CONTROL VALVES & TANK/MOTOR INSTALLATIONS

2-2 E300AJ E300AJP 3121254
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