JLG G6-42A Parts Manual
31200727 G10-43A,G9-43A,G6-42A 3
Machine Configuration
OY2700
1
ULTRA LOW
SULFUR DIESEL
FUEL ONLY
S < 15 mg/kg
1001125387 A
Two configurations of each machine are included in this manual. Determine if machine is equipped with Ultra Low Sulfur Fuel Decal (1).
If equipped with the Ultra Low Sulfur decal, all specific references to this machine configuration will be referred to as Ultra Low Sulfur
(ULS) from this point forward.
If not equipped with the Ultra Low Sulfur decal, all specific references to this machine configuration will be referred to as Low Sulfur (LS)
from this point forward.
1
General Information
1. MACHINE IDENTIFICATION
Machines are identified by model & in some cases a combination of model, serial number (S/N) or regional standard (CE, AUS,
ANSI). Components may also be identified by S/N or manufacturer. Common components that may be identified by these
characteristics are attachments, engine, transmission & hydraulic components.
2. PARTS MANUAL ORGANIZATION
Product information in this manual is organized under section titles. Frame & Attaching Parts, Drive Train & Electrical are a few
examples. Each section is organized by Figure & page number. The information within the Figure is then organized by item number,
part number, description & corresponding illustration(s).
3. TABLE OF CONTENTS
A table of contents (TOC) is found toward the beginning of the manual. Figure number, description & page number are provided for
quick reference to the page containing the related information.
4. RECOMMENDED SPARE PARTS
The Recommended Spare Parts, located near the end of the manual, references most frequently used maintenance parts.
5. PART NUMBER INDEX
A numerical index listing all part numbers & the corresponding page number(s) appears at the back of the manual.
6. NON-SERVICED PARTS
In some instances it is necessary to display non-serviced parts, assemblies or installations. In the case of assemblies & installations
there will be a Ref in the Qty column & a note after the item description stating what is available for service within. In the case of
parts that are not available for service within assemblies or components there will be a NSS (Not Sold Separately) listed in the part
number column of the manual.
7. PARTS LIST ITEM NUMBERS
Numbers shown in the Item column correspond to numbers used in the associated illustration(s). Item numbers which are missing
from sequence & are not shown in the illustration(s) are not used on that page.
8. INDENTED PART DESCRIPTION
An indented part description is included in the item under which it is indented.
9. ABBREVIATIONS & SYMBOLS
AC.................................................................... Air Conditioning
ANSI ............................. American National Standards Institute
AR..........................................................................As Required
ASME.................... American Society of Mechanical Engineers
ASSY ......................................................................... Assembly
AUS..............................................................................Australia
AUX..............................................................................Auxiliary
CE............................................................European Conformity
DIA..............................................................................Diameter
EURO.........................................................................European
FT ...................................................................................... Foot
GA...................................................................................Gauge
GR ...................................................................................Grade
HD.....................................................................................Head
HYD ............................................................................Hydraulic
ID ..................................................................... Inside Diameter
IN ........................................................................................Inch
ISO............................. International Organization for Standards
ITSDF ..... Industrial Truck Standards Development Foundation
KG............................................................................... Kilogram
kW................................................................................. Kilowatt
10. ILLUSTRATION REFERENCE LETTERS
When necessary, illustrations may contain reference letters that are intended to track information from one point to another in the
illustration such as harnesses & hoses or any other information that has been separated in the illustration.
LB ....................................................................................Pound
LH.............................................................................. Left Hand
LS ............................................................................. Low Sulfur
MAX........................................................................... Maximum
MM .............................................................................Millimeter
N.................................................................................... Newton
NA ......................................................................Not Applicable
NLA ...........................................................No Longer Available
NSS ........................................................... Not Sold Separately
OD ................................................................. Outside Diameter
OZ .................................................................................. Ounce
P/N ........................................................................Part Number
QTY ..............................................................................Quantity
REF ...........................................................................Reference
REQ............................................................................ Required
RH ...........................................................................Right Hand
S/N .....................................................................Serial Number
SAE ....................................... Society of Automotive Engineers
STD ............................................................................ Standard
ULS ..................................................................Ultra Low Sulfur
V .......................................................................................... Volt
Note: Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes without prior
notification. Contact JLG Industries, Inc. for updated information.
2
2
7
1
8
9
9
6
7
1
3
This Page Intentionally Left Blank
4
TABLE OF CONTENTS
SECTION 1 - FRAME AND ATTACHING PARTS................................................................................................................................ 9
FIGURE 1-1. FRAME AND ATTACHING PARTS .......................................................................................................................... 10
FIGURE 1-2. COVERS G6-42A...................................................................................................................................................... 12
FIGURE 1-3. COVERS G9-43A AND G10-43A .............................................................................................................................. 16
FIGURE 1-4. OUTRIGGER INSTALLATION .................................................................................................................................. 20
FIGURE 1-5. PINTLE HOOK .......................................................................................................................................................... 22
SECTION 2 - BOOM .......................................................................................................................................................................... 25
FIGURE 2-1. BOOM INSTALLATION G9-43A & G10-43A ............................................................................................................. 26
FIGURE 2-2. FIRST BOOM SECTION G6-42A ............................................................................................................................. 28
FIGURE 2-3. FIRST BOOM SECTION G9-43A & G10-43A ........................................................................................................... 30
FIGURE 2-4. SECOND BOOM SECTION G6-42A......................................................................................................................... 32
FIGURE 2-5. SECOND BOOM SECTION G9-43A & G10-43A ...................................................................................................... 36
FIGURE 2-6. THIRD BOOM SECTION G6-42A ............................................................................................................................. 38
FIGURE 2-7. THIRD BOOM SECTION G9-43A & G10-43A .......................................................................................................... 40
FIGURE 2-8. PUSH BEAM/EXTEND CHAIN ................................................................................................................................. 42
FIGURE 2-9. RETRACT CHAINS................................................................................................................................................... 46
FIGURE 2-10. MANUAL QUICK SWITCH ...................................................................................................................................... 48
FIGURE 2-11. HYDRAULIC QUICK ATTACH ................................................................................................................................ 50
SECTION 3 - ATTACHMENTS .......................................................................................................................................................... 53
FIGURE 3-1. TILT CARRIAGE (G6-42A Prior to SN 0160052010; G9-43A Prior to SN 0160051085; G10-43A Prior to SN
0160052011) .................................................................................................................................................................................. 54
FIGURE 3-2. TILT CARRIAGE (G6-42A SN 0160052010 to Present; G9-43A SN 0160051085 to Present; G10-43A SN
0160052011 to Present) ................................................................................................................................................................. 56
FIGURE 3-3. SIDE TILT CARRIAGE .............................................................................................................................................. 58
FIGURE 3-4. 50IN SIDE SHIFT CARRIAGE .................................................................................................................................. 60
FIGURE 3-5. 50IN DUAL FORK CARRIAGE ................................................................................................................................. 62
FIGURE 3-6. 90, SWING CARRIAGE ............................................................................................................................................ 64
FIGURE 3-7. SHEET MATERIAL HANDLER ................................................................................................................................. 66
FIGURE 3-8. FORKS ...................................................................................................................................................................... 68
FIGURE 3-9. FORK MOUNTED PLATFORM................................................................................................................................. 70
FIGURE 3-10. LIFTING HOOK ....................................................................................................................................................... 72
FIGURE 3-11. FORK PIN LOCK INSTALLATION .......................................................................................................................... 74
FIGURE 3-12. BUCKETS ............................................................................................................................................................... 76
FIGURE 3-13. GRAPPLE BUCKET ................................................................................................................................................ 78
FIGURE 3-14. TRUSS BOOM ................................................................................................................................ ........................ 80
FIGURE 3-15. 12FT TRUSS BOOM WITH WINCH ....................................................................................................................... 82
FIGURE 3-16. 8FT STANDARD MAST .......................................................................................................................................... 84
FIGURE 3-17. 8FT SIDE TILT ELECTRIC MAST .......................................................................................................................... 88
SECTION 4 - ENGINE AND ATTACHING PARTS ............................................................................................................................ 93
FIGURE 4-1. ENGINE INSTALLATION IF EQUIPPED FOR ULS .................................................................................................. 94
FIGURE 4-2. ENGINE INSTALLATION IF EQUIPPED FOR LS .................................................................................................... 96
FIGURE 4-3. ENGINE IF EQUIPPED FOR ULS ............................................................................................................................ 98
FIGURE 4-4. ENGINE IF EQUIPPED FOR LS ............................................................................................................................. 100
FIGURE 4-5. FUEL TANK AND LINES IF EQUIPPED FOR ULS ................................................................................................ 102
FIGURE 4-6. FUEL TANK AND LINES IF EQUIPPED FOR LS ................................................................................................... 104
FIGURE 4-7. RADIATOR AND COOLING INSTALLATION IF EQUPPED FOR ULS .................................................................. 106
FIGURE 4-8. RADIATOR AND COOLING INSTALLATION IF EQUIPPED FOR LS.................................................................... 110
FIGURE 4-9. AIR CLEANER INSTALLATION IF EQUIPPED FOR ULS ...................................................................................... 114
FIGURE 4-10. AIR CLEANER INSTALLATION IF EQUIPPED FOR LS ...................................................................................... 116
FIGURE 4-11. EXHAUST INSTALLATION IF EQUIPPED FOR ULS ........................................................................................... 118
FIGURE 4-12. EXHAUST INSTALLATION IF EQUIPPED FOR LS ............................................................................................. 120
SECTION 5 - DRIVE TRAIN ............................................................................................................................................................ 123
FIGURE 5-1. DRIVE TRAIN COMPONENTS G6-42A ................................................................................................................. 124
FIGURE 5-2. DRIVE TRAIN COMPONENTS G9-43A & G10-43A ............................................................................................... 126
FIGURE 5-3. FRONT AXLE ......................................................................................................................................................... 128
FIGURE 5-4. CENTRAL HOUSING AND STEERING G6-42A .................................................................................................... 130
FIGURE 5-5. CENTRAL HOUSING AND STEERING G9-43A & G10-43A .................................................................................. 132
31200727 G10-43A,G9-43A,G6-42A 5
TABLE OF CONTENTS
FIGURE 5-6. DIFFERENTIAL G6-42A .......................................................................................................................................... 134
FIGURE 5-7. DIFFERENTIAL G9-43A & G10-43A ....................................................................................................................... 136
FIGURE 5-8. HUB REDUCTION G6-42A ..................................................................................................................................... 138
FIGURE 5-9. HUB REDUCTION G9-43A & G10-43A ................................................................................................................... 142
FIGURE 5-10. BRAKES G6-42A ................................................................................................................................................... 146
FIGURE 5-11. BRAKES G9-43A & G10-43A ................................................................................................................................ 148
FIGURE 5-12. REAR AXLE .......................................................................................................................................................... 150
FIGURE 5-13. CENTRAL HOUSING AND STEERING G6-42A ................................................................................................... 152
FIGURE 5-14. CENTRAL HOUSING AND STEERING G9-43A & G10-43A ................................................................................ 154
FIGURE 5-15. DIFFERENTIAL G6-42A ........................................................................................................................................ 156
FIGURE 5-16. DIFFERENTIAL G9-43A & G10-43A ..................................................................................................................... 158
FIGURE 5-17. HUB REDUCTION G6-42A ................................................................................................................................... 160
FIGURE 5-18. HUB REDUCTION G9-43A & G10-43A ................................................................................................................. 164
FIGURE 5-19. BRAKES G6-42A ................................................................................................................................................... 168
FIGURE 5-20. BRAKES G9-43A & G10-43A ................................................................................................................................ 170
FIGURE 5-21. ZF TRANSMISSION .............................................................................................................................................. 172
FIGURE 5-22. ZF TRANSMISSION - CONVERTER AND INPUT ................................................................................................ 174
FIGURE 5-23. ZF TRANSMISSION - GEARBOX HOUSING ....................................................................................................... 176
FIGURE 5-24. ZF TRANSMISSION - FORWARD GEAR GROUP ............................................................................................... 178
FIGURE 5-25. ZF TRANSMISSION - REVERSE GEAR GROUP ................................................................................................ 180
FIGURE 5-26. ZF TRANSMISSION - 1ST SHAFT GROUP ......................................................................................................... 182
FIGURE 5-27. ZF TRANSMISSION - 2ND SHAFT GROUP ......................................................................................................... 184
FIGURE 5-28. ZF TRANSMISSION - 3RD SHAFT GROUP ......................................................................................................... 186
FIGURE 5-29. ZF TRANSMISSION - 4TH SHAFT GROUP ......................................................................................................... 188
FIGURE 5-30. ZF TRANSMISSION - POWER TAKE-OFF ........................................................................................................... 190
FIGURE 5-31. ZF TRANSMISSION - CONTROL UNIT AND PRESSURE REGULATOR ............................................................ 192
FIGURE 5-32. ZF TRANSMISSION - GEARSHIFT SYSTEM ....................................................................................................... 194
FIGURE 5-33. ZF TRANSMISSION - OIL PUMP, FILTER AND DIPSTICK ................................................................................. 196
FIGURE 5-34. ZF TRANSMISSION - TRANSFER BOX ............................................................................................................... 198
FIGURE 5-35. FENDER INSTALLATION ..................................................................................................................................... 200
FIGURE 5-36. WHEEL ASSEMBLY G6-42A & G9-43A................................................................................................................ 202
FIGURE 5-37. WHEEL ASSEMBLY G10-43A .............................................................................................................................. 204
SECTION 6 - CAB ............................................................................................................................................................................ 207
FIGURE 6-1. CAB INSTALLATION ............................................................................................................................................... 208
FIGURE 6-2. CAB ASSEMBLY ..................................................................................................................................................... 212
FIGURE 6-3. CAB DOOR ............................................................................................................................................................. 216
FIGURE 6-4. CAB INTERIOR ....................................................................................................................................................... 218
FIGURE 6-5. WIPER ..................................................................................................................................................................... 220
FIGURE 6-6. SEAT ....................................................................................................................................................................... 222
FIGURE 6-7. HEATER INSTALLATION ........................................................................................................................................ 224
FIGURE 6-8. HEATER INSTALLATION ........................................................................................................................................ 226
FIGURE 6-9. AIR CONDITIONING INSTALLATION ..................................................................................................................... 228
SECTION 7 - CONTROLS ................................................................................................................................................................ 233
FIGURE 7-1. BRAKE .................................................................................................................................................................... 234
FIGURE 7-2. ACCELERATOR ...................................................................................................................................................... 236
FIGURE 7-3. STEERING COLUMN .............................................................................................................................................. 238
FIGURE 7-4. BOOM JOYSTICK G6-42A ...................................................................................................................................... 240
FIGURE 7-5. BOOM JOYSTICK G6-42A ...................................................................................................................................... 242
FIGURE 7-6. BOOM JOYSTICK ................................................................................................................................................... 244
FIGURE 7-7. TILT AND FRAME LEVEL JOYSTICK INSTALLATION .......................................................................................... 246
FIGURE 7-8. TILT AND FRAME LEVEL JOYSTICK ASSEMBLY ................................................................................................ 248
FIGURE 7-9. FRAME LEVEL JOYSTICK INSTALLATION ........................................................................................................... 250
FIGURE 7-10. AUXILIARY HYDRAULIC JOYSTICK INSTALLATION G6-42A ............................................................................ 252
FIGURE 7-11. AUXILIARY HYDRAULIC JOYSTICK INSTALLATION G9-43A ............................................................................ 254
FIGURE 7-12. ELECTRIC AUXILIARY HYDRAULIC JOYSTICK ................................................................................................. 256
FIGURE 7-13. OUTRIGGER CONTROLLER ............................................................................................................................... 258
SECTION 8 - HYDRAULIC CIRCUITS ............................................................................................................................................. 261
FIGURE 8-1. SUPPLY CIRCUIT G6-42A ...................................................................................................................................... 262
FIGURE 8-2. SUPPLY CIRCUIT G9-43A & G10-43A ................................................................................................................... 266
FIGURE 8-3. DUMP CIRCUIT G6-42A ......................................................................................................................................... 270
FIGURE 8-4. DUMP CIRCUIT G9-43A & G10-43A....................................................................................................................... 274
6 G10-43A,G9-43A,G6-42A 31200727
TABLE OF CONTENTS
FIGURE 8-5. STEER SELECT CIRCUIT ...................................................................................................................................... 278
FIGURE 8-6. SERVICE BRAKE CIRCUIT G6-42A ...................................................................................................................... 280
FIGURE 8-7. SERVICE BRAKE CIRCUIT G9-43A & G10-43A .................................................................................................... 282
FIGURE 8-8. BOOM JOYSTICK CIRCUIT G6-42A ...................................................................................................................... 284
FIGURE 8-9. BOOM JOYSTICK CIRCUIT G9-43A & G10-43A ................................................................................................... 286
FIGURE 8-10. OUTRIGGER CONTROLLER ............................................................................................................................... 288
FIGURE 8-11. LIFT CYLINDER CIRCUIT .................................................................................................................................... 290
FIGURE 8-12. EXTEND/RETRACT CYLINDER CIRCUIT G6-42A .............................................................................................. 292
FIGURE 8-13. EXTEND/RETRACT CYLINDER CIRCUIT G9-43A & G10-43A ........................................................................... 294
FIGURE 8-14. TILT CYLINDER AND COMPENSATING CYLINDER CIRCUIT G6-42A ............................................................. 296
FIGURE 8-15. TILT CYLINDER AND COMPENSATING CYLINDER CIRCUIT G9-43A & G10-43A........................................... 298
FIGURE 8-16. AUXILIARY HYDRAULIC CIRCUIT G6-42A ......................................................................................................... 300
FIGURE 8-17. AUXILIARY HYDRAULIC CIRCUIT G9-43A & G10-43A ...................................................................................... 302
FIGURE 8-18. FRAME LEVEL CIRCUIT ...................................................................................................................................... 304
FIGURE 8-19. OUTRIGGER CIRCUIT ......................................................................................................................................... 306
SECTION 9 - HYDRAULIC COMPONENTS .................................................................................................................................... 309
FIGURE 9-1. LIFT CYLINDER G6-42A (Prior to SN 0160052707) .............................................................................................. 310
FIGURE 9-2. LIFT CYLINDER G6-42A (SN 0160052707 to Present) .......................................................................................... 312
FIGURE 9-3. LIFT CYLINDER G9-43A & G10-43A...................................................................................................................... 314
FIGURE 9-4. EXTEND/RETRACT CYLINDER G6-42A (Prior to SN 0160057307) ..................................................................... 316
FIGURE 9-5. EXTEND/RETRACT CYLINDER G6-42A (SN 0160057307 to Present) ................................................................. 318
FIGURE 9-6. EXTEND/RETRACT CYLINDER G9-43A & G10-43A............................................................................................. 320
FIGURE 9-7. TILT CYLINDER G6-42A (Prior to SN 0160057406) .............................................................................................. 322
FIGURE 9-8. TILT CYLINDER G6-42A (SN 0160057406 to Present) .......................................................................................... 324
FIGURE 9-9. TILT CYLINDER G9-43A & G10-43A...................................................................................................................... 326
FIGURE 9-10. COMPENSATION CYLINDER G6-42A (Prior to SN 0160057586) ................................................................ ....... 328
FIGURE 9-11. COMPENSATION CYLINDER G6-42A (SN 0160057586 to Present) .................................................................. 330
FIGURE 9-12. COMPENSATION CYLINDER G9-43A & G10-43A .............................................................................................. 332
FIGURE 9-13. FRAME LEVEL CYLINDER G6-42A (Prior to SN 0160060495) ........................................................................... 334
FIGURE 9-14. FRAME LEVEL CYLINDER G6-42A ..................................................................................................................... 336
FIGURE 9-15. FRAME LEVEL CYLINDER G9-43A & G10-43A .................................................................................................. 338
FIGURE 9-16. OUTRIGGER CYLINDER ..................................................................................................................................... 340
FIGURE 9-17. SIDE TILT CARRIAGE CYLINDER....................................................................................................................... 342
FIGURE 9-18. 50IN SIDE SHIFT CARRIAGE CYLINDER ........................................................................................................... 344
FIGURE 9-19. 72IN, 90, SWING CARRIAGE CYLINDER ............................................................................................................ 346
FIGURE 9-20. GRAPPLE BUCKET CYLINDER........................................................................................................................... 348
FIGURE 9-21. MAIN CONTROL VALVE G6-42A ......................................................................................................................... 350
FIGURE 9-22. MAIN CONTROL VALVE G6-42A ......................................................................................................................... 354
FIGURE 9-23. MAIN CONTROL VALVE G9-43A ......................................................................................................................... 358
FIGURE 9-24. MAIN CONTROL VALVE G9-43A & G10-43A ...................................................................................................... 360
FIGURE 9-25. HYDRAULIC PUMP G6-42A ................................................................................................................................. 362
FIGURE 9-26. HYDRAULIC PUMP G9-43A & G10-43A .............................................................................................................. 364
FIGURE 9-27. HYDRAULIC TANK G6-42A ................................................................................................................................. 368
FIGURE 9-28. HYDRAULIC TANK G9-43A & G10-43A ............................................................................................................... 370
FIGURE 9-29. STEER SELECT VALVE ....................................................................................................................................... 372
FIGURE 9-30. BRAKE VALVE ..................................................................................................................................................... 374
FIGURE 9-31. PRIORITY VALVE................................................................................................................................................. 378
FIGURE 9-32. SOLENOID VALVE ............................................................................................................................................... 380
FIGURE 9-33. HYDRAULIC VALVE ............................................................................................................................................. 382
FIGURE 9-34. OUTRIGGER CONTROL VALVE ......................................................................................................................... 384
SECTION 10 - ELECTRICAL ........................................................................................................................................................... 387
FIGURE 10-1. ENGINE COMPARTMENT ELECTRICAL INSTALLATION .................................................................................. 388
FIGURE 10-2. ARCTIC PACKAGE INSTALLATION .................................................................................................................... 392
FIGURE 10-3. BOOM AND FRAME ELECTRICAL INSTALLATION G6-42A .............................................................................. 396
FIGURE 10-4. BOOM AND FRAME ELECTRICAL INSTALLATION G9-43A & G10-43A ............................................................ 398
FIGURE 10-5. CAB ELECTRICAL INSTALLATION ..................................................................................................................... 400
FIGURE 10-6. CAB SWITCHES ................................................................................................................................................... 402
FIGURE 10-7. WORK LIGHTS INSTALLATION........................................................................................................................... 404
FIGURE 10-8. ROAD LIGHTS INSTALLATION ........................................................................................................................... 408
FIGURE 10-9. ENGINE HARNESS IF EQUIPPED FOR ULS ...................................................................................................... 410
FIGURE 10-10. ENGINE HARNESS IF EQUIPPED FOR LS ...................................................................................................... 412
FIGURE 10-11. TRANSMISSION HARNESS .............................................................................................................................. 414
FIGURE 10-12. FRAME HARNESS ............................................................................................................................................. 416
31200727 G10-43A,G9-43A,G6-42A 7
TABLE OF CONTENTS
FIGURE 10-13. VEC OPTIONS HARNESS .................................................................................................................................. 418
FIGURE 10-14. TRANSMISSION RELAY HARNESS .................................................................................................................. 420
FIGURE 10-15. ENCLOSED CAB OPTION HARNESS ................................................................................................................ 422
FIGURE 10-16. DASH HARNESS ................................................................................................................................................ 424
FIGURE 10-17. INSTRUMENT PANEL HARNESS ...................................................................................................................... 426
FIGURE 10-18. FRAME ROAD LIGHTS HARNESS..................................................................................................................... 428
FIGURE 10-19. BOOM WORK LIGHTS HARNESS ..................................................................................................................... 430
FIGURE 10-20. CAB ROAD LIGHTS HARNESS .......................................................................................................................... 432
FIGURE 10-21. CAB WORK LIGHT HARNESS ........................................................................................................................... 434
FIGURE 10-22. A/C HARNESS .................................................................................................................................................... 436
FIGURE 10-23. VEC HARNESS ................................................................................................................................................... 438
FIGURE 10-24. TILT AND AUX CONTROL MODULE .................................................................................................................. 440
FIGURE 10-25. ACCESSORY MODULE HARNESS.................................................................................................................... 442
SECTION 11 - DECALS ................................................................................................................................................................... 445
FIGURE 11-1. CAB AND FRAME DECALS .................................................................................................................................. 446
FIGURE 11-2. BOOM DECALS .................................................................................................................................................... 452
SECTION 12 - RECOMMENDED SPARE PARTS ........................................................................................................................... 455
FIGURE 12-1. RECOMMENDED SPARE PARTS ........................................................................................................................ 456
PART NUMBER INDEX .................................................................................................................................................................... 459
8 G10-43A,G9-43A,G6-42A 31200727
SECTION 1 - FRAME AND ATTACHING PARTS
SECTION 1 - FRAME AND ATTACHING PARTS
31200727 G10-43A,G9-43A,G6-42A 9
SECTION 1 - FRAME AND ATTACHING PARTS
FIGURE 1-1. FRAME AND ATTACHING PARTS
10 G10-43A,G9-43A,G6-42A 31200727
SECTION 1 - FRAME AND ATTACHING PARTS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001131905
Ref
ENGINE POD INSTALLATION, (G6-42A), (if equipped for ULS),
(not available to order, see items 1 thru 18)
F
1001139428
Ref
ENGINE POD INSTALLATION, (G6-42A), (if equipped for LS), (not
available to order, see items 1 thru 18)
E 1001131899
Ref
ENGINE POD INSTALLATION, (G9-43A & G10-43A), (if equipped
for ULS), (not available to order, see items 1 thru 18)
F
1001139427
Ref
ENGINE POD INSTALLATION, (G9-43A & G10-43A), (if equipped
for LS), (not available to order, see items 1 thru 18)
E
1
0682018
4
HEX HD CAPSCREW, 5/8-11X2-1/4
2 0811608
7
SCREW, 3/8-16X1
3 0811610
2
SCREW, 3/8-16X1-1/4
4 4892000
4
HARDENED WASHER, 5/8
5 1001121031
1
POD WELDMENT SUPPORT
6 1001121047
1
BOTTOM COVER PLATE
7 1001125491
1
FOAM GASKET SEAL
8 1001128248
1
COOLER ACCESS COVER PLATE
13
1001132796
1
HOSE GUIDE BRACKET
15
0641640
2
HEX HD CAPSCREW, 3/8-16X5
16
1001143653
2
SPACER TUBE
17
1001143654
1
HOSE GUIDE PLATE
18
1001150299
1
HOSE, 3/4
101
N.S.S.
1
FRAME WELDMENT
202
80241137
4
SPECIAL WASHER
203
83201030
4
HEX HD CAPSCREW, 1-8X3-1/2, (G6-42A)
203
80241147
4
HEX HD CAPSCREW, 1-8X9-1/2, (G9-43A & G10-43A)
251
91140001
1
COUNTERWEIGHT, (if equipped)
251
1001097095
1
COUNTERWEIGHT W/PINTLE HITCH ASSY, (if equipped),
(includes items 304 & 305)
B
304
Ref
PINTLE HOOK, (not shown), (See PINTLE HOOK for Breakdown)
305
1001091458
1
COUNTERWEIGHT
401
Ref
HYDRAULIC TANK, (See HYDRAULIC COMPONENTS SECTION
for Breakdown)
402
Ref
CAB WELDMENT, (See CAB SECTION for Breakdown)
FIGURE 1-1. FRAME AND ATTACHING PARTS
31200727 G10-43A,G9-43A,G6-42A 11
SECTION 1 - FRAME AND ATTACHING PARTS
FIGURE 1-2. COVERS G6-42A
12 G10-43A,G9-43A,G6-42A 31200727
SECTION 1 - FRAME AND ATTACHING PARTS
31200727 G10-43A,G9-43A,G6-42A 13
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001133442
Ref
HOOD INSTALLATION, (G6-42A), (not available to order, see items
1 thru 27 for service)
C
1
0641406
10
HEX HD CAPSCREW, 1/4-20X3/4
2 0641610
10
HEX HD CAPSCREW, 3/8-16X1-1/4
3 0641624
3
HEX HD CAPSCREW, 3/8-16X3
4 0791410
2
SCREW, 1/4-20X1-1/4
5 0791608
6
SCREW, 3/8-16X1
6 3900316
5
BUTTON HD SCREW, 3/8-16X1
7 0811608
6
SCREW, 3/8-16X1
8 3311405
2
HEX LOCKNUT, 1/4-20, GR2
9 3520176
2
PLUG, 1-1/4
10
4751400
12
WASHER, 1/4
11
4751600
15
WASHER, 3/8
12
4761600
13
LOCKWASHER, 3/8
13
8866348
1
MIRROR ASSY
14
88501006
2
HEX NUT, 3/8-16
15
88662523
10
TINNERMAN NUT
16
1001121332
1
LATCH MOUNT BRACKET
17
1001121337
1
LATCH CATCH BRACKET
18
1001128847
1
FRONT COVER
19
1001129637
1
HINGE COVER
20
1001129639
1
MIRROR BRACKET
21
1001144114
1
HINGE MOUNT SUPPORT
22
1001131147
1
ENGINE COVER ASSY, (includes items 101 thru 111)
F
23
1001131247
2
GAS SPRING
24
1001132508
1
VALVE COVER PANEL
25
91473085
1
MAIN VALVE COVER
26
4711500
2
WASHER, 5/16
27
4711600
5
WASHER, 3/8
101
3290605
4
HEX LOCKNUT, M6X1
103
4811700
4
WASHER, 6mm
104
1001122219
1
COMPRESSION LATCH
104
91404275
1
ENGINE COVER KEY
107
1001129358
1
ENGINE COVER HINGE
108
1001129638
1
ENGINE COVER
110
3300492
5
NYLON INSERT LOCKNUT
111
4751600
5
WASHER, 3/8
SECTION 1 - FRAME AND ATTACHING PARTS
FIGURE 1-2. COVERS G6-42A
14 G10-43A,G9-43A,G6-42A 31200727
SECTION 1 - FRAME AND ATTACHING PARTS
FIGURE 1-3. COVERS G9-43A AND G10-43A
16 G10-43A,G9-43A,G6-42A 31200727
SECTION 1 - FRAME AND ATTACHING PARTS
31200727 G10-43A,G9-43A,G6-42A 17
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001131775
Ref
HOOD INSTALLATION, (G9-43A), (not available to order, see items
1 thru 31 for service)
D
1001132536
Ref
HOOD INSTALLATION, (G10-43A), (not available to order, see
items 1 thru 31 for service)
G
1
0641405
5
HEX HD CAPSCREW, 1/4-20X5/8
2 0641508
3
HEX HD CAPSCREW, 5/16-18X1
3 0641610
9
HEX HD CAPSCREW, 3/8-16X1-1/4
4 0791410
2
SCREW, 1/4-20X1-1/4
5 0791608
6
SCREW, 3/8-16X1
6 0811606
5
BUTTON HD SCREW, 3/8-16X3/4, (G9-43A)
6 3900316
5
BUTTON HD SCREW, 3/8-16X1, (G10-43A)
7 0811608
6
SCREW, 3/8-16X1
8 3311405
2
HEX LOCKNUT, 1/4-20, GR2
9 3520176
2
PLUG, 1-1/4
10
4751400
12
WASHER, 1/4
11
4751500
3
WASHER, 5/16
12
4751600
11
WASHER, 3/8
13
4761600
9
LOCKWASHER, 3/8
14
8866348
1
MIRROR ASSY
15
88501005
3
HEX NUT, 5/16-18
16
88501006
2
HEX NUT, 3/8-16
17
88662523
9
TINNERMAN NUT
18
1001132441
1
VALVE COVER PANEL
19
1001121332
1
LATCH MOUNT BRACKET
20
1001121337
1
LATCH CATCH BRACKET
21
1001128847
1
FRONT COVER, (G9-43A)
21
1001128846
1
FRONT COVER, (G10-43A)
22
1001129637
1
HINGE COVER
23
1001129639
1
MIRROR BRACKET
24
1001144114
1
HINGE MOUNT SUPPORT
25
1001131147
1
ENGINE COVER ASSY, (includes items 101 thru 111)
F
26
1001131247
2
GAS SPRING
27
91513122
1
MAIN VALVE COVER
28
4711500
2
WASHER, 5/16
29
4711600
5
WASHER, 3/8, (G10-43A)
30
90206198
5 in
TRIM-LOK
31
0641406
5
HEX HD CAPSCREW, 1/4-20X3/4
101
3290605
4
HEX LOCKNUT, M6X1
103
4811700
4
WASHER, 6mm
104
1001122219
1
COMPRESSION LATCH
104
91404275
1
ENGINE COVER KEY
107
1001129358
1
ENGINE COVER HINGE
108
1001129638
1
ENGINE COVER
110
3300492
5
NYLON INSERT LOCKNUT
111
4751600
5
WASHER, 3/8
SECTION 1 - FRAME AND ATTACHING PARTS
FIGURE 1-3. COVERS G9-43A AND G10-43A
18 G10-43A,G9-43A,G6-42A 31200727
SECTION 1 - FRAME AND ATTACHING PARTS
FIGURE 1-4. OUTRIGGER INSTALLATION
20 G10-43A,G9-43A,G6-42A 31200727
SECTION 1 - FRAME AND ATTACHING PARTS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001148233
Ref
OUTRIGGER INSTALLATION, (G10-43A), (not available to order,
see items 1 thru 15 for service)
A
1
0100011
AR
LOCTITE 242
2 0641634
2
HEX HD CAPSCREW, 3/8-16X4-1/4, GR5
3 0641808
4
HEX HD CAPSCREW, 1/2-13X1, GR5
4 3300143
4
HEX LOCKNUT, 3/8-16
5 3931672
2
SOCKET HD CAPSCREW, 3/8-16X4-1/2, GR8
6 4761800
4
LOCKWASHER, 1/2
7 88671001
4
LUBE FITTING, STRAIGHT, 1/8
8 91081313
2
KEEPER
9 91563197
2
OUTRIGGER CYLINDER PIN
10
91563198
2
ARM PIN
11
91563199
2
SHOE PIN
12
1001141892
2
PAD WELD STABILIZER
13
1001142258
2
OUTRIGGER ARM WELDMENT
14
1001001211
2
OUTRIGGER CYLINDER ASSY, (includes items 101 & 105)
B
15 Ref
HOSE ASSY, (not shown), (See HYDRAULIC CIRCUITS
SECTION for Breakdown)
101
Ref
OUTRIGGER CYLINDER AND MOUNTING HARDWARE, (See
HYDRAULIC COMPONENTS SECTION for Breakdown)
105
Ref
STRAIGHT FITTING, (See HYDRAULIC CIRCUITS SECTION for
Breakdown)
FIGURE 1-4. OUTRIGGER INSTALLATION
31200727 G10-43A,G9-43A,G6-42A 21
SECTION 1 - FRAME AND ATTACHING PARTS
FIGURE 1-5. PINTLE HOOK
22 G10-43A,G9-43A,G6-42A 31200727
SECTION 1 - FRAME AND ATTACHING PARTS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
301
0100011
AR
LOCTITE 242
302
0681814
4
HEX HD CAPSCREW, 1/2-13X1-3/4, GR8, (torque to 105 lb-ft/145
Nm) 303
88551013
4
LOCKWASHER, 1/2
304
90200602
1
PINTLE HOOK
305
Ref
COUNTERWEIGHT, (See FRAME AND ATTACHING PARTS for
Breakdown)
FIGURE 1-5. PINTLE HOOK
31200727 G10-43A,G9-43A,G6-42A 23
SECTION 2 - BOOM
SECTION 2 - BOOM
31200727 G10-43A,G9-43A,G6-42A 25
SECTION 2 - BOOM
FIGURE 2-1. BOOM INSTALLATION G9-43A & G10-43A
26 G10-43A,G9-43A,G6-42A 31200727
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