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31200727 G10-43A,G9-43A,G6-42A 3
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Machine Configuration
OY2700
1
ULTRA LOW
SULFUR DIESEL
FUEL ONLY
S < 15 mg/kg
1001125387 A
Two configurations of each machine are included in this manual. Determine if machine is equipped with Ultra Low Sulfur Fuel Decal (1).
If equipped with the Ultra Low Sulfur decal, all specific references to this machine configuration will be referred to as Ultra Low Sulfur
(ULS) from this point forward.
If not equipped with the Ultra Low Sulfur decal, all specific references to this machine configuration will be referred to as Low Sulfur (LS)
from this point forward.
1
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General Information
1. MACHINE IDENTIFICATION
Machines are identified by model & in some cases a combination of model, serial number (S/N) or regional standard (CE, AUS,
ANSI). Components may also be identified by S/N or manufacturer. Common components that may be identified by these
characteristics are attachments, engine, transmission & hydraulic components.
2. PARTS MANUAL ORGANIZATION
Product information in this manual is organized under section titles. Frame & Attaching Parts, Drive Train & Electrical are a few
examples. Each section is organized by Figure & page number. The information within the Figure is then organized by item number,
part number, description & corresponding illustration(s).
3. TABLE OF CONTENTS
A table of contents (TOC) is found toward the beginning of the manual. Figure number, description & page number are provided for
quick reference to the page containing the related information.
4. RECOMMENDED SPARE PARTS
The Recommended Spare Parts, located near the end of the manual, references most frequently used maintenance parts.
5. PART NUMBER INDEX
A numerical index listing all part numbers & the corresponding page number(s) appears at the back of the manual.
6. NON-SERVICED PARTS
In some instances it is necessary to display non-serviced parts, assemblies or installations. In the case of assemblies & installations
there will be a Ref in the Qty column & a note after the item description stating what is available for service within. In the case of
parts that are not available for service within assemblies or components there will be a NSS (Not Sold Separately) listed in the part
number column of the manual.
7. PARTS LIST ITEM NUMBERS
Numbers shown in the Item column correspond to numbers used in the associated illustration(s). Item numbers which are missing
from sequence & are not shown in the illustration(s) are not used on that page.
8. INDENTED PART DESCRIPTION
An indented part description is included in the item under which it is indented.
9. ABBREVIATIONS & SYMBOLS
AC.................................................................... Air Conditioning
ANSI ............................. American National Standards Institute
AR..........................................................................As Required
ASME.................... American Society of Mechanical Engineers
ASSY ......................................................................... Assembly
AUS..............................................................................Australia
AUX..............................................................................Auxiliary
CE............................................................European Conformity
DIA..............................................................................Diameter
EURO.........................................................................European
FT ...................................................................................... Foot
GA...................................................................................Gauge
GR ...................................................................................Grade
HD.....................................................................................Head
HYD ............................................................................Hydraulic
ID ..................................................................... Inside Diameter
IN ........................................................................................Inch
ISO............................. International Organization for Standards
ITSDF ..... Industrial Truck Standards Development Foundation
KG............................................................................... Kilogram
kW................................................................................. Kilowatt
10. ILLUSTRATION REFERENCE LETTERS
When necessary, illustrations may contain reference letters that are intended to track information from one point to another in the
illustration such as harnesses & hoses or any other information that has been separated in the illustration.
LB ....................................................................................Pound
LH.............................................................................. Left Hand
LS ............................................................................. Low Sulfur
MAX........................................................................... Maximum
MM .............................................................................Millimeter
N.................................................................................... Newton
NA ......................................................................Not Applicable
NLA ...........................................................No Longer Available
NSS ........................................................... Not Sold Separately
OD ................................................................. Outside Diameter
OZ .................................................................................. Ounce
P/N ........................................................................Part Number
QTY ..............................................................................Quantity
REF ...........................................................................Reference
REQ............................................................................ Required
RH ...........................................................................Right Hand
S/N .....................................................................Serial Number
SAE ....................................... Society of Automotive Engineers
STD ............................................................................ Standard
ULS ..................................................................Ultra Low Sulfur
V .......................................................................................... Volt
Note: Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes without prior
notification. Contact JLG Industries, Inc. for updated information.
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7
1
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This Page Intentionally Left Blank
4
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TABLE OF CONTENTS
SECTION 1 - FRAME AND ATTACHING PARTS................................................................................................................................ 9
FIGURE 1-1. FRAME AND ATTACHING PARTS .......................................................................................................................... 10
FIGURE 1-2. COVERS G6-42A...................................................................................................................................................... 12
FIGURE 1-3. COVERS G9-43A AND G10-43A .............................................................................................................................. 16
FIGURE 1-4. OUTRIGGER INSTALLATION .................................................................................................................................. 20
FIGURE 1-5. PINTLE HOOK .......................................................................................................................................................... 22
SECTION 2 - BOOM .......................................................................................................................................................................... 25
FIGURE 2-1. BOOM INSTALLATION G9-43A & G10-43A ............................................................................................................. 26
FIGURE 2-2. FIRST BOOM SECTION G6-42A ............................................................................................................................. 28
FIGURE 2-3. FIRST BOOM SECTION G9-43A & G10-43A ........................................................................................................... 30
FIGURE 2-4. SECOND BOOM SECTION G6-42A......................................................................................................................... 32
FIGURE 2-5. SECOND BOOM SECTION G9-43A & G10-43A ...................................................................................................... 36
FIGURE 2-6. THIRD BOOM SECTION G6-42A ............................................................................................................................. 38
FIGURE 2-7. THIRD BOOM SECTION G9-43A & G10-43A .......................................................................................................... 40
FIGURE 2-8. PUSH BEAM/EXTEND CHAIN ................................................................................................................................. 42
FIGURE 2-9. RETRACT CHAINS................................................................................................................................................... 46
FIGURE 2-10. MANUAL QUICK SWITCH ...................................................................................................................................... 48
FIGURE 2-11. HYDRAULIC QUICK ATTACH ................................................................................................................................ 50
SECTION 3 - ATTACHMENTS .......................................................................................................................................................... 53
FIGURE 3-1. TILT CARRIAGE (G6-42A Prior to SN 0160052010; G9-43A Prior to SN 0160051085; G10-43A Prior to SN
0160052011) .................................................................................................................................................................................. 54
FIGURE 3-2. TILT CARRIAGE (G6-42A SN 0160052010 to Present; G9-43A SN 0160051085 to Present; G10-43A SN
0160052011 to Present) ................................................................................................................................................................. 56
FIGURE 3-3. SIDE TILT CARRIAGE .............................................................................................................................................. 58
FIGURE 3-4. 50IN SIDE SHIFT CARRIAGE .................................................................................................................................. 60
FIGURE 3-5. 50IN DUAL FORK CARRIAGE ................................................................................................................................. 62
FIGURE 3-6. 90, SWING CARRIAGE ............................................................................................................................................ 64
FIGURE 3-7. SHEET MATERIAL HANDLER ................................................................................................................................. 66
FIGURE 3-8. FORKS ...................................................................................................................................................................... 68
FIGURE 3-9. FORK MOUNTED PLATFORM................................................................................................................................. 70
FIGURE 3-10. LIFTING HOOK ....................................................................................................................................................... 72
FIGURE 3-11. FORK PIN LOCK INSTALLATION .......................................................................................................................... 74
FIGURE 3-12. BUCKETS ............................................................................................................................................................... 76
FIGURE 3-13. GRAPPLE BUCKET ................................................................................................................................................ 78
FIGURE 3-14. TRUSS BOOM ................................................................................................................................ ........................ 80
FIGURE 3-15. 12FT TRUSS BOOM WITH WINCH ....................................................................................................................... 82
FIGURE 3-16. 8FT STANDARD MAST .......................................................................................................................................... 84
FIGURE 3-17. 8FT SIDE TILT ELECTRIC MAST .......................................................................................................................... 88
SECTION 4 - ENGINE AND ATTACHING PARTS ............................................................................................................................ 93
FIGURE 4-1. ENGINE INSTALLATION IF EQUIPPED FOR ULS .................................................................................................. 94
FIGURE 4-2. ENGINE INSTALLATION IF EQUIPPED FOR LS .................................................................................................... 96
FIGURE 4-3. ENGINE IF EQUIPPED FOR ULS ............................................................................................................................ 98
FIGURE 4-4. ENGINE IF EQUIPPED FOR LS ............................................................................................................................. 100
FIGURE 4-5. FUEL TANK AND LINES IF EQUIPPED FOR ULS ................................................................................................ 102
FIGURE 4-6. FUEL TANK AND LINES IF EQUIPPED FOR LS ................................................................................................... 104
FIGURE 4-7. RADIATOR AND COOLING INSTALLATION IF EQUPPED FOR ULS .................................................................. 106
FIGURE 4-8. RADIATOR AND COOLING INSTALLATION IF EQUIPPED FOR LS.................................................................... 110
FIGURE 4-9. AIR CLEANER INSTALLATION IF EQUIPPED FOR ULS ...................................................................................... 114
FIGURE 4-10. AIR CLEANER INSTALLATION IF EQUIPPED FOR LS ...................................................................................... 116
FIGURE 4-11. EXHAUST INSTALLATION IF EQUIPPED FOR ULS ........................................................................................... 118
FIGURE 4-12. EXHAUST INSTALLATION IF EQUIPPED FOR LS ............................................................................................. 120
SECTION 5 - DRIVE TRAIN ............................................................................................................................................................ 123
FIGURE 5-1. DRIVE TRAIN COMPONENTS G6-42A ................................................................................................................. 124
FIGURE 5-2. DRIVE TRAIN COMPONENTS G9-43A & G10-43A ............................................................................................... 126
FIGURE 5-3. FRONT AXLE ......................................................................................................................................................... 128
FIGURE 5-4. CENTRAL HOUSING AND STEERING G6-42A .................................................................................................... 130
FIGURE 5-5. CENTRAL HOUSING AND STEERING G9-43A & G10-43A .................................................................................. 132
31200727 G10-43A,G9-43A,G6-42A 5
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TABLE OF CONTENTS
FIGURE 5-6. DIFFERENTIAL G6-42A .......................................................................................................................................... 134
FIGURE 5-7. DIFFERENTIAL G9-43A & G10-43A ....................................................................................................................... 136
FIGURE 5-8. HUB REDUCTION G6-42A ..................................................................................................................................... 138
FIGURE 5-9. HUB REDUCTION G9-43A & G10-43A ................................................................................................................... 142
FIGURE 5-10. BRAKES G6-42A ................................................................................................................................................... 146
FIGURE 5-11. BRAKES G9-43A & G10-43A ................................................................................................................................ 148
FIGURE 5-12. REAR AXLE .......................................................................................................................................................... 150
FIGURE 5-13. CENTRAL HOUSING AND STEERING G6-42A ................................................................................................... 152
FIGURE 5-14. CENTRAL HOUSING AND STEERING G9-43A & G10-43A ................................................................................ 154
FIGURE 5-15. DIFFERENTIAL G6-42A ........................................................................................................................................ 156
FIGURE 5-16. DIFFERENTIAL G9-43A & G10-43A ..................................................................................................................... 158
FIGURE 5-17. HUB REDUCTION G6-42A ................................................................................................................................... 160
FIGURE 5-18. HUB REDUCTION G9-43A & G10-43A ................................................................................................................. 164
FIGURE 5-19. BRAKES G6-42A ................................................................................................................................................... 168
FIGURE 5-20. BRAKES G9-43A & G10-43A ................................................................................................................................ 170
FIGURE 5-21. ZF TRANSMISSION .............................................................................................................................................. 172
FIGURE 5-22. ZF TRANSMISSION - CONVERTER AND INPUT ................................................................................................ 174
FIGURE 5-23. ZF TRANSMISSION - GEARBOX HOUSING ....................................................................................................... 176
FIGURE 5-24. ZF TRANSMISSION - FORWARD GEAR GROUP ............................................................................................... 178
FIGURE 5-25. ZF TRANSMISSION - REVERSE GEAR GROUP ................................................................................................ 180
FIGURE 5-26. ZF TRANSMISSION - 1ST SHAFT GROUP ......................................................................................................... 182
FIGURE 5-27. ZF TRANSMISSION - 2ND SHAFT GROUP ......................................................................................................... 184
FIGURE 5-28. ZF TRANSMISSION - 3RD SHAFT GROUP ......................................................................................................... 186
FIGURE 5-29. ZF TRANSMISSION - 4TH SHAFT GROUP ......................................................................................................... 188
FIGURE 5-30. ZF TRANSMISSION - POWER TAKE-OFF ........................................................................................................... 190
FIGURE 5-31. ZF TRANSMISSION - CONTROL UNIT AND PRESSURE REGULATOR ............................................................ 192
FIGURE 5-32. ZF TRANSMISSION - GEARSHIFT SYSTEM ....................................................................................................... 194
FIGURE 5-33. ZF TRANSMISSION - OIL PUMP, FILTER AND DIPSTICK ................................................................................. 196
FIGURE 5-34. ZF TRANSMISSION - TRANSFER BOX ............................................................................................................... 198
FIGURE 5-35. FENDER INSTALLATION ..................................................................................................................................... 200
FIGURE 5-36. WHEEL ASSEMBLY G6-42A & G9-43A................................................................................................................ 202
FIGURE 5-37. WHEEL ASSEMBLY G10-43A .............................................................................................................................. 204
SECTION 6 - CAB ............................................................................................................................................................................ 207
FIGURE 6-1. CAB INSTALLATION ............................................................................................................................................... 208
FIGURE 6-2. CAB ASSEMBLY ..................................................................................................................................................... 212
FIGURE 6-3. CAB DOOR ............................................................................................................................................................. 216
FIGURE 6-4. CAB INTERIOR ....................................................................................................................................................... 218
FIGURE 6-5. WIPER ..................................................................................................................................................................... 220
FIGURE 6-6. SEAT ....................................................................................................................................................................... 222
FIGURE 6-7. HEATER INSTALLATION ........................................................................................................................................ 224
FIGURE 6-8. HEATER INSTALLATION ........................................................................................................................................ 226
FIGURE 6-9. AIR CONDITIONING INSTALLATION ..................................................................................................................... 228
SECTION 7 - CONTROLS ................................................................................................................................................................ 233
FIGURE 7-1. BRAKE .................................................................................................................................................................... 234
FIGURE 7-2. ACCELERATOR ...................................................................................................................................................... 236
FIGURE 7-3. STEERING COLUMN .............................................................................................................................................. 238
FIGURE 7-4. BOOM JOYSTICK G6-42A ...................................................................................................................................... 240
FIGURE 7-5. BOOM JOYSTICK G6-42A ...................................................................................................................................... 242
FIGURE 7-6. BOOM JOYSTICK ................................................................................................................................................... 244
FIGURE 7-7. TILT AND FRAME LEVEL JOYSTICK INSTALLATION .......................................................................................... 246
FIGURE 7-8. TILT AND FRAME LEVEL JOYSTICK ASSEMBLY ................................................................................................ 248
FIGURE 7-9. FRAME LEVEL JOYSTICK INSTALLATION ........................................................................................................... 250
FIGURE 7-10. AUXILIARY HYDRAULIC JOYSTICK INSTALLATION G6-42A ............................................................................ 252
FIGURE 7-11. AUXILIARY HYDRAULIC JOYSTICK INSTALLATION G9-43A ............................................................................ 254
FIGURE 7-12. ELECTRIC AUXILIARY HYDRAULIC JOYSTICK ................................................................................................. 256
FIGURE 7-13. OUTRIGGER CONTROLLER ............................................................................................................................... 258
SECTION 8 - HYDRAULIC CIRCUITS ............................................................................................................................................. 261
FIGURE 8-1. SUPPLY CIRCUIT G6-42A ...................................................................................................................................... 262
FIGURE 8-2. SUPPLY CIRCUIT G9-43A & G10-43A ................................................................................................................... 266
FIGURE 8-3. DUMP CIRCUIT G6-42A ......................................................................................................................................... 270
FIGURE 8-4. DUMP CIRCUIT G9-43A & G10-43A....................................................................................................................... 274
6 G10-43A,G9-43A,G6-42A 31200727
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TABLE OF CONTENTS
FIGURE 8-5. STEER SELECT CIRCUIT ...................................................................................................................................... 278
FIGURE 8-6. SERVICE BRAKE CIRCUIT G6-42A ...................................................................................................................... 280
FIGURE 8-7. SERVICE BRAKE CIRCUIT G9-43A & G10-43A .................................................................................................... 282
FIGURE 8-8. BOOM JOYSTICK CIRCUIT G6-42A ...................................................................................................................... 284
FIGURE 8-9. BOOM JOYSTICK CIRCUIT G9-43A & G10-43A ................................................................................................... 286
FIGURE 8-10. OUTRIGGER CONTROLLER ............................................................................................................................... 288
FIGURE 8-11. LIFT CYLINDER CIRCUIT .................................................................................................................................... 290
FIGURE 8-12. EXTEND/RETRACT CYLINDER CIRCUIT G6-42A .............................................................................................. 292
FIGURE 8-13. EXTEND/RETRACT CYLINDER CIRCUIT G9-43A & G10-43A ........................................................................... 294
FIGURE 8-14. TILT CYLINDER AND COMPENSATING CYLINDER CIRCUIT G6-42A ............................................................. 296
FIGURE 8-15. TILT CYLINDER AND COMPENSATING CYLINDER CIRCUIT G9-43A & G10-43A........................................... 298
FIGURE 8-16. AUXILIARY HYDRAULIC CIRCUIT G6-42A ......................................................................................................... 300
FIGURE 8-17. AUXILIARY HYDRAULIC CIRCUIT G9-43A & G10-43A ...................................................................................... 302
FIGURE 8-18. FRAME LEVEL CIRCUIT ...................................................................................................................................... 304
FIGURE 8-19. OUTRIGGER CIRCUIT ......................................................................................................................................... 306
SECTION 9 - HYDRAULIC COMPONENTS .................................................................................................................................... 309
FIGURE 9-1. LIFT CYLINDER G6-42A (Prior to SN 0160052707) .............................................................................................. 310
FIGURE 9-2. LIFT CYLINDER G6-42A (SN 0160052707 to Present) .......................................................................................... 312
FIGURE 9-3. LIFT CYLINDER G9-43A & G10-43A...................................................................................................................... 314
FIGURE 9-4. EXTEND/RETRACT CYLINDER G6-42A (Prior to SN 0160057307) ..................................................................... 316
FIGURE 9-5. EXTEND/RETRACT CYLINDER G6-42A (SN 0160057307 to Present) ................................................................. 318
FIGURE 9-6. EXTEND/RETRACT CYLINDER G9-43A & G10-43A............................................................................................. 320
FIGURE 9-7. TILT CYLINDER G6-42A (Prior to SN 0160057406) .............................................................................................. 322
FIGURE 9-8. TILT CYLINDER G6-42A (SN 0160057406 to Present) .......................................................................................... 324
FIGURE 9-9. TILT CYLINDER G9-43A & G10-43A...................................................................................................................... 326
FIGURE 9-10. COMPENSATION CYLINDER G6-42A (Prior to SN 0160057586) ................................................................ ....... 328
FIGURE 9-11. COMPENSATION CYLINDER G6-42A (SN 0160057586 to Present) .................................................................. 330
FIGURE 9-12. COMPENSATION CYLINDER G9-43A & G10-43A .............................................................................................. 332
FIGURE 9-13. FRAME LEVEL CYLINDER G6-42A (Prior to SN 0160060495) ........................................................................... 334
FIGURE 9-14. FRAME LEVEL CYLINDER G6-42A ..................................................................................................................... 336
FIGURE 9-15. FRAME LEVEL CYLINDER G9-43A & G10-43A .................................................................................................. 338
FIGURE 9-16. OUTRIGGER CYLINDER ..................................................................................................................................... 340
FIGURE 9-17. SIDE TILT CARRIAGE CYLINDER....................................................................................................................... 342
FIGURE 9-18. 50IN SIDE SHIFT CARRIAGE CYLINDER ........................................................................................................... 344
FIGURE 9-19. 72IN, 90, SWING CARRIAGE CYLINDER ............................................................................................................ 346
FIGURE 9-20. GRAPPLE BUCKET CYLINDER........................................................................................................................... 348
FIGURE 9-21. MAIN CONTROL VALVE G6-42A ......................................................................................................................... 350
FIGURE 9-22. MAIN CONTROL VALVE G6-42A ......................................................................................................................... 354
FIGURE 9-23. MAIN CONTROL VALVE G9-43A ......................................................................................................................... 358
FIGURE 9-24. MAIN CONTROL VALVE G9-43A & G10-43A ...................................................................................................... 360
FIGURE 9-25. HYDRAULIC PUMP G6-42A ................................................................................................................................. 362
FIGURE 9-26. HYDRAULIC PUMP G9-43A & G10-43A .............................................................................................................. 364
FIGURE 9-27. HYDRAULIC TANK G6-42A ................................................................................................................................. 368
FIGURE 9-28. HYDRAULIC TANK G9-43A & G10-43A ............................................................................................................... 370
FIGURE 9-29. STEER SELECT VALVE ....................................................................................................................................... 372
FIGURE 9-30. BRAKE VALVE ..................................................................................................................................................... 374
FIGURE 9-31. PRIORITY VALVE................................................................................................................................................. 378
FIGURE 9-32. SOLENOID VALVE ............................................................................................................................................... 380
FIGURE 9-33. HYDRAULIC VALVE ............................................................................................................................................. 382
FIGURE 9-34. OUTRIGGER CONTROL VALVE ......................................................................................................................... 384
SECTION 10 - ELECTRICAL ........................................................................................................................................................... 387
FIGURE 10-1. ENGINE COMPARTMENT ELECTRICAL INSTALLATION .................................................................................. 388
FIGURE 10-2. ARCTIC PACKAGE INSTALLATION .................................................................................................................... 392
FIGURE 10-3. BOOM AND FRAME ELECTRICAL INSTALLATION G6-42A .............................................................................. 396
FIGURE 10-4. BOOM AND FRAME ELECTRICAL INSTALLATION G9-43A & G10-43A ............................................................ 398
FIGURE 10-5. CAB ELECTRICAL INSTALLATION ..................................................................................................................... 400
FIGURE 10-6. CAB SWITCHES ................................................................................................................................................... 402
FIGURE 10-7. WORK LIGHTS INSTALLATION........................................................................................................................... 404
FIGURE 10-8. ROAD LIGHTS INSTALLATION ........................................................................................................................... 408
FIGURE 10-9. ENGINE HARNESS IF EQUIPPED FOR ULS ...................................................................................................... 410
FIGURE 10-10. ENGINE HARNESS IF EQUIPPED FOR LS ...................................................................................................... 412
FIGURE 10-11. TRANSMISSION HARNESS .............................................................................................................................. 414
FIGURE 10-12. FRAME HARNESS ............................................................................................................................................. 416
31200727 G10-43A,G9-43A,G6-42A 7
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TABLE OF CONTENTS
FIGURE 10-13. VEC OPTIONS HARNESS .................................................................................................................................. 418
FIGURE 10-14. TRANSMISSION RELAY HARNESS .................................................................................................................. 420
FIGURE 10-15. ENCLOSED CAB OPTION HARNESS ................................................................................................................ 422
FIGURE 10-16. DASH HARNESS ................................................................................................................................................ 424
FIGURE 10-17. INSTRUMENT PANEL HARNESS ...................................................................................................................... 426
FIGURE 10-18. FRAME ROAD LIGHTS HARNESS..................................................................................................................... 428
FIGURE 10-19. BOOM WORK LIGHTS HARNESS ..................................................................................................................... 430
FIGURE 10-20. CAB ROAD LIGHTS HARNESS .......................................................................................................................... 432
FIGURE 10-21. CAB WORK LIGHT HARNESS ........................................................................................................................... 434
FIGURE 10-22. A/C HARNESS .................................................................................................................................................... 436
FIGURE 10-23. VEC HARNESS ................................................................................................................................................... 438
FIGURE 10-24. TILT AND AUX CONTROL MODULE .................................................................................................................. 440
FIGURE 10-25. ACCESSORY MODULE HARNESS.................................................................................................................... 442
SECTION 11 - DECALS ................................................................................................................................................................... 445
FIGURE 11-1. CAB AND FRAME DECALS .................................................................................................................................. 446
FIGURE 11-2. BOOM DECALS .................................................................................................................................................... 452
SECTION 12 - RECOMMENDED SPARE PARTS ........................................................................................................................... 455
FIGURE 12-1. RECOMMENDED SPARE PARTS ........................................................................................................................ 456
PART NUMBER INDEX .................................................................................................................................................................... 459
8 G10-43A,G9-43A,G6-42A 31200727
Page 13
SECTION 1 - FRAME AND ATTACHING PARTS
SECTION 1 - FRAME AND ATTACHING PARTS
31200727 G10-43A,G9-43A,G6-42A 9
Page 14
SECTION 1 - FRAME AND ATTACHING PARTS
FIGURE 1-1. FRAME AND ATTACHING PARTS
10 G10-43A,G9-43A,G6-42A 31200727
Page 15
SECTION 1 - FRAME AND ATTACHING PARTS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001131905
Ref
ENGINE POD INSTALLATION, (G6-42A), (if equipped for ULS),
(not available to order, see items 1 thru 18)
F
1001139428
Ref
ENGINE POD INSTALLATION, (G6-42A), (if equipped for LS), (not
available to order, see items 1 thru 18)
E 1001131899
Ref
ENGINE POD INSTALLATION, (G9-43A & G10-43A), (if equipped
for ULS), (not available to order, see items 1 thru 18)
F
1001139427
Ref
ENGINE POD INSTALLATION, (G9-43A & G10-43A), (if equipped
for LS), (not available to order, see items 1 thru 18)
E
1
0682018
4
HEX HD CAPSCREW, 5/8-11X2-1/4
2 0811608
7
SCREW, 3/8-16X1
3 0811610
2
SCREW, 3/8-16X1-1/4
4 4892000
4
HARDENED WASHER, 5/8
5 1001121031
1
POD WELDMENT SUPPORT
6 1001121047
1
BOTTOM COVER PLATE
7 1001125491
1
FOAM GASKET SEAL
8 1001128248
1
COOLER ACCESS COVER PLATE
13
1001132796
1
HOSE GUIDE BRACKET
15
0641640
2
HEX HD CAPSCREW, 3/8-16X5
16
1001143653
2
SPACER TUBE
17
1001143654
1
HOSE GUIDE PLATE
18
1001150299
1
HOSE, 3/4
101
N.S.S.
1
FRAME WELDMENT
202
80241137
4
SPECIAL WASHER
203
83201030
4
HEX HD CAPSCREW, 1-8X3-1/2, (G6-42A)
203
80241147
4
HEX HD CAPSCREW, 1-8X9-1/2, (G9-43A & G10-43A)
251
91140001
1
COUNTERWEIGHT, (if equipped)
251
1001097095
1
COUNTERWEIGHT W/PINTLE HITCH ASSY, (if equipped),
(includes items 304 & 305)
B
304
Ref
PINTLE HOOK, (not shown), (See PINTLE HOOK for Breakdown)
305
1001091458
1
COUNTERWEIGHT
401
Ref
HYDRAULIC TANK, (See HYDRAULIC COMPONENTS SECTION
for Breakdown)
402
Ref
CAB WELDMENT, (See CAB SECTION for Breakdown)
FIGURE 1-1. FRAME AND ATTACHING PARTS
31200727 G10-43A,G9-43A,G6-42A 11
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SECTION 1 - FRAME AND ATTACHING PARTS
FIGURE 1-2. COVERS G6-42A
12 G10-43A,G9-43A,G6-42A 31200727
Page 17
SECTION 1 - FRAME AND ATTACHING PARTS
31200727 G10-43A,G9-43A,G6-42A 13
Page 18
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001133442
Ref
HOOD INSTALLATION, (G6-42A), (not available to order, see items
1 thru 27 for service)
C
1
0641406
10
HEX HD CAPSCREW, 1/4-20X3/4
2 0641610
10
HEX HD CAPSCREW, 3/8-16X1-1/4
3 0641624
3
HEX HD CAPSCREW, 3/8-16X3
4 0791410
2
SCREW, 1/4-20X1-1/4
5 0791608
6
SCREW, 3/8-16X1
6 3900316
5
BUTTON HD SCREW, 3/8-16X1
7 0811608
6
SCREW, 3/8-16X1
8 3311405
2
HEX LOCKNUT, 1/4-20, GR2
9 3520176
2
PLUG, 1-1/4
10
4751400
12
WASHER, 1/4
11
4751600
15
WASHER, 3/8
12
4761600
13
LOCKWASHER, 3/8
13
8866348
1
MIRROR ASSY
14
88501006
2
HEX NUT, 3/8-16
15
88662523
10
TINNERMAN NUT
16
1001121332
1
LATCH MOUNT BRACKET
17
1001121337
1
LATCH CATCH BRACKET
18
1001128847
1
FRONT COVER
19
1001129637
1
HINGE COVER
20
1001129639
1
MIRROR BRACKET
21
1001144114
1
HINGE MOUNT SUPPORT
22
1001131147
1
ENGINE COVER ASSY, (includes items 101 thru 111)
F
23
1001131247
2
GAS SPRING
24
1001132508
1
VALVE COVER PANEL
25
91473085
1
MAIN VALVE COVER
26
4711500
2
WASHER, 5/16
27
4711600
5
WASHER, 3/8
101
3290605
4
HEX LOCKNUT, M6X1
103
4811700
4
WASHER, 6mm
104
1001122219
1
COMPRESSION LATCH
104
91404275
1
ENGINE COVER KEY
107
1001129358
1
ENGINE COVER HINGE
108
1001129638
1
ENGINE COVER
110
3300492
5
NYLON INSERT LOCKNUT
111
4751600
5
WASHER, 3/8
SECTION 1 - FRAME AND ATTACHING PARTS
FIGURE 1-2. COVERS G6-42A
14 G10-43A,G9-43A,G6-42A 31200727
Page 19
Page 20
SECTION 1 - FRAME AND ATTACHING PARTS
FIGURE 1-3. COVERS G9-43A AND G10-43A
16 G10-43A,G9-43A,G6-42A 31200727
Page 21
SECTION 1 - FRAME AND ATTACHING PARTS
31200727 G10-43A,G9-43A,G6-42A 17
Page 22
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001131775
Ref
HOOD INSTALLATION, (G9-43A), (not available to order, see items
1 thru 31 for service)
D
1001132536
Ref
HOOD INSTALLATION, (G10-43A), (not available to order, see
items 1 thru 31 for service)
G
1
0641405
5
HEX HD CAPSCREW, 1/4-20X5/8
2 0641508
3
HEX HD CAPSCREW, 5/16-18X1
3 0641610
9
HEX HD CAPSCREW, 3/8-16X1-1/4
4 0791410
2
SCREW, 1/4-20X1-1/4
5 0791608
6
SCREW, 3/8-16X1
6 0811606
5
BUTTON HD SCREW, 3/8-16X3/4, (G9-43A)
6 3900316
5
BUTTON HD SCREW, 3/8-16X1, (G10-43A)
7 0811608
6
SCREW, 3/8-16X1
8 3311405
2
HEX LOCKNUT, 1/4-20, GR2
9 3520176
2
PLUG, 1-1/4
10
4751400
12
WASHER, 1/4
11
4751500
3
WASHER, 5/16
12
4751600
11
WASHER, 3/8
13
4761600
9
LOCKWASHER, 3/8
14
8866348
1
MIRROR ASSY
15
88501005
3
HEX NUT, 5/16-18
16
88501006
2
HEX NUT, 3/8-16
17
88662523
9
TINNERMAN NUT
18
1001132441
1
VALVE COVER PANEL
19
1001121332
1
LATCH MOUNT BRACKET
20
1001121337
1
LATCH CATCH BRACKET
21
1001128847
1
FRONT COVER, (G9-43A)
21
1001128846
1
FRONT COVER, (G10-43A)
22
1001129637
1
HINGE COVER
23
1001129639
1
MIRROR BRACKET
24
1001144114
1
HINGE MOUNT SUPPORT
25
1001131147
1
ENGINE COVER ASSY, (includes items 101 thru 111)
F
26
1001131247
2
GAS SPRING
27
91513122
1
MAIN VALVE COVER
28
4711500
2
WASHER, 5/16
29
4711600
5
WASHER, 3/8, (G10-43A)
30
90206198
5 in
TRIM-LOK
31
0641406
5
HEX HD CAPSCREW, 1/4-20X3/4
101
3290605
4
HEX LOCKNUT, M6X1
103
4811700
4
WASHER, 6mm
104
1001122219
1
COMPRESSION LATCH
104
91404275
1
ENGINE COVER KEY
107
1001129358
1
ENGINE COVER HINGE
108
1001129638
1
ENGINE COVER
110
3300492
5
NYLON INSERT LOCKNUT
111
4751600
5
WASHER, 3/8
SECTION 1 - FRAME AND ATTACHING PARTS
FIGURE 1-3. COVERS G9-43A AND G10-43A
18 G10-43A,G9-43A,G6-42A 31200727
Page 23
Page 24
SECTION 1 - FRAME AND ATTACHING PARTS
FIGURE 1-4. OUTRIGGER INSTALLATION
20 G10-43A,G9-43A,G6-42A 31200727
Page 25
SECTION 1 - FRAME AND ATTACHING PARTS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001148233
Ref
OUTRIGGER INSTALLATION, (G10-43A), (not available to order,
see items 1 thru 15 for service)
A
1
0100011
AR
LOCTITE 242
2 0641634
2
HEX HD CAPSCREW, 3/8-16X4-1/4, GR5
3 0641808
4
HEX HD CAPSCREW, 1/2-13X1, GR5
4 3300143
4
HEX LOCKNUT, 3/8-16
5 3931672
2
SOCKET HD CAPSCREW, 3/8-16X4-1/2, GR8
6 4761800
4
LOCKWASHER, 1/2
7 88671001
4
LUBE FITTING, STRAIGHT, 1/8
8 91081313
2
KEEPER
9 91563197
2
OUTRIGGER CYLINDER PIN
10
91563198
2
ARM PIN
11
91563199
2
SHOE PIN
12
1001141892
2
PAD WELD STABILIZER
13
1001142258
2
OUTRIGGER ARM WELDMENT
14
1001001211
2
OUTRIGGER CYLINDER ASSY, (includes items 101 & 105)
B
15 Ref
HOSE ASSY, (not shown), (See HYDRAULIC CIRCUITS
SECTION for Breakdown)
101
Ref
OUTRIGGER CYLINDER AND MOUNTING HARDWARE, (See
HYDRAULIC COMPONENTS SECTION for Breakdown)
105
Ref
STRAIGHT FITTING, (See HYDRAULIC CIRCUITS SECTION for
Breakdown)
FIGURE 1-4. OUTRIGGER INSTALLATION
31200727 G10-43A,G9-43A,G6-42A 21
Page 26
SECTION 1 - FRAME AND ATTACHING PARTS
FIGURE 1-5. PINTLE HOOK
22 G10-43A,G9-43A,G6-42A 31200727
Page 27
SECTION 1 - FRAME AND ATTACHING PARTS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
301
0100011
AR
LOCTITE 242
302
0681814
4
HEX HD CAPSCREW, 1/2-13X1-3/4, GR8, (torque to 105 lb-ft/145
Nm) 303
88551013
4
LOCKWASHER, 1/2
304
90200602
1
PINTLE HOOK
305
Ref
COUNTERWEIGHT, (See FRAME AND ATTACHING PARTS for
Breakdown)
FIGURE 1-5. PINTLE HOOK
31200727 G10-43A,G9-43A,G6-42A 23
Page 28
Page 29
SECTION 2 - BOOM
SECTION 2 - BOOM
31200727 G10-43A,G9-43A,G6-42A 25
Page 30
SECTION 2 - BOOM
FIGURE 2-1. BOOM INSTALLATION G9-43A & G10-43A
26 G10-43A,G9-43A,G6-42A 31200727
Page 31
SECTION 2 - BOOM
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001120418
Ref
BOOM INSTALLATION, (G6-42A), (not available to order, see items
1 thru 15 for service)
G
1001103137
Ref
BOOM INSTALLATION, (G9-43A & G10-43A), (not available to
order, see items 1 thru 15 & 129 thru 131 for service)
J 1
Ref
LIFT CYLINDER AND MOUNTING HARDWARE, (See
HYDRAULIC COMPONENTS SECTION for Breakdown)
3 Ref
COMPENSATION CYLINDER AND MOUNTING HARDWARE,
(See HYDRAULIC COMPONENTS SECTION for Breakdown)
13
91403025
1
PIN, (G6-42A)
13
91513047
1
PIN, (G9-43A & G10-43A)
14
88212288
1
SOCKET HD CAPSCREW, 3/4-10X6-1/2, (G6-42A)
14
0682048
1
HEX HD CAPSCREW, 5/8-11X6, GR8, (G9-43A & G10-43A)
15
88521010
1
HEX LOCKNUT, 5/8-11 (G6-42A)
15
88521012
1
HEX LOCKNUT, 750-10 GR8 (G9-43A & G10-43A)
129
2160002
4
GREASE FITTING, (G9-43A & G10-43A)
130
88661002
4
STRAIGHT FITTING, (G9-43A & G10-43A)
131
84719940
4
HOSE ASSY, (G9-43A & G10-43A)
1001099575
1
BOOM ASSEMBLY, (G6-42A), (includes items 201 thru 273)
J
1001137538
1
BOOM ASSEMBLY, (G9-43A & G10-43A), (includes items 201 thru
273)
D
201
Ref
PUSH BEAM/EXTEND CHAIN, (See PUSH BEAM/EXTEND
CHAIN for Breakdown)
202
Ref
RETRACT CHAIN COMPONENTS, (not shown), (See RETRACT
CHAINS for Breakdown)
208
Ref
THIRD BOOM SECTION, (See THIRD BOOM SECTION for
Breakdown)
209
Ref
SECOND BOOM SECTION, (See SECOND BOOM SECTION for
Breakdown)
211
Ref
FIRST BOOM SECTION, (See FIRST BOOM SECTION for
Breakdown)
216
8307904
AR
SHIM 217
8310093
AR
SHIM 218
8307918
AR
SHIM 243
2160001
2
GREASE FITTING
273
Ref
TILT CYLINDER AND MOUNTING HARDWARE, (See
HYDRAULIC COMPONENTS SECTION for Breakdown)
414
Ref
ANGLE INDICATOR DECAL, (See DECALS SECTION for
Breakdown)
416
4711600
1
WASHER, 3/8
417
8305645
1
HEX LOCKNUT, 3/8
422
1001096404
1
SPACER
423
1001098769
1
ANGLE INDICATOR
FIGURE 2-1. BOOM INSTALLATION G9-43A & G10-43A
31200727 G10-43A,G9-43A,G6-42A 27
Page 32
SECTION 2 - BOOM
FIGURE 2-2. FIRST BOOM SECTION G6-42A
28 G10-43A,G9-43A,G6-42A 31200727
Page 33
FIGURE 2-2. FIRST BOOM SECTION G6-42A
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
9
91161222
AR
HOLLOW HEX HD CAPSCREW, 1/2-20X1-1/2, (torque to 45-50 lbÂft/61-68 Nm)
11
90027470
16
WASHER, 3/8
12
0651812
AR
HEX HD CAPSCREW, 1/2-20X1-1/2, GR5, (torque to 76-86 lbÂft/103-117 Nm)
16
0651607
AR
HEX HD CAPSCREW, 3/8-24X7/8, GR5, (torque to 32-37 lb-ft/43Â50 Nm)
21
88991005
AR
HOLLOW HEX HD CAPSCREW, 1/2-20X1-1/4, (torque to 45-50 lbÂft/61-68 Nm)
24
90027471
6
WASHER, 1/2
28
0651606
AR
HEX HD CAPSCREW, 3/8-24X3/4, GR5, (torque to 32-37 lb-ft/43Â50 Nm)
29
0651608
AR
HEX HD CAPSCREW, 3/8-24X1, GR5, (torque to 32-37 lb-ft/43-50
Nm)
30
0651810
AR
HEX HD CAPSCREW, 1/2-20X1-1/4, GR5, (torque to 76-86 lbÂft/103-117 Nm)
49
91403530
4
WEAR PAD
51
91471227
AR
SHIM, 0.0359
52
91471226
AR
SHIM, 0.0598
53
91403532
2
WEAR PAD
55
91401215
AR
SHIM, 0.0598
56
91401216
AR
SHIM, 0.0359
60
91401223
4
SPACER
61
91401224
2
SPACER
66
1001117654
2
WEAR PAD
67
91401450
2
SPACER
69
0651610
AR
HEX HD CAPSCREW, 3/8-24X1-1/4, GR5, (torque to 32-37 lb-ft/43Â50 Nm) 75
0641808
4
HEX HD CAPSCREW, 1/2-13X1, GR5, (torque to 85 lb-ft/116 Nm)
86
88671008
2
GREASE FITTING
89
0641607
4
HEX HD CAPSCREW, 3/8-16X7/8, GR5
109
91401472
1
SUPPORT PLATE
110
91401469
1
SUPPORT PLATE
111
91401457
AR
SHIM, 0.0359
112
91401456
AR
SHIM, 0.0598
116
91476041
1
WELDMENT
201
0100011
AR
LOCTITE 242
SECTION 2 - BOOM
31200727 G10-43A,G9-43A,G6-42A 29
Page 34
SECTION 2 - BOOM
FIGURE 2-3. FIRST BOOM SECTION G9-43A & G10-43A
30 G10-43A,G9-43A,G6-42A 31200727
Page 35
SECTION 2 - BOOM
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
11
91511100
2
SPACER
12
90027471
14
WASHER, 1/2
13
0651812
AR
HEX HD CAPSCREW, 1/2-20X1-1/2, GR5, (torque to 76-86 lbÂft/103-117 Nm)
16
0651607
AR
HEX HD CAPSCREW, 3/8-24X7/8, GR5, (torque to 32-37 lb-ft/43Â50 Nm)
17
0651808
AR
HEX HD CAPSCREW, 1/2-20X1, GR5, (torque to 76-86 lb-ft/103Â117 Nm) 18
91511101
AR
SHIM, 0.0598
19
91511102
AR
SHIM, 0.0359
22
1001117656
2
WEAR PAD
26
0651810
AR
HEX HD CAPSCREW, 1/2-20X1-1/4, GR5, (torque to 76-86 lbÂft/103-117 Nm)
27
0651606
AR
HEX HD CAPSCREW, 3/8-24X3/4, GR5, (torque to 32-37 lb-ft/43Â50 Nm) 29
90027470
8
WASHER, 3/8
30
0651814
AR
HEX HD CAPSCREW, 1/2-20X1-3/4, GR5, (torque to 76-86 lbÂft/103-117 Nm)
54
91403530
4
WEAR PAD
55
91401223
4
SPACER
56
91471226
AR
SHIM, 0.0598
57
91471227
AR
SHIM, 0.0359
59
91401450
2
SPACER
60
91401456
AR
SHIM, 0.0598
61
91401457
AR
SHIM, 0.0359
70
91516009
1
WELDMENT
108
91511039
1
SUPPORT PLATE
109
0641810
4
HEX HD CAPSCREW, 1/2-12X1-1/4, GR5, (torque to 76-86 lbÂft/103-117 Nm)
110
91511038
1
SUPPORT PLATE
111
0641708
4
HEX HD CAPSCREW, 7/16-14X1
112
4711700
4
WASHER, 7/16
113
0651608
AR
HEX HD CAPSCREW, 3/8-24X1, GR5, (torque to 32-37 lb-ft/43-50
Nm) 121
1001117654
2
WEAR PAD
201
0100011
AR
LOCTITE 242
FIGURE 2-3. FIRST BOOM SECTION G9-43A & G10-43A
31200727 G10-43A,G9-43A,G6-42A 31
Page 36
SECTION 2 - BOOM
FIGURE 2-4. SECOND BOOM SECTION G6-42A
32 G10-43A,G9-43A,G6-42A 31200727
Page 37
FIGURE 2-4. SECOND BOOM SECTION G6-42A
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
9
91161222
AR
HOLLOW HEX HD CAPSCREW, 1/2-20X1-1/2, (torque to 45-50 lbÂft/61-68 Nm)
10
91401451
2
SPACER
11
90027470
16
WASHER, 3/8
12
0651812
AR
HEX HD CAPSCREW, 1/2-20X1-1/2, GR5, (torque to 76-86 lbÂft/103-117 Nm)
13
91403531
2
WEAR PAD
14
91401225
2
SPACER
15
88671027
2
GREASE FITTING
16
0651607
AR
HEX HD CAPSCREW, 3/8-24X7/8, GR5, (torque to 32-37 lb-ft/43Â50 Nm) 18
91401453
AR
SHIM, 0.0598
19
91401454
AR
SHIM, 0.0359
20
91471228
AR
SHIM, 0.0598
21
88991005
AR
HOLLOW HEX HD CAPSCREW, 1/2-20X1-1/4, (torque to 45-50 lbÂft/61-68 Nm)
23
1001117655
2
WEAR PAD
24
90027471
4
WASHER, 1/2
26
0651605
AR
HEX HD CAPSCREW, 3/8-24X5/8, GR5, (torque to 32-37 lb-ft/43Â50 Nm)
28
0651606
AR
HEX HD CAPSCREW, 3/8-24X3/4, GR5, (torque to 32-37 lb-ft/43Â50 Nm)
29
0651608
AR
HEX HD CAPSCREW, 3/8-24X1, GR5, (torque to 32-37 lb-ft/43-50
Nm)
30
0651810
AR
HEX HD CAPSCREW, 1/2-20X1-1/4, GR5, (torque to 76-86 lbÂft/103-117 Nm)
46
91401197
1
SUPPORT PLATE
47
0641807
AR
HEX HD CAPSCREW, 1/2-13X7/8, GR5
48
4711800
4
WASHER, 1/2
49
91403530
6
WEAR PAD
51
91471227
AR
SHIM, 0.0359
52
91471226
AR
SHIM, 0.0598
53
91403532
2
WEAR PAD
55
91401215
AR
SHIM, 0.0598
56
91401216
AR
SHIM, 0.0359
57
91401191
2
SPACER
58
0651806
AR
HEX HD CAPSCREW, 1/2-20X3/4, GR5, (torque to 76-86 lb-ft/103Â117 Nm)
59
0651614
AR
HEX HD CAPSCREW, 3/8-24X1-3/4, GR5, (torque to 32-37 lb-ft/43Â50 Nm) 60
91401223
6
SPACER
61
91401224
2
SPACER
62
88201530
AR
HEX HD CAPSCREW, 3/8-24X1/2, GR5, (torque to 32-37 lb-ft/43Â50 Nm) 63
91471229
AR
SHIM, 0.0359
65
0651805
AR
HEX HD CAPSCREW, 1/2-20X5/8, GR5, (torque to 76-86 lb-ft/103Â117 Nm) 66
1001117654
2
WEAR PAD
67
91401450
2
SPACER
68
0651807
AR
HEX HD CAPSCREW, 1/2-20X7/8, GR5, (torque to 76-86 lb-ft/103Â117 Nm)
70
0651616
AR
HEX HD CAPSCREW, 3/8-24X2, GR5, (torque to 32-37 lb-ft/43-50
Nm)
SECTION 2 - BOOM
31200727 G10-43A,G9-43A,G6-42A 33
Page 38
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
71
0651808
AR
HEX HD CAPSCREW, 1/2-20X1, GR5, (torque to 76-86 lb-ft/103Â117 Nm)
115
91476042B
1
WELDMENT
201
0100011
AR
LOCTITE 242
SECTION 2 - BOOM
34 G10-43A,G9-43A,G6-42A 31200727
Page 39
Page 40
SECTION 2 - BOOM
FIGURE 2-5. SECOND BOOM SECTION G9-43A & G10-43A
36 G10-43A,G9-43A,G6-42A 31200727
Page 41
SECTION 2 - BOOM
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
11
91511100
4
SPACER
12
90027471
8
WASHER, 1/2
13
0651812
2
HEX HD CAPSCREW, 1/2-20X1-1/2, GR5, (torque to 76-86 lbÂft/103-117 Nm)
16
0651607
AR
HEX HD CAPSCREW, 3/8-24X7/8, GR5, (torque to 32-37 lb-ft/43Â50 Nm)
17
0651808
AR
HEX HD CAPSCREW, 1/2-20X1, GR5, (torque to 76-86 lb-ft/103Â117 Nm) 18
91511101
AR
SHIM, 0.0598
19
91511102
AR
SHIM, 0.0359
22
1001117656
2
WEAR PAD
25
0651807
AR
HEX HD CAPSCREW, 1/2-20X7/8, GR5, (torque to 76-86 lb-ft/103Â117 Nm)
26
0651810
AR
HEX HD CAPSCREW, 1/2-20X1-1/4, GR5, (torque to 76-86 lbÂft/103-117 Nm)
27
0651606
AR
HEX HD CAPSCREW, 3/8-24X3/4, GR5, (torque to 32-37 lb-ft/43Â50 Nm)
28
0651605
AR
HEX HD CAPSCREW, 3/8-24X5/8, GR5, (torque to 32-37 lb-ft/43Â50 Nm) 29
90027470
16
WASHER, 3/8
30
0651814
AR
HEX HD CAPSCREW, 1/2-20X1-3/4, GR5, (torque to 76-86 lbÂft/103-117 Nm)
33
0651806
AR
HEX HD CAPSCREW, 1/2-20X3/4, GR5, (torque to 76-86 lb-ft/103Â117 Nm) 34
1001102967B
1
WELDMENT
50
91511008
1
SUPPORT PLATE
51
0641807
4
HEX HD CAPSCREW, 1/2-13X7/8, GR5
52
4711800
4
WASHER, 1/2
53
1001102973
1
SUPPORT PLATE
54
91403530
6
WEAR PAD
55
91401223
6
SPACER
56
91471226
AR
SHIM, 0.0598
57
91471227
AR
SHIM, 0.0359
58
91403532
6
WEAR PAD
62
91513074
2
WEAR PAD
63
91511094
4
SPACER
64
91361049
AR
SHIM, 0.0598
65
91511096
AR
SHIM, 0.0359
66
0651614
AR
HEX HD CAPSCREW, 3/8-24X1-3/4, GR5, (torque to 32-37 lb-ft/43Â50 Nm)
67
0651612
AR
HEX HD CAPSCREW, 3/8-24X1-1/2, GR5, (torque to 32-37 lb-ft/43Â50 Nm) 68
0641806
4
HEX HD CAPSCREW, 1/2-12X3/4, GR5
69
0651616
AR
HEX HD CAPSCREW, 3/8-24X2, GR5, (torque to 32-37 lb-ft/43-50
Nm)
113
0651608
AR
HEX HD CAPSCREW, 3/8-24X1, GR5, (torque to 32-37 lb-ft/43-50
Nm) 122
91401224
2
SPACER
123
91401215
AR
SHIM, 0.0598
124
91401216
AR
SHIM, 0.0359
201
0100011
AR
LOCTITE 242
FIGURE 2-5. SECOND BOOM SECTION G9-43A & G10-43A
31200727 G10-43A,G9-43A,G6-42A 37
Page 42
SECTION 2 - BOOM
FIGURE 2-6. THIRD BOOM SECTION G6-42A
38 G10-43A,G9-43A,G6-42A 31200727
Page 43
FIGURE 2-6. THIRD BOOM SECTION G6-42A
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
8
91403533
2
WEAR PAD
9
91161222
AR
HOLLOW HEX HD CAPSCREW, 1/2-20X1-1/2, (torque to 45-50 lbÂft/61-68 Nm)
10
91401451
2
SPACER
11
90027470
8
WASHER, 3/8
12
0651812
AR
HEX HD CAPSCREW, 1/2-20X1-1/2, GR5
13
91403531
2
WEAR PAD
14
91401225
2
SPACER
15
88671027
2
GREASE FITTING
16
0651607
AR
HEX HD CAPSCREW, 3/8-24X7/8, GR5, (torque to 32-37 lb-ft/43Â50 Nm)
17
88261128
AR
BUTTON HD CAPSCREW, 3/8-24X1, (torque to 32-37 lb-ft/43-50
Nm) 18
91401453
AR
SHIM, 0.0598
19
91401454
AR
SHIM, 0.0359
20
91471228
AR
SHIM, 0.0598
21
88991005
AR
HOLLOW HEX HD CAPSCREW, 1/2-20X1-1/4, (torque to 45-50 lbÂft/61-68 Nm)
23
1001117655
2
WEAR PAD
24
90027471
6
WASHER, 1/2
25
91401226
2
SPACER
26
0651605
AR
HEX HD CAPSCREW, 3/8-24X5/8, GR5, (torque to 32-37 lb-ft/43Â50 Nm) 27
88261129
AR
BUTTON HD CAPSCREW, 3/8-24X1-1/4
28
0651606
AR
HEX HD CAPSCREW, 3/8-24X3/4, GR5, (torque to 32-37 lb-ft/43Â50 Nm)
30
0651810
AR
HEX HD CAPSCREW, 1/2-20X1-1/4, GR5, (torque to 76-86 lbÂft/103-117 Nm)
114
1001102575B
1
WELDMENT
201
0100011
AR
LOCTITE 242
SECTION 2 - BOOM
31200727 G10-43A,G9-43A,G6-42A 39
Page 44
SECTION 2 - BOOM
FIGURE 2-7. THIRD BOOM SECTION G9-43A & G10-43A
40 G10-43A,G9-43A,G6-42A 31200727
Page 45
SECTION 2 - BOOM
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
3
1001102958B
1
WELDMENT
10
1001117658
2
WEAR PAD
11
91511100
2
SPACER
12
90027471
6
WASHER, 1/2
13
0651812
AR
HEX HD CAPSCREW, 1/2-20X1-1/2, GR5, (torque to 76-86 lbÂft/103-117 Nm)
14
91403531
2
WEAR PAD
15
91401225
2
SPACER
16
0651607
AR
HEX HD CAPSCREW, 3/8-24X7/8, GR5, (torque to 32-37 lb-ft/43Â50 Nm)
17
0651808
AR
HEX HD CAPSCREW, 1/2-20X1, GR5, (torque to 76-86 lb-ft/103Â117 Nm) 18
91511101
AR
SHIM, 0.0598
19
91511102
AR
SHIM, 0.0359
20
91471229
AR
SHIM, 0.0359
22
1001117656
2
WEAR PAD
23
91471228
AR
SHIM, 0.0598
24
91511097
2
SPACER
25
0651807
AR
HEX HD CAPSCREW, 1/2-20X7/8, GR5, (torque to 76-86 lb-ft/103Â117 Nm)
26
0651810
AR
HEX HD CAPSCREW, 1/2-20X1-1/4, GR5, (torque to 76-86 lbÂft/103-117 Nm)
27
0651606
AR
HEX HD CAPSCREW, 3/8-24X3/4, GR5, (torque to 32-37 lb-ft/43Â50 Nm)
28
0651605
AR
HEX HD CAPSCREW, 3/8-24X5/8, GR5, (torque to 32-37 lb-ft/43Â50 Nm) 29
90027470
4
WASHER, 3/8
31
91511098
AR
SHIM, 0.0598
32
91511099
AR
SHIM, 0.0359
33
0651806
AR
HEX HD CAPSCREW, 1/2-20X3/4, GR5, (torque to 76-86 lb-ft/103Â117 Nm)
117
0651811
AR
HEX HD CAPSCREW, 1/2-20X1-3/8, GR5, (torque to 76-86 lbÂft/103-117 Nm)
201
0100011
AR
LOCTITE 242
FIGURE 2-7. THIRD BOOM SECTION G9-43A & G10-43A
31200727 G10-43A,G9-43A,G6-42A 41
Page 46
SECTION 2 - BOOM
FIGURE 2-8. PUSH BEAM/EXTEND CHAIN
42 G10-43A,G9-43A,G6-42A 31200727
Page 47
SECTION 2 - BOOM
31200727 G10-43A,G9-43A,G6-42A 43
Page 48
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
0275798
Ref
PUSH BEAM/EXTEND CHAIN INSTALLATION, (G6-42A), (not
available to order, see items 1 thru 22 for service)
D
0275799
Ref
PUSH BEAM/EXTEND CHAIN INSTALLATION, (G9-43A & G10Â43A), (not available to order, see items 1 thru 22 for service)
D
1
0100011
AR
LOCTITE 242
2 0100075
AR
LOCTITE 545, (G6-42A)
3
0274674
Ref
EXTEND CHAIN INSTALLATION, (G6-42A), (not available to
order, see items 101 thru 105 for service)
C
3
0274676
Ref
EXTEND CHAIN INSTALLATION, (G9-43A & G10-43A), (not
available to order, see items 101 thru 105 for service)
C 4 0274799
Ref
CHAIN CLEVIS INSTALLATION, (G6-42A), (not available to order,
see items 201 thru 203 for service)
C
4
0274800
Ref
CHAIN CLEVIS INSTALLATION, (G9-43A & G10-43A), (not
available to order, see items 201 thru 203 for service)
C
5
0641808
2
HEX HD CAPSCREW, 1/2-13X1, GR5
6 4761800
2
LOCKWASHER, 1/2
7 14403323
AR
LUBE 8
14404793
AR
MYSTIK TETRIMOLY GREASE
9 Ref
HEX NUT, 3/8-12, (See HYDRAULIC COMPONENTS SECTION
for Breakdown)
10
88581112
2
SNAP RING, (G6-42A)
10
88581115
2
SNAP RING, (G9-43A & G10-43A)
11
88671001
1
GREASE FITTING
12
91041451
1
SHIM 13
91041596
1
SHIM 14
91401189
1
KEEPER PLATE
15 Ref
WASHER TAB, (See HYDRAULIC COMPONENTS SECTION for
Breakdown)
16 Ref
EXTEND/RETRACT CYLINDER AND MOUNTING HARDWARE,
(See HYDRAULIC COMPONENTS SECTION for Breakdown)
17
91403017
1
PIN, (G6-42A)
17
91513018
1
PIN, (G9-43A & G10-43A)
18
91403045
1
EXTEND CHAIN ROLLER ASSY, (G6-42A), (includes items 301
thru 303)
B
18
91513016
1
EXTEND CHAIN ROLLER ASSY, (G9-43A & G10-43A), (includes
items 301 thru 303)
B
19 Ref
WASHER, (See HYDRAULIC COMPONENTS SECTION for
Breakdown)
20
91513029
156 in
TAPE, (G6-42A)
20
91513029
160 in
TAPE, (G9-43A & G10-43A)
21
91406015
1
WELDMENT, (G6-42A)
21
91516008
1
WELDMENT, (G9-43A & G10-43A)
22
91413122
1
PIN, (G6-42A)
22
91513176
1
PIN, (G9-43A & G10-43A)
101
91403432
1
CHAIN, BL866, (G6-42A)
101
91513028
1
CHAIN, BL1066, (G9-43A & G10-43A)
102
1360298
1
CLEVIS, (G6-42A)
102
1360302
1
CLEVIS, (G9-43A & G10-43A)
103
91413123
1
PIN, (G6-42A)
103
91513176
1
PIN, (G9-43A & G10-43A)
104
88581112
2
SNAP RING, (G6-42A)
104
88581115
2
SNAP RING, (G9-43A & G10-43A)
SECTION 2 - BOOM
FIGURE 2-8. PUSH BEAM/EXTEND CHAIN
44 G10-43A,G9-43A,G6-42A 31200727
Page 49
SECTION 2 - BOOM
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
105
8522012
AR
ANTI-SEIZE LUBE
201
1360306
1
CLEVIS, (G6-42A)
201
1360305
1
CLEVIS, (G9-43A & G10-43A)
202
91403044
1
PIN, (G6-42A)
202
91513006
1
PIN, (G9-43A & G10-43A)
203
91503014
1
ROD, (G6-42A)
203
91513175
1
ROD, (G9-43A & G10-43A)
301
91403042
1
ROLLER, (G6-42A)
301
91513015
1
ROLLER, (G9-43A & G10-43A)
302
91403047
1
BUSHING, (G6-42A)
302
91513017
1
BUSHING, (G9-43A & G10-43A)
303
91403119
2
SEAL 432
91413139
8
WASHER, 7/8, (G6-42A)
432
91513200
6
WASHER, (G9-43A & G10-43A)
459
0651614
2
HEX HD CAPSCREW, 3/8-24X1-3/4, GR5, (G6-42A)
459
0651624
2
HEX HD CAPSCREW, 3/8-24X3, GR5, (G9-43A & G10-43A)
472
91403493
2
HEX NUT, (G6-42A)
487
4711600
6
WASHER, (G6-42A)
487
4711600
4
WASHER, (G6-42A)
488
0681610
2
HEX HD CAPSCREW, 3/8-16X1-1/4, GR8, (G6-42A)
488
0641610
2
HEX HD CAPSCREW, 3/8-16X1-1/4, GR5, (G9-43A & G10-43A)
489
0641607
2
HEX HD CAPSCREW, 3/8-16X7/8, GR5
490
91401204
1
BRACKET, (G6-42A)
490
91511048
1
BRACKET, (G9-43A & G10-43A)
491
91401568
1
GUIDE BAR, (G6-42A)
491
91511047
1
GUIDE BAR, (G9-43A & G10-43A)
492
91403087
1
WEAR PAD, (G6-42A)
492
1001102974
1
WEAR PAD, (G9-43A & G10-43A)
501
4712000
8
WASHER, 5/8, (G6-42A)
501
4712200
8
WASHER, 3/4, (G9-43A & G10-43A)
502
91403061
1
WELDMENT, (G6-42A)
502
91513003
1
WELDMENT, (G9-43A & G10-43A)
503
0642012
8
HEX HD CAPSCREW, 5/8-11X1-1/2, GR5, (G6-42A)
503
0642216
8
HEX HD CAPSCREW, 3/4-10X2, GR5, (G9-43A & G10-43A)
601
0100011
AR
LOCTITE 242
729
90027470
2
WASHER, 3/8, (G9-43A & G10-43A)
799
4761600
2
LOCKWASHER, 3/8, (G9-43A & G10-43A)
806
88501020
1
HEX NUT, 1/4-7, GR8, (G9-43A & G10-43A)
817
88501120
1
HEX NUT, 1/4-7, GR8, (G9-43A & G10-43A)
954
91141128
2
PIN
31200727 G10-43A,G9-43A,G6-42A 45
Page 50
SECTION 2 - BOOM
FIGURE 2-9. RETRACT CHAINS
46 G10-43A,G9-43A,G6-42A 31200727
Page 51
FIGURE 2-9. RETRACT CHAINS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
34
91403519
1
ROLLER ASSY, (G6-42A), (includes items 101 thru 103)
B
34
91513242
1
ROLLER ASSY, (G9-43A & G10-43A), (includes items 101 thru 103)
B
35
0274669
Ref
CHAIN INSTALLATION, (G6-42A), (not available to order, see items
201 thru 205 for service)
C
35
0274672
Ref
CHAIN INSTALLATION, (G9-43A & G10-43A), (not available to
order, see items 201 thru 205 for service)
C
38
91413127
1
PIN, (G6-42A)
38
91513177
1
PIN, (G9-43A & G10-43A)
39
88681344
2
RETAINING RING, (G6-42A)
39
88581112
2
RETAINING RING, (G9-43A & G10-43A)
48
4711800
4
WASHER, 1/2, (G6-42A)
48
90027472
4
WASHER, 5/8, (G9-43A & G10-43A)
76
91413138
8
WASHER, 5/8, (G6-42A)
76
91513199
14
WASHER, 3/4, (G9-43A & G10-43A)
77
88501310
1
HEX NUT, 5/8-18, GR5, (G6-42A)
77
88501312
1
HEX NUT, 3/8-16, GR5, (G9-43A & G10-43A)
78
88501410
1
HEX NUT, 5/8-18, GR5, (G6-42A)
78
88501412
1
HEX NUT, 3/8-16, GR5, (G9-43A & G10-43A)
82
0641810
4
HEX HD CAPSCREW, 1/2-13X1-1/4, GR5, (G6-42A)
82
0641812
4
HEX HD CAPSCREW, 5/8-11X1-1/2, GR5, (G9-43A & G10-43A)
83
91401193
1
ANCHOR PLATE, (G6-42A)
83
91511049
1
ANCHOR PLATE, (G9-43A & G10-43A)
101
91409518
2
SEAL, (G6-42A)
101
91403053
2
SEAL, (G9-43A & G10-43A)
102
91403052
1
BUSHING, (G6-42A)
102
91513011
1
BUSHING, (G9-43A & G10-43A)
103
91403518
1
ROLLER, (G6-42A)
103
91513241
1
ROLLER, (G9-43A & G10-43A)
201
91403433
1
CHAIN, (G6-42A)
201
91513035
1
CHAIN, (G9-43A & G10-43A)
202
1360291
1
CLEVIS, (G6-42A)
202
1360294
1
CLEVIS, (G9-43A & G10-43A)
203
91413127
1
PIN, (G6-42A)
203
91513177
1
PIN, (G9-43A & G10-43A)
204
88681344
2
SNAP RING, (G6-42A)
204
88581112
2
SNAP RING, (G9-43A & G10-43A)
205
8522012
AR
ANTI-SEIZE LUBE
301
Ref
THIRD BOOM SECTION, (See THIRD BOOM SECTION for
Breakdown)
302
Ref
EXTEND CHAIN, (See PUSH BEAM/EXTEND CHAIN for
Breakdown)
SECTION 2 - BOOM
31200727 G10-43A,G9-43A,G6-42A 47
Page 52
SECTION 2 - BOOM
FIGURE 2-10. MANUAL QUICK SWITCH
48 G10-43A,G9-43A,G6-42A 31200727
Page 53
FIGURE 2-10. MANUAL QUICK SWITCH
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001142243
Ref
MANUAL QUICK SWITCH INSTALLATION, (G6-42A), (not
available to order, see items 1 thru 21 for service)
A
1001142788
Ref
MANUAL QUICK SWITCH INSTALLATION, (G9-43A & G10-43A),
(not available to order, see items 1 thru 21 for service)
A
1
0641612
2
HEX HD CAPSCREW, 3/8-16X1-1/2, GR5
2 0641808
1
HEX HD CAPSCREW, 1/2-13X1, GR5
3 0682244
1
HEX HD CAPSCREW, 3/4-10X5-1/2, GR8
4 2160002
2
GREASE FITTING
5 2171106
2
STRAIGHT FITTING, (includes o-ring), (G6-42A)
5 2171108
2
STRAIGHT FITTING, (includes o-ring), (G9-43A & G10-43A)
6 2172106
2
ADAPTER, 90, (includes o-ring), (G6-42A)
6 2172108
2
ADAPTER, 90, (includes o-ring), (G9-43A & G10-43A)
7 2180849
2
STRAIGHT FITTING, (includes o-ring)
8 4740003
1
WASHER, 1/2
9 8305645
2
HEX LOCK NUT, 3/8-16
10
8307916
AR
SHIM 11
8307917
AR
SHIM 12
8310067
1
LOCKNUT, 3/4-10
13
91043125
1
DUST PLUG
14
91043126
1
DUST CAP
15
91403413
1
FEMALE QUICK CONNECT
16
91403414
1
MALE QUICK DISCONNECT
17
1001098218
1
WELDMENT
18
1001098233
1
PIN 19
1001098382
1
QUICK SWITCH ASSY, (includes items 101 thru 104)
E
20
1001098425
1
BRACKET
21
1001099889
2
HOSE ASSY, (G6-42A)
21
1001099890
2
HOSE ASSY, (G9-43A & G10-43A)
101
1001098174
1
QUICK SWITCH COUPLER
102
1001143692
1
POPPIN PIN ASSY
104
1001105441
1
QUICK SWITCH LOCK PIN
SECTION 2 - BOOM
31200727 G10-43A,G9-43A,G6-42A 49
Page 54
SECTION 2 - BOOM
FIGURE 2-11. HYDRAULIC QUICK ATTACH
50 G10-43A,G9-43A,G6-42A 31200727
Page 55
FIGURE 2-11. HYDRAULIC QUICK ATTACH
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001129465
Ref
HYDRAULIC QUICK SWITCH INSTALLATION, (G6-42A), (not
available to order, see items 1 thru 31 for service)
A
1001129466
Ref
HYDRAULIC QUICK SWITCH INSTALLATION, (G9-43A & G10Â43A), (not available to order, see items 1 thru 31 for service)
A
1
0100011
AR
LOCTITE 242
2 0641608
2
HEX HD CAPSCREW, 3/8-16X1
3 0641612
2
HEX HD CAPSCREW, 3/8-16X1-1/2
4 0641714
2
HEX HD CAPSCREW, 7/16-14X1-3/4
5 0641808
1
HEX HD CAPSCREW, 1/2-13X1
6 0682244
1
HEX HD CAPSCREW, 3/4-10X5-1/2
7 2160002
2
STRAIGHT FITTING
8 2171206
2
ADAPTER, 90, (includes o-ring) (G6-42A)
8 2171208
2
ADAPTER, 90, (includes o-ring) (G9-43A & G10-43A)
9 3311701
2
HEX NUT, 7/16-14
10
2180849
2
ADAPTER
11
4711700
6
WASHER, 7/16
12
4031918
2
SOC HD CAPSCREW, M8X70
13
4740003
1
FLAT WASHER
14
8305645
4
HEX LOCK NUT
15
8307916
AR
WASHER, SHIM
16
8307917
AR
WASHER, SHIM
17
8310067
1
HEX LOCK NUT
18
91043125
1
DUST PLUG
19
91043126
1
DUST CAP
20
91043413
1
ADAPTER
21
91043414
1
ADAPTER
22
1001080996
2
P-CLAMP
23
1001098218
1
PIN 24
1001098233
1
PIVOT PIN
25
1001098425
1
BRACKET
26
1001120135
1
HYDRAULIC QUICK ATTACH INSTALLATION, (includes items
101 thru 118)
C
27
1001127353
1
VALVE ATTACHMENT PLATE
28
1001126992
1
HYDRAULIC VALVE, (G6-42A)
28
1001127006
1
HYDRAULIC VALVE, (G9-43A & G10-43A)
29
1001126963
2
HOSE ASSY, (G6-42A)
29
1001127007
2
HOSE ASSY, (G9-43A & G10-43A)
30
1001126964
2
HOSE ASSY, (G6-42A)
30
1001127008
2
HOSE ASSY, (G9-43A & G10-43A)
31
1001126965
2
HOSE ASSY, (G6-42A)
31
1001127009
2
HOSE ASSY, (G9-43A & G10-43A)
101
0100011
AR
LOCTITE 242
102
0440321
2
FLANGE BEARING
103
0641807
2
HEX HD CAPSCREW, 1/2-13X7/8
104
4762000
6
WASHER, 5/8
105
0791808
2
SCREW, 1/2X13X1
107
10700689
4
CAPSCREW, 0.625-18X3.50
108
3311805
2
HEX LOCK NUT
109
91561240
AR
SHIM 110
1001120120
1
ADAPTER
SECTION 2 - BOOM
31200727 G10-43A,G9-43A,G6-42A 51
Page 56
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
111
1001120124
1
CYLINDER ATTACHMENT PLATE
112
1001120130
1
CYLINDER COVER
112
1001120164
1
CYLINDER
114
1001080996
2
P-CLAMP
115
0100019
AR
LOCTITE 242
116
10700683
2
CAPSCREW, 0.625-18X2
117
1001145386
1
CYLINDER ATTACHMENT PLATE (Right)
118
4711800
2
WASHER, 1/2
SECTION 2 - BOOM
52 G10-43A,G9-43A,G6-42A 31200727
Page 57
SECTION 3 - ATTACHMENTS
SECTION 3 - ATTACHMENTS
31200727 G10-43A,G9-43A,G6-42A 53
Page 58
SECTION 3 - ATTACHMENTS
FIGURE 3-1. TILT CARRIAGE (G6-42A Prior to SN 0160052010; G9-43A Prior to SN 0160051085; G10-
43A Prior to SN 0160052011)
54 G10-43A,G9-43A,G6-42A 31200727
Page 59
SECTION 3 - ATTACHMENTS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1170021
1
50IN TILT CARRIAGE, (includes all items)
E 1170024
1
60IN TILT CARRIAGE, (includes all items)
E 1001132514
1
72IN TILT CARRIAGE, (includes all items)
B 1 0642032
2
HEX HD CAPSCREW, 5/8-11X4, GR5
2 N.S.S.
1
TILT CARRIAGE
3 3300240
2
LOCKNUT, 5/8-11
4 3423275
1
50IN FORK PIN
4 3423242
1
60IN FORK PIN
4 3423276
1
72IN FORK PIN
5 90200003
2
COLLAR
6 N.S.S.
1
SN PLATE
FIGURE 3-1. TILT CARRIAGE (G6-42A Prior to SN 0160052010; G9-43A Prior to SN 0160051085; G10-
43A Prior to SN 0160052011)
31200727 G10-43A,G9-43A,G6-42A 55
Page 60
SECTION 3 - ATTACHMENTS
FIGURE 3-2. TILT CARRIAGE (G6-42A SN 0160052010 to Present; G9-43A SN 0160051085 to Present;
G10-43A SN 0160052011 to Present)
56 G10-43A,G9-43A,G6-42A 31200727
Page 61
SECTION 3 - ATTACHMENTS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001146084
1
50 IN TILT CARRIAGE, (includes items 1 thru 10)
A 1001146086
1
60 IN TILT CARRIAGE, (includes items 1 thru10)
A 1001146088
1
72 IN TILT CARRIAGE, (includes items 1 thru 10)
A 1 0642032
2
HEX HD CAPSCREW, 5/8-11X4, GR5
2 N.S.S.
1
TILT CARRIAGE
3 3300240
2
LOCKNUT, 5/8-11
4 3423275
1
50 IN FORK PIN
4 3423242
1
60 IN FORK PIN
4 3423276
1
72 IN FORK PIN
5 90200003
2
COLLAR 6
N.S.S.
1
S/N PLATE
7 1001146159
1
SLEEVE 8
1001146160
1
SHACKLE
9 1001151561
1
DANGER SWING LOADS DECAL
10
0100063
AR
LOCTITE 609, (apply to item 7)
FIGURE 3-2. TILT CARRIAGE (G6-42A SN 0160052010 to Present; G9-43A SN 0160051085 to Present;
G10-43A SN 0160052011 to Present)
31200727 G10-43A,G9-43A,G6-42A 57
Page 62
SECTION 3 - ATTACHMENTS
FIGURE 3-3. SIDE TILT CARRIAGE
58 G10-43A,G9-43A,G6-42A 31200727
Page 63
SECTION 3 - ATTACHMENTS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1170054
1
50IN SIDE TILT CARRIAGE, (includes all items)
H 1001101956
1
60IN SIDE TILT CARRIAGE, (includes all items)
H 1170057
1
72IN SIDE TILT CARRIAGE, (includes all items)
H 1 0641612
4
HEX HD CAPSCREW, 3/8-16X1-1/2
2 0642032
2
HEX HD CAPSCREW, 5/8-11X4
3 0681810
3
HEX HD CAPSCREW, 1/2-13X1-1/4
4 1001133072
1
CARRIAGE BASE
5 N.S.S.
1
SN PLATE
6 N.S.S.
1
SIDE TILT CARRIAGE
7 2110606
2
CONNECTOR
8 2172106
2
ADAPTER, 90
9 2110808
2
CONNECTOR, (50IN & 72IN)
9 2110608
2
CONNECTOR, (60IN)
10
3300240
2
LOCKNUT, 5/8-11
11
3423275
1
50IN FORK PIN
11
3423242
1
60IN FORK PIN
11
3423276
1
72IN FORK PIN
14
4891800
1
WASHER, 1/2
15
8420053
1
DUST CAP
16
8420055
1
DUST PLUG
17
88671001
1
GREASE FITTING
18
90200003
2
COLLAR
19
91403413
1
CONNECTOR
20
91403414
1
CONNECTOR
21
1001090063
2
WEAR PAD
22
1001090064
AR
SHIM
23 Ref
SIDE TILT CARRIAGE CYLINDER AND MOUNTING
HARDWARE, (See HYDRAULIC COMPONENTS SECTION for
Breakdown)
24
1001090140
1
BEARING
25
1001099113
1
PIN 26
1001099115
2
SLEEVE
27
1001102378
2
HOSE ASSY, 3/8X39
28
0100011
AR
LOCTITE 242
29
0741610
6
FLAT HD SOCKET SCREW, 3/8-16X1-1/4
30
1001120914
1
BEARING RETAINER SHIM
31
1001120915
1
BEARING RETAINER PLATE
FIGURE 3-3. SIDE TILT CARRIAGE
31200727 G10-43A,G9-43A,G6-42A 59
Page 64
SECTION 3 - ATTACHMENTS
FIGURE 3-4. 50IN SIDE SHIFT CARRIAGE
60 G10-43A,G9-43A,G6-42A 31200727
Page 65
SECTION 3 - ATTACHMENTS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001142790
1
50IN SIDE SHIFT CARRIAGE, (includes all items)
B 1 N.S.S.
1
WELDMENT
2 70024535
1
SHAFT 3
70024536
2
COLLAR
4 70024123
2
ADAPTER, 90, (includes o-ring)
5 70024537
2
HOSE ASSEMBLY
6 N.S.S.
1
SN PLATE
7 70024538
3
WARNING DECAL
8 N.S.S.
1
WELDMENT
9 Ref
50IN SIDE SHIFT CYLINDER, (See HYDRAULIC COMPONENTS
SECTION for Breakdown)
10
70024540
4
BUSHING
11
70024541
8
CIRCLIP
12
70024542
4
GREASE FITTING
13
70024543
4
RETAINER
14
70024544
2
SHAFT 15
N.S.S.
1
SN PLATE
16
70024551
4
LOCKWASHER, 16mm
17
70024552
4
HEX HD CAPSCREW, M16X45, GR10.9
18
70024553
2
HEX NUT, M16, GR8
19
70024554
2
HEX HD CAPSCREW, M16X100, GR10.9
20
70022997
8
LOCKWASHER, 12mm
21
70024555
8
HEX HD CAPSCREW, M12X35, GR10.9
22
91403413
1
FEMALE QUICK DISCONNECT
23
8420055
1
DUST PLUG
24
91403414
1
MALE QUICK DISCONNECT
25
8420053
1
DUST CAP
26
70024550
2
ADAPTER, 90, (includes o-ring)
K1
70024545
1
HYDRAULIC REPAIR KIT, (includes items 5 & 22 thru 26)
B
K2
70024546
1
RETAINER KIT, (includes items 13, 20 & 21)
B
FIGURE 3-4. 50IN SIDE SHIFT CARRIAGE
31200727 G10-43A,G9-43A,G6-42A 61
Page 66
SECTION 3 - ATTACHMENTS
FIGURE 3-5. 50IN DUAL FORK CARRIAGE
62 G10-43A,G9-43A,G6-42A 31200727
Page 67
SECTION 3 - ATTACHMENTS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
7301295
1
50IN DUAL FORK CARRIAGE ASSY, (includes items 1 thru 3)
D 1 7301408
2
PALLET FORK, (60X100X1220mm)
2 N.S.S.
1
50IN CARRIAGE, (includes items 101 thru 135)
H 3 N.S.S.
1
SN PLATE
101
2717283
2
FORK POSITIONING CYLINDER
102
2717160
2
HOSE ASSY
104
2717161
2
HOSE ASSY
106
2717162
2
HOSE ASSY
108
90200003
2
FORK PIN COLLAR
109
90451058
1
FORK SHAFT
113
8303634
2
HEX HD CAPSCREW, 5/8-11X4, GR5
114
8303658
4
HEX HD CAPSCREW, 1/2-13X2, GR5
115
8305643
2
HEX LOCKNUT, 5/8-11
116
8420053
1
DUST CAP
117
8420055
1
DUST PLUG
118
91403413
1
CONNECTOR
119
91403414
1
CONNECTOR
120
2130606
4
ELBOW, 90, (includes o-ring)
121
2130608
2
ELBOW, 90, (includes o-ring)
127
8310302
4
HEX LOCKNUT, 1/2-13
128
10705034
2
HEX LOCKNUT, 1-14
130
4110473
1
HOSE ROUTING DECAL
131
7139918
2
ORIFICE DISK
132
4641502
1
VALVE ASSY, (includes items 201 thru 203)
B
133
8305624
2
HEX LOCKNUT, 1/4-20
134
8310435
2
HEX HD CAPSCREW, 1/4-20X3-3/4, GR5
135
8630003
2
O-RING 201
4641501
1
FLOW DIVIDER VALVE
202
2110606
4
CONNECTOR
203
2130606
2
ELBOW, 90, (includes o-ring)
FIGURE 3-5. 50IN DUAL FORK CARRIAGE
31200727 G10-43A,G9-43A,G6-42A 63
Page 68
SECTION 3 - ATTACHMENTS
FIGURE 3-6. 90, SWING CARRIAGE
64 G10-43A,G9-43A,G6-42A 31200727
Page 69
SECTION 3 - ATTACHMENTS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001095418
1
90, SWING CARRIAGE, 72IN, (includes all items)
K 1 2220415
4
CONNECTOR
2 2220473
2
CONNECTOR, 90
3 2220609
2
CONNECTOR
4 2220628
2
CONNECTOR, 90
5 Ref
SWING CARRIAGE CYLINDER AND MOUNTING HARDWARE,
(See HYDRAULIC COMPONENTES SECTION for Breakdown)
6
2717287
2
HOSE ASSY
7 3423276
1
PIN 11
6604662
2
HOSE ASSY
12
7062922
1
WASHER
13
N.S.S.
1
PIVOT WELDMENT
14
7110702
2
PIVOT PIN
17
8065062
2
BUSHING
18
8303634
3
HEX HD CAPSCREW, 5/8-11X4, GR5
19
8303715
3
HEX HD CAPSCREW, 5/16-18X1-1/2, GR5
20
8305643
3
HEX NUT, 5/8-11
21
8307904
AR
SHIM 22
8307918
AR
SHIM 23
8310160
AR
SHIM 24
8310161
AR
SHIM 25
8420053
1
DUST CAP
26
8420055
1
DUST PLUG
27
8580315
2
PLUG 28
8584001
5
TIE WRAP
29
8642207
4
RETAINING RING
30
8769132
2
CLAMP
31
8770016
2
CONNECTOR
32
90200003
2
COLLAR
33
91403413
1
CONNECTOR
34
91403414
1
CONNECTOR
35
N.S.S.
1
CARRIAGE FRAME
36
N.S.S.
1
SN PLATE
37
1001110704
1
WARNING CRUSH HAZARD DECAL
38
1001111190
2
WARNING DECAL
FIGURE 3-6. 90, SWING CARRIAGE
31200727 G10-43A,G9-43A,G6-42A 65
Page 70
SECTION 3 - ATTACHMENTS
FIGURE 3-7. SHEET MATERIAL HANDLER
66 G10-43A,G9-43A,G6-42A 31200727
Page 71
SECTION 3 - ATTACHMENTS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001100227
1
SHEET MATERIAL HANDLER ASSY, (includes all items)
A 1 7112642
2
BACKREST EXTENSION
2 8303626
4
HEX HD CAPSCREW, 1/2-13X1-1/2 GR5
3 8305012
4
HEX NUT, 1/2-13
4 8307007
4
LOCKWASHER, 1/2
5 1001093377
2
HITCH PIN
6 1001101115
1
RH FORK SUPPORT ASSY, (includes items 101 thru 107)
A 7 1001101116
1
LH FORK SUPPORT ASSY, (includes items 101 thru 107)
B
101
7114941
1
LOCK BAR
102
8303626
1
HEX HD CAPSCREW, 1/2-13X1-1/2, GR5
103
8305644
1
HEX LOCKNUT, 1/2-13
104
8307007
1
LOCKWASHER, 1/2
105
8307112
1
WASHER, 1/2
106
1001100228
1
RH FORK SUPPORT, (not shown)
106
1001100229
1
LH FORK SUPPORT, (shown)
107
N.S.S.
1
SN PLATE
FIGURE 3-7. SHEET MATERIAL HANDLER
31200727 G10-43A,G9-43A,G6-42A 67
Page 72
SECTION 3 - ATTACHMENTS
FIGURE 3-8. FORKS
68 G10-43A,G9-43A,G6-42A 31200727
Page 73
FIGURE 3-8. FORKS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
2340037
6
48IN CUBING FORK, 2X2, 11,640lbs
A 2340045
2
48IN PALLET FORK, 2-23/64X4, 10,950lbs
A 2340038
2
48IN PALLET FORK, 2-23/64X5, 13,700lbs
A 2340046
2
60IN DUAL TAPER FORK, 1-3/4X7, 10,800lbs
A 2340039
2
60IN DUAL TAPER FORK, 2-23/64X6, 16,300lbs
A 1001092391
2
72IN DUAL TAPER FORK, 2X6, 11,300lbs
A 1001137512
2
90IN FORK EXTENSION, (includes items 1 & 2)
A 1 70024306
1
PIN 2
70024307
1
CLIP
N1
Note
Ref
FORKS RATED LESS THAN THE ATTACHMENT OR MACHINE'S
CAPACITY DECREASES CAPACITY OF THE ATTACHMENT OR
MACHINE TO THAT OF THE FORKS. FORKS RATED MORE
THAN THE ATTACHMENT OR MACHINE'S CAPACITY DO NOT
INCREASE ATTACHMENT OR MACHINE'S CAPACITY.
N2
Note
Ref
PLEASE CONSULT JLG PARTS DEPARTMENT TO DETERMINE
THE CORRECT FORKS APPLICABLE TO YOUR SPECIFIC
CARRIAGE ASSEMBLY AND APPLICATION.
SECTION 3 - ATTACHMENTS
31200727 G10-43A,G9-43A,G6-42A 69
Page 74
SECTION 3 - ATTACHMENTS
FIGURE 3-9. FORK MOUNTED PLATFORM
70 G10-43A,G9-43A,G6-42A 31200727
Page 75
SECTION 3 - ATTACHMENTS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001103637
1
FORK MOUNTED PERSONNEL PLATFORM, (ASME), (includes all
items)
D
1001103730
1
FORK MOUNTED PERSONNEL PLATFORM, (ISO), (includes all
items)
D 1001103736
1
FORK MOUNTED PERSONNEL PLATFORM, (FRENCH), (includes
all items) D 1
1702773
2
JLG DECAL
2 1704885
1
WEBSITE DECAL
3 1706892
1
PLATFORM WARNING DECAL, (ASME)
3 1001096025
1
PLATFORM WARNING DECAL, (ISO)
3 1001096024
1
PLATFORM WARNING DECAL, (FRENCH)
4 31200160
1
OPERATION AND SAFETY MANUAL, (ASME)
4 31200387
1
OPERATION AND SAFETY MANUAL, (SPANISH)
4 31200388
1
OPERATION AND SAFETY MANUAL, (PORTUGUESE)
4 31200336
1
OPERATION AND SAFETY MANUAL, (FRENCH)
5 1001092481
1
WARNING DECAL, (ASME)
5 1001096021
1
WARNING DECAL, (ISO)
5 1001096019
1
WARNING DECAL, (FRENCH)
6 1001092482
1
CAPACITY DECAL, (ASME)
6 1001096023
1
CAPACITY DECAL, (ISO)
6 1001096020
1
CAPACITY DECAL, (FRENCH)
7 1001096162
1
FORK MOUNTED PLATFORM, (includes items 101 thru 118)
J 8 N.S.S.
1
SN PLATE
101
0641405
4
HEX HD CAPSCREW, 1/4-20X5/8
102
0860520
1
MANUAL STORAGE BOX
103
1060379
2
LANYARD CABLE
104
1701509
1
MANUAL DECAL
105
1704277
3
LANYARD ATTACH DECAL
106
2080040
16
FASTENER
107
2600281
2
HINGE 108
2940074
1
LATCH 109
3311405
4
HEX LOCKNUT, 1/4-20
110
3421453
2
PIN 111
3520072
10
PLUG 112
3760170
4
RING 113
3820020
4
RIVET 114
4711400
8
WASHER, 1/4
115
4846452
1
GATE WELDMENT
116
N.S.S.
1
PLATFORM
117
1001095810
1
GATE WELDMENT
118
1001102813
2
HITCH PIN
FIGURE 3-9. FORK MOUNTED PLATFORM
31200727 G10-43A,G9-43A,G6-42A 71
Page 76
SECTION 3 - ATTACHMENTS
FIGURE 3-10. LIFTING HOOK
72 G10-43A,G9-43A,G6-42A 31200727
Page 77
SECTION 3 - ATTACHMENTS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1
91565094
1
LIFTING HOOK, (includes all items)
F 2 7029520
2
HAIRPIN CLIP
3 90554080
1
SLING HOOK
4 7029521
1
CHAIN SHACKLE ASSY, 12,000lbs, (includes pin)
5 70020555
1
SPRING BUSHING
6 1001093171
2
PIN 7
N.S.S.
1
SN PLATE
FIGURE 3-10. LIFTING HOOK
31200727 G10-43A,G9-43A,G6-42A 73
Page 78
SECTION 3 - ATTACHMENTS
FIGURE 3-11. FORK PIN LOCK INSTALLATION
74 G10-43A,G9-43A,G6-42A 31200727
Page 79
SECTION 3 - ATTACHMENTS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001093465
1
FORK PIN LOCK INSTALLATION (includes all items)
B 1 0240156
1
LH FORK PIN LOCK
2 1001093273
1
RH FORK PIN LOCK
3 1001093377
2
HITCH PIN
4 1001094830
4
CLAMP 5
1001094330
2
LANYARD
FIGURE 3-11. FORK PIN LOCK INSTALLATION
31200727 G10-43A,G9-43A,G6-42A 75
Page 80
SECTION 3 - ATTACHMENTS
FIGURE 3-12. BUCKETS
76 G10-43A,G9-43A,G6-42A 31200727
Page 81
FIGURE 3-12. BUCKETS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1
1001100822
1
72IN BUCKET, 1.0 YD³, (includes item 2)
B 1 1001100823
1
96IN BUCKET, 1.5 YD³, (includes item 2)
B 1 1001100824
1
102IN BUCKET, 2.0 YD³, (includes item 2)
B 2 N.S.S.
1
SN PLATE
SECTION 3 - ATTACHMENTS
31200727 G10-43A,G9-43A,G6-42A 77
Page 82
SECTION 3 - ATTACHMENTS
FIGURE 3-13. GRAPPLE BUCKET
78 G10-43A,G9-43A,G6-42A 31200727
Page 83
SECTION 3 - ATTACHMENTS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
0930020
1
GRAPPLE BUCKET, (includes all items)
G 1 N.S.S.
1
BUCKET
1 70021387
4
HOSE CLAMP
2 70021391
1
RIGHT GRAPPLE HOOK
3 70021392
1
LEFT GRAPPLE HOOK
4 70021358
4
BUSHING
5 70021359
2
SPACER
6 70021360
4
BUSHING
7 7029714
4
GREASE FITTING
8 70021361
2
OUTER PIVOT PIN
9 70021362
2
INNER PIVOT PIN
10 Ref
GRAPPLE BUCKET CYLINDER AND MOUNTING HARDWARE,
(See HYDRAULIC COMPONENETS SECTION for Breakdown)
11 Ref
CYLINDER PIN, (base end), (See HYDRAULIC COMPONENETS
SECTION for Breakdown)
12 Ref
CYLINDER PIN, (rod end), (See HYDRAULIC COMPONENETS
SECTION for Breakdown)
13
70021366
4
HEX HD CAPSCREW, 3/8X2-3/4
13
70021367
4
LOCKNUT, 3/8
14 Ref
HEX HD CAPSCREW, 3/8X2-1/4, (See HYDRAULIC
COMPONENETS SECTION for Breakdown)
14 Ref
LOCKNUT, 3/8, (See HYDRAULIC COMPONENETS SECTION
for Breakdown)
15
90554065
4
ELBOW, 90
16
70021980
2
HOSE ASSY, 3/8X73
17
70020562
2
TEE FITTING
18
70021981
2
HOSE ASSY, 3/8X46
19
70021982
2
HOSE ASSY, 3/8X34
20
70022527
2
ELBOW, 90
21
7029692
1
MALE QUICK COUPLER
22
90554062
1
DUST COVER
23
70021342
1
FEMALE QUICK COUPLER
24
90554076
1
DUST COVER
25
90554016
1
MADE IN USA DECAL
29
N.S.S.
1
SN PLATE
27
90554017
2
DANGER PINCH POINT DECAL
28
90554018
1
WARNING HIGH PRESSURE DECAL
FIGURE 3-13. GRAPPLE BUCKET
31200727 G10-43A,G9-43A,G6-42A 79
Page 84
SECTION 3 - ATTACHMENTS
FIGURE 3-14. TRUSS BOOM
80 G10-43A,G9-43A,G6-42A 31200727
Page 85
FIGURE 3-14. TRUSS BOOM
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001099902
1
12FT TRUSS BOOM, (includes all items)
A 1001099901
1
15FT TRUSS BOOM, (includes all items)
A 1 4110422
2
WARNING SWINGING LOADS DECAL
2 N.S.S.
1
SN PLATE
3 N.S.S.
1
TRUSS BOOM
SECTION 3 - ATTACHMENTS
31200727 G10-43A,G9-43A,G6-42A 81
Page 86
SECTION 3 - ATTACHMENTS
FIGURE 3-15. 12FT TRUSS BOOM WITH WINCH
82 G10-43A,G9-43A,G6-42A 31200727
Page 87
SECTION 3 - ATTACHMENTS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001099351
1
12FT TRUSS BOOM WITH WINCH, (includes all items)
F,C 1 N.S.S.
1
TRUSS BOOM FRAME
2 90554016
1
MADE IN USA DECAL
3 N.S.S.
1
SN PLATE
4 70021349
4
HEX HD CAPSCREW, 3/8X1
4 90554042
4
LOCKWASHER, 3/8
5 70021921
1
TRUSS BOOM WINCH MOTOR
6 N.S.S.
2
HEX HD CAPSCREW, 1/2X1-3/4
6 90554020
2
LOCKWASHER, 1/2
6 90554054
2
HEX NUT, 1/2
7 70021415
2
CONNECTOR
8 70021977
2
HOSE ASSY, 3/8X32
9 N.S.S.
2
ELBOW, 90
10
7029692
1
MALE QUICK COUPLER
11
90554062
1
DUST CAP
12
70021342
1
FEMALE QUICK COUPLER
13
90554076
1
DUST COVER
14
70021387
2
CLAMP
15
70021978
1
BALL SWIVEL W/SAFETY HOOK
16
70021979
1
SOCKET ASSY
17
N.S.S.
1
PIN 18
N.S.S.
1
COTTER PIN
19
N.S.S.
2
CLAMP
20
70021935
1
PULLEY
21
70022028
1
CABLE
22
4110422
2
WARNING SWINGING LOADS DECAL
23
N.S.S.
1
PIN 24
N.S.S.
2
FLAT WASHER, 1
25
N.S.S.
2
SNAP RING
FIGURE 3-15. 12FT TRUSS BOOM WITH WINCH
31200727 G10-43A,G9-43A,G6-42A 83
Page 88
SECTION 3 - ATTACHMENTS
FIGURE 3-16. 8FT STANDARD MAST
84 G10-43A,G9-43A,G6-42A 31200727
Page 89
SECTION 3 - ATTACHMENTS
31200727 G10-43A,G9-43A,G6-42A 85
Page 90
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001108668
1
8FT STANDARD MAST, (4,500lb), (includes all items)
B 1 Kit K1
1
WARNING DECAL
2 Kit K1
1
WARNING DECAL
3 Kit K1
1
NO STEP DECAL
4 Kit K1
1
NO STEP DECAL
5 Kit K1
4
HANDS OFF DECAL
6 Kit K1
2
HOSE ROUTING DECAL
6 70023008
1
MAIN LIFT CYLINDER, (includes items 7 thru 26)
7 N.S.S.
1
ROD/PLUNGER
8 Kit K2
1
O-RING
9 Kit K2
1
PULL WIRE
10
N.S.S.
1
SPACER
11
N.S.S.
2
ROLL PIN
12
N.S.S.
1
BARREL
13
Kit K2
1
WIPER
14
Kit K2
1
BUSHING
15
N.S.S.
1
PISTON
16
Kit K2
1
NYLON RING
17
Kit K2
1
PISTON SEAL
18
Kit K3
1
CHECK VALVE
19
Kit K2 or K3
1
O-RING
20
Kit K3
1
WASHER
21
Kit K2 or K3
1
CIRCLIP
22
N.S.S.
1
SLEEVE
23
Kit K2 or K3
1
RETAINING RING
24
Kit K2
1
WEAR RING
25
Kit K2
1
ROD SEAL
26
70023004
1
RETAINER/GLAND
27
70023014
24
SHIM 28
70022987
8
BALL BEARING
29
Kit K5
2
WASHER SHIM
30
70023016
1
SNAP RING
31
70022969
2
SHEAVE ASSY
32
70022960
2
CHAIN ANCHOR
33
70022957
8
NUT, 0.625-18UNF
34
70022993
4
COTTER PIN
35
70022995
2
CHAIN ANCHOR
36
70022984
1
SHEAVE SHAFT
37
70022970
2
RETAINER BAR
38
70023003
2
FLAT HD CAPSCREW
39
70022994
4
CHAIN ANCHOR PIN
40
70022992
8
COTTER PIN
41
70022985
1
SHEAVE SHAFT
43
70023009
2
LIFT CHAIN
44
70022932
1
PO CHECK VALVE ASSY, (includes items 45 thru 47)
45
N.S.S.
1
MANIFOLD
46
70022931
1
PO CHECK VALVE CARTRIDGE
47
70023010
1
PO CHECK
48
70022934
3
FITTING, 90
49
70022936
1
FLOW LIMITER
SECTION 3 - ATTACHMENTS
FIGURE 3-16. 8FT STANDARD MAST
86 G10-43A,G9-43A,G6-42A 31200727
Page 91
SECTION 3 - ATTACHMENTS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
50
70022937
1
FITTING, 45
51
70022949
2
LOCKWASHER, M10
52
70022950
2
HEX SOCKET CAPSCREW
53
70022942
1
HOSE ASSY
54
70022952
1
HOSE ASSY
55
91403414
1
MALE QUICK DISCONNECT COUPLING
56
91043126
1
DUST CAP
58
70022939
1
STRAIGHT FITTING, #6
59
91403413
1
FEMALE QUICK DISCONNECT COUPLING
60
91043125
1
DUST PLUG
61
70022935
1
STRAIGHT THREAD ELBOW
62
70022946
1
HOSE ASSY
63
70022949
4
LOCKWASHER, M10
64
70022980
2
FORK PIN KEEPER
65
70022998
4
CAPSCREW, M10X20
66
70022990
1
FORK PIN
101
N.S.S.
1
SN PLATE
K1
70023925
1
DECAL KIT, (includes items 1 thru 6)
K2
70023005
1
MAIN LIFT CYLINDER SEAL KIT, (includes items 8, 9, 13, 14, 16,
17, 19, 21 & 23 thru 25)
K3
70023006
1
CHECK VALVE KIT, (includes items 18 thru 21 & 23)
K4
70023007
1
SHIM KIT
K5
70023015
1
MAST COMMON PARTS KIT, (includes items 27 thru 41)
31200727 G10-43A,G9-43A,G6-42A 87
Page 92
SECTION 3 - ATTACHMENTS
FIGURE 3-17. 8FT SIDE TILT ELECTRIC MAST
88 G10-43A,G9-43A,G6-42A 31200727
Page 93
SECTION 3 - ATTACHMENTS
31200727 G10-43A,G9-43A,G6-42A 89
Page 94
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001108669
1
8FT SIDE TILT ELECTRIC MAST, (includes all items)
B 1 Kit K1
1
WARNING DECAL
2 Kit K1
1
WARNING DECAL
3 Kit K1
1
NO STEP DECAL
4 Kit K1
1
NO STEP DECAL
5 Kit K1
4
HANDS OFF DECAL
6 1001111190
2
HOSE ROUTING DECAL
6 70023008
1
MAIN LIFT CYLINDER, (includes items 7 thru 26)
7 N.S.S.
1
ROD/PLUNGER
8 Kit K2
1
O-RING
9 Kit K2
1
PULL WIRE
10
N.S.S.
1
SPACER
11
N.S.S.
2
ROLL PIN
12
N.S.S.
1
BARREL
13
Kit K2
1
WIPER
14
Kit K2
1
BUSHING
15
N.S.S.
1
PISTON
16
Kit K2
1
NYLON RING
17
Kit K2
1
PISTON SEAL
18
Kit K3
1
CHECK VALVE
19
Kit K2 or K3
1
O-RING
20
Kit K3
1
WASHER
21
Kit K2 or K3
1
CIRCLIP
22
N.S.S.
1
SLEEVE
23
Kit K2 or K3
1
RETAINING RING
24
Kit K2
1
WEAR RING
25
Kit K2
1
ROD SEAL
26
70023004
1
RETAINER/GLAND
27
70023014
24
SHIM 28
70022987
8
BALL BEARING
29
Kit K5
2
WASHER SHIM
30
70023016
1
SNAP RING
31
70022969
2
SHEAVE ASSY
32
70022960
2
CHAIN ANCHOR
33
70022957
8
NUT, 0.625-18UNF
34
70022993
4
COTTER PIN
35
70022995
2
CHAIN ANCHOR
36
70022984
1
SHEAVE SHAFT
37
70022970
2
RETAINER BAR
38
70023003
2
FLAT HD CAPSCREW
39
70022994
4
CHAIN ANCHOR PIN
40
70022992
8
COTTER PIN
41
70022985
1
SHEAVE SHAFT
43
70023009
2
LIFT CHAIN
44
70022932
1
PO CHECK VALVE ASSY, (includes items 45 thru 47)
45
N.S.S.
1
MANIFOLD
46
70022931
1
PO CHECK VALVE CARTRIDGE
47
70023010
1
PO CHECK
48
70022933
1
SOLENOID VALVE BANK
49
70022934
4
FITTING, 90
SECTION 3 - ATTACHMENTS
FIGURE 3-17. 8FT SIDE TILT ELECTRIC MAST
90 G10-43A,G9-43A,G6-42A 31200727
Page 95
SECTION 3 - ATTACHMENTS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
50
70022948
2
LOCKWASHER, M8
51
70022951
2
CAPSCREW, M8X60
52
70022935
2
STRAIGHT THREAD ELBOW
53
70022936
1
FLOW LIMITER
54
70022937
1
FITTING, 45
55
70022949
2
LOCKWASHER, M10
56
70022950
2
HEX SOCKET CAPSCREW
57
70022938
1
STRAIGHT FITTING
58
70022939
1
STRAIGHT FITTING, #6
59
70022940
1
TEE FITTING
60
91403414
1
MALE QUICK DISCONNECT COUPLING
61
91403413
1
FEMALE QUICK DISCONNECT COUPLING
62
91043125
1
DUST PLUG
63
91043126
1
DUST CAP
64
70022941
1
HARNESS
65
70022942
1
HOSE ASSY
66
70022943
1
HOSE ASSY
67
70022944
1
HOSE ASSY
68
70022945
1
HOSE ASSY
69
70022946
1
HOSE ASSY
70
70022947
1
HOSE ASSY
71
70022972
3
WEAR PAD
72
70022971
8
FLAT HD CAPSCREW
73
70023001
2
GREASE FITTING
74
70022975
1
BEARING
75
70022973
1
PIVOT SHAFT
76
70022974
2
BEVELED SPACER
77
70022988
1
RETAINING RING
78
70022976
1
RETAINER PLATE
79
2716143
1
TILT CYLINDER
80
70022977
1
PIN, 128.1mm
81
70023016
4
SNAP RING, 1-1/4
82
70022978
1
PIN, 128.1mm
83
70023000
1
BULKHEAD UNION, (with locknut)
84
70022999
1
BULKHEAD UNION ELBOW
85
70022982
1
STRAIGHT THREAD ELBOW
86
70022980
2
FORK PIN KEEPER
87
70022949
4
LOCKWASHER, M10
88
70022991
2
STRAIGHT THREAD ELBOW, 90
89
70022998
4
CAPSCREW, M10X20
90
70022966
1
GREASE FITTING
91
70022979
2
HOSE ASSY
92
70022990
1
FORK PIN
93
70022965
1
SHEAVE
94
70022997
1
LOCKWASHER, M12
95
70022967
4
HOSE CLAMP
96
70022962
1
BAR ASSY
97
70023002
4
CAPSCREW, M6X25
98
70022949
5
LOCKWASHER, M10
99
70022958
3
CAPSCREW, M10X20
100
70022961
1
SHAFT
31200727 G10-43A,G9-43A,G6-42A 91
Page 96
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
101
70022959
1
WASHER
102
70022989
1
RETAINING RING
103
70022964
1
CAPSCREW, M12X55
104
70022981
1
IHR BRACKET
105
70022968
1
HOSE CLAMP BAR
106
70023011
1
IHR BRACKET
107
70022983
1
TERMINATION BRACKET
108
70023000
2
BULKHEAD UNION AND LOCKNUT
109
70022996
3
CAPSCREW, M10X16
110
70022963
2
HOSE ASSY, (not shown)
K1
70023925
1
DECAL KIT, (includes items 1 thru 6)
K2
70023005
1
MAIN LIFT CYLINDER SEAL KIT, (includes items 8, 9, 13, 14, 16,
17, 19, 21 & 23 thru 25)
K3
70023006
1
CHECK VALVE KIT, (includes items 18 thru 21 & 23)
K4
70023007
1
SHIM KIT
K5
70023015
1
MAST COMMON PARTS KIT, (includes items 27 thru 41)
K6
8035831
1
TILT CYLINDER SEAL KIT
K7
70023013
1
IHR COMMON PARTS KIT, (includes items 93 thru 109)
K8
70022986
1
IHR KIT, (includes items 93 thru 110)
SECTION 3 - ATTACHMENTS
92 G10-43A,G9-43A,G6-42A 31200727
Page 97
SECTION 4 - ENGINE AND ATTACHING PARTS
SECTION 4 - ENGINE AND ATTACHING PARTS
31200727 G10-43A,G9-43A,G6-42A 93
Page 98
SECTION 4 - ENGINE AND ATTACHING PARTS
FIGURE 4-1. ENGINE INSTALLATION IF EQUIPPED FOR ULS
94 G10-43A,G9-43A,G6-42A 31200727
Page 99
SECTION 4 - ENGINE AND ATTACHING PARTS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001131859
Ref
ENGINE INSTALLATION, (if equipped for ULS), (not available to
order, see items 1 thru 55 for service)
G
1
0641607
2
HEX HD CAPSCREW, 3/8-16X7/8
2 0641612
2
HEX HD CAPSCREW, 3/8-16X1-1/2, GR5
3 0682036
4
HEX HD CAPSCREW, 5/8-11X4-1/2, GR8
4 0701012
6
HEX HD CAPSCREW, M10X25, GR8.8
5 0701014
8
HEX HD CAPSCREW, M10X30, GR8.8
6 0701617
6
HEX HD CAPSCREW, M16X45, GR8.8
7 0711014
12
HEX HD CAPSCREW, M10X30, GR10.9
9 0761010
4
HEX HD CAPSCREW, M10X20, GR8.8
10
0761212
2
HEX HD CAPSCREW, M12X25, GR8.8
12
2131210
2
ADAPTER, 90, (includes o-ring)
13
3272005
4
HEX LOCKNUT, 5/8-11, GR8
14 Ref
TRANSMISSION, (See DRIVE TRAIN SECTION for Breakdown)
15
4711600
2
WASHER, 3/8
16
8307107
4
WASHER, 3/8
17
4761600
2
LOCKWASHER, 3/8
19
4812000
20
WASHER, 10mm
20
4812100
2
WASHER, 12mm
21
4812300
6
WASHER, 16mm
22
4832000
6
LOCKWASHER, 10mm
23
7300435
4
REBOUND WASHER
24
8405007
1
GEAR CLAMP, 1-1/4
25
8406303
1
TUBE CLIP, 1-3/16
26
3311605
1
HEX LOCKNUT, 3/8-16, GR2
28
1001097053
1
OIL DRAIN VALVE
31
1001109536
1
DRAIN HOSE
33
1001121309
4
MOUNT
34
1001121883
1
TRANSMISSION MOUNTING BRACKET
35
1001122801
1
ADAPTER, STRAIGHT
36
1001122807
1
HOSE BARB COUPLING
37
1001129578
1
LH FRONT ENGINE BRACKET
38
1001129579
1
RH FRONT ENGINE BRACKET
39
1001129824
1
SUCTION FAN
40 Ref
ENGINE, (See ENGINE for Breakdown)
41
1001133871
1
ELBOW, 45
42
1001134932
1
FUEL FILTER BRACKET
43
1001135585
1
COOLANT FILL HOSE BRACKET
44
1001135602
1
ELECTRICAL DIAGNOSTIC BRACKET
50
1001147072
1
OIL TEMPERATURE SWITCH
51
0100020
AR
LOCTITE 567
55
4240018
2
PLASTIC TIE STRAP
FIGURE 4-1. ENGINE INSTALLATION IF EQUIPPED FOR ULS
31200727 G10-43A,G9-43A,G6-42A 95
Page 100
SECTION 4 - ENGINE AND ATTACHING PARTS
FIGURE 4-2. ENGINE INSTALLATION IF EQUIPPED FOR LS
96 G10-43A,G9-43A,G6-42A 31200727
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