JLG 15-20MSP Parts Manual

Illustrated Parts Manual
Models
15MVL
15MSP
20MVL
20MSP
P/N
3121232
November 1, 2013
January 15, 2006 - Original Issue Of Manual (Edited to B/M 0010681 Revision 3)
May 15, 2006 - Revised Manual (Edited to B/M 0010681 Revision 11)
October 31, 2006 - Revised Manual (Edited to B/M 0010681 Revision 14)
March 1, 2007 - Revised Manual (Edited to B/M 0010681 Revision 15)
January 23, 2008 - Revised Manual (Edited to B/M 0010681 Revision 22)
November 7, 2008 - Revised Manual (Edited to B/M 0010681 Revision 28)
August 21, 2009 - Revised Manual (Edited to B/M 0010681 Revision 33)
November 2, 2010 - Revised Manual (Edited to B/M 0010681 Revision 38)
March 24, 2011 - Revised Manual (Edited to B/M 0010681 Revision 40)
June 17, 2011 - Revised Manual (Edited to B/M 0010681 Revision 41)
September 23, 2011 - Revised Manual (Edited to B/M 0010681 Revision 41)
November 21, 2011 - Revised Manual (Edited to B/M 0010681 Revision 41)
February 28, 2012 - Revised Manual (Edited to B/M 0010681 Revision 41)
July 9, 2012 - Revised Manual (Edited to B/M 0010681 Revision B)
October 2, 2012 - Revised Manual (Edited to B/M 0010681 Revision B)
February 7, 2013 - Revised Manual (Edited to B/M 0010681 Revision B)
May 7, 2013 - Revised Manual (Edited to B/M 0010681 Revision C)
August 7, 2013 - Revised Manual (Edited to B/M 0010681 Revision C)
November 1, 2013 - Revised Manual (Edited to B/M 0010681 Revision C)
3121232 15MVL 15MSP 20MVL 20MSP A
REVISION LOG
B 15MVL 15MSP 20MVL 20MSP 3121232
TABLE OF CONTENTS
FIGURE NO. TITLE PAGE NO.
SECTION 1 - BASE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
1-1 BASE MOUNTED COMPONENTS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1-2 DRIVE ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
1-3 POTHOLE PROTECTION INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
1-4 COVERS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
1-5 MAST AND BATTERY BOX INSTALLATION (2-12VOLT BATTERIES) . . . . . . . . . . . . . 1-16
1-6 MAST AND BATTERY BOX INSTALLATION (4-6VOLT BATTERIES) . . . . . . . . . . . . . . 1-18
SECTION 2 - CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
2-1 PUMP/MOTOR/GROUND CONTROL/HORN INSTALLATIONS . . . . . . . . . . . . . . . . . . 2-2
2-2 PUMP/MOTOR ASSEMBLY - FENNER (PRIOR TO SN 01300009712) . . . . . . . . . . . . 2-6
2-3 PUMP/MOTOR ASSEMBLY - MONARCH (SN 01300009712 TO PRESENT) . . . . . . . 2-8
2-4 BATTERIES/CHARGER/SWITCHES INSTALLATION (2-12VOLT BATTERIES) . . . . . . 2-10
2-5 BATTERIES/CHARGER/SWITCHES INSTALLATION (4-6VOLT BATTERIES) . . . . . . . 2-14
2-6 PLATFORM CABLE AND CONTROLS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . 2-18
2-7 PLATFORM CONTROL BOX ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24
SECTION 3 - MAST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
3-1 MAST ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
SECTION 4 - PLATFORM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
4-1 PLATFORM WITH FRONT ENTRY SLIDE BAR & NO EXTENSION . . . . . . . . . . . . . . . 4-2
4-2 PLATFORM WITH FRONT ENTRY GULLWING GATE & NO EXTENSION. . . . . . . . . . 4-4
4-3 PLATFORM WITH FRONT ENTRY SLIDE BAR & ROLLING EXTENSION . . . . . . . . . . 4-8
4-4 PLATFORM WITH FRONT ENTRY GULLWING GATE & ROLLING EXTENSION. . . . . 4-12
4-5 PLATFORM WITH FRONT ENTRY GATE & FIXED EXTENSION/FIXED SIDE RAILS . 4-16 4-6 PLATFORM WITH FRONT ENTRY GATE & FIXED EXTENSION/FOLDING SIDE
RAILS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20
4-7 PLATFORM WITH FRONT & SIDE ENTRY GATEs & FIXED EXTENSION/FOLDING
SIDE RAILS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24
4-8 PLATFORM WITH SIDE ENTRY GATE & FIXED MATERIAL TRAY
(PRIOR TO SN 0130010824) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-28
4-9 PLATFORM WITH SIDE ENTRY GATE & FOLDING MATERIAL TRAY
(SN 0130010824 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-32
4-10 PLATFORM WITH SIDE ENTRY GATE & FOLD-DOWN MATERIAL TRAY . . . . . . . . . . 4-34
4-11 OBSTRUCTION SENSOR INSTALLATION (MSP ONLY) (OPTIONAL) . . . . . . . . . . . . 4-38
4-12 PLATFORM BUMPERS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-40
SECTION 5 - CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
5-1 LIFT CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
SECTION 6 - HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1
6-1 HYDRAULIC DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
SECTION 7 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1
7-1 ELECTRICAL COMPONENTS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
3121232 15MVL 15MSP 20MVL 20MSP i
TABLE OF CONTENTS
FIGURE NO. TITLE PAGE NO.
SECTION 8 - DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
8-1 DECAL INSTALLATION (PRIOR TO SN 01300138832). . . . . . . . . . . . . . . . . . . . . . . . . 8-2
8-2 DECAL INSTALLATION (SN 01300138832 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . . 8-6
SECTION 9 - RECOMMENDED SERVICE PARTS STOCK . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
SECTION 10 - SPECIAL OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-1
SECTION 11 - PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-1
ii 15MVL 15MSP 20MVL 20MSP 3121232

SECTION 1 BASE

3121232 15MVL 15MSP 20MVL 20MSP 1-1
SECTION 1 BASE
102
101
8
103
302
303
301
12
18
3
5
18
12
11
11
183191314
18
1
15
201
202
205
210
OR
USE THESE
ITEMS WITHOUT
BUMPER OPTION
7
1
17
201 204
201 204
211
208
1
10
16
2
3
5
3
1

FIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION

1-2 15MVL 15MSP 20MVL 20MSP 3121232
SECTION 1 BASE
FIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref BASE ASSEMBLY 0274866 Ref Base Assembly - (Standard) J 0274867 Ref Base Assembly - (Rubber Tires - Optional)
(Prior to SN 0130010824)
1 0100011 AR Compound, Locking 2 0630580 10 Bolt, Wheel 3 15 Bolt Options:
0641607 Bolt 3/8in-16NC x 7/8in Length 0641609 Bolt 3/8in-16NC x 1-1/8in Length 0641608 Bolt 3/8in-16NC x 1in Length
4Not Used 5 0641609 14 Bolt 3/8in-16NC x 1-1/8in 6Not Used 7 1671257 1 Cover, Rear 8 2360754 1 Frame Weldment
9 3020017 AR Lubricant (Not Shown) 10 3160323 2 Drive Motor Assembly (See Drive Assembly for Breakdown) 11 3311605 1 Locknut 3/8in-16NC 12 3760365 2 Ring, Tie Down 13 4071077 8 Shims - .015 14 4071078 2 Shims - .036 15 4240147 1 Strap, Static 16 2 Tire and Wheel Assembly (Drive)
Use 2915012 Prior to SN 0130009345 (Was p/n 4520326) Use 2915012 SN 0130009345 to SN 0130011756 (was p/n 4520565) Use 2915012 SN 0130011756 to SN 0130013887 (was p/n 1001100840)
Use 2915012 SN 0130013887to Present (was p/n 1001114467) 17 4711600 4 Flatwasher 3/8in Narrow 18 4751600 13 Flatwasher 3/8in Wide 19 2 Wheel & Caster Assembly Options:
Standard Tires Options: Use 1001097982 Prior to SN 0130009398 (Was p/n 4520235) Use 1001097982 SN 0130009398 to SN 0130010824 (was p/n 4520593)
1001097982 SN 0130010824 to Present
Use 1001097982 Rubber Tires (was p/n 4860239) (Prior to SN 0130010824)
E
Ref BEACON LIGHT INSTALLATION 0271946 Ref Standard Location (Shown) C 0273006 Ref Circuit City Spec Location (Not Shown) B
101 1 Light, Beacon Options:
2920155 Beacon Light Used Prior to SN 0130009136 (See Note) 7026195 1 Lens for 2920155 Light 7026196 1 Bulb, Replacement for 2920155 Light 2920178 Beacon Light Used SN 0130009136 to Present (No Service
Parts Available - Replace Complete Part) (Also See Note)
3121232 15MVL 15MSP 20MVL 20MSP 1-3
SECTION 1 BASE
FIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref Note: If the cover that the Beacon Light is mounted to, is
also to be replaced, use P/N 2915256 Cover & Beacon Light Kit.
102 3820032 2 Rivet 103 3520033 1 Plug, Hole 1in
Ref BUMPER INSTALLATIONS (BASE) (OPTIONAL)
0275366 Ref 15 & 20 MSP Only A
1001102559 Ref 15 & 20 MVL/MSP A
201 0100011 AR Compound, Locking 202 0641407 6 Bolt 1/4in-20 x 7/8in 203 Not Used 204 0641618 4 Bolt 3/8in-16NC x 2-1/4in 205 0940105 2 Bumper, Side Base
206 to 207 Not Used
208 0940108 2 Bumper, Base 209 Not Used 210 4711400 6 Flatwasher 1/4in 211 4751600 4 Flatwasher 3/8in Wide
0275440 Ref COUNTERWEIGHT INSTALLATION (ANSI & ANSI EXPORT
SPECS ONLY)
301 0641628 2 Bolt 3/8in-16NC x 3-1/2in 302 4751600 2 Flatwasher 3/8in Wide 303 4821496 1 Counterweight
A
1-4 15MVL 15MSP 20MVL 20MSP 3121232
SECTION 1 BASE
FIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
3121232 15MVL 15MSP 20MVL 20MSP 1-5
SECTION 1 BASE
29
29
19
11
20
21
4
23
18
25
25
25
24
26
5
5
7
6
6
8
3
101
27
14
2
16
14
10
10
9
26
9
26
32
25
9
26
1011517
107
107
103
103A
102
106
102A
102C
208
202
207
206
205
204
203
201
209

FIGURE 1-2. DRIVE ASSEMBLY

1-6 15MVL 15MSP 20MVL 20MSP 3121232
SECTION 1 BASE
FIGURE 1-2. DRIVE ASSEMBLY
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref SPINDLE/HUB ASSEMBLY
1 Use 3160323 1 Spindle 2 Use 7024756 1 Hub 3 Use 7024758 1 Ring, Input 4 Use 70000210 1 Gear, Input Sun 5 Use 70000210 3 Gear, Input Planet 6 Use 70000210 3 Pin, Input Planet 7 Use 70000210 1 Carrier 8 Use 70000210 1 Gear, Output Sun
9 Use 70000212 3 Gear, Output Planet 10 Use 70000212 3 Pin, Output Planet 11 Use 7024747 1 Cover
12 to 13 Not Used
14 See Note 2 Bearing (Note: Use Items 202, 204, 206 & 207) 15 Not Used 16 See Note 1 Seal, Lip (Note: Use Items 202 & 206) 17 70000215 1 Seal, Lip 18 Use 70000210 3 Ring, Retaining 19 Use 7024747 1 Ring, Retaining 20 70000191 1 O-Ring 21 Use 7024747 1 Thrustwasher 22 Not Used 23 Use 70000210 1 Plate, Thrust 24 Use 70000210 1 Ring, Retaining 25 See Note 6 Thrustwasher (Note: Use Items 203 & 207) 26 See Note 6 Bushing, Planet (Note: Use Items 203 & 207) 27 See Note 1 Ring, Retaining (Note: Use Items 204 & 206) 28 Not Used 29 Use 7024747 2 Plug
30 to 31 Not Used
32 Use 70000212 3 Thrustwasher, Tanged
3160323 Ref DRIVE MOTOR ASSEMBLY B
101 See Note 1 Hub/Spindle Assembly (Includes Items 1-32)
(Note: Purchase Individual Pieces)
102 Use 70000211 1 Electric Motor Assembly 102A Use 70000213 4 Brush 102B Use 70000213 1 Indicator, Wear (Not Shown) 102C Use 70000213 4 Spring, Brush 102D Use 70000213 1 Bearing (Not Shown)
103 Use 70000214 1 Brake Assembly 103A 70000935 1 Disc, Brake
104 to 105 Not Used
106 Use 70000211 2 Bolt
107 Use 70000214 3 Bolt
— — — — — — — — — —
3121232 15MVL 15MSP 20MVL 20MSP 1-7
SECTION 1 BASE
FIGURE 1-2. DRIVE ASSEMBLY (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Kit Options: 201 7024747 1 Cover Kit (Includes Items 11, 19-21 & 29) 202 7024748 1 Main Seal Kit (Includes Items 14, 16 & 20) 203 70000210 1 Input Carrier Kit (Includes Items 4-8, 18, 20 & 23-26) 204 7024758 1 Input Ring Kit (Includes Items 3, 14, 20 & 27) 205 70000211 1 Motor Kit (Includes Items 17, 102 & 106) 206 7024756 1 Hub Kit (Includes Items 2, 14, 16, 20 & 27) 207 70000212 1 Output Planet Kit (Includes Items 9, 10, 14, 20, 25, 26 & 32) 208 70000213 1 Brush & Bearing Kit (Includes Items 102A-102D) 209 70000214 1 Brake Kit (Includes Items 103 & 107)
1-8 15MVL 15MSP 20MVL 20MSP 3121232
SECTION 1 BASE
FIGURE 1-2. DRIVE ASSEMBLY (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
3121232 15MVL 15MSP 20MVL 20MSP 1-9
SECTION 1 BASE
11
7A
12
12
7
7A
4
4
6A127A1112
12
20
18
18
19
6
10
10
SEE SEC. 7
SEE SEC. 7
8A
8A
8A
11
11
12
12
12
8
17
3
9
1
15
13
121
9
3
5
5A
16
21
101
132
242523
22

FIGURE 1-3. POTHOLE PROTECTION INSTALLATION

1-10 15MVL 15MSP 20MVL 20MSP 3121232
SECTION 1 BASE
FIGURE 1-3. POTHOLE PROTECTION INSTALLATION
ITEM # PART NUMBER QTY. DESCRIPTION REV.
0275003 Ref POTHOLE PROTECTION INSTALLATION G
1 0060089 1 Actuator Weldment 2Not Used 3 0641406 2 Bolt 1/4in-20 x 3/4in 4 3010146 2 Link 5 3010147 1 Cam (Left)
5A 0440263 1 Bearing, Flange
6 3010153 1 Cam (Right)
6A 0440263 1 Bearing, Flange
7 3010155 1 Bar, Pothole (Right)
7A 0440263 3 Bearing, Flange
8 3010156 1 Bar, Pothole (Left)
8A 0440263 3 Bearing, Flange
9 3311405 2 Locknut 1/4in-20NC 10 3423189 2 Pin, Pivot 11 3423231 4 Pin, Pivot 12 3760348 10 Ring, Retaining 13 3841724 1 Rod, Actuator 14 Not Used 15 4160160 1 Spring, Compression 16 4220285 1 Pad, Actuator 17 4569336 1 Tube, Actuator Sleeve 18 4569238 2 Tube, Spacer 19 4160222 1 Spring, Red (Right) 20 4160223 1 Spring, Yellow (Left) 21 1670836 AR Shim (SN 0130010600 to SN 0130013258) 22 1001110511 2 Plate, Switch Mount (SN 0130013258 to Present) 23 3931412 4 Bolt 1/4in-20NC x 3/4in (SN 0130013258 to Present) 24 0100011 AR Compound, Locking (SN 0130013258 to Present) 25 3311401 4 Nut 1/4in-20NC (SN 0130013258 to Present)
Ref ELECTRICAL COMPONENTS INSTALLATION
0274936 Ref 2-12Volt AGM Battery Installation (All Specs except CE Spec) G 1001114754 Ref 2-12Volt AGM Battery Installation (CE Spec Only) A 1001093807 Ref 4-6Volt AGM Battery Installation (All Specs except CE Spec) E 1001153721 Ref 2-12Volt AGM Battery Installation (CE Spec Only) A
101 0100035 AR Compound, Locking
102 to 120 Not Used
121 4 Capscrew Options:
3930832 Capscrew #8-32NC x 2in (Prior to SN 0130013325)
3930824 Capscrew #8-32NC x 1-1/2in (SN 0130013325 to Present)
122 to 131 Not Used
132 3310801 4 Nut #8-32NC
3121232 15MVL 15MSP 20MVL 20MSP 1-11
SECTION 1 BASE
11411
15
2
2
15
1
7
15
6B 7B
6A7A16
2
6
8
5
1313151593141217155

FIGURE 1-4. COVERS INSTALLATION

1-12 15MVL 15MSP 20MVL 20MSP 3121232
SECTION 1 BASE
FIGURE 1-4. COVERS INSTALLATION
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref COVER INSTALLATIONS
0274891 Ref FIXED STANDARD C 1001093808 Ref FIXED STANDARD (4-6Volt AGM Batteries) B
0274889 Ref HINGED C
0274890 Ref HINGED LOCKABLE C
Ref Note: Replacement Decals Must be Ordered Separately - See
Section 8.
1 0120006 2 Adjuster, Hood (All Models excepted Fixed Standard 4-6Volt
AGM Batteries Installation) 2 0641405 AR Bolt 1/4in-20NC x 5/8in 3 0641614 2 Bolt 1/4in-20NC x 1-3/4in 4 0902836 AR Bracket, Hood Support Options:
4 Fixed Cover
2 Hinged Cover 5 1671283 2 Cover, Counterweight 6 1 Cover, Left Options:
1671289 Fixed 1671284 Hinged 1671287 Hinged Lockable
6A Not Available 1 Latch
2940142 1 Keeper, Latch
6B 2600258 2 Hinge
7 1 Cover, Right Options:
1671290 Fixed 1671285 Hinged 1671288 Hinged Lockable
7A Not Available 1 Latch
2940142 1 Keeper, Latch
7B 2600258 2 Hinge
8 1 Cover, Ground Station Options:
1671291 Fixed 1671286 Hinged & Hinged Lockable
9 1 Cover, Charger Options:
1671256 Cover without Beacon Light 2915256 Cover with Beacon Light Kit
Ref Note: For Machines Built Prior to SN 0130009136,
original beacon light mounting holes have changed. Use P/N 2915256 Cover/Beacon Light Kit as replacement. Kit may also be used on Machines Built SN 0130009136 to Present.
10 Not Used 11 3311405 4 Locknut 1/4in-20NC 12 3311605 2 Locknut 3/8in-16NC 13 3900258 AR Button Head Screw 1/4in-20NC x 3/4in (Fixed Cover Only) 14 4711600 2 Flatwasher 3/8in Narrow 15 4751400 28 Flatwasher 1/4in Wide 16 4761400 8 Lockwasher 1/4in (Hinged Covers Only) 17 0811408 2 Screw 1/4in-20NC x 1in
3121232 15MVL 15MSP 20MVL 20MSP 1-13
SECTION 1 BASE
FIGURE 1-4. COVERS INSTALLATION (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
— — — — — — — — — —
1 Covers Kit Options (Included Items 5 - 8):
2902519 Fixed Standard & Fixed Standard 4-6Volt AGM Batteries
Covers 2902517 Hinged Covers 2 2902518 Lockable Hinged Covers 2
2
1-14 15MVL 15MSP 20MVL 20MSP 3121232
SECTION 1 BASE
FIGURE 1-4. COVERS INSTALLATION (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
3121232 15MVL 15MSP 20MVL 20MSP 1-15
SECTION 1 BASE
3
6
7
7
4
10
9
3
8
10
8
9
3
1
2
1

FIGURE 1-5. MAST AND BATTERY BOX INSTALLATION (2-12VOLT BATTERIES)

1-16 15MVL 15MSP 20MVL 20MSP 3121232
SECTION 1 BASE
FIGURE 1-5. MAST AND BATTERY BOX INSTALLATION (2-12VOLT BATTERIES)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref MAST SUPPORT INSTALLATION 0274870 Ref 15MVL/15MSP B 0274869 Ref 20MVL/20MSP B 0274887 Ref 15MVL/15MSP (No Lanyard Attach Point) B 0274886 Ref 20MVL/20MSP (No Lanyard Attach Point) B
1 0100011 AR Compound, Locking 2 0100019 AR Compound, Locking 3 0641407 8 Bolt 1/4in-20NC x 7/8in 4 0641609 6 Bolt 3/8in-16NC x 1-1/8in 5 1 Mast Assembly (Not Shown - See Section 3 for Breakdown)
0801541 15MVL/15MSP 0801543 20MVL/20MSP 0801544 15MVL/15MSP (No Lanyard Attach Point) 0801545 20MVL/20MSP (No Lanyard Attach Point)
6 3311601 6 Nut 3/8in-16NC 7 4711600 12 Flatwasher 3/8in Narrow 8 4751400 8 Flatwasher 1/4in Wide 9 4846445 2 Counterweight
10 Use 1001093858 2 Box, Battery (was p/n 4846447)
3121232 15MVL 15MSP 20MVL 20MSP 1-17
SECTION 1 BASE
5
7
7
3
4
611
6
10
8
1
7
5
9
8
2 6
1
2
2
1
3

FIGURE 1-6. MAST AND BATTERY BOX INSTALLATION (4-6VOLT BATTERIES)

1-18 15MVL 15MSP 20MVL 20MSP 3121232
SECTION 1 BASE
FIGURE 1-6. MAST AND BATTERY BOX INSTALLATION (4-6VOLT BATTERIES)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref MAST SUPPORT INSTALLATION
1001093804 Ref 15MVL/15MSP A 1001093801 Ref 20MVL/20MSP A 1001093806 Ref 15MVL/15MSP (No Lanyard Attach Point) A 1001093805 Ref 20MVL/20MSP (No Lanyard Attach Point) A
1 0100011 AR Compound, Locking 2 0641406 6 Bolt 1/4in-20NC x 3/4in 3 0641609 8 Bolt 3/8in-16NC x 1-1/8in 4 1 Mast Assembly (Not Shown - See Section 3 for Breakdown)
0801541 15MVL/15MSP 0801543 20MVL/20MSP 0801544 15MVL/15MSP (No Lanyard Attach Point) 0801545 20MVL/20MSP (No Lanyard Attach Point)
5 3311601 8 Nut 3/8in-16NC 6 4711400 6 Flatwasher 1/4in Wide 7 4711600 AR Flatwasher 3/8in Narrow 8 1001091663 2 Counterweight 9 1001091672 1 Box, Battery (Left)
10 1001091676 1 Box, Battery (Right)
3121232 15MVL 15MSP 20MVL 20MSP 1-19
SECTION 1 BASE
FIGURE 1-6. MAST AND BATTERY BOX INSTALLATION (4-6VOLT BATTERIES)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
1-20 15MVL 15MSP 20MVL 20MSP 3121232
SECTION 2
CONTROLS
3121232 15MVL 15MSP 20MVL 20MSP 2-1
SECTION 2 CONTROLS
105
108
302
303
304
106
108
201
202
203
101
102
107
2
12
103
104C
301
11
10
113
104
104B
104A

FIGURE 2-1. PUMP/MOTOR/GROUND CONTROL/HORN INSTALLATIONS

2-2 15MVL 15MSP 20MVL 20MSP 3121232
SECTION 2 CONTROLS
FIGURE 2-1. PUMP/MOTOR/GROUND CONTROL/HORN INSTALLATIONS
ITEM # PART NUMBER QTY. DESCRIPTION REV.
0274873 Ref PUMP/MOTOR INSTALLATION B
1 0100011 AR Compound, Locking 2 0641606 4 Bolt 3/8in-16NC x 3/4in 3 0741605 2 Screw, Flathead 3/8in-16NC x 5/8in
4 to 9 Not Used
10 3571734 1 Plate, Mounting 11 1 Pump/Motor Assembly Options:
Use 3600463 Prior to SN 01300009712 (See Pump/Motor Assembly - Fenner
for Breakdown) (was p/n 3600326)
3600463 SN 01300009712 to Present (See Pump/Motor Assembly -
Monarch for Breakdown)
12 4751600 4 Flatwasher 3/8in
Ref GROUND CONTROL/POWER PACK INSTALLATIONS:
0274905 Ref All Specs Except Australian/Chinese/Japanese Specs C 0274905 Ref Australian Specs (Prior to SN 0130017846) C
1001137014 Ref Australian Spec Only (SN 0130017846 to Present) A
0274906 Ref Chinese/Japanese Specs Only C
101 0140033 1Alarm 102 0641404 2 Bolt 1/4in-20NC x 1/2in 103 1 Module, Traction Options:
1600451 Prior to SN 0130014923
1001102847 SN 0130014923 to Present
104 1 Module, Ground Control Station Options:
1600435 All Specs except Australian/Japanese & Chinese Specs 1600435 Australian Spec (Prior to SN 0130017845)
1001136954 Australian Spec (SN 0130017845 to Present)
1600436 Japanese & Chinese Specs Only
104A 7024428 1 Emergency Stop Switch Assy 104B 1 Selector Switch Assy Options:
7024430 All Specs (Australian Spec - Prior to SN 0130017845) 7024591 Australian Spec (SN 0130017845 to Present)
104C 1 Cover Assy Options:
7024460 1 All Specs (Australian Spec - Prior to SN 0130017845) 7024592 1 Australian Spec (SN 0130017845 to Present)
105 3911016 2 Screw #10-24NC 106 3911020 2 Screw #10-24NC 107 4711400 2 Flatwasher 1/4in Narrow 108 4751000 4 Flatwasher #10
0271982 Ref HORN INSTALLATION C
201 0140022 1 Horn 202 0641404 1 Bolt 1/4in-20NC x 1/2in 203 4711400 1 Flatwasher 1/4in Narrow
3121232 15MVL 15MSP 20MVL 20MSP 2-3
SECTION 2 CONTROLS
FIGURE 2-1. PUMP/MOTOR/GROUND CONTROL/HORN INSTALLATIONS (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref PROGRAMMABLE SECURITY LOCK INSTALLATION
(OPTIONAL)
0271981 Ref Hinged Cover (Shown) B 0272329 Ref Fixed Cover (Not Shown - Located on Hood) B
301 2940141 1 Lock, Electronic 302 2 Screw Options:
3911008 Hinged Cover
3911010 Fixed Cover 303 4751000 AR Flatwasher #10 304 3311005 2 Locknut #10-24NC (Fixed Cover Only)
2-4 15MVL 15MSP 20MVL 20MSP 3121232
SECTION 2 CONTROLS
FIGURE 2-1. PUMP/MOTOR/GROUND CONTROL/HORN INSTALLATIONS (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
3121232 15MVL 15MSP 20MVL 20MSP 2-5
SECTION 2 CONTROLS
221915
17637
1
34
5
25
26
40
27
31
2
10
33
16
36
4
351312
20932
188142423

FIGURE 2-2. PUMP/MOTOR ASSEMBLY - FENNER (PRIOR TO SN 01300009712)

2-6 15MVL 15MSP 20MVL 20MSP 3121232
SECTION 2 CONTROLS
FIGURE 2-2. PUMP/MOTOR ASSEMBLY - FENNER (PRIOR TO SN 01300009712)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
3600326 Ref PUMP/MOTOR/TANK ASSEMBLY F
Ref Note: If you are replacing the complete pump/motor/tank
assembly p/n 3600326 order p/n 3600463 for Service Replacement.
Ref Note: Original Equipment p/n 3600326 may have been
replaced with Service Replacement p/n 3600463. Identify the nameplate before ordering parts.
1 7013713 2 Bolt 5/16in-24NF x 2 3/4in 2 7016735 1 Coupling 3Not Used 4 7013715 1 Ball 5 7013716 1 Seal, Shaft 6 7013717 1 Washer 7 Not Used 8 7013722 1 Magnet 9 7013723 1 Filter - 149 Micron
10 7016710 1 Motor
7016718 1 Brush Kit 11 Not Used 12 7013727 1 Cover 13 7013728 2 Screw M6 x 1 14 See Note 1 Nameplate - Serial Number (Note: Not Available for Purchase) 15 7016719 1 Pipe, PCV 16 7013708 1 Valve, Check Cartridge 17 3931516 1 Bolt, Socket Head 5/16in-18NC x 1in 18 7016721 4 Bolt #12-24NC x 1/2in 19 7022210 1 Tube, Return 20 7016722 1 Nut 3/8inin 21 Not Used 22 7016712 1 Tank, Plastic 23 7016713 1 Decal - Tank Fill Line 24 7016714 1 Breather 25 7013792 1 Nut, Compression 26 7013793 1 Sleeve, Compression 27 7022211 1 Spring
28 to 30 Not Used
31 7013766 1 Pin 32 7013743 1 O-Ring 33 7022212 1 Endhead 34 7016717 1 Pump Assembly
7013701 1 Seal Kit - Pump 35 7013779 1 Cap 36 7013720 2 Plug 1/16in 37 7016724 1 Tube
38 to 39 Not Used
40 7013770 1 Valve, Screw Adjustment
3121232 15MVL 15MSP 20MVL 20MSP 2-7
SECTION 2 CONTROLS
1
81197
10
4
6
5
3
2
13
12
1A
1B

FIGURE 2-3. PUMP/MOTOR ASSEMBLY - MONARCH (SN 01300009712 TO PRESENT)

2-8 15MVL 15MSP 20MVL 20MSP 3121232
SECTION 2 CONTROLS
FIGURE 2-3. PUMP/MOTOR ASSEMBLY - MONARCH (SN 01300009712 TO PRESENT)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
3600463 Ref PUMP/MOTOR ASSEMBLY B
Note: Service Replacement for p/n 3600326.
1 70001019 1 Base Assembly 1A 70003612 1 O-Ring 1B 70003613 1 O-Ring
2 70001020 4 Capscrew 1/4in-20NC x 2-3/4in
3 7026165 1 Filter
4 70001021 1 Pump
5 70001022 1 Tube, Suction
6 70001023 1 Tube, Return
7 70001024 1 Reservoir
8 7026335 1 Clamp
9 70001025 1 Plug, Breather 10 70001026 1 Motor
70001028 4 Brushes 11 70001027 1 Decal - Fill Line 12 7026330 1 Seal, Shaft 13 70002215 1 Bearing
3121232 15MVL 15MSP 20MVL 20MSP 2-9
SECTION 2 CONTROLS
COVER REF.
202
202
302
303
305
301
304
19
24
26
18
22
33
20
23
14
6
6
15
1
16
16
25
25
17
172727
5
5
4
4
101
103
105
104
106
107
102
34
34
405
401
CE SPECS
ANSI & ANSI EXPORT SPECS
OR
306
406
402
403
404
407
1
7
108
35
36
1
37
38
501
203
203
213
213
201
205
209
214
204
208
208

FIGURE 2-4. BATTERIES/CHARGER/SWITCHES INSTALLATION (2-12VOLT BATTERIES)

2-10 15MVL 15MSP 20MVL 20MSP 3121232
SECTION 2 CONTROLS
FIGURE 2-4. BATTERIES/CHARGER/SWITCHES INSTALLATION (2-12VOLT BATTERIES)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref NOTE: TO MODIFY MACHINE FROM (2) 12V BATTERIES TO (4)
6V BATTERIES, USE KIT P/N 1001103694.
Ref ELECTRICAL COMPONENTS INSTALLATIONS 0274936 Ref All Specs Except CE Spec H 0274936 Ref CE Spec (Prior to SN 0130013441) H
1001114754 Ref CE Spec (SN 0130013441 to Present) B
1 0100035 AR Compound, Locking
2 to 3 Not Used
4 0362658 2 Bar, Battery Hold-down (Prior to SN 0130010702) 5 2 Battery Options:
0400209 Prior to SN 0130016976
1001136380 SN 0130016976 to Present 6 0630552 4 Bolt (Prior to SN 0130010702) 7 0741006 2 Screw, Countersunk #10-24NC x 3/4in
8 to 13 Not Used
14 2400044 1 Block, Fuse Mounting 15 2400069 1 Fuse 16 3300202 4 Wingnut (Prior to SN 0130010702) 17 3311501 4 Nut 5/16in-18NC 18 3572511 1 Plate, Proximity Switch Mounting 19 3900205 2 Screw #10-24NC x 5/8in 20 Use 3900325 2 Screw #10-24NC x 1-1/4in (was p/n 3911020) 21 Not Used 22 4071058 1 Shim 23 4360514 1 Switch, Proximity 24 4750800 2 Flatwasher #8 25 4751400 4 Flatwasher 1/4in (Prior to SN 0130010702) 26 4761000 2 Lockwasher #10 27 4761500 4 Lockwasher 5/16in
28 to 32 Not Used
33 3900325 2 Screw, Stainless Steel #10-24NC x 1-1/4in 34 4240177 2 Strap, Battery (SN 0130010702 to Present) 35 3820020 1 Rivet (SN 0130013441 to Present) 36 3911436 2 Screw 1/4in-20NC x 2-1/4in (SN 0130013441 to Present) 37 1001103424 1 Battery Cable Disconnect Assembly (SN 0130013441 to Pres-
ent)
1060380 1 Cable, Lanyard
1001103987 1 Handle
38 1001107805 1 Block, Spacer (SN 0130013441 to Present)
Ref LIMITER SWITCH INSTALLATION (15MSP OPTION)
0271962 Ref 12FT B
1001111099 Ref 14FT A
101 3572511 1 Plate, Proximity Switch Mounting 102 3900205 2 Screw #10-24NC x 5/8in
3121232 15MVL 15MSP 20MVL 20MSP 2-11
SECTION 2 CONTROLS
FIGURE 2-4. BATTERIES/CHARGER/SWITCHES INSTALLATION (2-12VOLT BATTERIES)
(CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
103 3911020 2 Screw #10-24NC x 1-1/4in (12ft Only)
3911024 2 Screw #10-24NC x 1-1/2in (14ft Only) 104 4071058 1 Shim 105 4360515 1 Switch, Proximity 106 4750800 2 Flatwasher #8 107 4761000 2 Lockwasher #10 108 3311001 2 Nut #10-24NC (14ft Only)
Ref BATTERY CHARGER INSTALLATION
0274875 Ref Charger with USA ANSI Spec Receptacle
(Prior to SN 0130010884)
0274877 Ref Charger with Australian Spec Receptacle
(Prior to SN 0130010884)
0274876 Ref Charger with Locally Supplied Country Spec Receptacle (All
Specs - SN 0130010884 to Present.)
201 1 Battery Charger Assembly Options:
Use 1001104613 Prior to SN 0130013544 (was p/n 0400241)
1001102932 SN 0130013544 to SN 0130016976
1001136381 SN 0130016976 to Present 202 0610131 1 LED Board 203 0641404 2 Bolt 1/4in-20NC x 1/2in 204 0641508 2 Bolt 5/16in-18NC x 1in 205 0903374 1 Bracket, Charger Mounting
206 to 207 Not Used
208 3311405 2 Locknut 1/4in-20NC 209 3311505 2 Locknut 5/16in-18NC
210 to 212 Not Used
213 4711400 AR Flatwasher 1/4in 214 4711500 2 Flatwasher 5/16in 215 Not Used
B
B
E
Ref CHARGER PLUG INSTALLATIONS (ANSI, ANSI EXPORT &
AUSTRALIAN SPECS)
1001096871 Ref Charger Plug 110V (ANSI, ANSI Export & CSA Spec) B
1001096898 Ref Charger Plug 220V (Australian Spec) C
1001096899 Ref Charger No Plug (ANSI Export Spec) B
301 3311001 AR Nut #10-24NC 302 3911016 AR Screw #10-24NC x 1in 303 4460802 1 Cover, Terminal 304 AR Receptacle and Boot
4460803 1 USA ANSI Spec Receptacle 4460940 1 Australian Spec Receptacle
See Note 0 Country Spec Receptacle (Note: Not Available - Purchase
Locally)
305 4761000 AR Lockwasher #10 306 4751000 2 Flatwasher #10 (Australian Spec Receptacle Only)
2-12 15MVL 15MSP 20MVL 20MSP 3121232
SECTION 2 CONTROLS
FIGURE 2-4. BATTERIES/CHARGER/SWITCHES INSTALLATION (2-12VOLT BATTERIES)
(CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref CHARGER PLUG INSTALLATIONS (CE SPECS ONLY) 1001096872 Ref 220V Post Ground B 1001096873 Ref 220V Side Ground B 1001096874 Ref 220V Keyed Ground B 1001096875 Ref 110V IEC 60309 Yellow B 1001096876 Ref 110V IEC 60309 Blue B 1001096899 Ref Charger No Plug B
401 3311001 4 Nut #10-24NC 402 3911016 4 Screw #10-24NC x 1in 403 4460566 1 Terminal, 90° 404 1 Terminal, Male Plug Options:
4461202 1001096872 Installation 4461205 1001096873 Installation 4461249 1001096874 Installation 4461196 1001096875 Installation 4461199 1001096876 Installation
Not Required 1001096899 Installation 405 4761000 4 Lockwasher #10 406 1001097426 1 Cover, Plate 407 4460802 1 Terminal, Cover (1001096899 Installation Only)
501 Use 2915230 1 BATTERY CHARGER REPROGRAM CONTROLLER KIT
(was p/n 1600466)
3121232 15MVL 15MSP 20MVL 20MSP 2-13
SECTION 2 CONTROLS
COVER REF.
202
202
302
303
305
301
304
16
22
23
15
19
17
21
11
3
12
4
20
101
103
105
104
106
107
102
3
20
108
401
203
203
213
213
201
205
209
214
204
208
208

FIGURE 2-5. BATTERIES/CHARGER/SWITCHES INSTALLATION (4-6VOLT BATTERIES)

2-14 15MVL 15MSP 20MVL 20MSP 3121232
SECTION 2 CONTROLS
FIGURE 2-5. BATTERIES/CHARGER/SWITCHES INSTALLATION (4-6VOLT BATTERIES)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref ELECTRICAL COMPONENTS INSTALLATION 1001093807 Ref All Specs except CE Spec E 1001153721 Ref CE Spec Only A
1 to 2 Not Used
3 4 Battery Options:
0400242 Prior to SN 0130014583
1001112112 SN 0130014583 to Present
4 0741006 2 Screw, Countersunk #10-24NC x 3/4in
5 to 10 Not Used
11 2400044 1 Block, Fuse Mounting 12 2400069 1 Fuse
13 to14 Not Used
15 3572511 1 Plate, Proximity Switch Mounting 16 3900205 2 Screw #10-24NC x 5/8in 17 3900325 2 Screw, Stainless Steel #10-24NC x 1-1/4in 18 Not Used 19 4071058 1 Shim 20 4240177 2 Strap, Battery 21 4360514 1 Switch, Proximity 22 4750800 2 Flatwasher #8 23 4761000 2 Lockwasher #10
Ref LIMITER SWITCH INSTALLATION (15MSP OPTION)
0271962 Ref 12FT B
1001111099 Ref 14FT A
101 3572511 1 Plate, Proximity Switch Mounting 102 3900205 2 Screw #10-24NC x 5/8in 103 3911020 2 Screw #10-24NC x 1-1/4in (12ft Only)
3911024 2 Screw #10-24NC x 1-1/2in (14ft Only) 104 4071058 1 Shim 105 4360515 1 Switch, Proximity 106 4750800 2 Flatwasher #8 107 4761000 2 Lockwasher #10 108 3311001 2 Nut #10-24NC (14ft Only)
0274876 Ref BATTERY CHARGER INSTALLATION E
201 1 Battery Charger Assembly Options:
Use 1001104613 Prior to SN 0130013544 (was p/n 0400241)
1001102932 SN 0130013544 to SN 0130016976
1001136381 SN 0130016976 to Present 202 0610131 1 LED Board 203 0641404 2 Bolt 1/4in-20NC x 1/2in 204 0641508 2 Bolt 5/16in-18NC x 1in 205 0903374 1 Bracket, Charger Mounting
206 to 207 Not Used
3121232 15MVL 15MSP 20MVL 20MSP 2-15
SECTION 2 CONTROLS
FIGURE 2-5. BATTERIES/CHARGER/SWITCHES INSTALLATION (4-6VOLT BATTERIES)
(CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
208 3311405 2 Locknut 1/4in-20NC 209 3311505 2 Locknut 5/16in-18NC
210 to 212 Not Used
213 4711400 AR Flatwasher 1/4in 214 4711500 2 Flatwasher 5/16in 215 Not Used
Ref CHARGER PLUG INSTALLATIONS (ANSI & ANSI EXPORT
SPECS)
1001096871 Ref Charger Plug 110V (ANSI, ANSI Export & CSA Spec) B 1001096899 Ref Charger No Plug (ANSI Export Spec) B
301 3311001 AR Nut #10-24NC 302 3911016 AR Screw #10-24NC x 1in 303 4460802 1 Cover, Terminal 304 AR Receptacle and Boot
4460803 1 USA ANSI Spec Receptacle
See Note 0 Country Spec Receptacle (Note: Not Available - Purchase
Locally)
305 4761000 AR Lockwasher #10
401 Use 2915230 1 BATTERY CHARGER REPROGRAM CONTROLLER KIT
(was p/n 1600466)
2-16 15MVL 15MSP 20MVL 20MSP 3121232
SECTION 2 CONTROLS
FIGURE 2-5. BATTERIES/CHARGER/SWITCHES INSTALLATION (4-6VOLT BATTERIES)
(CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
3121232 15MVL 15MSP 20MVL 20MSP 2-17
SECTION 2 CONTROLS
5
25
22
23
15
14
10
9
171819
20
TO
MODULE
101 106 103 102
13
7
4
2
105
112
16
110
113
12
2
6
111
116
115
114
109
16
1
2
4
13
1
2
4
13
104
24
3
S/N 0130010884
TO PRESENT
PRIOR TO
S/N 0130010884
11
215
219
212D
216
214
217
218
211
208
201
203
204
212B
212A
212
210
211
208
208
202
203
205
206
209
213
1
1
16A
212C

FIGURE 2-6. PLATFORM CABLE AND CONTROLS INSTALLATION

2-18 15MVL 15MSP 20MVL 20MSP 3121232
SECTION 2 CONTROLS
FIGURE 2-6. PLATFORM CABLE AND CONTROLS INSTALLATION
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref PLATFORM CONTROLS AND CABLES INSTALLATIONS
0271273 All Specs to Present & Australian Spec Prior to
SN 0130017846
1001137015 Australian Spec (SN 0130017846 to Present) A
1 0100011 AR Compound, Locking 2 0641412 4 Bolt 1/4in-20NC x 1-1/2in 3 3930816 4 Screw #8-32NC x 1in
3931016 4 Screw #10-24NC x 1in 4 1320149 3 Clamp, Hose 5 1 Platform Control Box Assembly Options (See Platform Control
Box Assembly for Breakdown):
All Specs to Present &Australian Spec Prior to SN 0130017846
Use 1001098195 Prior to SN 0130010760 (was p/n 0861693)
1001098195 SN 0130010760 to Present
Ref Note: If you are replacing the complete control box
assembly p/n 0861693 order p/n 1001098195. But if you are ordering individual parts see Platform Control Box Assembly for Breakdown.
1001137010 Australian Spec Only (SN 0130017846 to Present) 6 3311401 1 Nut 1/4in-20NC 7 3311405 2 Locknut 1/4in-20NC 8 Use Not Used 1 9 3580344 3 Pulley, Sheave
10 3900373 3 Screw, Shoulder 11 4071032 2 Shim 12 4160130 1 Spring, Extension 13 4711400 4 Flatwasher 1/4in Narrow 14 4751000 12 Flatwasher #10 15 4751500 3 Flatwasher 5/16in 16 4922559 1 Harness, Platform (See Section 7 for Breakdown)
16A 7027739 1 Box, Junction
7020093 4 Screw (Countersunk)
17 2 Clamp, Loop
Use 1320041 Prior to SN 0130009620 (was p/n 1320043)
1320041 SN 0130009620 to Present 18 1380132 2 Clip, Gripper 19 2 Rivet, Pop Options:
3820024 Prior to SN 0130012041
3820020 SN 0130012041 to Present 20 2 Washer Options:
4740120 Washer, Nylon (Prior to SN 0130012041)
4811600 Washer 5mm (Metric) (SN 0130012041 to Present) 21 Not Used 22 1060380 1 Cable, Lanyard (Prior to SN 0130010760) 23 3422657 1 Pin, Quick Release 24 4750800 4 Flatwasher #8 (Wide)
4751000 4 Flatwasher #10 25 4923316 1 Harness, Controller (See Section 7 for Breakdown)
O
3121232 15MVL 15MSP 20MVL 20MSP 2-19
SECTION 2 CONTROLS
FIGURE 2-6. PLATFORM CABLE AND CONTROLS INSTALLATION (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref ACCESSORY OUTLET INSTALLATION (PRIOR TO
SN 0130010884)
0271295 Ref 110V/120V (MVL) C 0271792 Ref 110V/120V (MSP) D 0271296 Ref 220V/240V with ANSI Spec Plug & Receptacle (MVL) C 0271793 Ref 220V/240V with ANSI Spec Plug & Receptacle (MSP) D 0271791 Ref 220V/240V without Plug & Receptacle (MVL) C 0271794 Ref 220V/240V without Plug & Receptacle (MSP) D
101 0100035 AR Compound, Locking 102 0721006 2 Screw, Countersunk Hex #10-24NC x 3/4in 103 0860946 1 Box, Receptacle 104 1060948 AR Cable, Electrical - 12/3 105 2 Decal Options:
3252761 110V/120V 3252760 220V/240V
106 3311001 2 Nut #10-24NC
107 to 108 Not Used
109 AR Cover, Receptacle Options:
4060700 1 110V/120V 4060092 1 220V/240V with Plug & Receptacle
Not Available 0 220V/240V without Plug & Receptacle (Purchase Locally) 110 4460023 1 Connector, Strain Relief 111 AR Receptacle, Female Options:
4460346 1 110V/120V 4460125 1 220V/240V with Plug & Receptacle
Not Available 0 220V/240V without Plug & Receptacle (Purchase Locally) 112 AR Plug, Male Options:
4460549 1 110V/120V 4460205 1 220V/240V with Plug & Receptacle
Not Available 0 220V/240V without Plug & Receptacle (Purchase Locally) 113 4460566 1 Connector, 90° 114 0630440 1 Bolt, Eye 1/4in-20NC 115 3311405 1 Locknut 1/4in-20NC 116 4711400 1 Flatwasher 1/4in Narrow
Ref ACCESSORY OUTLET INSTALLATION (SN 0130010884 TO
PRESENT)
1001096117 Ref Acc Power (All Specs) B 1001096118 Ref 110V GFI (ANSI, ANSI Export & CSA Spec) C 1001096119 Ref 220V (ANSI & CSA Spec) C 1001096120 Ref 220V CEE7 Post Ground (CE Spec Only) B 1001096121 Ref 220V CEE7 Side Ground (CE Spec Only) B 1001096122 Ref 220V CEE7 Keyed Ground (CE Spec Only) B 1001096123 Ref 110V IEC 60309 Yellow (CE Spec Only) B 1001096124 Ref 220V IEC 60309 Blue (CE Spec Only) B 1001096125 Ref 220V No Plug (ANSI, ANSI Export & CE Spec) B
201 0630440 1 Bolt, Eye 1/4in-20NC 202 0641407 2 Bolt, 1/4in-20NC x 7/8in
2-20 15MVL 15MSP 20MVL 20MSP 3121232
SECTION 2 CONTROLS
FIGURE 2-6. PLATFORM CABLE AND CONTROLS INSTALLATION (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
203 3311405 3 Locknut 1/4in-20NC 204 4751400 1 Flatwasher 1/4in Wide 205 1001096054 1 Plate, Mounting 206 1001096449 1 Cable, ACC Outlet 207 2 Decal Options (Not Shown Located on top of Cover):
3252761 110V/120V
3252760 220V/240V 208 3311001 AR Nut #10-24NC 209 3900205 4 Screw #10-24NC x 5/8in 210 4460023 1 Connector, Strain Relief 211 AR Washer Options:
4761000 Lockwasher #10 (Prior to SN 0130012229)
4711000 Flatwasher #10 (SN 0130012229 to Present) 212 1 Plug & Receptacle Box Assembly Options:
1001096767 110V GFI (ANSI, ANSI Export & CSA Spec) B 1001096119 Ref 220V (ANSI & CSA Spec) C
0275452 220V CEE7 Post Ground (CE Spec Only) 1
0275453 220V CEE7 Side Ground (CE Spec Only) 1
0275454 220V CEE7 Keyed Ground (CE Spec Only) 1
0275216 110V IEC 60309 Yellow (CE Spec Only) 1
0275217 220V IEC 60309 Blue (CE Spec Only) A
1001096125 Ref 220V No Plug (ANSI, ANSI Export & CE Spec) A
212A 1 Box, Receptacle Options:
0861731 1001096767, 1001096119, 0275452, 0275453, 0275454
& 1001096125 Assemblies
0861781 0275216 & 0275217 Assemblies
212B 1 Cover, Receptacle Options:
4060700 1001096767, 1001096119 Assemblies (Prior to SN
0130013095) (Side Hinged Cover - Not Shown)
1001110873 1001096767, 1001096119 Assemblies (SN 0130013095
to Present) (Top Hinged Cover) 4461244 0275452 Assembly (Not Shown) 4461245 0275453 Assembly (Not Shown) 4461246 0275454 Assembly (Not Shown) 4461198 0275216 Assembly (Not Shown) 4461201 0275217 Assembly (Not Shown)
Not Required 1001096125 Assembly
212C 1 Receptacle Options:
4460346 1001096767 Assembly 4460125 1001096119 Assembly 4461244 0275452 Assembly 4461245 0275453 Assembly 4461246 0275454 Assembly 4461198 0275216 Assembly 4461201 0275217 Assembly
Not Required 1001096125 Assembly
3121232 15MVL 15MSP 20MVL 20MSP 2-21
SECTION 2 CONTROLS
FIGURE 2-6. PLATFORM CABLE AND CONTROLS INSTALLATION (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
212D 1 Plug, Male Options:
4460549 1001096767 Assembly 4460205 1001096119 Assembly 4461202 0275452 Assembly 4461205 0275453 Assembly 4461249 0275454 Assembly 4461196 0275216 Assembly 4461199 0275217 Assembly
Not Required 1001096125 Assembly
213 0100011 AR Compound, Locking
Ref Note: Items 214-219 CE Spec Only. 214 0641607 2 Bolt, 3/8in-16NC x 7/8in 215 0721006 2 Bolt, #10-24NC x 3/4in 216 1320318 1 Clamp, Hose 217 3311605 2 Locknut, 3/8in-16NC 218 1001096421 1 Plate, Circuit Breaker Mounting 219 1001096612 1 Box & Breaker Assembly B
0861880 1 Box, Circuit Breaker 1060908
See Note AR Breaker 16 Amp, Cutout 30mA Prior to SN 0130012628
1001109475 1 Breaker 16 Amp (SN 0130012628 to Present) 1001109482 1 Breaker 30 Amp (SN 0130012628 to Present)
4460956 1 Terminal, Block End Barrier 4460957 1 Terminal, Block
1001097150 2 Connector, Strain Relief
4.5ft./1.4m
1 Breaker, Circuit Options:
Cable, Electrical 12/3
(Note: Was p/n 2400093. Use qty 1 each of p/ns 1001109475 & 1001109482 as replacement)
2-22 15MVL 15MSP 20MVL 20MSP 3121232
SECTION 2 CONTROLS
FIGURE 2-6. PLATFORM CABLE AND CONTROLS INSTALLATION (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
3121232 15MVL 15MSP 20MVL 20MSP 2-23
SECTION 2 CONTROLS
103
2
2
10
2
11
9
6
4
5
3
13A
12 13
8
14
101
7
102
2
15
16
17
OR
7
202
201
203
22
21
1
1
24
OR

FIGURE 2-7. PLATFORM CONTROL BOX ASSEMBLY

2-24 15MVL 15MSP 20MVL 20MSP 3121232
SECTION 2 CONTROLS
FIGURE 2-7. PLATFORM CONTROL BOX ASSEMBLY
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref PLATFORM CONTROL BOX ASSEMBLY Ref All Specs to Present & Australian Spec Prior to
SN 0130017846
0861693 Ref Prior to SN 0130010760 D 1001098195 Ref SN 0130010760 to Present A 1001137010 Australian Spec Only (SN 0130017846 to Present) A
1 0100011 AR Compound, Locking 2 0630464 8 Screw, Button Head #10-24NC x 1/2in 3 0791404 4 Screw 1/4in-20NC x 1/2in 4 1 Box, Control Options:
0861767 Prior to SN 0130010760 1001098193 SN 0130010760 to Present
5 0903205 1 Bracket 6 1600378 1 Module, Platform Controller
70003805 1 Decal - Directional Overlay
7 1 Controller Assembly Options:
1600454 Prior to SN 0130010760 (was p/n 1600379) (See Items 101-
103 for Breakdown)
1001098192 SN 0130010760 to Present (See Items 201-203 for
Breakdown) 8 1706007 1 Decal - Emergency Stop 9 3310601 4 Nut #6-32NC
10 3380540 1 Panel, Control Box 11 3910608 4 Screw, Machine #6-32NC x 1/2in 12 AR Screw, Machine #8-32NC x 1/4in Options:
3910804 2 All Specs Except Australian Spec
Not Required 0 Australian Spec Only
13 AR Keyswitch Assembly Options:
4360467 1 All Specs to Present & Australian Spec Prior to
SN 0130017846
Not Required 0 Australian Spec Only (SN 0130017846 to Present)
13A 2860030 1 Pr Key, Replacement
14 4360562 1 Switch, Emergency Stop 15 4360567 1 Switch, Push Button (Includes Harness) 16 4360581 1 Switch, Rocker 17 1060380 1 Cable, Lanyard (SN 0130010760 to Present)
18 to 20 Not Used
21 3311005 4 Locknut #10-24NC (SN 0130010760 to Present) 22 3900189 4 Screw #10-24NC x 1in (SN 0130010760 to Present) 23 Not Used 24 AR Plug, Liquid Tight
Not Required 0 All Specs Except Australian Spec
1001137484 1 Australian Spec Only (SN 0130017846 to Present)
1600454 Ref CONTROLLER ASSEMBLY (PRIOR TO SN 0130010760) (WAS
P/N 1600379)
101 70000682 1 Boot, Rubber (Base of Controller)
7027766 1 Ring, Retaining
B
3121232 15MVL 15MSP 20MVL 20MSP 2-25
SECTION 2 CONTROLS
FIGURE 2-7. PLATFORM CONTROL BOX ASSEMBLY (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
102 7027764 1 Boot, Rubber (Steer Switch)
7027365 1 Actuator, Handle 70000684 2 Screw 70000686 2 Screw 70000683 4 Washer, Neoprene 70000685 2 Spacer
103 7027367 1 Switch, Push Button
7027765 1 Lever, Enable
1001098192 Ref CONTROLLER ASSEMBLY (SN 0130010760 TO PRESENT) A
201 70001250 1 Boot, Rubber (Base of Controller)
7027766 1 Ring, Retaining 70001251 1 Bezel, Mounting 70001252 1 Gasket, Mounting
202 70000084 1 Boot, Rubber (Steer Switch)
70000082 2 Microswitch
7027365 1 Actuator, Handle 70000684 2 Screw 70000686 2 Screw 70000683 4 Washer, Neoprene 70000685 2 Spacer 70001253 1 Gasket, Handle
203 7027765 1 Lever, Enable
7027367 1 Switch, Push Button (Note: Not Shown - Located Behind
Lever)
2-26 15MVL 15MSP 20MVL 20MSP 3121232
SECTION 3
MAST
3121232 15MVL 15MSP 20MVL 20MSP 3-1
SECTION 3 MAST
54
14
54
5
4
4
5
33
33
44
4
4
76
76
76
41
48
48
50
50
49
311
305
308
309
42
49
69
76
41
41
68
68
33
73
58
36
9
25
13
70
72
24
76
76
21
21
76
23
71
105
108
111
44
13
8
18
18
6
51
31
46
75
11
29
63
62
26
27
28
59 60 61
59 60 61
59 60 61
59 60 61
39
39
39
39
32
40
304
303
73
73
73
7
79
79
82
35
10
16
19
19
19
83
17
75
55
80
15
12
38
37
37
30
22
81
73
20
20
80
78
55
53
47
74
209
205
208
211
43
42
73
67
77
77
36
109
302 307
203 206
104
101 102 106 107 110
103
106
107
201
202
206
207
210
306
310
646566
45
204
18
508
508
505
504
503
506
501
502
401
404
405
403
402
9
73
1
56
52
56
52
57
52
2
2
2
2
222
2
2
2
2
7
2
2
2
301

FIGURE 3-1. MAST ASSEMBLY

3-2 15MVL 15MSP 20MVL 20MSP 3121232
SECTION 3 MAST
FIGURE 3-1. MAST ASSEMBLY
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref MAST ASSEMBLY 0801541 Ref 15MVL/15MSP C 0801543 Ref 20MVL/20MSP C 0801544 Ref 15MVL/15MSP (No Lanyard Attach Point) C 0801545 Ref 20MVL/20MSP (No Lanyard Attach Point) C
Ref Note: Machines may contain additional components not
shown in this figure. Refer to Load Sensing System Manual p/n 3124289 for breakdown of these items.
1 0060087 1 Actuator, Pothole Protection 2 0100011 AR Compound, Locking 3Not Used 4 0362735 4 Bar, Sheave Pin Support 5 0362736 2 Bar, Sheave Pin Support 6 0561341 1 Block, Chain Anchor 7 0641406 29 Bolt 1/4in-20NC x 3/4in 8 0641407 6 Bolt 1/4in-20NC x 7/8in
9 0641408 7 Bolt 1/4in-20NC x 1in 10 0641410 8 Bolt 1/4in-20NC x 1-1/4in 11 0641812 4 Bolt 1/2in-13NC x 1-1/2in 12 AR Bolt 1/2in-13NC x 1-1/2in (Grade 8) Options:
0681812 2 Standard Mast
Not Required 0 Mast with No Lanyard Attach Point 13 0741006 2 Screw #10-24NC x 3/4in 14 0741606 4 Screw 3/8in-16NC x 3/4in 15 0902047 1 Bracket, Sequence Cable 16 0902422 1 Bracket, Bottom Chain Attach 17 0902424 1 Bracket, Bottom Chain Attach 18 0902431 2 Bracket, Sequence Cable 19 0902445 2 Bracket, Sequence Cable 20 0902698 1 Bracket, Sequence Cable 21 0902775 1 Bracket, Sequence Cable 22 1060920 3 Cable, Sequence 23 1260368 1 Chain Assy - #544 (See Items 101-111 for Breakdown) 24 1260370 1 Chain Assy - #444 (See Items 301-311 for Breakdown) 25 1260371 1 Chain Assy - #534 (See Items 201-211 for Breakdown) 26 1271488 1 Channel, Mast #3 27 1271489 1 Channel, Mast #4 28 1 Channel, Mast Header Options:
1271490 15MSP/15MVL
1271493 20MSP/20MVL 29 1271620 1 Channel, Mast #1 30 1271621 1 Channel, Mast #2 31 1 Lift Cylinder Assy Options (See Section 5 for Breakdown)
1684483 15MSP/15MVL
1684486 20MSP/20MVL 32 1704277 1 Decal - Lanyard Attach 33 2880310 3 Key 34 3020041 AR Lubricant (Not Shown)
3121232 15MVL 15MSP 20MVL 20MSP 3-3
SECTION 3 MAST
FIGURE 3-1. MAST ASSEMBLY (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
35 AR Nut 1/2in-13NC (Grade 8) Options:
3271805 2 Standard Mast
Not Required 0 Mast with No Lanyard Attach Point 36 3311401 6 Nut 1/4in-20NC 37 3311601 8 Nut 3/8in-16 NC 38 3311801 4 Nut 1/2in-13NC 39 3340845 14 Pad, Slide Guide 40 3340858 2 Pad, Slide Guide 41 3422717 3 Pin, Sheave 42 3422750 2 Pin, Chain Equalizer 43 3422752 1 Pin, Chain Equalizer 44 3422757 2 Pin, Keeper 45 AR Plate, Safety Attach Backing Options:
3539814 1 Standard Mast
Not Required 0 Mast with No Lanyard Attach Point 46 3570893 1 Plate, Cylinder Mounting 47 3580269 3 Sheave, Sequence Cable 48 3580286 2 Sheave Assembly
0440246 2 Bearing (1 Per Assembly)
49 3580291 2 Sheave Assembly
0440248 2 Bearing (1 Per Assembly)
50 3580293 2 Sheave Assembly
0440249 2 Bearing (1 Per Assembly) 51 3760383 1 Ring, Retaining 52 3820034 12 Rivet 53 3900187 3 Screw, Shoulder 54 3900192 8 Screw 3/8in-16NC x 1/2in 55 3900205 8 Bolt #10-24NC x 5/8in 56 4060960 2 Shield, Mast Cover 57 4060961 1 Shield, Mast Cover 58 4061034 1 Shield 59 4070860 AR Shim, Slide Pad .075 60 4070861 AR Shim, Slide Pad .036 61 4070862 AR Shim, Slide Pad .015 62 4070970 2 Shim, Cylinder Mount 63 4070971 4 Shim, Cylinder Mount 64 4070988 2 Shim, Slide Pad .075 65 4070989 2 Shim, Slide Pad .036 66 4070990 2 Shim, Slide Pad 0.15 67 4160124 3 Spring 68 4567489 2 Tube, Spacer 69 4567492 1 Tube, Spacer 70 4567749 1 Tube, Spacer 71 4567750 1 Tube, Spacer 72 4567751 1 Tube, Spacer 73 4711400 59 Flatwasher 1/4in Narrow 74 4711500 3 Flatwasher 5/16in Narrow 75 4711800 4 Flatwasher 1/2in Narrow 76 4740007 11 Thrustwasher
3-4 15MVL 15MSP 20MVL 20MSP 3121232
SECTION 3 MAST
FIGURE 3-1. MAST ASSEMBLY (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
77 4740414 6 Washer, Cup 78 4750800 8 Flatwasher #8 Wide 79 AR Flatwasher 1/2in Wide Options:
4751800 4 Standard Mast
Not Required 0 Mast with No Lanyard Attach Point 80 4761000 8 Lockwasher #10 81 4761400 3 Lockwasher 1/4in 82 AR Attachment, Safety Options:
4845345 1 Standard Mast
Not Required 0 Mast with No Lanyard Attach Point 83 1 Bracket, Chain Attach Options:
4846481 Prior to SN 0130009935 0902423 SN 0130009935 to Present
— — — — — — — — — —
1 Mast Kit Options (Includes Items 26-30): 0274940 15MVL/15MSP 0274941 20MVL/20MSP
1260368 Rev. CHAIN ASSEMBLY - #544 CHAIN C
101 0100019 AR Compound, Locking (was p/n 0100062) 102 0561308 2 Block, Chain Anchor 103 0561336 2 Block, Chain Anchor 104 Use 1260368 AR Chain 105 3422338 2 Pin, Equalizer 106 3422720 4 Pin, Chain Anchor 107 3450202 8 Pin, Cotter 108 3450304 2 Pin, Cotter 109 3571101 1 Plate, Chain Adjustment 110 4300129 2 Stud 111 4751500 2 Flatwasher 5/16in
1260371 Rev. CHAIN ASSEMBLY - #534 CHAIN B
201 0100019 AR Compound, Locking (was p/n 0100062) 202 0561309 2 Block, Chain Anchor 203 0561337 2 Block, Chain Anchor 204 Use 1260371 AR Chain 205 3422338 2 Pin, Equalizer 206 3422722 4 Pin, Chain Anchor 207 3450202 4 Pin, Cotter 208 3450304 2 Pin, Cotter 209 3571103 1 Plate, Chain Adjustment 210 4300111 2 Stud 211 4751500 2 Flatwasher 5/16in
3121232 15MVL 15MSP 20MVL 20MSP 3-5
SECTION 3 MAST
FIGURE 3-1. MAST ASSEMBLY (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
1260370 Rev. CHAIN ASSEMBLY - #444 CHAIN C
301 0100019 AR Compound, Locking (was p/n 0100062) 302 0561149 2 Block, Chain Anchor 303 0561408 2 Block, Chain Anchor 304 Use 1260370 AR Chain 305 3422338 2 Pin, Equalizer 306 3422346 2 Pin, Grooved 307 3452355 2 Pin, Grooved 308 3450304 2 Pin, Cotter 309 3571101 1 Plate, Chain Adjustment 310 4300111 2 Stud 311 4751500 2 Flatwasher 5/16in
0271297 Ref CRANE HOOK INSTALLATION (OPTIONAL) A
401 0641612 4 Bolt 3/8in-16NC x 1-1/2in 402 1703455 1 Decal - Crane Hook 403 3311605 4 Locknut 3/8in-16NC 404 3570976 1 Plate, Crane Hook 405 4711600 8 Flatwasher 3/8in Narrow
0272718 Ref BEACON LIGHT INSTALLATION (OPTIONAL) B
501 0641607 2 Bolt 3/8in-16NC x 7/8in 502 0902297 1 Bracket 503 1671091 1 Shield, Beacon 504 2920160 1 Light, Beacon
7016319 1 Bulb, Replacement 505 3311605 2 Locknut 3/8in-16NC 506 3820032 2 Rivet 507 4240032 3 Tie-Strap 508 4711600 4 Flatwasher 3/8inNarrow
3-6 15MVL 15MSP 20MVL 20MSP 3121232
SECTION 4
PLATFORM
3121232 15MVL 15MSP 20MVL 20MSP 4-1
SECTION 4 PLATFORM
5
3
1 4
8
3
5
10
6
2 7
118
109
101
107
115
102
113
102
103
110
104
117
114
112
105
111 116
108
106
201
11
9

FIGURE 4-1. PLATFORM WITH FRONT ENTRY SLIDE BAR & NO EXTENSION

4-2 15MVL 15MSP 20MVL 20MSP 3121232
SECTION 4 PLATFORM
FIGURE 4-1. PLATFORM WITH FRONT ENTRY SLIDE BAR & NO EXTENSION
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref Note: Available on MVL Models with ANSI, CSA & CE Specs.
0274342 Ref PLATFORM INSTALLATION - 22in x 25in (56cm x 63.5cm) A
Ref Note: Replacement Decals Must be Ordered Separately - See
Section 8.
1 0641408 8 Bolt, 1/4in-20NC x 1in 2 0860520 1 Box, Manual Storage 3 1060380 4 Cable, Lanyard 4 3311405 8 Locknut, 1/4in-20NC 5 3422657 4 Pin, Quick Release 6 3510873 1 Assembly, Platform - 22in x 25in (56cm x 63.5cm) (See Item
101 - 118 for Breakdown) 7 3820024 4 Rivet 8 4711400 16 Flatwasher 1/4in Narrow 9 3820032 1 Rivet
10 4846021 1 Platform Mount Weldment 11 3380466 1 Panel, Control
3510873 Ref PLATFORM ASSEMBLIES - 22in X 25in (56cm x 63.5cm) B
101 0641414 8 Bolt 1/4in-20NC x 1-3/4in 102 1703681 3 Decal - JLG 103 2410016 1 Gate, Slide Bar 104 2410018 1 Gate, Slide Bar 105 2600225 4 Hinge, Gate 106 3300356 2 Nut-Acorn 5/16in-18NC 107 3311405 8 Locknut 1/4in-20NC 108 3311505 2 Locknut 5/16in-18NC 109 3520169 2 Cap, Plug 110 3570464 1 Plate, Platform Pan 111 3900032 2 Bolt, Shoulder 112 3900258 8 Screw, Button Head 1/4in-20NC x 3/4in 113 4060803 AR Shield, Flex Trim 114 AR Tape, Non-Skid Options:
4420039
1001099638 3 SN 0130010942 to Present 115 4711400 16 Flatwasher 1/4in 116 4711600 2 Flatwasher 3/8in 117 4845809 1 Platform Rail Weldment 118 1560019 1ft./0.3m Conduit, Spiral Loom
3.75ft/1.1m
Prior to SN 0130010942
0274607 DECAL - DROPBAR INSTALLATION A
201 1706493 1 Decal - Dropbar
3121232 15MVL 15MSP 20MVL 20MSP 4-3
SECTION 4 PLATFORM
1
101
102
103
104 105 106
107
121
108
113
112
111
109
115
116
122
116
117
1
2
5
6 9
3 8
7
10
11
123
4
11
7
4
110
118
120
118
114
124

FIGURE 4-2. PLATFORM WITH FRONT ENTRY GULLWING GATE & NO EXTENSION

4-4 15MVL 15MSP 20MVL 20MSP 3121232
SECTION 4 PLATFORM
FIGURE 4-2. PLATFORM WITH FRONT ENTRY GULLWING GATE & NO EXTENSION
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref Note: Platform available only on MVL Models on All Country
Specs except CE Spec. No longer available for Australian Spec SN 0130015193 to Present.
0271267 Ref PLATFORM INSTALLATION - 26in x 28in (66cm x 71cm) C
Ref Note: Replacement Decals Must be Ordered Separately - See
Section 8.
1 1 Platform Assembly Options (See Items 101-124 for Break-
down): 0258588 Prior to SN 0130009553 3510905 SN 0130009553 to Present
2 0641408 8 Bolt 1/4in-20NC x 1in 3 0860520 1 Box, Manual Storage 4 1060380 4 Cable, Lanyard 5 3311405 8 Locknut 1/4in-20NC 6 3380466 1 Panel, Control 7 3422657 4 Pin, Quick Release 8 3820024 4 Rivet
9 3820032 4 Rivet 10 4711400 16 Flatwasher 1/4in Narrow 11 4846021 2 Weldment, Platform Mount
Ref PLATFORM ASSEMBLIES - 26in x 28in (66cm x 71cm) 0258588 Ref Prior to SN 0130009553 7/E 3510905 Ref SN 0130009553 to Present C
Ref (Note: Mast Mounted Lower Anchor Point (4845345)
installation is required should a Quick Change Platform be installed in place of the standard platform)
101 1 Weldment, Platform Rail Options:
4845808 Prior To SN 0130009553 3641663 SN 0130009553 To Present
102 4845813 1 Weldment, Gullwing Gate 103 1 Plate, Platform Pan Options:
3570462 Prior To SN 0130009553 3510904 SN 0130009553 To Present
104 0641414 8 Bolt 1/4in-20NC x 1-3/4in 105 4711400 16 Flatwasher 1/4in (Narrow) 106 3311405 8 Locknut 1/4in-20NC 107 2600225 4 Hinge, Gate 108 3311505 2 Locknut 5/16in-18NC 109 3520072 4 Cap-Plug 110 2940074 1 Latch 111 3900258 8 Screw, Button Head 1/4in-20NC x 3/4in 112 3900032 2 Bolt, Shoulder 113 4711600 AR Flatwasher 3/8in (Narrow) 114 0721006 4 Bolt 1/4in-20NC x 3/4in
3121232 15MVL 15MSP 20MVL 20MSP 4-5
SECTION 4 PLATFORM
FIGURE 4-2. PLATFORM WITH FRONT ENTRY GULLWING GATE & NO EXTENSION
(CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
115 AR Tape, Non Skid Options:
4420039 AR Prior To SN 0130010942
1001099638 3 SN 0130010942 To Present 116 1703681 3 Decal - JLG 117 4160165 1 Spring, Gas Shock 118 4751000 8 Flatwasher #10 119 Not Used 120 3311005 4 Locknut #10-24NC 121 3300356 2 Nut, Acorn 5/16in-18NC 122 4060803 AR Shield, Flex-Trim 123 3520060 2 Plug, Hole (Prior to SN 0130009553) 124 0902877 2 Bracket, Shock
4-6 15MVL 15MSP 20MVL 20MSP 3121232
SECTION 4 PLATFORM
FIGURE 4-2. PLATFORM WITH FRONT ENTRY GULLWING GATE & NO EXTENSION
(CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
3121232 15MVL 15MSP 20MVL 20MSP 4-7
SECTION 4 PLATFORM
115
125
133
118
137
110
140
102
115
132
102 115 132
102 115 132
106
129
131
106
120
107
107
114
136
127
130
130
117
126
138
123
103 115 122 132
131
105
105
9
104 113 135
104 113 135
7
139
11
6
5
1 4
10
3
2 8
11
6
3
128
108
109
124
111
134
116
112
111
119
141
121
201
101

FIGURE 4-3. PLATFORM WITH FRONT ENTRY SLIDE BAR & ROLLING EXTENSION

4-8 15MVL 15MSP 20MVL 20MSP 3121232
SECTION 4 PLATFORM
FIGURE 4-3. PLATFORM WITH FRONT ENTRY SLIDE BAR & ROLLING EXTENSION
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref Note: Available only on 15MSP, 15MVL & 20MSP Models with
CE Specs. Also available on Australian Spec SN 0130015193 to Present.
0274343 Ref PLATFORM INSTALLATION - 26in x 49in (66cm x 124.5cm) A
Ref Note: Replacement Decals Must be Ordered Separately - See
Section 8.
1 0641408 8 Bolt 1/4in-20NC x 1in 2 0860520 1 Box, Manual Storage 3 1060380 4 Cable, Lanyard 4 3311405 8 Locknut 1/4in-20NC 5 3380466 1 Panel, Control 6 3422657 4 Pin, Quick Release 7 3510874 1 Platform Assembly (See Items 101-141 for Breakdown) 8 3820024 4 Rivet
9 3820032 4 Rivet 10 4711400 16 Flatwasher 1/4in Narrow 11 4846021 2 Weldment, Platform Mount
3510874 Ref PLATFORM ASSEMBLY - 26in x 49in (66cm x 124.5cm) B
Ref (Note: Mast Mounted Lower Anchor Point (4845345)
installation is required should a Quick Change Platform be installed in place of the standard Platform)
101 0100011 AR Compound, Locking 102 0641414 16 Bolt 1/4in-20NC x 1-3/4in 103 0641416 4 Bolt 1/4in-20NC x 2in 104 0720805 4 Bolt #8-32NC x 5/8in 105 1380132 4 Clip, Gripper 106 1703681 3 Decal - JLG 107 2020005 1 Glides, Extension 108 2410017 1 Gate, Slide Bar 109 2410019 1 Gate, Slide Bar 110 2560154 2 Grip, Handle 111 2600225 4 Hinge, Gate 112 3300356 2 Acorn, Nut 5/16in-18NC 113 3310805 4 Locknut #8-32NC 114 3311005 64 Locknut #10-24NC 115 3311405 22 Locknut 1/4in-20NC 116 3311505 2 Locknut 5/16in-18NC 117 3340829 2 Pad, Slide 118 3520030 2 Plug, Hole 119 3520169 2 Cap, Plug 120 3570274 1 Plate, Platform Pan (Extension) 121 3570362 1 Plate, Platform Pan (Stationary) 122 3570653 AR Plate, Shim 123 3570654 2 Plate, Backing 124 3900032 2 Bolt, Shoulder
3121232 15MVL 15MSP 20MVL 20MSP 4-9
SECTION 4 PLATFORM
FIGURE 4-3. PLATFORM WITH FRONT ENTRY SLIDE BAR & ROLLING EXTENSION
(CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
125 3900200 2 Bolt, Shoulder 5/16in-18NC x 1-1/4in 126 3900251 4 Screw 1/4in-20NC x 3/8in 127 3900252 64 Screw, Button Head #10-24 128 3900258 8 Screw, Button Head 1/4in-20NC x 3/4in 129 4060803 AR Shield, Flex Trim 130 4280296 131 AR Tape, Non-Skid Options:
4420039
1001099638 6 SN 0130010942 to Present 131 4420039 AR Tape, Non-Skid 132 4711400 40 Flatwasher 1/4in 133 4711500 4 Flatwasher 5/16in Narrow 134 4711600 2 Flatwasher 3/8in 135 4750800 8 Flatwasher #8 136 4751000 64 Flatwasher #10 137 4845614 2 Handle 138 4845657 2 Stop, Weldment 139 4845810 1 Platform Rail Weldment 140 4845811 1 Platform Extension Weldment 141 1560019 1ft./0.3m Conduit, Spiral Loom
10in/25cm
12ft/3.7m
Strip, Wear
Prior to SN 0130010942
0274607 Ref DECAL - DROPBAR INSTALLATION A
201 1706493 1 Decal - Dropbar (CE Spec)
4-10 15MVL 15MSP 20MVL 20MSP 3121232
SECTION 4 PLATFORM
FIGURE 4-3. PLATFORM WITH FRONT ENTRY SLIDE BAR & ROLLING EXTENSION
(CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
3121232 15MVL 15MSP 20MVL 20MSP 4-11
114
130
120
112
110
129
131
108
116
102
120
122
123
120 122 123
128
145
127
128
106
104
104
111
112
121
144
144 120 122 123
107
139
138
120 122 136 137
127
135
135
132 133 134
132 133 134
1
101
2
5
6 9
3 8
7
10
11
4
11
7
105
118
119
109
109
119
113
142
124
103
114
114
115
112
111
112
117
147
148
125
SECTION 4 PLATFORM

FIGURE 4-4. PLATFORM WITH FRONT ENTRY GULLWING GATE & ROLLING EXTENSION

4-12 15MVL 15MSP 20MVL 20MSP 3121232
SECTION 4 PLATFORM
FIGURE 4-4. PLATFORM WITH FRONT ENTRY GULLWING GATE & ROLLING EXTENSION
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref Note: Available on All Models and All Country Specs except
CE Spec. No longer available for Australian Spec SN 0130015193 to Present.
0271270 Ref PLATFORM INSTALLATION - 26in x 50in (66cm x 127cm) B
Ref Note: Replacement Decals Must be Ordered Separately - See
Section 8.
1 0258586 1 Platform Assembly (See Items 101-148 for Breakdown) 2 0641408 8 Bolt 1/4in-20NC x 1in 3 0860520 1 Box, Manual Storage 4 1060380 4 Cable, Lanyard 5 3311405 8 Locknut 1/4in-20NC 6 3380466 1 Panel, Control 7 3422657 4 Pin, Quick Release 8 3820024 4 Rivet
9 3820032 4 Rivet 10 4711400 16 Flatwasher 1/4in Narrow 11 4846021 2 Weldment, Platform Mount
0258586 Ref PLATFORM ASSEMBLY - 26in x 50in (66cm x 127cm) J
Ref (Note: Mast Mounted Lower Anchor Point (4845345)
installation is required should a Quick Change Platform be installed in place of the standard Platform)
101 4845810 1 Weldment, Platform Rail (Stationary) 102 4845811 1 Weldment, Platform Rail (Extension) 103 4845812 1 Weldment, Gate 104 2020005 1 Pair Glides, Extension 105 3570362 1 Pan, Floor (Stationary) 106 3570274 1 Pan, Floor (Extension) 107 3340829 2 Pad, Slide 108 4845614 2 Handle 109 2600225 4 Hinge, Gate 110 3900200 2 Bolt, Shoulder 111 3311005 68 Locknut #10-24NC 112 4751000 72 Flatwasher #10 113 3311505 2 Locknut 5/16in-18NC 114 3520072 4 Cap-Plug 115 2940074 1 Latch 116 2560088 2 Grip, Handle (was p/n 2560154) 117 0721006 4 Bolt #10-24NC x 3/4in 118 3900032 2 Bolt, Shoulder 119 4711600 AR Flatwasher 3/8in (Narrow) 120 3311405 22 Locknut 1/4in-20NC 121 3900252 64 Screw, Button Head 1/4in-20NC 122 4711400 40 Flatwasher 1/4in (Narrow) 123 0641414 16 Bolt 1/4in-20NC x 1-3/4in 124 3900258 8 Screw, Button Head 1/4in-20NC x 3/4in
3121232 15MVL 15MSP 20MVL 20MSP 4-13
SECTION 4 PLATFORM
FIGURE 4-4. PLATFORM WITH FRONT ENTRY GULLWING GATE & ROLLING EXTENSION
(CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
125 0100011 AR Compound, Locking 126 Not Used 127 AR Tape, Non Skid Options:
4420039
1001099638 6 SN 0130010942 to Present 128 1703681 3 Decal - JLG 129 4160165 1 Spring, Gas Shock 130 4711500 4 Flatwasher 5/16in Narrow 131 3520030 2 Plug, Hole 132 0720805 4 Screw #8-32NC x 5/8in 133 4750800 8 Flatwasher #8 134 3310805 4 Locknut #8-32NC 135 1380132 4 Clip, Gripper 136 0641416 4 Bolt 1/4in-20NC x 2in 137 3570653 2 Plate, Shim 138 3570654 2 Plate, Backing 139 4845657 2 Stop
140 to 141 Not Used
142 3300356 2 Nut, Acorn 5/16in-18NC (Prior to SN 0130012243) 143 Not Used 144 4280296 145 4060803 146 Not Used 147 3900251 4 Screw, Button Head 1/4in-20NC x 3/8in 148 0902877 2 Bracket, Shock
11ft/3.4m
10in/25cm
4.3ft/1.31m
Prior to SN 0130010942
Strip, Wear Shield, Flex-Trim
4-14 15MVL 15MSP 20MVL 20MSP 3121232
SECTION 4 PLATFORM
FIGURE 4-4. PLATFORM WITH FRONT ENTRY GULLWING GATE & ROLLING EXTENSION
(CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
3121232 15MVL 15MSP 20MVL 20MSP 4-15
SECTION 4 PLATFORM
103
115
117
4
10
125
126
127
129
110
111
6
9
130
11
3 8
12
105
118
123
124
113
109
102
119
1
5
112
120
101 104 107
106
116
121
108 127 128
122
118
3 8
12
2 8
12
133
132
115
106
116
128
101
131

FIGURE 4-5. PLATFORM WITH FRONT ENTRY GATE & FIXED EXTENSION/FIXED SIDE RAILS

4-16 15MVL 15MSP 20MVL 20MSP 3121232
SECTION 4 PLATFORM
FIGURE 4-5. PLATFORM WITH FRONT ENTRY GATE & FIXED EXTENSION/FIXED SIDE
RAILS
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref Note: Available on All Models & All Country Specs.
0275180 Ref PLATFORM INSTALLATION - 28in x 48in (71cm x 122cm) C
Ref Note: Replacement Decals Must be Ordered Separately - See
Section 8.
1 0271936 1 Platform Assembly (See Items 101-133 for Breakdown) 2 0641616 2 Bolt 3/8-16NC x 2in 3 0641620 4 Bolt 3/8-16NC x 2-1/2in 4 0860520 1 Box, Manual Storage 5 1703681 3 Decal - JLG 6 1704277 1 Decal - Lanyard Graphic 7 1705060 2 Decal - Axxessor (Not Shown - Prior to SN 0130009404 Only) 8 3311605 6 Locknut 3/8in-16NC
9 3380466 1 Panel, Control 10 3820024 4 Rivet 11 3820032 4 Rivet 12 4711600 12 Flatwasher 3/8in Narrow
0271936 Ref PLATFORM ASSEMBLY - 28in x 48in (71cm x 122cm) I
101 0100011 AR Compound, Locking 102 0630572 2 Bolt 5/8in-18NC 103 0721008 4 Screw 104 0940049 2 Stopper, Hood 105 2940074 1 Latch 106 3311001 5 Nut #10-24NC 107 3311502 2 Nut, Jam 5/16in-18NC 108 3311605 1 Locknut 3/8in-16NC 109 3571552 1 Pan, Platform Floor 110 3820032 12 Rivet 111 3422744 1 Pin, Plunger 112 4280296 113 AR Tape, Non Skid Options:
4420039
1001099638 5 SN 0130010942 to Present 114 Not Used 115 4751000 5 Flatwasher #10 Wide 116 4761000 5 Lockwasher #10 117 4846521 1 Platform 118 4846324 1 Rail 119 4846325 1 Rail 120 2080040 4 Fastener, Huck 121 3520176 1 Plug 122 0962337 2 Bushing, Hinge 123 3422866 2 Pin, Hinge 124 3760448 2 Ring, Snap 125 3520072 2 Plug, Cap
2ft/0.6m
9.3ft/2.8m
Strip, Wear
Prior to SN 0130010942
3121232 15MVL 15MSP 20MVL 20MSP 4-17
SECTION 4 PLATFORM
FIGURE 4-5. PLATFORM WITH FRONT ENTRY GATE & FIXED EXTENSION/FIXED SIDE
RAILS (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
126 4711800 2 Flatwasher 1/2in Narrow 127 4711600 2 Flatwasher 3/8in Narrow 128 3900270 2 Bolt, Shoulder 1/2in-16NC x 1/2in 129 4846522 1 Gate 130 4846536 1 Rail, Top 131 0100019 AR Compound, Locking 132 3080005 1 Magnet, Gate Hold 133 0721004 1 Bolt #10-24NC x 1/2in
4-18 15MVL 15MSP 20MVL 20MSP 3121232
SECTION 4 PLATFORM
FIGURE 4-5. PLATFORM WITH FRONT ENTRY GATE & FIXED EXTENSION/FIXED SIDE
RAILS (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
3121232 15MVL 15MSP 20MVL 20MSP 4-19
SECTION 4 PLATFORM
102
132
201
131
115
115
203
117
4
10
125
126
128
127
129
108
110
6
9
130
11
3 8
12
104
118
123
124
113
109
108
119
1
5
112
120
101
103
106
105
105
202
116
116
203
121
107
127
128
122
118
7
3 8
12
2
8
12
101
FIGURE 4-6. PLATFORM WITH FRONT ENTRY GATE & FIXED EXTENSION/FOLDING SIDE
RAILS
4-20 15MVL 15MSP 20MVL 20MSP 3121232
SECTION 4 PLATFORM
FIGURE 4-6. PLATFORM WITH FRONT ENTRY GATE & FIXED EXTENSION/FOLDING SIDE
RAILS
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref Note: Available on All Models & All Country Specs.
0275179 Ref PLATFORM INSTALLATION - 28in x 48in (71cm x 122cm) C
Ref Note: Replacement Decals Must be Ordered Separately - See
Section 8.
1 0271823 1 Platform Assembly (See Items 101-132 for Breakdown) 2 0641616 2 Bolt 3/8in-16NC x 2in 3 0641620 4 Bolt 3/8in-16NC x 2-1/2in 4 0860520 1 Box, Manual Storage 5 1703681 3 Decal - JLG 6 1704277 1 Decal - Lanyard Graphic 7 1705060 2 Decal - Axxessor (Not Shown - Prior to SN 0130009404 Only) 8 3311605 6 Locknut 3/8in-16NC
9 3380466 1 Panel, Control 10 3820024 4 Rivet 11 3820032 4 Rivet 12 4711600 12 Flatwasher 3/8in Narrow
0271823 Ref PLATFORM ASSEMBLY H
101 0100011 AR Compound, Locking 102 0721008 4 Screw 103 0940049 2 Stopper, Hood 104 2940074 1 Latch 105 3311001 5 Nut #10-24NC 106 3311502 2 Nut, Jam 5/16in-18NC 107 3311605 1 Locknut 3/8in-16NC 108 3422744 6 Pin, Plunger 109 3571552 1 Plate, Platform Pan 110 3820032 12 Rivet 111 Not Used 112 4280296 113 AR Tape, Non Skid Options:
4420039
1001099638 5 SN 0130010942 to Present 114 Not Used 115 4751000 5 Flatwasher #10 Wide 116 4761000 5 Lockwasher #10 117 4846521 1 Platform 118 4846324 1 Rail 119 4846325 1 Rail 120 2080040 4 Fastener, Huck 121 3520176 1 Plug 122 0962337 2 Bushing, Hinge 123 3422866 2 Pin, Hinge 124 3760448 2 Ring, Snap 125 3520072 2 Plug, Cap
3.7ft/0.3m
9.3ft/2.8m
Strip, Wear
Prior to SN 0130010942
3121232 15MVL 15MSP 20MVL 20MSP 4-21
SECTION 4 PLATFORM
FIGURE 4-6. PLATFORM WITH FRONT ENTRY GATE & FIXED EXTENSION/FOLDING SIDE
RAILS (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
126 4711800 2 Flatwasher 1/2in Narrow 127 4711600 2 Flatwasher 3/8in Narrow 128 3900270 2 Bolt, Shoulder 1/2in-16NC x 1/2in 129 4846522 1 Gate 130 4846536 1 Rail, Top 131 3080005 1 Magnet, Gate Hold 132 0721004 1 Bolt #10-24NC x 1/2in
0272524 Ref ENTRY GATE LOCK INSTALLATION B
201 0641418 1 Bolt 1/4in-20NC x 2-1/4in 202 3311405 1 Locknut 1/4in-20NC 203 4751400 2 Flatwasher 1/4in
4-22 15MVL 15MSP 20MVL 20MSP 3121232
SECTION 4 PLATFORM
FIGURE 4-6. PLATFORM WITH FRONT ENTRY GATE & FIXED EXTENSION/FOLDING SIDE
RAILS (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
3121232 15MVL 15MSP 20MVL 20MSP 4-23
SECTION 4 PLATFORM
4
9
8
7
11
3
TOP
2
BOTTOM
6
106 107
113
124
10
114
120 109 103 119
108
1
122
117
116
105
110
102
105
106
112
112
117
121
101
118
115
5
5
123
126
129
130
127
128
125
FIGURE 4-7. PLATFORM WITH FRONT & SIDE ENTRY GATES & FIXED EXTENSION/FOLDING
SIDE RAILS
4-24 15MVL 15MSP 20MVL 20MSP 3121232
SECTION 4 PLATFORM
FIGURE 4-7. PLATFORM WITH FRONT & SIDE ENTRY GATES & FIXED EXTENSION/FOLDING
SIDE RAILS
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref Note: Available on MSP Models with ANSI Circuit City Specs
Only.
0275181 Ref PLATFORM INSTALLATION - 28in x 48in (71cm x 122cm) A
Ref Note: Replacement Decals Must be Ordered Separately - See
Section 8.
1 0272812 1 Platform Assembly (See Items 101-130 for Breakdown) 2 0641616 2 Bolt 3/8in-16NC x 2in 3 0641620 4 Bolt 3/8in-16NC x 2-1/2in 4 0860520 1 Box, Manual Storage 5 1703681 2 Decal - JLG 6 1704277 1 Decal - Lanyard Graphic 7 3311605 6 Locknut 3/8in-16NC 8 3380466 1 Panel, Control
9 3820024 4 Rivet 10 3820032 4 Rivet 11 4711600 12 Flatwasher 3/8in Narrow
0272812 Ref PLATFORM ASSEMBLY E
Ref (Note: Mast Mounted Lower Anchor Point (4845345)
installation is required should a Quick Change Platform be installed in place of the standard Platform)
101 3422744 3 Pin, Plunger 102 0641404 1 Bolt, 1/4in-20NC x 1/2in 103 0721008 4 Screw 104 Not Used 105 1060808 4 Cable, Lanyard 106 2080040 13 Fastener 107 2 Hinge Options:
2600281 Prior to SN 0130009481
2600294 SN 0130009481 to Present 108 2940074 1 Latch 109 3311001 4 Nut, #10-24NC 110 3311405 1 Nut, 1/4in-20NC 111 Not Used 112 3422657 4 Pin, Quick Release 113 3520072 1 Plug 114 3520176 1 Plug 115 3574226 1 Plate, Platform Pan 116 3820032 12 Rivet 117 4280296 2 Strip, Wear 118 5 Tape, Non Skid Options:
4420039 Prior to SN 0130010942
1001099638 SN 0130010942 to Present 119 4751000 4 Flatwasher #10 Wide 120 4761000 4 Lockwasher #10 121 4846324 1 Gate & Left Side Rail
3121232 15MVL 15MSP 20MVL 20MSP 4-25
SECTION 4 PLATFORM
FIGURE 4-7. PLATFORM WITH FRONT & SIDE ENTRY GATES & FIXED EXTENSION/FOLDING
SIDE RAILS (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
122 4846325 1 Rail, Right Side 123 4846803 1 Platform 124 4846804 1 Door 125 0100011 AR Compound, Locking 126 AR Shim Options:
4071092 Prior to SN 0130009481
4071095 SN 0130009481 to Present 127 3300151 2 Acorn Nut 1/4in-20NC (Prior to SN 0130009481 Only) 128 4 Bolt Options:
0641422 Bolt 1/4in-20NC x 2-3/4in (Prior to SN 0130009481)
0641416 Bolt 1/4in-20NC x 2in (SN 0130009481 to Present) 129 2 Stop Options:
4220225 Prior to SN 0130009481
4220309 SN 0130009481 to Present 130 2080043 4 Rivnut (SN 0130009481 to Present Only)
4-26 15MVL 15MSP 20MVL 20MSP 3121232
SECTION 4 PLATFORM
FIGURE 4-7. PLATFORM WITH FRONT & SIDE ENTRY GATES & FIXED EXTENSION/FOLDING
SIDE RAILS (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
3121232 15MVL 15MSP 20MVL 20MSP 4-27
112
109
105
106
101 111 102 108
3 2 6
8 5
4
7
112
104
110
113
105
1
116
115
114
107
117
9
10
101
SECTION 4 PLATFORM
FIGURE 4-8. PLATFORM WITH SIDE ENTRY GATE & FIXED MATERIAL TRAY
(PRIOR TO SN 0130010824)
4-28 15MVL 15MSP 20MVL 20MSP 3121232
SECTION 4 PLATFORM
FIGURE 4-8. PLATFORM WITH SIDE ENTRY GATE & FIXED MATERIAL TRAY (PRIOR TO SN
0130010824)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref Note: Available on 20MVL Models with ANSI & CE Specs
Only.
Ref PLATFORM INSTALLATION - 27in x 23in (69cm x 59cm) 0273053 Ref ANSI Spec D 0274275 Ref CE Spec C
Ref Note: Replacement Decals Must be Ordered Separately - See
Section 8.
1 0272716 1 Platform Assembly (UPS) (See Items 101-117 for Breakdown) 2 0791620 6 Bolt, 3/8in-16NC x 2-1/2in 3 3311608 6 Nut, 3/8in - 16NC 4 0860520 1 Box, Manual Storage 5 3380466 1 Panel, Control 6 2 Plate Options:
3574442 Prior to SN 0130009088 3577191 SN 0130009088 to SN 0130010824
7 3820024 4 Rivet 8 3820032 4 Rivet 9 2080040 7 Fastener (CE Specs Only)
10 3574608 1 Plate, Kick Rail (CE Specs Only)
0272716 Ref PLATFORM ASSEMBLY F
101 0100011 AR Compound, Locking 102 0641508 2 Bolt, 5/16in-18NC x 1in 103 Not Used 104 1580019 1 Container, Material Tray 105 2080040 AR Blind Fastener 106 4 Hinge, Self Closing Option:
2600281 Prior to SN 0130009481 2600294 SN 0130009481 to SN 0130010824
107 3311501 4 Nut, 5/16in-18NC (Prior to SN 0130009481 Only) 108 3340977 1 Pad, Upholstered 109 3520072 8 Plug 110 4420051 14 in. Tape, Safety 111 4751500 2 Flatwasher 5/16in Wide 112 2 Door Options:
4846722 Prior to SN 0130009481
1001091466 SN 0130009481 to SN 0130010824 113 4846864 1 Platform 114 8 Bolt Options:
0641422 Bolt 1/4in-20NC x 2-3/4in (Prior to SN 0130009481) 0641416 Bolt 1/4in-20NC x 2in (SN 0130009481 to SN 0130010824)
115 AR Shim Options:
4071092 Prior to SN 0130009481 4071095 SN 0130009481 to SN 0130010824
3121232 15MVL 15MSP 20MVL 20MSP 4-29
SECTION 4 PLATFORM
FIGURE 4-8. PLATFORM WITH SIDE ENTRY GATE & FIXED MATERIAL TRAY (PRIOR TO SN
0130010824) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
116 4 Stop Options:
4220225 Prior to SN 0130009481 4220309 SN 0130009481 to SN 0130010824
117 2080043 8 Rivnut (SN 0130009481 to SN 0130010824 Only)
4-30 15MVL 15MSP 20MVL 20MSP 3121232
SECTION 4 PLATFORM
FIGURE 4-8. PLATFORM WITH SIDE ENTRY GATE & FIXED MATERIAL TRAY (PRIOR TO SN
0130010824) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
3121232 15MVL 15MSP 20MVL 20MSP 4-31
109
116
107
110
7 9
2610
5
3
8
4
11
102 108 119
115
104 112
117
114
123
113
103
122
118
111
122
118
105
106
107
121
1610
101
101
101
120
SECTION 4 PLATFORM
FIGURE 4-9. PLATFORM WITH SIDE ENTRY GATE & FOLDING MATERIAL TRAY
(SN 0130010824 TO PRESENT)
4-32 15MVL 15MSP 20MVL 20MSP 3121232
SECTION 4 PLATFORM
FIGURE 4-9. PLATFORM WITH SIDE ENTRY GATE & FOLDING MATERIAL TRAY (SN
0130010824 TO PRESENT)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref Note: Available on 20MVL Models with ANSI Specs Only.
1001098019 Ref PLATFORM INSTALLATION - 27in x 23in (69cm x 59cm) A
Ref Note: Replacement Decals Must be Ordered Separately - See
Section 8.
1 0791616 2 Bolt, 3/8in-16NC x 2in 2 0791620 4 Bolt, 3/8in-16NC x 2-1/2in 3 0860520 1 Box, Manual Storage 4 1703681 2 Decal - JLG 5 1704277 1 Decal - Lanyard Attach 6 3311605 6 Locknut, 3/8in-16NC 7 3380466 1 Panel, Control 8 3820024 4 Rivet
9 3820032 4 Rivet 10 4711600 12 Flatwasher 3/8in 11 1001098018 1 Platform Assembly (UPS) (See Items 101-123 for Breakdown)
1001098018 Ref PLATFORM ASSEMBLY A
101 0100011 AR Compound, Locking 102 0641416 8 Bolt 1/4in-20NC x 2in 103 0641508 2 Bolt, 5/16in-18NC x 1in 104 0940083 1 Bumper 105 0961892 2 Bushing, Flanged 106 1580019 1 Container, Material Tray 107 2080040 25 Blind Fastener 108 2080043 8 Rivnut 109 2410024 2 Door 110 2600294 4 Hinge, Self Closing 111 2700098 1 Hook, Load 112 3311401 1 Nut, 1/4in-20NC 113 3340977 1 Pad, Upholstered 114 3510897 1 Platform 115 3520028 2 Plug, Hole 116 3520072 8 Plug, Cap 117 3641542 1 Tray Support 118 3900190 3 Screw, Shoulder 3/8in x 1/2in 119 4071095 AR Shim 120 4220309 4 Stop 121 4420051 14 in Tape, Safety 122 4711600 3 Flatwasher 3/8in 123 4751500 2 Flatwasher 5/16in
3121232 15MVL 15MSP 20MVL 20MSP 4-33
107
106
PRIOR TO S/N
0130009319
106
S/N 0130009319
TO PRESENT
117
104
112
4
114
116
116
109
119
119
108
108
124
115
1242612123
113
1031195310105
118
111
102
102
116
107
119
108
124
102
101
107
119
108
124
102
110
110
116
116
109
OR
125
107
126
101 130
133
134
129
131
127
128
132
101
101
101
101 118 122
101
101
122
1
6
12
7
SECTION 4 PLATFORM

FIGURE 4-10. PLATFORM WITH SIDE ENTRY GATE & FOLD-DOWN MATERIAL TRAY

4-34 15MVL 15MSP 20MVL 20MSP 3121232
SECTION 4 PLATFORM
FIGURE 4-10. PLATFORM WITH SIDE ENTRY GATE & FOLD-DOWN MATERIAL TRAY
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref PLATFORM INSTALLATION OPTIONS:
0275178 Ref ANSI & CSA Spec - 27in x 23in (68.6cm x 58.5cm) C 1001101479 Ref CE Spec - 27in x 23in (68.6cm x 58.5cm) A 1001100778 Ref Australian Spec - 27in x 23in (68.6cm x 58.5cm) A
3510906 Ref SPARE platform Assembly - 27in x 23in (68.6cm x 58.5cm)
(Includes Items 4, 5 & 8)
Ref Note: Replacement Decals Must be Ordered Separately - See
Section 8.
1 0641616 2 Bolt, 3/8in-16NC x 2in 2 0641620 4 Bolt, 3/8in-16NC x 2-1/2in 3 0860520 1 Box, Manual Storage 4 1703681 2 Decal - JLG 5 1704277 1 Decal - Lanyard Attach (Platform Assembly p/n 3510906 Only) 6 3311605 6 Locknut 3/8in-16NC 7 3380466 1 Panel, Control 8 1 Platform Assembly Options (See Items 101-134 for Break-
down):
3510899 ANSI & CSA Spec 1001101478 CE Spec 1001100779 Australian Spec
9 3574442 2 Plate 10 3820024 4 Rivet 11 3820032 4 Rivet 12 4711600 12 Flatwasher 3/8in (Narrow)
A
Ref PLATFORM ASSEMBLY OPTIONS:
3510899 Ref ANSI & CSA Spec D 1001101478 Ref CE Spec A 1001100779 Ref Australian Spec A
101 0100011 AR Compound, Locking 102 0641416 8 Bolt 1/4in-20NC x 2in 103 0641508 2 Bolt, 5/16in-18NC x 1in 104 0940083 1 Bumper, 1in x 3/8in with 5/16in x 1in stud 105 0961892 2 Bushing, Flanged 106 1 Container, Material Tray Options:
1580020 Prior to SN 0130009319
1580051 SN 0130009319 to Present
107 2080040 AR Blind Fastener 108 2080043 8 Rivnut 109 2 Gate Options:
2410008 ANSI & CSA Spec
2410024 CE Spec 1001100780 Australian Spec - Right Side 1001100816 Australian Spec - Left Side
110 2600294 4 Hinge, Self Closing 111 2700098 1 Hook, Load
3121232 15MVL 15MSP 20MVL 20MSP 4-35
SECTION 4 PLATFORM
FIGURE 4-10. PLATFORM WITH SIDE ENTRY GATE & FOLD-DOWN MATERIAL TRAY
(CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
112 3311401 1 Nut 1/4in-20NC 113 3340977 1 Pad, Upholstered 114 1 Platform Options:
Use 3510906 ANSI & CSA Spec
3510897 CE Spec 115 3520028 2 Plug, Hole 116 3520072 8 Plug, Cap 117 3641542 1 Tray Support 118 3900190 3 Screw, Shoulder 119 4071095 AR Shim, Platform Gate
120 to 121 Not Used
122 4711600 3 Flatwasher 3/8in Narrow 123 4751500 2 Flatwasher 5/16in Wide 124 AR Stop/Hinge, Gate Options:
Use 4220309 2 Bottom Stop/Hinge Prior to SN 0130009784
(Was p/n 4220233)
Use 4220309 2 Top Stop/Hinge Prior to SN 0130009784
(Was p/n 4220234)
4220309 4 Top & Bottom Stop/Hinge SN 0130009784 to Present
1001100141 4 Top & Bottom Stop/Hinge (Australian Spec Only) 125 1705624 1 Decal - Lanyard Attach 126 3574608 1 Plate, Kick Rail (CE Spec Only)
Ref Note: Items 127-134 for Australian Spec machines only. 127 0630457 2 Screw 1/4in-20NC x 1in 128 0641415 2 Bolt 1/4in-20NC x 1-7/8in 129 3300151 2 Nut, Acorn 1/2in-20NC 130 3300381 2 Nut, Coupling 131 4711400 4 Flatwasher 1/4in 132 1001100142 2 Handle, Gate Latch 133 1001100634 2 Spring, Gate Latch 134 1001101529 2 Pin, Plunger
4-36 15MVL 15MSP 20MVL 20MSP 3121232
SECTION 4 PLATFORM
FIGURE 4-10. PLATFORM WITH SIDE ENTRY GATE & FOLD-DOWN MATERIAL TRAY
(CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
3121232 15MVL 15MSP 20MVL 20MSP 4-37
SECTION 4 PLATFORM
5410
4
4
104
104
104
899
104
104
104
105
105
105
105
4
10
6
711101
102
10312104
200
14
13
2
1
1

FIGURE 4-11. OBSTRUCTION SENSOR INSTALLATION (MSP ONLY) (OPTIONAL)

4-38 15MVL 15MSP 20MVL 20MSP 3121232
SECTION 4 PLATFORM
FIGURE 4-11. OBSTRUCTION SENSOR INSTALLATION (MSP ONLY) (OPTIONAL)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
0271294 Ref OBSTRUCTION SENSOR INSTALLATION C
1 0100035 AR Compound, Locking 2 1600309 1 Obstruction Sensor System (See Items 101 to 105 for Breakdown) 3Not Used 4 1704905 6 Decal - No Pressure Wash 5 3820032 4 Rivet 6 3900309 12 Screw 7 3930808 4 Capscrew #8-32NC x1/2in 8 4240032 13 Tie-Strap 4in
9 4240033 2 Tie-Strap 7in 10 4568261 2 Tube, Shield 11 4740120 4 Washer, Nylon 12 4922670 1 Harness (See Section 7 for Breakdown) 13 1060380 1 Cable, Lanyard 14 3760170 1 Ring, Split
1600309 Ref OBSTRUCTION SENSOR SYSTEM F
101 Use 1600309 1 Electronics Box 102 Use 1600309 1 Connector, Female
Use 1600309 1 Socket 103 Use 1600309 1 Connector, Strain Relief 104 Use 2910760 6 Sensor & Cable (Was p/n 7024306) 105 0962288 28 Bushing, Isolation
200 OSS INSTRUCTION CARD OPTIONS:
1704483 1 English Spec 1705579 1 French Spec 1705578 1 Spanish Spec 1705580 1 German Spec 1705581 1 Italian Spec 1705582 1 Dutch Spec 1705587 1 Finnish Spec 1705588 1 Swedish Spec 1705583 Brazilian Spec 1705585 1 Japanese Spec 1705586 1 Chinese Spec
3121232 15MVL 15MSP 20MVL 20MSP 4-39
SECTION 4 PLATFORM
3
10
6
6
10
9
7
7
1

FIGURE 4-12. PLATFORM BUMPERS INSTALLATION

4-40 15MVL 15MSP 20MVL 20MSP 3121232
SECTION 4 PLATFORM
FIGURE 4-12. PLATFORM BUMPERS INSTALLATION
ITEM # PART NUMBER QTY. DESCRIPTION REV.
0275366 Ref BUMPERS INSTALLATION A
1 0100011 AR Compound, Locking 2Not Used 3 0641416 10 Bolt, 1/4in-20 x 2in
4 to 5 Not Used
6 0940106 2 Bumper, Platform Side 7 0940107 2 Bumper, Platform Front 8Not Used 9 3311401 10 Nut 1/4in-20NC
10 4711400 20 Flatwasher 1/4in Narrow
3121232 15MVL 15MSP 20MVL 20MSP 4-41
SECTION 4 PLATFORM
FIGURE 4-12. PLATFORM BUMPERS INSTALLATION (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
4-42 15MVL 15MSP 20MVL 20MSP 3121232
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