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3120876 |
15AMI |
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15AMI |
3120876 |
3120876 |
15AMI |
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TABLE OF CONTENTS |
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SECTION 1 - BASE.............................................................................................................................................................................. |
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9 |
FIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION - 15AMI ................................................................................... |
10 |
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SECTION 2 - CONTROLS ................................................................................................................................................................. |
|
15 |
FIGURE 2-1. AC POWER COMPONENTS INSTALLATION (Prior to SN 0900027702)................................................................ |
16 |
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FIGURE 2-2. AC POWER COMPONENTS INSTALLATION (SN 0900027702 to Present) ........................................................... |
20 |
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FIGURE 2-3. AC JUNCTION BOX ASSEMBLY ............................................................................................................................. |
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24 |
FIGURE 2-4. AC MOTOR/PUMP ASSEMBLY (FENNER) (Prior to SN 0900027702) ................................................................... |
26 |
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FIGURE 2-5. AC MOTOR/PUMP ASSEMBLY (MONARCH) (SN 0900027702 to Present)........................................................... |
30 |
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FIGURE 2-6. DC POWER COMPONENTS INSTALLATION (Prior to SN 0900027391)................................................................ |
32 |
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FIGURE 2-7. DC POWER COMPONENTS INSTALLATION (SN 0900027391 to Present)........................................................... |
36 |
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FIGURE 2-8. DC MOTOR/PUMP ASSEMBLY (FENNER) (Prior to SN 0900027391) ................................................................... |
40 |
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FIGURE 2-9. DC MOTOR/PUMP ASSEMBLY (MONARCH) (SN 0900027391 to Present)........................................................... |
44 |
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FIGURE 2-10. DC POWER PACK INSTALLATION (Prior to SN 0900031622) ............................................................................. |
46 |
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FIGURE 2-11. DC POWER PACK INSTALLATION (SN 0900031622 to Present)......................................................................... |
48 |
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FIGURE 2-12. BATTERY CHARGER ASSEMBLY ........................................................................................................................ |
|
50 |
FIGURE 2-13. CABLES AND CONTROLS INSTALLATION (Prior to SN 0900028708) ................................................................ |
52 |
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FIGURE 2-14. CABLES AND CONTROLS INSTALLATION (SN 0900028708 to Present)............................................................ |
56 |
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SECTION 3 - MAST ........................................................................................................................................................................... |
|
61 |
FIGURE 3-1. MAST ASSEMBLY (ALL CHAIN) .............................................................................................................................. |
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62 |
FIGURE 3-2. MAST MOUNTED COMPONENTS INSTALLATIONS.............................................................................................. |
66 |
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SECTION 4 - PLATFORM.................................................................................................................................................................. |
|
69 |
FIGURE 4-1. MOLDED PLATFORM INSTALLATION.................................................................................................................... |
|
70 |
FIGURE 4-2. QUICK-CHANGE PLATFORM INSTALLATION ....................................................................................................... |
|
74 |
FIGURE 4-3. QUICK-CHANGE PLATFORM INSTALLATION WITH GULLWING GATE .............................................................. |
78 |
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FIGURE 4-4. QUICK-CHANGE PLATFORM INSTALLATION WITH SLIDE BAR.......................................................................... |
82 |
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FIGURE 4-5. QUICK-CHANGE PLATFORM INSTALLATION WITH EXTENSION........................................................................ |
84 |
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FIGURE 4-6. QUICK-CHANGE PLATFORM INSTALLATION WITH SLIDE BAR AND EXTENSION ........................................... |
88 |
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FIGURE 4-7. OPTIONAL PLATFORM COMPONENT INSTALLATIONS ...................................................................................... |
92 |
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SECTION 5 - CYLINDER ................................................................................................................................................................... |
|
95 |
FIGURE 5-1. LIFT CYLINDER ASSEMBLY (Prior to SN 0900019526).......................................................................................... |
96 |
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FIGURE 5-2. LIFT CYLINDER ASSEMBLY (SN 0900019526 through 0900029965) .................................................................... |
98 |
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FIGURE 5-3. LIFT CYLINDER ASSEMBLY (SN 0900029966 to Present)................................................................................... |
100 |
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SECTION 6 - HYDRAULIC .............................................................................................................................................................. |
|
103 |
FIGURE 6-1. HYDRAULIC DIAGRAM (Prior to SN 0900027702) ................................................................................................ |
104 |
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FIGURE 6-2. HYDRAULIC DIAGRAM (SN 0900027702 to Present) ........................................................................................... |
106 |
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SECTION 7 - ELECTRICAL ............................................................................................................................................................. |
|
109 |
FIGURE 7-1. ELECTRICAL DIAGRAM LIST................................................................................................................................ |
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110 |
SECTION 8 - DECALS..................................................................................................................................................................... |
|
111 |
FIGURE 8-1. DECAL INSTALLATION (CE SPECS AND ALL AUSTRALIAN SPECS) (Prior to SN 0900022158) ...................... |
112 |
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FIGURE 8-2. DECAL INSTALLATIONS (CE SPECS) (SN 0900022158 to Present) ................................................................... |
116 |
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SECTION 9 - RECOMMENDED SERVICE PARTS STOCK ........................................................................................................... |
|
119 |
FIGURE 9-1. 15AMI STANDARD PARTS .................................................................................................................................... |
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120 |
FIGURE 9-2. 15AMI VARIABLE PARTS ...................................................................................................................................... |
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122 |
SECTION 10 - SPECIAL OPTIONS ................................................................................................................................................. |
|
123 |
FIGURE 10-1. SPECIAL OPTIONS.............................................................................................................................................. |
|
124 |
PART NUMBER INDEX ................................................................................................................................................................... |
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125 |
3120876 |
15AMI |
7 |
SECTION 1 - BASE
SECTION 1 - BASE
3120876 |
15AMI |
9 |
SECTION 1 - BASE
FIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION - 15AMI
10 |
15AMI |
3120876 |
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SECTION 1 - BASE |
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FIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION - 15AMI |
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ITEM |
PART NUMBER |
QTY |
DESCRIPTION |
REV |
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Ref |
BASE ASSEMBLY OPTIONS: |
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0259524 |
Ref |
Base Assembly (Prior to SN 0900019526) |
A |
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|
0272231 |
Ref |
Base Assembly (SN 0900019526 to Present) |
C |
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1 |
0641607 |
8 |
Bolt 3/8in-16NC x 7/8in |
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2 |
3311605 |
8 |
Locknut 3/8in-16NC |
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3 |
3760348 |
2 |
Ring, Retainer |
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4 |
4711600 |
16 |
Flatwasher 3/8in |
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5 |
|
Ref |
Flatwasher Options: |
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|
5 |
4712200 |
2 |
Flatwasher (Prior to SN 0900019526) |
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5 |
4740415 |
2 |
Flatwasher (SN 0900019526 to Present) |
|
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6 |
4740456 |
4 |
Washer, Shim |
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7 |
|
Ref |
Base Weldment Options: |
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|
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7 |
4846084 |
1 |
Base Weldment (Prior to SN 0900019526) |
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7 |
4846614 |
1 |
Base Weldment (SN 0900019526 to Present) |
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|
|
8 |
|
Ref |
Wheel Assembly Options: (Stationary) |
|
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8 |
4860183 |
2 |
Wheel Assembly (Prior to SN 0900020796) |
A |
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8 |
7020083 |
2 |
Wheel, Replacement |
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8 |
7020084 |
4 |
Bearing (2 Per Wheel) |
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8 |
4860246 |
2 |
Wheel Assembly (No Service Parts Available) (SN 0900020796 |
B |
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to Present) |
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|
9 |
|
Ref |
Wheel Assembly Options: |
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|
9 |
|
Ref |
Wheel Assembly - (Non-Locking) Options: |
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9 |
4860184 |
2 |
Wheel Assembly (Non-Locking Gray Tire and Wheel) (Prior |
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to SN 0900020877) |
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9 |
4860245 |
2 |
Wheel Assembly (Non-Locking Charcoal Gray Tire and Gray |
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Wheel) (SN 0900020877 to Present) |
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9 |
7020017 |
2 |
Swivel Rig for 4860184 (1 Per Assembly) |
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9 |
4860245 |
2 |
Swivel Rig for 4860245 (1 Per Assembly) |
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9 |
7020086 |
2 |
Wheel, Replacement for 4860184 (1 Per Assembly) |
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9 |
4860245 |
2 |
Wheel, Replacement for 4860245 (1 Per Assembly) |
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9 |
7020084 |
4 |
Bearing for 4860184 (2 Per Wheel) |
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9 |
4860245 |
4 |
Bearing for 4860245 (2 Per Wheel) |
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9 |
7012631 |
2 |
Bushing, Axle Spanner for 4860184 (1 Per Assembly) |
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9 |
4860245 |
2 |
Bushing, Axle Spanner for 4860245 (1 Per Assembly) |
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9 |
7012630 |
2 |
Axle Kit for 4860184 (1 Per Assembly) |
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9 |
4860245 |
2 |
Axle Kit for 4860245 (1 Per Assembly) |
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9 |
4860194 |
2 |
Wheel Assembly - (Locking) |
A |
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9 |
7020017 |
2 |
Swivel Rig (1 Per Assembly) |
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9 |
7020086 |
2 |
Wheel, Replacement (1 Per Assembly) |
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9 |
7020084 |
4 |
Bearing (2 Per Wheel) |
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9 |
7012631 |
2 |
Bushing, Axle Spanner (1 Per Assembly) |
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9 |
7012630 |
2 |
Axle Kit (1 Per Assembly) |
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10 |
3020017 |
AR |
Lubricant (Prior to SN 0900020796) |
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11 |
4240032 |
AR |
Tie, Wire (Not Shown - 4in Long) |
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12 |
4460234 |
AR |
Mount, Wire Tie (Not Shown) |
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Ref |
MAST SUPPORT INSTALLATION OPTIONS: |
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0259483 |
Ref |
Mast (All Cable) (Prior to SN 0900019526) |
A |
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|
0272233 |
Ref |
Mast (All Chain) (SN 0900019526 to Present) |
B |
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101 |
0100001 |
AR |
Adhesive |
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102 |
0641609 |
12 |
Bolt 3/8in-16NC x 1-1/8in |
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3120876 |
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15AMI |
11 |
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SECTION 1 - BASE
|
ITEM |
PART NUMBER |
QTY |
DESCRIPTION |
REV |
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104 |
2420140 |
1 |
Gauge, Circular Level |
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105 |
2560088 |
2 |
Handle |
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106 |
|
Ref |
Nut 3/8in-16NC Options: |
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106 |
3311605 |
AR |
Locknut |
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106 |
3311608 |
AR |
Locknut, Flanged |
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106 |
0100011 |
AR |
Compound, Locking |
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107 |
|
Ref |
Tube, Mast Brace Options: |
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107 |
4567824 |
2 |
Tube, Mast Brace (Prior to SN 0900031622) |
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107 |
4567508 |
2 |
Tube, Mast Brace (SN 0900031622 to Present) |
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108 |
4711600 |
AR |
Flatwasher 3/8in Narrow |
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|
109 |
|
Ref |
Support Weldment Options: |
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|
109 |
4845715 |
1 |
Support Weldment (Prior to SN 0900031622) |
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109 |
1001108178 |
1 |
Support Weldment (SN 0900031622 to Present) |
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110 |
1704582 |
1 |
Decal - Manual Descent (Not Shown - Located at bottom of Mast) |
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(SN 0900019526 to Present) |
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|
0259104 |
Ref |
FLOOR STOP INSTALLATION |
E |
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201 |
0920114 |
1 |
Stop, Floor |
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202 |
|
Ref |
Limit Switch Options: |
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202 |
4360397 |
1 |
Limit Switch (Use p/n 4360456) (Prior to SN 0900013474) |
|
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202 |
4360456 |
1 |
Limit Switch (SN 0900013474 through 0900028054) |
|
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202 |
4360702 |
1 |
Limit Switch (SN 0900028055 to Present) |
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203 |
0641808 |
4 |
Bolt 1/2in-13NC x 1in |
|
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204 |
3311805 |
4 |
Locknut 1/2in-13NC |
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205 |
4711800 |
2 |
Flatwasher 1/2in |
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206 |
3911024 |
2 |
Screw #10-24NC x 1-1/2in |
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207 |
3311001 |
2 |
Nut #10-24NC |
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208 |
4751000 |
2 |
Flatwasher #10 |
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209 |
4761000 |
2 |
Lockwasher #10 |
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210 |
3539920 |
AR |
Spacer - 11ga |
|
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211 |
3539921 |
AR |
Spacer - 14ga |
|
|
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212 |
4460662 |
1 |
Strain Relief (Prior to SN 0900028055) |
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213 |
0902523 |
1 |
Bracket, Limit Switch |
|
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214 |
4922561 |
1 |
Harness, Brake |
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215 |
4460234 |
AR |
Mount, Wire Tie (Not Shown) |
|
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216 |
4240033 |
AR |
Tie, Wire (Not Shown) |
|
|
|
|
0256808 |
Ref |
DESCENT ALARM ONLY INSTALLATION (OPTIONAL) |
C |
|
|
301 |
0140033 |
1 |
Alarm |
|
|
|
302 |
0641406 |
2 |
Bolt 1/4in-20NC x 3/4in |
|
|
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303 |
4751400 |
4 |
Flatwasher 1/4in |
|
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304 |
3311405 |
4 |
Nut 1/4in-20NC |
|
|
|
305 |
4922805 |
1 |
Harness, Alarm (SN 0900023815 to Present) |
|
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|
1001107904 |
Ref |
DESCENT ALARM AND BEACON LIGHT INSTALLATION |
A |
|
|
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|
|
(OPTIONAL) |
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401 |
0140033 |
1 |
Alarm |
|
|
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402 |
0641406 |
2 |
Bolt 1/4in-20NC x 3/4in |
|
|
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403 |
0721006 |
2 |
Screw #10-24NC x 3/4in |
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404 |
2920146 |
1 |
Strobe Light Assembly |
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404 |
7016319 |
1 |
Bulb, Flash Tube |
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404 |
7016372 |
1 |
Replacement Lens |
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405 |
3311005 |
2 |
Locknut #10-24NC |
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406 |
3311405 |
4 |
Locknut 1/4in-20NC |
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407 |
4240032 |
AR |
Tie-Strap |
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12 |
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15AMI |
3120876 |
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SECTION 1 - BASE |
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ITEM |
PART NUMBER |
QTY |
DESCRIPTION |
REV |
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409 |
4460234 |
4 |
Base, Tie-Strap |
|
|
410 |
4751000 |
4 |
Flatwasher #10 Regular |
|
|
411 |
4751400 |
4 |
Flatwasher 1/4in Regular |
|
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412 |
4922805 |
1 |
Harness, Alarm |
|
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413 |
1001093322 |
1 |
Plate, Mounting |
|
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414 |
1001107934 |
1 |
Harness, Strobe Light |
|
|
|
1001107903 |
Ref |
BEACON LIGHT ONLY INSTALLATION (OPTIONAL) |
A |
|
501 |
0641406 |
2 |
Bolt 1/4in-20NC x 3/4in |
|
|
502 |
0721006 |
2 |
Screw #10-24NC x 3/4in |
|
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503 |
2920146 |
1 |
Strobe Light Assembly |
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503 |
7016319 |
1 |
Bulb, Flash Tube |
|
|
503 |
7016372 |
1 |
Replacement Lens |
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|
504 |
3311005 |
2 |
Locknut #10-24NC |
|
|
505 |
3311405 |
4 |
Locknut 1/4in-20NC |
|
|
506 |
4240032 |
AR |
Tie-Strap |
|
|
507 |
4460234 |
4 |
Base, Tie-Strap |
|
|
508 |
4751000 |
4 |
Flatwasher #10 Regular |
|
|
509 |
4751400 |
4 |
Flatwasher 1/4in Regular |
|
|
510 |
1001093322 |
1 |
Plate, Mounting |
|
|
511 |
1001107934 |
1 |
Harness, Strobe Light |
|
|
3120876 |
15AMI |
13 |
SECTION 2 - CONTROLS
SECTION 2 - CONTROLS
3120876 |
15AMI |
15 |
SECTION 2 - CONTROLS
FIGURE 2-1. AC POWER COMPONENTS INSTALLATION (Prior to SN 0900027702)
16 |
15AMI |
3120876 |
SECTION 2 - CONTROLS
FIGURE 2-1. AC POWER COMPONENTS INSTALLATION (Prior to SN 0900027702)
|
ITEM |
PART NUMBER |
QTY |
DESCRIPTION |
REV |
|
|
|
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|
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|
Ref |
POWER PACK ASSEMBLY |
|
|
|
|
0259207 |
Ref |
220 VOLT (Prior to SN 0900019526) |
A |
|
|
|
0272239 |
Ref |
220 VOLT (Specs) (SN 0900019526 through 0900027702) |
C |
|
|
1 |
0630486 |
4 |
Screw, Counter Sunk |
|
|
|
2 |
0641406 |
4 |
Bolt 1/4in-20NC x 3/4in |
|
|
|
3 |
0721006 |
2 |
Screw |
|
|
|
5 |
0860936 |
1 |
Junction Box Assembly (See AC JUNCTION BOX ASSEMBLY |
|
|
|
|
|
|
for Breakdown) |
|
|
|
6 |
|
Ref |
Ground Control Box Assembly Options: |
|
|
|
6 |
0861212 |
NLA |
Ground Control Box Assembly (Use p/n 0861305) (Prior to SN |
|
|
|
|
|
|
0900020166) |
|
|
|
6 |
0861305 |
1 |
Ground Control Box Assembly (SN 0900020166 through |
|
|
|
|
|
|
0900027702) |
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|
|
|
|
Ref |
Note: Original Equipment control box p/n 0861212 may |
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have been replaced with p/n 0861305 as a Service |
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Replacement. Identify component before ordering parts |
|
|
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6 |
7020078 |
1 |
Switch, Push-Pull (Stop) |
|
|
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6 |
7020096 |
1 |
Legend Plate, "Stop" |
|
|
|
6 |
7020097 |
1 |
Legend Plate, "Power/Off/On" |
|
|
|
6 |
|
Ref |
Switch, Key Options: |
|
|
|
6 |
7020098 |
1 |
Switch, Key (Prior to SN 0900020166) |
|
|
|
6 |
4360467 |
1 |
Switch, Key (SN 0900020166 through 0900027702) |
|
|
|
6 |
|
Ref |
Key, Replacement Options: |
|
|
|
6 |
7016339 |
1 |
Key, Replacement (Prior to SN 0900020166) |
|
|
|
6 |
2860030 |
1 |
Key, Replacement (SN 0900020166 through |
|
|
|
|
|
|
0900027702) |
|
|
|
6 |
|
Ref |
Connector, Strain Relief Options: |
|
|
|
6 |
7020090 |
1 |
Connector, Strain Relief (Prior to SN 0900020166) |
|
|
|
6 |
4460633 |
1 |
Connector, Strain Relief (SN 0900020166 through |
|
|
|
|
|
|
0900023611) |
|
|
|
6 |
7027787 |
1 |
Connector, Strain Relief (SN 0900023612 through |
|
|
|
|
|
|
0900027702) |
|
|
|
6 |
7020093 |
4 |
Screw m3 x 25 |
|
|
|
6 |
7020094 |
1 |
Lid |
|
|
|
7 |
3311005 |
AR |
Locknut #10-24NC |
|
|
|
8 |
3311405 |
4 |
Locknut 1/4in-20NC |
|
|
|
9 |
3311505 |
4 |
Locknut 5/16in-18NC |
|
|
|
10 |
|
Ref |
Pump/Motor Assembly Options: |
|
|
|
10 |
3600265 |
1 |
Pump/Motor Assembly (Prior to SN 0900019526) |
|
|
|
10 |
3600354 |
NLA |
Pump/Motor Assembly (Use p/n 1001091459) (SN 0900019526 |
|
|
|
|
|
|
through 0900027701) |
|
|
|
|
|
Ref |
(Note: Kit p/n 1001091459 includes Pump/Motor Assy, |
|
|
|
|
|
|
Pump and AC Box Mtg Brackets and 2 Hydraulic Tubes. |
|
|
|
|
|
|
Once kit has been added, machine will be updated to S/N |
|
|
|
|
|
|
0900027702 to S/N 0900029966 Design.) |
|
|
|
12 |
4460566 |
1 |
Terminal, 90 |
|
|
|
13 |
4751000 |
AR |
Flatwasher #10 |
|
|
|
14 |
4751400 |
8 |
Flatwasher 1/4in |
|
|
|
15 |
4751500 |
4 |
Flatwasher 5/16in |
|
|
|
16 |
4845712 |
1 |
Plate, Mounting |
|
|
|
|
|
Ref |
POWER PACK INSTALLATION |
|
|
|
|
0259294 |
Ref |
Power Unit (All Specs Except French Spec) (Prior to SN |
A |
|
3120876 |
|
|
15AMI |
17 |
||
SECTION 2 - CONTROLS
ITEM |
PART NUMBER |
QTY |
DESCRIPTION |
REV |
|
|
|
|
|
|
|
|
0900019526) |
|
|
0259306 |
Ref |
Power Unit (French Spec) (Prior to SN 0900019526) |
A |
|
0272235 |
Ref |
Power Unit (SN 0900019526 through 0900027702) |
B |
102 |
0641404 |
4 |
Bolt 1/4in-20NC x 1/2in |
|
103 |
0641614 |
4 |
Bolt 3/8in-16NC x 1-3/4in |
|
104 |
1702353 |
1 |
Decal - Manual Descent (Prior to SN 0900019526) |
|
109 |
3311605 |
4 |
Locknut 3/8in-16NC |
|
110 |
|
Ref |
Shield, Pump Cover Options: |
|
110 |
4060875 |
1 |
Shield, Pump Cover (Prior to SN 0900019526) |
|
110 |
4061024 |
1 |
Shield, Pump Cover (SN 0900019526 through 0900027702) |
|
110A |
1704582 |
1 |
Decal (SN 0900019688 through 0900027702) |
|
110B |
9984088 |
1 |
Cover (SN 0900019688 through 0900027702) |
|
114 |
4711400 |
4 |
Flatwasher 1/4in Narrow |
|
115 |
4711600 |
8 |
Flatwasher 3/8in Narrow |
|
116 |
4070984 |
2 |
Shim, Pump Spacer |
|
|
0273365 |
Ref |
HOURMETER INSTALLATION (OPTIONAL) |
D |
201 |
2420172 |
1 |
Hourmeter |
|
202 |
3311001 |
2 |
Nut #10-24NC |
|
203 |
3572158 |
1 |
Bracket, Mounting |
|
204 |
3911010 |
2 |
Screw #10-24NC x 5/8in |
|
205 |
4761000 |
2 |
Lockwasher #10 |
|
206 |
4922935 |
1 |
Harness, Hourmeter (Not Shown) |
|
|
0258482 |
Ref |
AUXILIARY LOWERING INSTALLATION |
A |
301 |
0861213 |
1 |
Box, Power Down |
|
301 |
0400181 |
2 |
Battery |
|
301 |
4460320 |
1 |
Connector, Amp |
|
301 |
4460267 |
2 |
Pin, Amp |
|
303 |
4420064 |
0.3 |
Velcro, Loop |
|
|
|
ft/.09m |
|
|
304 |
4420065 |
0.3 |
Velcro, Hook |
|
|
|
ft/.09m |
|
|
|
0272686 |
Ref |
SECURITY LOCK INSTALLATION |
C |
401 |
2820035 |
8 in/20cm |
Sleeve, Insulation (Not Shown) |
|
402 |
2940132 |
1 |
Lock, Programmable |
|
408 |
0791003 |
2 |
Screw#10-24NC x 3/8in |
|
18 |
15AMI |
3120876 |
SECTION 2 - CONTROLS
FIGURE 2-2. AC POWER COMPONENTS INSTALLATION (SN 0900027702 to Present)
20 |
15AMI |
3120876 |
SECTION 2 - CONTROLS
FIGURE 2-2. AC POWER COMPONENTS INSTALLATION (SN 0900027702 to Present)
|
ITEM |
PART NUMBER |
QTY |
DESCRIPTION |
REV |
|
|
|
|
|
|
|
|
|
|
0275889 |
Ref |
POWER PACK ASSEMBLY |
D |
|
|
2 |
0630550 |
2 |
Bolt 1/4in-20NC x 3/4in |
|
|
|
3 |
0641406 |
4 |
Bolt 1/4in-20NC x 3/4in |
|
|
|
4 |
0721006 |
2 |
Screw |
|
|
|
5 |
0791609 |
2 |
Bolt 3/8in-16NC x 1-1/8in |
|
|
|
6 |
0860936 |
1 |
Junction Box Assembly (See AC JUNCTION BOX ASSEMBLY for |
|
|
|
|
|
|
Breakdown) |
|
|
|
7 |
0861305 |
1 |
Ground Control Box Assembly |
|
|
|
7 |
7020078 |
1 |
Switch, Push-Pull (Stop) |
|
|
|
7 |
7020096 |
1 |
Legend Plate, "Stop" |
|
|
|
7 |
7020097 |
1 |
Legend Plate, "Power/Off/On" |
|
|
|
7 |
4360467 |
1 |
Switch, Key |
|
|
|
7 |
2860030 |
1 |
Key, Replacement |
|
|
|
7 |
7027787 |
1 |
Connector, Strain Relief |
|
|
|
7 |
7020093 |
4 |
Screw M3 x 25 |
|
|
|
7 |
7020094 |
1 |
Lid |
|
|
|
8 |
3311005 |
2 |
Locknut #10-24NC |
|
|
|
9 |
3311405 |
4 |
Locknut 1/4in-20NC |
|
|
|
10 |
3600467 |
1 |
Pump/Motor Assembly (See AC MOTOR/PUMP ASSEMBLY |
|
|
|
|
|
|
(MONARCH) for Breakdown) |
|
|
|
11 |
4341431 |
1 |
Mounting, Bracket AC Box |
|
|
|
12 |
4341432 |
1 |
Mounting, Bracket Pump |
|
|
|
13 |
4460566 |
1 |
Terminal, 90 |
|
|
|
14 |
4751000 |
2 |
Flatwasher #10 |
|
|
|
15 |
4751400 |
8 |
Flatwasher 1/4in |
|
|
|
16 |
|
Ref |
Shrink, Heat Options (Not Shown): |
|
|
|
16 |
2820030 |
1 ft/0.3m |
Shrink, Heat (SN 0900027702 through 0900030160) |
|
|
|
16 |
1001105113 |
2 |
Shrink, Heat (SN 0900030161 to Present) |
|
|
|
|
0275939 |
Ref |
POWER PACK INSTALLATION |
B |
|
|
101 |
0100011 |
AR |
Compound, Locking |
|
|
|
102 |
0641404 |
4 |
Bolt 1/4in-20NC x 1/2in |
|
|
|
103 |
0791609 |
4 |
Bolt 3/8in-16NC x 1-1/8in |
|
|
|
106 |
3311608 |
4 |
Nut 3/8in-16NC |
|
|
|
107 |
4061024 |
1 |
Shield, Pump Cover |
|
|
|
110 |
4711400 |
4 |
Flatwasher 1/4in Narrow |
|
|
|
|
0275697 |
Ref |
HOURMETER INSTALLATION (OPTIONAL) |
C |
|
|
203 |
2420172 |
1 |
Hourmeter |
|
|
|
205 |
4922935 |
1 |
Harness, Hourmeter (Not Shown) |
|
|
|
|
0258482 |
Ref |
AUXILIARY LOWERING INSTALLATION |
A |
|
|
301 |
0861213 |
1 |
Box, Power Down |
|
|
|
301 |
0400181 |
2 |
Battery |
|
|
|
301 |
4460320 |
1 |
Connector, Amp |
|
|
|
301 |
4460267 |
2 |
Pin, Amp |
|
|
|
303 |
4420064 |
0.3 |
Velcro, Loop |
|
|
|
|
|
ft/.09m |
|
|
|
|
304 |
4420065 |
0.3 |
Velcro, Hook |
|
|
|
|
|
ft/.09m |
|
|
|
|
|
|
Ref |
SECURITY LOCK INSTALLATION |
|
|
|
|
0272686 |
Ref |
Security Lock Installation (SN 0900026490 through |
D |
|
|
|
|
|
0900031621) |
|
|
|
|
1001110217 |
Ref |
Security Lock Installation (SN 0900031622 to Present) |
B |
|
3120876 |
|
|
15AMI |
21 |
||
SECTION 2 - CONTROLS
ITEM |
PART NUMBER |
QTY |
DESCRIPTION |
REV |
|
|
|
|
|
401 |
2820035 |
8 in/20cm |
Sleeve, Insulation (Not Shown) |
|
402 |
2940132 |
1 |
Lock, Programmable (Note: Does not Include Items 404 & 405) |
|
403 |
|
Ref |
Fastener Options: |
|
403 |
0791003 |
2 |
Screw #10-24NC x 3/8in |
|
403 |
3820032 |
2 |
Rivet |
|
404 |
4460267 |
3 |
Pin, Male (Not Shown) (SN 0900031622 to Present) |
|
405 |
4460326 |
1 |
Plug, Male - 3 Position (Not Shown) (SN 0900031622 to |
|
|
|
|
Present) |
|
406 |
1001114375 |
1 |
Harness, Security Lock (Not Shown) (SN 0900031622 to |
|
|
|
|
Present) |
|
406 |
4460268 |
3 |
Socket, Female (Not Shown) (SN 0900031622 to Present) |
|
406 |
4460445 |
1 |
Receptacle, Female - 3 Position (Not Shown) (SN 0900031622 |
|
|
|
|
to Present) |
|
22 |
15AMI |
3120876 |
SECTION 2 - CONTROLS
FIGURE 2-3. AC JUNCTION BOX ASSEMBLY
24 |
15AMI |
3120876 |
SECTION 2 - CONTROLS
FIGURE 2-3. AC JUNCTION BOX ASSEMBLY
ITEM |
PART NUMBER |
QTY |
DESCRIPTION |
REV |
|
|
|
|
|
|
|
Ref |
JUNCTION BOX ASSEMBLY |
|
|
0860936 |
Ref |
220 VOLT |
K |
1 |
0860943 |
1 |
Box with Lid |
|
2 |
3740094 |
2 |
Relay, Starter 12 VDC |
|
3 |
3740105 |
1 |
Relay, Starter |
|
4 |
3910808 |
10 |
Screw #8-32NF x 1/2in |
|
5 |
4460565 |
1 |
Strip, Terminal |
|
9 |
4460633 |
4 |
Connector, Strain Relief |
|
16 |
4360070 |
2 |
Circuit Breaker - 15amp |
|
17 |
4360376 |
1 |
Rectifier |
|
18 |
3740049 |
1 |
Relay |
|
19 |
|
Ref |
Transformer Options: |
|
19 |
4530010 |
1 |
Transformer (Prior to SN 0900014643) |
|
19 |
4530013 |
1 |
Transformer (SN 0900014643 through 0900028707) |
|
19 |
4530010 |
1 |
Transformer (SN 0900028708 to Present) |
|
21 |
|
Ref |
Harness Options: |
|
21 |
1060585 |
3 ft/0.9m |
Harness (Prior to SN 0900023728) |
|
21 |
4923152 |
1 |
Harness (SN 0900023728 to Present) |
|
22 |
1702103 |
1 |
Decal |
|
23 |
1702120 |
1 |
Decal - Wire Size |
|
24 |
|
Ref |
Decal - JLG Options: |
|
24 |
1702365 |
1 |
Decal - JLG (Prior to SN 0900028708) |
|
24 |
1703681 |
1 |
Decal - JLG (SN 0900028708 to Present) |
|
25 |
3520028 |
1 |
Plug 1/2 (SN 0900013477 to Present) |
|
26 |
3520034 |
4 |
Plug, Hole (SN 0900019636 to Present) |
|
27 |
4923151 |
1 |
Harness, AC Box (Not Shown) (SN 0900020166 to Present) |
|
28 |
4933310 |
1 |
Wiring Diagram, AC Box (Not Shown - See ELECTRICAL |
|
|
|
|
SECTION) (SN 0900020166 to Present) |
|
29 |
1001093646 |
1 |
Harness, Capacity 2200UF 50V (SN 0900028708 to Present) |
|
30 |
4922546 |
1 |
Harness, Ground Controls (SN 0900019526 to Present) |
I |
30 |
4460424 |
1 |
Terminal, Plug |
|
30 |
4460268 |
2 |
Socket, Female |
|
31 |
1001096586 |
1 |
Harness, 16/5 |
A |
31 |
1060687 |
1 ft/0.3m |
Cable Electrical 16/5 |
|
32 |
1001096587 |
1 |
Harness, 12/3 |
A |
32 |
1060908 |
2.42 |
Cable Electrical 12/3 |
|
|
|
ft/0.8m |
|
|
3120876 |
15AMI |
25 |
SECTION 2 - CONTROLS
FIGURE 2-4. AC MOTOR/PUMP ASSEMBLY (FENNER) (Prior to SN 0900027702)
26 |
15AMI |
3120876 |
SECTION 2 - CONTROLS
FIGURE 2-4. AC MOTOR/PUMP ASSEMBLY (FENNER) (Prior to SN 0900027702)
|
ITEM |
PART NUMBER |
QTY |
DESCRIPTION |
REV |
|
|
|
|
|
|
|
|
|
|
|
Ref |
NOTE: IF MOTOR/PUMP ASSEMBLY WAS REPLACED ON A |
|
|
|
|
|
|
MACHINE BUILT S/N 0900019526 to S/N 0900027702, IT MAY |
|
|
|
|
|
|
HAVE AN UPDATE KIT INSTALLED ON IT. IF MACHINE IS |
|
|
|
|
|
|
EQUIPPED WITH A MONARCH MOTOR/PUMP REFER TO NEXT |
|
|
|
|
|
|
FIGURE FOR BREAKDOWN. |
|
|
|
|
|
Ref |
MOTOR/PUMP ASSEMBLY |
|
|
|
|
3600265 |
Ref |
220 Volt (Prior to SN 0900019526) |
A |
|
|
|
3600354 |
Ref |
220 Volt (SN 0900019526 through 0900027702) |
C |
|
|
1 |
7013713 |
2 |
Bolt 5/16in-24NF x 2 3/4in |
|
|
|
2 |
7016735 |
1 |
Coupling |
|
|
|
3 |
7013714 |
1 |
Plug |
|
|
|
4 |
7013779 |
1 |
Ball (Was p/n 7013715) |
|
|
|
5 |
7013716 |
1 |
Seal (Part of Pump Seal Kit p/n 7013701) |
|
|
|
6 |
7013717 |
1 |
Washer |
|
|
|
8 |
7013722 |
1 |
Magnet |
|
|
|
9 |
7013723 |
1 |
Filter |
|
|
|
10 |
7013727 |
1 |
Cover |
|
|
|
11 |
7013728 |
2 |
Screw |
|
|
|
12 |
|
Ref |
Gasket Options: |
|
|
|
12 |
7016787 |
1 |
Gasket for 3600354 Assemblies (was p/n 7016793 - See Item |
|
|
|
|
|
|
15 Note) |
|
|
|
12 |
7013751 |
1 |
Gasket for 3600265 Assemblies |
|
|
|
14 |
|
Ref |
Motor Options: |
|
|
|
14 |
7013732 |
1 |
220 Volt (Prior to SN 0900019526) |
|
|
|
14 |
7016774 |
1 |
220 Volt (SN 0900019526 through 0900027702) |
|
|
|
15 |
|
Ref |
Switch Box Component Options: |
|
|
|
15 |
7016787 |
1 |
Timer Relay Assembly (Includes Relay, Wiring, Box, Item 12 |
|
|
|
|
|
|
Gasket and Hardware for 3600354 Assemblies |
|
|
|
|
|
Ref |
Note: Individual Pieces No Longer Available. Must |
|
|
|
|
|
|
Purchase Complete Assembly. |
|
|
|
15 |
7013751 |
1 |
Timer Relay Assembly (Includes Relay, Wiring, Box, Item 12 |
|
|
|
|
|
|
Gasket and Hardware for 3600265 Assemblies |
|
|
|
|
|
Ref |
Note: Individual Pieces No Longer Available. Must |
|
|
|
|
|
|
Purchase Complete Assembly. |
|
|
|
16 |
7013708 |
1 |
Cartridge, Valve - Check |
|
|
|
17 |
3931516 |
1 |
Bolt 5/16in-18NC x 1in |
|
|
|
18 |
7016756 |
1 |
Pipe, Plumbing |
|
|
|
19 |
7016757 |
4 |
Bolt M6-1.0 35MM |
|
|
|
20 |
7016758 |
4 |
Lockwasher 1/4in |
|
|
|
21 |
7016721 |
4 |
Bolt #12-24NC x 1/2in |
|
|
|
24 |
|
Ref |
Tank Options: |
|
|
|
24 |
7016760 |
1 |
Tank Used (Prior to SN 0900019526) |
|
|
|
24 |
7022219 |
1 |
Tank Used (SN 0900019526 through 0900027702) |
|
|
|
24A |
7013748 |
1 |
Decal - Caution |
|
|
|
24B |
7016759 |
1 |
Plug |
|
|
|
24C |
7016777 |
1 |
Fitting, Coupling |
|
|
|
24D |
7022223 |
1 |
Decal - Fill Line |
|
|
|
25 |
7016761 |
1 |
Tube, Return |
|
|
|
26 |
7013792 |
1 |
Nut, Tube Compression |
|
|
|
27 |
7013793 |
1 |
Sleeve, Tube Compression |
|
|
|
28 |
7013779 |
1 |
Spring, Green (was p/n 7016762) |
|
|
|
29 |
|
Ref |
Cartridge, Valve - Manual Descent Options: |
|
|
3120876 |
|
|
15AMI |
27 |
||
SECTION 2 - CONTROLS
ITEM |
PART NUMBER |
QTY |
DESCRIPTION |
REV |
|
|
|
|
|
29 |
7013764 |
1 |
Cartridge, Valve - Manual Descent (Prior to SN 0900019526) |
|
29 |
Not Required |
0 |
Cartridge, Valve - Manual Descent (Moved to Lift Cylinder) (SN |
|
|
|
|
0900019526 through 0900027702) |
|
30 |
7016751 |
1 |
Coil, Solenoid |
|
31 |
7013743 |
1 |
O-Ring |
|
32 |
|
Ref |
End Head Options: |
|
32 |
See Note |
1 |
End Head (was p/n 7016753) (Note: No Longer Available) |
|
|
|
|
(Prior to SN 0900019526) |
|
32 |
7022220 |
1 |
End Head (SN 0900019526 through 0900027702) |
|
33 |
7016717 |
1 |
Pump Assembly |
|
33A |
7013701 |
1 |
Seal Kit - Pump (Includes Gasket for Item #10 Cover, O-Ring |
|
|
|
|
and #5 Seal) |
|
34 |
7013779 |
1 |
Cap, Relief (Was p/n 7013750) |
|
35 |
|
Ref |
Breather Options: |
|
35 |
7013794 |
1 |
Breather (Prior to SN 0900019526) |
|
35 |
7016714 |
1 |
Breather (SN 0900019526 through 0900027702) |
|
36 |
|
Ref |
Plug Options: |
|
36 |
7013720 |
2 |
Plug (Prior to SN 0900019526) |
|
36 |
Not Required |
0 |
Plug (SN 0900019526 through 0900027702) |
|
37 |
|
Ref |
Tube, Return Options: |
|
37 |
7013763 |
1 |
8in Length (Prior to SN 0900019526) |
|
37 |
7022224 |
1 |
8-1/2in Length (SN 0900019526 through 0900027702) |
|
38 |
7016755 |
1 |
Cartridge, Valve without Coil |
|
39 |
7013779 |
1 |
Screw, Adjustment (was p/n 7013770) |
|
40 |
7013745 |
1 |
Decal, Motor 50/60 Hertz (Not Shown) |
|
42 |
7013779 |
1 |
Relief Valve Kit (Includes Items 4, 28, 34 & 39) |
|
28 |
15AMI |
3120876 |
SECTION 2 - CONTROLS
FIGURE 2-5. AC MOTOR/PUMP ASSEMBLY (MONARCH) (SN 0900027702 to Present)
30 |
15AMI |
3120876 |
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