Illustrated Parts Manual
Models 40ic 45ic
P/N
3120853
September 30 2011
REVISION LOG
August 1, 1996 - Original Issue of Manual August 15, 1997 - Revised Manual
December 1, 2000 - Revised Manual (Edited to B/M 0010531 Revision 21 & B/M 0010530 Revision 22) August 16, 2005 - Revised Manual
January 31, 2008 - Revised Manual September 30, 2011 - Revised Manual
3120853 |
A |
REVISION LOG
B |
3120853 |
TABLE OF CONTENTS
FIGURE NO. |
TITLE |
PAGE NO. |
SECTION 1 -FRAME |
.............................................................................................................. |
1-1 |
1-1 FRAME AND STEERING INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2 1-2 TIRE AND WHEEL DRIVE INSTALLATIONS.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-6 1-3 DRIVE HUB ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-10 1-4 DRIVE MOTOR ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-12 1-5 DRIVE BRAKE ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-14 1-6 VALVES, BATTERY AND TILT INDICATOR INSTALLATIONS (FRAME MOUNTED). . . .1-18 1-7 ACCESSORY VALVE ASSEMBLY.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-22 1-8 VANGUARD GAS ENGINE INSTALLATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-24 1-9 DUAL FUEL INSTALLATION (OPTION FOR VANGUARD GAS MACHINES). . . . . . . . .1-30 1-10 YANMAR DIESEL ENGINE INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-34 1-11 PISTON PUMP ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-38 1-12 GEAR PUMP ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-40 1-13 TANK INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-42 1-14 FRAME COVERS INSTALLATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-44
SECTION 2 -TURNTABLE................................................................................................... |
2-1 |
2-1 TURNTABLE MOUNTED COMPONENTS INSTALLATION. . . . . . . . . . . . . . . . . . . . . . .2-2 2-2 CONTROL VALVE ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-6 2-3 SWING DRIVE AND TURNTABLE BEARING INSTALLATIONS. . . . . . . . . . . . . . . . . . . .2-8 2-4 SWING MOTOR ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-10 2-5 GROUND CONTROL COMPONENTS INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . .2-12 2-6 TURNTABLE AND HOODS INSTALLATIONS.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-16
SECTION 3 -BOOM............................................................................................................. |
3-1 |
3-1 BOOM AND LIMIT SWITCHES INSTALLATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2 3-2 MAIN BOOM COMPONENTS ASSEMBLY.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6
SECTION 4 -PLATFORMS................................................................................................... |
4-1 |
4-1 PLATFORM COMPONENTS INSTALLATION.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2 4-2 ROTATOR MOTOR/PUMP/TANK ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-6 4-3 PLATFORM CONSOLE ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-8 4-4 CONTROLLER ASSEMBLY - DRIVE/STEER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-12
SECTION 5 -CYLINDER...................................................................................................... |
5-1 |
5-1 UPPER LIFT CYLINDER ASSEMBLIES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2 5-2 MID LIFT CYLINDER ASSEMBLIES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-4 5-3 LOWER LIFT CYLINDER ASSEMBLIES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-8 5-4 MASTER CYLINDER ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-12 5-5 PLATFORM ROTATOR CYLINDER ASSEMBLY.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-14 5-6 SLAVE (PLATFORM LEVEL) CYLINDER ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . .5-16 5-7 STEER CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-18 5-8 TELESCOPE CYLINDER ASSEMBLIES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-20 5-9 OPTIONAL CYLINDER BELLOWS INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-22
SECTION 6 -HYDRAULICS.................................................................................................. |
6-1 |
6-1 HYDRAULIC DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2 6-2 HYDRAULIC DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-8 6-3 HYDRAULIC DIAGRAM - MANUAL ASCENT (DUTCH AND GERMAN SPEC). . . . . . . .6-10
3120853 |
i |
TABLE OF CONTENTS (CONTINUED)
FIGURE NO. |
TITLE |
PAGE NO. |
SECTION 7 -ELECTRICAL.................................................................................................. |
7-1 |
|
7-1 |
ELECTRICAL DIAGRAMS AND DIAGRAM LIST.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 |
|
7-2 |
ELECTRICAL SCHEMATIC.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4 |
|
7-3 |
HARNESS INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . 7-8 |
SECTION |
8 |
-DECALS ......................................................................................................... |
8-1 |
8-1 |
|
DECALS INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. 8-2 |
SECTION 9 |
-RECOMMENDED SERVICE PARTS STOCK ................................................ |
9-1 |
|
SECTION |
10 -SPECIAL OPTIONS.................................................................................... |
10-1 |
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ii |
3120853 |
SECTION 1 FRAME
TABLE OF CONTENTS
FIGURE |
DESCRIPTION |
PAGE |
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1-1 |
FRAME AND STEERING INSTALLATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
1-2 |
1-2 |
TIRE AND WHEEL DRIVE INSTALLATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
1-6 |
1-3 |
DRIVE HUB ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
1-10 |
1-4 |
DRIVE MOTOR ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
1-12 |
1-5 |
DRIVE BRAKE ASSEMBLY.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
1-14 |
1-6 |
VALVES, BATTERY AND TILT INDICATOR INSTALLATIONS (FRAME MOUNTED). . . . . . . . |
1-18 |
1-7 |
ACCESSORY VALVE ASSEMBLY.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
1-22 |
1-8 |
VANGUARD GAS ENGINE INSTALLATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
1-24 |
1-9 |
DUAL FUEL INSTALLATION (OPTION FOR VANGUARD GAS MACHINES). . . . . . . . . . . . . |
1-30 |
1-10 |
YANMAR DIESEL ENGINE INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
1-34 |
1-11 |
PISTON PUMP ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
1-40 |
1-12 |
GEAR PUMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
1-42 |
1-13 |
TANK INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
1-44 |
1-14 |
FRAME COVERS INSTALLATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
1-46 |
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S E C T I O N
1
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3120853 |
1-1 |
S |
SECTION 1 FRAME |
E |
FIGURE 1-1. FRAME AND STEERING INSTALLATIONS. |
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1-2 |
3120853 |
SECTION 1 FRAME
FIGURE 1-1. FRAME AND STEERING INSTALLATIONS.
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
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FRAME WELDMENT OPTIONS: |
1 |
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2360402 |
Model 40ic |
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2360403 |
Model 45ic |
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0256855 |
STEERING AND SPINDLES INSTALLATION |
Ref. |
–/3 |
1 |
2780201 |
Hub Assembly (See Items 101-105 for Breakdown) |
2 |
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2 |
4130319 |
Spindle Weldment (See Items 201-202 for |
2 |
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Breakdown) |
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3 |
3421988 |
Kingpin |
2 |
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4 |
3450810 |
Pin, Cotter 1/4" x 2 1/3" |
2 |
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5 |
3313003 |
Nut, Slotted 1 1/4 -7NC |
2 |
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6 |
0440162 |
Washer, Thrust |
2 |
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7 |
0642016 |
Bolt 5/8"-11NC x 2" |
2 |
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8 |
3312005 |
Locknut 5/8"-11NC |
2 |
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9 |
3841146 |
End, Rod |
2 |
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10 |
3322002 |
Nut, Jam 5/8"-18NF |
2 |
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11 |
Use 1683698 |
Steer Cylinder Assembly (See Section 5 for |
1 |
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Breakdown) (Was P/N 1683487 Prior to S/N 37950) |
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12 |
3340644 |
Pad, Wear |
1 |
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13 |
3020022 |
Grease |
A/R |
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14 |
4070809 |
Shim |
A/R |
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15 |
4712400 |
Flatwasher 7/8" |
2 |
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16 |
3450506 |
Pin, Cotter |
2 |
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17 |
3780182 |
O-Ring |
4 |
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18 |
0641510 |
Bolt 5/16"-18NC x 1 1/4" |
1 |
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19 |
4751500 |
Flatwasher 5/16" |
1 |
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20 |
3311505 |
Locknut 5/16"-18NC |
1 |
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21 |
0630016 |
Bolt, Wheel 1/2"-20NF x 1" |
12 |
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22 |
4060808 |
Trim |
2 Ft/.61m |
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23 |
1120457 |
Cap, Dust |
2 |
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2780201 |
HUB ASSEMBLY |
Ref. |
D |
101 |
Kit |
Cup, Bearing - Inner (1 Per Hub) |
2 |
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102 |
Kit |
Cone, Bearing - Inner (1 Per Hub) |
2 |
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103 |
Kit |
Cup, Bearing - Outer (1 Per Hub) |
2 |
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104 |
Kit |
Cone, Bearing - Outer (1 Per Hub) |
2 |
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105 |
Kit |
Seal (1 Per Hub) |
2 |
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– – – – – – – – – – |
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2900842 |
Bearing Kit (Includes Item 101-105) |
2 |
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SPINDLE ASSEMBLY |
Ref. |
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201 |
0961621 |
Bushing (2 Per Spindle) |
4 |
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202 |
3322403 |
Nut, Slotted 7/8"-14NF (1 Per Spindle) |
2 |
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S E C T I O N
1
F
R A M E
3120853 |
1-3 |
S E C T I O N
1
F
R A M E
SECTION 1 FRAME
FIGURE 1-1. FRAME AND STEERING INSTALLATIONS. (CONTINUED)
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
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0253613 |
AXLE INSTALLATION |
Ref. |
D |
301 |
4844324 |
Axle Weldment (Includes Item 301A) |
1 |
|
301A |
0961621 |
Bushing |
2 |
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302 |
0940048 |
Bumper |
2 |
|
303 |
4070832 |
Shim 1/2"-13mm |
A/R |
|
304 |
4070833 |
Shim 1/16"-1.6mm |
A/R |
|
305 |
0641814 |
Bolt 1/2"-13NC x 1 3/4" |
4 |
|
306 |
3311805 |
Locknut 1/2"-13NC |
4 |
|
307 |
0641608 |
Bolt 3/8"-16NC x 1" |
1 |
|
308 |
3841143 |
Pin, Keeper |
1 |
|
309 |
3422170 |
Pin, Axle |
1 |
|
310 |
4740247 |
Washer, Thrust |
2 |
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311 |
3451210 |
Pin, Cotter 3/8" x 2 1/2" |
1 |
|
312 |
3340450 |
Pad, Wear |
2 |
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313 |
4070834 |
Shim 1/4"-6.4mm |
A/R |
|
314 |
4070835 |
Shim 1/16"-1.6mm |
A/R |
|
315 |
0641610 |
Bolt 3/8"-16NC x 1 1/4"" |
4 |
|
316 |
4751600 |
Flatwasher 3/8" |
4 |
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317 |
4070853 |
Shim 1/32"-.8mm |
A/R |
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– – – – – – – – – – – |
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0100011 |
Loctite #242 (Not Shown) |
A/R |
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1-4 |
3120853 |
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SECTION 1 FRAME |
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S |
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FIGURE 1-1. FRAME AND STEERING INSTALLATIONS. (CONTINUED) |
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E |
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FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
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F |
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3120853 |
1-5 |
S |
SECTION 1 FRAME |
E |
FIGURE 1-2. TIRE AND WHEEL DRIVE INSTALLATIONS. |
C |
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T |
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I |
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1-6 |
3120853 |
SECTION 1 FRAME
FIGURE 1-2. TIRE AND WHEEL DRIVE INSTALLATIONS.
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
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0255994 |
WHEEL DRIVE INSTALLATION |
Ref. |
A |
1 |
2780219 |
Drive Hub Assembly (See Figure 1-3 For Breakdown) |
2 |
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2 |
3160158 |
Drive Motor Assembly (See Figure 1-4 for |
2 |
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Breakdown) |
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3 |
0920084 |
Drive Brake Assembly (See Figure 1-5 for |
2 |
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Breakdown) |
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4 |
3321801 |
Nut 1/2"-20NF |
18 |
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5 |
4711800 |
Flatwasher 1/2" Narrow |
22 |
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6 |
4300092 |
Stud 1/2"-13NC x 5 1/2" |
4 |
|
7 |
4761800 |
Lockwasher 1/2" |
4 |
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8 |
3311801 |
Nut 1/2"-13NC |
8 |
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9 |
0100019 |
Loctite #271 (Not Shown) |
A/R |
|
10 |
0630016 |
Bolt, Wheel |
12 |
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11 |
0100011 |
Loctite #242 (Not Shown) |
A/R |
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TIRE AND WHEEL INSTALLATIONS - MODEL 40IC |
Ref. |
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0256837 |
G78-15 X28 FOAM-FILLED TIRE WITH 6" WIDE RIM |
Ref. |
– |
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0256643 |
G78-15 X28 FOAM-FILLED TIRE WITH 8" WIDE RIM |
Ref. |
– |
|
0256968 |
10 X 16.5 FOAM-FILLED TIRE |
Ref. |
– |
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0254874 |
SOLID - NON-MARKING TIRE |
Ref. |
– |
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Note: Assemblies may require ballast/foam fill- |
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ing to manufacturer’s specifications prior to |
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installing on a machine. Refer to Operation & |
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Safety or Service & Maintenance Manuals. Pur- |
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chase individual tire and/or rim only if able to |
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foam fill tire & wheel assembly, otherwise, pur- |
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chase complete assembly. |
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100 |
0256836 |
Tire and Wheel Assembly (G78-15 X28 Foam-Filled |
4 |
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with 6" Wide Rim) (Sold As An Assembly Only) |
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0256642 |
Tire and Wheel Assembly (G78-15 X28 Foam-Filled |
4 |
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with 8" Wide Rim) (Sold As An Assembly Only) |
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0256953 |
Tire and Wheel Assembly (10 X 16.5 Foam-Filled |
2 |
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Right Side) (Sold As An Assembly Only) |
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0256955 |
Tire and Wheel Assembly (10 X 16.5 Foam-Filled |
2 |
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Left Side) (Sold As An Assembly Only) |
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S E C T I O N
1
F
R A M E
3120853 |
1-7 |
S E C T I O N
1
F
R A M E
SECTION 1 FRAME
FIGURE 1-2. TIRE AND WHEEL DRIVE INSTALLATIONS. (CONTINUED)
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
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TIRE AND WHEEL INSTALLATIONS - MODEL 45IC |
Ref. |
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0254866 |
LT215/85RI6 FOAM-FILLED TIRE |
Ref. |
– |
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0256968 |
10 X 16.5 FOAM-FILLED TIRE |
Ref. |
– |
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0254874 |
SOLID - NON-MARKING TIRE (OPTIONAL) |
Ref. |
– |
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Note: Assemblies may require ballast/foam fill- |
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ing to manufacturer’s specifications prior to |
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installing on a machine. Refer to Operation & |
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Safety or Service & Maintenance Manuals. Pur- |
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chase individual tire and/or rim only if able to |
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foam fill tire & wheel assembly, otherwise, pur- |
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chase complete assembly. |
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0254865 |
Tire and Wheel Assembly (LT215/85RI6 Foam-Filled) |
4 |
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(Sold As An Assembly Only) |
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0256953 |
Tire and Wheel Assembly (10 X 16.5 Foam-Filled |
2 |
|
|
|
Right Side) (Sold As An Assembly Only) |
|
|
|
0256955 |
Tire and Wheel Assembly (10 X 16.5 Foam-Filled |
2 |
|
|
|
Left Side) (Sold As An Assembly Only) |
|
|
|
4520159 |
Tire and Wheel Assembly (Solid - Non-Marking) |
4 |
|
|
|
(Sold As An Assembly Only) |
|
|
|
0256832 |
HUBCAP INSTALLATION - 40IC (G78-15 X28 TIRES) |
Ref. |
– |
|
(OPTIONAL) |
|||
|
|
|
|
|
|
0254590 |
HUBCAP INSTALLATION - 45IC (LT215/85RI6 TIRES) |
Ref. |
C |
|
(OPTIONAL) |
|||
|
|
|
|
|
201 |
|
Hubcap Options: |
4 |
|
|
1670808 |
Model 40ic |
|
|
|
1670810 |
Model 45ic |
|
|
202 |
|
J-Bolt 5/16"-18NC Options: |
8 |
|
|
0630513 |
Model 40ic |
|
|
|
0641510 |
Model 45ic |
|
|
203 |
4761500 |
Lockwasher 5/16" |
8 |
|
204 |
3300356 |
Nut, Acorn 5/16"-18NC ) (40ic Only) |
8 |
|
205 |
3311501 |
Nut 5/16"-18NC (40ic Only) |
8 |
|
|
|
|
|
|
1-8 |
3120853 |
|
|
SECTION 1 FRAME |
|
|
|
S |
|
|
|
|
|
|
|
E |
|
FIGURE 1-2. TIRE AND WHEEL DRIVE INSTALLATIONS. (CONTINUED) |
|
|
|
C |
|
||
|
|
|
|
|
|||
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
T |
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|||||
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I |
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O |
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N |
|
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1 |
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F |
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R |
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A |
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M |
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E |
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3120853 |
1-9 |
S |
SECTION 1 FRAME |
E |
FIGURE 1-3. DRIVE HUB ASSEMBLY. |
C |
|
T |
|
I |
|
O |
|
N |
|
1 |
|
F |
|
R |
|
A |
|
M |
|
E |
|
|
|
1-10 |
3120853 |
|
|
SECTION 1 FRAME |
|
|
|
S |
|
|
|
|
|
|
|
E |
|
FIGURE 1-3. DRIVE HUB ASSEMBLY. |
|
|
|
C |
|
||
|
|
|
|
|
|||
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
T |
|
|
|
|
|
|
|
|
|
|
2780219 |
DRIVE HUB ASSEMBLY |
1 |
|
|
|
|
|
|
|
|
|
|
I |
|
1 |
7010486 |
Spindle |
1 |
|
|
O |
|
|
|
|
|
||||
2 |
Kit |
Seal, Lip |
1 |
|
|
N |
|
3 |
7000255 |
Cup, Bearing (Outer) |
1 |
|
|
|
|
4 |
7000256 |
Cone, Bearing (Outer) |
1 |
|
|
1 |
|
5 |
7000257 |
Cup, Bearing (Inner) |
1 |
|
|
|
|
|
|
|
|
||||
6 |
7000258 |
Cone, Bearing (Inner) |
1 |
|
|
|
|
7 |
7000259 |
Housing |
1 |
|
|
F |
|
8 |
7000232 |
Washer, Thrust |
1 |
|
|
|
|
|
|
|
|
||||
9 |
Kit |
Ring, Retaining |
1 |
|
|
R |
|
10 |
7000242 |
Plug, Pipe - 1/4" NPTF |
2 |
|
|
|
|
11 |
7000241 |
Stud, Wheel 1/2"-20NF |
9 |
|
|
A |
|
12 |
7001952 |
Plug, Pipe 3/4" NPTF |
1 |
|
|
M |
|
|
|
|
|
||||
13 |
7000246 |
Gear, Internal |
1 |
|
|
E |
|
|
|
– – – – – – – – – – |
|
|
|
|
|
|
|
Carrier Assembly |
1 |
|
|
|
|
14 |
7001931 |
Carrier |
1 |
|
|
|
|
15 |
7001985 |
Washer, Tanged Thrust |
6 |
|
|
|
|
16 |
7010408 |
Bearing, Needle |
96 |
|
|
|
|
17 |
7000263 |
Spacer, Thrust |
3 |
|
|
|
|
18 |
7001911 |
Shaft, Planet |
3 |
|
|
|
|
19 |
7007643 |
Gear, Cluster |
3 |
|
|
|
|
20 |
7010474 |
Rollpin |
3 |
|
|
|
|
21 |
7000203 |
Gear, Ring |
1 |
|
|
|
|
22 |
Kit |
O-Ring |
2 |
|
|
|
|
23 |
7000209 |
Cover, Input |
1 |
|
|
|
|
24 |
7017001 |
Gear, Sun |
1 |
|
|
|
|
25 |
Not Used |
|
|
|
|
|
|
26 |
7007642 |
Washer, Thrust |
1 |
|
|
|
|
27 |
Kit |
Washer, Thrust |
2 |
|
|
|
|
28 |
7000217 |
Bolt, Hex |
8 |
|
|
|
|
29 |
7000214 |
Bolt, Shoulder |
4 |
|
|
|
|
30 |
7000242 |
Plug, Pipe 1/4" NPTF |
1 |
|
|
|
|
|
|
– – – – – – – – – – |
|
|
|
|
|
|
2900661 |
Seal Kit (Includes Items 2,9,22 and 27) |
1 |
|
|
|
|
|
|
|
|
|
|
|
|
3120853 |
1-11 |
S |
SECTION 1 FRAME |
E |
FIGURE 1-4. DRIVE MOTOR ASSEMBLY. |
C |
|
T |
|
I |
|
O |
|
N |
|
1 |
|
F |
|
R |
|
A |
|
M |
|
E |
|
|
|
1-12 |
3120853 |
SECTION 1 FRAME
FIGURE 1-4. DRIVE MOTOR ASSEMBLY.
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
|
|
|
|
|
3160158 |
DRIVE MOTOR ASSEMBLY |
Ref. |
A |
1 |
Kit |
Ring, Retaining |
1 |
|
2 |
Kit |
Seal, Shaft |
1 |
|
3 |
7004906 |
Washer |
1 |
|
4 |
Kit |
Ring, Retaining |
2 |
|
5 |
7004907 |
Race, Thrust |
2 |
|
6 |
7004908 |
Bearing |
1 |
|
7 |
7004974 |
Shaft, Drive |
1 |
|
8 |
7004910 |
Bearing |
1 |
|
9 |
7007875 |
Housing Assembly (Includes Item 8) |
1 |
|
10 |
7007876 |
Camplate |
1 |
|
11 |
7007880 |
Rotating Kit Assembly |
1 |
|
12 |
7004917 |
Bearing |
1 |
|
13 |
Kit |
O-Ring |
1 |
|
14 |
7007878 |
Backplate Assembly (Includes Item 12) |
1 |
|
15 |
7007879 |
Bolt |
6 |
|
|
|
– – – – – – – – – – |
|
|
|
2900714 |
Repair Kit Includes Items 1,2,4 and 13) |
1 |
|
|
|
|
|
|
S E C T I O N
1
F
R A M E
3120853 |
1-13 |
S |
SECTION 1 FRAME |
E |
FIGURE 1-5. DRIVE BRAKE ASSEMBLY. |
C |
|
T |
|
I |
|
O |
|
N |
|
1 |
|
F |
|
R |
|
A |
|
M |
|
E |
|
|
|
1-14 |
3120853 |
SECTION 1 FRAME
FIGURE 1-5. DRIVE BRAKE ASSEMBLY.
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
1 |
Kit |
Seal, Oil |
1 |
|
2 |
Kit |
Bearing |
1 |
|
3 |
7007977 |
Ring, Retaining |
1 |
|
4Not Used
5Not Used
6Not Used
7Not Used
8Not Used
9Not Used
10 |
Not Used |
|
|
11 |
Kit |
Seal, Case |
1 |
12 |
Not Used |
|
|
13 |
7007986 |
Cover |
1 |
14 |
Not Used |
|
|
15 |
7011716 |
Ring, Retainer |
1 |
16 |
Not Used |
|
|
17 |
7007987 |
Pin, Dowel |
2 |
18 |
Kit |
Ring, Back-up |
1 |
19 |
Kit |
O-Ring |
1 |
20 |
Kit |
Ring, Back-up |
1 |
21 |
Kit |
O-Ring |
1 |
22 |
Kit |
Rotor |
2 |
23 |
Kit |
Stator |
2 |
24Not Used
25Not Used
26Not Used
27Not Used
28 |
Kit |
O-Ring |
2 |
|
29 |
7007933 |
Gasket |
2 |
|
|
|
– – – – – – – – – – |
|
|
|
2900766 |
Seal Kit (Includes Items 1,11,18,19,20,21,28 and 29) |
1 |
|
|
2900768 |
Bearing Kit (Includes Items 1,2,11,28 and 29) |
1 |
|
|
0920084 |
DRIVE BRAKE ASSEMBLY - MICO PRIOR TO S/N 33476 |
Ref. |
– |
|
0920110 |
S/N 33476 TO PRESENT |
Ref. |
A |
51 |
|
Shaft Options: |
1 |
|
|
7011712 |
Prior to S/N 33476 |
|
|
|
7011720 |
S/N 33476 to Present |
|
|
52 |
|
Spring (Inner) Options: |
6 |
|
|
7007979 |
Prior to S/N 33476 |
|
|
|
7007970 |
S/N 33476 to Present |
|
|
53 |
|
Spring (Outer) Options: |
6 |
|
|
7007980 |
Prior to S/N 33476 |
|
|
|
7018602 |
S/N 33476 to Present |
|
|
54 |
|
Housing Options: |
1 |
|
|
7011713 |
Prior to S/N 33476 |
|
|
|
7018605 |
S/N 33476 to Present |
|
|
55 |
|
Bolt, Washer Head Options: |
4 |
|
|
7007985 |
Prior to S/N 33476 |
|
|
|
7018607 |
S/N 33476 to Present |
|
|
56 |
|
Guide, Spring Options: |
1 |
|
|
7011717 |
Prior to S/N 33476 |
|
|
|
7018606 |
S/N 33476 to Present |
|
|
57 |
|
Piston Options: |
1 |
|
|
7007923 |
Prior to S/N 33476 |
|
|
|
7018603 |
S/N 33476 to Present |
|
|
S E C T I O N
1
F
R A M E
3120853 |
1-15 |
|
S |
|
|
|
SECTION 1 FRAME |
|
|
|
E |
|
|
|
|
|
|
|
C |
|
FIGURE 1-5. DRIVE BRAKE ASSEMBLY. (CONTINUED) |
|
|
||
|
|
|
|
|
|||
|
T |
|
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
|
|
|
|
|
|
|
|
|
58 |
|
Plate, Return |
1 |
|
|
|
I |
|
|
Kit |
|
|
|
|
O |
|
|
7011715 |
Separator Assembly |
2 |
|
|
|
|
7011714 |
Pin |
4 |
|
|
|
N |
|
|
7007983 |
Separator |
2 |
|
|
|
|
59 |
7018609 |
Plug |
1 |
|
|
1 |
|
|
7018608 |
Lining Kit (Includes Items 58,11,22,23,28 and 29) |
1 |
|
|
|
|
|
|
|
|
|
|
F |
|
|
|
|
|
|
|
R |
|
|
|
|
|
|
|
A |
|
|
|
|
|
|
|
M |
|
|
|
|
|
|
|
E |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
1-16 |
3120853 |
|
|
SECTION 1 FRAME |
|
|
|
S |
|
FIGURE 1-5. DRIVE BRAKE ASSEMBLY. (CONTINUED) |
|
|
|
E |
|
||
|
|
|
|
|
|
C |
|
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
|
|
|
|
|
|
|
|
T |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
I |
|
|
|
|
|
|
|
O |
|
|
|
|
|
|
|
N |
|
|
|
|
|
|
|
1 |
|
|
|
|
|
|
|
F |
|
|
|
|
|
|
|
R |
|
|
|
|
|
|
|
A |
|
|
|
|
|
|
|
M |
|
|
|
|
|
|
|
E |
|
|
|
|
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|
|
|
|
|
|
|
|
|
|
|
|
3120853 |
1-17 |
S E C T I O N
1
F
R A M E
SECTION 1 FRAME
FIGURE 1-6. VALVES, BATTERY AND TILT INDICATOR INSTALLATIONS (FRAME MOUNTED).
1-18 |
3120853 |
SECTION 1 FRAME
FIGURE 1-6. VALVES, BATTERY AND TILT INDICATOR INSTALLATIONS (FRAME MOUNTED).
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
|
|
|
|
|
0255994 |
VALVES INSTALLATION |
Ref. |
A |
1 to 10 |
Not Used |
|
|
|
11 |
0100011 |
Loctite #242 (Not Shown) |
A/R |
|
12 |
4640969 |
Accessory Valve Assembly (See Figure 1-7 for |
1 |
|
|
|
Breakdown) |
|
|
13 |
0641506 |
Bolt 5/16"-18NC x 3/4" |
3 |
|
14 |
4751500 |
Flatwasher 5/16" |
7 |
|
15 |
3600208 |
Auxiliary Pump Assembly |
1 |
|
15A |
7013710 |
Motor, Replacement |
1 |
|
|
7013753 |
Brush Kit - 7013710 Motor |
1 |
|
15B |
7013711 |
Coupling |
1 |
|
15C |
7013712 |
Pump, Replacement |
1 |
|
16 |
0641606 |
Bolt 3/8’-16NC x 3/4" |
2 |
|
17 |
4751600 |
Flatwasher 3/8" |
2 |
|
18 |
3539716 |
Plate, Valve Mounting |
1 |
|
19 |
0641508 |
Bolt 5/16"-18NC x 1" |
2 |
|
20 |
3311505 |
Locknut 5/16"-18NC |
4 |
|
21 |
4640976 |
Flow Divider Valve Assembly |
1 |
|
21A |
7017404 |
Cartridge, Flow Divider Valve |
1 |
|
|
7017405 |
Seal Kit - 7017404 Valve |
1 |
|
21B |
7017406 |
Plug, Check |
1 |
|
|
7012993 |
Orifice |
1 |
|
22 |
0641526 |
Bolt 5/16"-18NC x 3 1/4" |
2 |
|
23 |
4566987 |
Spacer |
2 |
|
24 |
2120146 |
Filter Assembly |
1 |
|
24A |
2120150 |
Element, Filter |
1 |
|
24B |
7016312 |
Switch |
1 |
|
25 |
0641405 |
Bolt 1/4"-20NC x 5/8" |
4 |
|
26 |
4711400 |
Flatwasher 1/4" Narrow |
6 |
|
27 |
4640974 |
Brake Release Valve Assembly |
1 |
|
|
Not Available |
Seal Kit - 4640974 Valve |
1 |
|
28 |
4640005 |
Valve, Needle |
1 |
|
29 |
2900062 |
Valve Mounting Kit |
1 |
|
30 |
4712200 |
Flatwasher 3/4" Narrow |
1 |
|
31 |
0641414 |
Bolt 1/4"-20NC x 1 3/4" |
2 |
|
32 |
3311405 |
Locknut 1/4"-20NC |
2 |
|
33 |
4060807 |
Flex-Trim |
30in/76cm |
|
34 |
1703030 |
Decal - Close (Tow Valve) |
1 |
|
|
0256405 |
TILT INDICATOR INSTALLATION |
Ref. |
B |
101 |
4360442 |
Switch, Tilt Indicator |
1 |
|
102 |
0641406 |
Bolt 1/4"-20NC x 3/4" |
2 |
|
103 |
3311405 |
Locknut 1/4"-20NC |
2 |
|
|
|
|
|
|
S E C T I O N
1
F
R A M E
3120853 |
1-19 |
|
S |
|
|
|
SECTION 1 FRAME |
|
|
|
E |
|
|
|
|
|
|
|
C |
|
FIGURE 1-6. VALVES, BATTERY AND TILT INDICATOR INSTALLATIONS (FRAME MOUNTED). |
||||
|
|
|
|||||
|
T |
|
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
|
|
|
|
|
|
|
|
|
|
0256307 |
BATTERY AND CABLES INSTALLATION |
Ref. |
C |
|
|
I |
|
|
|
|
|
|
|
O |
|
201 |
0400003 |
Battery |
1 |
|
|
|
|
|
||||
|
N |
|
202 |
0400002 |
Hold-down, Battery |
1 |
|
|
|
202 A |
2910479 |
Hold-down, Clips (Not Shown) |
4 |
|
|
|
1 |
|
203 |
3980003 |
Seat, Battery |
1 |
|
|
|
204 |
0630505 |
Bolt, Tie-down |
2 |
|
|
|
|
|
|
||||
|
|
|
205 |
3300371 |
Wingnut 1/4"-20NC |
2 |
|
|
F |
|
206 |
1060623 |
Cable, Battery (Positive) |
1 |
|
|
|
207 |
1060624 |
Cable, Battery (Negative) |
1 |
|
|
|
|
|
|
||||
|
R |
|
208 |
1060620 |
Cable, Battery (Auxiliary Pump) |
1 |
|
|
|
209 |
3300401 |
Nut, Brass |
1 |
|
|
|
A |
|
210 |
0641508 |
Bolt 5/16"-18NC x 1" |
1 |
|
|
M |
|
211 |
4791500 |
Starwasher 5/16" |
2 |
|
|
|
|
|
||||
|
E |
|
212 |
3311505 |
Locknut 5/16"-18NC |
1 |
|
|
|
213 |
4751400 |
Flatwasher 1/4" |
4 |
|
|
|
|
|
214 |
4761400 |
Lockwasher 1/4" |
2 |
|
|
|
|
215 |
3311401 |
Nut 1/4"-20NC |
2 |
|
|
|
|
216 |
3740067 |
Relay, Continuous Duty |
1 |
|
|
|
|
217 |
2540021 |
Grommet |
2 |
|
|
|
|
218 |
3300220 |
Nut, Special |
1 |
|
|
|
|
219 |
3321001 |
Nut #10-32NF |
1 |
|
|
|
|
220 |
4761000 |
Lockwasher #10 |
1 |
|
|
|
|
|
|
|
|
|
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1-20 |
3120853 |
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SECTION 1 FRAME |
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S |
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FIGURE 1-6. VALVES, BATTERY AND TILT INDICATOR INSTALLATIONS (FRAME MOUNTED). |
E |
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C |
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FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
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T |
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I |
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O |
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N |
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1 |
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F |
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R |
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A |
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M |
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E |
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3120853 |
1-21 |
S |
SECTION 1 FRAME |
E |
FIGURE 1-7. ACCESSORY VALVE ASSEMBLY. |
C |
|
T |
|
I |
|
O |
|
N |
|
1 |
|
F |
|
R |
|
A |
|
M |
|
E |
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1-22 |
3120853 |
SECTION 1 FRAME
FIGURE 1-7. ACCESSORY VALVE ASSEMBLY.
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
|
|
|
|
|
4640969 |
ACCESSORY VALVE ASSEMBLY |
Ref. |
E |
1 |
Not Serviced |
Block, Manifold |
1 |
|
2 |
7017410 |
Cartridge, Solenoid Valve (Less Coil) |
1 |
|
|
7012967 |
Seal Kit - 7017410 Valve |
1 |
|
2A |
7012944 |
Coil, Solenoid |
1 |
|
3 |
7012969 |
Cartridge, Check Valve |
1 |
|
|
7012540 |
Seal Kit - 7012969 Valve |
1 |
|
4 |
7017419 |
Cartridge, Relief Valve |
1 |
|
|
7012953 |
Seal Kit - 7017419 Valve |
1 |
|
5 |
7012968 |
Cartridge, Pilot Valve |
1 |
|
|
7012518 |
Seal Kit - 7012968 Valve |
1 |
|
6 |
7010542 |
Cartridge, Shuttle Valve |
2 |
|
|
7010543 |
Seal Kit - 7010543 Valve |
2 |
|
7 |
7018902 |
Plug, Orifice - 1.5mm |
2 |
|
8 |
7017429 |
Cartridge, Relief Valve |
2 |
|
|
7012967 |
Seal Kit - 7017429 Valve |
2 |
|
9 |
7012941 |
Cartridge, Solenoid Valve (Less Coil) |
1 |
|
|
7012907 |
Seal Kit - 7012941 Valve |
1 |
|
9A |
7012944 |
Coil, Solenoid |
1 |
|
10 |
7012795 |
Control Valve Assembly |
1 |
|
|
7012773 |
Seal Kit - 7012795 Valve |
1 |
|
10A |
7012772 |
Coil, Solenoid |
2 |
|
10B |
7018912 |
Nut, Coil |
2 |
|
11 |
7018913 |
Control Valve Assembly |
1 |
|
|
7012773 |
Seal Kit - 7018913 Valve |
1 |
|
11A |
7012772 |
Coil, Solenoid |
1 |
|
11B |
7018912 |
Nut, Coil |
1 |
|
11C |
7018916 |
Plug, Orifice - 2mm |
1 |
|
12 |
7018905 |
Plug |
1 |
|
|
|
|
|
|
S E C T I O N
1
F
R A M E
3120853 |
1-23 |
S |
SECTION 1 FRAME |
E |
FIGURE 1-8. VANGUARD GAS ENGINE INSTALLATIONS. |
C |
|
T |
|
I |
|
O |
|
N |
|
1 |
|
F |
|
R |
|
A |
|
M |
|
E |
|
|
|
1-24 |
3120853 |
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